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ALDAHRA KOHINOOR RICE MILL

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DESIGN OF GRADE SLAB:


Design data:
Depth of slab
Cylinder strength of concrete

h
fc

=
=

150 mm
40 N/mm2

Grade of steel

fy

460 N/mm2
66700
~
4060 psi

Specifi.comp.strength of concrete

f'c

Unit weight of concrete


Clear cover to main rein
Main rein.
Spacing
Eff.depth
Strength red.factor
Strength red.factor for shear
Width of slab consider
Poisson's ratio for concrete
Wheel Contact Area

28 N/mm2
25 kN/m3
75 mm
12 mm

=
c
Dmain.
Sv
d

=
=
=
=

200 mm
69 mm

2.717 in.
0.9

=
=

0.75
1000 mm

60900 psi

(As per cl:9.3.2.1 of ACI 318-02)


(As per cl:9.3.2.3 of ACI 318-02)

39.370 in.
0.17

(As per DIN 1072)

200 mm x 600 mm

Width

0.20 m

Length

0.60 m

Load dispersion angle

Dispersed width of slab,B = b + 2 t

0.2 + 2 x 0.15

0.50 m

0.6 + 2 x 0.15

Dispersed Length of slab,L = l + 2 t

45

0.90 m

Contact area

0.450 m2

Self Weight of Slab on contact area

0.45 x 150/1000 x 25

Live load assumed on Contact area


Total Load

1.69 KN

7.00 KN

8.69 KN

Calculate Maximum stresses (For provided thickness of concrete)


Stress Calculation from Reynolds handbook (Text Book-concrete roads-page 183)
For conditions
f1
q ( 1+) / h2 [ 0.275 log(Ec x h3/ kr14) - 15k(r2/r3)2 ]
Remote from edge or corner
=
At corner

f2

3q / h2 [1-( r 2 / r2 )0.6]

At an edge

f3

0.53q ( 1+0.54) / h2 [log(Ec x h3/ kr14) - 0.71]

Ec

4700

=
=
=
=

4700*sqrt(28)
24870 N/mm2
0.004 N
0.450 m2

=
=

450000 mm2
/2
(area x 4 / )

=
=

sqrt(450000*4/3.14)/2
378.47
mm

Elastic modulus for concrete

Modulus of reaction of ground


Contact area of wheel load
Radius of contact area of
wheel on slab

DESIGN OF GRADE SLAB

RMK/ST

f'c

(As per cl:8.5.1 of ACI 318-02)

(For firm soil )

>

258.60

mm

04/03/2016

Project

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ALDAHRA KOHINOOR RICE MILL

Doc. No.

Rev

Section

.
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DESIGN OF GRADE SLAB:


(1.724h)

DESIGN OF GRADE SLAB

RMK/ST

04/03/2016

Project

Subject

Rev

Doc. No.

ALDAHRA KOHINOOR RICE MILL

Section

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DESIGN OF GRADE SLAB:


If ( r < 1.724h)
If ( r > = 1.724h)

r1 = sqrt (1.6r+h) -0.675h


r1 = r

r1
r1

400.43044 mm

378.47 mm

Equivalent radius of contact area

r1

Radius of relative stiffness

r2

[(Ec x h3/ 12(1-2)k]1/4

=
=

(24870.0623240072*150^3/(12*(1-0.17^2)*0.004)^0.25
1158 mm
5 r2

r3

Coefficient

=
=

378 mm

5792 mm

(Ec x h3)/ (k x r14)

1023

0.275 log (Ec x h3)/ (k x r14)

0.828

0.4

15K [(r2/r3)]2

0.240

f1
f2

0.266

=
=

0.430
0.514

=
=

0.45*4060
1827.000 psi

Dimensionless coefficient

Remote from edge or corner


At corner
At an edge

f3

Permissible service load stresses


(In compression)

fallow.

fCalc

=
=

0.45*28
12.600 N/mm2

0.514 N/mm2

0.514 N/mm2

<

12.600 N/mm2

(As per cl: R 8.5.1 of ACI 318-02)

Safe
Bending moment ( un factored)

Bending moment (factored)

Mu

=
=

factual . (b x d2) / 6
407837 Nmm/m

=
=

0.408 kNm/m
0.091 ft-kips

=
=

1.6 x M
0.653 kNm/m
0.145 ft-kips

Design of reinforcement:
Calculate Ast(req.)
Mn

0.59 fy / f'c

9.69

Mn/ fybd

b
c

=
=

-1
0.0003

As(req.)

=
=

[ As x fy x d (1-0.59 x p x (fy/ f' c))]

Solving qua.equation

Ratio of nonprestressed tension reif.

0.00033
xbxd
0.035 sq.in

DESIGN OF GRADE SLAB

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04/03/2016

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ALDAHRA KOHINOOR RICE MILL

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DESIGN OF GRADE SLAB:


As(req.)

DESIGN OF GRADE SLAB

22.72 mm2

RMK/ST

04/03/2016

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Section

ALDAHRA KOHINOOR RICE MILL

.
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DESIGN OF GRADE SLAB:


As(prov.)

565.49 mm2

(prov.)

0.88 sq.in
0.0269

As(min.)

=
=

As(prov.)

(prov.)

Check for Direct Shear:


Factored Shear force

Vu

Shear carried by concrete

Vc

Vc

=
=

Check for min.Ast:

Vn
Vn

0.0018 b x D
270 mm2
565 mm2
OK SAFE

(As per cl: 7.12.2.1 of ACI 318-02)

>

270 mm2

0.0269

9 kN
f'c ( b x d ) / 6

(As per Cl 11.3.1.1 of ACI 318-02)

60852.28 N
60.85 kN
Vu/

=
=
ie

11.59 kN
11.59 kN

<
<

Vc
60.85

kN

Hence no Stirrups are required


Check for Punching shear :
Punching force

Vpu

9 kN

bo

73.9 in.

(i)

Vc1

(2+ 4/c)

=
=

(ii)

c
Vc1
Vc2

Punching area (d/2 dist.all


around the contact area)
Shear strength of concrete 'Vc', is smallest of,
(cl: 11.12.2.1 of ACI 318-02)

=
s =

f' c x

(bo x d)

76.7 kips
(sd/b0+2)
f' c x
40

(bo x d)

s = 40, 30 or 20 for punching perimeter with 4,3,2 sides respectively)

(iii)
Minimum of the above values,

Vc2

Vc3
Vc

=
=
=

vVc

=
=

197 kN
148 kN

Vpu

<

Vc

44.38 kips
4

f' c x
51 kips
44 kips

(bo x d)

Punching Shear is less than Concrete shear strength. OK.

DESIGN OF GRADE SLAB

RMK/ST

04/03/2016

FICHTNER India-STP International Projects Division, Chennai


Project

Subject

Rev

EC-523-07-925

R0

Section
Annex - D

FUEL UNLOADING & FUEL FORWARDING PUMP


FOUNDATION DESIGN CALCULATIONS

AL QATRANA POWER PROJECT

Doc. No.

Sheet No.
-

FUEL OIL FORWARDING AREA


EQUIPMENTS IN GRADE SLAB

S.No.

Equipment Name

Nos.

Load of the Load of the


Equipment Equipment
kg

kN

No. of
Supports

Load on
each
Support

Wheel Load
considered for
Grade Slab
Remarks
Design

kN

kN

TOC

Vendor
Drawing
Number

Fuel Oil Forwarding Skid

2400

24

4.000

100

SAFE

EL(+) 0.200

DC_357

Fuel Oil Fill up System

750

7.5

1.250

100

SAFE

EL(+) 0.200

DC_358

Fuel Oil Filtering System

13300

133

12

11.083

100

SAFE

EL(+) 0.180

DC_359

Fuel Oil Heating System

4750

47.5

7.917

100

SAFE

EL(+) 0.000

DC_360

Accumualtor

1150

11.5

1.917

100

SAFE

EL(+) 0.150

DC_372

The Grade Slab is designed for a wheel load of 100 kN.

(Refer Annex C)

Maximum Load on each support of the equipment is 12.5 kN. i.e., less than 100 kN.
Hence it is safe to rest the equipments in the grade slab of 250 mm thick.
Local thickening of grade slab is done to meet the vendor requirement of top of concrete.

FUEL FORWARDING AREA - EQUIPMENTS IN GRADE SLAB

RMK/ST

04/03/2016

FICHTNER India-STP International Projects Division, Chennai


Project

Subject

Section
Annex - D

FUEL UNLOADING & FUEL


FORWARDING PUMP FOUNDATION
DESIGN CALCULATIONS

AL QATRANA POWER PROJECT

Rev

Doc. No.

R0

EC-523-07-925

Sheet No.
-

FUEL OIL FORWARDING AREA


PIPE SUPPORTS IN GRADE SLAB

S.No.

Pipe Support ID

Nos.

Pedestal
Size

Wheel
Vertical
Vertical
Load
Load on Load on considered
Pipe
Pipe
for Grade Remarks
Supports Supports
Slab
Design
kg
kN
kN

10-BQ-251A,10-BQ251B

350 x 300

20.00

0.2

100

SAFE

10-BQ-252

400 x 300

25.00

0.25

100

SAFE

10-BQ-253

1900 x 400

250.00

2.5

100

SAFE

10-BQ-254,10-BQ256,10-BQ-258

950 x 400

50.00

0.5

100

SAFE

10-BQ-255

1900 x 400

325.00

3.25

100

SAFE

10-BQ-257

1900 x 400

400.00

100

SAFE

10-BQ-259, 10-BQ260

1300 x 400

225.00

2.25

100

SAFE

10-BQ-261

1400 x 400

225.00

2.25

100

SAFE

1050 x 400

60.00

0.6

100

SAFE

900 x 400

50.00

0.5

100

SAFE

450 x 350

80.00

0.8

100

SAFE

700 x 350

200.00

100

SAFE

600 x 400

200.00

100

SAFE

600 x 400

200.00

100

SAFE

9
10

11

12
13
14

10-BQ-262, 10-BQ263,10-BQ-264
10-BQ-265, 10-BQ266
10-BQ-267A, 10-BQ267B,10-BQ-269A, 10BQ-269B, 10BQ_271A, 10-BQ271B
10-BQ-268, 10-BQ270,10-BQ-272
10-BQ-274, 10-BQ275,10-BQ-276
10-BQ-277, 10-BQ278

15

10-BQ-279

1050 x 400

50.00

0.5

100

SAFE

16

10-BQ-280

1600 x 400

225.00

2.25

100

SAFE

TOC

EL (-) 0.097 /
EL (-) 0.100

The Grade Slab is designed for a wheel load of 100 kN.


Maximum Load on pipe support is 4 kN. i.e., less than 100 kN.
Hence it is safe to rest the equipments in the grade slab of 250 mm thick.
Local thickening of grade slab is done to meet the vendor requirement of top of concrete.

FUEL FORWARDING AREA - PIPE SUPPORTS IN GRADE SLAB

RMK/ST

04/03/2016