Aristomat General en

Chapter 1
ARISTOMAT TL / GL
General
Users Manual
Translation of the original operating instructions

Author
Technical editorial office ARISTO Graphic Systeme GmbH & Co. KG
Copyright
ARISTO Graphic Systeme GmbH & Co. KG
Version
1.02
Issue
11/2010
Docu-Number
00001 8854 E / Chapter 1
EG-Konformittserklrung / EC-Declaration of Conformity

Wir / We

Schnackenburgallee 117
D-22525 Hamburg/Germany
erklren in alleiniger Verantwortung, dass die Produkte / declare under our sole responsibility that the products
Art. No.: 0000 04100
ARISTOMAT GL 2432-8H
Art. No.: 0000 04111
ARISTOMAT GL 2O32-8H Art. No.: 0000 04101
ARISTOMAT GL 2O32-8
Art. No.: 0000 04131
ARISTOMAT GL 2O72-8H Art. No.: 0000 04151
Art. No.: 0000 04121
ARISTOMAT GL 2432-8
Art. No.: 0000 04161
Art. No.: 0000 04110
in bereinstimmung mit der EG-Maschinenrichtlinie 2006/42/EG

: 2006-05 und dem Gerte- und Produktsicherheitsgesetz vom
31. Dezember 2000 hergestellt wurden.
were manufactured in accordance with the EC machinery

directive 2006/42/EG, as amended on May 17, 2006 and the
Equipment and Product Safety Act, 31 December 2000.
Die Richtlinie 2004/108/EG und die Schutzziele der Niederspannungsrichtlinie 2006/95/EG gem Anhang 1. Nr. 1.5.1 der
Richtlinie 2006/42/EG, wurden eingehalten.
The Directive 2004/108/EG and the protection goals of the

Low Voltage Directive 2006/95/EC according to Annex 1 No. 1.5.1
of the Directive 2006/42/EC, were complied.
Folgende Normen und Bestimmungen werden angewandt:
The following standards and regulations are applied:
- EN ISO 12100 Teil 1 und 2 : 2003 Sicherheit von Maschinen
- EN ISO 12100 Part 1 and 2 : 2003 Safety of machinery
- EN ISO 13857 : 2008 Sicherheitsabstnde gegen das

Erreichen von Gefhrdungsbereichen mit den oberen und
unteren Gliedmaen
- EN ISO 13857 : 2008 Safety distances to prevent hazard

zones being reached by upper and lower limbs
- EN 60204-1 : 2007-06 Sicherheit von Maschinen Elektrische Ausrstung von Maschinen - Teil 1
- EN 61000-6 Teil 1 bis 4: Elektromagnetische Vertrglichkeit
(EMV) Fachgrundnormen Straussendungen
- DIN EN ISO 2151:2009-01 Akustik - Geruschmessnorm fr
Kompressoren und Vakuumpumpen - Verfahren der Genauigkeitsklasse 2
- EN 60204-1 : 2007-06 Safety of machinery - Electrical

equipment of machines - Part 1
- EN 61000-6 Part 1 up to 4: Electromagnetic compatibility (EMC)
Generic standards - Emission standard
- DIN EN ISO 2151:2009-01 Acoustics - Noise test code for
compressors and vacuum pumps - Engineering method
(grade 2)
- Regulations for the prevention of accidents:
- Unfallverhtungsvorschrift Grundstze der Prvention"

(BGV A1) : 2004-01
- "Grundstze der Prvention" (BGV A1) : 2004-01
- Unfallverhtungsvorschriften Elektrische Anlagen und

Betriebsmittel" (BGV A3) : 1997-01
- "Lrm" (BGV B3) : 1997-01
- "Elektrische Anlagen und Betriebsmittel" (BGV A3) : 1997-01
- Unfallverhtungsvorschrift Lrm" (BGV B3) : 1997-01

Dokumentationsbevollmchtigter
Authorized person for documentation:
Name:
Dipl. Ing. Jrg Schlter
Anschrift: siehe Anschrift des Herstellers
Name:
Address: see address of manufacturer
Markus Winterl
Hamburg, 20. Januar/January 2010
(Geschftsfhrer / Managing Director)
EG-Konformittserklrung / EC-Declaration of Conformity

Wir / We

ARISTOMAT TL 1310-8
Art. Nr.: 0000 04003
ARISTOMAT TL 1617-8
Art. Nr.: 0000 04005
ARISTOMAT TL 1625-8
Art. Nr.: 0000 04006
in bereinstimmung mit der EG-Maschinenrichtlinie 2006/42/EG

: 2006-05 und dem Gerte- und Produktsicherheitsgesetz vom
31. Dezember 2000 hergestellt wurden.
were manufactured in accordance with the EC machinery

directive 2006/42/EG, as amended on May 17, 2006 and the
Equipment and Product Safety Act, 31 December 2000.


unteren Gliedmaen

- DIN EN ISO 2151:2009-01 Akustik - Geruschmessnorm fr
- EN 60204-1 : 2007-06 Safety of machinery - Electrical

equipment of machines - Part 1
- EN 61000-6 Part 1 up to 4: Electromagnetic compatibility (EMC)
- DIN EN ISO 2151:2009-01 Acoustics - Noise test code for
(grade 2)

(BGV A1) : 2004-01

- "Lrm" (BGV B3) : 1997-01

Name:
Name:
Markus Winterl
EG-Einbauerklrung / EC-Declaration of Incorporation

Wir / We
Vakuum Pumpensysteme / Vacuum Pump Systems

Typ
ARISTOMAT TL
Art.No.
1K1W
3,0KW
5K5W
2 x 5K5W
0000 04091
0000 04093
0000 04095
0000 04094
ARISTOMAT GL
Typ
Art.No.
ARISTOMAT SL
Typ
Art.No.
5K5W
2 x 5K5W
3 x 5K5W
1K1W
3KW
3K5W
5K5W
6K4W
0000 04097
0000 04096
0000 04089
0000 07204
0000 07202
0000 07203
0000 07205
0000 07208
in bereinstimmung mit der EG-Maschinenrichtlinie 2006/42/EG :

2006-05 und dem Gerte- und Produktsicherheitsgesetz vom 31.
Dezember 2000 hergestellt wurden.
were manufactured in accordance with the EC machinery directive

2006/42/EG, as amended on May 17, 2006 and the Equipment and
Product Safety Act, 31 December 2000.


unteren Gliedmaen

- EN 1012 Teil 1 und 2 Kompressoren und Vakuumpumpen,

Sicherheitsanforderungen
- DIN EN ISO 2151 : 2009-01 Akustik - Geruschmessnorm fr
- EN 1012 Part 1 and 2 Compressors and vacuum pumps, safety

requirements
- EN 60204-1 : 2007-06 Safety of machinery - Electrical equipment of machines - Part 1
- EN 61000-6 Teil 1 up to 4: Electromagnetic compatibility (EMC)
- DIN EN ISO 2151 : 2009-01 Acoustics - Noise test code for
(grade 2)

(BGV A1) : 2004-01

- "Lrm" (BGV B3) : 1997-01

Die speziellen technischen Unterlagen nach Anhang VII Teil B
wurden erstellt und werden der zustndigen Behrde auf Verlangen bermittelt.
Name:
Dipl. Ing. Jrg Schlter,
Die Inbetriebnahme ist so lange untersagt, bis festgestellt wurde,
dass - soweit zutreffend - die Maschine, in die die unvollstndige
Maschine eingeabut werden soll, den Bestimmungen der
Maschinenrichtline 2006/42/EG entspricht.
Die o.a. Produkte drfen nur in Verbindung mit einer entsprechnenden ARISTOMAT Grundmaschine verwendet werden.

The special technical documentation according to Annex VII,
Part B, have been created and shall be transmitted
to the competent authority on demand.
Name:
Commissioning is prohibited until it has been determined that if applicable - the final machinery into which it is to be incorporated
has been declared in conformity with the provisions of Directive
2006/42/EC.
The above mentioned products may only be used in connection
with the corresponding ARISTOMAT basic machine.
Markus Winterl
Contents
Contents
1. Introduction ........................................................................................5
2. Information on the users manual ....................................................6
Structure of the users manual ............................................................................. 6
Training ................................................................................................................. 6
3. Safety Instructions ............................................................................7

General ................................................................................................................. 7
Proper use ............................................................................................................ 7
Improper use ......................................................................................................... 7
Operators .............................................................................................................. 8
Procedure in case of malfunctions ...................................................................... 8
Occupational safety ............................................................................................. 8
4. Safety Devices .................................................................................11

ARISTOMAT TL ....................................................................................................... 11
ARISTOMAT GL ....................................................................................................... 11
5. Danger Area .................................................................................... 13

ARISTOMAT TL ....................................................................................................... 13
ARISTOMAT TL with Conveyor ............................................................................... 13
ARISTOMAT GL ....................................................................................................... 14
ARISTOMAT GL with Conveyor .............................................................................. 14
ARISTOMAT GL / TL - General
1-3
Contents
1-4
Introduction
1. Introduction
Dear Customer,
we are pleased to welcome you to the user group of our ARISTOMAT
high speed cutters. The new digital cutting machines ARISTOMAT were
developed specifically in response to the growing demand for more
employed processing machines for automated volume production: a work
surface which is accessible from all sides, extremely robust
crossbar with minimal overhang at the sides, strong AC-servomotors
and flawless vacuum technique with matrix zones.
The intuitive CutterControlPanel Software provides completely new
possibilities of user handling. The user has all information on cutting
data on the PC-screen and controls all processing functions
comfortably by mouse-click. Essential functions such as manual control
or setting of origin can be carried out from any point of the cutter by means
of a mobile control pad.
Legal notice
ARISTO Graphic Systeme reserves the right to make any alterations or
improvements in the hardware, software and the manual at any time and
without any notice.
All rights reserved. This manual and no part of it may be reproduced
or stored in any form or by any means electronically, mechanically, by
photocopying, recording, or otherwise (including private purposes), or stored
on any kind of data carrier, or translated without prior written permission
of ARISTO Graphic Systeme. ARISTO Graphic Systeme reserves the
right to claim recourse in cases of violation.
ARISTO Graphic Systeme takes no manufacturers responsibility for improper
use of the hard- and software. This includes, for example, interference
with the hardware, passing on of data to third parties, loss of data by
erroneous erasure, etc.
Trademarks
The soft- and hardware trade names used in this manual are registered
trademarks owned by their respective companies.
Contact
ARISTO Graphic Systeme
GmbH & Co. KG
D-22525 HAMBURG / Germany
Tel:
+49-40-547 47- 0
Fax:
+49-40-547 47- 111
E-Mail:
support@aristo.de
www
aristo.de
1-5
Information on the users manual
2. Information on the users manual

Structure of the users manual
The complete documentation is partitioned into chapters. The following
chapters apply to every ARISTOMAT:
Chapter 1
"ARISTOMAT GL/TL
- General"
Chapter 2
"ARISTOMAT GL/TL
- Basic Elements"
Chapter 3
"ARISTOMAT GL/TL
- Material transport systems"
Chapter 12
"ARISTOMAT GL/TL
- Safety Devices"
and the Chapter for the purchased "Tool head".

Further chapters refer to the particular ARISTOMAT equipment you
have installed.
All third manufacturer components, identifiable by their labels or name
plates, come with the manufacturers manuals and safety instructions.
Warranty is limited to the third manufacturer warranty terms and
conditions.
Training
ARISTO offers comprehensive training courses to achieve maximum
proficiency, hence maximum productivity on the ARISTOMAT.
The User Manual serves as a guide for training and consultation and must
be at the users disposal at all times.
Do not remove parts of the documentation. ARISTO reserves the right to
make any alterations or improvements in the manual without any notice.
1-6
Safety Instructions
3. Safety Instructions
General
In accordance with observed current safety guidelines, the ARISTOMAT
is classified as a production machine for use in an industrial environment.
Nevertheless, danger can arise when safety instructions are not
observed and kept to during operation, or when the machine is not used
in compliance with its purpose.
In order to avoid injuries to personnel or damages to the plotter the following safety rules must be observed at all times. The following safety rules
are complemented by special safety and danger notes in the individual
handbooks of the tool heads.
Proper use
The proper use of the cutter and the observance of the safety
regulations are basic prerequisite for its safe operation.
The cutter is intended for processing of materials arranged on the
cutter table. The supplied equipment determines the possible uses of
the cutter.
Any other use which does not meet this description shall be classed
as improper use. The operator is solely liable for any damage resulting
from improper use !
Improper use
Improper use of the machine can:
Cause injury
Result in serious damage to the machine
Lead to loss of warranty
Improper use of the machine includes, among other things:
deliberate or careless interference with the machine during operation
non-compliance of safety instructions
use of tools not permitted by the manufacturer
processing of non-permitted materials for this machine
installation of foreign appliances at the plotter system without written
permission from the manufacturer
non-compliance of the service intervals as recommended by
the manufacturer
1-7
Safety Instructions
Operators
The ARISTOMAT shall only be used or operated by thorough
trained and qualified personnel.
Every person who operate the plotter system must have read and
understood the Users Manual for the ARISTOMAT and its options.
Every person who operate the plotter system mus be over the age of 16.
Trainees shall only operate the machine under supervision of an
experienced operator.
Procedure in case of malfunctions

Any troubleshooting work or inspection on the cutter is to be carried out
only when it is switched OFF or in OFF-line mode.
Safety Devices (light barriers, collision Shut-off, EMERGENCY OFF
buttons in the plotter system) may not be bridged or put out of
operation under any circumstances.
If malfunctions cannot be remedied by the operators using simple
measures, a authorized service technician must be informed.
Occupational safety
The local regulations regarding safety at work and accident prevention
must always be observed for the operation of the cutter systems.
Safety settings must be checked as to their functional readiness.
The plotter may not be put into operation if faults in the functions arise.
The ARISTOMAT, tool heads and accessories shall only be put in
operation when in faultless condition and shall only be used as delivered
from the factory.
Covers serve safety purposes. Do not operate the ARISTOMAT, tool
heads and/or accessories without covers.
Unauthorized modifications or alterations to the machine that could
affect safety are prohibited.
Installation, start up, maintenance, and repair of the machine may only
be executed by manufacturer authorized service technicians.
Use a maximum air pressure up to 8 bar. Use only oil-free and pulsefree compressed air.
Do not wear loose clothing, ties, jewellery, etc.; tie back long hair.
- these can otherwise get caught in the moving parts of the machine and
cause severe injuries.
Always remove tools from tool heads before assembly (disassembly)
- danger of injury.
1-8
Safety Instructions
Replace blades carefully. Handle with care, a sharp blade can cause
injuries. Worn down and broken blades can also cause injuries.
Take care when blades break during operation, Pieces of the blade may
be in the cutting underlay or in the material - danger of injury.
WARNING
The plotter system uses mains voltage
Separate machine from electricity mains and lock the power
switch in the OFF-position with a padlock, when
repairing or servicing the ARISTOMAT
Turn the main power OFF, when
changing a tool head
Turn the drive system OFF, when
changing a tool, such as blades
loading and/or aligning material
When the drive system is under power
maintain a sufficient safety distance from the traversing bridge over
the entire area of travel: Do not lean over the table top or rest on it
and do not move under the ARISTOMAT
do not place objects in the caution area
do not look directly into the laser beam of the laser pointer
Caution
When working with Conveyor
do not place objects under the conveyor belt
do not touch the conveyor return
do not touch the conveyor clamps
do not reach under the conveyor belt
At material transport system
do not lean over the material advance system or rest on it
be careful when loading up material and inserting the roll in the bearings
- danger of bruising
do not manually interfere during transport process - danger of injury
for the transportation and handling of material rolls it is
recommended to wear safety boots
1-9
Safety Instructions
At machines with a routing device

wear ear protection, the sound pressure level can exceed 85 dB (A)
wear eye protection
do not operate the router without suction device
Note during dust formation

During the processing of various materials, health hazardous mist or
stream can be released (see safety data sheet of material manufacturer). This must be taken into consideration in the choice and usage
of an exhaust appliance.
The exhaust appliance must be approved for the respective dust
category according to DIN EN 60335-2-69 Anh. AA and
E DIN IEC 61 J/94/CD. With the release of carcinogenic substances
(or substances under suspicion of causing cancer) the exhaust
appliance must be approved for dust category H according to the
Ordinance on Hazardous Substances ( 35 u. 15a GefStoffV).
1-10
Safety Devices
4. Safety Devices
ARISTOMAT TL

ARISTOMAT GL
1-11
Safety Devices
Main power switch ON/OFF

is connected with mains electricity supply. To ensure that the machine
is cut off from the mains supply, the switch must be locked in the
OFF-position with a padlock!
EMERGENCY OFF button (* optional)

The drives of the ARISTOMAT are switched off immediately.
Drives OFF switch (red)

switches OFF the ARISTOMAT drives.
Collision Shut-off
performs an Emergency Stop when the moving parts of the machine
collide with an obstacle.
Light barrier
performs an Emergency Stop when the light beam is interrupted by an
obstacle.
Ultrasonics Collision Shut-off (option)

stops the machine, when in the detection range of the sensors an
obstacle is detected. It sounds a warning tone. The drives remain switched
ON.
1-12
CAUTION: After an emergency STOP eliminate the source of

danger and turn the EMERGENCY OFF button to unlock it to
continue plotting!
Danger Area
5. Danger Area
ARISTOMAT TL
ARISTOMAT TL with Conveyor
Total work area on the table top

Traversing bridge
Slide
Tool carriage
Tool head
- Passage between traversing bridge and table top
- Area between tool head and table top
Conveyor clamp
Conveyor return
1-13
Danger Area
ARISTOMAT GL
ARISTOMAT GL with Conveyor
Total work area on the table top

Traversing bridge
Slide
Tool carriage
Tool head
- Passage between traversing bridge and table top
- Area between tool head and table top
Conveyor clamp
Conveyor return
1-14

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Chapter 1

Translation of the original operating instructions

Technical editorial office ARISTO Graphic Systeme GmbH & Co. KG

ARISTO Graphic Systeme GmbH & Co. KG

00001 8854 E / Chapter 1

EG-Konformittserklrung / EC-Declaration of Conformity

ARISTO Graphic Systeme GmbH & Co. KG

Art. No.: 0000 04111

ARISTOMAT GL 2O32-8H Art. No.: 0000 04101

Art. No.: 0000 04131

ARISTOMAT GL 2O72-8H Art. No.: 0000 04151

Art. No.: 0000 04121

Art. No.: 0000 04161

Art. No.: 0000 04110

in bereinstimmung mit der EG-Maschinenrichtlinie 2006/42/EG

were manufactured in accordance with the EC machinery

The Directive 2004/108/EG and the protection goals of the

Folgende Normen und Bestimmungen werden angewandt:

The following standards and regulations are applied:

- EN ISO 12100 Teil 1 und 2 : 2003 Sicherheit von Maschinen

- EN ISO 12100 Part 1 and 2 : 2003 Safety of machinery

- EN ISO 13857 : 2008 Sicherheitsabstnde gegen das

- EN ISO 13857 : 2008 Safety distances to prevent hazard

- EN 60204-1 : 2007-06 Safety of machinery - Electrical

- Unfallverhtungsvorschrift Grundstze der Prvention"

- "Grundstze der Prvention" (BGV A1) : 2004-01

- Unfallverhtungsvorschriften Elektrische Anlagen und

- "Lrm" (BGV B3) : 1997-01

- "Elektrische Anlagen und Betriebsmittel" (BGV A3) : 1997-01

- Unfallverhtungsvorschrift Lrm" (BGV B3) : 1997-01

Authorized person for documentation:

(Geschftsfhrer / Managing Director)

EG-Konformittserklrung / EC-Declaration of Conformity

ARISTO Graphic Systeme GmbH & Co. KG

Art. Nr.: 0000 04003

Art. Nr.: 0000 04005

Art. Nr.: 0000 04006

in bereinstimmung mit der EG-Maschinenrichtlinie 2006/42/EG

were manufactured in accordance with the EC machinery

The Directive 2004/108/EG and the protection goals of the

Folgende Normen und Bestimmungen werden angewandt:

The following standards and regulations are applied:

- EN ISO 12100 Teil 1 und 2 : 2003 Sicherheit von Maschinen

- EN ISO 12100 Part 1 and 2 : 2003 Safety of machinery

- EN ISO 13857 : 2008 Sicherheitsabstnde gegen das

- EN ISO 13857 : 2008 Safety distances to prevent hazard

- EN 60204-1 : 2007-06 Safety of machinery - Electrical

- Unfallverhtungsvorschrift Grundstze der Prvention"

- "Grundstze der Prvention" (BGV A1) : 2004-01

- Unfallverhtungsvorschriften Elektrische Anlagen und

- "Lrm" (BGV B3) : 1997-01

- "Elektrische Anlagen und Betriebsmittel" (BGV A3) : 1997-01

- Unfallverhtungsvorschrift Lrm" (BGV B3) : 1997-01

Authorized person for documentation:

(Geschftsfhrer / Managing Director)

EG-Einbauerklrung / EC-Declaration of Incorporation

Vakuum Pumpensysteme / Vacuum Pump Systems

in bereinstimmung mit der EG-Maschinenrichtlinie 2006/42/EG :

were manufactured in accordance with the EC machinery directive

The Directive 2004/108/EG and the protection goals of the

Folgende Normen und Bestimmungen werden angewandt:

The following standards and regulations are applied:

- EN ISO 12100 Teil 1 und 2 : 2003 Sicherheit von Maschinen