Oil and Gas Refinery

New Era University
College of Engineering and Technology

Department of Electrical Engineering
EE 581D
Industrial Power Systems Design
Part 1, Chapter 1:
Load and Power System Design
Submitted by:
Arvin Joseph K. Torrente
BS EE 5
Submitted to:
Engr. Timoteo Limsiaco P.E.E.
Professor
1.1: Summary of Loads
No.
1
2
3
4
5
6
7
8
No.
1
2
3
4
5
6
Table 1.1.1: Low Voltage Load for Diesel

Power
HP
Power Rated
Load Description
Qty.
Rating
Rating
Factor
KVA
(KW)
Feed Pump
1
500
380
0.9
422.22
Heater/Boiler
1
600
450
0.9
500
Gas Separator Pump
1
200
150
0.9
166.67
Vapor Pump
1
250
190
0.9
211.11
Reboiler
1
450
350
0.9
388.89
Air Cooled Condenser
1
200
150
0.9
166.67
Reflux Pump
1
150
110
0.9
122.22
Product Output Pump
1
50
40
0.9
44.44
Total 2022.22
Table 1.1.2: Low Voltage Load for Kerosene
Power
HP
Power Rated
Load Description
Qty.
Rating
Rating
Factor
KVA
(KW)
Feed Pump
1
500
380
0.9
422.22
Caustic Circulation Pump
1
500
380
0.9
422.22
Caustic Settler Pump
1
350
260
0.9
288.89
Water Wash Output Pump
1
200
150
0.9
166.67
Salt-Bed Output Pump
1
200
150
0.9
166.67
Product Output Pump
1
50
40
0.9
44.44
Total 1511.11
Table 1.1.3: Low Voltage Load for LPG/Butane

No.
Load Description
Qty.
1
2
3
4
5
6
7
8
Feed Pump
Caustic Pre-wash Output Pump
Mercapton Extractor Pump
Water Wash Output Pump
Steam Heater
Lean Merox Caustic Pump
Product Output Pump
1
1
1
1
1
1
1
1
Total Load:
Power
HP
Power Rated
Rating
Rating
Factor
KVA
(KW)
500
380
0.9
422.22
450
340
0.9
377.78
400
300
0.9
333.33
200
150
0.9
166.67
500
380
0.9
422.22
200
150
0.9
166.67
300
230
0.9
255.56
50
40
0.9
44.44
Total 2188.89
.
1.2: Schedule of Loads

Table 1.2.1: MCC01
Fdr
Connected Load
1
2
3
4
5
6
7
8
Feed Pump
Heater/Boiler
Gas Separator Pump
Vapor Pump
Reboiler
Air Cooled Condenser
Reflux Pump
Product Output Pump
Total
Volt
Rtg.
KVA
Rtg.
480
480
480
480
480
480
480
480
422.22
500
166.67
211.11
388.89
166.67
122.22
44.44
2022.22
PF
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
FLA
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
619.80
734.00
244.67
309.91
570.89
244.67
179.42
65.24
2968.6
Current Ratings
CB
OC
Conductor
Rating
Relay
1549.5 712.77
774.75
1835.0 844.10
917.50
611.68 281.37
305.84
774.78 356.40
387.39
1427.2 656.53
713.62
611.68 281.37
305.84
448.55 206.33
224.27
163.10
75.02
81.55
MC
465.0
562.5
187.5
237.5
437.5
187.5
137.5
50
Calculation for Feeders:

=
For feeder 1:
=
422220
3 480 0.9 0.95
250% = 619.80 250% = 1549.5

=
115% = 619.80 115% = 712.80
125% = 619.80 125% = 774.78
=
125% = 380 125% = 475
See Table for conductor and circuit protection ratings.
Table 1.2.2: MCC02

Fdr
Connected Load
Feed Pump
Caustic Circulation
Pump
Caustic Settler Pump
Water Wash Output
Pump
Product Output Pump
Total
2
3
4
5
6
619.80
Current Ratings
CB
OC
Conductor
Rating
Relay
1549.5 712.77
774.75
465.0
0.95
619.80
1549.5
712.77
774.75
465.0
0.9
0.95
424.09
1060.2
487.71
530.12
325.0
166.67
0.9
0.95
244.67
611.68
281.37
305.84
187.5
166.67
44.44
1511.11
0.9
0.9
0.95
0.95
244.67
65.24
2218.27
611.68
163.10
281.37
75.02
305.84
81.55
187l5
50.00
Volt
Rtg.
KVA
Rtg.
PF
480
422.22
0.9
0.95
480
422.22
0.9
480
288.89
480
480
480
FLA
MC
Table 1.2.3: MCC03

Fdr
Connected Load
Feed Pump
Caustic Pre-wash
Output Pump
Mercapton Extractor
Pump
Water Wash Output
Pump
Steam Heater
Lean Merox Caustic
Pump
Product Output Pump
Total
2
3
4
5
6
7
8
619.80
Current Ratings
CB
OC
Conductor
Rating
Relay
1549.5 712.77
774.75
465.0
0.95
554.58
1386.5
637.77
693.23
425.0
0.9
0.95
489.33
1223.3
562.73
611.66
375.0
166.67
0.9
0.95
244.67
611.68
281.37
305.84
187.5
480
480
422.22
166.67
0.9
0.9
0.95
0.95
619.80
244.67
1549.5
611.68
712.77
281.37
774.75
305.84
465.0
187.5
480
255.56
0.9
0.95
375.16
937.91
431.44
468.95
287.5
480
44.44
2188.89
0.9
0.95
65.24
3213.25
163.10
75.02
81.55
50
Volt
Rtg.
KVA
Rtg.
PF
480
422.22
0.9
0.95
480
377.78
0.9
480
333.33
480
FLA
MC
Fdr
1
2
3
Table 1.2.4: Main Distribution Panel / Main Station

Current Ratings
Volt
Connected Load
CB
Rtg.
FLA
Conductor
Rating
MCC01
480 2968.60 4007.61
3710.75
MCC02
480 2218.27 2994.66
2772.84
MCC03
480 3213.25 4337.89
4016.56
Total
8400.12 11340.16
10500.15
For Main Distribution Panel / Main Station
Use; 3PST, 480V, 12000A, 133KAIC Circuit Breaker

As per NEC 430-52 for motor fuse:
Table 1.2.5: Maximum Size of Motor Fuse from Full Load Line Current
Type of Motor
Time Delay Fuse
Non-Time Delay Fuse
Single Phase
300%
175%
Three Phase
300%
175%
Synchronous
300%
175%
Wound Rotor
150%
150%
Direct Current
150%
15%
For feeder 1 of MCC01:
(
= 300%
1) = 300% 619.80 =
= 175%
= 175% 619.80 =
Feeder
No.
Table 1.2.6: Maximum Motor Fuse Rating

Full Load
Fuse Rating (Amp)
Current (FLA)
Time Delay Fuse
Non-Time Delay Fuse
MCC01
1
2
3
4
5
6
7
8
619.80
734.00
244.67
309.91
570.89
244.67
179.42
65.24
1859.40
2202.00
734.00
929.73
1712.67
734.00
538.26
195.72
1084.65
1284.50
428.17
542.34
999.06
428.17
313.99
114.17
5
MCC02
1
2
3
4
5
6
619.80
619.80
424.09
244.67
244.67
65.24
1859.40
1859.40
1272.27
734.00
734.00
195.72
1084.65
1084.65
742.16
428.17
428.17
114.17
MCC03
1
2
3
4
5
6
7
8
619.80
554.58
489.33
244.67
619.80
244.67
375.16
65.24
1859.40
1663.74
1467.99
734.00
1859.40
734.00
1125.48
195.72
1084.65
970.52
856.33
428.17
1084.65
428.17
656.53
114.17
*See Part 2 Chapter 3.5 For Generator Sizing and Protection
New Era University

EE 581D
Part 1, Chapter 2:
Voltage Drop
Submitted by:
BS EE 5
Submitted to:
Professor
2.1 Transformer and Transient Voltage Drop Due to Motor

Starting
Transformer Specs:
6.3MVA, 13.5kV/460V, 7.15% impedance, 10% allowable voltage drop
Transformer Full Load Current (FLCT):
=
(1.732 )
5722.22
1.732 460
=
=
Short Circuit Current at Secondary Side (ISC):

=
7182.22
7.15
100
Maximum KVA of Transformer at Rated Short Circuit Current (Q1)

1=
1=
=
1.732)
1000
460 100450.63 1.732

1000
,
Motor In-Rush KVA at Starting

=
1.732
1000
7182.22 460 100% 1.732

1000
=
8
Voltage Drop at Transformer Secondary Due to Motor In-Rush
100%
5722
100%
80031
= .
(100% 7.15%)
= 460 92.85%
=
.
For verification:
65%? 4668.3 < 7182
=
Therefore,
Size of Transformer is Adequate
2.2: Determination of Cable and its Distance

*Initial values
Feeder Conductor
No.
Current
Rating
(Amp)
MDP
10500.18
Main
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
3710.76
774.75
917.50
305.84
387.39
713.62
305.84
224.27
81.55
Table 2.2.1: Conductor Sizing

Conductor Size
mm2
21 3 400
MCC01
8 3 400
2 3 250
2 3 400
3 175
3 250
2 3 250
3 175
3 100
3 22
@ 90
@ 90
@ 90
@ 90
@ 90
@ 90
@ 90
@ 90
@ 90
@ 90
Equivalent
MCM/AWG
750MCM
750MCM
500MCM
750MCM
350MCM
500MCM
500MCM
350MCM
4/0 AWG
4 AWG
9
Table 2.2.1 (Cont.)

Conductor Size
Feeder Conductor
No.
Current
Rating
(Amp)
Main
2-1
2-2
2-3
2-4
2-5
2-6
2772.85
774.75
774.75
530.12
305.84
305.84
81.55
Main
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
4016.57
774.75
693.23
611.66
305.84
774.75
305.84
468.95
81.55
mm2
Equivalent
MCM/AWG
MCC02
6 3 400
2 3 250
2 3 250
2 3 150
3 175
3 175
3 22
MCC03
8 3 400
2 3 250
2 3 200
2 3 175
3 175
2 3 250
3 175
3 400
3 22
@ 90
@ 90
@ 90
@ 90
@ 90
@ 90
@ 90
750MCM
500MCM
500MCM
300MCM
350MCM
350MCM
4 AWG
@ 90
@ 90
@ 90
@ 90
@ 90
@ 90
@ 90
@ 90
@ 90
750MCM
500MCM
400MCM
350MCM
350MCM
500MCM
350MCM
750MCM
4 AWG
2.3: Calculation of Voltage Drop on the Conductors

=(
1
305
While,
IL = Line Current
RC = Conductor Resistance
L = Length of conductor
C = No. of parallel runs
Computing for MDP Conductor line drop:
= (0.031 8400.12)
% =
100 =
480
72
1
= .
305 21
(480 2.9272)
100 = .
480
10
FEEDER NO.
MDP
Table 2.3.1: Voltage Drop of Conductors

DISTANCE
VDROP (V)
VDROP (%)
(M)
72
2.92
0.6098
REMARKS
Vdrop<5%
MCC01
MAIN
1
2
3
4
5
6
7
8
30
45
25
50
35
38
28
30
40
1.1315
2.0575
0.9325
2.5269
1.6004
1.6004
1.4151
1.7648
4.3636
0.8441
1.2724
1.0380
1.3702
1.1772
1.1772
1.1386
1.2114
1.7528
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
0.8432
1.2724
1.1009
1.1566
1.3175
1.3070
1.7528
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
1.0989
1.3102
1.1438
1.1784
1.3363
1.2816
1.2837
1.0770
1.8170
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
Vdrop<2%
MCC02
MAIN
1
2
3
4
5
6
30
47
27
30
45
44
40
1.1273
2.0575
1.2345
1.5017
2.2742
2.2237
4.3636
MCC03
MAIN
1
2
3
4
5
6
7
8
30
47
27
30
45
44
40
27
42
1.2247
2.1490
1.3501
1.5161
2.2742
2.0118
2.0215
1.0295
4.5818
11
New Era University

EE 581D
Part 1, Chapter 3:
Power System Design
Submitted by:
BS EE 5
Submitted to:
Professor
12
13.8KV
FROM UTILITY
T1 6.3MVA, 13.4/0.48KV, %Z = 7.15%

72M 11 x 3 x 800MM2 XLPE
UNARMOURED IN PVC CONDUIT
FROM AUX
SUPPLY
MAIN
STATION
ATS
3PST 480V
12KA 133KAIC
30M 3 x 3 x 800MM2 XLPE

MCC01 (DIESEL PROCESSING)

CF
LOAD DESCRIPTION
30M 2 x 3 x 800MM2 XLPE

30M 3 x 3 x 800MM2 XLPE

MCC02
MCC01
MCC03
MCC03 (BUTANE PROCESSING)
RATING
CF
LOAD DESCRIPTION
RATING
FEED PUMP
422.22KVA
FEED PUMP
HEATER/BOILER
500.00KVA
CAUSTIC PRE-WASH OUTPUT PUMP 377.78KVA
GAS SEPARATOR PUMP
166.67KVA
MERCAPTON EXTRACTOR PUMP
333.33KVA
VAPOR PUMP
211.11KVA
WATER WASH OUTPUT PUMP
166.67KVA
REBOILER
388.89KVA
STEAM HEATER
422.22KVA
AIR COOLED CONDENSER
166.67KVA
SALT BED OUTPUT PUMP
166.67KVA
REFLUX PUMP
122.22KVA
LEAN MEROX CAUSTIC PUMP
255.56KVA
PRODUCT OUTPUT PUMP
44.44KVA
PRODUCT OUTPUT PUMP
3PST 480V
3000A 108KAIC
SEE LOAD SCHEDULE FOR

RATINGS
SEE LOAD SCHEDULE FOR RATINGS
3PST 480V
2500A 101KAIC
3PST 480V
3300KA 109KAIC
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
422.22KVA
44.44KVA
MCC02 (KEROSENE PROCESSING)

CF
LOAD DESCRIPTION
RATING
FEED PUMP
422.22KVA
CAUSTIC CIRCULATION PUMP
422.22KVA
CAUSTIC SETTLER PUMP
288.89KVA
166.67KVA
SALT BET OUTPUT PUMP
166.67KVA
PRODUCT OUTPUT PUMP
44.44KVA
HAYDAR ALIEV REFINERY PLANT
E-1
CF
LOAD
MCC01
MCC02
MCC03
MV FROM GRID
FROM AUX
SUPPLY
MDP
ATS
E-2
LV FROM
MAIN STATION
Circuit Breaker
Magnetic Contactor
Relay Fuse
FROM AUX
SUPPLY
MCC01
ATS
CF
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
LOAD
FEED PUMP
HEATER/BOILER
GAS SEPARATOR PUMP
VAPOR PUMP
REBOILER
REFLUX PUMP
PRODUCT OUTPUT PUMP
E-3
LV FROM
MAIN STATION
FROM AUX
SUPPLY
MCC02
ATS
M
3
M
3
M
3
M
3
M
3
M
3

CF
LOAD
FEED PUMP
PRODUCT OUTPUT PUMP
E-4
LV FROM
MAIN STATION
FROM AUX
SUPPLY
MCC03
ATS
CF
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
LOAD
FEED PUMP
CAUSTIC PRE-WASH OUTPUT PUMP
STEAM HEATER
PRODUCT OUTPUT PUMP
E-5
New Era University

EE 581D
Part 1, Chapter 4:
Short Circuit Calculations
Submitted by:
BS EE 5
Submitted to:
Professor
18
13.8KV
FROM UTILITY
FP1
T1 6.3MVA, 13.4/0.48KV, %Z = 7.15%
11 x 3 x 800MM2 XLPE UNARMOURED
IN PVC CONDUIT
FROM AUX
SUPPLY
MAIN
STATION
ATS
3PST 480V
12KA 133KAIC
FP2

IN PVC CONDUIT

CF
LOAD DESCRIPTION

IN PVC CONDUIT

IN PVC CONDUIT
MCC02
MCC01
MCC03
RATING
CF
LOAD DESCRIPTION
RATING
FEED PUMP
422.22KVA
FEED PUMP
HEATER/BOILER
500.00KVA
CAUSTIC PRE-WASH OUTPUT PUMP 377.78KVA
GAS SEPARATOR PUMP
166.67KVA
333.33KVA
VAPOR PUMP
211.11KVA
166.67KVA
REBOILER
388.89KVA
STEAM HEATER
422.22KVA
166.67KVA
166.67KVA
REFLUX PUMP
122.22KVA
255.56KVA
PRODUCT OUTPUT PUMP
44.44KVA
PRODUCT OUTPUT PUMP
3PST 480V
3000A 108KAIC
SEE LOAD SCHEDULE FOR

RATINGS
FP3
FP4
3PST 480V
2500A 101KAIC
3PST 480V
3300KA 109KAIC
FP5
FP7
FP6
422.22KVA
44.44KVA
FP8
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3
M
3

CF
LOAD DESCRIPTION
RATING
FEED PUMP
422.22KVA
422.22KVA
288.89KVA
166.67KVA
166.67KVA
PRODUCT OUTPUT PUMP
44.44KVA
E-6
4.2: Percent Impedance Calculation

4.2.1: Per Unit Method
Procedure in using the Per Unit Method
1. Draw the system diagram.
2. Draw the impedance diagram
3. Obtain the source short circuit level
4. Select KVA base.
5. Compute the Per Unit (PU) value of utility source.
6. Compute the PU value of transformer.
7. Compute the PU value for feeder lines.
8. Compute the PU value for motor contribution.
9. Compute the short circuit currents at designated points.
Given: Available S.C. MVA @ 13.8KV, 3 is 1000MVA with X/R = 11.
Computing for Per Unit (PU) Impedance Value of Utility Source ZS
=
. .
MVAbase = 5.7MVA
=
5.7
1000
= .
=
. .
cos
= 0.0057 cos(tan
11) =
sin
= 0.0057 sin(tan
11) = .
= .
= .
. .
. .
.
Computing for PU Impedance Value of Main Feeder Cable ZMC

=
=
305
0.031 72
5.7
305 21
13.5
= .
. .
20
Computing for PU Impedance Value of Transformer ZT

Transformer Specs:
6.3MVA, 13.5/0.48KV, %Z=7.15%, %R=1.13%, %X=6.72%, X/R=5.95
= 480
=
%
100
6.72 0.480
= .
100 0.480
. .
%
100
1.13 0.480
= .
100 0.480
. .
= 0.0672 + 0.0113 = .
Computing for PU Impedance Value of Feeder Cable ZC-1
=
=
305
0.031 30
5.7
305 8
0.48
= .
. .
Computing for PU Impedance Value of Motor ZM1-1

Motor Specs:
500HP, 422.22KVA, Xd=3%, X/R=11
=
=
"
100
+
=
3
480
100
480
0.405
= .
11
= 0.0368 + 0.405 = .
5.7
= .
0.422
. .
. .
21
FP1
ZT
ZMC
ZC3
ZC2
ZC1
ZC1-1
ZC1-2
ZC1-3
ZC1-4
ZC1-5
ZC1-6
ZC1-7
ZC1-8
ZC2-1
ZC2-2
ZC2-3
ZC2-4
ZC2-5
ZC2-6
ZC3-1
ZC3-2
ZC3-3
ZC3-4
ZC3-5
ZC3-6
ZC3-7
ZC3-8
ZM1-1
ZM1-2
ZM1-3
ZM1-4
ZM1-5
ZM1-6
ZM1-7
ZM1-8
ZM2-1
ZM2-2
ZM2-3
ZM2-4
ZM2-5
ZM2-6
ZM3-1
ZM3-2
ZM3-3
ZM3-4
ZM3-5
ZM3-6
ZM3-7
ZM3-8
E-7
FP2
ZMC
ZC3
ZC2
ZC1
ZT
ZC1-1
ZC1-2
ZC1-3
ZC1-4
ZC1-5
ZC1-6
ZC1-7
ZC1-8
ZC2-1
ZC2-2
ZC2-3
ZC2-4
ZC2-5
ZC2-6
ZC3-1
ZC3-2
ZC3-3
ZC3-4
ZC3-5
ZC3-6
ZC3-7
ZC3-8
ZM1-1
ZM1-2
ZM1-3
ZM1-4
ZM1-5
ZM1-6
ZM1-7
ZM1-8
ZM2-1
ZM2-2
ZM2-3
ZM2-4
ZM2-5
ZM2-6
ZM3-1
ZM3-2
ZM3-3
ZM3-4
ZM3-5
ZM3-6
ZM3-7
ZM3-8
E-8
ZC1-1
ZC1-2
ZC1-3
ZC1-4
ZC1-5
ZC1-6
ZC1-7
ZC1-8
ZC2-1
ZC2-2
ZC2-3
ZC2-4
ZC2-5
ZC2-6
ZC3-1
ZC3-2
ZC3-3
ZC3-4
ZC3-5
ZC3-6
ZC3-7
ZC3-8
ZM1-1
ZM1-2
ZM1-3
ZM1-4
ZM1-5
ZM1-6
ZM1-7
ZM1-8
ZM2-1
ZM2-2
ZM2-3
ZM2-4
ZM2-5
ZM2-6
ZM3-1
ZM3-2
ZM3-3
ZM3-4
ZM3-5
ZM3-6
ZM3-7
ZM3-8
ZT
ZMC
ZC2
ZC3
ZC1
FP3
E-9
ZT
ZMC
ZC3
ZC2
ZC1
ZC1-2
ZC1-3
ZC1-4
ZC1-5
ZC1-6
ZC1-7
ZC1-8
ZC2-1
ZC2-2
ZC2-3
ZC2-4
ZC2-5
ZC2-6
ZC3-1
ZC3-2
ZC3-3
ZC3-4
ZC3-5
ZC3-6
ZC3-7
ZC3-8
ZM1-2
ZM1-3
ZM1-4
ZM1-5
ZM1-6
ZM1-7
ZM1-8
ZM2-1
ZM2-2
ZM2-3
ZM2-4
ZM2-5
ZM2-6
ZM3-1
ZM3-2
ZM3-3
ZM3-4
ZM3-5
ZM3-6
ZM3-7
ZM3-8
ZC1-1
ZM1-1
FP4
E-10
ZC1-1
ZC1-2
ZC1-3
ZC1-4
ZC1-5
ZC1-6
ZC1-7
ZC1-8
ZC2-1
ZC2-2
ZC2-3
ZC2-4
ZC2-5
ZC2-6
ZC3-1
ZC3-2
ZC3-3
ZC3-4
ZC3-5
ZC3-6
ZC3-7
ZC3-8
ZM1-1
ZM1-2
ZM1-3
ZM1-4
ZM1-5
ZM1-6
ZM1-7
ZM1-8
ZM2-1
ZM2-2
ZM2-3
ZM2-4
ZM2-5
ZM2-6
ZM3-1
ZM3-2
ZM3-3
ZM3-4
ZM3-5
ZM3-6
ZM3-7
ZM3-8
ZT
ZMC
ZC1
ZC3
ZC2
FP5
E-11
ZT
ZMC
ZC3
ZC2
ZC1
ZC1-1
ZC1-2
ZC1-3
ZC1-4
ZC1-5
ZC1-6
ZC1-7
ZC1-8
ZC2-2
ZC2-3
ZC2-4
ZC2-5
ZC2-6
ZC3-1
ZC3-2
ZC3-3
ZC3-4
ZC3-5
ZC3-6
ZC3-7
ZC3-8
ZM1-1
ZM1-2
ZM1-3
ZM1-4
ZM1-5
ZM1-6
ZM1-7
ZM1-8
ZM2-2
ZM2-3
ZM2-4
ZM2-5
ZM2-6
ZM3-1
ZM3-2
ZM3-3
ZM3-4
ZM3-5
ZM3-6
ZM3-7
ZM3-8
ZC2-1
ZM2-1
FP6
E-12
ZC1-1
ZC1-2
ZC1-3
ZC1-4
ZC1-5
ZC1-6
ZC1-7
ZC1-8
ZC2-1
ZC2-2
ZC2-3
ZC2-4
ZC2-5
ZC2-6
ZC3-1
ZC3-2
ZC3-3
ZC3-4
ZC3-5
ZC3-6
ZC3-7
ZC3-8
ZM1-1
ZM1-2
ZM1-3
ZM1-4
ZM1-5
ZM1-6
ZM1-7
ZM1-8
ZM2-1
ZM2-2
ZM2-3
ZM2-4
ZM2-5
ZM2-6
ZM3-1
ZM3-2
ZM3-3
ZM3-4
ZM3-5
ZM3-6
ZM3-7
ZM3-8
ZT
ZMC
ZC1
ZC2
ZC3
FP7
E-13
ZT
ZMC
ZC3
ZC2
ZC1
ZC1-1
ZC1-2
ZC1-3
ZC1-4
ZC1-5
ZC1-6
ZC1-7
ZC1-8
ZC2-1
ZC2-2
ZC2-3
ZC2-4
ZC2-5
ZC2-6
ZC3-2
ZC3-3
ZC3-4
ZC3-5
ZC3-6
ZC3-7
ZC3-8
ZM1-1
ZM1-2
ZM1-3
ZM1-4
ZM1-5
ZM1-6
ZM1-7
ZM1-8
ZM2-1
ZM2-2
ZM2-3
ZM2-4
ZM2-5
ZM2-6
ZM3-2
ZM3-3
ZM3-4
ZM3-5
ZM3-6
ZM3-7
ZM3-8
ZC3-1
ZM3-1
FP8
E-14
ZT
FP1
FP2
ZMC
ZT
ZC1-1 to 1-8
ZMC
ZC2-1 to 2-6
ZC3-1 to C3-8
ZC1
ZC2
ZC3
ZC1-2 to C1-8
ZC2-1 to C2-6
ZC3-1 to C3-8
ZM1-2 to 1-8
ZM2-1 to M2-6
ZM3-1 to 3-8
ZMC
ZM1-1 to 1-8
ZM2-1 to 2-6
ZM3-1 to 3-8
ZT
ZC1
ZC2
ZC3
ZC1
ZC2
ZC3
ZT
ZC1-1 to C1-8
ZC2-1 to C2-6
ZC3-1 to C3-8
ZC2
ZMC
ZC1-1 to C1-8
ZC2-1 to C2-6
ZC3
ZC3-1 to C3-8
ZC1
ZM1-1 to M1-8
ZM2-1 to M2-6
ZM3-1 to M3-8
ZM1-1 to M1-8
ZM2-1 to M2-6
ZM3-1 to M3-8
ZC1-1
FP3
ZM1-1
FP4
E-15
ZC1-1 to 1-8
ZC2-1 to 2-6
ZT
ZT
ZMC
ZMC
ZC3-1 to C3-8
ZC1-1 to 1-8
ZC2
ZC1
ZM1-1 to 1-8
ZM2-1 to 2-6
ZC2-1 to 2-6
ZC3-1 to C3-8
ZC3
ZM1-1 to 1-8
ZM3-1 to 3-8
ZT
ZM2-1 to 2-6
ZC1
ZC2
ZC3
ZC1-1 to C1-8
ZC2-1 to C2-6
ZC3-2 to C3-8
ZM1-1 to 1-8
ZM2-1 to M2-6
ZM3-2 to 3-8
ZM3-1 to 3-8
ZT
ZC1-1 to C1-8
ZC1
ZMC
ZC2-2 to C2-6
ZC3-1 to C3-8
ZC3
ZC1
ZMC
ZM1-1 to 1-8
ZM2-2 to M2-6
ZM3-1 to 3-8
ZC2
ZC3
ZC3
ZC2-1
FP5
ZC3-1
FP7
ZM2-1
ZM3-1
FP6
FP8
E-16
4.3: Calculation of Short Circuit Currents

Based from IEEE 141-1993 P. 125
Procedures for calculating industrial system short-circuit:
A. Prepare system diagrams
B. Collect and convert impedance data
C. Combine impedances
D. Calculate short-circuit current
A. System Diagrams
A full-detail one-line diagram can be found on the next page.
B. Impedance Data
Impedance data, including both reactance and resistance,
should be collected for important elements and converted to
per-unit on bases selected for the study.
Since resistance is not constant but varies with temperature,
consideration should be given to the choice of resistance values for
study purposes.
For calculations of maximum short-circuit currents to select
electric power system equipment, a fully loaded industrial power
system is recommended because it has the largest number of
motors connected and contributing to short-circuit current.
Consequently, hot or rated load resistance values are usually
accepted for these calculations.
Fault Duty Calculation at Fault Point 1 (High Side 13.5kV)
Given data: 1000MVA Short Circuit Utility, X/R is 11%,
MVAbase = 5.7;
kVbase = 0.480
. .
. .
. .
. . cos
=
. .
= 0.0057 cos(
. . sin
. .
5.7
= .
1000
= 0.0057 cos(tan
. .
. .
11) = .
. .
11) = .
= 0.000516 + 0.005677 = .
. .
.
32
5.7
3 13.5 0.0057
Transformer
Transformer Data:
5.7MVA, 13.5/0.48KV, %Z=7.15%, X/R=13.3
. .
Fig. 4.3.1: X/R Ratio of Transformers

(From IIEE Standard 141, p.184)
%
5.7 7.15
=
= .
100
5.7 100
= tan
. .
. .
. .
= .
. . cos
tan
. . sin
= tan
13.3 =
= .
= 0.0715 cos(
= 0.0715 sin(tan
13.3 ) = .
13.3) = .
. .
. .
. .
33
For Feeder Cable from Transformer to Main Distribution Panel

Size of cable is 21sets x 3 x 400mm2 THHN XLPI, Unarmored Cable
Length of cable is 72m connected in parallel. Refer to PEC 2009 Ed. Table
9.1.1.9 on page 1506 or NEC 2015 Ed. Table 9 on page 767 for values of X
and R.
=
0.031
305
0.038
305
. .
305
0.031 72
5.7
= .
305 21
0.48
. .
. .
305
0.038 72
5.7
= .
305 21
0.48
. .
. .
. .
. .
= .
= .
For Feeder Cables from Main Distribution Panel to MCC01

Size of cable is 8sets x 3x 400mm2 THHN XLPI, Unarmored Cable
Length of cable is 30m connected in parallel. Refer to PEC 2009 Ed. Table
9.1.1.9 on page 1506 or NEC 2015 Ed. Table 9 on page 767 for values of X
and R.
=
. .
. .
0.031
305
0.038
305
305
0.031 30
5.7
= .
305 8
0.48
305
0.038 30
5.7
=
305 8
0.48
. .
. .
. .
= .
= .
. .
.
. .
.
34
For Feeder Cables from MCC01 to Individual Motors

For 1st motor in MCC01 with specs:
500HP, 422.22KVA, Xd=3%, X/R=11
Fig. 4.3.2: X/R range for

three-phase induction motors
(From IIEE Standard 141, p.184)
For Motors:
"
. .
"
100
. .
. .
. .
"
=
. .
=
. .
= .
3
5.7
= .
100 0.422
0.405
= .
11
+
. .
. .
= .
35
Table 4.3.1: List of Impedance Values

= .
= .
+
+
.
.
Cable
Motors
MCC01
MAIN
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
0.0094 +
0.8213 +
0.0314 +
0.2555 +
0.1278 +
0.0694 +
0.1431 +
0.2433 +
1.6547 +
0.0146
0.0876
0.0487
0.2028
0.1363
0.0740
0.1136
0.1241
0.1947
MAIN
2-1
2-2
2-3
2-4
2-5
2-6
0.0126 +
0.0858 +
0.0456 +
0.1460 +
0.1789 +
0.1533 +
1.6547 +
0.0195
0.0915
0.0487
0.1034
0.1419
0.1217
0.1947
MAIN
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
0.0094 + 0.0146
0.0858 + 0.0915
0.0602 + 0.0537
0.0767 + 0.0608
0.2300 + 0.1825
0.0803 + 0.0857
0.2044 + 0.1622
0.0679+j0.1051
1.6547 + 0.1947
0.4052 +
0.5700 +
0.3277 +
1.6209 +
0.4835 +
0.3277 +
0.4672 +
1.2955 +
0.0436
0.0570
0.0712
0.3242
0.0504
0.0712
0.1552
1.2955
0.4052 +
0.4052 +
1.3806 +
0.7509 +
0.7509 +
1.2955 +
0.0436
0.0436
0.1972
0.1632
0.1632
1.2955
0.4052 +
1.2063 +
0.1712 +
0.7509 +
0.4052 +
0.7509 +
0.1648 +
1.2955 +
0.0436
0.1257
0.0180
0.1632
0.0436
0.1632
0.0253
1.2955
MCC02
MCC03
C. Combine Impedances
The third step is to combine reactances or vector
impedances, and resistances where applicable, to the point of fault
into a single equivalent impedance, reactance, or resistance. The
equivalent impedance of separate impedances in series is the sum
of the separate impedances. The equivalent impedance of separate
impedances in parallel is the reciprocal of the sum of
the reciprocals of the separate impedances.
Impedances will be combined depending on the layout of the
impedance on the location of the fault.
36
D. Calculate Short-Circuit Current

Low-voltage duties. The standards for interrupting
equipment allows a modified sub-transient reactance for a group of
low-voltage induction and synchronous motors fed from a low
voltage substation. If the total of motor horsepower ratings at 480
or 600 V is approximately equal to (or less than) the transformer
self-cooled rating in kilovolt-amperes, a reactance of 0.25 per unit
based on the transformer self-cooled rating may be used as a single
impedance to represent the group of motors.
Once the first-cycle network has been established and its
impedances are converted and reduced to a single equivalent
per-unit impedance ZPU (or reactance XPU) for each fault point
of interest, the symmetrical short-circuit current duty is calculated
by dividing the per-unit pre-fault operating voltage EPU by ZPU (or XPU)
and multiplying by base current:
=
ZT
ZMC
ZMCC01
ZMCC02
ZMCC03
Table 4.3.2: System Impedances at Fault Point 1

Z
1/Z
Z
Rectangular
Polar
0.0054 + 0.0713
0.071585.67
13.99 85.67
1.0560
0.0086 + 0.0105
0.013650.68
73.52 50.68
46.59
0.1065 + 0.0415
0.114321.29
87.72 21.29
8.15
0.1352 + 0.0363
0.139915.03
7.15 15.03
6.90
0.0649 + 0.0234
0.069019.83
14.49 19.83
13.64
(1.0560
=
+
+(
13.95) + (46.59
56.88) + (2.9414
= .
=
5700
=
92.67 1.732 0.48
)=
0.9710 ) = .
.
13.95
56.88
3.18
1.85
4.92
37
Table 4.3.3: Short Circuit Current for Each Fault Point

Fault
ZTH
ISCsym
Point
Rectangular
Polar
58.5874
71.80
92.67 50.79
FP1
74kA
2.0431
11.96
12.12 80.30 565.70kA
FP2
43.1676
52.04
67.61 50.32 101.41kA
FP3
51.3988
71.76
88.27 54.39
FP4
77.67kA
24.3762
36.18
43.63 56.03 157.15kA
FP5
50.3274
71.61
87.53 54.90
FP6
78.33kA
43.1676
52.04
67.61 50.32 101.41kA
FP7
50.5689
71.73
87.76 54.82
FP8
78.13kA
Fault
Point
No.
Table 4.3.4: Short Circuit Value and Assessment

Existing
Calculated
Fault
Equivalent Per
MCB
3 Phase
Location
Unit Impedance
KAIC
Fault (kA)
Rating
Remarks
Source
58.5874
71.80
74kA
80
Adequate
Xformer/MDP
2.0431
11.96
565.70kA
600
Adequate
MCC01 Main
43.1676
52.04
101.41kA
120
Adequate
MCC01
Motor1-1
51.3988
71.76
77.67kA
80
Adequate
MCC02 Main
24.3762
36.18
157.15kA
175
Adequate
MCC02
Motor2-1
50.3274
71.61
78.33kA
80
Adequate
MCC03 Main
43.1676
52.04
101.41kA
120
Adequate
MCC03
Motor3-1
50.5689
71.73
78.13kA
80
Adequate
38
New Era University

EE 581D
Part 1, Chapter 5:
Arc Flash Design
Submitted by:
BS EE 5
Submitted to:
Professor
39
5.1 Determination of Maximum Arcing Current

In order to demonstrate the worst-case arc-flash scenario across a
given range of arcing fault currents, constant-energy lines can be plotted
on the TCC plot in conjunction with tripping characteristics of various
devices.
For voltage levels less than 15kV, the IEEE 1584 2002 presents
the equation for incident energy as shown in Equation (1). The values
for the variables shown in this equation are presented in Table 5.1.1. In
equation (1), the units of energy are Joules/cm2. Equation (2) shows
Equation (1) algebraically rearranged in order to calculate values for time
with respect to a given set of parameters. The conversion factor between
Joules and calories has also been included so that the units of Energy (E)
in Equation (2) are cal/cm2.
Equation 1:
= (4.184)
10[
( )
0.20
610
Where:
E
Cf
K1
K2
Ia
G
t
x
D
=
=
=
=
=
=
=
energy in
calculation factor (1 for 1kV above and 1.5 for below 1kV)
-0.792 for open configurations (no enclosure) or
-0.555 for close configurations (enclosed)
0 for ungrounded and HRG systems and
-0.133 for grounded systems
magnitude of the arcing fault current (kA) that may be
determined according to IEEE 1584TM 2002, equation (1)
= gap between conductors (mm)
= duration of arc (seconds)
= distance component
= distance from the arc to the worker
40
Equation 2:
0.20 4.1667
=
4.184
10[
( )
610
Where:
t
=
E
=
Cf
=
K1
=
=
Ia
=
G
t
x
D
duration of the arc (seconds)

energy in
calculation factor
-0.792 for open configurations (no enclosure) and
-0.555 for close configurations (enclosed)
magnitude of the arcing fault current (kA) that may be
determined according to IEEE 1584TM 2002, equation (1)
= gap between conductors (mm)
= duration of arc (seconds)
= distance component
= distance from the arc to the worker
Equation (3) shows the linear relationship between time and arcing
current with respect to a given energy and specific system parameters
shown in Table 1. With the aid of curve-fitting software, this relationship
was found consistent for all system configurations considered.
= ( )
Where:
t
= time in seconds
k
= unique constant based on specific system parameters
(see table 5.1.1 for a summary)
Ia
= magnitude of arcing fault current
B
= a constant value of -1.081
Computing for maximum 3 phase short circuit current available
log ( ) =
+ 0.662 log
0.00304
Where:
Ia
=
K
=
Ibf
=
V
=
G
=
=
+ 0.0966
log
+ 0.000526
+ 0.5588
log
arcing current (kA)

-0.097 for box configurations
symmetrical RMS current for 3 phase Faults (kA)
system voltage (kV)
gap between conductors
25mm/1in.
41
Table 5.1.1
Grounded
Enclosure
or
Configuration
Ungrounded
(K1)
(K2)
-0.113
10
0
Open Air*
2.000
455
-0.792
-0.113
40
0
-0.113
0.208 - 1
1.5
Switchgear
32
1.473
610
0
-0.555
-0.113
MCC and
25
1.641
Panels
0
455
-0.113
Cable
13
2.000
-0.792
0
-0.113
Open Air
102
2.000
455
-0.792
0
-0.113
13
0
>1-5
1.0
Switchgear*
0.973
910
-0.555
-0.113
102
0
-0.113
Cable
13
2.000
455
-0.792
0
-0.113
13
0
Open Air*
2.000
455
-0.792
-0.113
153
0
> 5 - 15
1.0
-0.113
Switchgear
153
0.973
910
-0.555
0
-0.113
Cable
13
2.000
455
-0.792
0
*Minimum and maximum values are shown for a range of typical bus gaps (G)
System Parameter values are based on IEEE Standard 1584TM 2002, Tables 2,3, and 4
System
Voltage
(kV)
Calculation
Factor (CT)
Equipment
Type
Gap (G)
(mm)
Distance
factor (x)
Working
Distance
(D) (mm)
Unique
Constant
(k)
0.6945
0.5354
0.6437
0.4962
0.6841
0.5274
0.4304
0.3318
0.6893
0.5314
0.8252
0.6362
1.5890
1.2250
1.2683
0.9778
1.0339
0.7970
1.0339
0.7970
0.7252
0.5591
1.1146
0.8593
1.0339
0.7970
42
Computing for Maximum 3 Phase Short Circuit Current @FP2

= 0.4304 (565.70)
= .
log
0.097 + (0.662 log 565.70) + 0.0966 0.48 + 0.000526 25 + 0.5588

0.48 (log 565.70) 0.00304 25 log 565.70
= .
=
.
log
0.097 + (1.2531) + 0.0966 0.48 + 0.000526 25 + 0.5588 0.48

(1.8928) 0.00304 25 (1.8928)
Table 5.1.2: Summary of Arcing Current in Different Fault Points

Arcing
Fault
Current (Ia)
Point
(kA)
1
31.65
2
204.17
3
47.45
4
36.32
5
69.12
6
36.51
7
47.45
8
11.62
5.2: Determination of Arc Flash Protection (PPE)

Fire resistant clothing is necessary due to the following reasons:
Most severe burn energies and fatalities are caused by non-flame
resistant clothing igniting and continuing to burn.
Flame resistant clothing will self-extinguish, thus limiting the injury.
Body area under non-FR clothing is often burned more severely than
exposed skin.
National Fire Protection Association uses a three-step process to identify what
type of PPE needs to be worn at certain conditions.
43
Step 1: Determine the Hazard/Risk Category Classification based in NFPA 70E,

Table 130.7(C)(9)(a)
TASK
CB OR FUSE
SWITCH
OPERATION
WITH COVERS
ON
CB OR FUSE
SWITCH
OPERATION
WITH COVERS
OFF
WORK ON
ENERGIZED
PARTS,
INCLUDING
VOLTAGE
TESTING
Table 5.2.1: NFPA 70E, Table 130.7(C)(9)(a)

HAZARD/RISK
V-RATED
V-RATED TOOLS
CATEGORY
GLOVES
PANEL BOARDS AND SWITCHBOARDS
BETWEEN 240V AND 600V
No
No
No
No
Yes
Yes
Step 2: Select Protective Clothing and PPE based on NFPA 70E,

Table 130.7(C)(10).
Table 5.2.2: NFPA 70E, Table 130.7(C)(10)
Personal Protective Clothing
Hazard/Risk Category Number
FR Clothing:
-1 0
1
2
3
4
Long-Sleeved Shirt
X
X
X
X
Pants
X
X
X
X
Coverall
(note5) (note 7)
X
(note 5)
Jacket, Parka, Rainwear
AN
AN
AN
AN
Hard Hat
X
X
X
X
Safety Classes
X X
X
Flash Suit Hood
X
X
Hearing Protection
X
X
X
44
Step 3: Identify ATPV and System based on HRC from Table 130.7(C)(11)
Hazard/Risk
0
1
2
Table 5.2.3: NFPA 70E, Table 130.7(C)(11)

Typical Protective Clothing Systems
Category
Clothing Description
Minimum ATPV
Non-Melting Flammable
N/A
Materials (1)
Fire Retardant Shirt and
4
Pants or Coverall (1)
Cotton Underwear PLUS
8
Pants or Overall (1-2)
25
Pants or Overall (2-3)
Pants PLUS Double Layer
40
Switching Coat and
Plants (3 or more)
Arc Thermal Protection Value (ATPV) is defined by ASTM 1959-00 as:

the incident energy on a fabric or material that results in sufficient heat
transfer through the fabric or material to cause the onset of a second degree
burn based on the Stoll Curve
Typical Protective Clothing:
45
46
Safety Gloves
Employees shall wear rubber insulating gloves where there is a danger of

arm and hand injury from electrical shock and burns due to contact with live
parts. Gloves used shall be of the appropriate voltage class.
Glove Selection
Glove size is important to ensure a proper fit and dexterity. Size is inches
around the palm of your hand.
Leather Protectors:
- Required for penetration protection
- If gloves used without, then must be re-tested prior to next use.
47
Table 5.2.4: NFPA 70E Approach Boundaries

Alternating Current (AC) and Direct Current (DC)
Shock Protection Boundaries
Voltage Range
Limited
Restricted
Movable
AC
DC
Fixed
Not
0 - 50 VAC
0 100 VDC
Not Specified
Specified
Avoid
51 - 300 VAC
101 300VDC
10 0
3 6
Contact
301 750 VAC 301 1000VDC
10 0
3 6
12
Prohibited
Not
Specified
Avoid
Contact
1
48
New Era University

EE 581D
Part 1, Chapter 6:
Power Factor Correction
Submitted by:
BS EE 5
Submitted to:
Professor
49
6.1: Power Factor Correction

Power factor is the ratio of working power to apparent power.
It measures how effectively electrical power is being used. A high
power factor signals efficient utilization of electrical power, while
a low power factor indicates poor utilization of electrical power.
To determine power factor (PF), divide working power (kW) by
apparent power (kVA) In a linear or sinusoidal system, the result
is also referred to as the cosine .
=
= cos
Low power factor means youre not fully utilizing the electrical
power youre paying for. As the triangle relationships in Figure 6.1.1
demonstrate, kVA decreases as power factor increases. At 70% power
factor, it requires 142 kVA to produce 100 kW. At 95% power factor, it
requires only 105 kVA to produce 100 kW Another way to look at it is
that at 70% power factor, it takes 35% more current to do the same work.
Fig. 6.1.1: Example of Power Factor Correction
50
Table 6.1.1: (IEEE Std 141-1993 Table 8)

Typical Unimproved Power Factor Values
By Industry
Auto parts
Brewery
Cement
Chemical
Coal Mine
Clothing
Percent
Power
Factor
75 80
76 80
80 85
65 75
65 80
35 60
Electroplating
Foundry
Forge
Hospital
Machine Manufacturing
Metalworking
Office Building
Oil-field pumping
Paint manufacturing
Plastic
Stamping
Steelworks
Textile
Tool, die, jig
65
75
70
75
60
65
80
40
55
75
60
65
65
60
70
80
80
80
65
70
90
60
65
80
70
80
75
65
By Operation
Air Compressor:
External Motors
Hermetic Motors
Metal Working:
Arc Welding
Arc Welding with
standard capacitors
Resistance Welding
Machining
Melting:
Arc furnace
Inductance furnace 60Hz
Stamping:
Standard speed
High Speed
Spraying
Weaving:
Individual drive
Multiple drive
Brine
Percent
Power
Factor
75 80
50 - 80
35 60
70 80
40 60
40 - 65
75 90
100
60 70
45 60
60 65
60
70
70 75
6.1.1: Determination of Capacitance

Data:
5700KVA Demand, 480V, three-phase, @0.60 PF, 18-hour Plant Operation
Improve to 0.95 PF
(Plant Power factor is based on Table 6.1.1)
=
= 5700 0.60 =
= cos (
)
= cos(
)
= tan
0.60 = cos(
(
0.95 =
53.13 = tan
3420
)=
)=
=
=
=
.
.
.
51
Determining the size of capacitor:

(tan(
) tan(
))
=
= (3420)(tan(53.13) tan(18.19))
=
.
=
30
3436.21
=
=
30 18
18
= .
, .
From Meralco, the cost per kVA for Generators (Wheeling) with
primary voltage of 34.5kV and below is Php 184.37.
Connection of Capacitor Bank
In a three-phase system, to supply the same reactive power, the
star connection requires a capacitor with a capacitance three times higher
than the delta connected capacitor. In addition, the capacitor with the
star connection results to be subjected to a voltage 3 lower and flows
through by a current 3 higher than a capacitor inserted and delta
connected.
6.1.2: kVA Billing, and Savings Forecast
= 5700
=
Uncorrected Original Billing:

5700
184.37 =
3436.21
=
0.95
Corrected new Billing:

3617.06
184.37 =
Annual Savings:
1,050,909.00
666,877.35 = 384,031.65 12
=
52
6.2: Protective Equipment

Line Current:
=
7500
4803
= .
6.2.1: Wire Size

From Article 460.8(A) in NFPA70 (NEC2014):
The ampacity of capacitor circuit conductors
shall not be less than 135 percent of the
rated current of the capacitor.
= 135%
= 135% 9 =
.
6.2.2: Fuse and Circuit Breakers

From Articles 460.8(B), 460.8(C), and 460.8(C)(3) in NFPA70 (NEC 2014):
An overcurrent device shall be provided in each
ungrounded conductor for each capacitor bank.
The rating or setting of the overcurrent device
shall be as low as practicable.
Exception: A separate overcurrent device shall not be required
for a capacitor connected on the load side of a
motor overload protective device.
A disconnecting means shall
be provided in each ungrounded conductor for each capacitor bank
(3) The rating of the disconnecting means shall not be less
than 135 percent of the rated current of the capacitor.
= 135%
= 135% 9 =
53
CAPACITOR
BANK
G
MDP
UTILITY
MCC01
MCC02
MCC03
E-17

Oil and Gas Refinery

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New Era University

College of Engineering and Technology

1.1: Summary of Loads

Table 1.1.1: Low Voltage Load for Diesel

Table 1.1.3: Low Voltage Load for LPG/Butane

1.2: Schedule of Loads

Calculation for Feeders:

250% = 619.80 250% = 1549.5

See Table for conductor and circuit protection ratings.

Table 1.2.2: MCC02

Table 1.2.3: MCC03

Table 1.2.4: Main Distribution Panel / Main Station

Use; 3PST, 480V, 12000A, 133KAIC Circuit Breaker

Table 1.2.6: Maximum Motor Fuse Rating

*See Part 2 Chapter 3.5 For Generator Sizing and Protection

New Era University

2.1 Transformer and Transient Voltage Drop Due to Motor

Short Circuit Current at Secondary Side (ISC):

Maximum KVA of Transformer at Rated Short Circuit Current (Q1)

460 100450.63 1.732

Motor In-Rush KVA at Starting

7182.22 460 100% 1.732

Voltage Drop at Transformer Secondary Due to Motor In-Rush

2.2: Determination of Cable and its Distance

Table 2.2.1: Conductor Sizing

Table 2.2.1 (Cont.)

2.3: Calculation of Voltage Drop on the Conductors

Table 2.3.1: Voltage Drop of Conductors

New Era University

T1 6.3MVA, 13.4/0.48KV, %Z = 7.15%

30M 3 x 3 x 800MM2 XLPE

MCC01 (DIESEL PROCESSING)

30M 2 x 3 x 800MM2 XLPE

30M 3 x 3 x 800MM2 XLPE

MCC03 (BUTANE PROCESSING)

CAUSTIC PRE-WASH OUTPUT PUMP 377.78KVA

GAS SEPARATOR PUMP

MERCAPTON EXTRACTOR PUMP

WATER WASH OUTPUT PUMP

AIR COOLED CONDENSER

SALT BED OUTPUT PUMP

LEAN MEROX CAUSTIC PUMP

PRODUCT OUTPUT PUMP

PRODUCT OUTPUT PUMP

SEE LOAD SCHEDULE FOR

SEE LOAD SCHEDULE FOR RATINGS

MCC02 (KEROSENE PROCESSING)

CAUSTIC CIRCULATION PUMP

CAUSTIC SETTLER PUMP

WATER WASH OUTPUT PUMP

SALT BET OUTPUT PUMP

PRODUCT OUTPUT PUMP

HAYDAR ALIEV REFINERY PLANT

HAYDAR ALIEV REFINERY PLANT

MCC01 (DIESEL PROCESSING)

HAYDAR ALIEV REFINERY PLANT

GAS SEPARATOR PUMP

AIR COOLED CONDENSER

PRODUCT OUTPUT PUMP

MCC02 (KEROSENE PROCESSING)

CAUSTIC CIRCULATION PUMP

CAUSTIC SETTLER PUMP

WATER WASH OUTPUT PUMP

SALT BET OUTPUT PUMP