PM102Calibrazioni 6 en

Technical Bulletin #: TB0032_FRESE
Pubblication Date: 27/06/2005

Date Updated: - 21 May 2008
0 Open the Setup menu

0.1)
0.2)
Turn the key to position 1

without starting the
engine.
Press the button 8 two
times to
enter the
Setup menu.
0.3)
Using the number

buttons at the side of the
display, enter the code.
PIN: 1526
0.4)
The Setup screen will

be displayed.
page 2 / 46

Date Updated: -
1- Set the propel control handle potentiometer
1.1)
Move the control handle to

the central position.
1.2)
1.3)
Press the button 1.
The Setup start display appears.
A
B
C
D
E
F
G
Where:
A The minimum value detected by the setup for the control handle potentiometer.
B The minimum value currently in the memory for the control handle potentiometer.
C The central position value (neutral) detected by the setup for the control handle
potentiometer.
D The central position value (neutral) currently in the memory for the control handle
potentiometer.
E The maximum value detected by the setup for the control handle potentiometer.
page 3 / 46

Date Updated: -
The maximum value currently in the memory for the control handle
potentiometer.
G Button for setting the memory to the default values.
1.4)
Move the propel control handle to

the full forward position. If the
value is displayed in red, it is not
valid.
Note: The red number on the start screen will

change to black. If it does not change this
indicates that the potentiometer inside the control
handle is faulty.
1.5)

the full reverse position. If the
value is displayed in red, it is not
valid.
page 4 / 46

Date Updated: -
Note: The red number on the start screen will change to black. If it does not change this
indicates that the potentiometer inside the control handle is faulty.
1.6)

the central position. If the value is
displayed in red, it is not valid.
Note: The current value of the control handle when it is in the central position is shown
by the number indicated here.
page 5 / 46

Date Updated: -
1.7)
Select SAVE by pressing the OK button.
Note: The numbers in black are copied over those in blue; the blue numbers are the
values currently in the memory.
The setup procedure is now complete.
1.8)
Return to the start menu by pressing the ESC button.
Note: When you select the

SAVE button, the value
displayed will be saved as
the control handle central
position value. If the control
handle is not actually in the
central position when you
save the values, this could
cause machine operating
faults. If necessary, repeat
the operation from point 1.1.
page 6 / 46

Date Updated: -
2-
Set the propel fine tune potentiometer
2.1)
2.4)
Turn the potentiometer to position D as

indicated.
2.2)
Press the button 2.
2.3)
The Setup start display

appears.
Turn the propel fine tune potentiometer to the

minimum setting.
page 7 / 46

Date Updated: -
Note: The red number on the start

screen will change to black. If it
does not change this indicates that
the potentiometer is faulty.
2.5)

maximum setting.
Note: The red number on the start

screen will change to black. If it
does not change, this indicates that
the potentiometer is faulty.
2.6)
Select SAVE by
pressing the OK
button; this will
save the new values
for the propel fine
tune potentiometer.
Note: The numbers in black are

copied over those in blue; the blue
numbers are the values currently
in the memory.
page 8 / 46

Date Updated: -
2.7)
Return to the set up menu by pressing the ESC button.
page 9 / 46

Date Updated: -
3- Set the RPM potentiometer

3.1)
3.4)
Turn the potentiometer to position D as

indicated.
3.2)
Press the button

3.
3.3)
The Setup start

display appears.

minimum setting.
page 10 / 46

Date Updated: -
Note: The red number on the

start screen will change to black.
If it does not change, this
indicates that the potentiometer
is faulty.
3.5)
Turn the propel fine tune potentiometer to the maximum

setting.
Note: The red number on the

start screen will change to
black. If it does not change,
this indicates that the
potentiometer is faulty.
3.6)
Select SAVE by
pressing the OK
button.
Note: The numbers in black are copied

over those in blue; the blue numbers
are the values currently in the memory.
page 11 / 46

Date Updated: -
3.7)
Return to the set up

menu by pressing the
ESC button.
page 12 / 46

Date Updated: -
4- Set the front steer sensor

Aim: When you change the front steer sensor you should repeat this setup procedure
before using the machine.
Starting conditions: Park the machine in an open area clear of persons or obstructions.
Park the machine on a level surface with the rear track in the outside position and with
the engine switched off.
This setup procedure is for PM-102 tracked version only.
4.1)
Start the engine.
4.2)
Switch on the services equipment at the Gen-ON switch.
4.3)
Using the steering wheel, move the front tracks to the straight position.
Use the machine frame as a reference guide when positioning the tracks
straight ahead.
4.4)
Open the Setup menu as described in section 0.
4.5)
Select option 4 - front steer sensor:
4.6)
Steer the front tracks fully to the left.
page 13 / 46

Date Updated: -
Check that the setup registers the maximum front sensor value:
4.7)
Steer the front tracks fully to the right.
Check that the setup registers the minimum front sensor value:
page 14 / 46

Date Updated: -
4.8)
Steer the front tracks back to the straight position and align them
precisely with the cutter drum frame. Use a straight edge reference if
necessary to ensure a good alignment.
You can now save the new setup values for the front sensor. Warning the value for the
straight position is the value which appears in the data field at the moment when you
press the SAVE button.
4.9)
Press the OK button to save the calibration.
page 15 / 46

Date Updated: -
The values previously shown in black will now be copied over the values shown in
blue.
Return to the setup menu by pressing the ESC button.
page 16 / 46

Date Updated: -
5 Set the rear steer sensor

Aim: When you change the front or rear steer sensors you should repeat this setup
procedure before using the machine.
Starting conditions: Park the machine in an open area clear of persons or obstructions.
Park the machine on a level surface with the rear track in the outside position and with
the engine switched off.
5.1)
5.2)
5.3)
5.4)
5.5)
Start the engine.

Switch on the services equipment at the Gen-ON switch.
Using the steering wheel, move the front tracks to the straight position.
NOTE: front truck alignment is very critical for this part of the
calibration
Open the Setup menu as described in section 0.
Select option 5 rear steer sensor:
Setup start display:

Where:
L moves the RH rear track in the
Left direction when pressed.
R moves the RH rear track in the
Right direction when pressed
5.6)
Using the Left and Right buttons on the display, turn the rear track until
the indicator is aligned as shown in the photo:
page 17 / 46

Date Updated: -
5.7)
This is the minimum position of the steering sensor when the column is
in the inside position. Press the button 1 to save the value.
Note: The number displayed changes to black and has been saved in the setup and will
remain fixed from now.
5.8)
page 18 / 46

Date Updated: -
5.9)
This is the maximum position of the steering sensor when the column is
in the inside position. Press the button 2 to save the value.
5.10)
page 19 / 46

Date Updated: -
5.11)
This is the steering sensor's central position for both inside and outside
positions of the column. Press the button 3 to save the value.
Note: The number displayed has been saved in the setup and will remain fixed from
now onwards.
5.12)
page 20 / 46

Date Updated: -
5.13)
This is the minimum position of the steering sensor when the column is
in the outside position. Press the button 4 to save the value.
5.14)
page 21 / 46

Date Updated: -
5.15)
This is the maximum position of the steering sensor when the column is
in the outside position. Press the button 5 to save the value.
remain fixed from now. If the procedure has been followed correctly and the sensor
values are correct, the SAVE button will appear as shown in the photo below:
page 22 / 46

Date Updated: -
5.16)
Press the OK button.
Note: The values displayed in blue are updated with the new setup values.
This step completes the setup procedure. Return to the main Setup menu by
pressing the ESC button.
page 23 / 46

Date Updated: -
6- Setup of the retracting column.

6.0) Retracting column components
page 24 / 46

Date Updated: -
page 25 / 46

Date Updated: -
page 26 / 46

Date Updated: -
A Rotary actuator (located under the plastic cover)

B Rotary actuator sensor (located under plastic cover)
C Column swing hydraulic cylinder
D Transducer for column swing hydraulic cylinder
E Column stroke stop screw, inside position
F Column stroke stop screw, outside position
G Rotary actuator stroke stop screw, inside position
H Rotary actuator stroke stop screw, outside position
K Lock hole for vertical cylinder on frame for inside position. NOTE: newer version
has a removable metal strip covering the hole.
L Lock hole for vertical cylinder on frame for outside position
6.1) Mechanical adjustments
Aim: adjust the stroke stop screws for the lock cylinders.
Starting conditions: machine stopped with the engine switched off.
WARNING This operation must only be performed in a safe area clear of persons
and obstructions.
6.1.1)
6.1.2)
Start the engine.

Switch on the auxiliary equipment at the Gen-On
button. This button is only lit up if the "Drum" and
"On-standby" buttons are both in the 0 position.
page 27 / 46

Date Updated: -
6.1.3)
Position the front tracks in the straight position. This will ensure that the
machine is stable.
6.1.4)
Lower the rear part of the machine keeping the machine as horizontal as
possible. You can do this by using the front columns.
WARNING: Perform this manoeuvre on a solid, level surface in an area which

is clear of persons and obstructions. When the cutter drum touches the ground
continue raising the right rear leg until the light of the Column IN/OUT button
lights up shown below.
6.1.7)
6.1.5)
Press the emergency stop pushbutton to stop

the auxiliary equipment.
6.1.6)
Activate column swing switch as shown in the

photo.
Open the Setup menu as described in section 0 above.

6.1.8)
If the machine is a
tracked version, select
option 6. If the machine is
a tired version, select
option 4.
page 28 / 46

Date Updated: -
The following page will appear:

L
K
M
N
O
P
Q
T
R
S
Where:
K is the minimum current value detected by the setup for the rotary actuator sensor.
L is the minimum stored value currently in the memory for the rotary actuator
sensor.
M is the current value of the rotary actuator sensor.
N is the maximum current value detected by the setup for the rotary actuator sensor.
O is the maximum stored value currently in the memory for the rotary actuator
sensor.
P is the minimum current value detected by the setup for the column swing
transducer.
Q is the minimum stored value currently in the memory for the column swing
transducer.
R is the current value for the column swing transducer.
S is the maximum current value detected by the setup for the column swing
transducer.
T is the maximum stored value currently in the memory for the column swing
transducer.
page 29 / 46

Date Updated: -
W
X
WARNING: do not perform this operation alone. This operation requires at least
two people. One person should remain on the ground to check that no damage is
caused to the machine.
T Default button for restoring sensor values to the default settings. WARNING: If
you press this button you must run a new sensor setup procedure.
U Button to actuate the swing cylinder out. WARNING: Do not perform this
operation alone. This operation requires at least two people. One person should
remain on the ground to check that no damage is caused to the machine.
V Button to actuate the swing cylinder In. WARNING: Do not perform this operation
alone. This operation requires at least two people. One person should remain on
the ground to check that no damage is caused to the machine.
W Button to actuate the rotary actuator clockwise
X Button to actuate the rotary actuator counter clockwise.
6.1.9)
Using the button V, swing the column and position it to the half-way point
of its stroke as shown here. During the movement ensure that the track does
not hit against the machine. Use the rotary actuator buttons X and W to help
you prevent this.
page 30 / 46

Date Updated: -
6.1.10) Fully tighten the adjuster stop screws E, F, H and G.

6.1.11) Using buttons X ,W, U and V to position the column as shown:
page 31 / 46

Date Updated: -
6.1.12) Align the horizontal lock cylinder with the hole on the column.
6.1.13) Release the emergency pushbutton and Switch

on the auxiliary equipment at the Gen-On
button. This button will only be lit up if the
"Drum" and "On-standby" buttons are already
both in the 0 position. This operates the
page 32 / 46

Date Updated: -
horizontal and vertical lock cylinders. Column rotation is locked.
6.1.14) Adjust the adjuster stop screw for the inside position of the rotary actuator
until it contacts the column frame.
6.1.15) Lock it in this position by tightening the lock nut.

6.1.16) Press the emergency stop pushbutton to switch off the auxiliary equipment.
Using the column swing switch, enable column movement.
6.1.17) Using the buttons U, V, X and W, position the column as shown here.
page 33 / 46

Date Updated: -
6.1.18) Align the vertical lock cylinder with the hole in the frame. Align the
horizontal cylinder with the hole on the column.
page 34 / 46

Date Updated: -
6.1.19) Release the emergency pushbutton and Switch on the

auxiliary equipment at the Gen-On button. This
button is only lit up if the "Drum" and "On-standby"
buttons are both in the 0 position. This operates the
horizontal and vertical lock cylinders. The column is
now locked in position.
page 35 / 46

Date Updated: -
6.1.20) Adjust the screw stop between the frame and the column. Adjust the outside
position stop screw for the rotary actuator.
6.1.21) Lock the screws in position by tightening the lock nuts.

6.1.22) Press the emergency stop pushbutton to switch off the auxiliary equipment.
Using the switch provided, enable column movement.
page 36 / 46

Date Updated: -
6.1.23) Using the buttons U, V, X and W, move the column into the position shown.
Top View
page 37 / 46

Date Updated: -
6.1.24) Align the vertical stop cylinder with its hole on the frame. NOTE: remove
the metal strip cover to better see the alignment.
6.1.25) Release the emergency pushbutton and

Switch on the auxiliary equipment at
the Gen-On button. This button is
only lit up if the "Drum" and "Onstandby" buttons are both in the 0
position. This operates the horizontal
and vertical lock cylinders. The column
is now locked in position.
page 38 / 46

Date Updated: -
6.1.26) Adjust the screw stop between the frame and the column until it contacts the
column frame.
page 39 / 46

Date Updated: -
6.1.27) Lock it in this position by tightening the lock nut.

The mechanical adjuster stops are now adjusted.
6.2) Electronic adjustments
page 40 / 46

Date Updated: -
Starting condition: Park the machine in a clear, unobstructed area. Stop and switch off
the machine with the column in the outside position.
Aim: When you substitute a sensor on the RH rear column mechanism you must repeat
this setup procedure.
6.2.1) Start the engine.
6.2.2) Switch on the auxiliary equipment at the Gen-On button. This button is
only lit up if the "Drum" and "On-standby" buttons are both in the 0 position.
6.2.3) Position the front tracks in the straight position. This will ensure that the
machine is stable.
6.2.4) Lower the rear of the machine keeping the machine as horizontal
as possible. You can do this by using the front columns.
WARNING: Perform this manoeuvre on a solid, level surface in an
area that is clear of persons and obstructions. When the cutter drum
touches the ground continue raising the rear RH leg until the light
of the Column IN/OUT button lights up.
6.2.5) Press the emergency stop pushbutton to

stop the auxiliary equipment.
6.2.6) Enable column swing movement using the switch

shown in the photo.
6.2.7) Open the Setup menu as described in section 0 above.

6.2.8) Select option 6.
page 41 / 46

Date Updated: -
The following page will appear:

L
K
M
N
O
P
Q
T
R
S
Where:
K is the minimum current value detected by the setup for the rotary actuator sensor.
L is the minimum stored value currently in the memory for the rotary actuator
sensor.
M is the current value of the rotary actuator sensor.
N is the maximum current value detected by the setup for the rotary actuator sensor.
O is the maximum stored value currently in the memory for the rotary actuator
sensor.
P is the minimum current value detected by the setup for the column swing
transducer.
Q is the minimum stored value currently in the memory for the column swing
transducer.
R is the current value for the column swing transducer.
S is the maximum current value detected by the setup for the column swing
transducer.
T is the maximum stored value currently in the memory for the column swing
transducer.
page 42 / 46

Date Updated: -
W
X
WARNING: Do not perform this operation alone. This operation requires at least
two people. One person should remain on the ground to check that no damage is
caused to the machine.
T Default button for restoring sensor values to the default settings. WARNING: If
you press this button you must run a new sensor setup procedure.
U Button to actuate the swing cylinder out. WARNING: Do not perform this
operation alone. This operation requires at least two people. One person should
remain on the ground to check that no damage is caused to the machine.
V Button to actuate the swing cylinder In. WARNING: Do not perform this operation
alone. This operation requires at least two people. One person should remain on
the ground to check that no damage is caused to the machine.
W Button to actuate the rotary actuator clockwise
X Button to actuate the rotary actuator counter clockwise.
page 43 / 46

Date Updated: -
6.2.9) Using all the column movement buttons, move the column to the inside
position. The inside position is reached when the column touches the adjuster
stop screw on the frame and the rotary actuator makes contact with the stop
screw for the inside position.
Check that the vertical lock cylinder is aligned with its hole in the frame.
page 44 / 46

Date Updated: -
Check that the column is touching the stop screw E.
6.2.10) Release the emergency pushbutton and Switch on the auxiliary equipment at
the Gen-On button. This operates the vertical and horizontal lock pins.
Check that the warning light for the horizontal lock pin switches off.
Note: In the screen shot above, the arrows indicate the values recorded by the system
for the rotary actuator sensor minimum position and for the column swing transducer
maximum position.
6.2.11) Switch off the services by pressing the emergency stop pushbutton.
page 45 / 46

Date Updated: -
6.2.12) Enable column movement using the movement switch.

6.2.13) Using all the column movement buttons, move the column to the outside
position. The outside position is reached when the column touches the adjuster
stop screw on the frame and the rotary actuator makes contact with the stop
screw for the outside position.
Check that:
The column touches the adjuster stop screw on the frame.
The hole in the frame is aligned with the vertical lock pin.
The rotary actuator makes contact with the stop screw H for the outside position.
If one of these conditions is not present, refer to the previous section for details of
adjustments.
6.2.14) Release the emergency pushbutton and Switch on the auxiliary equipment at
the Gen-On button. This operates the vertical and horizontal lock pins.
Check that the warning light for the horizontal lock pin switches off.
Note: In the screen shot above, the arrows indicate the values recorded by the system
for the rotary actuator sensor maximum position and for the column swing transducer
minimum position.
The SAVE button should now appear. If the button does not appear, this indicates that
one or both of the sensors are faulty.
6.2.15) Save the values obtained.
page 46 / 46

Date Updated: -
Note: The values in black are copied to the values shown in blue; the blue values are the
new values for sensor travel saved to memory.
This operation completes the procedure. Press the ESC button twice to return to the
main menu.
page 47 / 46

PM102Calibrazioni 6 en

Transféré par

Informations du document

Titre original

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

PM102Calibrazioni 6 en

Transféré par

Droits d'auteur :

Formats disponibles

Technical Bulletin #: TB0032_FRESE

Pubblication Date: 27/06/2005

0 Open the Setup menu

Turn the key to position 1

Using the number

The Setup screen will

Technical Bulletin #: TB0032_FRESE

1- Set the propel control handle potentiometer

Move the control handle to

Press the button 1.

The Setup start display appears.

Technical Bulletin #: TB0032_FRESE

Move the propel control handle to

Note: The red number on the start screen will

Move the propel control handle to

Technical Bulletin #: TB0032_FRESE

Move the propel control handle to

Technical Bulletin #: TB0032_FRESE

Select SAVE by pressing the OK button.

Return to the start menu by pressing the ESC button.

Note: When you select the

Technical Bulletin #: TB0032_FRESE

Set the propel fine tune potentiometer

Turn the potentiometer to position D as

Press the button 2.

The Setup start display

Turn the propel fine tune potentiometer to the

Technical Bulletin #: TB0032_FRESE

Note: The red number on the start

Turn the propel fine tune potentiometer to the

Note: The red number on the start

Note: The numbers in black are

Technical Bulletin #: TB0032_FRESE

Return to the set up menu by pressing the ESC button.

Technical Bulletin #: TB0032_FRESE

3- Set the RPM potentiometer

Turn the potentiometer to position D as

Press the button

The Setup start

Turn the propel fine tune potentiometer to the

Technical Bulletin #: TB0032_FRESE

Note: The red number on the

Turn the propel fine tune potentiometer to the maximum

Note: The red number on the

Note: The numbers in black are copied

Technical Bulletin #: TB0032_FRESE

Return to the set up

Technical Bulletin #: TB0032_FRESE

4- Set the front steer sensor

Steer the front tracks fully to the left.

Technical Bulletin #: TB0032_FRESE

Steer the front tracks fully to the right.

Technical Bulletin #: TB0032_FRESE

Press the OK button to save the calibration.

Technical Bulletin #: TB0032_FRESE

Technical Bulletin #: TB0032_FRESE

5 Set the rear steer sensor

Start the engine.

Setup start display:

Technical Bulletin #: TB0032_FRESE

Technical Bulletin #: TB0032_FRESE

Technical Bulletin #: TB0032_FRESE

Technical Bulletin #: TB0032_FRESE