Sensitive to color cotton fabric dyeing process

with reactive dyes

2010-02-18 Industry 211
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Keywords: cotton fabric, sensitive colors, dyes, dyeing familiar with the pad dyeing is well
known, the dyeing with generally brown, olive green and gray is more difficult. This inside for
three reasons: (1) limitations in the choice of dye larger; (2) process with poor stability, shade,
poor color control; (3) the fastness indexes are difficult to achieve customer satisfaction. For
these reasons, very little padding in three colors dyed with reactive dyes, but with better control
than some of the reduction of reactive dyes. Brown dye vat dyes, generally used to restore olive
T, Vat Brown BR, Vat Yellow G (or restore the red R), based mainly brown BR; olive olive green
tends to be used to restore T, Vat Brown BR (restored olive green B), reduction Huang G, mainly
olive T-based; dark black for general use reduction RB, Vat Brown BR, reducing red R, based
mainly black RB. Dyeing with vat dyes such color, dye content and more, insurance powder,
caustic soda consumption high. Staining is not very stable, there are also around, color, and often
the activity and provide a model to skip the phenomenon of light, colors and difficult to achieve
customer satisfaction. In order to meet market demand, we are reactive pad dyeing brown, olive
green, gray, do some research, experiment, small test pilot to large test, and explore a stable
production process. 1, fabric size 43 "/ 44" C20 * 16 128 * 60 khaki 2, dyeing auxiliaries drugs:
caustic soda, Clariant scouring agent, chelating dispersant Henkel 540, sodium sulfite, hydrogen
peroxide, sodium silicate, soda ash, salt, resist salt S Dye: Ciba Specialty Chemicals Reactive
Orange w 1 3R, Reactive Yellow HW, Reactive Red HW, active Navy w-B, activity of the black
CNN, Reactive Red C-2BL, Reactive Yellow C-RG, active blue C-R. 3, pretreatment of the
production process 3.1 To make shade stability, before and after the gap is small, so small color
difference, the former dealing with the quality of the next machine is the first semi crucial factor.
If the pre-treatment process imperfect, semi whiteness, capillary effect, desizing rate will result
in inconsistent staining of difficulties with pre-treatment process must be standardized, rigorous
quality assurance semi. (1) process: turn back seam of a gassing a dry scouring and bleaching of
a ray of light a certain type (2) process parameters: A, singeing: The two are the two counter,
speed: 100 m / min singeing effect: 4 above; B, desizing scouring bleaching. Process: 50 a 60
degree wash a padding auxiliary base into the first track of a steam (100 degree 60 minutes) over
a hot water bucket of 85 degree dipping into the second track of a bleaching auxiliary steam (100
degrees 45 minutes) over a 85-degree heat of a dry wash. Alkali additive formulation (g / L): 5055 Clariant caustic soda scouring agent sodium 2 8 Henkel chelating dispersants 5406 bleach
additive formula: 100% hydrogen peroxide H2o2 6-7 (PH value of 10.5-11) sodium silicate 6-7
Kelai Si scouring agent UH 4 Henkel chelating dispersants 540 2 C, the quality of semi dyeing
3.2.1 3.2 Determination of the pre-treatment requirements under the machine semi: semi
chemical purity nature of the stain is very important, bulk of the PH value of the rate directly
affect the dye color and levelness, PH value is too high (with base) will stain unevenly, PH value
is too low (with acid) Talking about the color yield . In order to achieve semi neutral, to be
washed before dyeing processing, if the alkali is too high even for pickling, before dyeing fabric

to ensure PH value is 7 (neutral). 3.2.2 Selection of Dye: As the special color, dyes with the
general control of shade color can not be stable, we must choose a difference of less than 0.2 Rf
value, immediacy, and other dyeing dyeing rate performance comparison close to the dye, dye
through careful screening of all manufacturers, a large number of related tests, we finally chose
Ciba's groups of dyes, which are contained in the two-temperature active group of dyes, due to
the existence of two active groups , reactive complement each other, less dependent on
temperature, have a higher fixation rate and color fastness, such dyes have a more moderate S
value, so dye transfer was better. Showed good levelness and reproducibility.
=================@### Page ###@=================dye mixed colors: brown Ciba
Reactive Orange 3R Reactive Red HW W a dark blue w-B activity in olive green Ciba Reactive
Red C-2BL Reactive Yellow C-RG C-R activity of blue gray black CNN Ciba activity activity
activity of red HW Huang HW 3.2.3 on the choice of alkaline agent: reactive dyes should be
reactive with the active groups of different strength to choose different alkali, general practice, is
mixed with soda ash and caustic alkali as fixing alkali agent, taking into account these types of
the instability of the color staining, we select only soda ash as fixing alkali, because the soda ash
dye PH value of the strong buffer capacity, better stability control staining. Solid-color liquid
alkali prescription: (Kg/300L) salt resist salt S 2 60 15 3.2.4 Technology Selection for soda: 2
bath steam rolling method (dye and alkali two-bath before and after the split) process: Dip a
dry pad of a dipping liquid alkali fixing a washing liquid of a steam washing a dry one for a
soaping conditions: a, intermediate drying with infrared drying cylinder plus drying, in order
to achieve a more uniform and low-temperature drying. Swimming to prevent dye transfer,
drying temperature of 100 ~ 120 degrees b, steaming: 102 degrees 1 minute 30 seconds c,
soaping: In order to remove the additives and fabric dyeing and fiber bonding without the dye,
dyed fully washing and soaping, to enhance the fabric's color brightness and color fastness,
washing when the first cold water, hot water, after. Soaping use synthetic detergent, dyed fabric
base necessary to fully wash addition, to prevent the occurrence of wind in the storage process
color printing. d, a good speed to lock and can not easily speed up or slow down, because the
speed of impact speed, padding and fixing the length of time, there will be changes in the color
depth and shade of the deviation. 3.3 The finishing process: after the finishing process is to
ensure that the final steps in product quality is an important part of improving the appearance
quality, technical fabrics mainly based on the quality of customer demand and customer touch
panels for designated, tenter, shrinking to ensure the finished width and shrinkage, to meet
customer demand for functional finishing. 4, the conclusion needs dyeing cotton fabric colors
sensitive to pre-treatment, dyeing and other reasonable standard implementation process, the
need for dyes, additives for selection, to ensure the quality of semi lock each working procedure
dyeing process conditions (speed, temperature, solid color concentration, etc.), to color, edge
color will be well in control, the production excellent light stability and excellent fastness of the
product.