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Calculation 1
Input
Material
HC
Flat Head: ASTM B462 Gr.10276
S6
Bolting: ASTM A193 B8M
ER
Gasket: Elastomer below 75A
Pressure
6250
(psi) Internal Design Pressure
Temperature
-20 to 100 (F) Ambient (atmospheric)
-20 to 100 (F) Process (operating)
FF Product Information
GAPN
F2157Bolt Size 1-1/8"-7 UNC-2A
Process Connection
ANSI Raised Face Standard (125-250 Ra)
Size ANSI 1-1/2"
Rating 2500#
Output
Bolt Loads Analysis
Acceptable
NOTATION
Ab =
Ab =
Am =
Am =
b=
b=
C=
C=
d=
d=
E=
E=
G=
G=
cross-sectional area of the bolts using root diameter of the thread, or least diameter
2.851 (in^2) For bolting thread size 1-1/8"-7 UNC-2A
total required cross-sectional area of bolts, taken as the greater of Am1 and Am2
1.5138 (in^2)
effective gasket or joint-contact-surface seating width
0.08875 (in)
a factor depending upon the method of attachment of head
0.3
for FIG. UG-34 (j)
diameter, or short span, measured as indicated in Fig. UG-34
2.2375 (in)
joint efficiency, from Table UW-12, Fig L-1.4-2
1
diameter at location of gasket load reaction
FIG. UG-34 (j)
2.2375 (in)
Except as noted in sketch
When b0 </= 1/4 in (6mm)
H=
H=
Hp =
Hp =
hG =
hG =
m=
m=
y=
y=
P=
P=
Sa =
Sf =
t=
t=
W=
Wm1 =
Wm2 =
CALCULATION
Gasket Seating Condition
Operating Condition
2-5(c)(1)
Wm1 = H + Hp
2-5(c)(2)
Wm2 = 3.14*b*G*y
Wm1 = 0.785*G^2*P+(2*b*3.14*G*m*P)
= 3.14x0.08875x2.2375x0
= 0.785x2.2375^2x6250+(2x0.08875x3.14x2.2375x0.5x6250
Wm2 =
0.0
(lbf)
W = Wm1
2-5(e)(4)
W = (Am + Ab)Sa/2
2-5(e)(3)
W = 28459.7 (lbf)
= (1.5138+2.8514)x18800/2
W = 41032.8 (lbf)
Sec II Part D
Table 3 Allowable Bolt Stress at Process Temperature
at Atmospheric Temperature
Sb = 18800 (psi)
Sa =
18800 (psi)
2-5(d)
Am1 = Wm1/Sb
2-5(d)
Am2 = Wm2/Sa
= 28459.7/18800
= 0/18800
Am1 = 1.51381 (in^2)
Am2 =
0 (in^2)
2-5(d)
Sec II Part D
Table 1 Allowable Design Stress at Process Temperature
at Atmospheric Temperature
Sf = 27300 (psi)
Sf =
27300 (psi)
UG-34 (c)(2)
The minimum require thickness of flat unstayed circular heads,
t_min = d*sqrt(C*P/(S*E)+1.9*W*hg/(S*E*d^3))
Operating
t_min = 2.2375xSQRT(0.3x6250/(27300x1)+1.9x28459.7x1.75625/(27300x1x2.2375^3))
Gasket Seating
t_min = 2.2375xSQRT(0.3x6250/(27300x1)+1.9x41032.8x1.75625/(27300x1x2.2375^3))
Operating Condition
t_min =
1.378 (in)
Acceptable
Output
Flange
4.75
(in) "A"
Outside Diameter
1.1
(in) "t"
Thickness
4
No. Bolts
0.622
"B"
Inside Diameter
3.25
(in) "C"
Bolt-circle Diameter
1.38
(in) "D"
Gasket Area OD
Process Size & Rating
ANSI 1/2" 1500#
Material
Flange
ASTM B462 Gr.10276
Bolt
ASTM A193 B8M
Gasket
Elastomer below 75A
Pressure
3750
(psi) Design Pressure
HC
S6
ER
Bolting Analysis
Acceptable
Flange Moments & Stress
Operating
Gasket Seating
Flange Rigidity
Operating
Gasket Seating
Acceptable
Acceptable
Acceptable
Acceptable
Temperature
-20 to 100 (F) Ambient (atmospheric)
-20 to 100 (F) Process (operating)
18.8 ksi
Wm1/Sb
0.275704 in^2
Greater of Am1 and Am2
0.275704 in^2
Ab = 1.243338 in^2
M0 = 6215.935 in*lb
Y=
Y=
Z=
Z=
K=
K=
1/(K-1)*(0.66845+5.71690*(K^2*log(K,10))/(K^2-1)
0.874534
(K^2+1)/(K^2-1)
1.034893
A/B
7.636656
With Hub
Not Applicable
Longitudinal hub stress
SH = f*M0/(L*g1^2B)
Radial flange stress
SR = (1.33te + 1)M0/(L*t^2B)
Tangential flange stress
ST = Y*M0/(t^2B) - Z*SR
Without Hub
Calculate without considering the hub
Operating Condition
ST = Y*M0/(t^2*B)
ST = 7222.828 psi
SR = 0
SH = 0
(a) (1)
Operating Condition
Sf =
27.3 ksi
Longitudinal hub stress SH
For cast iron
SH </= Sf
Other than cast iron
SH </= 1.5*Sf
Not Applicable
For optional type flanges designed as integral
SH </= min[1.5*Sf, 1.5*Sn]
For integral type flanges with hub welded to the neck, pipe or vessel wall
SH </= min[1.5*Sf, 2.5*Sn]
(a) (2)
Radial flange stress SR
SR </= Sf
(a) (3)
Tangential flange stress
ST </= Sf
ST </= Sf
Acceptable
Acceptable
(a) (4)
(SH+SR)/2 </= Sf
(SH+ST)/2 </= Sf
(SH+ST)/2 =
3611 psi
Acceptable
(SH+ST)/2 =
9329 psi
Acceptable
(c)
Shearing stress
Not Applicable
Ss </= 0.8*Sn
shearing stress shall be calculated on
the basis of Wm1 or Wm2 whichever is greater
Pe =
H=
HT =
HD =
W=
Operating Condition
M0 = 6215.935 in*lb
J = 0.042167
Acceptable
J = 0.108923
Acceptable
2-3 Notation
H = total hydrostatic end force (0.785G^2*P)
Hp = total joint-contact surface compression load (2b x 3.14G*m*P)
G = diameter at location of gasket load reaction
G=
1.001 in
Except as noted in sketch
3750 psi
For flanges subject to external design pressure
0.1895 in
0.5
0 psi
Am = total required cross-sectional area of bolts, taken as the greater of Am1 and Am2
Am1 = total cross-sectional area of bolts at root of thread, Wm1/Sb
Am2 = total cross-sectional area of bolts at root of thread, Wm2/Sa
Ab = cross-sectional area of the bolts using the root diameter of the thread or least diameter of unthreaded position
Sa = allowable bolt stress at atmospheric temperature (lookup table)
Sb = allowable bolt stress at design temperature (lookup table)
M0 = total moment acting upon the flange, for the operating conditions or gasket seating as may apply
W = flange design bolt load, for the operating condition or gasket seating, as my apply
C = bolt-circle diameter
N = width used to determine the basic gasket seating with b0
N=
0.379 in
0.1895 in
A = outside diameter of flange or, where slotted holes extend to the outside of the flange
the diameter to the bottom of the slots
B = inside diameter of flange.
When B is less than 20g1,
it will be optional for the designer to substitute B1 for B in the formula for longitudinal stress SH
hD = radial distance from the bolt circle, to the circle on which HD acts
hT = radial distance from the bolt circle, to the circle on which HT acts
hG = radial distance from the bolt circle, to the circle on which HG acts
HD = hydrostatic end force on area inside of flange (0.785*B^2P)
HT = difference between total hydrostatic end force and the hydrostatic end force on area inside of flange (H-HD)
HG = gasket load (difference between flange design bolt load and total hydrostatic end force W-H)
f = hub stress correction factor for integral flanges
= 1 (minimum)
= 1 for hubs of uniform thickness (g1 / g0 = 1)
= 1 for loose hubbed flanges
L = factor
= (t*e+1)/T+t^3/d
t = flange thickness
t=
1.1 in
e = factor
= F/h0 for integral type flanges
= FL/h0 for loose type flanges
Sf = allowable design stress for material of flange
at design temperature for operating condition
at atmospheric temperature for gasket seating
Sn = allowable design stress for material of nozzle neck, vessel or pipe wall
at design temperature for operating condition
at atmospheric temperature for gasket seating
Calculation 3
DESCRIPTION
316L SST A479 Gr. S31603
ALLOY C-276 B574 Gr. N10276
DUPLEX 2205 A479 Gr. S31803
BPVC Sec II Part D Table 1. Max Allowable Stress (S) at Temperature F (ksi)
200
300
400
Material \ Temperature -20 to 100
316L SST A479 Gr. S31603
16.7
16.7
16.7
15.7
ALLOY C-276 B574 Gr. N10276
27.3
24.9
23.0
21.3
DUPLEX 2205 A479 Gr. S31803
25.7
25.7
24.8
23.9
AVAILABLE SIZE & DIMENSION
SIZE
"OD" (in)
2.62
3/4" ANSI
2.62
1" ANSI
2.88
1-1/2" ANSI
3.62
2" ANSI
5.00
3" ANSI
"ID" (in)
0.82
1.05
1.61
2.00
2.00
"t" (in)
0.90
0.79
0.64
0.81
1.50
500
14.8
19.9
23.3
600
14.0
18.7
23.1
"R" (in)
0.41
0.53
0.81
1.00
1.00
NOTATION
E=
E=
P=
R=
S=
t=
FORMULAS OF CALCULATION
UG-27 (c) Cylindrical Shells
UG-27 (c) (1) Circumferential Stress (Longitudinal Joints)
minimum required thickness tmin_C
tmin_C = P*R/(S*E-0.6*P)
or
P_C = S*E*t/(R+0.6*t)
UG-27 (c) (2) Longitudinal Stress (Circumferential Joints)
minimum required thickness tmin_L
tmin_L = P*R/(2*S*E+0.4*P)
or
P_L = 2*S*E*t/(R-0.4*t)
RESULTS OF CALCULATION 3
t=
0.90
(in)
R=
0.41
(in)
P_C = Sx1x0.9/(0.41+0.6x0.9)
UG-27 (c) (1) Circumferential Stress
Temperature / Circumferential Allowable Pressure (P_C) at Temperature F (ksi)
200
300
400
500
600
Materials
Pressure -20 to 100
316L SST A479 Gr. S31603
15.8
15.8
15.8
14.9
14.0
13.3
ALLOY C-276 B574 Gr. N10276
25.9
23.6
21.8
20.2
18.9
17.7
DUPLEX 2205 A479 Gr. S31803
24.3
24.3
23.5
22.6
22.1
21.9
For 3/4" ANSI
P_L = 2xSx1x0.9/(0.41-0.4x0.9)
Materials
600
504.0
673.2
831.6
t=
0.79
(in)
R=
0.53
(in)
P_C = Sx1x0.785/(0.525+0.6x0.785)
UG-27 (c) (1) Circumferential Stress
Temperature / Circumferential Allowable Pressure (P_C) at Temperature F (ksi)
200
300
400
500
600
Materials
Pressure -20 to 100
316L SST A479 Gr. S31603
13.2
13.2
13.2
12.4
11.7
11.0
ALLOY C-276 B574 Gr. N10276
21.5
19.6
18.1
16.8
15.7
14.7
DUPLEX 2205 A479 Gr. S31803
20.3
20.3
19.5
18.8
18.4
18.2
For 1" ANSI
P_L = 2xSx1x0.785/(0.525-0.4x0.785)
Temperature / Longitudinal Allowable Pressure (P_L) at Temperature F (ksi)
200
300
400
500
Materials
Pressure -20 to 100
316L SST A479 Gr. S31603
124.3
124.3
124.3
116.8
110.1
ALLOY C-276 B574 Gr. N10276
203.1
185.3
171.1
158.5
148.1
DUPLEX 2205 A479 Gr. S31803
191.2
191.2
184.5
177.8
173.4
600
104.2
139.1
171.9
t=
0.64
(in)
R=
0.81
(in)
P_C = Sx1x0.635/(0.805+0.6x0.635)
UG-27 (c) (1) Circumferential Stress
Temperature / Circumferential Allowable Pressure (P_C) at Temperature F (ksi)
200
300
400
500
600
Materials
Pressure -20 to 100
316L SST A479 Gr. S31603
8.9
8.9
8.9
8.4
7.9
7.5
ALLOY C-276 B574 Gr. N10276
14.6
13.3
12.3
11.4
10.7
10.0
DUPLEX 2205 A479 Gr. S31803
13.8
13.8
13.3
12.8
12.5
12.4
For 1-1/2" ANSI
P_L = 2xSx1x0.635/(0.805-0.4x0.635)
Temperature / Longitudinal Allowable Pressure (P_L) at Temperature F (ksi)
200
300
400
500
Materials
Pressure -20 to 100
316L SST A479 Gr. S31603
38.5
38.5
38.5
36.2
34.1
ALLOY C-276 B574 Gr. N10276
62.9
57.4
53.0
49.1
45.9
DUPLEX 2205 A479 Gr. S31803
59.2
59.2
57.2
55.1
53.7
600
32.3
43.1
53.2
t=
0.81
(in)
R=
1.00
(in)
P_C = Sx1x0.81/(1+0.6x0.81)
UG-27 (c) (1) Circumferential Stress
Temperature / Circumferential Allowable Pressure (P_C) at Temperature F (ksi)
200
300
400
500
600
Materials
Pressure -20 to 100
316L SST A479 Gr. S31603
9.1
9.1
9.1
8.6
8.1
7.6
ALLOY C-276 B574 Gr. N10276
14.9
13.6
12.5
11.6
10.8
10.2
DUPLEX 2205 A479 Gr. S31803
14.0
14.0
13.5
13.0
12.7
12.6
For 2" ANSI
P_L = 2xSx1x0.81/(1-0.4x0.81)
Temperature / Longitudinal Allowable Pressure (P_L) at Temperature F (ksi)
200
300
400
500
Materials
Pressure -20 to 100
316L SST A479 Gr. S31603
40.0
40.0
40.0
37.6
35.5
ALLOY C-276 B574 Gr. N10276
65.4
59.7
55.1
51.0
47.7
DUPLEX 2205 A479 Gr. S31803
61.6
61.6
59.4
57.3
55.8
600
33.6
44.8
55.4
t=
1.50
(in)
R=
1.00
(in)
P_C = Sx1x1.5/(1+0.6x1.5)
UG-27 (c) (1) Circumferential Stress
Temperature / Circumferential Allowable Pressure (P_C) at Temperature F (ksi)
200
300
400
500
600
Materials
Pressure -20 to 100
316L SST A479 Gr. S31603
13.2
13.2
13.2
12.4
11.7
11.1
ALLOY C-276 B574 Gr. N10276
21.6
19.7
18.2
16.8
15.7
14.8
DUPLEX 2205 A479 Gr. S31803
20.3
20.3
19.6
18.9
18.4
18.2
For 3" ANSI
P_L = 2xSx1x1.5/(1-0.4x1.5)
Temperature / Longitudinal Allowable Pressure (P_L) at Temperature F (ksi)
200
300
400
500
Materials
Pressure -20 to 100
316L SST A479 Gr. S31603
125.3
125.3
125.3
117.8
111.0
ALLOY C-276 B574 Gr. N10276
204.8
186.8
172.5
159.8
149.3
DUPLEX 2205 A479 Gr. S31803
192.8
192.8
186.0
179.3
174.8
600
105.0
140.3
173.3
AN
SI
1"
SI
15
1
0#
1/
2"
AN
15
0#
SI
2
AN " 15
0#
SI
AN 3"
15
SI
0#
3/
4"
AN
30
0#
AN SI 1
"3
SI
00
1
#
1/
2"
AN
30
0#
SI
2
AN " 30
0#
SI
AN 3"
30
SI
0#
3/
4"
AN
60
0#
AN SI 1
"6
SI
00
1
1/
#
2"
AN
60
0#
SI
2
AN " 60
0#
S
AN I 3
"
SI
60
0#
3/
4"
AN
15
00
AN SI 1
#
"1
SI
5
1
00
1/
#
2"
AN
15
00
SI
#
AN 2"
1
50
SI
0#
1
AN /2"
25
SI
00
3/
#
4"
AN
25
00
AN SI 1
#
"2
SI
5
1
00
1/
#
2"
25
00
#
AN
Pressure (psi)
SI
1"
SI
15
1
0#
1/
2"
AN
15
0#
SI
2
AN " 15
0#
SI
AN 3"
15
SI
0#
3/
4"
AN
30
0#
AN SI 1
"3
SI
00
1
#
1/
2"
AN
30
0#
SI
2
AN " 30
0#
SI
AN 3"
30
SI
0#
3/
4"
AN
60
0#
AN SI 1
"6
SI
00
1
1/
#
2"
AN
60
0#
SI
2
AN " 60
0#
S
AN I 3
"
SI
60
0#
3/
4"
AN
15
00
AN SI 1
#
"1
SI
5
1
00
1/
#
2"
AN
15
00
SI
#
AN 2"
1
50
SI
0#
1
AN /2"
25
SI
00
3/
#
4"
AN
25
00
AN SI 1
#
"2
SI
5
1
00
1/
#
2"
25
00
#
AN
AN
Pressure (psi)
20,000
18,000
16,000
Seal Working Pressure
14,000
B 16.5 Rating
12,000
10,000
8,000
6,000
4,000
2,000
0
20,000
18,000
16,000
Seal Working Pressure
14,000
B 16.5 Rating
12,000
10,000
8,000
6,000
4,000
2,000
AN
SI
1/
2"
1"
3/
4"
SI
SI
1/
2"
2"
1/
2"
1"
25
0
25
0
25
0
25
0
15
0
15
0
15
0
0#
0#
0#
0#
0#
0#
0#
0#
60
0
60
0
60
0
60
0
60
0
30
0
15
0
3"
2"
3/
4"
SI
SI
SI
SI
AN
AN
1"
1/
2"
SI
1
AN
SI
AN
AN
AN
SI
AN
3"
3/
4"
SI
AN
SI
AN
AN
AN
SI
SI
30
0
B 16.5 Rating
2"
14,000
30
0
30
0
16,000
AN
1/
2"
1"
1"
15
0#
1/
2"
AN
15
0#
SI
2"
AN
15
0#
SI
AN 3 "
1
50
SI
#
3/
4"
AN
30
0#
AN SI 1
"3
SI
00
1
#
1/
2"
AN
30
0#
SI
2"
AN
30
0#
SI
AN 3 "
3
SI
00
3/
#
4"
AN
60
0#
AN SI 1
"6
SI
00
1
1/
#
2"
AN
60
0#
SI
2"
AN
60
0#
S
AN I 3
"
SI
60
0#
3/
4"
AN
15
00
AN SI 1
#
"1
SI
50
1
0#
1/
2
AN " 15
00
SI
#
AN 2 "
15
SI
0
0#
1
AN /2"
2
SI
50
3/
0#
4"
AN
25
00
AN SI 1
#
"2
SI
5
1
00
1/
#
2"
25
00
#
1
SI
B 16.5 Rating
SI
SI
SI
AN
14,000
AN
SI
30
0
15
0
15
0
15
0
15
0
AN
Pressure (psi)
16,000
AN
AN
AN
3"
2"
3/
4"
SI
SI
SI
AN
1"
1/
2"
SI
AN
SI
AN
AN
AN
Pressure (psi)
20,000
18,000
12,000
10,000
8,000
6,000
4,000
2,000
0
20,000
18,000
12,000
10,000
8,000
6,000
4,000
2,000
7,000
7,000
6,000
6,000
Pressure (psi)
Pressure (psi)
5,000
4,000
3,000
5,000
4,000
3,000
B 16.5 Rating
2,000
B 16.5 Rating
2,000
Working Pressure
1,000
Working Pressure
1,000
0
ANSI 3/4" 150#
8,000
14,000
7,000
12,000
B 16.5 Rating
10,000
Pressure (psi)
Pressure (psi)
6,000
5,000
4,000
3,000
B 16.5 Rating
2,000
Working Pressure
8,000
6,000
4,000
Working Pressure
2,000
1,000
0
0
ANSI 3/4" 150#
Figure 2. Maximum Working Pressure of F2 stud design Seal lower for Temperature at 100F
18,000
16,000
14,000
12,000
10,000
8,000
6,000
4,000
2,000
0
100
200
300
400
500
600
30,000
25,000
20,000
B16.5 2500# Rating
15,000
10,000
5,000
0
100
200
300
400
500
600
30,000
25,000
20,000
B16.5 2500# Rating
15,000
10,000
5,000
0
100
200
300
400
500
600