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Chapter 2

Recording systems and sensors

Recording instruments are used in an electronic


measurement system to display an output (DQo ) that is
proportional to the quantity (DQi ) being measured.
DQi

DQo
Transducer

Recorder

Measurement and Instrumentation

What important?
(1) accuracy (2) easy interpretation (3) rapid process
In general, the characteristics that describe the
behavior of a recording instrument are
1. Input impedance
2. Sensitivity
3. Range

4. Zero drift

5. Frequency response

Measurement and Instrumentation

Input impedance, Z
Input impedance z controls the energy removed from the system
by the recording instrument in order to display the input voltage.

Consider a simple dc voltmeter used to measure the voltage v of


a source. The power loss p through the meter is given by

p = v2 / Zm
Resistance

Zm = Rm + i Xm

Capacitance / Inductance

Transducer

Measurement and Instrumentation

Thevenins equivalent circuit

vi

Zs
Transducer
voltage

Zm

For dc and quasi-static measurements

Z = R+i X ~ R (since X0)

vm = vi
vm ~ vi

1+(Rs/Rm)

(Rm >>Rs)

* High impedance is preferred

Measurement and Instrumentation

Sensitivity

The sensitivity S of a voltage recording instrument is given by


a change in output reading
S = DQO =
DQi
a change in voltage being measured

Example A voltmeter is used to measure the voltages of


a transducer

S =

DQO
=
DQi

d / vi

High sensitivity is required to give sufficiently large d for


accurate readout

vi

Measurement and Instrumentation

Range

The range, which represents the maximum voltage that can be


recorded, is determined from

vi

= d/S

vi,max = dr / S

dr

As illustrated by the above equation, when

the sensitivity S is high, the range vi will be low;

conversely, if

the range is high, the sensitivity will be low.

vi

Measurement and Instrumentation

Zero drift

is a variation in the output of an instrument which is not caused by


any change in the input

Zero input
0

Readout
0
Instabilities in the
circuits of a recorder

Measurement and Instrumentation

Frequency response
Input

Out put

Static
Dynamic

Measurement and Instrumentation

Frequency response
Recording
instrument

Input signal

vi = Ai exp(jwt)

Output indicator

vo = Ao exp(j[wt+f])

A = amplitude of a signal
f = phase angle

Amplitude distortion

NdB = 20 log10(Ao/Ai)
For instance, a recorder specification indicates that the frequency response is
Within 3 dB from 0 to 100 Hz

Measurement and Instrumentation

Frequency response
When NdB = +3dB,

Ao/Ai = 103/20= 1.413

When NdB = -3dB,

Ao/Ai = 10-3/20= 0.707

Ao=1.413Ai

+41%

Ao=0.708Ai

-29%

In general, limits of 0.4dB should be maintained to reduce recorder


error to less than 5%

Measurement and Instrumentation

Analog recording system

galvanometer

voltmeter

Strip chart

Measurement and Instrumentation

Galvanometer
is a device that is used to detect a current.
Torque, T = N I A B sina
where N = a number of turns of the coil
I = current
A = cross-sectional area of the current loop

a= angle between the normal of the

cross-sectional area and the magnetic field


Note: In general, the coil is arranged so that a=0
Torsion spring: T = k q

Measurement and Instrumentation

Analog Voltage meters

The galvanometer can be used as a dc voltmeter by


inserting a resistor in series with the instrument.
V=IxR
R
Galvanometer

Input
Dc voltage

voltmeter

Measurement and Instrumentation

Digital recording systems


Transducer
Conditioning
circuits
Amplifier

ADC

A/D converter
Analog Digital

Display processing

Measurement and Instrumentation

Digital codes

N-bit binary word permits a count of 2n

Maximum count C = 2n 1 (numbers of comparator)


Resolution,R = Vrange / 2n

Measurement and Instrumentation

Example A /D converter

Input ranges from 0 to 10 volts


4-bit converter

C = 24 1 = 15

R = 10 / 24 = 0.625 v

R=

0.625
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

0
0.63
1.25
1.88
2.50
3.13
3.75
4.38
5.00
5.63
6.25
6.88
7.50
8.13
8.75
9.38
10.00

C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15

0000
0001
0010
0011
0100
0101
0110
0111
1000
1001
1010
1011
1100
1101
1110
1111

Measurement and Instrumentation

Code

Example: 4-bit word

0000
0001

Convert the decimal number


3 to binary
2)3
1
2)1
1
0

0010
0011

0100
0101

Convert the binary 0101 to


decimal

0110

= 23x0 + 22x1 + 21x0 + 20x1


=0+4+0+1
=5

0111
1000

Count

0
1
2
3
4
5

6
7
8

Measurement and Instrumentation

Digital recording instrument

Digital multi-meter
Data acquisition system

Digital oscilloscope

Data logger

Measurement and Instrumentation

Sensors and Transducers

Sensors are physical elements that employ some natural phenomenon by


which they sense the variable being measured.
Transducers are electromechanical devices that convert a mechanical
change into a change in an electrical signal.

Sensor characteristics for the selection process

1. Size

Smaller is better, because of enhanced dynamic


response and minimum interference with the process

3. Sensitivity

Higher output devices have the advantage of


requiring less amplification

2. Range

Extended range is preferred.

Measurement and Instrumentation

Sensor characteristics

4. Accuracy

Devices that exhibit errors of 1% or less is


preferred.

5. Frequency response

Wide-response (both static and dynamic


loading) sensors are preferred.

6. Stability

Low drift in output over extended periods of time


and with changes in T and RH is essential.

Measurement and Instrumentation

10

Sensors characteristics

7. Temperature limits

The ability to operate under a wide


temperature range is important.

8. Economy

Reasonable costs are preferred.

9. Ease of application

Reliability and simplicity are


significant factors.

Measurement and Instrumentation

Sensors used in transducer design

1. Potentiometer is the slide-wire (or wire-wrapped)


resistor that is used to measure displacements for linear
motion and angles for angular motion.
slide-wire resistor

Vi
D

Potentiometer

DV

Vo

Vo = (x / l) Vi

Measurement and Instrumentation

11

2. Differential transformers , based on a variableinductance principle, are also used to measure


displacement.
Magnetic
AC

f = 50-25000, Hz

Vi

Linear Variable Differential Transformer, LVDT

DV

LVDT

Measurement and Instrumentation

3. Resistance strain gage

is a thin metallic-foil grid used


to measure the strain of an object.

The strain gage can be adhesively bonded to the surface of a structure. When the structure is
loaded, strains develop and are transmitted to the foil grid. As a result, the resistance of the foil
grid changes in proportion to the load-induced strain.
Force DL

Strain gage

DR

Measurement and Instrumentation

12

3. Resistance strain gage

The resistance of a uniform metallic conductor can be expressed as


rL
R =
A
where r = the specific resistance of the metal
L = the length of the conductor
A = the cross-sectional area of the conductor

Differentiating R and dividing by the resistance R gives


dR
dr dL dA
=
+
R
L
A
r

For the case of a uni-axial tensile stress state,

ea =

et = -n

dL
L

Poissons ratio
dL
L

Measurement and Instrumentation

3. Resistance strain gage

Sensitivity of the conductor can be written as


SA =
The gage factor (Sg) is

DR/R

ea

Sg =

Dr/r

DR/R

ea

+ (1+2n)

[Sg ~ 2 for metallic strain gauges]

The output of a strain gage (DR) is usually converted to a voltage signal with a
Wheatstone bridge

DL

Strain gage

DR

Wheatstone
bridge

DVi

Power
supply

DVo

Measurement and Instrumentation

13

3. Resistance strain gage


VO

Vo = Vs (DRg/Rg)

Vs

Vo = Vs [

R3
R3+Rg

If R1=R2=R3=R4=Rg and DRg/Rg<<1,


then

R2
R1+R2

Vo = Vs Sg e

Measurement and Instrumentation

4. Capacitance sensors

The capacitance sensor consists of a target plate and a


second plate called the sensor head. These two plates are
separated by an air gap of thickness ha and form the two
terminals of a capacitor.

C = kKA
h

[pF]

where A = area of the sensor head


k = 0.00885 for dimension in millimeters
K = dielectric constant (K = 1 for air)

Measurement and Instrumentation

14

4. Capacitance sensors (cont.)

If the separation between the head and the target is


changed by an amount Dh, then the capacitance C becomes

kKA [pF]
C +DC = h+
Dh

which can be written as

DC/C = 1+(-DDh/h
h/h)

nonlinear relationship

However, the impedance of the capacitor is linear in h.

DZC / ZC = Dh/ h

Measurement and Instrumentation

5. Piezoelectric sensors

A piezoelectric material produces an electric charge


when it is subjected to a force or pressure.
F

q = Sq x A x p

[pC]

Sq = charge sensitivity, A = cross section area of the material, p = applied pressure

Measurement and Instrumentation

15

5. Piezoelectric sensors (cont.)

If the external surfaces of piezoelectric material are coated with metallic


electrodes as shown in the figure, the output voltage vo is developed and related
to the charge q by

vo = q / C

or

where

vo = Svhp

Sv = voltage sensitivity of the sensor = Sq/kK

Measurement and Instrumentation

6. Resistance temperature sensors

The change in resistance of materials with temperature


provide the basis of resistance temperature sensors.
Resistance Temperature Detectors (RTD)
Material: Metals, such as Platinum, Nickel or Copper

DR/R0 = c1(T-T0) + c2(T-T0)2 + + cn(T-T0)n

Thermistors
Material: Semiconducting materials, such as oxides of copper
, cobalt, manganese, nickel, or titanium

1/T = c1 + c2 ln(R) + c3 ln3(R)

(3rd order approximation)

Measurement and Instrumentation

16

Temperature
measurements
DT

Temperature
sensor

DL , DR, Dv, etc

Measurement and Instrumentation

17

1. Expansion methods

When materials are subjected to temperature changes (D T) they


expand or contract according to

D L = a L0 DT

is the temp. coeff. of expansion [mm/C]

rc

(aA aB) (T2-T1)


Metal A

Metal B

rc

Bimetallic strip

Measurement and Instrumentation

Automobile air conditioning system


Evaporator
Condenser

Compressor

Expansion valve

18

Use of bimetallic thermostat in automobile air


conditioning system

2. Electrical Resistance

Resistance thermometers consist of a sensor element that exhibits a


change in resistance with a change in temperature

2.1 Resistance Temperature Detectors (RTD)

A typical RTD consists of a wire coil sensor with


a framework for support and a sheath for protection.
The sensor is a resistive element that exhibits a
resistance-temperature relationship given by the
expression

DR/R0 = c1(T-T0) + c2(T-T0)2 + + cn(T-T0)n

For a limited range of temperature,


DR/R0 @ c1(T-T0)

Nickel

Tungsten
Copper

Platinum

Temperature
C

Measurement and Instrumentation

19

Note:

RTDs have a high accuracy and a wide operating


range. However, they have a low response time.

PT 100 temperature probe

PT100s are resistance thermometers which are


fabricated from platinum. The operating temperature
ranges from -200 C to 850 C, while the resistance
of PT100 at 0 C is 100 ohms.

Measurement and Instrumentation

2.2 Thermistors

are fabricated from semiconducting


materials, such as oxides of nickel,
cobalt, or manganese. The resistancetemperature relationship for a thermistor
can be expressed as

R = R0 e

b(1/T 1/T0)

where b is a material constant [K]


T is an absolute temperature [K]
Note: b

ranges from 3000 to

5000 K

Rt

The resistance decreases


exponentially with an increase
in temperature

Measurement and Instrumentation

20

*** Thermistors have a high sensitivity, a


fast response time, and good accuracy
and resolution. However, they typically
achieve a high precision within a limited
temperature range.

Measurement and Instrumentation

21

3. Thermoelectric

(or thermocouple) is a temperature sensor that consists of two different


metals in thermal contact. The thermal contact, called a junction, may
be made by twisting wires together or by welding, soldering, or brazing
two material together. A junction between two metals produces a
voltage related to a temperature difference.
Material A

Material B

Junction

emf

Material B
Junction 2

Junction 1

Material A

Seebeck effect

Material B

Thermocouple

Measurement and Instrumentation

The operation of a thermocouple is based


on a combination of thermoelectric effects
that produce a small open-circuit voltage
vo when two thermocouple junctions are
maintained at different temperatures.
The voltage vo can be represented by an
equation having the form

vo = C1(T1-T2) + C2(T12-T22)
where C1 and C2 are thermoelectric
constants
Seebeck effect is a phenomena in which any
conductor will generate a voltage when it is
subjected to a thermal gradient.

Source:http://www.efunda.com/designstandards/sensors/thermoc
ouples/thmcple_theory.cfm

vo @ C1(T1-T2)

Measurement and Instrumentation

22

Peltier effect occurs when a current flows in the thermocouple circuit.


The presence of the current I in the thermocouple circuit produces the
well-known self-heating effect, where the Joule heat transfer, ,is

q = i2R [W]

However, the Peltier heat transfer, P ,is in addition to the Joule heating
effect and is given by

qP = pABi [W]

where pAB = Peltier coeff.

qp,out

Material B

Junction 1

vs

Material B

Junction 2

qp,in

Material A

Peltier effect

Measurement and Instrumentation

Thermoelectric cooling uses the Peltier effect to create a heat

flux between the junction of two different types of materials.

Measurement and Instrumentation

23

Reference junction
T

vo

T2

Measuring Junction

Measurement and Instrumentation

Relationship between voltage and temperature

Measurement and Instrumentation

24

Thermocouple probe
(Insulator)
(Thermocouple)

(Sheath)

Tip of a probe
1. Grounded
2. Ungrounded
3. Exposed

Measurement and Instrumentation

Characteristics of probes tips

Ungrounded tip

Grounded tip

(separated from the sheath wall


by a layer of insulation)

(direct contact with the sheath wall)

is used in corrosive fluids


where the temperature is
changing slowly.

is used in corrosive fluids


where moderate response is
required.

Exposed tip

(protrudes outside the sheath wall)

is used for noncorrosive


gases where rapid response
is necessary.

Measurement and Instrumentation

25

4. Radiative Temperature Measurement

employs the principles of radiation to measure surface temperatures


with out contacting the body.

Radiation is the electromagnetic waves and particles emitted from the surface of a body.

El(l,T)

lmax T = 2898 mm.K

El(l,T)

Radiation power (El) is related to the absolute temperature


and the wavelength as shown in the above figure

h = Planck's constant (6.626 x 10-34 Js)


c = Speed of Light (3 x 108 m/s)
l= Wavelength (m)
k = Boltzmann Constant (1.38 x 10-23 J/K)
T = Temperature (K)

Measurement and Instrumentation

The power of the radiation b from an ideal (black) surface is obtained from

where

Eb =Int[El(l,T),l]=sT4

s= is the Stefan-Boltzmann constant [5.67x10-8 W/m2-K4]

For grey surface,

e(T) Eb

ET

ET =

Measurement and Instrumentation

26

Radiation Methods

Pyrometer

- Optical pyrometer : compares the brightness of image produced by temperature


source with that of reference temperature lamp.

Measurement and Instrumentation

Radiation Methods

Pyrometer

- Infrared pyrometer : measures a source temperature by measuring the voltage


output from a temperature detector
Focus spot

Temperature detector

Focusing mirror

Lens

Surface

Measurement and Instrumentation

27

Radiative Temperature Measurement


Advantages
- max temperature up to 3500 C
- non-contact measurement
- no installation
Disadvantages
- accuracy depending on e
- relatively high cost

Measurement and Instrumentation

Advantages and disadvantages


of the most common temperature sensors
Advantages

Thermocouple

- self-powered
- simple
- durable
- Wide temp. range
- Wide variety
- inexpensive

Disadvantages - non-linear
- low voltage
- Ref. junc. required
- least sensitivity
- least stable

RTD

Thermistor

- most stable
- most accurate
- more linear

- fast response
- high sensitivity

- expensive
- ext. power required
- self-heating

- non-linear
- ext. power required
- Self-heating
- limited temp. range

Measurement and Instrumentation

28

Pressure
measurements

DP

Pressure
sensor

DL , DR, Dc, etc

Measurement and Instrumentation

Pressure represents a contact force per unit area. It acts inward and

normal to the surface of any physical boundary that a fluid contacts.


F

P=

F
A

[ N/m2 or Pa]

Pressure scales
1. Absolute pressure scale
is the pressure that is quantified relative to the absolute
zero pressure.
2. Gauge pressure scale
is the pressure that is quantified relative to the
atmospheric pressure.

Measurement and Instrumentation

29

Relative pressure scales

Pvac
Absolute
vacuum

Pabs

Patm

Pgage = Pabs Patm

Pgage

Patm= 101.325 kPa


= 14.969 psia
= 760 mm Hg abs

Pabs

Pabs = 0

Measurement and Instrumentation

Pressure in a moving fluid


Static pressure, Ps

is the pressure exerted by a stationary fluid.


The force in the static pressure is due to the
motion of fluid particles (microscopic view)

Dynamic pressure, d
represents fluid kinetic energy which
depends on the fluid motion (macroscopic view).

Pvac = Patm Pabs

PT = P 0 = P s + P d
where

PT = Total pressure

P0 = Stagnation pressure

Pd = r V 2 / 2

Measurement and Instrumentation

30

Automotive pressure sensors

Source: http://www.sensata.com/sensors/automotive-pressure-sensor-ap2.htm

Basic pressure measuring devices

1. Barometer consists of an inverted tube containing a fluid


and is used to measure atmospheric pressure.

DP = Patm Pvacuum = r Hg gh

Patm = r Hg gh

S Hg = r Hg / r H 2O = 13.6
At 1 atm,

hHg = 760 mm.

Measurement and Instrumentation

31

2. Manometer

is an instrument used to measure differential

pressure based on the relationship between pressure and the


hydrostatic equivalent head of fluid.

DP = P2 P1 = r g (h2 h1 )

Case A
A

Case B
Case C

P2 = P1

P1 = r g h Patm

P1 = Pvac = Patm r g h

Measurement and Instrumentation

3. Bourdon-type pressure gage


Bourdon tube (coiled tube) is a curved metal tube having an
elliptical cross section that mechanically deforms under pressure
Bourdon tube

Pgage = Pabs Patm


Pgage = 0

0 Pa

at 1 atm
A-A

P
atm
Bourdon Gage

Measurement and Instrumentation

32

Pressure transducer

1. Displacement-type

converts a measured pressure into deformation of an


elastic element used in the transducer.
1.1 Diaphragms-type

1.2 Bellows and Capsule

DP

DL

Displacement-type
(elastic element)

Measurement and Instrumentation

Pressure transducer

1.1 Diaphragm-type utilizes a clamped circular plate as the


elastic element. The deformation of the diaphragm is
converted into electrical signal by either LVDT or strain
gages.

DP

Diaphragm

DL

LVDT

DV

Measurement and Instrumentation

33

Pressure transducer

1.2 Bellows and Capsule are a thin-wall flexible metal tube of which

one end is held fixed and pressure is applied internally. A pressure


difference will cause the change in length of the elastic element.
VO
Bellow

DP

Potentiometer

DL

DV

Vi

Bellow

Measurement and Instrumentation

Pressure transducer

2. Piezoelectric Crystal Elements converts pressure electric


charges. The charge amplifier is used to convert an eletric
charge, q into an output voltage.
Electrode

Dt

P1

P2

Electrode

Crystal

*** can be used to measure either quasi-static or dynamic response.


Max pressure up to 100,000 psi
Max temperature ~ 350 C

Measurement and Instrumentation

34

Manifold absolute pressure sensor (MAP) provides instantaneous manifold pressure information
to the engine's electronic control unit (ECU). The data is used to calculate air density and
determine the engine's air mass flow rate, which in turn determines the required fuel metering for
optimum combustion (see stoichiometry) and influence the advance or retard of ignition timing.

Figure 1: In a typical automotive sensor application for


Manifold Absolute Pressure (MAP), a piezo-electric
pressure sensor and signal conditioning IC link to the
ECU via a 3-wire interconnect.
Source:
http://www.eetimes.com/document.asp?doc_id=1272786

Measurement and Instrumentation

Pressure transducer

3. Capacitive pressure sensor uses a diaphragm and


pressure cavity to create a variable capacitor to detect
strain due to applied pressure, capacitance decreasing as
pressure deforms the diaphragm. Common technologies
use metal, ceramic, and silicon diaphragms..

Measurement and Instrumentation

35

Measurement and Instrumentation

Velocity
measurements

Measurement and Instrumentation

36

Fluid velocity

where

v(t)

v(t)

= V + v

V = mean velocity
v = fluctuating velocity

Laminar flow

V
t

Turbulent flow

~0
0

Due to surface roughness, low viscosity, change in direction, inertia

Measurement and Instrumentation

Frictionless wall

Real flow
(Parabolic profile)

Ideal flow
(Uniform distribution)

max. at CL.

Fully developed flow

Measurement and Instrumentation

37

Volumetric flow rate, Q

is the volume of fluid which passes through a given surface per unit time

Q=

Mass flow rate, m

v dA = AV

[m3/s]

[kg/s]

is the mass of fluid which passes through a given surface per unit time

where

m. =

v dA = r AV

A = area
V = mean velocity

[m2]

[m/s]

Measurement and Instrumentation

1. Pitot-Static tube

Pd = PT - Ps = rl g h
raV 2 / 2 = rl g h
h

V = [2Cd(rl g h)/ra]1/2

where

Cd = dynamic pressure correction

Measurement and Instrumentation

38

2. Thermal anemometer

The rate at which energy Q is transferred between a warm body at Ts


and a cooler moving fluid at Tf is propotional both to the temperature
difference between them and to the thermal conductance of the heat
transfer path,

hA.

This thermal conductance increases with fluid velocity,

thereby increasing the rate of heat transfer at any given temperature


difference.

Hot-film probe

Hot-wire probe

Measurement and Instrumentation

Heat transfer between a hot wire and fluid flow


Heat generated in the wire

Convection heat transfer

Qw = I2 RW

Qc = hA (Tw-Tf)

[W]

[W]

It is known that the heat transfer coefficient h is related to fluid velocity V by

where

h = A + B Vn

A and B are constants that depend on the fluid and sensor


physical properties and operating temperature, and n is a constant that
depends on sensor dimensions (typically, 0.45 < n < 0.52)

Measurement and Instrumentation

39

Material used for hot-wire and hot-film sensors exhibit a change in


resistance with temperature change. The relationship can be expressed as

Rw = R0[1 + g (Tw T0)]

Equating Qw with Qc, we obtain

i2R0[1 + g (Tw T0)] = (a + b V n ) A (Tw-Tf)

From the above equation, it is evident that the fluid velocity V can be written
as

V = f (i, Tw, Tf)


Measurement and Instrumentation

Therefore, if Tf is known then the fluid velocity is determined by


measuring either

1) the resistance Tw [constantcurrent bridge-anemometer system]


kept constant

or

V = f (i, Tw, Tf)

measured by
temperature transducer

2) the current i

V = f (Tf ,Tw)

[constanttemperature bridge-anemometer system]

kept constant

V = f (i, Tw, Tf)

measured by
temperature transducer

V = f (Tf , i)

Measurement and Instrumentation

40

Constant current bridge-anemometer system

In this circuit, R2 and R3 are much larger than sensor Resistance Rw; therefore,
current i is essentially independent of changes in the sensor resistance Rw.

Vo @ is Rw (DRw/Rw)
V

Q=

I2Rw

R2

R3

Vo

Variable resistor

R4

Hotwire

Constant-current bridge

constant current
source, is

Measurement and Instrumentation

Constant temperature bridge-anemometer system

An adjustable current source is used in order to maintain a constant


temperature, Tw (i.e. Rw is constant). The fluid velocity is a function of input current
and flow temperature, Tf.
Q = I2Rw
V

V=

C0 [(i/i0)2-1]2

Variable
resistor

Measurement and Instrumentation

41

Hotwire anemometer

Advantages
1. Can be used to measure a point velocity
2. Can be used to measure fluctuating velocity (Turbulent) (up to 500 kHZ)
3. High sensitivity (Hot-film is less sensitive)
Disadvantages
1. Fragile (Hot-film is more sturdy)
2. Can not be used in conducting fluids (Hot-film can)
3. Expensive

Measurement and Instrumentation

HW#4
4.1 Consider a deflection bridge, which initially has all arms of

the bridge equal to 100 ohms, with the resistance temperature


sensor at Rg. The supply voltage is 10 V. If the temperature of
Rg is changed such that the bridge output is 0.569 V, what is
the temperature of the sensor? How much current flows
through the sensor and how much power must it dissipate?

Rg = R0 [1+0.00395(T-T0)]
where R0 = 100 and T0 = 0 C

DVout = Vin DRg/Rg

42(DRg/Rg)

42

4.2 A piezoelectric pressure transducer as shown

in figure is used to measure the pressure of air


in a tank by generating analogue signals, and
it is to be calibrated by measuring both the
pressure
and
the
electric
current
simultaneously for various settings. If the
relationship between the pressure and the
corresponding current is given by
P = 13.00 I - 51.00
where P = pressure in a tank [kPa],
I = current [mA],
Determine (a) the sensitivity of the transducer,
(b) zero offset, and (c) Dh if I = 10 mA

3. Laser Doppler Anemometer

is a measuring device that utilizes the Doppler effect to measure


the local velocity in a moving fluid. In this technique, the light is emitted
from a source and travels toward the light detector. The light is splitted
by the beam splitter. The lights are then combined to produce the beat
signal (fringe).

d=

l
2sin (q/2)

d
l

fringe
d =fringe spacing

Measurement and Instrumentation

43

Relationship between laser frequency and fluid velocity

As a moving particle suspended in the fluid passes through the laser beam,
it scatters light in all directions. The light detector will perceive the
scattered light at a frequency, fs:
Laser frequency

fs = fi fD

where fi = frequency of incident laser

fs
fD

= frequency of scattered light

= Doppler shift

The velocity is related directly to the Doppler shift by


Fluid velocity

LDA

V = fD d

Measurement and Instrumentation

Laser Doppler Anemometer

Advantages

1. The flow is not disturbed by the presence of a probe. (non-intrusive


measurement)
2. Velocity is measured directly, and calibration is not required.
3. The method is suitable for a wide range of velocities.

4. A component of velocity in a specified direction can be measured.


5. The relationship between input and output is linear.

Measurement and Instrumentation

44

Flow
measurements

Measurement and Instrumentation

1. Rotameter

The meter consists of a float within a vertical


tube, tapered to an increasing cross-sectional area
at its outlet. Flow entering through the bottom
passes over the float, which is free to move. The
equilibrium height of the float indicates the flow rate.
The operating principle is based on the balance
between the drag force, the weight, and buoyancy
force acting on the float.

SF:

where FB
FD
Cd
AF
V

FD + FB = mg

= Buoyancy force
= Drag force = Cd r V2AF / 2
= drag coefficient
= cross-sectional area of a float
= average velocity past the float

Rotameter

Measurement and Instrumentation

45

V = [2 (rF r) g / (Cd r AF )]1/2

Volumetric flowrate, Q = V Aa(y) = K Aa(y)

FD

where
Aa(y) is the annular area between the float and the tube
V
is the average velocity past the float
K
is a meter constant

FB

*** error 2% turndown ratio 10:1

Measurement and Instrumentation

2. Pressure differential meters

are based on the relationship between volume flow rate and the
pressure drop.

rf

Q = A2Cd

DP = r m gDh

b=

Dh
rm

2DP

r f (1 b 2 )

A2
A1

Cd = discharge coefficient
=

f (Re, b)

Measurement and Instrumentation

46

2. Pressure differential meters (cont.)


2.1 Orifice meter

consists of a circular plate, containing a hole (orifice),which is inserted


Into a pipe such that the orifice is concentric with the pipe inside diameter.

*** simple, inexpensive, but resulting in high pressure losses.

Measurement and Instrumentation

2. Pressure differential meters (cont.)


2.2 Venturi meter

consists of a smooth converging contraction to a narrow throat


followed by a shallow diverging section as shown.

*** require large installation space and


most expensive but least pressure losses

Measurement and Instrumentation

47

2. Pressure differential meters (cont.)


2.3 Flow Nozzle

consists of a gradual contraction to to a narrow throat.

*** require less installation space than a venturi and has about 80% of initial cost.

Measurement and Instrumentation

3. Turbine meters

make use of angular momentum principles to


measure flow rate. A rotor is encased within a
bored housing through which the fluid to be
measured is passed.
The exchange of
momentum between the flow and the rotor turns
the rotor at a rotaional speed that is proportinal to
the flow rate as following

where
K

Q=Kw

is a meter constant

is an angular velocity

*** low pressure losses


error 0.25% turndown ratio 20:1

Measurement and Instrumentation

48

4. Ultrasonic flow meters


use sound waves to determine flow rate.
receiver

Vs,0
Transmitter

Vf

Q = A V f = A (Vs Vs ,o )

Vf,

Vf,//

Vs,o

Measurement and Instrumentation

4. Ultrasonic flow meters (cont.)


Advantages

1. The flow is not disturbed by the presence of a probe. (non-intrusive


measurement)
2. No pressure losses.

3. A large diameter pipe can be measured.

Sensor location
Upstream

> 10 D

Downstream > 5

Measurement and Instrumentation

49

Humidity
measurements
Humidity

Relative Humidity, RH

is a measurement of the
amount of water vapor in a
mixture of air and water
vapor, defined as the partial
pressure of water vapor in the
air-water mixture, given as a
percentage of the saturated
vapor pressure under those
conditions

Humidity
sensor

DL , DR, Dk etc

Measurement and Instrumentation

Humidity sensor

1. - Traditional hair of horse or human with


a strain gauge or a water absorbent polymer
which stretches and shrinks according to RH.
% RH

Traditional hair

% RH

Capacitive RH sensor

% RH

Resistive RH sensor

% RH

Thermal conductivity
RH sensor

2. Capacitive RH sensor
3. Resistive RH sensor
4. Thermal conductivity

DL

DC

DR
Dk

Measurement and Instrumentation

50

thin film of polymer or metal oxide is deposited


between two conductive electrodes

Measurement and Instrumentation

hygroscopic medium Polymer

measure the absolute humidity by quantifying the


difference between the thermal conductivity of dry air
and that of air containing water vapor

Measurement and Instrumentation

51

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