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COMMENTS :

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N.
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N.
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N.

ALLETRU

PAUL

ORIOU

2010/09/20

AS BUILT

ASB

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N.

ALLETRU

PAUL

ORIOU

2010/02/17

APPROVED AS PER LETTER S/LI/ALSTOM-2226 DATED


08/02/2010

GFE

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N.

ALLETRU

PAUL

PASCAL

2009/08/12

UPDATED ACCORDING TO VARIATION ORDER C-020

GFR

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N.

RENTROP

AUGER
DELAGE

BINDELE

2005/03/01

FIRST ISSUE

GFE

ETABLI
ESTABLISHED

VERIFIE
CHECKED

APPROUVE
APPROVED

REV

Approved

DATE

Approved
as noted
22/09/2011

Date : ..

MODIFICATIONS

STAT

Returned for correction

For information
02/08/2011

Signature : .

V. Paul

S/LI/ALSTOM-3186

LAHMEYER INTERNATIONAL

GOVERNMENT OF THE REPUBLIC OF THE SUDAN


MINISTRY OF IRRIGATION AND WATER RESOURCES
MEROWE DAM PROJECT IMPLEMENTATION UNIT

MEROWE DAM PROJECT


10 x 140MVA
CONTRACTS 3A, 3B, 3C, 3E
CONTRACTOR:

ENGINEER:

DOMESTIC SEWAGE SYSTEM


PROCESSING NOTICE
Subcontractor:

SCALE
1/1

Power Environment
Hydro

Ce document proprit de ALSTOM ne doit pas tre utilis, copi ou communiqu des tiers sans son autorisation
This document is the exclusive property of ALSTOM and shall not be used, copied or communicated to third parties without their prior authorization

AHS M RW 00
INTERNAL USE

SEO-NF100

M1145-A40215

REV SH/SH END N of SH

1/13

13

TABLE DES MODIFICATIONS / MODIFICATIONS TABLE


ETABLI

VERIFIE

APPROUVE

ESTABLISHED

CHECKED

APPROVED

RENTROP

AUGER
DELAGE

BINDELE

2005/03/01 FIRST ISSUE

GFE

ALLETRU

PAUL

PASCAL

2009/08/12 UPDATED WITH VARIATION ORDER C-020

GFR

ALLETRU

PAUL

ORIOU

2010/02/17

ALLETRU

PAUL

ORIOU

2010/09/20 AS BUILT

REV

DATE

MODIFICATIONS

APPROVED AS PER LETTER S/LI/ALSTOM-2226


DATED 08/02/2010

STAT.

GFE
ASB

M-1145-A40215.2/D

TABLE OF CONTENTS

PURPOSE OF THE DOCUMENT........................................................................................................ 4

REFERENCE DOCUMENT.................................................................................................................. 4
2.1
2.2

CONTRACT DOCUMENTS .................................................................................................................... 4


ASSOCIATED DOCUMENTS ................................................................................................................. 4

GENERAL DESCRIPTION OF THE DOMESTIC SEWAGE SYSTEM ........................................ 4

SYSTEMS MANAGEMENT AND OPERATION PRINCIPLES ..................................................... 5


4.1
DOMESTIC SEWAGE TANK (00SEO001BA) ....................................................................................... 5
4.2
DOMESTIC SEWAGE PUMPS (00SEO001/002PO)............................................................................... 5
4.3
SEWER SHAFT (91SEO001BA) .......................................................................................................... 7
4.4
SEWER SHAFT PUMPS (91SEO001/002PO)........................................................................................ 7
4.5
DOMESTIC SEWAGE PIPING ................................................................................................................ 9
4.6
FLUSHING CONNECTIONS ................................................................................................................... 9
4.6.1
Flushing connections for pumps................................................................................................ 9
4.6.2
Inspection pits.......................................................................................................................... 10
4.7
VALVES ............................................................................................................................................ 10

SYSTEM CONTROL PRINCIPLES .................................................................................................. 11


5.1
5.2
5.3

REMOTE CONTROL ........................................................................................................................... 11


MAINTENANCE AND MANUAL CONTROL ......................................................................................... 11
ELECTRICAL INTERFACES TO OTHER SYSTEMS ................................................................................ 11

INTERFACE DATA ............................................................................................................................. 12


6.1

INSTRUMENTATION .......................................................................................................................... 12

M-1145-A40215.3/D

PURPOSE OF THE DOCUMENT


The purpose of this document is to describe the general function, the main
components, the control principles and the interfaces to other systems of the
domestic sewage disposal system pertaining to the MEROWE project.

REFERENCE DOCUMENT

2.1

CONTRACT DOCUMENTS
Particular Technical Specification Contract 3E - 36

2.2

ASSOCIATED DOCUMENTS
AHS MRW00 SEO-SP100: DOMESTIC SEWAGE SYSTEM - FLOW DIAGRAM
AHS MRW00 SEP-SP100: DRINKING WATER SUPPLY SYSTEM - FLOW
DIAGRAM
AHS MRW00 ITY-MS100: PIPING SPECIFICATION

GENERAL DESCRIPTION OF THE DOMESTIC SEWAGE SYSTEM


Domestic sewage from the sanitary facilities of the administration and service
building, the power house, the substation control building and the service area is
collected in the domestic sewage tank at level 241,500 m. Sludge and filter
backwash water originating from the drinking water system is directed into this tank.
Two submersible wastewater pumps (one duty, one stand by) of at least 25 m/h
capacity transfer the wastewater via a pressure pipe to the sewer shaft.
Domestic sewage from the supporting facilities is collected in the sewer shaft at
level 257,650 m.
From the sewer shaft, the effluents are directed to the sewage treatment plant via
two submersible wastewater pumps (one duty, one stand by) of at least 25 m/h
capacity.
The main components of the domestic sewage disposal system are:
- Domestic sewage tank (00SEO001BA);

M-1145-A40215.4/D

- Submersible domestic sewage pumps (00SEO001/002PO);


- Sewer shaft (91SEO001BA);
- Sewer shaft pumps (91SEO001/002PO);
- Domestic sewage pressure pipe;
- Six inspection pits with flushing connections;
- All necessary valves and instrumentation.
4

SYSTEMS MANAGEMENT AND OPERATION PRINCIPLES

4.1

DOMESTIC SEWAGE TANK (00SEO001BA)


The domestic sewage tank (00SEO001BA) is a concrete basin integrated into the
service and administration building at level 241,500 m. It is accessible via a manhole
from level 247,600 m.
The usable volume is 20 m.
It is equipped with:
- Support, guiding rope and pressure pipe to install two submersible sewage
pumps;
- A basket with a mesh size equal to the free passage of the pump (> 75 mm) at the
inlet. This is only a safety device to protect the pumps from extraordinary big
parts, which are normally not expected in the network;
- A vent pipe going outside the building.
A slight slope at the bottom of about 4 % directs domestic sewage to the
submersible pumps.

4.2

DOMESTIC SEWAGE PUMPS (00SEO001/002PO)


Two pumps 00SEO001PO and 00SEO002PO are installed as domestic sewage
pumps to transfer domestic sewage from the domestic sewage tank 00SEO001BA
to the outdoor sewage network.
These are submersible centrifugal pumps specially designed for wastewater. They
are placed inside the domestic sewage tank 00SEO001BA.

M-1145-A40215.5/D

The pumps are equipped with special impellers allowing a free passage of at least
75 mm.
This enables to do without strainers or rakes, which would require maintenance.
The pumps are connected to the pressure pipe using a specially designed bend.
The weight of the pump acts as a seal between the pump and the bend. For
maintenance, each pump can be removed and repositioned without emptying the
domestic sewage tank.
One pump is working in normal operation mode and the other pump is working in
stand-by operation mode. The permutation of the pump is automatic, while the
pumps electric supply is ensured from the auxiliary board 20LKA001TB.
In the tank 00SEO001BA:
- An emergency low level detector 00SEO001SN detects a low level in the tank
(242,500 m). Emergency stop of all pumps in operation by the local control board
00SEO001CR.
- A low level detector 00SEO002SN detects a low level in the tank (242,800 m).
The pump in operation is stopped by the local control board 00SEO001CR.
- A high level detector 00SEO003SN detects a high level in the tank (244,600 m).
The normal pump is started by the local control board 00SEO001CR.
- A very high level detector 00SEO004SN detects a very high level in the tank
(245,600 m). Both pumps are started by the local control board 00SEO001CR.
- An emergency very high level detector 00SEO005SN detects a very high level in
the tank (246,500 m). The drinking water filtration and purification unit
00SEP001FI is stopped by the local control box 00SEP001CR.
The following table provides a summary of the main operation principles:
Sensor identification

Automatic consequences

00SEO005SN

: Stop of 00SEP001FI by the local


control box 00SEP001CR

00SEO004SN

: Start of both pumps by the local


control board 00SEO001CR

00SEO003SN

: Start of one pump by the local control


board 00SEO001CR

00SEO002SN

: Stop of the pumps in operation by


the local control board 00SEO001CR

00SEO001SN

: Emergency stop of the pumps in


operation by the local control board
00SEO001CR

M-1145-A40215.6/D

Note : represents a level rising in the tank


represents a level decreasing in the tank.
At the outlet of the two pumps 00SEO001PO and 00SEO002PO, two manometers,
respectively 00SEO001LP and 00SEO002LP, allow the local verification of the
pressure levels.
Two pressure logical sensors, respectively 00SEO001SP and 00SEO002SP, ensure
the hydraulic supervision of the flow presence at the outlet of the pumps.
The pumps 00SEO001PO and 00SEO002PO can be isolated for maintenance
purpose respectively by the valve 00SEO002VE as well as 00SEO004VE. Each of
these valves is normally open.
Two non-return valves 00SEO001VE and 00SEO003VE prevent respectively
counter flows on the pumps 00SEO001PO and 00SEO002PO.

4.3

SEWER SHAFT (91SEO001BA)


The sewer shaft (91SEO001BA) is a concrete basin recovering sewage water from
Supporting Facilities and from Spillway. It is accessible via a manhole from level
261,850 m.
The usable volume is 7 m.
It is equipped with:
- Support, guiding rope and pressure pipe to install two submersible sewage
pumps;
- A basket with a mesh size equal to the free passage of the pump (> 75 mm) at the
inlet. This is only a safety device to protect the pumps from extraordinary big
parts, which are normally not expected in the network;
- A vent pipe going outside the pit.

4.4

SEWER SHAFT PUMPS (91SEO001/002PO)


Two pumps 91SEO001PO and 91SEO002PO are installed as sewer shaft pumps to
transfer domestic sewage from the sewer shaft 91SEO001BA to the sewage
treatment plant.

M-1145-A40215.7/D

These are submersible centrifugal pumps specially designed for wastewater. They
are placed inside the sewer shaft.
The pumps are equipped with special impellers allowing a free passage of at least
75 mm.
This enables to do without strainers or rakes, which would require maintenance.
The pumps are connected to the pressure pipe using a specially designed bend.
The weight of the pump acts as a seal between the pump and the bend. For
maintenance, each pump can be removed and repositioned without emptying the
sewer shaft.
One pump is working in normal operation mode and the other pump is working in
stand-by operation mode. The permutation of the pump is automatic, while the
pumps electric supply is ensured from the auxiliary board 91LKA001TB.
In the sewer shaft 91SEO001BA:
- An emergency low level detector 91SEO001SN detects a low level in the tank
(258.050 m). Emergency stop of all pumps in operation by the control box
91SEO001CR and information is monitored by 20KKM controller.
- A low level detector 91SEO002SN detects a low level in the tank (258.200 m). All
pumps in operation are stopped by the control box 91SEO001CR and information
is monitored by 20KKM controller.
- A high level detector 91SEO003SN detects a high level in the tank (258.750 m).
The normal pump is started by the control box 91SEO001CR and information is
monitored by 20KKM controller.
- A very high level detector 91SEO004SN detects a very high level in the tank
(259.300 m). Both pumps are started by the control box 91SEO001CR and
information is monitored by 20KKM controller.
- An emergency very high level detector 91SEO005SN detects a very high level in
the tank (259.450 m). An alarm is transmitted to the control room and both pumps
are started by the control box 91SEO001CR and information is monitored by
20KKM controller.
The following table provides a summary of the main operation principles:
Sensor identification

Automatic consequences

91SEO005SN

: Emergency start of both pumps by


the local control board 91SEO001CR

91SEO004SN

: Start of both pumps by the local


control board 91SEO001CR

M-1145-A40215.8/D

91SEO003SN

: Start of one pump by the local control


board 91SEO001CR

91SEO002SN

: Stop of the pumps in operation by


the local control board 91SEO001CR

91SEO001SN

: Emergency stop of the pumps in


operation by the local control board
91SEO001CR

Note : represents a level rising in the tank


represents a level decreasing in the tank.
At the outlet of the two pumps 91SEO001PO and 91SEO002PO, two manometers,
respectively 91SEO001LP and 91SEO002LP, allow the local verification of the
pressure levels.
Two pressure logical sensors, respectively 91SEO001SP and 91SEO002SP, ensure
the hydraulic supervision of the flow presence at the outlet of the pumps.
The pumps 91SEO001PO and 91SEO002PO can be isolated for maintenance
purpose respectively by the valve 003VE as well as 004VE. Each of these valves is
normally open.
Two non-return valves 001VE and 002VE prevent respectively counter flows on the
pumps 91SEO001PO and 91SEO002 PO.

4.5

DOMESTIC SEWAGE PIPING


Domestic sewage piping is cast iron according to piping specification AHS MRW00
ITY-MS100, except from Supporting Facilities to Sewer Shaft (PVC).
The piping has continuous slope.
In order to avoid sedimentation during stand still, the pipe diameter is selected to
assure a minimum velocity of 0,8 m/s.

4.6

FLUSHING CONNECTIONS

4.6.1

Flushing connections for pumps


A water tap ND 50 with a hose connection and a hose is installed near the pumps.
Flushing connections with ND 50 hose connections is supplied to enable flushing
each pump backwards as well as the pressure pipe in case of blockage or prior to
dismantling of the system.

M-1145-A40215.9/D

4.6.2

Inspection pits
Two inspection pits with one ND 50 hose flushing connection each are built to
enable flushing the pressure pipe in case of blockage or prior to dismantling of the
system between domestic sewage tank 00SEO001BA and the sewer shaft
91SEO001BA.
Four inspection pits with one ND 50 hose flushing connection each are built to
enable flushing the pressure pipe in case of blockage or prior to dismantling of the
system between the sewer shaft 91SEO001BA and the sewage treatment plant.
Flushing will be done via hydrants located on the fire fighting pipe which is installed
along the sewage pipe.

4.7

VALVES
All valves used in the domestic sewage system are gate valves to avoid any
obstacles that may lead to a blockage.
All check valves are also of free flow type without restrictions or obstacles when
open.

M-1145-A40215.10/D

SYSTEM CONTROL PRINCIPLES

5.1

REMOTE CONTROL
See documents AHS MRW00 SEO-MS200 and AHS MRW91 SEO-MS200
DOMESTIC SEWAGE SYSTEM FUNCTIONAL ANALYSIS.

5.2

MAINTENANCE AND MANUAL CONTROL


See documents AHS MRW00 SEO-MS200 and AHS MRW91 SEO-MS200
DOMESTIC SEWAGE SYSTEM FUNCTIONAL ANALYSIS.

5.3

ELECTRICAL INTERFACES TO OTHER SYSTEMS


See documents AHS MRW00 SEO-MS200 and AHS MRW91 SEO-MS200
DOMESTIC SEWAGE SYSTEM FUNCTIONAL ANALYSIS.

M-1145-A40215.11/D

INTERFACE DATA
Interface

Maximum instantaneous
flow rate

Domestic sewage in
Flow by gravity into
domestic sewage tank 20
m
Domestic sewage out

Sludge (0,5-1% solids)


from sedimentation tank
from the drinking water
unit to the domestic
sewage tank by gravity
Back wash waste water
from the drinking water
unit to the domestic
sewage tank by gravity
Drinking Water from
drinking water network
Electrical power
6.1

Average flow rate


50 m/d

25 m/h (about 45 m/h in


case both pumps operate
in parallel)
30 m/h

50 m/d

4,5 m/d

10 m/h

1,5 m/d

15 m/h

Maintenance and
cleaning only

Max 17 kW per pump

INSTRUMENTATION
Sensor

Designation

Connection to

Purpose

00SEO001LP

00SEO001PO pump
outlet pressure
indicator
00SEO002PO pump
outlet pressure
indicator
00SEO001PO pump
outlet pressure logical
sensor
00SEO002PO pump
outlet pressure logical
sensor
Domestic sewage tank
00SEO001BA
emergency low level
sensor
Domestic sewage tank
00SEO001BA low
level sensor
Domestic sewage tank
00SEO001BA high
level sensor

00SEO001PO pump
local pressure indication

00SEO002PO pump
local pressure indication

00SEO002LP

00SEO001SP

00SEO002SP

00SEO001SN

00SEO002SN

00SEO003SN

00SEO001CR 00SEO001PO pump


automatic control and
running supervision
00SEO001CR 00SEO002PO pump
automatic control and
running supervision
00SEO001CR Domestic sewage
transfer pumps control

00SEO001CR Domestic sewage


transfer pumps control
00SEO001CR Domestic sewage
transfer pumps control

M-1145-A40215.12/D

00SEO004SN

00SEO005SN

91SEO001LP

91SEO002LP

91SEO001SP

91SEO002SP

91SEO001SN

91SEO002SN

91SEO003SN

91SEO004SN

91SEO005SN

Domestic sewage tank


00SEO001BA very
high level sensor
Domestic sewage tank
00SEO001BA
emergency very high
level sensor
91SEO001PO pump
outlet pressure
indicator
91SEO002PO pump
outlet pressure
indicator
91SEO001PO pump
outlet pressure logical
sensor
91SEO002PO pump
outlet pressure logical
sensor
Domestic sewage tank
91SEO001BA
emergency low level
sensor
Domestic sewage tank
91SEO001BA low
level sensor
Domestic sewage tank
91SEO001BA high
level sensor
Domestic sewage tank
91SEO001BA very
high level sensor
Domestic sewage tank
91SEO001BA
emergency very high
level sensor

00SEO001CR Domestic sewage


transfer pumps control
00SEP001CR Drinking water filtration
and purification unit
control
/

91SEO001PO pump
local pressure indication

91SEO002PO pump
local pressure indication

91SEO001CR 91SEO001PO pump


automatic control and
running supervision
91SEO001CR 91SEO002PO pump
automatic control and
running supervision
91SEO001CR Domestic sewage
transfer pumps control

91SEO001CR Domestic sewage


transfer pumps control
91SEO001CR Domestic sewage
transfer pumps control
91SEO001CR Domestic sewage
transfer pumps control
91SEO001CR Domestic sewage
transfer pumps control

M-1145-A40215.13/D