Ammonia-3 Normal Startup Bar Chart

ID

Task Name

Duration

Start

Finish

Predecessors

Successors
8

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Ammonia-3 Startup
Utilities Availability (Power, IA, PA,CW,N2, PW, BFW)
aMDEA Preparation
Level buildup in C-301/C-302
Pressurization of C-302 (30kg/cm2)/V-302 (6Kg/cm2)/V-301 (0.8Kg/cm2)
aMDEA Circulation Startup, Filtration Circuit lineup
Heating of MDEA Solution
Flare, PK-1901 / PK-1902 Startup
Nitrogen Filling & Circulation Startup For F-201 Heating
BFW Circuit Lineup & V-201 Filling
Furnace Fuel Circuit Nitrogen Purging
Furnace Fuel header pressurization
ID Fan U-201startup
Duration of Startup after Furnace startup
F-201 Furnace Purge & Fuel Header Leak Test
F-201 Firing & Heating upto 400 C @ 30 C/hr (Arch TI-2071)
Desulphurization lineup / heatup when TI-2071 is at 200oC also open H2 from base

84 hrs
12 hrs
28 hrs
12 hrs
10 hrs
4 hrs
12 hrs
3 hrs
3 hrs
3 hrs
2 hrs
1 hr
4 hrs
60 hrs
3 hrs
14 hrs
9 hrs

Feb 20 11:00 PM
Feb 20 11:00 PM
Feb 22 12:00 AM
Feb 22 12:00 AM
Feb 22 2:00 AM
Feb 22 12:00 PM
Feb 22 4:00 PM
Feb 21 11:00 AM
Feb 21 12:00 PM
Feb 21 12:00 PM
Feb 21 12:00 PM
Feb 21 2:00 PM
Feb 21 11:00 AM
Feb 21 3:00 PM
Feb 21 3:00 PM
Feb 21 6:00 PM
Feb 22 12:00 AM

Feb 24 11:00 AM
Feb 21 11:00 AM
Feb 23 4:00 AM
Feb 22 12:00 PM
Feb 22 12:00 PM
Feb 22 4:00 PM
Feb 23 4:00 AM
Feb 21 2:00 PM
Feb 21 3:00 PM
Feb 21 3:00 PM
Feb 21 2:00 PM
Feb 21 3:00 PM
Feb 21 3:00 PM
Feb 24 3:00 AM
Feb 21 6:00 PM
Feb 22 8:00 AM
Feb 22 9:00 AM

18

V-201 Vent Shifting to PV-2029 when TI-2071 is at 250oC (TI-2050 must be 200oC)

2 hrs

Feb 22 2:00 AM

Feb 22 4:00 AM

16SS+8 hrs

19
20
21
22
23
24

HS Introduction (40 T/h) to F-201 at 400oC (Arch TI-2071)

Nitrogen Circulation Shutdown
N2 circuit to LTS draining and blind reversal
Protection Steam Introduction to Air Coil, E-202 (10~15 T/H)
Feed Gas Introduction at 400 oC (Hot collector TI-2067/2068)
FEL Increase to 40% (P. Steam : 90 t/h, NG 25,500 Nm3/h, PIC-2076 20 kg/cm2 g)

2 hrs
2 hrs
8 hrs
2 hrs
2 hrs
2 hrs

Feb 22 8:00 AM
Feb 22 8:00 AM
Feb 22 10:00 AM
Feb 22 10:00 AM
Feb 22 12:00 PM
Feb 22 2:00 PM

Feb 22 10:00 AM
Feb 22 10:00 AM
Feb 22 6:00 PM
Feb 22 12:00 PM
Feb 22 2:00 PM
Feb 22 4:00 PM

16
19SS
20
19
17,22
23

22,20SS
21
34
23
24,25
44,51

25
26
27
28
29
30
31
32
33

KS pressurization and Let down to HS

K-421 Preps
Line heating
Lube oil Circulation/ barring startup
Vacuum pulling
K-421 Startup
Air Introduction at 700oC (R-203 outlet temp. TI-2076)
Vent shifting from PV-2076 to HV-3022
FE Load Increase to 60% & S/C Ratio Normalization, KS header pressurization

4 hrs
8 hrs
8 hrs
3 hrs
3 hrs
2 hrs
2 hrs
1 hr
4 hrs

Feb 22 2:00 PM
Feb 22 10:00 AM
Feb 22 10:00 AM
Feb 22 12:00 PM
Feb 22 3:00 PM
Feb 22 6:00 PM
Feb 22 8:00 PM
Feb 22 10:00 PM
Feb 22 10:00 PM

Feb 22 6:00 PM
Feb 22 6:00 PM
Feb 22 6:00 PM
Feb 22 3:00 PM
Feb 22 6:00 PM
Feb 22 8:00 PM
Feb 22 10:00 PM
Feb 22 11:00 PM
Feb 23 2:00 AM

23

30

2
2
28
29,27,25
30
31
31

30
29
30
31
33,32

6 hrs
2 hrs
2 hrs
2 hrs
3 hrs
2 hrs
2 hrs
12 hrs
6 hrs
12 hrs
8 hrs
3 hrs
4 hrs
1 hr
1 hr
1 hr
6 hrs
6 hrs
4 hrs
4 hrs
8 hrs
0 hrs
4 hrs
4 hrs

Feb 22 6:00 PM
Feb 23 2:00 AM
Feb 23 4:00 AM
Feb 23 6:00 AM
Feb 23 6:00 AM
Feb 23 6:00 AM
Feb 23 6:00 AM
Feb 23 12:00 AM
Feb 23 6:00 AM
Feb 23 12:00 AM
Feb 23 4:00 AM
Feb 23 12:00 PM
Feb 23 8:00 AM
Feb 23 12:00 PM
Feb 23 1:00 PM
Feb 23 2:00 PM
Feb 23 9:00 AM
Feb 23 9:00 AM
Feb 23 11:00 AM
Feb 23 3:00 PM
Feb 23 7:00 PM
Feb 24 3:00 AM
Feb 24 3:00 AM
Feb 24 7:00 AM

Feb 23 12:00 AM
Feb 23 4:00 AM
Feb 23 6:00 AM
Feb 23 8:00 AM
Feb 23 9:00 AM
Feb 23 8:00 AM
Feb 23 8:00 AM
Feb 23 12:00 PM
Feb 23 12:00 PM
Feb 23 12:00 PM
Feb 23 12:00 PM
Feb 23 3:00 PM
Feb 23 12:00 PM
Feb 23 1:00 PM
Feb 23 2:00 PM
Feb 23 3:00 PM
Feb 23 3:00 PM
Feb 23 3:00 PM
Feb 23 3:00 PM
Feb 23 7:00 PM
Feb 24 3:00 AM
Feb 24 3:00 AM
Feb 24 7:00 AM
Feb 24 11:00 AM

21
33,34
7,35
36
36
36
36

35
36
39,40,37,38

34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

Rev 0 19 Feb 11
Prepared by: MAM

LTS heating with N2 circulation

LTS Lineup
Process Gas Lineup to C-302
Process Condensate Section Startup, C-701 lineup
MDEA Recycle Gas Compressor, K-301 Startup
On spec CO2 available
C-302 Gas Sample OK. CO Slip < 0.36%, CO2 Slip < 0.05%
Refrige loop and compressor Preps
Regrige loop + compressor Nitrogen Purging
Level Filling in Chillers
Refrige Turbine TK-441 KS + HS Lines heating
Ammonia Compresssor K-441 Startup
Methanator Heat Up / Line Up
Gas Vent Shifting from PIC-3036 to PIC-3037
Methanator Sample OK
FEL Increase to 100 % in Steps According to Steam Demand
Syn Compressor Preps
Syn turbine TK-431 KS + HS Lines heating
Syn Compressor Nitrogen Purging
Syn Compressor K-431 startup
Synthesis Loop Pressurization, F-501 Firing & Converter Heating
Ammonia production
ARU lineup
HRU lineup

12

Sat Feb 19
8
12

10,11,13,4,9,8,27,28
2
4SS+2 hrs
5
6
2
2
2
2
11,8
2

5SS+2 hrs
6
7
36
12
15
15
12
15
15

9,10,12,13
16
15 ,17SS+6 hrs,18SS+8 hrs
16SS+6 hrs
23

35,45

46
45
45
45
53
47
48
49
53

24
44,33,42,43
40
46
47
48
24

53
53
54
55
56
57

52,51,45,49
53
54
55
56

Task

Summary

Rolled Up Progress

Project Summary

External Milestone

Progress

Rolled Up Task

Rolled up task

Split

DTask

Milestone

Rolled Up Milestone

External Tasks

Rolled Up Split

Progress

Page 1

12

Ammonia-3 Normal Startup Bar Chart

12

Rev 0 19 Feb 11
Prepared by: MAM

Sun Feb 20
8
12

12

Mon Feb 21
8
12

12

Tue Feb 22
8
12

12

Wed Feb 23
8
12

Task

Summary

Rolled Up Progress

Project Summary

External Milestone

Progress

Rolled Up Task

Rolled up task

Split

DTask

Milestone

Rolled Up Milestone

External Tasks

Rolled Up Split

Progress

Page 2

12

Thu Feb 24
8
12