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A chronological history
The electrical and electronic systems of the motor vehicle are often the most feared, but at the
same time can be the most fascinating aspects of an automobile. The complex circuits and
systems now in use have developed in a very interesting way. For many historical developments
it is not possible to be certain exactly who invented a particular
component, or when, as developments were taking place. It is interesting to speculate on who
we could call the founder of the vehicle electrical system. Michael Faraday of course deserves
much acclaim, but then of course so does Ettiene Lenoir and so does Robert Bosch and so does
Nikolaus Otto and so does Perhaps we should go back even further to the ancient Greek
philosopher Thales of Miletus who, whilst rubbing amber with fur, discovered static electricity.
The Greek word for amber is elektron.
1742 Andreas Gordon constructed the first static generator.
1769 Cugnot built a steam tractor in France made mostly from wood.
1800 The first battery was invented by Alessandro Volta.
1830 Sir Humphery Davy discovered that breaking a circuit causes a spark.
1860 Lenoir built an internal-combustion gas engine.
1860 Lenoir developed in cylinder combustion.
1860 Lenoir produced the first spark-plug.
1870 Otto patented the four-stroke engine.
1879 Hot-tube ignition was developed by Leo Funk.
1888 Professor Ayrton built the first experimental electric car.
1894 The first successful electric car.
1899 First speedometer introduced (mechanical).
1901 The first Mercedes took to the roads.
1905 Miller Reese invented the electric horn.
1908 Electric lighting appeared, produced by C.A. Vandervell.
1912 Bendix invented the method of engaging a starter with the flywheel.
1920 Duesenberg began fitting four-wheel hydraulic brakes.
1921 The first radio set was fitted in a car by the South Wales Wireless Society.
1922 Lancia used a unitary (all-in-one) chassis construction and independent front suspension.
1928 Cadillac introduced the synchromesh gearbox.
1931 Smiths introduced the electric fuel gauge.
1936 An electric speedometer was used that consisted of an AC generator and voltmeter.
1936 Positive earth was introduced to prolong spark-plug life and reduce battery corrosion.
1937 Coloured wires were used for the first time.
1939 Car radios were banned in Britain for security reasons.
1950 Dunlop announced the disc brake.
1951 Buick and Chrysler introduced power steering.
1951 Development of petrol injection by Bosch.
1954 Flashing indicators were legalized.
1960 Alternators started to replace the dynamo.
1965 Development work started on electronic control of anti-locking braking system (ABS).
1965 Negative earth system reintroduced.
1967 Electronic speedometer introduced.
1972 Dunlop introduced safety tyres, which seal themselves after a puncture.
1990 Fibre-optic systems used in Mercedes vehicles.
UNIT-2
Charging systems
Introduction:The current demands made by modern vehicles are considerable. The
charging system must be able to meet these demands under all operating conditions and still fast
charge the battery. The main component
Prolonged loads
Power (W)
Current at 14V
28V
-------------------------------------------------------------------------------------------------------------------Side and tail lights
30
2.0
1.0
Number plate lights
10
1.0
0.5
Headlights main beam
200
15.0
7.0
Headlights dip beam
160
12.0
6.0
Dashboard lights
25
2.0
1.0
Radio/Cassette/CD
15
1.0
0.5
Total (Av. main & dip)
260
19.5
9.5
-------------------------------------------------------------------------------------------------------------------Intermittent loads
Power (W)
Current at 14V
28V
------------------------------------------------------------------------------------------------------------------Heater
50
3.5
2.0
Indicators
50
3.5
2.0
Brake lights
40
3.0
1.5
Front wipers
80
6.0
3.0
Rear wipers
50
3.5
2.0
Electric windows
150
11.0
5.5
Radiator cooling fan
150
11.0
5.5
Heater blower motor
80
6.0
3.0
Heated rear window
120
9.0
4.5
Interior lights
10
1.0
0.5
Horns
40
3.0
1.5
Rear fog lights
40
3.0
1.5
Reverse lights
40
3.0
1.5
Auxiliary lamps
11
0 8.0
4.0
Cigarette lighter
100
7.0
3.5
Headlight wash wipe
100
7.0
3.5
Seat movement
150
11.0
5.5
Seat heater
200
14.0
7.0
Sun-roof motor
150
11.0
5.5
Electric mirrors
10
1.0
0.5
-------------------------------------------------------------------------------------------------------------------Total
1.7kW
125.5
63.5
--------------------------------------------------------------------------------------------------------------------
Definition of Alternator:
Alternator is device and it converts a mechanical energy into an alternative electrical energy.
Definition of Rectifier:
Rectifier is a device; it converts an alternative electrical energy into unidirectional electrical energy.
It consists of three positive diodes and three negative diodes. The output
produced is shown is shown compared with the three phase signals.
A further three diodes are often included in a rectifier pack. These are usually
small than the main diodes and are only used to supply a small current back
to the field windings in the rotor. The extra diodes are auxiliary field ( giving
support to the main field) or excitation diodes.
The hybrid system involves the connection of discrete components on a ceramic plate using film
techniques. The main part of the regulator is an integrated circuit containing the sensing elements
and temperature compensation
components. The IC controls an output stage such as a Darlington pair. This technique produces
a very compact device. A heavy duty zener diode is connected to protect all electronic
components.
The graph shows how the IC regulator response changes with temperature. This change is
important to ensure correct charging under summer and winter conditions. When a battery is
cold, the electrolyte resistance increases. This means a higher voltage is necessary to cause the
correct recharging current.
Charging circuits
Alternator testing
Consider two conditions; the first scenario is the traffic jam, on a cold night, in the rain! This can
involve long periods when the engine is just idling, but use of nearly all electrical devices is still
required. So the battery state of charge will be about 35% less than its original level.
The second scenario, the car has been parked in the open on a frosty night. The engine is started,
seat heaters, heated rear window and blower fan are switched on whilst a few minutes are spent
scraping the screen and windows. All the lights and wipers are now switched on. The seat heaters
and heated rear window can generally be assumed to switch off automatically after about 15
minutes. In this condition the state of charge will be about 10% less.
If the situations were repeated, then the battery would soon be incapable of starting the engine.
The above problem can little overcome by following five options:
1. Fitting a more powerful alternator.
Power management system.
Two-stage alternator drive mechanism or increased alternator speed.
Increased engine idle speed.
Dual voltage systems.
A two-speed drive technique which uses a ratio of 5 : 1 for engine speeds under 1200 rev/min
and usually about 2.5 : 1 at higher speeds. The two-speed drive is only at the prototype stage at
present.
Smart charging
Bringing together alternator output control, electrical power distribution and mechanical power
distribution. This is known as intelligent or smart charging.
The principle of open loop control charging is that the alternator regulator and the power train
control module (PCM) communicate. This Communication is by pulse width modulated (PCM).
This signal is used in both directions. It is a constant frequency square wave with a variable
on/off ratio or duty cycle.
The PCM determines the set voltage point (regulated voltage) and transmits this to the regulator
using a specific duty cycle signal. PCM can calculate a more accurate figure for battery
temperature because it has sensors measuring
UNIT-3
Starting Systems
The starting system includes the battery, starter motor, solenoid, ignition switch, and in some
cases, a starter relay. An inhibitor (neutral safety) switch is included in the starting system circuit
to prevent the vehicle from being started while in gear.
Figure shows A typical starting system converts electrical energy into mechanical energy to turn
the engine. The components are: battery, to provide electricity to operate the starter; ignition
switch, to control the energizing of the starter relay or solenoid; starter relay or solenoid, to make
and break the circuit between the battery and starter; starter, to convert electrical energy into
mechanical energy to rotate the engine; starter drive gear, to transmit the starter rotation to the
engine flywheel.
Figure shows how, as temperature decreases, starter torque also decreases and the torque
required to crank the engine to its minimum speed increases.
Block diagram of Starting system as part of the complete electrical
system
The minimum cranking speed varies for the particular engine. Some typical values are given in
Table for a temperature of -20 C.
------------------------------------------------------------------------------------------------Engine
Minimum cranking
speed (rev/min)
------------------------------------------------------------------------------------------------Reciprocating spark ignition
6090
Rotary spark ignition
150180
Diesel with glow plugs
60140
Diesel without glow plugs
100200
-----------------------------------------------------------------------------------------------The rated voltage for cars is 12VTrucks and buses are generally 24 V. A battery of maximum
capacity for the starter, which has a 20% drop in capacity at -20 C. A cable with a resistance of
1m connected between starter and battery. These criteria will ensure the starter is able to
operate even under the most adverse conditions. The rated power of the motor corresponds to the
power drawn from the battery. The battery should have less copper losses,
iron losses and friction losses.
Equivalent circuit for a starter system
Figure shows an equivalent circuit for a starter and battery. This indicates how the starter output
is very much determined by line resistance and battery internal resistance. The lower is the total
resistance, the higher the output from the starter. There are two other considerations 1. The
location of the starter on the engine is usually pre-determined. 2. But the position of the battery
must be considered. If the battery is closer to the starter the cables will be shorter. Otherwise a
long distance requires more cross sectional area to reduce the resistance.
Inertia starters
Pre-engaged starters
Permanent magnet starters
Heavy vehicle starters
Integrated starters
6. Electronic starter control
Necessity of starter motor
It is necessary to connect the starter to the engine ring gear only during the starting phase. This is
required in all standard vehicles. If the connection remained permanent, the excessive speed take
place in starter .This would be destroy the motor almost immediately.
Pre-engaged starters are fitted to the majority of vehicles in use today. They provide a positive
engagement with the ring gear.
Basic operation:
A solenoid has two windings, the hold-on winding and the pull-in winding. When the key switch
is operated, a supply is made to terminal 50 on the solenoid. This energizes the solenoid. But the
pull-in winding has a very low resistance and hence a high current flows. This winding is
connected in series with the motor circuit. Hence the current flows through the motor and
rotate slowly.
At the same time, the solenoid attracts the plunger. And pushes the pinion into mesh, with the
flywheel ring gear. plunger in position as long as the solenoid is supplied.
When the engine is starts, the key is removed. The pinion and plunger returns to their rest
position.
INTEGRATED STARTERS:
It is also known as an integrated starter alternator damper [ISAD].
Starter installation:
Starters are generally mounted in a horizontal position next to the
engine crankcase with the drive pinion in a position for meshing with
the flywheel or drive plate ring gear.
The starter can be secured in two ways: either by flange or cradle
mounting.
Flange mounting is the most popular technique used on small and
medium sized vehicles.
It will reduce the effect of vibration.(mounted on rear of the starter)
Cradle mounting is used in larger vehicle fixed with 3 large bolts.
In both cases the starters must have some kind of of pilot often a ring
machined on the drive end bracket.
UNIT-4
Ignition systems
The fundamental purpose of the ignition system is to supply a spark inside
the cylinder, near the end of the compression stroke, to ignite the
compressed charge of airfuel vapour.
For a spark to jump across an air gap of 0.6mm under normal atmospheric
conditions (1 bar), a voltage of 23 kV is required. For a spark to jump across
a similar gap in an engine cylinder, having a compression ratio of 8 : 1,
approximately 8 kV is required. For higher compression ratios and weaker
mixtures, a voltage up to 20 kV may be necessary. The ignition system has to
transform the normal battery voltage of 12 V to approximately 820 kV and,
in addition, has to deliver this high voltage to the right cylinder, at the right
time.
Conventional
Electronic
Programmed
Electronic
Spark plug
Seals electrodes for the spark to jump across in the cylinder. Must withstand
very high voltages, pressures and temperatures.
Ignition Coil
Stores energy in the form of magnetism and delivers it to the distributor via
the HT lead. Consists of primary and secondary windings.
Ignition switch
Provides driver control of the ignition system and is usually also used to
cause the starter to crank.
Ballast resistor
Shorted out during the starting phase to cause a more powerful spark. Also
contributes towards improving the spark at higher speeds.
Contact breakers (breaker points)
Switches the primary ignition circuit on and off to charge and discharge the
coil.
Capacitor (condenser)
Suppresses most of the arcing as the contact breakers open. This allows for a
more rapid break of primary current and hence a more rapid collapse of coil
magnetism, which produces a higher voltage output.
HT Distributor
Directs the spark from the coil to each cylinder in a pre-set sequence.
Centrifugal advance
Changes the ignition timing with engine speed. As speed increases the
timing is advanced.
Vacuum advance
Changes timing depending on engine load. On conventional systems the
vacuum advance is most important during cruise conditions.
Dwell systems
The term dwell is the measure of time taken by the ignition coil is
charging or when the primary current flowing through ignition coil. The dwell
in mechanical systems is simply the time during which the contact breakers
closes.
dwell is now expressed as a % of one charge discharge cycle.
Constant dwell electronic ignition systems are now replaced by constant
energy systems.
* FOR REFERANCE *
Diagram
Fig: A Hall effect sensor output will switch between 0 V and about 7V
The CDI system works by first stepping up the battery voltage to about
400v (DC) using an oscillator and a transformer followed by a rectifier. The
capacitor is charging towards this high voltage and discharge through the
primary winding of a coil at the point of ignition. This is done by a thyristor
switch. The rapid discharge of capacitor at primary will produce a very high
voltage across the secondary winding. This voltage has a very fast rise time
compared with the conventional system. Typically the rise time for CDI is 310 kv/s. but the conventional pure inductive system has 300-500v/s. CDI
ensures that even a carbon or oil fouled plug will be fired.
The ECU responds to the knock sensor signals, and sets a few degrees on
each side of TDC (about 2o to 1o). This prevents clatter from the value
mechanism being interpreted as knock. An unwanted noise is filtered by
ECU. The detected detonation will reduce the ignition timing on 4 cylinders.
pully.
Direct Ignition
Direct ignition system is the follow on form of distributorless ignition. This
system utilizes an inductive coil for each cylinder. These coils are mounted
directly on the spark plugs.
the use of an individual coil for each plug ensures that the rise time.
This ensures that a very high voltage, high energy spark is produced. This
high vltage about 40 kv provides efficient combustion process under cold
starting conditions. Direct ignition systems use capacitor discharge ignition.
As fuel is sprayed into the intake air stream, it mixes with the incoming
air and vaporizes due to the low pressures in intake manifold. The ECU
signals the injector to deliver just enough fuel to achieve an ideal air/fuel
ratio of 14.7:1 often referred to as stoichiometry. The precise amount of fuel
delivered to the engine is a function of ECU control. ECU determines the
basic injection quantity based upon measured intake air volume and engine
rpm.
Injection quantity will vary depending on the engine operating
conditions. The ECU monitors variables such as coolant temperature, engine
speed, throttle angle and exhaust oxygen content and makes injection
correction which determine final injection quantity.
Combustion
A single high intensity spark of high temperature passes between the
electrodes of the spark plug leaving behind it a thin thread of flame is called
combustion.
Detonation
The detonation phenomenon is the limiting factor on the output and
efficiency of the spark ignition engine. The mechanism setting up within the
engine cylinder, a pressure wave travelling against the cylinder walls sets
the vibration and this produces a high pitched ping sound.
the detonation pressure wave passes through the burning mixture at a
very high velocity and the cylinder walls emit the ringing knock. Detonation
is seldom dangerous in small engines. This may damage the engine because
the noise in engine at higher speeds and higher loads will dominant the ping.
Mixing water, or methanol and water, with the fuel can reduce detonation.
Pre-Ignition
A damaging engine condition wherein the air/fuel mixture ignites
spontaneously due to hot spots in the combustion chamber. Causes include
engine overheating, spark plugs that have the wrong heat range (too hot).
Sharp edges on the combustion chamber, low octane gasoline, a lean fuel
mixture r carbon build up in the combustion chamber. Pre-ignition can burn
holes in pistons and contributes to detonation.
Engine Fueling
operating conditions
Fig:Composition exhaust
The ideal air/fuel ratio is about 14.7:1. This theoretical amount of air required
to burn the fuel completely. It is given a lambda () value of 1.
= actual air quantity theoretical air quantity
To improve an engine performance, drivability, consumption an emissions.
The air/fuel ratio can be altered during the following conditions.
cold starting
a richer mixture is required to improves drivability
load or accelerating
a richer mixture to improve performance
light loads (cruise)
Fuel Injection
Fuel injection is a system for admitting fuel into an internal combustion
system.
The basic principle of fuel injection is that if petrol I supplied to an
injector (electrically controlled valve) at constant differential pressure, then
the amount of fuel injected will be directly proportional to the injector open
time.
Block diagram
Air enters the engine through the air induction system where it is measured
by the air flow meter. Air mixed into fuel supplied by the fuel injector to the
cylinder. An engines power can be increased or decreased by the restriction
of inlet gases and managed by throttle. ( throttle is the mechanism by which
the flow of fluid in managed by construction or obstruction). When the
injector is turned on, it opens spraying atomized fuel at the back side of the
intake valve.
The ECU signals the injector to deliver just enough fuel to achieve an
ideal air/fuel ratio of 14.7:1. The ECU determines the basic injection quantity
based upon measured intake of air volume and engine speed. Injection
quantity will vary depending on engine operating conditions. The ECU
monitors variables such as coolant temperature, engine speed, throttle
angle, and exhaust oxygen content and makes injection corrections which
determine final injection quantity.
Combination Relays:-
Engine Speed Sensor: - This provides speed data but also engine
position to some extent. A series resistor is used to prevent high voltage
surges from reaching the ECU.
where the resistors coils where very low. A lower inductive reactance in the
circuits allows faster operation of the injectors.
Fuel pump: - it ensures a constant supply of fuel to the fuel rail. It must
maintain a pressure of about 3 bar.
ideal valves for fuel quantity and timing are stored in memory map in the
ECU. The injected fuel quantity is calculated from the accelerometer position
and the engine speed.
the start of injection is determined from the following: 1. Fuel quantity
2. Engine speed
3. Engine temperature
4. Air pressure
the ECU compare start of injection with actual delivery from a signal
produced by the needle motion sensor in the injector. Solenoid controls the
exhaust gas recirculation. This control as a as a function of engine speed,
temperature and injected quantity.
the ECU also controls the stop solenoid and glow plugs via a suitable relay.
Common rail fuel injection system: the system that consists of a common pressure accumulator called the rail
which is mounted along the engine block and fed by a high pressure pump.
The pressure level of the rail is electronically regulated by a combination of
metering on the supply pump and fuel discharges by a high pressure
regulator.
the pressure accumulator operates independently at engine speed or load
A series of injectors is connected to the rail and each injector is operated
and closed by a solenoid driven by ECU.
Advantages: compact design: the compact design of the injector outline enables the Diesel common rail
(DCR) system to be used on 2 and 4 valves per cylinder engine.
Modular system: with one electronically driven injector per engine cylinder, the system is
modular and can be used on 3, 4, 5 and 6 cylinders engines.
Low drive torque: as the pumping of the pressure rail is not phased with the injection, the
common rail system requires a low drive torque from the engine.
Independent injection pressure: the injection pressure is independent of the engine spped and load, so
enabling high injection pressure at low speed if required.
Lower NOX emissions: injection sequences that include periods both pre and post. The main
injection can be utilized to reduce emissions.
Noise reduction and NOX control: the inclusion of pilot injection results in a significant reduction is engine
noise.
Full electronic control: accurate fueling and timing can be controlled by ECU. Also can be interfaced
with other vehical functions.
Engine management system: a stoichiometric mixture is the working point that modern engine
management systems employing fuel injection attempt to achieve in light
load cruise situations for gasoline fuel. The stoichiometric air-fuel mixture is
approximately 14.7:1, i.e. the approximate mass of air is 14.7, mass of fuel
is 1. Any mixture less than 14.7 to 1 is a lean mixture vehicals using an
Unit-
Ignition timing
Dwell angle
Fuel quantity
EGR ( exhaust gas recirculation)
Canister purge
Idle speed
Exhaust emission control: the exhaust emission control is mainly dependant on the following:1. Engine design
2. Combustion chamber design
3. Compression ratio
4. Valve timing
5. Manifold designs
6. Charge stratification
7. Warm up tome
8. Exhaust gas recirculation
9. Ignition systems
10. Thermal after-burning
11. Catalytic converters
Engine management: many design details of an engine have a marked effect on the production of
pollutant emissions, keeping this in mind, it will be clear that the final design
of an engine is a compromise between conflicting interests.
Combustion chamber design: the main source of hydrocarbon emissions is unburnt fuel that is in contact
with the combustion chamber walls. For this reason the surface area of the
walls should be kept as small as possible and should maintain the least
complicated shape. A good swirl of the cylinder charge facilitates more rapid
burning. A good swirl in the area of the spark plug ensures a mixture quality
that is easier to ignite. The spark plug must be well positioned in the center
of the combustion chamber. This reduces the knock by reducing the distance
the flame frount has to travel.
Compression ratio: the higher the compression ratio, the higher the thermal efficiency of the
engine and therefore the better the performance and fuel consumption. The
two main drawbacks to higher compression ratios are increased emissions
and increased tendency to knock.
The problem with emissions is due to the high temperature which in
turn causes greater production of NOX. The increase in temperature makes
the fuel and mixture more likely to self ignite, causing a higher risk of
combustion knock.
Manifold designs: gas flow within the inlet and exhaust manifolds is a very complex subject.
The main cause of this complexity is the transient changes in flow that are
due not only to changes in engine speed but also to the pumping action of
the cylinders. This pumping action causes pressure fluctuations in the
manifolds.
the volumetric efficiency can be attained, if the manifolds and both
induction and exhaust systems reflect the pressure back. Many vehicles are
now fitted with adjustable length induction tracts. Longer tracts are used to
lower engine speeds and shorter tracts at higher engine speed.
Charge stratification: if the charge mixture can be inducted into the cylinder in such a way that a
richer mixture is the proximity of the spark plug, then overall the cylinder
charge can be much weaker. This can bring great advantages in fuel
consumption but the production of NOX can still be a problem.
Many lean burn engines use a form of stratification to reduce the
chances of misfire and rough running.
Exhaust gas recirculation (EGR): this technique is used primarily to reduce peak combustion temperatures
and hence the production of nitrogen oxides NOx . EGR can be either internal
due to valve overlap or can be an external via a simple arrangement of pipes
and a valve. A proportion of exhaust gas return to the inlet side of the
engine. A ROM is used in ECU to control EGR. This ensures that drivability is
not affected and also that the rate of EGR is controlled. If the EGR rate is too
high, then the production of hydrocarbon (HC) increases as shown in the
graph.
Catalytic converters : automotive emissions are controlled in three-way catalyst (TWC) :1. One is to promote more complete combustion so that there are less by
products
2. The second is to reintroduce excessive hydrocarbon back into the engine
for combustion.
3. The third is to provide an additional area for oxidation or combustion to
occur. This additional area is called as a catalytic converter. (catalyst is a
substance used to speed up a chemical process).
4. As HC or CO in the exhaust are passed over the catalyst. It is chemically
oxidized or converted to carbon dioxide and water, i.e.
2C2H6 + 2CO 4CO2 +6H2O
5. As the converter works to clean the exhaust, it develops heat. The dirtier
the exhaust, the harder the converter works and the more heat that is
developed.
6. Platinum promotes the oxidation of HC and CO and rhodium helps the
reduction of NOx.
7. The main reactions in the cat are as follows:
2CO + O2 2CO2
2C2H6 + 2CO 4CO2 + 6H2O
2NO + 2CO N2 + 2CO2
Operation: -
Graph shows the effect of lambda control and a three-way catalyst (TWC).
The lambda sensor produces a voltage that is proportional to the oxygen
content of the exhaust. Oxygen content of the exhaust is proportional to the
air-fuel ratio. The ideal setting of lambda voltage is 450mv. If the ECU is
below this value (weak mixture), the quantity of fuel injected is increased
slightly. If the signal voltage is above the threshold (rich mixture), the fuel
quantity is reduced. This alternation in the mixture must not be too sudden
as it could cause the engine to buck. To prevent this, the ECU contains an
integrator which changes the mixture over a period of time.
Dead Time: a delay exists between the mixture formation in the manifold and the
measurement of the exhaust gas oxygen is called dead time. Due to the
dead time, the mixture cannot be controlled to an exact value of
lambda()=1.
Control of diesel emissions: 1. Introduction: Exhaust emissions from diesel engines have been reduced considerably
by:
a. changes in the design of combustion chambers and injection
techniques
b. accurate control of start of injection and spill timing
c. electronic control
2.
3.
4.
catalytic converter: -
Filters: to reduce the emissions of particular matter (soot) filters can be used.
An ABS includes a central ECU, four wheel speed sensors and at least two hydraulic
valves within the brake hydraulics. The ECU constantly monitors the rational speed
of each wheel, i.e., if it detects a wheel rotating significantly slower than the others
(a condition indicative of impending wheel lock), it actuates the valve to reduce
hydraulic pressure to the brake at the affected wheel. Thus reducing the braking
force on that wheel. Then turns faster. If the ECU detects a wheel turning
significantly faster than the other brake hydraulic pressure to the wheel is increased
so the braking force is re-applied slowing down the wheel.
actual explanation: -
it consists of a input wheel speed sensor, the main output brake system pressure
control. The task of the control unit is to compare signals from each wheel sensor to
measure the acceleration or deceleration of individual wheels. From there data and
pre-programmed look up tables, brake pressure to one or more of the wheels can be
regulated. Brake pressure can be reduced, held constant or allowed to increase. The
maximum pressure is determined by the drivers pressure on the brake pedal.
Controlled variable: -
Determined from the combination of two diagonal wheel sensor signals. After
the start of braking the ECU uses this value as its reference.
2.
3.
Brake slip: -
Vehicle deceleration: -
During brake pressure control, the ECU uses the vehicle reference speed as
the starting point and decreases it in a linear manner. The rate of decrease is
determined by the evaluation of all signals received from the wheel sensors.
ABS components: it consists of three main components as follows:1. Wheel speed sensor
2. Electronic control unit (ECU)
3. Hydraulic modulator
Wheel speed sensor: most of these devices are simple inductance sensors and works in conjunction with
a toothed wheel. They consist of a permanent magnet and a soft iron rod around
which is wound a coil of wire. As the toothed wheel rotates, the changes in
inductance of the magnetic circuit generate a signal. The frequency and voltage of
which are proportional to the wheel speed. The frequency is the signal used by the
electronic control unit. The coil resistance is 1k and the co-axial cable prevent
interference affecting the signal.
Electronic control unit:the function of the ECU is to take in information from the wheel sensors and
calculate the best course of action for the hydraulic modulator. The heart of the ECU
consists of two microprocessors, which run the same program independently of
each other.
The following list forms the self test procedure of each other: 1. Currently supply
2. Exterior and interior interfaces
3. Transmission of data
4. Communication between the two microprocessor
5. Operation of valves and relays
6. Operation of fault memory control
7. Reading and writing functions of the internal memory
all this takes about 300s.
Hydraulic modulator: it has three operating positions: 1. Pressure build up brake line open to the master cylinder
Active suspension: conventional suspension systems are always a compromise between soft
springs for comfort and harder springing for better cornering ability. A
suspension system has to fulfil four main functions: 1. Adsorb bumps
2. Manage nose dive when braking
3. Prevent roll when cornering
4. Control body movement
Operation of active suspension: active suspension allows the best by replacing the conventional springs with
double-acting hydraulic units. These are controlled by an ECU which receives
the signal from various sensors. Oil pressure in excess of 150 bar is supplied
to the hydraulic units from a pump.
A servo valve controls the oil, which is arguably the most critical
component.
2.
3.
4.
5.
6.
7.
8.
Traction control: -
Manual transmission: there is no clutch pedal in an automatic transmission car. There is no gear shift. In
automatic transmission both torque converter and a manual transmission with its
clutch are included.
Automatic transmission: the main aim of electronically controlled automatic transmission (ECAT) is to
improve conventional automatic transmission in the following ways:1.gear changes should be smoother and quicker
2. Improved performance
3. Reduced fuel consumption
4. Reduction of characteristic changes over system life
5. Increased reliability
The gear changes and lock-up of the torque converter are controlled by hydraulic
pressure. In an ECAT system, electrically controlled solenoid valves can influence
this hydraulic pressure. It consists of a ECU that is in communication with the
engine control ECU by a CAN (controller area network). The system as a whole
consists of a number of sensors providing data to the ECO which in turn is able to
control a number of actuators or o/p devices.
Electronic power steering: There are three electronic power steering techniques
1. Replacing the conventional system pump with an electric motor while the ram
remains same.
Comfort and safety in vehicles: Electric seat adjustment: seat adjustment is achieved by using a number of motors to allow
positioning of different parts of the seat movement is possible in the
following ways: 1. Front to rear
2. Cushion height rear
3. Cushion height front
4. Back rests tilt
5. Head rest height
6. Lumber support
explanation: this system uses four positioning motors and one smaller motor to operate a
pump. The pump controls the lumber support bag. A rocker-type switch is
used to control each motors via two relays. Nine relays are used for each
motor and 1 for control of the main supply.
Explanation: when the seat position is set some vehicles have set position memories to
allow automatic repositioning. This is often combined with electric mirror
adjustment. As the seat is moved a variable resistor mechanically link to the
motor is also moved. The resistance valve provides feedback to ECU. This
adjusts the motor voltage is proportional to the seat position. This analogue
voltage converted into digital and stored in digital memory. When the driver
presses a memory recall switch, the motor relays are activated by the ECU.
Door locking circuit: when the key is turned in the drivers door lock, all the other doors on the
vehicle should also lock. This can be achieved by motors or solenoids. If the
system can only be operated from the drivers door key, then an actuator is
not required in the doors. All the doors need an actuator, if the system can
be operated from either front door or by remote control. Alarm systems often
lock all the doors as the alarm is set.
is driven in the chosen direction until either the switch position is reversed;
the motor stalls or the ECU receives a signal from the door lock circuit. The
problem with this is that if a child should be trapped in the window, there is a
serious risk of injury. To prevent this, the back-off feature is used. An extra
commutator is fitted to the motor, then ECU will reverse the motor until the
window is fully open. In inch up or down mode, the ECU count the pulses
received and determine the window position. The lazy lock feature allows the
car to the fully secured by one operation of a remote infrared key. This is
done by the link between the door lock ECU and the window and sun-roof
ECUs.
II.
III.
IV.
Driver and passenger air bags: the air bag is made of a nylon fabric with a coating on the inside.
Prior to inflation of air bag is folded up under suitable padding that
has specially designed break lines built-in. holes are provided in the
side of the air bag to allow rapid deflation after deployment. The
drivers air bag has a volume of about 60 liters and the passengers
airbag has about 160 liters.
Warning light: this gives an indication of a potential malfunction pyrotechnic
inflator and igniter can be considered together. The inflator in the
case of the driver is located in the center of the steering wheel. It
contains a number of fuel tablets in a combustion chamber. The
igniter consists of charged capacitor which produces the ignition
spark. The fuel tablets burn very rapidly and produce a given
quantity of nitrogen gas at a given pressure. This gas is forced into
the airbag through a filter and bag inflates. Breaking through the
padding in the wheel center. After deployment, a small amount of
sodium hydroxide will be present in the airbag and vehicle interior.
Passenger seat switch: the use of a switch on the passenger side to prevent deployment
when not occupied.
The crash sensor: this may be mechanical or electronic. This can be described as an
accelerometer
V.
Crash sensor: this prevents deployment in the event of a faulty main sensor
Seat-belt tensions: taking the stack out of a seat-belt in the event of an impact is a good
contribution to vehicle passenger safety. The decision to take this action is
the same as for the airbag inflation. The two main types of tensioners are: 1. Spring tension
2.pyrotechnic
when the explosive charge is fired, the cable pulls a lever on the seat belt
reel, which in turn tightens the belt. The unit must be replaced once
deployed. This feature is sometimes described as anti submerging.
Car navigation system: this system consists of the base unit, a monitor, an antenna, a remote
control and CD-ROM discs.
Explanation: on your own way, you can set the input of your destination. The system
search in a variety of ways by address, street name, category or memory
point. Destinations can be alphabetical input or a common destination like
airports or hotels. Pop-up allow you to chose spellings of destinations
memory inputs. The system calculates the best route to your destination
according to your instructions. You can choose whether to go via motor way
or normal streets and also include local points (like restaurants or fuel
stations) or exclude. Alternate route can set if that route traffic is more, cross
border route can also be specified.
Global positioning system (GPS): the system was developed by the American department of defense. An
encrypted code allows a ground location to be positioned to within a 50
meters. The GPS satellite sends out synchronized information 50 times a
second. Data on orbit position time and identification signals are transmitted.
The navigation computer receives signals from up to 8 satellites. The time
taken for the signals to reach the vehicle is calculated at the same time.
From this information, the computer can calculate the distance from each
satellite. The current vehicle position can then be determined using three coordinates. Imagine the three satellites forming a triangle. The position of the
vehicle within that triangle can be determined. If the distance from each
satellite is known.
Advantages of GPS: 1.
2.
3.
4.
5.
6.
Fast speed
Leads you in right direction
Helps improve mapping skills
Has panic buttons built in
You can be found easier if in danger or in accident
Plugs into your car cigarette lighter