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2016,28(1):125-141
DOI: 10.1016/S1001-6058(16)60614-5
A new biomimicry marine current turbine: Study of hydrodynamic performance and wake using software OpenFOAM*
Yung-Jeh CHU
Department of Civil Engineering, Faculty of Engineering, University of Malaya, Kuala Lumpur 50603, Malaysia,
E-mail: chujeh2022@gmail.com
(Received March 13, 2014, Revised August 20, 2015)
Abstract: Inspired by Dryobalanops aromatica seed, a new biomimicry marine current turbine is proposed. Hydrodynamic performance and wake properties are two key factors determining whether a new marine current turbine design is practical or not. Thus, a
study of hydrodynamic performance and wake of the proposed biomimicry turbine is conducted. The computational fluid dynamics
(CFD) software, OpenFOAM is used to generate the required results for the mentioned study. The hydrodynamic performance and
wake properties of the proposed biomimicry turbine is compared to two conventional turbines of Bahaj et al. and Pinon et al. respectively. The simulation results showed that the proposed biomimicry marine current turbine gives optimum power output with its
power coefficient, CP 0.376 at the tip speed ratio (TSR) of 1.5. Under the same boundary conditions, the maximum torque produced by the proposed biomimicry turbine at zero rotational speed is 38.71 Nm which is 1110% greater than the torque generated by
the turbine of Bahaj et al.. The recovery distance for the wake of the biomimicry turbine is predicted to be 10.6% shorter than that of
IFREMER-LOMC turbine. The above-mentioned results confirm the potential application of the proposed biomimicry marine current turbine in the renewable energy industry.
Key words: marine current turbine, wake, biomimicry, computational fluid dynamics (CFD), OpenFOAM
Introduction
The hydrodynamic performance and wake properties are two key factors to determine whether a new
marine current turbine design is applicable in industries or not. The torque and thrust generated by a rotating marine current turbine will determine its hydrodynamic performance during operation. On the other
hand, the wake property such as the wake recovery
distance is important in predicting the minimum spacing required between turbines in array. Thus, it is a
must to conduct hydrodynamic performance and wake
study through recognized methods in order to prove
that the new marine current turbine design is worth investing. There are a few recognized methods which
have been used to measure or predict the hydrodynamic performance and wake properties of marine current turbines, among them are experiments and numeri0F
cal simulations.
There were few examples of successful experiments conducted in measuring marine current turbine
torque, thrust and wake properties such as those studied in Refs.[1-10]. A typical experiment consists of a
model scaled turbine which immersed in a flume tank
or a flow channel with supplies of inflow water in
close or open circuits. Sensors are used to measure the
torque and thrust on the turbine. The velocity at downstream flow at various positions is usually measured
with calibrated flow velocity measuring device such
as acoustic Doppler or laser Doppler velocimeter. The
experimental results of the turbine wake can be reliable if the scaled model of the turbine is sufficiently
large. In spite of the reliable results, many researchers
chose to predict the hydrodynamic performance and
turbine wake properties by using numerical simulations due to various restrictions on experiments such as
expensive set-up and long preparation time.
The CFD gains in popularity among researchers
as a tool for turbine research as shown in Refs.[11-15].
Several CFD software such as ANSYS-FLUENT and
OpenFOAM were available free or with affordable li-
126
2. Numerical simulations
Two sets of numerical simulations were done in
terms of hydrodynamic performance and wake predictions. For prediction of hydrodynamic performance,
the geometrical properties of the proposed biomimicry
turbine such as the number of blades, rotor size, hub
size and boundary conditions were totally made the
same as those of the turbine reported[4]. For wake prediction, all the geometrical properties of the proposed
biomimicry turbine such as the number of blades,
rotor size, hub size and boundary conditions were also
made the same as those of the IFREMER-LOMC turbine from Ref.[11]. The power coefficient, CP was set
approximately the same in wake simulation for the
cases of IFREMER-LOMC and biomimicry turbine in
127
r /m
c/R
Pitch/ o
t c 1 / %
0.08
0.125
15.0
24.0
0.12
0.116
9.5
20.7
0.16
0.106
6.1
18.7
0.20
0.097
3.9
17.6
0.24
0.088
2.4
16.6
0.28
0.078
1.5
15.6
0.32
0.069
0.9
14.6
0.36
0.059
0.4
13.6
0.40
0.050
0
12.6
Note: r is the radius of local blade element, c is the blade
chord, R is the blade tip radius and t is the section
thickness.
Table 2 Blade section characteristics of the IFREMERLOMC turbine obtained from Ref.[11]
r/R
c/R
Pitch/ o
t c 1 / %
0.13
0.06
29.57
80
0.15
0.06
29.57
100
0.16
0.06
29.57
100
0.20
0.15
25.63
36
0.24
0.25
22.15
21
0.29
0.24
19.30
21
0.33
0.23
16.97
22
0.37
0.21
15.05
22
0.42
0.20
13.46
22
0.46
0.19
12.12
22
0.50
0.18
10.98
23
0.55
0.17
10.01
23
0.59
0.17
9.18
22
0.63
0.16
8.45
22
0.68
0.15
7.82
22
0.72
0.15
7.26
21
0.76
0.14
6.77
21
0.81
0.14
6.34
20
0.85
0.13
5.95
19
0.89
0.13
5.61
19
0.94
0.12
5.29
18
0.98
0.12
5.01
18
1.00
0.07
4.87
25
Note: r is the radial distance measured from the rotational
axis, R is the radius of turbine disk, c is the chord
length, t is the maximum thickness as a fraction of the
chord.
128
angle of 0o )[4]. The blade is designed such that maximum power would be produced at a 5o set angle[4].
Thus 5o set angle of the turbine from Ref.[4] is used
in this study as a benchmark to determine the hydrodynamic performance of the proposed biomimicry
marine current turbine. The coordinates of the turbine
blade surfaces in Ref.[4] were generated by using
JavaFoil according to the turbine blade section properties in Table 1. The generated coordinates of the turbine blade surfaces in Ref.[4] were then exported to
SALOME for turbine geometry modelling. The modelled turbine as that of Ref.[4] is shown in Fig.3.
Fig.8 Power coefficient graph of the proposed biomimicry turbine with different combinations of turbine blades pitch
and skew angles e.g., 15p30s means 15o in pitch and
30o in skew
Fig.9 Power coefficient graph (zoomed in for the sake of clarification) of the proposed biomimicry turbine with different combinations of turbine blades pitch and skew angles
e.g. 15p30s means 15o in pitch and 30o in skew
129
Table 3 Grid independence test result for Ref.[4] turbine case with 5o set angle, TSR = 2 and U = 1.73 m / s
Number of cells
262 754
655 362
1 304 043
0.0015
0.0010
0.0008
Number of iterations
CP
CT
500
0.0611
0.2721
5 000
0.0611
0.2722
10 000
0.0611
0.2722
500
0.0591
0.2680
5 000
0.0591
0.2683
10 000
0.0590
0.2684
500
0.0573
0.2649
5 000
0.0574
0.2658
10 000
0.0575
0.2660
Table 4 Grid independence test result for biomimicry turbine case with rake angle 40o , pitch angle 15o , skew angle 30o ,
TSR = 1 and U = 1.73 m / s
Number of cells
265 542
680 424
1 373 305
Number of iterations
CP
CT
500
0.2715
0.8160
5 000
0.2729
0.8364
10 000
0.2728
0.8351
500
0.2735
0.8175
5 000
0.2730
0.8321
10 000
0.2747
0.8396
500
0.2744
0.8112
5 000
0.2752
0.8384
10 000
0.2747
0.8370
0.0015
0.0010
0.0008
NACA63418 profile.
JavaFoil and SALOME were used to produce the
geometry of the IFREMER-LOMC turbine. The modelled geometry was then exported to OpenFOAM for
simulation. Figure 4 shows the 3-D view of
IFREMER-LOMC turbine geometry modelled in this
study.
3.3 Biomimicry turbine blade geometry modelling
The photo of a wing of Dryobalanops aromatica
seed were used to generate the required blade surface
coordinates for the mentioned geometry modelling.
The coordinates of the outlines of the wing of
Dryobalanops aromatica seed is generated by using
GetData. The generated coordinates were then exported to SALOME for geometry modelling. In order to
have a fair comparison with the simulation cases of
Ref.[4] and IFREMER-LOMC turbine, the rotor diameter, hub and the number of turbine blades of the
two modelled biomimicry marine current turbines
130
2Q
U 3 R 2
(1)
CT =
2T
U 2 R 2
(2)
R
U
(3)
131
Table 5 Mesh properties of simulation case for Biomimicry and IFREMER-LOMC turbine
IFREMER-LOMC
turbine case
Biomimicry
turbine case
525 982
0.0031
0.0250
0.050
1 610 174
0.0020
0.0165
0.033
3 667 938
0.0015
0.0125
0.025
592 672
0.0030
0.0250
0.050
1 765 874
0.0021
0.0165
0.033
3 937 105
0.0016
0.0125
0.025
SST k - turbulence model was adopted for the simulations in this study. The torque and thrust of the
turbine was calculated by the tool from a post-processing library named forces. The forces post-processing library provides tools for post-processing force/
lift/drag data with function objects.
3.7 Grid independence test for hydrodynamic performance simulation case
Grid independence test was conducted for the
Ref.[4] and biomimicry turbine case to ensure the
mesh quality is enough to achieve accurate results. Different number of cells and number of iterations were
applied in the test and the results are as shown in
Table 3 and Table 4.
From the result of the grid independence test, the
CP and CT values converged at 10 000 iterations and
1 304 042 mesh cells for the turbine of Ref.[4]. For
the biomimicry turbine, the CP and CT values converged at 10 000 iterations and 1 373 305 mesh cells.
Thus, all the hydrodynamic performance simulations
were run in 10 000 iterations and the mesh with
1 304 043 cells is chosen for simulations of turbine
from Ref.[4] while the mesh with 1 373 305 cells is
chosen for the biomimicry turbine simulations. Figure
10 shows the mesh domain slice sections for the simulation cases of Ref.[4] and biomimicry turbine.
The quantitative uncertainties for the grids were
estimated using the factor of safety method and they
are referred to [16-19]. The uncertainties of CP and
CT were 2.5%S and 15.7%S (where %S is percentage of fine grid solution) of the 1 304 042 mesh
cells solution for the turbine of Ref.[4] while it is
5.1%S and 10.2%S of the 1 373 305 mesh cells solution respectively for the biomimicry turbine.
132
be predicted. Table 6 shows the summary of the conditions and predicted results for the wake simulation
133
Fig.12 Slice sections of mesh domains showing the turbine, rotor and stator
Fig.13 Enlarged view of the slice sections of mesh domain, showing the origin for downstream distance measurements
Similar to the hydrodynamic performance comparisons with Ref.[4], the power coefficient, CP and
thrust coefficient, CT of the biomimicry marine cu-
rrent turbine were also compared to IFREMERLOMC turbine from Ref.[11]. Referred to the
OpenFOAM results, the optimum TSR for the biomimicry marine current turbine is 1.5 and the maximum
power coefficient, CP is approximately 0.38 while the
optimum Tip Speed Ratio, TSR for the IFREMERLOMC marine current turbine is 3.67 and the maximum power coefficient, CP is approximately 0.37.
These approximately the same maximum power coefficients (0.37 and 0.38) of the IFREMER-LOMC and
biomimicry turbine will give valid wake properties
comparisons as shown in the next sections. Figure 16
and Fig.17 show the predicted power coefficient and
thrust coefficient graphs with the results adopted from
Ref.[4].
The predicted power coefficient, CP of the biomimicry marine current turbine decrease abruptly
once the TSR is larger than 2 which is much lower
than the two conventional marine current turbines according to Fig.14 and Fig.16. The range of operative
TSR (assuming preferable CP > 0.3 ) for the biomimicry marine current turbine is limited from 1 to 2.5
while it is wider for the case of the other two conventional marine current turbines. This limited range of
operative TSR will cause the necessity to control the
rotational speed of the turbine based on incoming flow
velocity in order to achieve optimum power extraction.
The mentioned control also applies to the limited operative TSR range for the biomimicry marine current
turbine in terms of the thrust coefficient, CT according to Fig.15 and Fig.17. Improvements on the design
134
Table 6 Summary of conditions and predicted results of wake simulation for IFREMER-LOMC and biomimicry turbine
Incoming
flow
velocity,
Rotor
diameter/
m
Number
of
blades
Hub
radius/
m
Hub
length/
m
Optimum
TSR
Rotational
speed/
rads1
Predicted
torque/
Nm
Predicted
thrust/N
CP
CT
IFREMERLOMC
0.8
0.7
0.046
0.720
3.670
8.390
4.360
82.980
0.370
0.670
Biomi-micry
0.8
0.7
0.046
0.720
1.500
3.430
10.920
125.450
0.380
1.018
U /ms1
Table 7 Hydrodynamic torque comparison between the turbine of Ref.[4] and biomimicry turbine
Bahaj et al.[4] turbine case
TSR
Torque/
Nm
Thrust/
N
TSR
Torque/
Nm
Thrust/
N
3.20
95.41
38.71
373.72
0.5
3.28
105.20
0.5
43.03
418.18
1.0
4.23
128.87
1.0
82.67
629.61
2.0
8.66
200.15
1.5
75.39
767.99
4.0
25.59
448.31
2.0
52.14
840.54
6.0
25.99
678.18
2.5
33.13
972.73
8.0
19.55
798.37
3.0
1.48
1 004.85
10.0
11.93
870.14
3.5
34.41
1 039.75
4.0
74.71
1 079.62
Fig.14 Power coefficient graph of the turbines resulted from cavitation tunnel, towing tank, SERG-Tidal, GH-Tidal
Bladed and OpenFOAM simulations. The cavitation tunnel, towing tank, SERG-Tidal and GH-Tidal Bladed
results were adopted from Ref.[4]
135
136
Fig.19 Velocity line plots showing axial velocity distribution at different locations in near wake at downstream direction for
IFREMER-LOMC and Biomimicry turbine cases from this study and Ref.[11]. Note: The letter D denotes measurement of
distance in diameters of rotor, in this case 1.0D is 0.7 m. e.g. 1.2D means 1.2 times diameter of rotor measured from
origin. The lateral bars for the experimental data represent the standard deviation around the mean velocity value
137
Fig.20 Velocity line plots showing axial velocity distribution at different locations in far wake for IFREMER-LOMC turbine and
Biomimicry turbine from this study and Ref.[11]
138
The wakes of IFREMER-LOMC turbine and biomimicry turbine show significant reduction of pressu-
139
re at the axial region ( z = 0) . This reduction of pressure indicates that the flow is disturbed and slowed
down by the rotating turbine. It is observed that the
dip of the pressure distribution of the biomimicry turbine at the near wake is lower than the IFREMERLOMC turbine (at y = 1.2 D , 2.0D , 3.0D and 4.0D ).
The dip of the pressure distribution of the biomimicry
turbine wake becomes higher than the dip of the pressure distribution of the IFREMER-LOMC turbine
wake further downstream from the location at y =
6.0D . This observation also strengthens the idea that
the wake recovery distance for the biomimicry turbine
is shorter than the wake recovery distance of
IFREMER-LOMC turbine wake. Figure 22 shows the
pressure distribution plot of the IFREMER-LOMC
and biomimicry turbine at near wake while Fig.23
shows the pressure distribution plot of the IFREMERLOMC and biomimicry turbine at far wake.
Validation of the OpenFOAM predicted turbine
wake axial velocity was done by referring to the experimental results from Ref.[11]. The average comparison error of the OpenFOAM predicted axial velocities
with Ref.[11] turbine ranges from 8.83%E to
3.30%E with a decreasing magnitude of %E towards downstream direction.
( y ) = 100[1 u ( y )]
(5)
R* = R + r
(6)
where u ( y ) is the mean axial velocity, R is the radius of the disc representing the turbines area of influence, z is the lateral distance, u ( y, z ) is the axial
velocity, ( y ) is the mean axial velocity deficit, R
is the radius of the turbine disc and r is the assumed
radial increment due to turbines area of influence.
Pinon et al.[11] took r 0.05 m = 0.14 R . This
enlarged the integration interval to the two nearest experimental measurement nodes outside the rotor. The
whole velocity deficit was taken into account in this
way including the velocity deficit of the biomimicry
turbine wake. Figure 24 shows the mean axial velocity
deficit graphs between wakes IFREMER-LOMC turbine and biomimicry turbine.
1
R*2
R*
R*
z u ( y, z )d y
(4)
140
141
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