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International Symposium in

Geotechnical Analysis and


Structural Design
Dubai, U.A.E., 7th December 2015

Cost-optimized solutions for high-rise buildings,


infrastructure and tunnels
Prof. Dr.-Ing. Rolf Katzenbach
Director of the Institute and the Laboratory of Geotechnics TU Darmstadt
Past Chairman of the Technical Committee 212 Deep Foundations (TC 212) of the
International Society for Soil Mechanics and Geotechnical Engineering (ISSMGE)
Board Member of the German Tunnel Association (STUVA)
Board Member of the German Geotechnical Society (DGGT)
Publicly Certified Expert and Independent Checking Engineering (ICE)

Dipl.-Ing. Steffen Leppla


Research Associate at the Institute and Laboratory of Geotechnics TU Darmstadt
Certified Independent Expert for Geotechnics of metro and tram systems

Marwan Alzaylaie M.Sc.


Dubai Creative Clusters Authority, UAE

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Table of Contents

Introduction
Introduction

Optimized foundations for high-rise buildings


High-rise buildings

Underground constructions
Tunnels

Final remarks
Final remarks

Introduction

High-rise buildings

Tunnels

Final remarks

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Frankfurt am Main, Germany

Introduction

High-rise buildings

Tunnels

Final remarks

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Soil-structure interaction
s1s3 [MN/m]

Whats the problem?


settlements
differential settlements
tilting

Adequate foundation systems


planning

e1 [%]

design
Frankfurt Clay
Marl
Sandstone
Rocky Marl
Gypsum
Dubai Sandstone

construction
utilisation

Introduction

High-rise buildings

Tunnels

Final remarks

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Pile load tests in-situ

Enhanced pile load tests using Osterberg Cells

Introduction

High-rise buildings

Tunnels

Final remarks

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Pile load tests in-situ

Introduction

High-rise buildings

Tunnels

Final remarks

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Pile load tests in-situ

Flerbrcke

80 kN/m2
Frankfurt Limestone

800 kN/m2

200

400

600

800

Ultimate skin friction [kN/m2]

Commerzbank
Introduction

High-rise buildings

Tunnels

Final remarks

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

PalaisQuartier Frankfurt am Main, Germany

Frankfurt
clay
Frankfurt
limestone

Introduction

High-rise buildings

Tunnels

Final remarks

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

PalaisQuartier Frankfurt am Main, Germany


- Load tests of piles with Osterberg Cells (O-Cells) -

Top ground surface 102,02 msl


Upper Osterberg Cell
Displacement [mm]
100
80

Concrete 70,60 msl

60
40

5m

20

Upper Osterberg Cell

0
-20
0

Lower Osterberg Cell

10

15

20

25

30

Load [MN]

59,00 msl
D = 1.7 m
Introduction

High-rise buildings

Tunnels

Final remarks

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

PalaisQuartier Frankfurt am Main, Germany


- Load tests of piles with Osterberg Cells (O-Cells) Displacement [mm]
9090
80

80

70

70

60

60

50

50

oberes
Pfahlsegment
Upper
segment

4040
3030

Maximum skin friction


qs = 830 kN/m

2020
1010

Intermediary and lower segment

00
-10
-10
-20
-20
0

10
10

15
15

20
20

25
25

30
30

Load [MN]
Introduction

High-rise buildings

Tunnels

Final remarks

10

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

PalaisQuartier Frankfurt am Main, Germany


- Load tests of piles with Osterberg Cells (O-Cells)
Top ground surface 102,02 msl
Lower Osterberg Cell
Displacement [mm]
40
20

Concrete 70,60 msl

0
-20
-40

Upper Osterberg Cell

-60
-80

5m

Lower Osterberg Cell

10

15

20

25

30

Load [MN]

59,00 msl
D = 1.7 m
Introduction

High-rise buildings

Tunnels

Final remarks

11

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

PalaisQuartier Frankfurt am Main, Germany


- Load tests of piles with Osterberg Cells (O-Cells)
Displacement [mm]

40
40
30
30

Verschiebung [mm]

20
20

Maximum skin friction (improved)


qs = 1,040 kN/m

10
10

00
Intermediary
segment
mittleres
Pfahlsegment

-10
-10

unteres
Pfahlsegment
Lower
segment

-20
-20
-30
-30

Maximum base pressure


qb = 7,000 kN/m

-40
-40
-50
-50
-60
-60
-70
-70
00

55

Sum of load: 78 MN
Introduction

High-rise buildings

10
10

15
15

20
20

25
25

30
30

Last[MN]
[MN]
Load
Tunnels

Final remarks

12

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Business Bay District Dubai, UAE


- Load tests of piles with counter weight -

Youngs modulus from soil report


for weak sandstone/siltstone:
E = 78 MN/m2

Load test:
- max. 32 MN
- max. settlement of pile head: 0.7 cm
Introduction

High-rise buildings

Tunnels

Final remarks

13

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Business Bay District Dubai, UAE


- Load tests of piles with counter weight -

Youngs modulus from back-analysis


for weak sandstone/siltstone:
E = 5,500 MN/m2

Introduction

High-rise buildings

Tunnels

Final remarks

14

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Business Bay District Dubai, UAE


- Load tests of piles with counter weight -

F L
s 2
EA

s E A
0.5 F

E = 31,000 MN/m2

A = 1.3 m2

used pile length 18 m

F = 32 MN
s = 0.7 cm

Introduction

High-rise buildings

Tunnels

Final remarks

15

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Business Bay District Dubai, UAE


- Load tests of piles with counter weight -

used length
of test pile:
18 m

full length
of test pile:
40 m

Introduction

High-rise buildings

Tunnels

Final remarks

16

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Kingdom Tower Jeddah, Saudi Arabia


Highest high-rise building of the world: 1,007 m
1,007 m

Introduction

High-rise buildings

Tunnels

Final remarks

17

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Kingdom Tower Jeddah, Saudi Arabia


Highest high-rise building of the world: 1,007 m

Introduction

High-rise buildings

Tunnels

Final remarks

18

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Kingdom Tower Jeddah, Saudi Arabia


Highest high-rise building of the world: 1,007 m

Introduction

High-rise buildings

Tunnels

Final remarks

19

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Kingdom Tower Jeddah, Saudi Arabia


Highest high-rise building of the world: 1,007 m

Skin friction:

> 660 kN/m2

Introduction

High-rise buildings

Tunnels

Final remarks

20

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Kingdom Tower Jeddah, Saudi Arabia


Highest high-rise building of the world: 1,007 m

Base resistance:

> 4,280 kN/m2

Introduction

High-rise buildings

Tunnels

Final remarks

21

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Kingdom Tower Jeddah, Saudi Arabia


Highest high-rise building of the world: 1,007 m

Numerical simulation using the


Finite-Element-Method (FEM)

Introduction

High-rise buildings

Tunnels

Final remarks

22

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Kingdom Tower Jeddah, Saudi Arabia


Highest high-rise building of the world: 1,007 m

Upper pile
segment

FEM
Measurement

Skin friction:
> 660 kN/m

Introduction

High-rise buildings

Tunnels

Middle pile
segment

Final remarks

23

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Kingdom Tower Jeddah, Saudi Arabia


Highest high-rise building of the world: 1,007 m
The responsibility of geotechnical
engineers for safety, resources
and cost-effectiveness:
deep foundation system in current
planning phase
Foundation raft (4.5 m thick)

Piles (45 m long)


Piles (65 m long)
Piles (85 m long)
Piles (105 m long)
Introduction

High-rise buildings

Tunnels

Final remarks

24

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Kingdom Tower Jeddah, Saudi Arabia


Highest high-rise building of the world: 1,007 m

March 2014
Introduction

High-rise buildings

Tunnels

Final remarks

25

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Kingdom Tower Jeddah, Saudi Arabia


Highest high-rise building of the world: 1,007 m

Introduction

High-rise buildings

Tunnels

Final remarks

26

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Kingdom Tower Jeddah, Saudi Arabia


Highest high-rise building of the world: 1,007 m

Introduction

High-rise buildings

Tunnels

Final remarks

27

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Kingdom Tower Jeddah, Saudi Arabia


Highest high-rise building of the world: 1,007 m
November 2015

Introduction

High-rise buildings

Tunnels

Final remarks

28

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Combined Pile-Raft Foundation (CPRF)


Total resistance of the CPRF:
m

R tot,k s Rpile,k, j s Rraft,k s


j1

Pile resistance:

Rpile,k,j s Rb,k,j s Rs,k,j s

Raft resistance:
Rraft,k (s) ss, x, y dx dy

CPRF coefficient:
m

CPRF
Introduction

High-rise buildings

Tunnels

R
j 1

pile , k , j

(s)

Rtot ,k ( s)

Final remarks

29

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

ISSMGE
Technical Committee TC 212 Deep Foundations

.
.
.

Details:
www.issmge.org/tc212

International
CPRF-Guideline
Introduction

High-rise buildings

Tunnels

Final remarks

30

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Messeturm Frankfurt am Main, Germany


Settlements calculated for a shallow
foundation:
s > 40 cm
z = 0 - 20 m 75 - 80 %

Messeturm Frankfurt am Main,


Germany

Settlements:

Combined Pile-Raft Foundation (CPRF)


Introduction

High-rise buildings

Tunnels

Final remarks

31

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Messeturm Frankfurt am Main, Germany

Average pile load: 11.3 MN


Introduction

High-rise buildings

Tunnels

Final remarks

32

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Messeturm Frankfurt am Main, Germany


Total building load:
Ultimate pile load:

= 1.570 MN
64 x 11.3 MN

Load transfer by raft:

725 MN

845 MN

Contact pressure: 250 kN/m2


CPRF = 0.46

Introduction

High-rise buildings

Tunnels

Final remarks

33

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Messeturm Frankfurt am Main, Germany


Comparison of costs for the piles
Accomplished: CPRF of 64 piles (laverage = 30 m)

Costs of pile production:


64 piles of 30 m at 780 US$/m

1.5 Mio. US$

Pile foundation: 316 piles (l = 30 m)


Costs of pile production:
316 piles of 30 m at 780 US$/m 7.4 Mio. US$

Savings in costs of
pile production

5.9 Mio. US$

CO2 reduction: 2,500 t


Introduction

High-rise buildings

Tunnels

Final remarks

34

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Maintower Frankfurt am Main, Germany


Optimisation by
construction
in 2 directions:
Tow-down method

Introduction

High-rise buildings

Tunnels

Final remarks

35

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Maintower Frankfurt am Main, Germany

Filled bore hole

Excavation

Introduction

High-rise buildings

Struts
Primary Column

Tunnels

Final remarks

36

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Maintower Frankfurt am Main, Germany


Results of optimised design:
minimised deformations
minimised construction time

Introduction

High-rise buildings

Tunnels

Final remarks

37

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Maintower Frankfurt am Main, Germany


Comparison of costs for the piles
Accomplished: CPRF of 112 piles (laverage = 30 m)
Costs of pile production:
112 piles of 30 m at 780 US$/m

2.6 Mio. US$

Pile foundation: 277 piles (l = 30 m)


Costs of pile production:
277 piles of 30 m at 780 US$/m

6.5 Mio. US$

Savings in costs of
pile production:

3.9 Mio. US$

CO2 reduction: 2,200 t


Introduction

High-rise buildings

Tunnels

Final remarks

38

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Quality and safety assurance at tunnel


constructions
High-quality
design and construction

Independent
peer review & controlling
(4-eye-principle)

- adequate soil investigation


- soil-structure-interaction
- observational method
- etc.

new tunnel
constructions

Introduction

- during planning phase


- during construction phase
- if necessary during service
phase (long-term behaviour)

constructions on/near tunnels

High-rise buildings

Tunnels

Final remarks

39

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Tunnelling under World Heritage Properties


Barcelona, Spain
New high-speed railway track
Madrid (Spain) to Paris (France)

Introduction

High-rise buildings

Tunnels

Final remarks

40

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Tunnelling under World Heritage Properties


Barcelona, Spain
Station
La Sagrera

Sagrada
Familia

Casa
Mil

Tunnel Barcelona Sants Sagrera (5.6 km)

Station
Sants

Introduction

High-rise buildings

Tunnels

Final remarks

41

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Tunnelling under World Heritage Properties


Barcelona, Spain

Sagrada Familia

Introduction

Casa Mil

High-rise buildings

Tunnels

Final remarks

42

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Tunnelling under World Heritage Properties


Barcelona, Spain

Introduction

High-rise buildings

Tunnels

Final remarks

43

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Tunnelling under World Heritage Properties


Barcelona, Spain
Sagrada Familia
Soil
improvement

Bored pile wall:


104 piles
= 1.5 m
a = 2.0 m
depth: 41 m
Bracing beam:
width: 2.0 m
thickness: 2.0 m

Introduction

High-rise buildings

Tunnels

Final remarks

44

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Tunnelling under World Heritage Properties


Barcelona, Spain
TBM with earth pressure balanced shield (EPB)
diameter: 11.55 m
earth slurry in excavation chamber (foam injections)
bentonite injections around the shield
grouting of mortar
Gap 1: 3 cm
Gap 2: 6 cm
Gap 3: 29 cm
Gap 4: 10 cm

45

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Tunnelling under World Heritage Properties


Barcelona, Spain
Settlements and volume loss factor Vl
In cross section:

Introduction

High-rise buildings

Tunnels

Final remarks

46

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Tunnelling under World Heritage Properties


Barcelona, Spain
Criteria for Sagrada Familia
- Traffic light for (correction) measures Green

Yellow

Red

Settlement at the surface over


the axis of the tunnel (middle
of Mallorca street)

< 2.0 cm

2.0 3.0 cm

> 3.0 cm

Settlement of the structure at


Gloria Facade

< 0.50 cm

0.50 cm 1.00 cm

> 1.00 cm

< 1/3,000

1/3,000 - 1/2,000

> 1/2,000

Horizontal movement of the


joint at Gloria faade

< 0.375 cm

0.375 0.75 cm

> 0.75 cm

Increase of crack width of


existing cracks (reference
length of 1 m)

< 0.05 cm

0.05 cm 0.10 cm

> 0.1 cm

Tilting of the structure

Introduction

High-rise buildings

Tunnels

Final remarks

47

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Tunnelling under World Heritage Properties


Barcelona, Spain
TBM under
Sagrada Familia

Introduction

High-rise buildings

Tunnels

Final remarks

48

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Tunnelling under World Heritage Properties


Barcelona, Spain
Displacements related to operational parameters of the TBM

Introduction

High-rise buildings

Tunnels

Final remarks

49

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Tunnelling under World Heritage Properties


Barcelona, Spain
Face pressure:
Torque on cutting wheel:
Velocity:

Whole tunnel length:


s < 0.5 cm
Vl < 0.1%

Introduction

High-rise buildings

Casa Mil:
s < 0.2 cm

Casa Mil

1 km

Sagrada Familia

Sagrada Familia:
s < 0.1 cm

2 bar
10 MNm
4 cm/min

Tunnels

Final remarks

50

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Final remarks
careful, well planned and monitored construction process is the
basis for realization of projects in the vicinity of sensitive structures
adequate geotechnical data aquisition (core drilling,
laboratory tests, field test, in-situ load tests)
3-dimensional numerical simulations considering
non-linear material behaviour of soil
independent peer review and controlling during
- planning phase
- design phase
- construction phase
- service phase (if necessary)
Control of the soil-structure interaction
Risk minimisation and quality assurance
Introduction

High-rise buildings

Tunnels

Final remarks

51

Prof. Dr.-Ing. Rolf Katzenbach Institute and Laboratory of Geotechnics

Thank you for your


kind attention!
www.geotechnik.tu-darmstadt.de

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