MANUAL Ósmosis

Y DE USO DEL EQUIPO
MANUAL PEDAGGICO, TCNICO
TA-UO-100/DEL
SISTEMA DE SEPARACIN POR
MEMBRANA CON CARTUCHOS DE
SMOSIS INVERSA Y
ULTRAFILTRACIN
NO. DE SERIE: EH 0910 - 185
TABLA DE CONTENIDOS
1. ASPECTOS TCNICOS Y DE INGENIERA
1.1
1.2
1.3
1.4
VISTA DEL EQUIPO4

ESPECIFICACIONES TCNICAS5
DIAGRAMA DE FLUJO DE PROCESO (DFP)7
DIAGRAMA ELCTRICO..8
2. ASPECTOS DE USO DEL EQUIPO

2.1
2.2
2.3
2.4
SEGURIDAD E HIGIENE14
OPERACIN DEL EQUIPO15
APLICACIONES EXPERIMENTALES16
MANTENIMIENTO Y LIMPIEZA16
3. ASPECTOS PEDAGGICOS
3.1
3.2
FUNDAMENTOS TERICOS18
PRCTICAS PROPUESTAS23
4. DOCUMENTACIN
4.1
4.2
4.3
4.4
GARANTA SOBRE NUESTRO PRODUCTO33

ACTUALIZACIN34
CERTIFICADO DE CONFORMIDAD35
REPORTE DE PRUEBAS DE OPERACIN36
5. ANEXOS TCNICOS
5.1
5.2
5.3
5.4
5.5
5.6
RESOLUCIN DE LA PRCTICA 1: IDENTIFICACIN DE

COMPONENTES37
SENSOR DE CONDUCTIVIDAD
SONDA DE CONDUCTIVIDAD
INDICADOR DE TEMPERATURA
FUENTE DE PODER
BOMBA MULTIFUNCIONAL
Manual pedaggico, tcnico y de uso del equipo

1. Aspectos tcnicos y de ingeniera
TA UO 100 / DEL
1.1 VISTA DEL EQUIPO
Generatoris S. A. de C. V. La Fama 27 A Col. La Fama Delegacin Tlalpan

(01 55) 54 861 742 www.generatoris.com

TA UO 100 / DEL
1.2 ESPECIFICACIONES TCNICAS

Planta piloto montada sobre estructura en perfil de aluminio tipo industrial,
reforzado. Con unin estructural de todos los mdulos y por medio de tubera.
Conjunto en una sola estructura.
Tanque de alimentacin a procesos de membrana, capacidad de 100 litros.
Tanque de almacenamiento de concentrado, capacidad de 100 litros.
Tanque de almacenamiento de permeato, capacidad de 100 litros.
Membrana de osmosis inversa en espiral, para tratar agua de mar. Dimetro 4
pulgadas, longitud 40 pulgadas. Carcaza para membrana de osmosis inversa
Proceso de separacin mediante membranas para recuperar el disolvente de
una solucin salina.
Serpentn para enfriamiento en tanque de alimentacin, fabricado en tubera de
cobre.
Rotmetro de flotador para medicin de flujo de recirculacin de 300 a 3000
l/h.
Rotmetro de flotador para la medicin de flujo de concentrado de 100 a 1000
l/h.
Rotmetro de flotador para la medicin de flujo de permeato de 60 a 500 l/h.
Bomba multietapas, de alta presin en acero inoxidable, con motor de 5 HP.
Vlvula de regulacin de flujo de recirculacin de abastecimiento.
Vlvula de regulacin de flujo de salida de concentrado, fabricada en acero
inoxidable.
Vlvula de descarga y toma de muestra del tanque de alimentacin a procesos
de membrana.
Vlvula de alimentacin de agua de enfriamiento al serpentn, fabricada en
acero inoxidable.
Vlvula de alimentacin a membrana, fabricada en acero inoxidable, dimetro
de una pulgada.
Vlvula de muestreo de concentrado.
Vlvula de recirculacin de concentrado.
Vlvula de salida hacia tanque de concentrado.
Vlvula de muestreo de permeato.
Vlvula de recirculacin de permeato.
Vlvula de salida hacia tanque de permeato.
Vlvula de descarga de tanque de concentrado.
Vlvula de descarga de tanque de permeato.
Tubera para lneas de proceso de PVC cedula 80
Codos de 90 fabricados en PVC cedula 80
TEE fabricada en PVC cedula 80
Tuerca unin fabricada en PVC cedula 80 para conjuncin de secciones
Tubera de acero inoxidable 316
Tubing de acero inoxidable 316
Tuerca unin de acero inoxidable 316 para conjuncin de secciones
Niples de acero inoxidable.
Codo 90 acero inoxidable.
TEE acero inoxidable.
Manguera de alta presin con conectores.

TA UO 100 / DEL
Sensor de conductividad colocado en lnea de abastecimiento.

Indicador de conductividad (abastecimiento).
Sensor de conductividad en lnea de permeato.
Sensores: (P) presin, (F) caudal, (T) temperatura, (E) conductividad.
Indicador de conductividad (permeato)
Sensor de conductividad en lnea de concentrado / retentato.
Indicador de conductividad (concentrado / retentato).
Sensor de Temperatura PT 100 sobre la lnea de concentrado.
Indicador de temperatura de concentrado.
Controlador de nivel, colocado en tanque de alimentacin para proteccin de la
bomba.
Relevador de nivel.
Alimentacin elctrica 220V, 60 Hz.
Manmetro de acero inoxidable en la succin de la bomba.
Manmetro de acero inoxidable en la entrada de la membrana.
Manmetro de acero inoxidable en la salida de la membrana por la lnea de
permeato.
GABINETE DE CONTROL
Gabinete de control tipo industrial NEMA 4X con elementos de proteccin
elctricos y electrnicos.
Interruptor general
Indicador luminoso de tablero energizado.
Botn pulsador de arranque y paro de la bomba
Indicador luminoso con foco indicador de nivel adecuado.
Guardamotor y contactor para proteccin de la bomba
Portafusibles de proteccin.
Convertidor de voltaje 220 VAC / 24 VCD
Clemas de alimentacin y tierra.
Componentes montados sobre riel.
Cableado interno montado sobre canaleta.
Identificacin con nmeros para todos los cables.
Botn tipo hongo de paro de emergencia.
DIMENSIONES APROXIMADAS
Largo:
1.90 metros
Profundidad: 1.10 metros
Altura:
2.30 metros


TA UO 100 / DEL

DIAGRAMA ELCTRICO DEL EQUIPO:
SISTEMA DE SEPARACIN POR MEMBRANA

CON CARTUCHOS DE SMOSIS INVERSA Y ULTRAFILTRACIN
TA-UO-100/DEL
ELABOR: Ricardo Snchez Prez
INTERRUPTOR
GENERAL
25A
L1
L13
L2
L14
L3
L15
L13
L14
L15
L13
L14
L15
GM
419
420
421
220 VAC
C1
422
423
424
BOMBA MULTIFUNCIONAL
TENSION:

MODELO:
TA-UO-100/LDE
No. DE SERIE:
EH-0910-185
220 VAC
ELABORO:
RICARDO SNCHEZ
PROTECCION:
25 A
FECHA:
21/02/11
SECCION:
POTENCIA 1
REVISIN:
00
AUTORIZO:
FAG
FOLIO:
1/5
L13
402
L14
L14
L13
403
------------
PARO
DE
EMERGENCIA
MARCHA
BOMBA
MULTIFUNCIONAL
401
403
403
404
404
402
F1
4A
NO NC
I------I
403
407
404
PARO
BOMBA
MULTIFUNCIONAL
403
405
403
406
406
407
C1
220 VAC
401
401
401
401
401
CONTACTOR
BOMBA
MULTIFUNCIONAL
FOCO
TABLERO
ENERGIZADO
TENSIN:

MODELO:
TA-UO-100/LDE
No. DE SERIE:
FOCO
FOCO
VERDE
ROJO
BOMBA
BOMBA
MULTIFUNCIONAL MULTIFUNCIONAL
EH-0910-185
220 VAC
ELABORO:
RICARDO SNCHEZ
PROTECCIN:
25 A
FECHA:
21/02/11
SECCIN:
AUXILIARES 1
REVISIN:
00
AUTORIZO:
FAG
FOLIO:
2/5
402
402
410
402
F2
1A
R1
402
409
411
409
FUENTE
N
401
410
413
409
408
R1
413
401
401
FOCO
BLANCO
NIVEL
ADECUADO
TENSION:

MODELO:
TA-UO-100/LDE
No. DE SERIE:
EH-0910-185
220 VAC
ELABORO:
RICARDO SNCHEZ
PROTECCION:
25 A
FECHA:
21/02/11
SECCION:
INDICADORES 1
REVISIN:
00
AUTORIZO:
FAG
FOLIO:
3/5
402
402
F3
1A
415
414
L
INDICADOR DE
TEMPERATURA
5
416
417
0
TENSION:

MODELO:
TA-UO-100/LDE
No. DE SERIE:
EH-0910-185
220 VAC
ELABORO:
RICARDO SNCHEZ
PROTECCION:
25 A
FECHA:
21/02/11
SECCION:
INDICADORES 2
REVISIN:
00
AUTORIZO:
FAG
FOLIO:
4/5
L1 L2 L3
ALIMENTACION
GENERAL
220 VAC
T 422 423 424 T 409 411 413 14 15 17
BOMBA
MULTIFUNCIONAL
TENSION:

MODELO:
TA-UO-100/LDE
No. DE SERIE:
EH-0910-185
INDICADOR
DE
TEMPERATURA
RELEVADOR
220 VAC
ELABORO:
RICARDO SNCHEZ
PROTECCION:
25 A
FECHA:
21/02/11
SECCION:
CLEMAS
REVISIN:
00
AUTORIZO:
FAG
FOLIO:
5/5

2. Aspectos de uso del equipo
TA UO 100 / DEL
2.1 SEGURIDAD E HIGIENE

Seguridad e higiene son los procedimientos, tcnicas y elementos que se aplican en los
centros de trabajo y laboratorios, para el reconocimiento, evaluacin y control de los
agentes nocivos que intervienen en los procesos y actividades, con el objeto de
establecer medidas y acciones para la prevencin de accidentes o enfermedades, a fin
de conservar la vida, salud e integridad fsica de las personas, as como evitar
cualquier posible deterioro al lugar.
A continuacin se enumeran algunas normas que se deben de acatar dentro del
laboratorio cuando se est manejando el equipo.
Todas las actividades que se realicen con este equipo debern estar
supervisadas por el personal responsable.
Siempre que el equipo se opere es necesario revisar que la puerta del gabinete
de control se encuentre cerrada. Si hay necesidad de abrirla, el gabinete debe
estar desenergizado.
Es obligatorio que todos los operadores sigan las normas de seguridad e
higiene, indicadas en el reglamento interno del laboratorio.
Es importante drenar el sistema de enfriamiento del equipo una vez que haya
finalizado la experimentacin.
Debe revisarse que la estructura del equipo est fija con los frenos puestos
colocados en las llantas.
Si no se tiene conocimiento de algn componente interno del gabinete no
intente retirarse.
Asegurarse que el nivel de la solucin en el tanque de 100 L con serpentn de
cobre, se encuentra al 70% o ms de la capacidad del propio tanque.
Verificar que la vlvula de succin y descarga de la bomba se encuentren
abiertas.
Verificar que las vlvulas de muestreo se encuentren cerradas.
Verificar que la vlvula del bypass se encuentre abierta.
Verificar que las vlvulas de los tanques de alimentacin de agua de
enfriamiento se encuentre abierta cuando sea requerido.

14

TA UO 100 / DEL
2.2 OPERACIN DEL EQUIPO

SERVICIOS AUXILIARES
1.
2.
3.
4.
Verificar
Verificar
Verificar
Verificar
que el equipo se encuentre conectado a 220 VAC, a dos fases.

que la proteccin de corriente del equipo sea superior a 25 A.
la disposicin del drenaje.
que se tenga suministro de agua de la red.
ENERGIZADO DEL GABINETE DE CONTROL

5.
6.
7.
Asegurarse que el botn tipo hongo de paro de emergencia de media vuelta

est en la posicin adecuada, es decir, no presionado; de lo contrario dar
media vuelta para liberarlo.
Verificar que est hacia arriba el switch del protector termomagntico.
Colocar el interruptor general en la posicin ON.
EQUIPO EN OPERACIN
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
Alimentar de forma manual la solucin en el tanque de 100 L.

Administrar agua de enfriamiento de manera inmediata.
Disponer del arreglo deseado de vlvulas para operar el equipo.
Para poner en marcha el equipo se debe presionar el botn verde para que la
bomba comience a funcionar.
Alimentar la membrana.
Regular el flujo de la lnea del concentrado as como la del bypass.
Abrir las vlvulas de muestreo para llenar los recipientes y medir la
conductividad de la solucin.
Registrar los valores de conductividad en los tres puntos del proceso (succin
bomba, entrada a la membrana y lnea del permeato).
Registrar la temperatura en la lnea del concentrado.
Registrar el flujo en la lnea del concentrado y del permeato.
NOTA: Cuando el nivel del tanque de alimentacin sea muy bajo, el equipo se
apagar automticamente.
PARO DEL EQUIPO

18. Para detener la operacin se debe presionar el botn rojo localizado en el
gabinete de control.
19. Cuando se alcance la temperatura ambiente es recomendable dejar de
alimentar agua de enfriamiento.
20. Si por alguna razn se tiene que detener la experimentacin de emergencia
debe presionarse el hongo de paro de emergencia y automticamente todos
los componentes que estn funcionando dejaran de hacerlo.

15

TA UO 100 / DEL
21. Una vez terminada la experimentacin, y los componentes hayan sido
apagados se debe colocar el interruptor general en la posicin OFF. Con esto
deben quedar apagados tanto los indicadores como los botones del gabinete.
16
2.3 APLICACIONES EXPERIMENTALES

Efecto de la presin en una membrana de smosis inversa (pg. 18)
Efecto del caudal de recirculacin en un proceso de separacin (pg. 18)
Determinacin de la presin osmtica del agua salada.
Ecuacin de Vant Hoff (pg. 20)
Determinacin de las curvas caudal presin en una bomba multietapas (pg. 20)
Clculo de la eficiencia de la membrana a partir de datos experimentales (pg. 21)
Estudio y determinacin de la retencin del mdulo smosis
Aplicacin de la Ecuacin Kohlrausch (pg. 21)
Estudio de la influencia del coeficiente de conversin y de la presin sobre la calidad
del permeato (pg. 22)
Balances de materia en un proceso industrial
2.4 MANTENIMIENTO Y LIMPIEZA

El Programa o Plan de Mantenimiento Preventivo se trata de la descripcin detallada de
las tareas de Mantenimiento Preventivo asociadas a un equipo o mquina, explicando
las acciones, plazos y recambios a utilizar; en general, hablamos de tareas de
limpieza, comprobacin, ajuste, lubricacin y sustitucin de piezas.
Para una mayor durabilidad del equipo se recomienda tener en cuenta estos puntos:
Es recomendable limpiar el equipo una vez que se ha terminado la

experimentacin.
El equipo requiere poco mantenimiento y la limpieza es realmente fcil.
En general los componentes de la unidad son de tipo industrial y no

requieren de mantenimiento en un periodo largo de tiempo.
Si la unidad o alguna de sus secciones no fuera utilizada por un periodo de

tiempo superior a una semana, es recomendable realizar una limpieza y
asegurarse de dejar las tuberas vacas y el hervidor.
La limpieza exterior se puede hacer con un trapo hmedo, generalmente lo

que es necesario remover es simplemente polvo. No limpiar con solventes.
GABINETE DE CONTROL: Cada vez que sea necesaria una revisin elctrica,
es indispensable estar seguros que el cuadro de control se encuentra NO
ENERGIZADO. Colocar el interruptor general en OFF. Bajar la pastilla de


TA UO 100 / DEL
alimentacin principal localizada en el tablero de distribucin elctrica del
laboratorio.
IMPORTANTE: Tener cuidado de mantener siempre el cableado elctrico en

el interior de las canaletas, dejar siempre las tapas.
Se recomienda no usar algn solvente para la limpieza del gabinete de

control ni sobre los rtulos que presente el equipo.

17

3. Aspectos pedaggicos
TA UO 100 / DEL
3.1 FUNDAMENTOS TERICOS

Efecto de la presin en una membrana de smosis inversa
La smosis inversa separa un soluto de una solucin, obligando al disolvente a fluir a
travs de una membrana mediante la aplicacin de una presin mayor que la presin
osmtica normal. En la smosis inversa las molculas de soluto son de
aproximadamente el mismo tamaa
que las del disolvente. Esos procesos de
separacin basados en diferencia de presin a travs de una membrana combinan la
adaptabilidad con la simplicidad tcnica. A diferencia de los procesos de destilacin y
congelacin, pueden funcionar a temperaturas ambiente sin cambio de fases.
Efecto del caudal de recirculacin en un proceso de separacin
Cuando en la corriente de salida de una operacin los productos finales van

acompaados de cantidades importantes de material sin procesar, se puede proceder
al tratamiento de stos ltimos, separndolos, y volvindolos de nuevo a la unidad de
proceso. Se dice entonces que se efecta una recirculacin.
A
Unidad de
proceso
Separador
E
F
Se distinguen cinco corrientes, (seis en la mayor parte de los casos):
- A: alimentacin fresca.
- B: flujo de entrada en la unidad de proceso.
- C: flujo de salida de la unidad de proceso.
- D: flujo de salida de la planta.
- E: flujo de reciclo o recirculacin.
En un proceso con recirculacin estn implicadas una etapa de mezclado y una etapa
de separacin. Por tanto, se pueden aplicar las ecuaciones vistas anteriormente:
Balances totales: mA + mE = mB; mC = mE + mD
18

TA UO 100 / DEL
Balances parciales: mAWi(A) + mEWi(E) = mBWi(B); mCWi(C) = mE Wi(E) + mD Wi(D)
Los procesos con recirculacin se caracterizan por la denominada "Relacin de
recirculacin", que expresa, normalmente, la relacin entre los flujos de reciclo y de
alimentacin fresca:
R=mE/mA
Con la recirculacin se consiguen incrementar los rendimientos o recuperaciones, y se
recupera la energa contenida en el flujo de reciclo. Existe una limitacin tcnica para
este proceso, (aparte de las propias derivadas del balance econmico), ya que si los
productos reciclados van acompaados de materias inertes o impurezas, la proporcin
de stas ir aumentando en el flujo de entrada a la unidad de proceso, de forma que
llegar un momento en que ser necesario purgar el reciclo, total o parcialmente,
(corriente F).
Ecuacin de Vant Hoff
Para una membrana homognea del tipo de difusin, la velocidad de filtracin del
disolvente en estado estacionario es:
Nw
Pw
(17-49)
En donde Nw= velocidad de filtracin del disolvente en estado estacionario a travs de

la membrana; (g*mol)/(s*cm2); = espesor de la membrana, cm; Pw= permeabilidad
especifica, (g*mol*s)/g,
Pw
C wm D wmVw / RT
(17-50)
C wm = concentracin media de disolvente en la membrana, (g*mol)/cm 3;

D wm =difusividad media del disolvente en la membrana, cm2/s; Vw= volumen molar del
disolvente, cm3/(g*mol); R= constante de gas= 8.314*107 (g*cm2)/(s2*g*mol*K); T=
temperatura absoluta, K; p= diferencia de presin aplicada entre los lados de
corriente arriba y corriente debajo de la membrana, (g/(s2*cm); = diferencia de
presin osmtica, g/(s2*cm) o dina/cm2;

19

TA UO 100 / DEL
( RT / Vw ) ln( aw1 / aw 2 )
(17-51)
Y aw= actividad del disolvente. Loa subndices 1 y 2 se refieren, respectivamente, a los

lados de corriente arriba y corriente debajo de la membrana. Para soluciones diluidas
la ecuacin (17-51) se define
C s1
C s 2 RT
(17-52)
Donde Cs= concentracin del soluto en la solucin, (g*mol)/cm 3 y =CsRT es la

ecuacin de Vant Hoff.
Curvas de caudal
La manera en la que una bomba trabaja depende no slo de las caractersticas de
funcionamiento de la bomba, sino tambin de las caractersticas del sistema en el cual
vaya a trabajar. Para el caso de una bomba dada, mostramos las caractersticas de
funcionamiento de la bomba (h respecto a Q) para una velocidad de operacin dada,
normalmente cercana a la velocidad que da el rendimiento mximo. Tambin
mostramos la curva caracterstica del sistema (es decir, la altura de bombeo requerida
respecto a Q). En este caso, la bomba est suministrando lquido a travs de un
sistema de tuberas con una altura esttica D z. La altura que la bomba debe
desarrollar es igual a la elevacin esttica ms la prdida total de carga en el sistema
de tuberas (aproximadamente proporcional) a Q). La altura de funcionamiento de la
bomba real y el caudal son determinados por la interseccin de las dos curvas.
Los valores especficos de h y Q determinados por esta interseccin pueden ser o no
ser los de mximo rendimiento. Si no lo son, significa que la bomba no es exactamente
la adecuada para esas condiciones especficas.
El punto de funcionamiento o punto ptimo de una bomba solodinmica es el de la
curva H Q que corresponde a un rendimiento mximo. Cuanto ms empinada sea la
curva H Q, mas significativo ser el efecto de cualquier cambio de altura en el punto
de funcionamiento.
Por ejemplo, una bomba con una curva H Q empinada presentar un pequeo
cambio de descarga pero la altura variar mucho si se desplaza el punto de
funcionamiento, en cambio una bomba cuya curva H Q sea plana, mostrar un gran
cambio de capacidad pero la altura variar poco al desplazarse el punto de
funcionamiento
Las curvas H Q para las bombas centrfugas son sustancialmente planas, con
tendencia a que el sedimento mximo se site inmediatamente despus de la
capacidad media.

20

TA UO 100 / DEL
Las curvas H Q para una bomba de flujo axial es an ms empinada, con su punto de
demanda en la descarga nula y su curva de potencia es decreciente.
Clculo de la eficiencia de la membrana a partir de datos experimentales
La transferencia de soluto a travs de la membrana se debe a una combinacin de
arrastre de disolvente y difusin molecular, como se expresa mediante la ecuacin:
Ns
Dsm
dCsm
dx
ks
C sm
Nw
C wm
(17-54)
En donde Ns= flujo de soluto a travs de la membrana, (g*mol)/(s*cm 2); Dsm=

coeficiente de difusin de soluto en la membrana, cm2/s, Csm= concentracin de soluto
en la membrana. (g*mol)/(cm3), Cwm= concentracin de disolvente en la membrana,
(g*mol)/cm3; y ks=coeficiente de acoplamiento (entre cero y la unidad) La eficiencia
de rechazo se define mediante
Rs
1 (C s 2 / C s1 )
Aplicacin de la Ecuacin Kohlrausch

La conductividad molar o equivalente de una disolucin de un electrolito (AB = A - +
B+) vara con la concentracin. Su variacin depende en gran medida de las
caractersticas del soluto, las cuales vienen dadas por su constante de disociacin K a
[7]:
Los electrolitos fuertes (Ka grande) presentan conductividades elevadas, incluso

cuando su concentracin tambin lo es. Por el contrario, los electrolitos dbiles (K a
pequea) presentan conductividades molares o equivalentes pequeas, cuando la
concentracin es alta y grande, cuando la concentracin es muy pequea. Este
comportamiento -aparentemente atpico- se debe al incremento del grado de
disociacin que experimenta un electrolito dbil cuando su concentracin es pequea.
nicamente para los electrolitos fuertes ha sido posible establecer una relacin
cuantitativa entre la conductividad molar o equivalente -cualquiera que sea la
concentracin- con la conductividad a dilucin infinita, que representa el valor que
alcanza la conductividad cuando la concentracin tiende a cero. Esta relacin [8] se
conoce con el nombre de ecuacin de Kohlrausch:
21

TA UO 100 / DEL
donde:
= Conductividad equivalente estndar referida a 20 C (Sm-1).
0 = Conductividad a dilucin infinita (Sm-1).
Kc = Constante emprica.
Ceq = Concentracin (equivalentes-gramoL-1).
Estudio de la influencia del coeficiente de conversin y de la presin sobre la

calidad del permeato
A mayor presin aplicada sobre una membrana, ms alto es el flujo de permeato, la
presin osmtica del agua puede ser calculada por la siguiente regla:
Presin Osmtica (PSI) = Total de slidos disueltos /100
Para estimar los efectos de la presin neta siga los siguientes pasos.
Calcule la Presin Neta para la cual la membrana fue calculada (Pr)
Pr = Presin de diseo- Presin osmtica de solucin test.
Calcule la presin neta de las condiciones de operacin (Pop).
Pop = Promedio Presin Aplicada - Promedio Presin Osmtica del agua de
alimentacin.
Flujo de permeato esperado en las condiciones de operacin = (Flujo diseo) x
Pop / Pr.
Bibliografa
Weber, Walter. Control de la calidad del agua: Procesos fisicoqumicos. Barcelona.
1979. Revert. 659 pp.

22

TA UO 100 / DEL
3.2 PRCTICAS PROPUESTAS
PRCTICA 1. Identificacin de componentes
23
3
4
5
6
8


TA UO 100 / DEL
9
24
10
11
12
13
14


TA UO 100 / DEL
25
17
15
18
16
A continuacin se presentan algunas fotos del equipo en donde se debe colocar el

nombre del accesorio correspondiente.
Nmero
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Nombre del accesorio


TA UO 100 / DEL
18
26
Cuestionario
Listar los balances de materia y energa que puedan desarrollarse en el sistema.
Cul es el principio del intercambio inico?
Cules son las aplicaciones industriales ms comunes? Relacionarlas con el
sistema.
Prctica 2. Obtencin de concentracin a partir de la conductividad
Objetivo
Aprender un mtodo para calcular concentraciones de electrolitos a partir de valores
experimentales de conductividad, utilizando las leyes de Osanger y Kohlrausch.
Procedimiento de conversin de conductividad a concentracin

Se muestra a continuacin el procedimiento para convertir valores de conductividad a
expresiones de concentracin.
Se da como ejemplo los clculos para una solucin de NaCl.
La ecuacin de Osanger relaciona las conductividades inicas molares para distintas

especies (electrolitos 1:1), la concentracin, y a su vez la conductividad (K)
experimental. Dicha ecuacin es:
0.2273
59.78 C
Esta ecuacin aplica para soluciones acuosas; para soluciones no acuosas, la ecuacin
es la siguiente:
0
0.892
155 C


TA UO 100 / DEL
Para obtener el valor de conductividad molar a disolucin infinita ( 0) es necesario
aplicar la ley de Kohlrausch:
0
27
Esta ley relaciona los valores de 0 para aniones y cationes de las sales formadas. Los
valores se presentan en la siguiente tabla:
Ion
Ion
H+
349.81
OH-
198.3
Li+
38.68
F-
55.4
Na+
50.10
Cl-
76.35
K+
73.50
Br-
78.14
Rb+
77.81
I-
76.84
Cs+
77.26
NO3-
71.46
Ag+
61.90
ClO3-
64.6
NH4+
73.55
BrO3-
55.74
(CH3)4N+
44.92
IO3-
40.54
(C2H5)4N+
32.66
ClO4-
67.36
(C3H7)4N+
23.42
IO4-
54.55
Be2+
90
HCO3-
44.50
Mg2+
106.10
HCOO-
54.59
Ca2+
119
CH3COO-
40.90
Sr2+
118.90
CH2BrCOO-
39.22


TA UO 100 / DEL
Ba2+
127.26
(NO2)3C6H2O-
30.39
Cu2+
107.2
SO42-
160.04
Zn2+
105.6
C2O42-
148.30
Co2+
110
CO32-
138.6
Pb2+
139
Fe(CN)63-
302.7
La3+
209.1
P3O93-
250.8
Ce3+
209.4
Fe(CN)64-
442
[Co(NH3)6]3+
305.7
P4O124-
374.8
[Ni2tri-en3]4+
210
P2O74-
383.6
[Co2tri-en3]6+
412.2
P3O105-
545
Con permiso de R.A. Robinson y R.H. Stokes, Electrolyte Solutions, 2 ed. (revisada), Butterworths, Londres,
1959.
Tomado de Gilbert W. Castellan. Fisicoqumica. Segunda edicin.
Se muestra a continuacin un ejemplo de clculo de
para una solucin de NaCl:
Los valores a sustituir en la ley de Kohlrausch son:

Na = 50.10
Cl = 76.35.
0
50.10 76.35 126.45
Este valor podemos sustituirlo en la ecuacin de Osanger y tendremos:

28

TA UO 100 / DEL
0
126.45
0.2273
59.78 C
0.2273 (126.45) 59.78 C
126.45 88.52 C
Esta ecuacin nos servir de punto de partida para encontrar el valor de la
concentracin a partir de la conductividad, realizando iteraciones.
El procedimiento de iteracin es el siguiente:

1. El indicador nos da la siguiente lectura (en gabinete de control):
1145
s
cm
2. La ecuacin para calcular la concentracin es:
1000K
m
3. El factor
m se obtiene con la siguiente expresin obtenida mediante la ley de

Kohlrausch y la ecuacin de Osanger:
126.4 88.51 C
Esta ecuacin es vlida para soluciones de NaCl, para otras sales los valores
de las constantes difieren. Al final de esta seccin se presentan ecuaciones
para otras sales.
4. Las unidades de K y C deben ser:
s
cm
mol
L
5. Convirtiendo unidades para K:
1145
s
cm
1s
1000000 s
0.001145
s
cm

29

TA UO 100 / DEL
6. El valor de la concentracin se obtiene mediante iteraciones usando las
ecuaciones del paso 2 y 3.
7. Suponiendo un valor para C: 100 gr en 200 L
100 gr
200 L
30
gr
0.5
L
8. Convirtiendo unidades:
PM NaCl = 58.45 g/mol
0.5
gr
L
1 mol NaCl
58.45gr
0.00855
9. Se sustituye este valor de C en la ecuacin de
126.4 88.51 0.00855
mol
L
m:
118.21
10. Se calcula el valor de C con su ecuacin correspondiente:
1000 0.001145
118.21
0.009686
mol
L
Esto corresponde a la primera iteracin. Con este valor seguiremos haciendo

iteraciones hasta que el valor de C coincida en 5 cifras.
11. Segunda iteracin:
m
126.4 88.51 0.009686

1000(0.001145 )
117.689
117.689
0.0097290
mol
L
12. Tercera iteracin:


TA UO 100 / DEL
126.4 88.51 0.0097290
1000(0.001145 )
117.669
117.669
0.009730623
31
13. Cuarta iteracin:

m
126.4 88.51 0.00973

1000(0.001145 )
117.6690
117.6690
0.00973068
Despus de cuatro iteraciones, el valor coincide en 5 cifras; por lo tanto, a una
1145
s
cm
la concentracin es
0.00973068
mol
L
14. Convirtiendo a gramos / Litro:
0.00973068
mol
L
58.45 gr
1 mol NaCl
0.5687
gr
L
15. Para saber la cantidad de sal a agregar usaremos el dato anterior.

Si se tienen 200 litros.
0.5687
-
gr
200L
L
113.75 gr
Si se tienen 180 Litros:
0.5687
gr
180L
L
102.37 gr
Ecuaciones de Osanger para diversas sales.
126.45 88.52 C
NaCl
KCl
149.85 93.84 C


TA UO 100 / DEL
248.4 116.24 C
NaOH
KOH
271.8 121.56 C
NaHCOO
104.69 83.57 C
KHCOO
128.09 88.89 C
NaCH3COO
91 80.46 C
KCH3COO
114.4 85.78 C
NaNO3
121.56 87.41 C
NaHCO3
KHCO3
94.6 81.28 C
m
118 86.60 C

32

4. Documentacin
TA UO 100 / DEL
4.1 GARANTA SOBRE NUESTRO PRODUCTO
GENERATORIS, S.A. DE C.V., GARANTIZA EL CORRECTO FUNCIONAMIENTO DEL

EQUIPO TA UO 100 / DEL CON NMERO DE SERIE EH-0910-185, POR EL PERODO
DE UN AO A PARTIR DE LA FECHA DE ENTREGA, CUANDO SU UTILIZACIN SE HAYA
AJUSTADO A LAS CONDICIONES DE USO Y MANTENIMIENTO ESTABLECIDAS EN EL
MANUAL, CADUCANDO AUTOMTICAMENTE CUANDO SE COMPROBARA QUE EL
EQUIPO HAYA SIDO MODIFICADO PARA FINES AJENOS A SU USO NORMAL.
GENERATORIS, S.A. DE C.V., COMO FABRICANTE DE LOS EQUIPOS, MANIFIESTA EL
COMPROMISO DE REALIZAR LA CONSTRUCCIN, INSTALACION Y PUESTA EN MARCHA
DEL EQUIPO MARCA GENERATORISMR O ENTROPIA HUMANAMR DEL PRESENTE MANUAL,
CON TODO LO NECESARIO PARA QUE LOS EQUIPOS QUEDEN CORRECTAMENTE
INSTALADOS Y OPERANDO A SATISFACCION DE EL CLIENTE.
GENERATORIS S.A. DE C.V. COMO FABRICANTE DE LOS EQUIPOS GARANTIZA EL
SUMINISTRO DE PARTES Y REFACCIONES NECESARIAS PARA LOS EQUIPOS
OFERTADOS EN LA LICITACION DE LA MARCA REGISTRADA GENERATORISMR O
ENTROPIA HUMANAMR Y QUE ESTAS SE ENCONTRARAN EN EL MERCADO NACIONAL
POR UN PERIODO MINIMO DE 5 (CINCO) AOS.
GENERATORIS, S.A. DE C.V., COMO FABRICANTE DE LOS EQUIPOS, MANIFIESTA EL
COMPROMISO DE REALIZAR UN CURSO DE CAPACITACION PARA EL MANTENIMIENTO
CORRECTIVO Y PREVENTIVO DE LOS EQUIPOS MARCA GENERATORISMR O ENTROPIA
HUMANAMR DE MANERA GRATUITA EL PRIMER AO DE FUNCIONAMIENTO.
GENERATORIS, S.A. DE C.V., COMO FABRICANTE DE LOS EQUIPOS, GARANTIZA EL
FUNCIONAMIENTO DE TODAS LAS PIEZAS Y VICIOS OCULTOS DE LOS EQUIPOS
MARCA GENERATORISMR O ENTROPIA HUMANAMR DE MANERA GRATUITA EL PRIMER
AO DE FUNCIONAMIENTO.
LOS TRMINOS DE LA GARANTA NO SIGNIFICA QUE DESPUS DEL PLAZO
GARANTIZADO EL EQUIPO SUFRA DETERIOROS CONSIDERABLES.
LA PRESENTE GARANTA ES VLIDA EXCLUSIVAMENTE PARA EL PROPIETARIO.
_______________________________
Ing. Gorostiza Esteva Eduardo Manuel

33

4. Documentacin
TA UO 100 / DEL
4.2 ACTUALIZACIN
Este equipo est diseado para poder desarrollar un mejor trabajo experimental, es
decir, su construccin conlleva a realizar con facilidad ciertas implementaciones; a
continuacin se enlistan algunas de ellas que pueden ser pertinentes:
Adquirir una membrana de ultrafiltracin intercambiable.
Generatoris est a su servicio, pregunte por nuestros precios y solicite la cotizacin.
Generatoris S. A. de C. V.
La Fama 27 A
Col. La Fama
Delegacin Tlalpan
(01 55) 54861742
servicioacliente@generatoris
www.generatoris.com

34

4. Documentacin
TA UO 100 / DEL
4.3 CERTIFICADO DE CONFORMIDAD
Se certifica que el producto:

TA- UO- 100 / DEL Separacin por membrana con cartuchos de smosis
inversa y ultrafiltracin
Fabricado por:
Generatoris S. A. de C. V.
Garantiza un producto de calidad a satisfaccin del cliente y acorde a sus necesidades,
para lo cual cuenta con personal competente, material de fabricacin conforme a
especificaciones y un Sistema de Gestin de Calidad que se encamina al mejoramiento
continuo de los procesos, manteniendo el nivel de competencia en cada rea.
Los rangos de operacin para la tubera de PVC son los siguientes:
Si la tubera debe trabajar a temperaturas mayores a 35 C, debe reducirse la
presin de trabajo.
La tubera no debe quedar expuesta por periodos prolongados a los rayos
solares, pues esto pudiera alterar sus propiedades mecnicas.
La tubera esta diseada para trabajar dentro de su rgimen elstico, por lo
tanto, su comportamiento ante la presin interna permanece inalterable.
Resistencia a sobrepresiones momentneas, tales como el golpe de ariete.
El equipo ha sido probado antes de su entrega y ha mostrado eficiencia en su
operacin sin presentar algn problema. (Ver reporte de pruebas de operacin).
Los materiales utilizados son de alta calidad y se encuentran detallados en la seccin
de especificaciones tcnicas de este manual.
_______________________________
Ing. Gorostiza Esteva Eduardo Manuel
35

4. Documentacin
TA UO 100 / DEL
REPORTE DE PRUEBAS DE OPERACIN

PRODUCCIN
FABRICACIN
36
EQUIPO: SEPARACIN POR MEMBRANA CON CARTUCHOS DE SMOSIS INVERSA Y ULTRFILTRACIN
TA-UO-100 / DEL
EH-0910-185
MODELO:
SERIE:
OPERACIN
EQUIPO GENERICO
CORRECTA
GABINETE
SENSORES
BOMBAS
RECIPIENTES DE VIDRIO
TANQUES
INSTRUMENTOS
TUBERA
INCORRECTA OBSERVACIONES
X
X
X
No tiene
X
X
X
EQUIPO ESPECIFICO
MANTILLA
ROTMETRO 1
ROTMETRO 2
ROTMETRO 3
SERPENTN DE COBRE
MEMBRANA
VLVULAS
No tiene
X
X
X
X
X
X
FECHAS DE PRUEBA:
REPORTAN:
17-dic-10
ECR
RSP
APROBADO PARA EMBALAJE:

FABRICACIN:
Ing. Erick Casteln Rivera

TA UO 100 /DEL
PRCTICA 1. Identificacin de componentes
Nmero
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Nombre del accesorio

Bomba multietapas
Rotmetro
Vlvula de regulacin
Sensor de nivel
Manmetro
Tanque con serpentn de cobre
Vlvula de succin de la bomba
Tanque de 100 L
Sensor de temperatura
Vlvula de bola
Membrana de separacin
Vlvula de bola de acero inoxidable
Recipiente para medicin de
conductividad
Vlvula de aguja
Contactor
Fuente de poder
Portafusibles
Clemas

38
Instruction Manual
CON 6/TDS 6
Hand-held Conductivity/TDS Meter
68X243618
Technology Made Easy ...
Rev.2 01/04
Preface
This manual serves to explain the use of the Conductivity and TDS handheld
meters. The models covered are the CON 6 and TDS 6.
This manual functions in two ways: first as a step by step guide to help you
operate the meter; second, it serves as a handy reference guide.
This manual is written to cover as many anticipated applications of the
Conductivity and TDS handheld meters as possible. If there are doubts in the
use of the Conductivity and TDS handheld meters, please do not hesitate to
contact the nearest Eutech Instruments/ Oakton Instruments Authorized
Distributor.
Eutech Instruments/ Oakton Instruments will not accept any responsibility for
damage or malfunction to the meter caused by improper use of the instrument.
The information presented in this manual is subjected to change without notice
as improvements are made, and does not represent a commitment on the part
of Eutech Instruments Pte Ltd/ Oakton Instruments.
Copyright 2002
Eutech Instruments Pte Ltd/ Oakton Instruments
All rights reserved. Rev. 2 01/04
TABLE OF CONTENTS
1
2
INTRODUCTION
DISPLAY & KEYPAD FUNCTIONS
2.1
2.2
Inserting & Removing Rubber Boot

Inserting the Batteries
Battery Replacement
Conductivity Electrode Information
Connecting the Probe to Meter
Switching the Meter On
Change Conductivity/ TDS Temperature Measurement Mode
5
5
5
6
7
9
10
12
Important Information on Meter Calibration

Preparing the Meter for Calibration
Selection of Automatic or Manual Calibration
Automatic Calibration (Conductivity)
Manual Calibration (Conductivity or TDS)
Temperature Calibration
13
13
14
15
16
18
19
MEASUREMENT
5.1
5.2
5.3
5.4
5.5
3
3
4
CALIBRATION
4.1
4.2
4.3
4.4
4.5
4.6
Display
Keypad
PREPARATION
3.1
3.2
3.3
3.4
3.5
3.6
3.7
With Automatic Temperature Compensation (ATC)

Without ATC (Manual Temperature Compensation)
Taking Measurements
Using Manual Ranging Function
HOLD Function
20
20
21
22
22
24
ADVANCED SETUP FUNCTIONS

6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
Advanced Setup Overview

Select Cell Constant
Automatic Calibration (for CON 6)
Setting the TDS Factor (for TDS 6)
Temperature Coefficient
Normalization Temperature
Single-Point Calibration
Restore Factory Default Values
25
25
29
30
30
31
32
32
33
PROBE CARE AND MAINTENANCE
34
TROUBLE-SHOOTING GUIDE
35
ERROR MESSAGES
36
10
SPECIFICATIONS
37
11
ACCESSORIES
39
12
CONDUCTIVITY THEORY
41
13
ADDENDUM 1: CALIBRATION TIPS
45
14
ADDENDUM 2: CALCULATING tDS CONVERSION FACTOR
46
15
Addendum 3: calculating temperature coefficients
47
16
WARRANTY
49
17
RETURN OF ITEMS
50
Instruction Manual
CON 6/TDS 6
INTRODUCTION
Thank you for purchasing CON 6/TDS 6 Conductivity/TDS meter. These

economy microprocessor-based handheld meters deliver up to 0.5% full-scale
accuracy. It has a large custom LCD (Liquid Crystal Display) for clear and easy
reading.
CON 6 measures Conductivity (S/mS) and Temperature (C) while the TDS 6
measures Total Dissolved Solids (TDS) and Temperature (C). This sturdy
meter measures up to 5 different ranges with auto-ranging capability that
switches to appropriate measuring range automatically.
Your meter includes a conductivity electrode (cell constant K = 1.0) with built-in
temperature sensor (Order Code: EC-CONSEN91B/ 35606-55), a rubber boot,
4 alkaline AAA batteries, instruction manual and warranty card.
Please read this manual thoroughly before operating your meter.
To order other accessories and buffer standard solutions, please refer to the
Accessories Section for more information.
Instruction Manual
CON 6/TDS 6
CON
mS
Conductivity/ C Meter
ON
OFF
HOLD
ENTER
CAL
MODE
Instruction Manual
CON 6/TDS 6
DISPLAY & KEYPAD FUNCTIONS
2.1
Display
The meter has a large custom LCD that consists of 4-digit segments and
operation annunciators for uS/mS (or ppm/ppt for TDS 6 meter) and C
(Temperature). Other annunciators include HO (when the HOLD function is
activated) and LO (low battery condition). See Figure below.
HO LO
C
m
S
pptm
4
3
2
1
LCD and Customized Annunciators for CON 6/TDS 6 meter
1.
Primary display
4.
Temperature indicator
2.
Parts Per Million (ppm) or Parts

Per Thousand (ppt) indicator available for TDS 6 meter only.
5.
Percentage
indicator
Temperature Coefficient.
3.
milli-Siemens/cm (mS) or microSiemens/cm (S) indicator available for CON 6 meter only.
6.
Low battery indicator.
7.
Hold (freezed) reading indicator.
for
Instruction Manual
2.2
CON 6/TDS 6
Keypad
The CON 6 / TDS 6 meter has 6 keys on its splash-proof keypad; ON/OFF,
HOLD/ENTER, CAL, MODE, and keys. Some buttons have several
functions depending on its mode of operation.
ON
OFF
CAL
HOLD
ENTER
Powers on and shuts off the meter. Takes you directly into
measurement mode when meter is switched on.
Enters into calibration mode for Conductivity/TDS and

Temperature.
To abort calibration or setup mode without confirming any set

value.
HOLD: Freezes the measured reading. To activate, press HOLD

key while in measurement mode. To release, press HOLD
key again.
ENTER: Press to confirm values in calibration mode, and to confirm
selections in SETUP mode.
MODE
In Calibration Mode: Press to scroll through calibration values.
In Setup Mode: Press to scroll through the setup sub-group

programs.
Press key during conductivity measurement mode to

activate manual ranging function. Each key press will move up
higher conductivity range.
Selects measurement
Temperature.
When pressed together with ON/OFF key, it will take you into
the SETUP mode. This allows you to customize meter
preferences such as selecting electrodes cell constant,
normalization temperature, temperature coefficient factor, TDS
factor (for TDS 6), automatic (only CON 6) or manual
calibration, single-point or multi-point calibrations, and to reset
meter to factory default.
mode
for
conductivity/TDS
and
Instruction Manual
3
3.1
CON 6/TDS 6
PREPARATION
Inserting & Removing Rubber Boot
(Rubber Boot sold separately)
1)
To remove meter from rubber boot, push

out from the bottom edges of meter until it is
completely out of boot. Ensure that the
cables of Conductivity electrode or
temperature probe are not connected.
2)
To insert meter into rubber boot, slide in

from the top of meter before pushing the
bottom edges of meter down to set it into
position. Lift up the stand at the back of
meter for bench top applications if
necessary.
3.2
Inserting the Batteries
The battery compartment is found at the

back of instrument as shown. To open the
battery compartment:
1)
Push in the direction of arrow and lift

up the cover.
2)
Note the polarity of battery before

inserting into position.
3)
After replacement, place cover back

and press down until it locks tight.
Instruction Manual
3.3
CON 6/TDS 6
Battery Replacement
A LO annunciator in the LCD alerts you when battery power is running low.
See Figure below. Replace with the same type as recommended by the
manufacturer.
LO
S
"LO" Battery Condition

Caution: Power off the meter when changing battery.
Instruction Manual
3.4
CON 6/TDS 6
Conductivity Electrode Information
The CON 6/TDS 6 hand-held meter is supplied with a

conductivity/TDS electrode with a BNC connector. This
conductivity/TDS electrode (Order Part Number: ECCONSEN91B/ 35606-55) comes with Stainless Steel rings,
cell constant of K = 1.0, and a built-in temperature sensor for
Automatic Temperature Compensation (ATC). Its specially
designed Ultem-body housing has good chemical resistant
properties. It provides fast temperature response and
reduces air entrapment, which makes it easy to obtain
accurate, stable readings.
The probe materials used which have good chemical
durability include:
1.
Polyetherimide (Ultem) protective probe guard
2.
Polybutylterphalate (Valox) sensor housing
3.
Stainless Steel (SS 304) 2 steel bands
Proper use of probe is essential to ensure that the optimum

measurement is taken in a short time.
The removable protective plastic probe guard is meant for
simple periodic maintenance and it must be kept intact
during measurement and calibration.
Always immerse the probe beyond upper steel band.
Instruction Manual
CON 6/TDS 6
NOTE:
1)
DO NOT remove the protective probe guard during measurement and

calibration as it may affect your readings.
2)
We recommend that you do not submerge the probe above the protective
guard. You can submerge the cable for brief periods of time, but not
continuously.
See Section 7 Probe Care and Maintenance for more information.
Instruction Manual
3.5
CON 6/TDS 6
Connecting the Probe to Meter
1)
To connect electrode into meter, align the connector slots with the posts
of meters socket and rotate connector clockwise until it locks.
2)
To remove, simply rotate the connector in anti-clockwise direction until it

unlocks, and slide the connector off the socket.
3)
Insert the mini phono jack of temperature sensor into the socket on the
meter as shown below.
4)
Unplug the phono jack when not in use or when you want to measure
Conductivity or TDS without any temperature compensation (Manual
Temperature Compensation, see Section 5.2).
CAUTION: Do not pull or force on the probe cord or the probe
wires might disconnect.
NOTE: Keep connectors clean. Do not touch connector with
soiled hands.
BNC connector for

conductivity probe
Phono jack for

Temperature probe
Connection for Conductivity & Temperature Probes
Instruction Manual
3.6
CON 6/TDS 6
Switching the Meter On
When switching the meter on, it will go through a series of display, showing the
various setup parameters.
For CON 6
ON
OFF
C
m
S
HO LO MAX MIN pH %
C F
m
S
pptmV
Measurement Mode
For tdS 6
C
ON
OFF
pptm
HO LO MAX MIN pH %
C F
m
S
pptmV
ppm
Measurement Mode
10
Instruction Manual
CON 6/TDS 6
Press ON/OFF key to power up your meter.

1)
The first screen shows [Con 6] (or [tdS 6]) which is the meters name.
2)
Second screen shows [C 1.0] which is the conductivity cell constant, k.

You can select different cell constant of 0.1, 1.0 or 10.0. Refer to Section
on Advance Setup. Default value is k=1.0.
3)
Third screen shows [t 25.0 C] which is the Normalization Temperature.

You can set Normalization Temperature at either 25 C or 20 C. Refer to
Section on Advance Setup. Default value is 25 C.
4)
Fourth screen shows [t 2.1%] which is the Temperature Coefficient. You

can customise the meter with different Temperature Coefficient value
from 0.0 to 3.0 %/C from the Advance Setup mode. Default value is 2.1
%/C.
5)
All LCD segments will light up for 2 seconds, and change into
measurement mode.
6)
You are now ready for conductivity measurement.
11
Instruction Manual
3.7
CON 6/TDS 6
Change Conductivity/ TDS Temperature

Measurement Mode
To switch between Conductivity/ TDS measurement mode and Temperature

measurement mode, simply press the MODE key.
The customized annunciator helps indicate the measurement parameter you
are in.
Annunciator
S
MODE
12
Instruction Manual
CON 6/TDS 6
CALIBRATION
4.1
Important Information on Meter Calibration
Your meter has five measuring ranges. You can calibrate one point in each of
the measuring ranges (up to five points). If you are measuring values in more
than one range, make sure to calibrate each of the ranges you are measuring.
The following table lists the corresponding conductivity and TDS ranges. You
should calibrate each range using a solution that falls between the values in the
recommended calibration solution range column
Conductivity Range
Recommended
Calibration
Solution Range
TDS Range
Recommended
Calibration
Solution Range
0.00 20.00 S
6.00 to 17.00 S
0.00 10.00 ppm
3.00 to 8.50 ppm
0.0 200.0 S
60.0 to 170.0 S
10.0 100.0 ppm
30.0 to 85.0 ppm
0 2000 S
600 to 1700 S
100 1000 ppm
300 to 850 ppn
0.00 20.00 mS
6.00 to 17.00
mS
1.00 10.00 ppt
3.00 to 8.50 ppt
0.0 200.0 mS
60.0 to 170.0
mS
10.0 200 ppt
30.0 to 170 ppt
When you recalibrate your meter, old calibrations are replaced on a range
basis. For example, if you previously calibrated your conductivity meter at 1413
S in the 0 to 2000 S range and you recalibrate at 1500 S (also in the 0 to
2000 S range), the meter will replace the old calibration data (1413 S) in that
range. The meter will retain all calibration data in other ranges.
To completely recalibrate your meter, or when you use a replacement probe, it
is best to clear all calibration data. To erase all the old conductivity or TDS
calibration data completely, see Section 6.8 Restore Factory Default Values.
13
Instruction Manual
4.2
CON 6/TDS 6
Preparing the Meter for Calibration
Before starting calibration, make sure you are in the correct measurement
mode.
For best results, select a standard value close to the sample value you are
measuring. Alternatively use a calibration solution value that is approximately
2/3 the full-scale value of the measurement range you plan to use. For
example, in the 0 to 2000 S conductivity range, use a 1413 S solution for
calibration.
Calibrate to all measurement ranges to ensure the highest accuracy throughout
all measurement range. Note that CON 6/ TDS 6 will not accept calibration
values less than 40 S/cm (20 ppm). All new calibration values will
automatically override existing data.
If you are measuring in solutions with Conductivity lower than 100 S/cm or
TDS lower than 50 ppm, calibrate the meter at least once a week to get good
accuracy. If you are measuring in the mid ranges and you wash the probe in
deionized water and store it dry, calibrate the meter once a month. If you take
measurements at extreme temperatures, calibrate at least once a week.
Ensure that you use new Conductivity standard solutions or sachets during
calibration. Do not reuse standard solutions as it may be contaminated and
affect the calibration and accuracy of measurements. Use fresh calibration
solution each time you calibrate your meter. Store solutions in a dry and cool
environment if possible.
Always rinse the probe with either deionized water or rinse solution before and
after each calibration/sample measurement to avoid cross-contamination. For
details please refer to Section 7 - Probe Care and Maintenance.
NOTE: These meters are factory set to a temperature
coefficient of 2.1% per C. For most applications
this will provide good results.
To set the temperature coefficient to different value,
see Section 6.5 Temperature Coefficient.
Also, see Addendum 3 - Calculating Temperature
Coefficient to determine the appropriate
temperature coefficient for your solution.
14
Instruction Manual
CON 6/TDS 6
NOTE: The factory default value for normalization temperature

is 25 C. If you need to normalize to a value other
than 25 C, see Section 6.6 Normalization
Temperature.
4.3
Selection of Automatic or Manual Calibration
This meter is capable of performing either automatic (only CON 6) or manual

calibration.
In the automatic calibration mode, the meter (only CON 6) automatically detects
and verifies the appropriate known calibration standards solutions being
calibrated before accepting these particular calibration standards as one of its
calibration values in a specific measurement range. This automatic calibration
mode frees you from cumbersome calibration procedure.
The known calibration standards used for automatic calibration are:
Meter
Normalisation
Temperature
CON 6
25 C
Calibration Standards (Range)

1.
2.
3.
4.
20 C
1.
2.
3.
4.
84 S (for 0 200 S/cm)

1413 S (for 0 2000 S/cm)
12.88 mS (for 0.00 20.00
mS/cm)
111.8 mS (for 0.0 200.0
mS/cm)
76 S (for 0 200 S/cm)
1278 S (for 0 2000 S/cm)
11.67 mS (for 0.00 20.00
mS/cm)
102.1 mS (for 0.0 200.0
mS/cm)
Table 1: Conductivity Calibration Standards for Auto calibrations
In the manual calibration, non-standard calibration values can be used for

calibration. You can manually input the appropriate values as your desired
calibration standards in each specific range. This is useful when you have a
customized calibration standard specifically unique for your application.
To select Automatic or Manual Calibration settings, refer to Section 6.3
Automatic Calibration for more information.
15
Instruction Manual
4.4
CON 6/TDS 6
Automatic Calibration (Conductivity)
In the Automatic Calibration mode, the meter is capable of accepting either

single-point or up to 4 points for multi-point calibration with maximum of 1 point
per specific measurement range. For the known calibration standard values
refer to Table 1 in Section 4.3.
Measurement Mode
1)
If necessary, press MODE key to select

conductivity mode.
2)
Rinse the probe thoroughly with de-ionized

water or a rinse solution, then rinse with a
small amount of calibration standard.
mS
CAL
NOTE: For Automatic Calibration you must use

one of the calibration standards listed in
Table 1.
3)
4)
Dip the probe into the calibration standard.

Immerse the probe tip beyond the upper steel
band (see Figure in Section 3.4). Stir the probe
gently to create a homogeneous sample. Allow
time for the reading to stabilize.
Press CAL key to enter conductivity calibration
mode. The [CA] indicator will appear for 1.5
seconds, and a value will appear flashing.
mS
HOLD
ENTER
mS
NOTE: To exit calibration without confirmation,

press CAL key again to go back to
measurement mode.
5)
Wait for the value to stabilize and press

ENTER key. The calibration standard value
will appear for 3 seconds. If the calibration is
successfully performed, a [donE] will be
displayed for about 3 seconds, and the meter
returns to measurement mode.
6)
To perform the next point calibration in the

multi-point calibration, repeat step 1-5 again
until all points have been calibrated if necessary.
16
mS
Instruction Manual
CON 6/TDS 6
IMPORTANT NOTES:
1.
Meter allows a tolerance range of 40% of its

calibration standard. An error message Err 1 will be
displayed for 3 seconds if you attempt to calibrate
with a solution whose value is outside the tolerance
range.
For instance: For 1413 S conductivity calibration
standard, 40% tolerance is from 848 S to 1978 S.
2.
If the temperature (t C) of the conductivity calibration

solution is below 0 C or above 50 C (0C < t C >
50 C), an error message Err 2 will be displayed
when performing the auto calibration, and meter will
return to measurement mode.
3.
All new calibration data will over-ride existing stored

calibration data for each measuring range calibrated.
4.
It is important to use new conductivity calibration

standards.
5.
Low conductivity standard solution (less than 20 S

/cm) cannot be available easily. Such low conductivity
standard will be contaminated as soon as it is
exposed to the air therefore exercise caution during
calibration in the first measurement range (0.00 to
20.0 S /cm).
17
Instruction Manual
4.5
CON 6/TDS 6
Manual Calibration (Conductivity or TDS)
In Manual Calibration mode, you can use customized conductivity calibration

standards (specific to your own application) and calibrate the meter. The
following example shows calibration sequence to 12.00 mS conductivity
calibration standard.
Procedure is similar for CON 6 and TDS 6 meters.
1)
Measurement Mode
If necessary, press MODE key to select conductivity

mode.
2)
Rinse the probe thoroughly with de-ionized water or

a rinse solution, then rinse with a small amount of
calibration standard.
3)
Dip the probe into the calibration standard. Immerse

the probe tip beyond the upper steel band (see
Figure in Section 3.4). Stir the probe gently to
create a homogeneous sample. Allow time for the
reading to stabilize.
mS
CAL
mS
4)
Press CAL key to enter conductivity calibration

mode. The [CA] indicator will appear for 1.5
seconds, and a value will appear flashing.
mS
HOLD
ENTER
NOTE: To exit calibration without confirmation, press

CAL key again to go back to measurement
mode.
mS
5)
Wait for the value to stabilize and press or key

and adjust the value to the calibration standard
used.
6)
Press the ENTER key. The [CO] indicator will appear for 1.5 seconds,
and the calibration is successfully performed. The meter returns to
measurement mode.
7)
To perform the next point calibration in the multi-point calibration for next
range, repeat step 1-6 again until all points have been calibrated if
necessary.
18
Instruction Manual
4.6
CON 6/TDS 6
Temperature Calibration
The Conductivity electrode (Refer to Accessories section

for order number) has a built-in temperature sensor for
ATC. The temperature sensor is factory calibrated to the
meter. Calibrate your sensor only if you suspect
temperature errors that may have occurred over a long
period of time or if you have a replacement probe.
1)
Make sure that the phono jack (for temperature

measurement) is properly connected to the meter.
See Figure in Section 3.5.
2)
Switch on the meter and if necessary, press MODE

key to select temperature measurement mode. See
Section 3.7.
3)
Press CAL key to start temperature calibration

process.
4)
Dip the probe into a solution with known

temperature (for example, a temperature bath).
Allow time for the temperature to stabilize.
5)
Wait for the value to stabilize and press or key

and adjust the value to the solution temperature.
6)
Press the ENTER key. The [CO] indicator will

appear for 1.5 seconds, and the reading will stop
flashing. The temperature calibration is successfully
performed. The meter returns to measurement
mode.
CAL
HOLD
ENTER
NOTE: To exit calibration without confirmation, press CAL key again to go

back to measurement mode.
NOTE: You can offset the temperature reading up to 5 C from

the original (default) reading.
19
Instruction Manual
CON 6/TDS 6
MEASUREMENT
The CON 6/TDS 6 meter is capable of taking measurements with automatic or

manual temperature compensation.
5.1
With Automatic Temperature Compensation (ATC)
For ATC, make sure the phono jack of the probe (see Figure in Section 3.5) is
securely inserted.
The conductivity/TDS reading displayed will be compensated for according to
the normalization temperature (20 C or 25 C) selected. See Section 6.6
Normalization Temperature.
20
Instruction Manual
5.2
CON 6/TDS 6
Without ATC (Manual Temperature Compensation)
For manual temperature compensation, simply unplug the probes phono jack
(not BNC) from the meter.
To use manual temperature compensation, you need to enter the temperature
value of your process into the meter. This is the value at which the reading will
manually temperature compensates. You can select any temperature between
0 and 50 C (32 to 122 F). Default value is 25 C.
1)
Make sure that the phono jack (for temperature

measurement) is disconnected from the meter.
See Figure in Section 3.5.
2)
Switch on the meter and if necessary, press

MODE key to select temperature measurement
mode. See Section 3.7.
3)
Press CAL key to start temperature calibration

process.
4)
The CA will appear momentarily

temperature value will start flashing.
5)
Check the temperature of your sample using an

accurate thermometer. Wait for the value to
stabilize and press or key and adjust the
value to the reference thermometer used.
6)
and
CAL
Press the ENTER key. The [CO] indicator will

appear for 1.5 seconds, and the reading will stop
flashing.
The
temperature
calibration
is
successfully performed. The meter returns to
measurement mode.
HOLD
ENTER
21
Instruction Manual
5.3
CON 6/TDS 6
Taking Measurements
To take readings:
1)
Rinse the probe with de-ionized or distilled water before use to remove
any impurities adhering to the probe body. Shake or air dry. To avoid
contamination or dilution of your sample, rinse probe with a small volume
of your sample liquid.
2)
Press ON to switch on meter.
3)
Dip the probe into the sample.
4)
Allow time for the reading to stabilize. Note the reading on the display.
NOTE: When dipping the probe into the sample, take care to
ensure that the liquid level is above its upper steel
band. Stir the probe gently in the sample to create a
homogenous sample. See Figure in Section 3.4.
5.4
Using Manual Ranging Function
By default your meter has auto-ranging ability and would automatically selects
the range in which your readings appear.
However, you may also manually select a specific range you want to measure.
This is possible by simply pressing key successively for each measurement
range. The five ranges are:
Conductivity
Range (CON 6)
TDS Range (TDS 6)

(if TDS factor is 0.5)
0 20.00 S/cm
0 10.00 ppm
0 200.0 S/cm
0 100.0 ppm
0 2000 S/cm
0 1000 ppm
0 20.00 mS/cm
0 10.00 ppt
0 200.0 mS/cm
0 100 ppt
22
Instruction Manual
CON 6/TDS 6
Auto-ranging
Manual ranging: 0 - 20.00 uS/cm
mS
Manual ranging: 0 - 200.0 mS/cm
Manual ranging: 0 - 200.0 uS/cm
mS
Manual ranging: 0 - 20.00 mS/cm
Manual ranging: 0 - 2000 uS/cm
NOTE:
If the value of the solution you are measuring is higher than the
range selected [Or] will appear on the primary display. Press
RANGE until the correct range is selected.
The meter resets to the Auto-ranging function once it is turned
off. You will have reset the manual ranging function each time
you turn the meter off.
23
Instruction Manual
5.5
CON 6/TDS 6
HOLD Function
This feature lets you freeze the display for a delayed

observation. HOLD can be used any time in
measurement mode.
1)
2)
To hold a measurement, press the HOLD key

while in measurement mode. [HO] will appear on
the display.
HOLD
ENTER
HO
To release the held value, press the HOLD

again. Continue to take measurements.
NOTE:
This meter shuts off automatically after 20 minutes of nonuse.
If the meter is shut off either automatically or manually, the
HOLD value will be lost.
24
Instruction Manual
6
6.1
CON 6/TDS 6
ADVANCED SETUP FUNCTIONS

Advanced Setup Overview
The advanced setup mode lets you customize your meters preferences and
defaults. To enter advanced setup mode:
1)
Make sure that the meter is switched-off.
2)
Press ON and MODE key simultaneously, holding both keys for 2

seconds. First release ON key first before releasing the MODE key.
3)
[StUP] indicator will appear momentarily and [CELC] will appear next.
4)
Overviews of CON 6 and TDS 6s Setup Menu as follows.
Enter Setup Page.
Select Cell Constant. Choice of k = 0.1, 1.0,

and 10.0.
Default value is 1.0.
Select Automatic Calibration. Yes for auto
calibration and no for manual calibration.
Default value is Yes. (Available in CON 6
meter only)
%
Adjust Temperature Coefficient value from 0.0

to 3.0 %/C.
Default value is 2.1 %/C.
25
Instruction Manual
CON 6/TDS 6
C
Select Normalization Temperature. Choice of

either 20 C or 25 C.
Default value is 25 C.
Adjust TDS factor from 0.4 to 1.0.
Default value is 0.5. (Available in TDS 6
meter only)
Select Single Point Calibration. Choice of
Yes or No.
Default value is Yes.
User re-set to factory defaults. Choice of Yes
or No.
Default value is no.
Overview of Advanced Setup
26
Instruction Manual
CON 6/TDS 6
Meter Off
ON
OFF
MODE
Press ON/OFF and MODE keys

simultaneously for 2 seconds, release
ON/OFF key first then release MODE key
a second later.
A "StUP" indicator will appear for 1.5
seconds before showing the first menu
Overview of CON 6 Setup Menu
27
Instruction Manual
CON 6/TDS 6
Meter Off
ON
OFF
MODE
Press ON/OFF and MODE keys

simultaneously for 2 seconds, release
ON/OFF key first then release MODE key
a second later.
A "StUP" indicator will appear for 1.5
seconds before showing the first menu
Overview of TDS 6 Setup Menu
28
Instruction Manual
6.2
CON 6/TDS 6
Select Cell Constant
This meter lets you select a cell constant of K = 1.0, 10,

or 0.1.
Use a cell of K = 1.0 for midrange

measurements
Use a cell of K = 10 for high range

measurements (above 20 mS or 10 ppt).
Use a cell of K = 0.1 for low range

measurements (below 20 S or 10 ppm).
The cell included with your meter has a cell constant of

K = 1.0.
1)
Enter the advanced setup as described in

Section 6.1.
2)
Press or key until [CELC] appears on the

LCD. Press ENTER key.
3)
Press or key to select either 1.0, 0.1 or

10.0. Ensure the cell constant selected
correspond with the conductivity electrode you are
using.
4)
Press ENTER key to select. The meter will take

you back to the menu, [CELC].
5)
Press or key to move to the next menu or

press CAL to exit to measurement mode.
29
HOLD
ENTER
Instruction Manual
6.3
CON 6/TDS 6
Automatic Calibration (for CON 6)
The automatic calibration allows you to quickly calibrate the meter to any of the
four widely used conductivity calibration standards. For a list of calibration
standards refer to Table 1 in Section 4.3.
In the manual calibration mode, you can use you own customized conductivity
calibration standard to calibrate this meter.
1)

Section 6.1.
2)
Press or key until [ACAL] appears on the

3)
Press or key to select either [Yes] or [no].
4)
Press [ENTER] key to select. The meter will take

you back to the menu, [ACAL].
5)

6.4
Setting the TDS Factor (for TDS 6)
The concentration of salts dissolved in solution

increases the conductivity of that solution. This
relationship varies from salt to salt and is roughly
linear over a given range for a given salt. The TDS
conversion factor is the number used by the meter to
convert from conductivity to TDS.
To calculate the TDS conversion factor refers to
Addendum 2 Calculating TDS Conversion Factor.
You can also look up at various Chemical reference
books for TDS factor for various types of salt.
You can set the TDS conversion factor between 0.4
and 1.0; meter default is 0.5.
1)
HOLD
ENTER
Enter the advanced setup as described in Section 6.1.
30
HOLD
ENTER
Instruction Manual
CON 6/TDS 6
2)
Press or key until [tdS] appears on the LCD. Press ENTER key.
3)
Press or key to select a value between 0.4 to 1.0.
4)
Press ENTER key to select. The meter will take you back to the menu,
[tdS].
5)
Press or key to move to the next menu or press CAL to exit to

measurement mode.
6.5
Temperature Coefficient
The temperature coefficient is the amount of change in conductivity per degree

of temperature; it is expressed in percent per C. Entering the exact
temperature coefficient of your solution lets you accurately compensate
temperature for almost any solution. You can adjust 0.0 to 3.0 % per C.
Meter default is 2.1% per C.
6)

Section 6.1.
7)
Press or key until [t.Co %] appears on the

8)
Press or key to select a value between 0.0

to 3.0.
9)

you back to the menu, [t.Co %].
Press or key to move to the next menu or press

CAL to exit to measurement mode.
31
HOLD
ENTER
Instruction Manual
6.6
CON 6/TDS 6
Normalization Temperature
You can set the meter to normalize its conductivity measurements to a standard
temperature of either 25 C or 20 C.
The default value is 25 C.
1)
2)

Section 6.1.
Press or key until [t.nr C] appears on the
3)
Press or key to select either [25.0 C] or

[20.0 C].
4)

you back to the menu, [t.nr C].
5)

6.7
HOLD
ENTER
Single-Point Calibration
Single-point calibration refers to calibrating one conductivity value and uses it

for the entire 5 conductivity ranges.
By selecting [no] to single-point calibration, you can perform calibration for each
conductivity range.
1)

Section 6.1.
2)
Press or key until [S.P.CA] appears on the

3)
Press or key to select either [Yes] or no].
4)

you back to the menu, [S.P.CA].
5)

32
HOLD
ENTER
Instruction Manual
6.8
CON 6/TDS 6
Restore Factory Default Values
This function allows you to reset all parameters to factory default settings. This
clears all calibration data and any other setup functions you might have
changed.
IMPORTANT: Once activated the meters settings and calibration data will be
erased and always exercise caution as meter reset is not reversible.
1)

Section 6.1.
2)
Press or key until [UrSt] appears on the

3)
Press or key to select either [Yes] or

[no].
4)
Press ENTER key to select.
5)
The meter will go back to measurement mode

after the switch-on initialization as shown in
figure on Section 3.6. .
33
HOLD
ENTER
Instruction Manual
CON 6/TDS 6
PROBE CARE AND MAINTENANCE
Keep the conductivity probe clean. Rinse the probe twice, and gently swirl it
while you take readings. For best accuracy, soak a dry probe for at least 5 to 10
minutes or longer before calibration. Rinse the probe with deionized or tap
water before storing. Never scratch the bands with a hard substance. Do not
strike the probe against any hard surface.
Do not immerse the probe in oily solutions. Clean the

electrode thoroughly by stirring it in a mild detergent
bath or isopropyl alcohol. Wipe the probe with a soft
tissue paper. Rinse thoroughly in tap water and then in
deionized water. Recalibrate the meter after cleaning
the probe.
The conductivity probe (Order Part No. ECCONSEN91B/ 35606-55) which is included with your
meter features a removable probe guard to make
cleaning easy.
To remove probe guard:

1)
Grip yellow probe guard and twist clockwise. The

locking notch will release.
2)
Slide probe guard off end of probe.
NOTE: Remember to re-attach the probe guard prior to taking readings. Failure
to do so could result in erroneous readings.
34
Instruction Manual
CON 6/TDS 6
TROUBLE-SHOOTING GUIDE
Problem
Cause
Solution
Power on but
no display
a) Batteries not in place
a) Check that batteries

are in place and
making good contact.
b) Batteries not in correct

polarity (+ and
position).
Unstable
readings
b) Re-insert batteries with

correct polarity.
c) Weak batteries
c) Replace batteries.
a) Air bubbles in probe.
a)
Tap probe to remove

bubbles.
b) Dirty probe.
b)
Clean the probe and

re-calibrate.
c) Probe not deep

enough in sample.
c)
Make sure sample

entirely covers the
probe sensors.
d)
Move or switch off

interfering motor.
e)
Replace probe.
a)
Clean probe. See

Probe Care &
Maintenance.
d) External noise pickup

or induction caused by
nearby electric motor.
e) Broken probe.
Slow response
a) Dirty / Oily probe.
35
Instruction Manual
CON 6/TDS 6
ERROR MESSAGES
LCD Display
Indicates
Cause
Solution
LO indicator
appears.
Low battery level.
Need new batteries

or battery
connection is bad.
Clean battery
contacts. Replace
batteries with fresh
ones, noting polarity.
Err 1
Conductivity
calibration error
Calibration point is
outside the 40%
window in the autocalibration.
Check the value of the

conductivity calibration
solution.
Switch to manual
calibration mode and
calibrate again.
If message persists,
return unit*.
Err. 2
Temperature
calibration error.
Auto calibration is
performed outside
the temperature
range (0 50 C).
Check the temperature

and make sure that it
is within the
acceptable range.
return unit*.
Err. 3
Conductivity
calibration error.
Calibration point is
within 10% of the
measurement
range in the
manual calibration
mode.
Check the value of the

conductivity calibration
solution.
return unit*.
* See Sections on Warranty and Return of Items.

If an error message appears, switching off the meter and switching it on again
may eliminate the error message. Refer to diagram on right.
If error persists, or the meter shows incorrect values,
return the meter.
For a complete diagram of the display see page 3.
36
LO
S
Instruction Manual
10
CON 6/TDS 6
SPECIFICATIONS
SPECIFICATIONS
DESCRIPTIONS
CON 6
Conductivity Range
0 to 20.00, 200.0, 2000 S/cm;

0 to 20.00, 200.0 mS/cm
Resolution
Accuracy
TDS Range
Resolution
Accuracy
Temperature Range
TDS 6
0.01, 0.1, 1 S/cm:

0.01, 0.1 ,S/cm
1% F.S.
0 to 10.00, 10.0 to 100.0, 100 to
1000 ppm;
1.00 to 10.00, 10.00 to 100.0, Up to
200 ppt depending on the
TDS factor setting.
0.01, 0.1, 1 ppm;
0.01, 0.1 ppt
1% F.S.
-10.0 to 110.0 C
0.1 C / 0.5 for C
Cell Constant
0.1, 1.0, 10.0 (selectable)
Temperature
Compensation
Automatic / Manual (from 0 to 50 C)
Temperature
Coefficient
0.0 to 3.0% / C
Normalization
Temperature
20.0 C and 25.0 C (selectable)
Resolution/Accuracy
Conductivity to TDS
Conversion factor
Number of calibration
points
0.4 to 1.0
5: Maximum 1 per range
37
Instruction Manual
CON 6/TDS 6
Auto- & Manualranging
HOLD Function
20 minutes after last key operation
Inputs
BNC for conductivity and phono jack

for temperature
Display
Single Custom LCD
4 AAA Batteries
> 100 hours
Meter: 14 x 7 x 3.5 cm; 200 g
Auto Power off
Power Requirements
Battery Life
Dimension / Weight
38
Instruction Manual
11
CON 6/TDS 6
ACCESSORIES
Replacement Meter and Meter accessories

Item
Eutech Instruments
Oakton Instruments
Ordering Code No.
Ordering Code No.
CON 6 portable conductivity meter

complete with conductivity probe of
k=1.0 (EC-CONSEN91B/ 35606-55).
EC-CON603k
35606-10
CON 6 portable TDS meter

complete with conductivity probe of
k=1.0 (EC-CONSEN91B/ 35606-55).
EC-TDS603K
35606-15
3 ring SS, Ultem body Electrode with

ATC & BNC plug (for CON 6), cell
constant = 1.0, x110 mm, 1m cable
length
EC-CONSEN91B
35606-55
Carrying Kit with empty bottles
EC-ECODRY-KIT
35632-97
Electrode Storage Solution
EC-RE-005
00653-04
Electrode Cleaning Solution
EC-DPC-BT
00653-06
39
Instruction Manual
CON 6/TDS 6
Calibration Solutions
1,413 S KCl Calibration Solution
in 480-ml leak-proof bottle (1 pint)
EC-CON-1413BT
00653-18
12.88 mS KCl Calibration Solution

EC-CON-1288BT
00606-10
2,764 S KCl Calibration Solution

EC-CON-2764BT
00653-20
EC-CON-10BS
35653-09
447 S Conductivity Sachets (20

units x 20 ml per box)
EC-CON-447BS
35653-10
1,413 S Conductivity Sachets(20

EC-CON-1413BS
35653-11
2,764 S Conductivity Sachets(20

EC-CON-2764BS
35653-12
15,000 S Conductivity
Sachets(20 units x 20 ml per box)
EC-CON-15000BS
35653-13
10 S conductivity standard
sachet, 20 ml x 20 pcs
40
Instruction Manual
12
CON 6/TDS 6
CONDUCTIVITY THEORY
Conductance is a quantity associated with the ability of primarily aqueous

solutions to carry an electrical current, I, between two metallic electrodes when
a voltage E is connected to them. Though water itself is a rather poor conductor
of electricity, the presence of ions in the water increases its conductance
considerably, the current being carried by the migration of the dissolved ions.
This is a clear distinction from the conduction of current through metal, which
results from electron transport.
The conductance of a solution is proportional to and a good, though nonspecific indicator of the concentration of ionic species present, as well as their
charge and mobility. It is intuitive that higher concentrations of ions in a liquid
will conduct more current. Conductance derives from Ohms law, E = IR, and is
defined as the reciprocal of the electrical resistance of a solution.
C=1/R
where C is conductance (siemens)
R is resistance (ohms)
One can combine Ohms law with the definition of conductance, and the
resulting relationship is:
C=I/E
where I is current (amps)
E is potential (volts)
In practice, conductivity measurements involve determining the current through
a small portion of solution between two parallel electrode plates when an AC
voltage is applied. Conductivity values are related to the conductance (and thus
the resistance) of a solution by the physical dimensions --- area and length --- or
the cell constant of the measuring electrode. If the dimensions of the electrodes
are such that the area of the parallel plates is very large, it is reasonable that
more ions can reside between the plates, and more current can be measured.
The physical distance between the plates is also critical, as it effects the
strength of the electric field between the plates. If the plates are close and the
electric field is strong, ions will reach the plates more quickly than if the plates
are far apart and the electric field is weak. By using cells with defined plate
41
Instruction Manual
CON 6/TDS 6
areas and separation distances, it is possible to standardize or specify

conductance measurements.
Thus derives the term specific conductance or conductivity.
The relationship between conductance and specific conductivity is:
Specific Conductivity, S.C. = (Conductance) (cell constant, k)

= siemens * cm/cm2
= siemens/cm
where C is the conductance (siemens)
2
k is the cell constant, length/area or cm/cm
Since the basic unit of electrical resistance is the ohm, and conductance is the
reciprocal of resistance, the basic unit of conductance was originally designated
a mho ohm spelled backwards however, this term has been replace by the
term siemen. Conductivity measurements are reported as Siemens/cm, since
the value is measured between opposite faces of a cell of a known cubic
configuration. With most aqueous solutions, conductivity quantities are most
frequently measured in microSiemens per cm (S/cm) or milliSiemens per cm
(mS/cm).
The salinity value which ranges from 2 to 42 is a measure of all salts, not just
sodium chloride. This scale was originally devised for seawater, and is based
on seawater at 15 C having a conductivity equivalent to that of a potassium
chloride solution of a known concentration. This solution (0.44 molal) is defined
as having a salinity of 35 ppt.
The total dissolved solids scale approximate the ppm TDS in surface waters by
multiplying the conductivity of a sample by a factor, 0.66.
42
Instruction Manual
CON 6/TDS 6
Some users prefer the use of resistivity units to describe their water, particularly
where high purity water is involved. The unit most often used to describe
resistivity is megohm-cm, which are simply the reciprocal of conductivity
(S/cm). The chart below shows the relationship between these units.
Conductivity, S/cm
Resistivity, megohm-cm
0.056
18
0.1
10
1.0
1.0
2.5
0.4
10.0
0.1
43
Instruction Manual
CON 6/TDS 6
Conductivity and Temperature

Conductivity in aqueous solutions reflects the concentration, mobility, and
charge of the ions in solution. The conductivity of a solution will increase with
increasing temperature, as many phenomena influencing conductivity such as
solution viscosity are affected by temperature.
The relationship between conductivity and temperature is predictable and
usually expressed as relative % change per degree centigrade. This
temperature coefficient (% change per degree) depends on the composition of
the solution being measured. However, for most medium range salt
concentration in water, 2% per degree works well. Extremely pure water
exhibits a temperature coefficient of 5.2%, and concentrated salt solutions
about 1.5%.
Since temperature affects the conductivity measurement so profoundly, the
usual practice is to reference the conductivity to some standard temperature.
This is typical 25 C, but the CON 6 and TDS 6 meters permit the choice of 20
C or 25 C in the advance setup menu.
Both meters permit you to enter the temperature coefficient which best suits
your sample and use an ATC probe to automatically temperature compensate
back to the chosen reference temperature.
44
Instruction Manual
13
CON 6/TDS 6
ADDENDUM 1: CALIBRATION TIPS
You only need one calibration for measurement throughout the entire range of
the meter. If a range was not calibrated, the meter automatically detects the
closest range calibrated and uses that calibration information. However, only
the ranges that were calibrated have maximum accuracy.
If you are measuring in ranges near to or greater than 20 mS (10 ppt), or near
to or lower than 100 S (50 ppm), calibrate the meter at least once a week to
get specified 1% F.S. accuracy.
If you are measuring in the mid-ranges and you washed the probe in deionized
water and stored it dry, calibrate the meter at least once a month.
Wet the probe for 10 minutes before calibrating or taking readings to saturate
the probe surface and minimize drift. If you make measurements at extreme
temperatures, calibrate the meter at least once a week.
You should only use the conductivity / TDS probe specified for these meters.
These probes have a built-in temperature sensor. If you use a different probe
without a temperature sensor, you must measure the solution temperature
separately and manually enter the solution temperature (see manual
temperature compensation section 5.2)
45
Instruction Manual
14
CON 6/TDS 6
ADDENDUM 2: CALCULATING TDS CONVERSION

FACTOR
You can calibrate your meter using TDS calibration standard solutions. The
calibration standard only needs to give the TDS value at a standard
temperature such as 25 C. To determine the conductivity-to-TDS conversion
factor use the following formula:
Factor = Actual TDS Actual Conductivity @ 25 C
Definitions:
Actual TDS: Value from the solution bottle label or as a

standard you make using high purity water and precisely
weighed salts.
Actual Conductivity: Value measured using a properly

calibrated Conductivity/Temperature meter.
Both the Actual TDS and the Actual Conductivity values must be in the same
magnitude of units. For example, if the TDS value is in ppm the conductivity
value must be in S; if the TDS value is in ppt the conductivity value must be in
mS.
Check your factor by multiplying the conductivity reading by the factor in the
above formula. The result should be in TDS value.
46
Instruction Manual
15
ADDENDUM
3:
COEFFICIENTS
CON 6/TDS 6
CALCULATING
TEMPERATURE
To determine the temperature coefficient of your sample solution use this

formula:
Where:
tc = Temperature coefficient
25 = 25 C
CT1 = Conductivity at Temp 1
CT2 = Conductivity at Temp 2
T1 = Temp 1
T2 = Temp 2
NOTE: A controlled temperature water bath is ideal for this procedure.
1.
2.
3.
Immerse the probe into a sample of your solution and adjust the
temperature coefficient to 0% (that is, no compensation) by following
instructions as described in Section 6.5 Temperature Coefficient.
Wait for 5 minutes. Note T1 and CT1 (conductivity at T1).
Condition the sample solution and probe to a temperature (T2) that is about
5 C to 10 C different from T1, and note the conductivity reading CT2.
NOTE: Record your results for future reference. Ideally T1 and T2 should
bracket your measurement temperature, and should not different by
more than 5 C.
47
Instruction Manual
4.
5.
CON 6/TDS 6
Calculate the temperature coefficient of your solution according to the

formula shown above.
Enter the temperature coefficient you calculated into the meter. Refer to
Section 6.5 Temperature Coefficient.
The calculated temperature coefficient will not be applied to all the meter
readings.
48
Instruction Manual
16
CON 6/TDS 6
WARRANTY
This meter is supplied with a warranty against significant deviations in material

and workmanship for a period of THREE years from date of purchase whereas
probe with a SIX-month warranty.
If repair or adjustment is necessary and has not been the result of abuse or
misuse within the designated period, please return freight pre-paid and
correction will be made without charge.
Eutech Instruments/ Oakton
Instruments will determine if the product problem is due to deviations or
customer misuse.
Out of warranty products will be repaired on a charged basis.
Exclusions
The warranty on your instrument shall not apply to defects resulting from:
Improper or inadequate maintenance by customer
Unauthorized modification or misuse
Operation outside of the environment specifications of the products
49
Instruction Manual
17
CON 6/TDS 6
RETURN OF ITEMS
Authorization must be obtained from our Customer Service Department or

authorized distributor before returning items for any reason. A Return Goods
Authorization (RGA) form is available through our authorized distributor.
Please include data regarding the reason the items are to be returned. For your
protection, items must be carefully packed to prevent damage in shipment and
insured against possible damage or loss.
Eutech Instruments/ Oakton
Instruments will not be responsible for damage resulting from careless or
insufficient packing. A restocking charge will be made on all unauthorized
returns.
NOTE: Eutech Instruments Pte Ltd/ Oakton Instruments reserves the right to
make improvements in design, construction, and appearance of products
without notice.
50
Instruction Manual
CON 6/TDS 6
NOTES
51
Instruction Manual
CON 6/TDS 6
For more information on Eutech Instruments/ Oakton Instruments products,

contact your nearest distributor or visit our website listed below:
Oakton Instruments
P.O Box 5136,
Vernon Hills, IL60061, USA
Fax: (1) 847-247-2984
www.4oakton.com
www.oaktoninstruments.com
Eutech Instruments Pte Ltd.

Blk 55, Ayer Rajah Crescent,
#04-16/24 Singapore 139949
Tel: (65) 6778 6876
Fax: (65) 6773 0836
E-mail: marketing@eutechinst.com
Web-site: www.eutechinst.com
52
Distributed by:
CONDUCTIVITY CELL INSTRUCTION GUIDE

What is Conductivity?
Conductivity (or specifically electrolytic conductivity) is defined as the ability of a
substance to conduct electric current. It is the reciprocal of the more commonly
encountered term, resistivity. All substances possess conductivity to some degree, but the
amount varies widely, ranging from extremely low (insulators such as benzene, glass) to
very high (silver, copper, and metals in general). Most industrial interest is in the
conductivity measurement of liquids. Electric current will readily flow through some
liquids. The less ordered arrangement of the liquid molecules is not conducive to free
electron movement. Therefore, another sort of charged particle must serve this purpose if
any current is to flow at all. In solvents where electrical conductance occurs, notably in
water, ionization will provide the needed carriers. Ionization refers to the tendency of most
soluble inorganic compounds to partially or completely separate into two or more elemental
components, called ions, having opposite electrical charges. These charged particles, or
ions, act as current carriers producing electrolytic current flow. It is the physical
characteristics of the carriers as much as that of the medium that determines electrical
conductance of a solution. These solutions have conductivities approximately midway
between insulators and metallic conductors. This conductivity can be measured quite easily
by electronic means, and this offers a simple test which can tell much about the quality of
the water, or the makeup of the solution. A broad line of conductivity equipment is
available to measure liquids ranging from ultra-pure water (low conductivity) to
concentrated chemical streams (high).
Units of Conductivity
The units of measurement used to describe conductivity and resistivity are quite
fundamental and are frequently misused. Once the units are known, various waters can be
quantitatively described.
The basic unit of resistance is the familiar ohm. Conductance is the reciprocal of resistance,
and its basic unit is the siemens, formerly called mho. In discussions of bulk material, it is
convenient to talk of its specific conductance, now commonly called its conductivity. This
is the conductance as measured between the opposite faces of a 1-cm cube of the material.
This measurement has units of siemens/cm. The units microsiemens/cm (S/cm) and
millisiemens/cm (mS/cm) are most commonly used to describe the conductivity of aqueous
solutions. The corresponding terms for specific resistance (or resistivity) are ohm-cm (cm), megaohm-cm (M -cm) and kilohm-cm (k -cm).
Users of ultra-pure water prefer to use resistivity units of -cm, because measurement in
these units tends to spread the scale out in the range of interest. These same users
frequently use k -cm when dealing with less pure water such as tap water. Others, however,
use the units of S/cm and mS/cm when dealing with any stream from quite pure to very
concentrated chemical solutions. In these applications, the use of conductivity has the
advantage of an almost direct relationship with impurities, especially at low concentration.
Hence, a rising conductivity reading shows increasing impurities, or a generally increasing

concentration in the case of a chemical stream (with some exceptions in concentrated
solutions). See Table 1 for a comparison of resistance and conductivity.
Conductivity Electrodes (Cells)

Simple conductivity sensors are constructed of an insulating material imbedded with
platinum, graphite, stainless steel or other metallic pieces.
TABLE 1
SPECIFIC
SPECIFIC
PARTS
PER
MILLION
RESISTANCE
CONDUCTANCE
MEGOHMAs ION As CaCO3 As NaCl**
MICROMHO/CM*
*
CM
.055
18.240
NONE
NONE
NONE
.056
18.000
.036
.028
.022
.063
16.000
.041
.031
.025
.071
14.000
.046
.036
.029
.083
12.000
.054
.042
.033
.100
10.000
.065
.050
.040
.500
2.000
.325
.250
.200
1.000
1.000
.650
.500
.400
10.000
.100
6.500
5.000
4.000
80.000
.0125
52.000
40.000
32.000
625.000
.0016
406.250
312.500
250.000
10,000.000
.0001
6,500.000 5,000.000 4,000.000
GR. / GAL.
As
CaCO3
NONE
.002
.002
.002
.002
.003
.015
.029
.292
2.340
18.273
292.398
At 25oC
**
At 25oC given specific conductance values included in this table.
TABLE 2
CONDUCTIVITY / RESISTIVITY / TDS CONVERSIONS
CONDUCTIVITY
(MICROMHOS-CM)
.056
.084
.167
1.00
RESISTIVITY (OHMSCM)
18,000,000
12,000,000
6,000,000
1,000,000
DISSOLVED SOLIDS
(PPM)
.0277
.0417
.0833
.500
2.50
20.0
200
2000
20,000
400,000
50,000
5,000
500
50
1.25
10.0
100
1,000
10,000
Note: ppm x 2 = conductivity

Table 3 below lists the increasing conductivity of different types of solutions.
TABLE 3
CONDUCTIVITY OF VARIOUS AQUEOUS SOLUTIONS AT 25oC
Application
Pure water
Power plant boiler water
Distilled water
Deionized water
Demineralized water
Mountain water
Drinking water
Wastewater
KCl solution (0.01 M)
Potable water maximum
Brackish water
Industrial process water
Ocean water
10% NaOH
10% H2SO4
31% HNO3
Conductivity
0.05 S/cm
0.05-1 S/cm
0.5 S/cm
0.1-10 S/cm
1-80 S/cm
10 S/cm
0.5-1 mS/cm
0.9-9 mS/cm
1.4 mS/cm
1.5 mS/cm
1-80 mS/cm
7-140 mS/cm
53 mS/cm
355 mS/cm
432 mS/cm
865 mS/cm
Resistivity
18 M-cm
1-18 M-cm
2 M-cm
0.1-10 M-cm
0.01-1 M-cm
0.1 M-cm
1-2 k-cm
0.1-1 k-cm
0.7 k-cm
0.7 k-cm
0.01-1 k-cm
rarely stated
rarely stated
rarely stated
rarely stated
rarely stated
These metal contacts serve as sensing elements and are placed at a fixed distance apart to
make contact with a solution whose conductivity is to be determined. The length between
the sensing elements, as well as the surface area of the metallic piece, determine the
electrode cell constant, defined as length/area. The cell constant is a critical parameter
affecting the conductance value produced by the cell and handled by the electronic
circuitry.
A cell constant of 1.0 will produce a conductance reading approximately equal to the
solution conductivity. For solutions of low conductivity, the sensing electrodes can be
placed closer together, reducing the length between them and producing cell constants of
0.1 or 0.01. This will raise the conductance reading by a factor of 10 to 100 to offset the
low solution conductivity and give a better signal to the conductivity meter. On the other
hand, the sensing electrodes can be placed farther apart to create cell constants of 10 or 100
for use in highly conductive solutions. This also produces a conductance acceptable to the
meter by reducing the conductance reading by a factor of 10 to 100.
In order to produce a measuring signal acceptable to the conductivity meter, it is highly
important that the user choose a conductivity electrode with a cell constant appropriate for
his sample. The table below lists the optimum conductivity range for cells with different
cell constants.
Cell
Constant
0.01
0.1
1.0
10.0
Optimum Conductivity
Range
0.055 - 20 S/cm
0.5 - 200 S/cm
0.01 - 2 mS/cm
1 - 200 mS/cm
Operating Instructions
Before use, soak the conductivity electrode in distilled or deionized water for 5 to 10
minutes. Connect the conductivity cell to the conductivity meter and follow the meter
manual instructions for standardizing the cell for use at a given temperature. Rinse the
conductivity cell sensing elements with distilled or deionized water between samples. Note:
Each conductivity cell has a cell constant which is predetermined by the manufacturer and
often indicated on the electrode upon shipment. The cell constant may change slightly
during shipping and storage and should be remeasured on the user's conductivity meter
before initial use. Measure the cell constant according to the meter instruction manual.
Because temperature has a large effect on conductivity measurements allow probe to sit in
solution until a stable temperature reading is obtained before taking measurements.
Cleaning
The single most important requirement of accurate and reproducible results in conductivity
measurement is a clean cell. A dirty cell will contaminate the solution and cause the
conductivity to change. Grease, oil, fingerprints, and other contaminants on the sensing
elements can cause erroneous measurements and sporadic responses.
Storage
It is best to store cells so that the electrodes are immersed in deionized water. Any cell that
has been stored dry should be soaked in distilled water for 5 to 10 minutes before use to
assure complete wetting of the electrodes.
Some platinum conductivity cells are coated with platinum black before calibration. This
coating is extremely important to cell operation, especially in solutions of high
conductivity. Electrodes are platinized to avoid errors due to polarization. Cells should be
inspected periodically and after each cleaning. If the black coating appears to be wearing or
flaking off the electrodes or if the cell constant has changed by 50%, the cell should be
cleaned and the electrodes replatinized.
Cleaning Methods
1. For most applications, hot water with domestic cleaning detergent can be used for
cleaning.
2. For lime and other hydroxide containing solutions, clean with a 5-10% solution of
hydrochloric acid.
3. For solutions containing organic fouling agents (fats, oils, etc.), clean probe with
acetone.
4. For algae and bacteria containing solutions, clean probe with a bleach containing
liquid.
Clean cells by dipping or filling the cell with cleaning solution and agitating for two or
three minutes. When a stronger cleaning solution is required, try concentrated hydrochloric
acid mixed into 50% isopropanol. Rinse the cell several times with distilled or deionized
water and remeasure the cell constant before use.
Replatinizing
The platinum electrode should first be cleaned thoroughly in aqua regia being careful not to
dissolve the platinum. If the cell remains too long in aqua regia the platinum elements will
dissolve completely. Prepare a solution of 0.025 N HCl with 3% chloroplatinic acid
(H2PtCl6) and 0.025% lead acetate. Connect the cell to a rheostat or 3-4 V battery to which
a variable resistor has been connected. Immerse cell in the chloroplatinic acid solution and
electrolyze at 10 mA/cm for 10-15 minutes. Reverse the polarity to the cell every 30
seconds until both electrodes are covered with a thin black layer. Disconnect the cell and
save the platinizing solution. It may be reused many times and should not be discarded as it
is expensive to make. Rinse the electrode with tap water for 1 to 2 minutes, followed by
distilled or deionized water. Store in distilled or deionized water until ready for use.
CONTROLADORES DE PROCESO
48 x 48 mm 48 x 96 mm 96 x 96 mm
MANUAL RESUMIDO (59304-4)
ADVERTENCIA: la instalacin y configuracin deben llevarse
a cabo nicamente por personal especializado y autorizado.
Se deber observar la normativa local en materia de
instalacin y seguridad elctrica.
1. INSTALACIN
Los controladores descritos en este manual pueden tener tres tamaos distintos (consulte la
seccin 10). Algunos detalles de la instalacin varan en funcin del tamao del equipo. Estas
diferencias se han mostrado claramente en manual resumido.
Nota: las funciones descritas en las secciones 2 a 9 son comunes a todos los modelos.
Instalacin de mdulos opcionales
Instrumentos con dimensiones 48 x 48 mm
Tarjeta PCB
de la CPU
Montaje en panel
Para n instrumentos mltiples montados en paralelo, el corte A es

48n-4 mm (48 x 48 y 48 x 96) 96n-4 mm (96 x 96)
Caja de
instrumento
Mdulo opcional 3
Tarjeta PCB
de la fuente de
alimentacin
Instrumentos de tamao 48 x 96 mm y 96 x 96 mm
Tarjeta PCB
de la CPU
Tolerancia +0.5 -0.0 mm
Sostenga firmemente el
instrumento en posicin
(ejerza presin nicamente
sobre el marco)
Junta
Mdulo opcional A
Mdulo opcional 2
Pestaas
Gua de montaje
Mdulo opcional 1
Deslice la abrazadera de
montaje sobre el alojamiento
de instrumento hacia la cara
posterior del panel de montaje
hasta que las lengetas se
acoplen con las pestaas y el
instrumento est sujeto en
posicin.
Panel de montaje
ADVERTENCIA: no retire la junta del panel; es una

proteccin contra el polvo y la humedad.
Cableado de los terminales posteriores
UTILICE CONDUCTORES DE COBRE (EXCEPTO PARA LA ENTRADA T/C)
Calibre de alambre de un slo hilo: mx. 1.2 mm (18SWG)
Instrumentos de tamao 48 x 48 mm
Gua de montaje
Mdulo opcional B
Mdulo opcional A
Mdulo opcional 2
Mdulo opcional 3
Mdulo opcional 1
Tarjeta PCB
de la fuente de
alimentacin
Para acceder a los mdulos 1, A B, desmonte antes las tarjetas PCB de la CPU y alimentacin
de la parte frontal levantando primero la parte superior, y despus presionando las guas hacia
abajo. Separe las tarjetas PCB con cuidado.
a.
Enchufe los mdulos opcionales necesarios en los conectores correctos, como se muestra
a continuacin.
b.
Site las lengetas del modulo en las ranuras correspondientes de la tarjeta contraria.
c.
Mantenga unidas las tarjetas mientras vuelve a colocarlas en los montantes de montaje.
d.
Sustituya el instrumento alineando las tarjetas de CPU y PSU con sus guas
en el alojamiento, despus empuje lentamente el instrumento a su posicin.
Nota: los mdulos opcionales se detectan automticamente al alimentar el equipo.
Conectores de los mdulos opcionales
Instrumentos de tamao 48 x 48 mm
Conectores de la
ranura de opcin 1
PL7 y PL8
Conectores de la
ranura de opcin 2
PL4A
Parmetro
2. MODO SELECCIN (SELECT)
El panel de montaje debe ser rgido, y puede tener un grosor

mximo de 6.0 mm (0.25 pulg.). Los tamaos del corte del panel
son:
Dimensiones A del corte
Dimensiones B del corte
48 x 48 y 48 x 96 = 45 mm
48 x 48 = 45 mm
96 x 96 = 92 mm
96 x 96 y 48 x 96 = 92 mm
Conectores de la
ranura de opcin A
PL5 y PL6
Conectores de la
ranura de opcin 3
PL4B
El Modo Seleccin se utiliza para acceder a las funciones del men de configuracin y
funcionamiento.
Puede accederse en cualquier momento manteniendo presionados
y
En Modo Seleccin, presione
para escoger el modo necesario, presione

para
entrar. Es necesario un cdigo de acceso para evitar la entrada no autorizada a los Modos
Configuracin y Ajuste. Presione
o
para introducir el cdigo de acceso, despus
presione
para proceder.
Modo
Pantalla
superior
Pantalla
inferior
Operario
Descripcin
Funcionamiento normal
Ajuste
Cdigos de
acceso por
defecto
Ninguno
Configuracin
Informacin de
producto
Informacin del producto
Pantalla Pantalla
Rango de ajuste y descripcin
Valor por
inferior superior
defecto
Rango / tipo de
Consulte en esta tabla los cdigos posibles
entrada
Cdigo Rango y tipo de
Cdigo Rango y tipo de
Cdigo Rango y tipo de entrada
entrada
entrada
bC
B: 100 - 1824 C
L.C
L: 0.0 - 537.7 C
bF
B: 211 - 3315 F
L.F
L: 32.0 - 999.9 F
CC
C: 0 - 2320 C
NC
N: 0 - 1399 C
PTC Pt100: 199 - 800 C
CF
C: 32 - 4208 F
NF
N: 32 - 2551 F
PtF Pt100: 328 - 1472 F
JC
J: 200 - 1200 C
rC
R: 0 - 1759 C
Pt.C Pt100: 128.8 - 537.7 C
JF
J: 328 - 2192 F
rF
R: 32 - 3198 F
Pt.F Pt100: 199.9 - 999.9 F
j.C J: 128.8 - 537.7 C
SC
S: 0 - 1762 C
0 a -20 mA*
j.F J: 199.9 - 999.9 F
SF
S: 32 - 3204 F
4 - 20 mA CC
PtRh20% vs 40%:
P24F 32 - 3362 F
tC
T: 240 - 400 C
K: 400 - 2503 F
tF
T: 400 - 752 F
0 - 50 mV CC
k.C K: 128.8 - 537.7 C
t.C
T: 128.8 - 400.0 C
0 - 5 V CC
K.F
K: 199.9 - 999.9 F
t.F
T: 199.9 - 752.0 F
1 - 5 V CC
LC
L: 0 - 762 C
PtRh20% vs. 40%:
0 - 10 V CC
LF
L: 32 - 1403 F
P24C 0 - 1850 C
10 - 50 mV CC
2 - 10 V CC
Nota: El punto decimal mostrado en la tabla indica una resolucin de 0.1

Parmetro
Pantalla Pantalla
inferior superior
Lmite superior
Lmite inferior de la amplitud de escala +100 a
de la amplitud de
mximo rango.
escala
Lmite inferior de
Mnimo rango al lmite superior de la amplitud de
la amplitud de
escala -100
escala
Posicin del
=XXXX, =XXX.X, =XX.XX, =X.XXX
punto decimal
(slo rangos que no sean de temperatura)
Slo primario
Tipo de control
Valor por
defecto
Mx. rango
(Lin=1000)
Mn. rango
(Lineal=0)
Conectores de la
ranura de opcin 3
PL4B
ADVERTENCIA: compruebe la etiqueta en la caja del controlador
para conocer la tensin de funcionamiento correcta antes de conectar la

alimentacin del equipo.
Fusible: 100 240V CA 1 A
24/48 V CA/CC 315 mA
Nota: el mensaje
se visualiza durante el primer encendido, tal y
como se describe en la seccin 7 de este manual. No se puede acceder a
otros mens hasta que la configuracin bsica se haya completado.
Alarma 1 y alarma 2 inhibidas

Potencia secundaria
%
&
Alarma 1, directa
Alarma 1, inversa
Alarma 2, directa
Alarma 2, inversa
Uso salida 1
Alarma de lazo, directa
'
Alarma de lazo, inversa

Alarma lgica 1 OR 2, directa
Alarma lgica 1 OR 2, inversa
Alarma lgica 1 AND 2, directa
Alarma lgica 1 AND 2, inversa
Retransmisin del pto. de consigna
Retransmisin de la variable de proceso
Valor de alarma
alta 1*
Valor de alarma
baja 1*
Valor alarma de
banda 1*
Valor alarma
desviacin 1*
Histresis de
alarma 1*
Tipo de alarma
2*
Valor de alarma
alta 2*
Valor de alarma
baja 2*
Valor alarma de
banda 2*
Valor alarma
desviacin 2*
Histresis de
alarma 2*
0 a 5 V CC salida 1
Salida 1 retrans.
escala mx.
Salida 1 retrans.
escala mn.
Uso salida 2
Rango de salida
analgica 2
Salida 2 retrans.
escala mx.
Salida 2 retrans.
escala mn.
Uso salida 3
Rango de salida
analgica 3
Salida 3 retrans.
escala mx.
Salida 3 retrans.
escala mn.
Modos de
visualizacin
Protocolo
de comunicacin
serie
Velocidad en
baudios
Escritura de
comunicaciones
Accin directa (p. ej. enfriamiento)
Uso de entrada
digital 1
Alarma de desviacin
Mnimo a mximo del rango en unidades de

visualizacin
Uso de entrada
digital 2
Mn. rango
4 a 20 mA CC salida
-1999 a 9999
(valor de visualizacin al que la salida ser mxima)
-1999 a 9999
(valor de visualizacin al que la salida ser mnima)
Los mismo que para la salida 1
'
Mx. rango
Min. rango
Sec. o AI 2
Los mismos que para la salida 1

-1999 a 9999
-1999 a 9999
'
Mx. rango
Min. rango
&

-1999 a 9999
-1999 a 9999
"
, , , ,
Min. rango
( (consulte la seccin 8)
ASCII
Modbus sin paridad
Mm
Mm
Mm
Mx. rango
Modbus con paridad par
Mm
Modbus con paridad impar
1.2 kbps
2.4 kbps
.)
)
4.8 kbps
#.(
(
9.6 kbps
.)
)
19.2 kbps
1 a 255 (Modbus), 1 a 99 (ASCII)
Ww
"
"
Lectura / escritura
Slo lectura
Seleccin punto de consigna 1 / punto
de consigna 2*
Seleccin automtica / manual
Ww
Seleccin punto de consigna 1 / punto

de consigna 2*
Seleccin automtica / manual
Seleccin de punto de consigna
remoto / local
0 a 20 mA CC entrada
4 a 20 mA CC entrada
0 a 10 V CC entrada
+/- Intervalo desde el punto de consigna en

unidades de visualizacin
Rango de entrada
de punto de
consigna remoto
1 dgito a fondo de escala
Mn. rango
2 a 10 V CC de entrada
0 a 100mV CC de
entrada
Potencimetro
(2K mnimo)
Mx. rango
Las mismas opciones que para la alarma 1
2 a 10 V CC salida
0 a 20 mA CC salida
"
Mx. rango
1 dgito a fondo de escala
0 a 10 V CC salida
Rango de salida
analgica 1
#.
#
Ninguna alarma
Estos diagramas muestran todas las combinaciones posibles. Las conexiones definitivas
dependen del modelo exacto y los mdulos instalados.
Alarma 2 inhibida
Direccin del equipo
Accin inversa (p. ej. calentamiento)
Alarma tipo 1
##.
## #
Alarma 1 inhibida
$!
Parmetro
Alarma alta de proceso
Conectores de la
ranura de opcin A
PL5 y PL6
Alarma inhibida
Primero seleccione el Modo Configuracin desde el Modo Seleccin (Consulte la seccin 2).
Presione
para desplazarse por los parmetros, despus presione
o
para ajustar el
valor necesario. Presione
para aceptar el cambio, de lo contrario el parmetro volver al valor
anterior. Para salir del Modo Configuracin, mantenga presionado
y presione
, para volver
al Modo Seleccin.
Nota: los parmetros visualizados dependen de cmo est configurado el instrumento.
Consulte la gua del usuario (contacte con su proveedor) para obtener ms detalles. Los
parmetros marcados con * se repiten en Modo Ajuste.
K: 240 - 1373 C
"
Ninguna alarma inhibida
Ninguno
3. MODO CONFIGURACIN (CONFIGURATION)
KF
(habilitada)
1 seg. a 99 minutos 59 segundos
Activa el preajuste o autoajuste

Nota: el instrumento volver automticamente al Modo Operario si no hay actividad en las
teclas durante 2 minutos.
KC
Valor por
defecto
Potencia primaria
Alarma de banda
Conectores de la
ranura de opcin 1
PL7 y PL8
(deshabilitada) o
Tiempo de alarma
de lazo*
Alarma baja de proceso
Conectores de la
ranura de opcin 2
PL4A
Alarma de lazo
Ajuste automtico
Accin de control
de salida
primaria
Conectores de la
ranura de opcin B
PL2A, PL2B y PL2C
Las mismas opciones que para la alarma 1
Ajustes a medida a la aplicacin

Configura el instrumento para su
uso
Primario y secundario (p.ej. calor y fro)
Desv. Valor alarma

desviacin 2*
Histresis de
alarma 2*
Pantalla Pantalla
inferior superior
Nota:
Si
Disponible
slo en PCR
completo
(Ranura B)
tiene prioridad sobre

si ambos estn configurados para el mismo uso.
=
se inhibe la entrada del punto de consigna remoto.
Contina en la pgina siguiente
5. MODO DE AJUSTE AUTOMTICO
Contina de la pgina anterior...

Parmetro
Lmite superior del
punto de consig.
remoto (PCR)
Lmite inferior del
PCR
Pantalla Pantalla
inferior superior
Valor por
defecto
-1999 a 9999
Mx. rango
-1999 a 9999
Mn. rango
Restringido dentro de los lmites superior de rango

de escala e inferior de rango de escala
Offset del PCR

Configuracin del
cdigo de acceso
Parmetro
0 a 9999
Constante de tiempo del filtro

de entrada
Ww
Potencia secundaria de salida
Ww
Banda proporcional primaria

Banda proporcional
secundaria
Nivel de potencia de salida primaria y

secundaria (slo lectura)
"
Reset manual
Diferencial primario ON/OFF
Diferencial secundario
ON/OFF.
Dif. prim. y secundario
ON/OFF
Lmite superior del punto de
consigna
Lmite inferior del punto de
consigna
Lmite de potencia de salida
principal
Tiempo del ciclo de salida 1
1 seg. a 99 min. 59 seg. y APAGADO
00 seg. a 99 min. 59 seg.
0.1% a 10.0% del intervalo de entrada

centrado alrededor del punto de
consigna (introducido como un
porcentaje del intervalo)
6. MODO INFORMACIN DE PRODUCTO

Primero seleccione el Modo Informacin de producto desde el Modo Seleccin (consulte la
seccin 2).
Presione
para ver cada parmetro. Para salir del Modo Informacin de
producto, mantenga presionado
y presione , para volver al Modo Seleccin.
Nota: todos estos parmetros son todos slo de lectura.
Pantalla
inferior
Tipo de entrada
Pantalla
superior
Mdulo opcional 2
Valor de alarma baja 1
Valor alarma de banda 1

Histresis de alarma 1
Mx./R
Mnimo rango al punto de consigna real
Mn./R
Mnimo rango a mximo rango
Valor de alarma baja 2
Mdulo opcional 3
Valor alarma de banda 2

Histresis de alarma 2
Tiempo de alarma de lazo
1 seg. a 99 min. 59 seg.
Preajuste automtico
Seleccin de control
automtico/manual
Seleccin de punto de
consigna (PC) mostrado en
Modo Operario
Ajuste en rampa del punto de
consigna (PC) mostrado en
Modo Operario
Valor de rampa del punto de
consigna (PC)
Mdulo opcional auxiliar A
Mx./R
Tipo de sistema operativo
Mn./R
Versin de sistema operativo

Nivel de revisin del
producto
Fecha de fabricacin
Mx./R
Valor del punto de consigna
Valor del punto de consigna 1
Lmites superior a inferior del rango de

escala.
(al utilizar las opciones de punto de
consigna dual o remoto,
se sustituye por
y
o
Valor del punto de consigna 2
o * antes que la leyenda indique el

PC activo real)
Valor del punto de consigna

local
0 a 9999
Valor PC1
Valor PC2
Valor PC local
Valor PC
remoto
Entrada digital*
Entrada de punto de consigna remoto
(bsico)*
Equipado sin opciones
Entrada de punto de consigna remoto
(completo) y entrada digital 2*
+,
$""
El valor visualizado es el del tipo de sistema operativo

El valor visualizado es la versin del sistema operativo
El valor visualizado es el nivel de revisin del producto
Cdigo de fecha de fabricacin (mes-ao)
Mm
Nmero de serie 1
Cuatro primeros dgitos del nmero de serie
Nmero de serie 2
Cuatro dgitos centrales del nmero de serie
Nmero de serie 3
ltimos cuatro dgitos del nmero de serie
7. MENSAJES DE ERROR
Estos mensajes indican que ha ocurrido un error o existe un problema con la seal de entrada, la
variable de proceso o su cableado.
Advertencia: no contine el proceso hasta haber resuelto el problema.

##.
## #
Parmetro
Pantalla
superior
Mnimo
rango de
escala
Descripcin
Error opcin 1
Configuracin y Ajuste necesarios. Esta pantalla se

visualiza en el primer encendido o si ha cambiado
la configuracin del hardware. Presione
para
entrar en el Modo Configuracin, despus presione
las teclas
o
para introducir el cdigo de
acceso, despus presione
para proceder.
Entrada
de
variable
de
proceso > 5% sobre rango
Normal
Entrada de variable de proceso > 5% seal por
Normal
debajo del rango
Rotura detectada en el sensor de entrada o
Normal
cableado incorrecto de la entrada.
Sobrerrango del pto. consig. ** tambin
. **
remoto aparece siempre
Bajo rango del pto. consigna que se visualiza
- . **
remoto el valor del pto.
Ruptura detectada en la seal de de consigna
/**
entrada del pto. consigna remoto remoto.
Fallo del mdulo opcional 1
Error opcin 2
Los parmetros del

instrumento se
encuentran en
condiciones por
defecto
Apagado
Pantalla
inferior
Sobrerrango
Bajo rango
Rotura del sensor

de entrada
Sobrerrango del
pto.consig. remoto
Bajo rango del pto.
consigna remoto
Normal
Ruptura de PCR
Normal
Error opcin 3
Error opcin A
Error opcin B
Normal
,
o
VP y el valor PC objetivo seleccionado

Puntos de control ajustables en Modo de
Visualizacin 2
VP y valor real del PC seleccionado
3 y 6 (pantalla inicial)
(p.ej. valor PC en rampa). Slo lectura
Slo variable de proceso.
4 (pantalla inicial)
Slo lectura
Valor objetivo slo del punto de consigna
5 (pantalla inicial)
seleccionado. Slo lectura
1, 3, 4, 5 y 6 si la entrada
Valor objetivo del PC
Ajustable
excepto en Modo de
digital no es
y no
Visualizacin 6
est equipado el PCR
Valor objetivo del PC1
Entrada digital =
.
Ajustable excepto en Modo de
_ encendido si el PC
Visualizacin 6
activo = PC1
Valor objetivo del PC2
Entrada digital =
.
_ encendido si el PC2
Visualizacin 6
activo = PC2
Equipado con PCR.
Valor objetivo del punto de consigna local
_
o * encendido si el
Visualizacin 6
PC activo =
Equipado con PCR.
Valor objetivo del punto de consigna
remoto. Slo lectura
_ o * encendido si el
PC activo =

Fallo del modulo opcional A o pto. consig. rem. en
AyB
Fallo del mdulo opcional B
"
PCR equipado, la entrada

digital no es
y
est habilitado en Modo
Ajuste
Valor PC real
no est en blanco
Valor de rampa
habilitado en Modo
Ajuste
Comunicacin serie RS485
Mn./R
(deshabilitado) o
(habilitado)
1 a 9999 unidades/hora
o Apagado (en blanco)
Valor PC
Salida de rel
Salida de excitacin de SSR
Salida analgica de tensin CC o de
intensidad
Alimentacin del transmisor
Equipado con mdulo de tipo

opcional auxiliar B
Intervalo en torno al pto. de consigna

en unidades de visualizacin
1 dgito al intervalo completo, partiendo
del punto de consigna
1 dgito al intervalo completo en
Valor de alarma de
desviacin 2
Valor PC
real
(En
Valor VP
blanco)
(En
Valor PC activo
blanco)
Valor VP
Estado de la
alarma activa
Descripcin
1 y 2 (pantalla inicial)
Como la Opcin 1
Intervalo en torno al pto. de consigna

en unidades de visualizacin
1 dgito al intervalo completo, partiendo
del punto de consigna
1 dgito al intervalo completo en
Valor de alarma de
desviacin 1
Valor PC
activo
Punto de consigna real al mximo

rango
Mnimo rango a mximo rango
Salida de rel
Salida de triac
Salida analgica de tensin CC o de
intensidad
0.5, 1, 2, 4, 8, 16, 32, 64, 128,

256 512 segs.
Valor VP
Pantalla Modo de Visualizacin y

inferior
cundo es visible
Salida de excitacin de SSR
Mdulo opcional 1
0% a 100% de potencia mxima
Pantalla
superior
Descripcin
Entrada universal
'
Este modo aparece al alimentar el equipo o bien se accede al mismo desde el Modo Seleccin
(consulte la seccin 2).
Nota: antes de iniciar el funcionamiento normal, todos los parmetros del Modo
Configuracin y Ajuste deben introducirse adaptndolos a la aplicacin.
Presione
para desplazarse por los parmetros, despus presione
para ajustar el
valor necesario.
Nota: todos los parmetros del Modo Operario en el Modo de Visualizacin 6 son de slo
en Modo Configuracin), slo pueden ajustarse mediante el Modo
lectura (ver
Ajuste.
-20 a +20% Banda proporcional

primaria y secundaria
0%(-100% si hay control dual) a 100%
Superposicin / zona muerta
Cdigo de acceso a Ajuste
N/C
Off
Clave bloqueo
0 a 9999
%
de ajuste
* Nota: el ajuste automtico no se enclavar si cualquiera de las bandas proporcionales es
0. Adems, el Preajuste no se enclavar si el punto de consigna est en rampa, o la
variable de proceso esta en un margen menor del 5% del rango del pto. de consigna.
Parmetro
0.0% (Control TODO / NADA) y 0.5% a

999.9% de intervalo de entrada
Constante de tiempo derivativo
Valor de alarma alta 2
Intervalo del controlador
Potencia primaria de salida
Valor de alarma alta 1
Valor por
defecto
APAGADO (off) 0,5 a 100,0 seg.
Offset de variable de proceso
Constante de tiempo integral
Rango de ajuste de la pantalla

superior y descripcin
Valor por
defecto
o
. La indicacin permanece en
si en este
momento no puede utilizarse el ajuste automtico*
Autoajuste
Nota: la configuracin (apartado 3) debe haber finalizado antes de ajustar los parmetros
de instalacin.
Primero seleccione el Modo Ajuste desde el Modo Seleccin (consulte la seccin 2). El
LED
MAN se encender mientras el sistema se encuentra en Modo Ajuste. Presione
para
desplazarse por los parmetros, despus presione
para ajustar el valor necesario.

Para salir del Modo Ajuste, mantenga presionado
y presione
, para volver al Modo
Seleccin.
Nota: los parmetros mostrados dependen de cmo est configurado el instrumento.
Pantalla
inferior
Pantalla superior
Preajuste
4. MODO AJUSTE (SETUP)
Parmetro
Pantalla
inferior
10. ESPECIFICACIONES
8. MODO OPERARIO
Primero seleccione el Modo Ajuste Automtico desde el Modo Seleccin (consulte la seccin 2).
Presione
para desplazarse por los modos, despus presione
o
para ajustar el valor
necesario.
Para salir del Modo Ajuste Automtico, mantenga presionado
y presione
, para volver al
Modo Seleccin. El preajuste es una rutina que se ejecuta una vez, y por lo tanto se desconecta
automticamente al finalizar. Si
est en Modo Ajuste =
, el preajuste intentar
ejecutarse en cada encendido *. Consulte la gua completa del usuario (disponible de su
proveedor) para obtener ms detalles sobre el ajuste del controlador.
Selecciona punto de consigna activo

local/remoto
= PC local,
= PC remoto
= seleccin va la entrada digital (si est
configurada). Nota: seleccionar
o
sobrepasar la entrada digital, la
indicacin de PC activo cambia a *
Visualizacin 6
Valor real (en rampa) del PC
seleccionado. Slo lectura
Valor de rampa del PC, en unidades por
hora
Visualizacin 6
Cuando una o ms
alarmas estn activas.
El indicador ALM
tambin parpadear
Alarma 2 activa
Alarma 1 activa
Alarma de lazo activa
Nota: VP = valor de proceso, PC = punto de consigna, PCR = punto de consigna remoto.
Control manual
Si
est fijado a
en Modo Ajuste, puede seleccionarse anularse la seleccin del
control manual presionando la tecla
en Modo Operario o cambiando el estado de una entrada
digital si
ha sido configurado para

"en Modo Configuracin.
Durante el Modo Control manual, el indicador
estar intermitente y la pantalla inferior
mostrar xxx (donde xxx es el nivel real de potencia manual). La transferencia
manual/automtico se realiza de forma suave. Presione
para fijar la potencia de salida

necesaria.
Precaucin: el nivel de potencia ajustado manualmente no est restringido por el lmite de
potencia
.
9. COMUNICACIONES EN SERIE
Consulte la gua completa del usuario (disponible de su proveedor) para
obtener ms informacin.
ENTRADA UNIVERSAL
Calibracin del termopar: 0.1% de rango completo, 1DMS (1C para el termopar CJC).
BS4937, NBS125 y IEC584.
Calibracin de PT100: 0.1% de rango completo, 1DMS.
BS1904 y DIN43760 (0.00385/ /C).
Calibracin de CC:
0.1% de rango completo, 1DMS.
Frecuencia de muestreo: 4 muestras por segundo
Impedancia:
>10 M resistiva, excepto mA CC (5 ) y V (47 k).
Deteccin de ruptura del Termopar, slo los rangos RTD, 4 a 20 mA, 2 a 10V y 1 a 5V. En caso
sensor:
de deteccin de ruptura, las salidas de control se apagan.
Aislamiento:
Aislado de todas las salidas (excepto salida para control de SSR).
La entrada universal no debe conectarse a los circuitos accesibles del
Operario si las salidas de rel estn conectadas a una fuente peligrosa
de tensin. Se necesitar entonces aislamiento adicional o puesta a
tierra de la entrada.
ENTRADA DEL PUNTO DE CONSIGNA REMOTO (PCR)

Precisin:
0.25% de rango de intervalo 1 DMS.
Frecuencia de muestreo: 4 por segundo

Deteccin de ruptura del Slo los rangos 4 a 20 mA, 2 a 10 V y 1 a 5 V. Las salidas de control se
sensor:
apagan si PCR es el PC activo.
Aislamiento:
Ranura A Aislamiento bsico, Ranura B Aislamiento reforzado de
seguridad de otras entradas y salidas.
ENTRADAS DIGITALES
Libres de tensin
( TTL)
Abierto (2 a 24 VCC) = PC1, PC local o Modo Automtico, Cerrado

(<0.8 VCC) = PC2, PC remoto o Modo Manual.
Aislamiento:
Aislamiento reforzado de seguridad de entradas y otras salidas.
SALIDAS
Rel
Tipo de contacto y
rgimen
Vida til:
De accin unipolar (SPDT); 2 A resistivo a 120/240 VCA.
Aislamiento:
Aislamiento bsico desde la entrada universal y salidas SSR.
>500,000 operaciones a tensin/corriente nominal.
Control de SSR
Capacidad la salida para Tensin del excitador de SSR >10 V en 500 min.
control de SSR:
Aislamiento:
No aislado de la entrada universal u otras salidas del excitador de SSR.
Triac
Voltaje de
funcionamiento:
Rgimen de corriente:
20 a 280 V rms (47 a 63 Hz).
Aislamiento:
0.01 a 1 A (ciclo completo de rms en estado a 25C);

reduce linealmente por encima de 40 C a 0.5 A a 80 C.
CC
Resolucin:
Aislamiento:
8 bits en 250 ms (10 bits en 1 segundo tpico) >10 bits en >1 segundo
tpico).
Fuente de alimentacin
del transmisor
Potencia nominal:
20 a 28 V CC (24 V nominales) a 910 de resistencia mnima.
Aislamiento:
COMUNICACIONES SERIE
Fsico:
RS485, a 1200, 2400, 4800, 9600 19200 bps.
Protocolos:
Seleccionable Modbus West ASCII.
Aislamiento:
Aislamiento reforzado de seguridad de todas las entradas y salidas.
CONDICIONES DE FUNCIONAMIENTO (PARA USO EN INTERIOR)

Temperatura ambiente: 0C a 55C (en funcionamiento), -20C a 80C (almacenamiento).
Humedad relativa:
20% a 95% sin condensacin.
Tensin de alimentacin 100 a 240VCA 10%, 50/60 Hz, 7.5 VA

y potencia:
(para versiones alimentadas desde la red), o
20 a 48 VCA 50/60 Hz 7.5 VA o 22 a 65 VCC 5 W
(para versiones de bajo voltaje).
AMBIENTALES
Normas:
CE, UL, ULC.
EMI:
Cumple la norma EN61326 (Susceptibilidad y Emisiones).
Consideraciones de
Cumple las normas EN61010-1 y UL3121.
seguridad:
Grado 2 de contaminacin, Categora de instalacin II.
Sellado del panel frontal: A IP66 (IP20 detrs del panel).
FSICAS
Tamao del marco
frontal:
Profundidad detrs del
panel:
Peso:
/16 Din = 48 x 48 mm, 1/8 Din = 96 x 48 mm,

/4 Din = 96 x 96 mm.
/16 Din (48 x 48 mm) = 110 mm,
1
/8 (48 x 96 mm) y 1/4 (96 x 96 mm) Din = 100 mm.
Mximo 0.21kg.
1
1
Datos bsicos
STEP-PS/1AC/24DC/0.75
Cdigo de artculo: 2868635
http://eshop.phoenixcontact.de/phoenix/treeViewClick.do?UID=2868635
Fuente aliment. carr. simtr., 24 V DC/0,75 A, conmut. primario,

monof., profund. constr. 61 mm.
Observaciones acerca del producto

Conforme a WEEE/RoHS desde:
07.03.2007
Datos mercantiles
EAN
4046356165297
Paquete
1 pcs.
Arancel
85044081
Peso/Unidades
0,15 KG
Pgina del catlogo
Pgina 580 (IF-2009)
Tenga en cuenta que los datos

indicados aqu proceden del
catlogo en lnea. Los datos
completos se encuentran
en la documentacin
para el usuario en http://
www.download.phoenixcontact.es
Son vlidas las condiciones
generales de uso de las descargas
por Internet.
Descripcin del producto

Fuentes de alimentacin STEP POWER para la tcnica de mando de operaciones en edificios
Gracias a su forma, las compactas fuentes de alimentacin de la nueva generacin STEP POWER son especialmente
adecuadas para distribuidores de instalacin y pupitres de mando planos. Las fuentes de alimentacin estn disponibles
con una tensin de salida de 24VDC en cuatro clases de potencia y anchos, as como con tensiones especiales
de 5, 12, 15 y 48VDC. Con su alto rendimiento y las reducidas prdidas de standby, se obtiene una alta eficiencia
energtica.
PHOENIX CONTACT Deutschland GmbH

http://www.phoenixcontact.de
Pgina 1 / 5
20-ene-2010
STEP-PS/1AC/24DC/0.75 Cdigo de artculo: 2868635
Datos tcnicos
Datos de entrada
Tensin nominal de entrada
100 V AC ... 240 V AC
Margen de tensin de entrada AC
85 V AC ... 264 V AC
Margen de tensin de entrada DC
95 V DC ... 250 V DC
Gama de frecuencias AC
45 Hz ... 65 Hz
Gama de frecuencias DC
0 Hz
Absorcin de corriente
Aprox. 0,37 A (120 V AC)

Aprox. 0,25 A (230 V AC)
Extracorriente de cierre
< 15 A (tpico)
Puenteo en fallo de red
> 15 ms (120 V AC)

> 70 ms (230 V AC)
Fusible de entrada
1,25 A (Lento, interno)
Fusible previo recomendado
6 A (caracterstica B)
Denominacin de la proteccin
Proteccin contra sobretensiones transitorias
Circuito de proteccin/componente de proteccin
Varistor
Datos de salida
Tensin nominal de salida
24 V DC 1 %
Corriente de salida
0,75 A (-25 C... 55 C)

0,83 A (-25 C... 40 C permanentemente)
1,4 A (Corriente mxima de salida)
Derating
desde +55 hasta 70 C: 2,5 % por Kelvin
Posibilidad de conexin en paralelo
S, para redundancia y aumento de potencia
Posibilidad de conexin en serie
Desviacin de regulacin
< 1 % (cambio de carga esttico 10 % ... 90 %)

< 2 % (cambio de carga dinmico 10 % ... 90 %)
< 0,1 % (cambio de tensin de entrada 10 %)
Ondulacin residual
< 75 mVPP (con valores nominales)
Puntas de conexin Carga nominal
< 75 mVPP (con valores nominales)
Disipacin mxima de circuito abierto
< 0,5 W
Disipacin de carga nominal mxima
3,6 W

Pgina 2 / 5
20-ene-2010
Datos generales
Anchura
36 mm
Altura
90 mm
Profundidad
61 mm
Peso
0,1 kg
Indicacin de la tensin de servicio
LED verde
Rendimiento
> 84 % (con 230 V AC y valores nominales)
Tensin de aislamiento entrada/salida
4 kV AC (ensayo de tipo)
2 kV AC (ensayo individual)
ndice de proteccin
IP20
Clase de proteccin
II
MTBF
> 500.000 h segn IEC 61709 (SN 29500)
Temperatura ambiente (servicio)
-25 C ... 70 C (> 55 C derating)
Temperatura ambiente (almacenamiento /

transporte)
-40 C ... 85 C
Humedad del aire mx. admisible (servicio)
95 % (a 25 C, sin condensacin)
Posicin para el montaje
Carril horizontal NS 35, EN 60715
Indicaciones de montaje
Alineable: Horizontal 0 cm, vertical 3 cm
Compatibilidad electromagntica
Conformidad con la directiva CEM 2004/108/CE y con la directiva

"Baja tensin" 2006/95/CE
Resistencia a interferencias
EN 61000-6-2:2005
Norma - Equipamiento elctrico de mquinas
EN 60204
Norma de seguridad de transformadores
IEC 61558-2-17
Norma - Seguridad elctrica
IEC 60950/VDE 0805 (SELV)
Homologacin para la construccin naval
Germanischer Lloyd, ABS, LR, RINA, NK, DNV, BV
Norma - Equipamiento de instalaciones de alta

intensidad con aparatos elctricos
EN 50178/VDE 0160 (PELV)
Norma - Tensin baja de proteccin
IEC 60950 (SELV) y EN 60204 (PELV)
Norma - Separacin segura
DIN VDE 0100-410

DIN VDE 0106-1010
Norma - Proteccin contra descarga elctrica
DIN 57100-410
Norma - Proteccin contra corrientes corpreas

peligrosas, exigencias bsicas para la separacin
segura de aparatos elctricos
DIN VDE 0106-101
Norma - Limitacin de corrientes armnicas de la

red
EN 61000-3-2
Certificado
CB-Scheme

Pgina 3 / 5
20-ene-2010
Homologaciones UL
UL/C-UL Listed UL 508

UL/C-UL Recognized UL 60950
NEC Class 2 segn UL 1310
UL Listed ANSI/ISA-12.12.01 Class I, Division 2, Groups A, B, C,
D
Datos de conexin Entrada

Tipo de conexin
Conexin por tornillo
Seccin de conductor rgido mn.
0,2 mm
Seccin de conductor rgido mx.
2,5 mm
Seccin de conductor flexible mn.
0,2 mm
Seccin de conductor flexible mx.
2,5 mm
Seccin de conductor AWG/kcmil mn.
24
Seccin de conductor AWG/kcmil mx.
12
Longitud a desaislar
6,5 mm
Rosca de tornillo
M3
Datos de conexin Salida

Tipo de conexin
Conexin por tornillo
Seccin de conductor rgido mn.
0,2 mm
Seccin de conductor rgido mx.
2,5 mm
Seccin de conductor flexible mn.
0,2 mm
Seccin de conductor flexible mx.
2,5 mm
Seccin de conductor AWG/kcmil mn.
24
Seccin de conductor AWG/kcmil mx.
12
Longitud a desaislar
6,5 mm
Sealizacin
Denominacin Salida
Indicacin de estado LED
Indicacin de estado
LED "DC OK" verde
Observacin acerca de la indicacin de estado
UOUT > 21,5 V: LED encendido
Dibujos
Esquema de conjunto

Pgina 4 / 5
20-ene-2010
Direccin

Flachsmarktstr. 8
32825 Blomberg,Germany
Tel. +49 5235 3 12000
Fax +49 5235 3 41200
2010 Phoenix Contact

Reservado el derecho a efectuar modificaciones tcnicas

Pgina 5 / 5
20-ene-2010
GRUNDFOS
Commer
cial Industrial Ser
vice Manual
ommercial
Service
CRN3
Parts List & Kits
Contents
Parts List
Spare Part Kits
Accessories
Special Tools
Standard Tools
Tools for Torques
Exploded View CRN3
60
10a
9
10
37(b)
8
10a
9
10
50a
1
113
105
7a
109
2
28
2
51
28
36
66a
7
69
76a
7a
49
76
100
23
64
18
100
65
23c
45
79
80
(STACK)
Adapters for Flexi
77
109a
149
49
26
37
109
35
64a
45 4a
12a
47a
109 (a)
35b
35c
49(i)
64d
64c
66
67
113
108
201
35
105(b) Tandem
Standard
112a
112
12 203
39b
36b
65
113
39
36b
105b
Back-to-Back
39b
12b
12c
39
36b
35
65
45 5a
34b
35b
35c
12b
111
107
104
103
102
146
148
147
109a
12c
18
23c
23
100a
100
77a
18
100a
55
100
23
23c
Options
37(b)
36B
37(b)
37(b)
203
201
38
6
25
12
38
25
39
38
25
35
56
56
56
Parts List & Kits CRN3

Parts List
Pos.
No.
1
2
4
4a
Part
Description
Adapter for Motor Stool
Motor Stool
Model
Stages
No.
Used
3/2-12
13-25
1
1
3/2-7
8-15
17-29
31-36
1
1
1
1
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-17
3/2-36
3/2-36
5a
5a
6
Chamber, Complete with Pos.45 & 65

Chamber Cpl. w/Pos.45 & 65 & Bearing
Chamber Cpl. w/Pos.45 & 65 & Brg. (option)
Chamber, Bottom Complete with Pos.45 & 65
Chmb. Btm. Cpl. w/Pos.45 & 65 (Low NPSH opt.)
Base
Coupling Guard
7a
9
Screw for Coupling Guard

Allen Screw
3/2-36
3/2-19
21-27
^^^
^^^^
^^^^
1
1
1
1
1
2
2
2
4
4
4
10
10a
Shaft Pin
Coupling Half
3/2-36
3/2-12
13-25
1
2
2
3/2-7
8-15
17-29
31-36
2
2
2
2
3/2-17
3/2-23
3/2-17
3/2-17
3/2-17
3/2-17
3/2-17
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-3
4
5
6
7
8
9
10
11
12
13
15
17
19
21
23
25
27
29
31
33
36
2
2
2
2
2
2
4
12
Oval Flange for Flexi Base
12a
12b
Adapter Flg. for ANSI pos.201/Flexi Base (option)

Pipe Stub for Clamp/Flexi Base (option)
12c
18
23
Clamp for Flexi Base & pos.12b (option)

Priming/Vent Plug
Plug
Plug (option)
Pipe Plug for Pos.23 & 25 with hollow stem
Drain/Priming Plug Cpl. with O-rings
23c
25
Drain/Priming Plug Cpl. with O-rings (option)

Dr./Pr. Plug Cpl. for gauge, w/O-rings (option)
26
Staybolt
Due to part changes over time, all position

numbers (1-203) may not be used.
*
**
**
**
1
1
1
1
1
1
1
1
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Comments/Dimensions
For NEMA, 213/215TC, 7.5 - 10HP
NEMA, 56C, 1/3 - 2HP
NEMA, 182/184TC, 3 - 5HP
Add Pos. 1, NEMA, 213TC, 7.5 - 10HP
IEC, F85, MG 71, .37 - .55kW
IEC, F100, MG 80, .75 - 1.1kW
IEC, F115, MG 90, 1.5 - 2.2kW
IEC, F130, MG 100/112, 3.0 - 4.0 kW
IEC, F265, MG132, 5.5 - 7.5kW
PTFE Pos.45
Silicon Carbide Bearing, PTFE Pos.45
Graflon Bearing, PTFE Pos.45
PTFE Pos.45
PTFE Pos.45
Flexi -Clamp / Oval, Stainless (max 232 PSI)
For Flanges JIS, FGJ, ANSI, Stainless (Max 362 PSI)
Victualic (PJE) 1.25", Stainless (Max 362 PSI)
IEC, F85-F100
NEMA-56C, IEC-F115,130, & 265
NEMA, 182-215TC
M4 x 8mm
M6 x 20mm, Delta Seal
5 x 26mm
NEMA, 56C, 1/3 - 2HP. 15.8 / 12
NEMA, 182/184TC, 3-5HP. 28.5/12
NEMA, 213TC, 7.5-10HP. 34.9/12
IEC, F85, MG71, .37-.55kW. 14/12
IEC, F100, MG80,.75-1.1kW. 19/12
IEC, F115, MG 90, 1.5-2.2kW. 24/12
IEC, F130, MG100/112, 3-4 kW.28/12
IEC, F265, MG132, 5.5-7.5kW. 38/12
Stainless, 1" -11.5 NPT (max 232 PSI)
Stainless, RP 1" BSP DIN (max 232 PSI)
Stainless, (max 232 PSI)
Stainless, Internal 1" -11.5 NPT (max 232 PSI)
Stainless, Internal 1.25" -11.5 NPT (max 232 PSI)
Stainless, External 2" -11.5 NPT (max 232 PSI)
Stainless, (max 232 PSI)
G 1/2A, NV24 with NV9 x M8 stem
G 1/2A, w/1/4"port, NV24
G 1/2A, Solid no port, NV24
1/4" NPT,SS SQHD
G 1/2A, NV24 w/NV9 x M8 stem, EPDM
G 1/2A, NV24 w/NV9 x M8 stem, FKM
G 1/2A, NV24 w/NV9 x M8 stem, FXM
G 1/2A, NV24 w/NV9 x M8 stem, FFKM
G 1/2A, NV24 w/NV9 x M8 hollow stem, EPDM
G 1/2A, NV24 w/NV9 x M8 hollow stem, FKM
G 1/2A, NV24 w/NV9 x M8 hollow stem, FXM
G 1/2A, NV24 w/NV9 x M8 hollow stem, FFKM
M12 x 151mm
M12 x 169mm
M12 x 187mm
M12 x 209mm
M12 x 227mm
M12 x 241mm
M12 x 259mm
M12 x 281mm
M12 x 295mm
M12 x 313mm
M12 x 335mm
M12 x 367mm
M12 x 403mm
M12 x 439mm
M12 x 475mm
M12 x 511mm
M12 x 547mm
M12 x 587mm (50Hz.)
M12 x 619mm (50Hz.)
M12 x 659mm (50Hz.)
M12 x 691mm (50Hz.)
M12 x 745mm (50Hz.)
Material
Number
Included
in Kits?
96476208
96436510
96436511
96436511
96436506
96436507
96436508
96436509
96436514
96439481
96439476
96440615
96439485
96465891
96438394
96438328
96436851
96438136
96438137
96438138
96488481
00ID7899
00ID7900
00ID7901
310192
410108
410109
96472175
410041
410043
410045
410047
410115
96468336
96437814
96437818
400182
410279
96468338
00ID7194
405150
91120659
370025
00ID7216
96440611
96446891
96460009
96475474
96527050
96527051
96549174
96527052
96487020
96442055
414103
404135
414134
414105
96459210
414136
414107
96463414
414138
96459214
414111
96442118
414143
414115
96442119
404156
414119
414160
96442122
96442123
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
Yes
Yes
NO
NO
NO
NO
NO
NO
NO
NO
NO
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
NO
Yes
Yes
Yes
Yes
Yes
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
This column indicates which pump model uses the spare part. If blank, the part is used in
all models.

Parts List
Pos.
No.
Part
Description
26
Staybolt (Cool Top, Back-to-Back

& Tandem Seal option)
28
Motor Bolt
35
35b
35c
36
36b
37
37b
38
Hexagon Head Screw for Oval "CI" Flange (Flexi option)

Hexagon Head Screw for Oval "N" Flange (Flexi option)
Screw for Clamp Pos.12c (Flexi option)
Nut for Screw Pos.35b for Clamp Pos.12c (Flexi option)
Staybolt Nut
Nut for Screw Pos.35 Oval Flange (Flexi option)
Sleeve O-ring
Sleeve O-ring (option)
Sleeve O-ring (option)
Drain Plug O-ring
51
Drain Plug O-ring (option)

Drain Plug O-ring (option)
Gasket for Oval Flange
O-ring for Clamp,Thread stub-Union-& FGJ Flange (option)
O-ring for Clamp,Thread stub-Union-& FGJ Flange (option)
Neck Ring
Bearing Ring/Spacer
Brg. Ring/Spacer (option for Graflon Pos. 4a)
Impeller
Impeller (Low NPSH option)
Top Guide Vane
Top Guide Vane Plate (option for destaging)
Shaft, Complete
51
Shaft, Cpl. (Cool Top, Back-to-Back & Tandem Seal option)
39
39b
45
47a
49
49i
50a

Model
Stages
No.
Used
3/2-3
4
5
6
7
8
9
10
11
12
13
15
17
19
21
23
25
27
29
31
33
36
3/2-19
21-27
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
3/2-11
12-23
24-36
4
4
4
3/2-17
3/2-17
3/2-17
3/2-17
3/2-36
3/2-17
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-17
3/2-17
3/2-17
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3-36
3/2
3/2-3
4
5
6
7
8
9
10
11
12
13
15
17
19
21
23
25
27
29
31
33
36
3/2-3
4
5
4
4
4
4
4
4
1
1
1
1
2
2
2
# stgs
^^^^
^^^^
# stgs1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Comments/Dimensions
M12 x 263mm
M12 x 281mm
M12 x 295mm
M12 x 317mm
M12 x 335mm
M12 x 349mm
M12 x 367mm
M12 x 385mm
M12 x 403mm
M12 x 425mm
M12 x 439mm
M12 x 475mm
M12 x 511mm
M12 x 547mm
M12 x 587mm
M12 x 619mm
M12 x 659mm
M12 x 691mm (50Hz.)
M12 x 727mm (50Hz.)
M12 x 763mm (50Hz.)
M12 x 799mm (50Hz.)
M12 x 853mm (50Hz.)
NEMA, 56C, 1/3 - 2HP. UNC 3/8" x 25mm
NEMA, 182/184TC, 3 - 5HP.UNC1/2" x 25mm
NEMA, 213TC, 7.5 -10HP. UNC 1/2" x 1.25"
IEC, F85, MG71, .37-.55kW. M6 x 20mm
IEC, F100, MG80,.75-1.1kW. M6 x 25mm
IEC, F115, MG 90, 1.5-2.2kW. M8 x 20mm
IEC, F130, MG100/112, 3-4 kW. M8 x 25mm
IEC, F265, MG132, 5.5-7.5kW. M12 x 45mm
M10 x70mm, 8.8, A4, DIN931
M10 x 60mm, A4, DIN931
M8 x 40mm - A2, RR DIN933
M8, 304SS
19mm x M12, 316SS
M10, 316SS w/Delta Seal
EPDM, 137.5 x 3.3mm
FKM, 137.5 x 3.3mm
FXM, 137.5 x 3.3mm
FFKM, 136.12 x 3.53mm
EPDM, 16.3 x 2.4mm
FKM, 16.3 x 2.4mm
FFKM, 16.3 x 2.4mm
FXM, 16.3 x 2.4mm
95 x 55 x 35 x 2mm, KLINGERSIL C4430
EPDM, 44.45 x 3.53mm
FKM, 44.45 x 3.53mm
41.3 x 30.6 x .75mm, PTFE
SiC 150, 17.37 x 13.10 x 10.9 x 13mm
TC, 15.92 x 13.10 x 10.9 x 9.7mm
73.6 x 30.6 x 9.55mm (back-plate .5mm)
73.0 x 35.0 x 13.2mm (back-plate 1.0mm)
12 x 160.5mm
12 x 180.5mm
12 x 196.5mm
12 x 214.5mm
12 x 234.5mm
12 x 250.5mm
12 x 268.5mm
12 x 288.5mm
12 x 304.5mm
12 x 322.5mm
12 x 342.5mm
12 x 376.5mm
12 x 412.5mm
12 x 450.5mm
12 x 484.5mm
12 x 520.5mm
12 x 556.5mm
12 x 592.5mm (50Hz.)
12 x 628.5mm (50Hz.)
12 x 664.5mm (50Hz.)
12 x 700.5mm (50Hz.)
12 x 754.5mm (50Hz.)
12 x 265.5mm
12 x 285.5mm
12 x 301.5mm
Material
Number
Included
in Kits?
404138
414136
414107
404141
414138
414109
96459214
96458503
414111
404147
96442118
414143
414115
96442119
404156
414119
414160
96442122
96458505
96458506
414155
96458507
00ID1839
00ID1840
91128631
00ID8022
00ID8023
00ID8024
00ID8025
00ID7914
96447227
96447228
00ID7188
00ID7187
00ID0876
96438757
96438743
96438744
96458109
96466718
00ID1288
00ID2231
96428162
96442869
400189
96407726
96411713
400003
96437488
400041
96433169
96437503
96457638
96478562
96439607
96440386
96440387
96440388
96440389
96440390
96440391
96440392
96440393
96440394
96440395
96440396
96440398
96440400
96440401
96440403
96440405
96440406
96440407
96440409
96440410
96440411
96457560
96457561
96457562
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
Yes
Yes
Yes
Yes
NO
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
all models.

Parts List
Pos.
No.
Part
Description
51
Shaft, Cpl. (Cool Top, Back-to-Back & Tandem Seal option)
55
Outer Sleeve
56
Base Plate (Low) for PJE / Flexi-clamp Pos.6

B. P. (High) for Flexi-clamp w/ANSI/DIN/JIS Pos.6
Base Plate N (Low) for PJE / Flexi-clamp Pos.6
B. P. N (High) for Flexi-clamp w/ANSI/DIN/JIS Pos.6
Stack Compression Spring
Spacing Pipe
Spacing Pipe
Spacing Pipe (option for Graflon Pos. 4a)
Clamp, Splined
Neck Ring Retainer
Lock Washer Set for Shaft
Washer for Staybolt
Lock Nut for Shaft
Spacing Pipe
Nameplate
Rivet for Nameplate
Pump Head Cover for Motor Stool Pos.2
Pump Head Cover for Back to Back & Tandem Seal
Pump Head Cover for Cool Top (option)
Disc / Plate for Cool Top
Priming/Vent Plug O-ring
60
64
64a
64c
65
66
66a
67
69
76
76a
77
77a
77a
79
100
100a
102
Priming/Vent Plug O-ring (option)

Priming/Vent Plug O-ring (option)
O-ring for Pos. 105b Back-to-Back
O-ring for Pos. 105b Back-to-Back (option)

103 Stationary Seal Ring for 105b Back-to-Back
Stationary Seal Ring for 105b Back-to-Back (option)
104 Rotating Seal Ring for 105b Back-to-Back
Rotating Seal Ring for 105b Back-to-Back (option)
105(b) Shaft Seal HQBE
Shaft Seal HQBV
Shaft Seal HQBK (option)
Shaft Seal HQQE
Shaft Seal HQQV
Model
Stages
6
7
8
9
10
11
12
13
15
17
19
21
23
25
27
29
31
33
36
3/2-3
4
5
6
7
8
9
10
11
12
13
15
17
19
21
23
25
27
29
31
33
36
2-36
2-36
2-36
2-36
3/2-36
2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
No.
Used
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
^^^
^^^^
^^^^
1
# stgs
1
4
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
***
***
***
***
***
Comments/Dimensions
12 x 319.5mm
12 x 339.5mm
12 x 355.5mm
12 x 373.5mm
12 x 393.5mm
12 x 409.5mm
12 x 427.5mm
12 x 447.5mm
12 x 481.5mm
12 x 517.5mm
12 x 555.5mm
12 x 589.5mm
12 x 625.5mm
12 x 661.5mm
12 x 697.5mm (50Hz.)
12 x 733.5mm (50Hz.)
12 x 769.5mm (50Hz.)
12 x 805.5mm (50Hz.)
12 x 859.5mm (50Hz.)
138 x 44.6mm
138 x 62.6mm
138 x 80.6mm
138 x 98.6mm
138 x 116.6mm
138 x 134.6mm
138 x 152.6mm
138 x 170.6mm
138 x 188.6mm
138 x 206.6mm
138 x 224.6mm
138 x 260.6mm
138 x 296.6mm
138 x 332.6mm
138 x 368.6mm
138 x 404.6mm
138 x 440.6mm
138 x 476.6mm (50Hz.)
138 x 512.6mm (50Hz.)
138 x 548.6mm (50Hz.)
138 x 584.6mm (50Hz.)
138 x 638.6mm (50Hz.)
Cast Iron
Cast Iron
Cast Stainless
Cast Stainless
136 x 3.5mm
15.85 x 12.85 x 17.52mm
15.85 x 12.85 x 4.5mm
Use with TC Pos.47a, 15 x 12.7 x 7.8mm
15 x 13.10 x 10.9 x 13mm
43.5 x 34.0 x 3.6mm
13.5 x 8.2 x 2.6mm
DIN 125A, 24 x 13 x 2.5mm
13mm x M8
15.85 x 12.85 x 18.0mm
304SS, 60 x 45mm
304SS, 3 x 5mm
Cast Stainless
Cast Stainless
Cast Stainless
Stainless
EPDM, 16.3 x 2.4mm
FKM, 16.3 x 2.4mm
FFKM, 16.3 x 2.4mm
FXM, 16.3 x 2.4mm
EPDM, 18 x 2.5mm
FKM, 17.86 x 2.62mm
FFKM, 17.86 x 2.62mm
FXM, 17.86 x 2.62mm
TC, 12mm
SiC,12mm
TC, 12mm
SiC, 12mm
SiC, Carbon with resin-impregnated, EPDM
SiC, Carbon with resin-impregnated, FKM
SiC, Carbon with resin-impregnated, FFKM
SiC, SiC, EPDM
SiC, SiC, FKM
Material
Number
Included
in Kits?
96457563
96457564
96457565
96457566
96457567
96457568
96457569
96457570
96457571
96457573
96457575
96457576
96457578
96457580
96457581
96457582
96457584
96457585
96457586
96439996
96440025
96441528
96440014
96441529
96441531
96440015
96441532
96441534
96440016
96441535
96440017
96441538
96441539
96440019
96441542
96441543
96440021
96441544
96441545
96440023
96439997
96438133
96438132
96437870
96437868
96439662
400035
96440292
400016
96439668
96438746
96417297
00ID3103
00ID2061
400125
96439820
96022882
96436340
96456293
96456294
96456296
00ID1288
00ID2231
96428162
96442869
00ID2041
00ID2187
96440281
96472584
980190
980746
980163
980733
96441879
96441880
96489537
96441877
96441878
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
Yes
Yes
Yes
Yes
Yes
NO
Yes
NO
NO
NO
NO
NO
NO
NO
Yes
Yes
Yes
Yes
Yes
Yes
NO
NO
NO
Yes
NO
Yes
Yes
Yes
Yes
Yes
Yes
all models.

Parts List
Pos.
No.
Part
Description
Model
105(b) Shaft Seal HQQF (option)

Shaft Seal HQQK (option)
Shaft Seal HUBE
Shaft Seal HUBV
Shaft Seal HUBF (option)
Shaft Seal HUBK (option)
Shaft Seal HUUE
Shaft Seal HUUV
Shaft Seal HUUF (option)
Shaft Seal HUUK (option)
105b Shaft Seal/inboard for Back-to-Back OQQE
Shaft Seal/inboard for Back-to-Back OQQV
Shaft Seal/inboard for Back-to-Back OUUE
Shaft Seal/inboard for Back-to-Back OUUV
107 O-ring for Pos. 105b Back-to-Back
108 Spring for Pos. 105b Back-to-Back
109(a) O-ring for Shaft Seal Pos.105
109b
111
112
112a
113
117
118
146
147
148
149
O-ring for Shaft Seal Pos. 105 (option)

O-ring for Shaft Seal Pos. 105 (option)
Seal Driver (small) for Pos. 105b Back-to-Back
Seal Driver (large) for Pos. 105b Back-to-Back
Seal Drv threaded for 112, Pos. 105b Back-to-Back
Set Screw for 112a, for Pos. 105b Back-to-Back
Pipe for Air Vent (option)
Automatic Air Vent (option)
Allen Bolt for 147/148, for Pos. 105b Back-to-Back
Stationary Seal Retainer - Pos. 105b Back-to-Back
Seal Retainer Washer - Pos. 105b Back-to-Back
Connecting Pipe for Cool Top
201
Flange
203
Lock Ring for Flange

NOTES:
^^^ 3/2 to 9 stage= # of Stages less 2
10 to 19 stage= # of stages less 3
21 to 27 stage = # of stages less 4
29 to 36 stage = # of stages less 5
^^^^
*
**
***
3/2 to 9 stage= use 1

10 to 19 stage= use2
21 to 27 stage = use 3
29 to 36 stage = use 4
Standard use 1. Back-to-Back or Tandem pump version use 3
1 used in Hxxx (Standard), 2 used in Pxxx (Tandem) pump version
# stgs- Use the number of stages in standard models,

less one in de-staged and Low NPSH models
Cool Top is a registered trademark of Grundfos Pumps
Stages
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
3/2-36
No.
Used
***
***
***
***
***
***
***
***
***
***
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Comments/Dimensions
SiC, SiC, FXM
SiC, SiC, FFKM
TC, Carbon with resin-impregnated, EPDM
TC, Carbon with resin-impregnated, FKM
TC, Carbon with resin-impregnated, FXM
TC, Carbon with resin-impregnated, FFKM
TC, TC, EPDM
TC, TC, FKM
TC, TC, FXM
TC, TC, FFKM
SiC, SiC, EPDM
SiC, SiC, FKM
TC, TC, EPDM
TC, TC, FKM
EPDM, 11.5 x 4.3mm
FKM, 11.5 x 4.3mm
FFKM, 11.5 x 4.3mm
FXM, 11.5 x 3.18mm
12mm
EPDM, 21.3 x 3.0mm
FKM, 21.2 x 3.0mm
FXM, 22 x 2.75mm
FFKM, 23.47 x 2.62mm
3mm x M5 x 6mm
R 1/2", 316 Stainless
Type AE50S 1/2" BSP, Stainless
2.5mm x M3 x 5mm
NV36, 316SS
316SS, 36.0 x 21.6 x 5.0mm
NV36, 316SS, FXM & EPDM
NV36, 316SS, FXM & FKM
ANSI, DIN, JIS PN40/30K, Cast Iron
ANSI, DIN, JIS PN40/30K, Stainless
Stainless
Material
Number
Included
in Kits?
96472620
96464381
96441873
96441874
96481464
96481463
96441875
96441876
96475542
96467885
985200
985760
985189
985190
00ID2040
00ID2186
96440282
96472618
980195
00ID1798
00ID2339
96458111
96464384
980192
980191
400203
00ID7392
330272
96498508
96462639
96457354
96457355
96460414
96460415
96439203
96439492
96439718
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
NO
NO
Yes
Yes
NO
NO
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
NO
NO
NO
NO
Yes
Yes
Yes
all models.
Key to Symbols
KITS .......
.......
ANSI .......
CPL .......
EPDM .......
FFKM
FKM
FXM
M
mm
MG
N
NBR
NEMA
PTFE
SiC
TC
UNC
.......
.......
.......
.......
.......
.......
.......
.......
.......
.......
.......
.......
.......
Recommended spare part

Diameter
American National Standards Institute
Complete Assembly these parts consist of more than one component
Ethylene Propylene (also known as EPR and EPT) an elastic
substance similar to rubber
Kalrez Elastomer made by DuPont
Fluoro Elastomer (generic for Viton)
Fluoraz Elastomer made by Greene Tweed
International standard thread size designation (thread diameter in mm)
Millimeter
Identifies Grundfos motor type/size
Stainless
Buna - N (also known as Nitrile) an elastic substance similar to rubber
National Electrical Manufacturers Association
Teflon
Silicon Carbide
Tungsten Carbide
Unified National Coarse a standard for threads on bolts
Spare Part Kits CRN3

Spare Part Kits
Since certain pump parts can be expected to exhibit wear at the same time as related pump parts, they have been grouped into the
following kits for your convenience. The numbers indicate the quantity of the part within each kit. Please order these kits using
the kit material number at the top of the columns.
CR(I, N)1S, 1, & 3 SiC Bearing
WEAR PARTS KIT 2-9
WEAR PARTS KIT 10-19
Pos. No.
Description
4a
Chamber N Cpl. w/Pos.45 & 65 & SiC Bearing
39
Gasket for Oval Flange, 95 x 55 x 35 x 2mm
45
Neck Ring, 41.3 x 30.6 x .75mm, PTFE
47a
Bearing Ring/Spacer, SiC 150, 13mm
64a
Spacing Pipe, 15.85 x 12.85 x 4.5mm
64c
Clamp, Splined, 15 x 13.10 x 10.9 x 13mm
65
Neck Ring Retainer, N, 43.5 x 34.0 x 3.6mm
66
Lock Washer Set of 2, 13.5 x 8.2 x 2.6mm
67
Lock Nut, 13mm x M8
Kit No.
96455095
Kit No.
Kit No.
Kit No.
Material No.
96439476
1
400189
2
400003
8
96437488
1
96440292
1
96439668
1
96438746
8
96417297
1
00ID2061
1
CR(I, N )1S, 1, & 3 Graflon Bearing

WEAR PARTS KIT 2-9
Pos. No.
Description
4a
Chamber N Cpl. w/Pos.45 & 65 & Graflon Brg.
39
Gasket for Oval Flange, 95 x 55 x 35 x 2mm
45
Neck Ring, 41.3 x 30.6 x .75mm, PTFE
47a
Bearing Ring/Spacer, TC, 9.7mm
64a
Spacing Pipe, 15.85 x 12.85 x 7.8mm
64c
Clamp, Splined, 15 x 13.10 x 10.9 x 13mm
65
Neck Ring Retainer, N, 43.5 x 34.0 x 3.6mm
66
Lock Washer Set of 2, 13.5 x 8.2 x 2.6mm
67
Lock Nut, 13mm x M8
Kit No.
96460140
Kit No.
Kit No.
Kit No.
Material No.
96440615
1
400189
2
400003
8
400041
1
400016
1
96439668
1
96438746
8
96417297
1
00ID2061
1
GASKET KIT (EPDM)

GASKET KIT (FKM)
GASKET KIT (FXM)
GASKET KIT (FFKM)
GASKET KIT (EPDM)-Double Seal option.
GASKET KIT (FKM)-Double Seal option.
GASKET KIT (FFKM)-Double Seal option.
GASKET KIT (FXM, & EPDM)- Cool Top option
Pos. No.
Description
37
Sleeve O-ring, EPDM, 137.5 x 3.3mm
Sleeve O-ring, FKM, 137.5 x 3.3mm
37b
Sleeve O-ring, FXM, 137.5 x 3.3mm
Sleeve O-ring, FFKM, 136.12 x 3.53mm
38, 100(a) Drain Plug O-ring, EPDM, 16.3 x 2.4mm
Drain Plug O-ring, FKM, 16.3 x 2.4mm
38, 100a Drain Plug O-ring, FXM, 16.3 x 2.4mm
Drain Plug O-ring, FFKM, 16.3 x 2.4mm
109(a) O-ring for Pos.105(b) &149, EPDM, 21.3 x 3.0mm
O-ring for Pos.105(b) &149, FKM, 21.2 x 3.0mm
109b
O-ring for Pos.105(b) &149, FXM, 22.0 x 2.75mm
O-ring for Pos.105(b) &149, FFKM, 23.47 x 2.62mm
Kit No.
96455090
Kit No.
Kit No.
Kit No.
Kit No.
Kit No.
Kit No.
Kit No.
Material No.
96438743
2
96438744
96458109
96466718
00ID1288
3
00ID2231
96442869
96428162
00ID1798
1
00ID2339
96458111
96464384
STANDARD SHAFT SEAL KIT, BALANCED CARTRIDGE

(Maximum allowed working PSI is 435)
(Tandem Seal option Pumps require 2 of each Seal Kit)
Kit No.
96455088
Kit No.
Kit No.
Kit No.
Kit No.
Kit No.
Kit No.
Kit No.
Kit No.
Material No.
96441879
1
96441880
96441877
96441878
96441873
96441874
96441875
96441876
370711
1
370712
1
Description
Pos. No.
105
HQBE
HQBV
HQQE
HQQV
HUBE
HUBV
HUUE
HUUV
N/A
Grinding Device Tool for Emery Cloth
N/A
Emery Cloth
96455092
96455093
96455094
Qty. Included in each Kit
2
3
2
2
17
24
2
3
2
3
1
1
17
24
1
1
1
1
4
2
32
4
4
1
32
1
1
96455110
96455111
96455112
2
3
2
2
17
24
2
3
2
3
1
1
17
24
1
1
1
1
4
2
32
4
4
1
32
1
1
***
***
***
***
STACK KITS
Model
Material No.
CRN3-3/2
96453552
CRN3-3
96453553
CRN3-4
96453554
CRN3-5
96453555
CRN3-6
96453556
CRN3-7
96453557
CRN3-8
96453558
CRN3-9
96453559
CRN3-10
96453560
CRN3-11
96453561
CRN3-12
96453562
CRN3-13
96453563
CRN3-15
96453564
CRN3-17
96453565
CRN3-19
96453566
CRN3-21
96453567
CRN3-23
96453568
CRN3-25
96453569
CRN3-27
96453570
CRN3-29
96453571
CRN3-31
96453572
CRN3-33
96453573
CRN3-36
96453574
***For 50 Hz operation only.
96455091
96463944
96533328
96533362
96533363
96533364
96533329
3
2
1
3
2
2
3
7
4
7
3
3
7
1
1
1
2
1
96455089
96455086
96455087
96455082
96455083
96455084
96455085
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Spare Part Kits CRN3

Spare Part Kits (continued)
OPTIONAL SHAFT SEAL KIT, BALANCED CARTRIDGE
(Maximum allowed working PSI is 435)
(Tandem Seal option Pumps require 2 of each Seal Kit)
Pos. No.
Description
105
HQBK
HQQF
HQQK
HUBF
HUBK
HUUF
HUUK
N/A
Grinding Device Tool for Emery Cloth
N/A
Emery Cloth
INBOARD SHAFT SEAL & Gasket KIT, Back-to-Back OQQE
INBOARD SHAFT SEAL & Gasket KIT, Back-to-Back OQQV
(An HQQx seal kit must also be used for a seal repair)
Pos. No.
37
Description
Sleeve O-ring, EPDM, 137.5 x 3.3mm
Sleeve O-ring, FKM, 137.5 x 3.3mm
38, 100(a) Drain Plug O-ring, EPDM, 16.3 x 2.4mm
Drain Plug O-ring, FKM, 16.3 x 2.4mm
102
O-ring, EPDM, 18 x 2.5mm
O-ring, FKM, 17.86 x 2.62mm
103
Stationary Seal Ring, SiC,12mm
104
Rotating Seal Ring, SiC, 12mm
107
O-ring, EPDM, 11.5 x 4.3mm
108
Spring, 12mm
109a
111
Driver for pos.104
112
Driver for pos.111
112a
Driver for pos.112
113
Set Screw for pos.112a
146
Allen Bolt for pos.147 & 148, 2.5mm x M3 x 5mm
Kit No.
96491375
Kit No.
Kit No.
Kit No.
Kit No.
Kit No.
Kit No.
Material No.
96489537
1
96472620
96498109
96481464
96481463
96475542
96498108
370711
1
370712
1
Kit No.
Kit No.
Material No.
96438743
96438744
00ID1288
00ID2231
00ID2041
00ID2187
980746
980733
00ID2040
00ID2186
980195
00ID1798
00ID2339
980192
980191
400203
00ID7392
96462639
96533327
96533326
96533323
96533322
96533325
96533324
1
1
1
1
1
1
1
1
1
1
1
1
1
96533360
96533361
3
3
7
7
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
3
3
IEC COUPLING KIT

14/12
19/12
24/12
28/12
38/12
Description
Pos. No.
9
Allen Screw, M6 x 20mm, Delta Seal
10
Shaft Pin, 5 x 26mm, Stainless
10a
Coupling Half, F85, MG71, .37-.55kW. 14/12
Coupling Half, F100, MG80,.75-1.1kW. 19/12
Coupling Half, F115, MG 90, 1.5-2.2kW. 24/12
Coupling Half, F130, MG100/112, 3-4 kW.28/12
Coupling Half, F265, MG132, 5.5-7.5kW. 38/12
Kit No.
Kit No.
Kit No.
Kit No.
Kit No.
Material No.
00ID7899
00ID7900
00ID7901
310192
410041
410043
410045
410047
410115
415060
Kit No.
Kit No.
Kit No.
Material No.
00ID7899
00ID7900
00ID7901
310192
410108
410109
96472175
415314
415061
415062
415063
415065
4
1
2
2
2
2
2
NEMA COUPLING KIT

15.8/12
28.5/12
34.9/12
Description
Pos. No.
9
10
Shaft Pin, 5 x 26mm, Stainless
10a
Coupling Half, 56C, 1/3 - 2HP. 15.8 / 12
Coupling Half, 182/184TC, 3-5HP. 28.5/12
Coupling Half, 213TC, 7.5-10HP. 34.9/12
4
1
415315
96478700
4
1
2
2
2
1
1
1
1
1
Spare Part Kits Accessories CRN3

Spare Part Kits (continued)
FLEXI FLANGE KIT FOR SMALL CRI1S, 1, & 3
1" Threaded Stainless ( 232 PSI Max.)
Description
Pos. No.
12
35
36b
39
Kit No.
964680850
Material No. Qty. Included in each Kit
Flange, Stainless, 1" - 11.5 NPT

Hex Head Bolt, M10 x 60mm, A4, DIN931
Nut, M10, 316SS w/Delta Seal
Gasket , 95 x 55 x 35 x 2mm, KLINGERSIL C4430
96468336
96447228
96438757
400189
FLEXI FLANGE KIT FOR SMALL CRI1S, 1, 3, & 5

1-1/4" Threaded Stainless ( 232 PSI Max.)
Description
Pos. No.
12
35
36b
39
12a
35
36b
39b
201
203
EPDM
FKM
Description
Pos. No.
Stainless, Internal 1-1/4" -11.5 NPT

Clamp for Flexi Base & pos.12b
Screw for Pos. 12c, M8 x 40mm - A2, RR DIN933
Nut for Pos. 35b, M8, 304SS
FLEXI CLAMP KIT FOR SMALL CRI1S, 1, 3, & 5

2" External Threaded SS Pipe Stub ( 232 PSI Max.)
Description
Pos. No.
Stainless, Internal 2" -11.5 NPT

2
4
4
2
2
2
2
2
2
4
4
4
2
2
4
4
4
2
Kit No.
96480856
Kit No.
96480857
410279
00ID7194
00ID7188
00ID7187
96407726
96411713
EPDM
FKM
2
4
4
2
Kit No.
96480854
Kit No.
96480855
400182
00ID7194
00ID7188
00ID7187
96407726
96411713
EPDM
FKM
2
4
4
2
Kit No.
96480858
Kit No.
96480859
96437818
96447228
96438757
96407726
96411713
96439492
96439718
Stainless, Internal 1" -11.5 NPT

FLEXI CLAMP KIT FOR SMALL CRI1S, 1, 3, & 5

1-1/4" Internal Threaded SS Pipe Stub ( 232 PSI Max.)
12b
12c
35b
35c
39b
EPDM
FKM
Description
Pos. No.
12b
12c
35b
35c
39b
96468337
96447228
96438757
400189
Adapter Flg. for ANSI pos.201/Flexi Base (232 PSI)

Flange, ANSI, DIN, JIS PN40/30K, Stainless
Lock Ring, Stainless
FLEXI CLAMP KIT FOR SMALL CRI1S, 1, & 3

1" Internal Threaded SS Pipe Stub ( 232 PSI Max.)
12b
12c
35b
35c
39b
Kit No.
96480851
Flange, Stainless, 1" - 11.5 NPT

Gasket , 95 x 55 x 35 x 2mm, KLINGERSIL C4430
FLEXI CLAMP FLANGE KIT FOR SMALL CRI1S, 1, 3, & 5

1-1/4" Stainless Flange
(Conversion max. allowable operating pressure 232 )
Description
Pos. No.
2
4
4
2
2
4
4
4
2
2
4
4
4
2
Kit No.
96480852
Kit No.
96480853
96468338
00ID7194
00ID7188
00ID7187
96407726
96411713
2
4
4
4
2
2
4
4
4
2
AIR VENT FOR SMALL CR

Description
Pos. No.
117
118
Pipe for Air Vent, R1/2" , 316SS

Automatic Air Vent, Type AE50S 1/2" BSP, SS.
Kit No.
91128708
330272
96498508
1
1
Accessories
Accessories
ANSI COMPANION FLANGES FOR SMALL CR
1-1/4" Threaded Stainless, 300 Lb. Class
Description
Pos. No.
N/A
N/A
N/A
N/A
Nut, HEX 5/8"-11 UNC, 18-8SS

Bolt, HEX 5/8" x 2-3/4", UNC 18-8SS
Flange 1-1/4" Stainless, ANSI, DIN, JIS PN40/30K,
Gasket Full Face Flange, 1-1/4", 300#, Cut Ring
VICTAULIC TYPE COMPANION CONNECTIONS FOR SMALL CRI(N)

EPDM
FKM
Description
Pos. No.
N/A
N/A
N/A
Victaulic Type Coupling, 1-1/4", EPDM

Victaulic Type Coupling, 1-1/4", 77 FKM
1-1/4" Stainless NPT Nipple
Kit No.
91129013
0ID00164
00ID7241
00ID7239
400201
8
8
2
2
Kit No.
4013010
Kit No.
0ID00118
0ID17810
0ID00112
4000011
2
2
2
2
Spare Part Kits Special Tools CRN3

Special Tools
Tools not generally available from normal sources.
Mat. No.
Description and Use
00SV0040
Shaft Holder for Dismantling/Assembly

Used to hold and protect the shaft during dismantling and assembly.
00SV2007
Tubular Box Spanner for Shaft Seal 36.1 mm

Used to install and remove the shaft seal.
Fits a 1/2 drive ratchet.
00SV0239
Puller for Neck Ring

Used to remove the Neck Ring from Chamber.
00SV2014
Circlip Pliers for Flange Lock Ring

Used to remove the Lock Ring for the Flange.
00SV2066
Tool for Outer Sleeve

Used to press sleeve into base.
00SV2011
Bit Holder
Used with Bits Kit, 1/4
00SV2010
Bits Kit
NV 5 mm for M6, 1/4
NV 6 mm for M8, 1/4
NV 8 mm for M10, 1/4
00SV2012
Hexagon Socket Bit

Used for Shaft Seal
NV 2.5 mm for M5, 1/4
Standard Tools
(optional)
In addition to being available from Grundfos, comparable tools can be purchased through normal sources.
Mat. No.
Description and Use
00SV0083
00SV0055
00SV0056
00SV0054
00SV0122
Wrenches
Used to tighten various nuts.
NV 10 mm for M6
NV 13 mm for M8
NV 17 mm for M10
NV 19 mm for M12
NV 24 mm for M16
00SV0292
00SV0269
00SV0400
Torque Wrench
Used to torque various screws.
4-20 Nm, 9 x 12
20-100 Nm, 9 x 12
40-200 Nm, 14x18
00SV0438
Torque Screwdriver
Used to tighten various nuts.
1-6 Nm, 1/4
00SV0295
Ratchet Spanner for all Adapters

9 mm x 12 mm, 1/2
00SV0296
00SV0297
00SV0298
Socket Spanner with Inside Hex

NV 5 mm for M6, 1/2 x 1/2
NV 6 mm for M8, 1/2 x 1/2
NV 8 mm for M10, 1/2 x 1/2
00SV0310
00SV0294
00SV0270
00SV0271
00SV0524
Ring Spanner
NV 10 mm for M6
NV 13 mm for M8
NV 17 mm for M10
NV 19 mm for M12
NV 24 mm for M16
00SV2013
Socket Spanner
NV 13 mm for M8, 9 x 12
Being responsible is our foundation

Thinking ahead makes it possible
Innovation is the essence

L-CR-SM-031 05/04
PRINTED IN USA
GRUNDFOS Pumps Corporation

17100 W. 118th Terrace
Olathe, Kansas 66062
Phone: 913.227.3400
Fax: 913.227.3500
www.grundfos.com
Subject to alterations.
GRUNDFOS Canada, Inc.
2941 Brighton Road
Oakville, Ontario L6H 6C9 Canada
Phone: 905.829.9533
Fax: 905.829.9512
Bombas GRUNDFOS de Mexico S.A. de C.V.

Boulevard TLC No. 15
Parque Industrial Stiva Aeropuerto
Apodaca, N.L. Mexico 66600
Phone: 52.81.8144.4000
Fax: 52.81.8144.4010
Grundfos.bk Page 1 Wednesday, March 18, 2009 10:38 AM
GRUNDFOS INSTRUCTIONS
CR, CRI, CRN, CRT

Installation and operating instructions
LIMITED WARRANTY
Products manufactured by GRUNDFOS PUMPS CORPORATION (Grundfos) are warranted
to the original user only to be free of defects in material and workmanship for a period of
24 months from date of installation, but not more than 30 months from date of manufacture.
Grundfos' liability under this warranty shall be limited to repairing or replacing at Grundfos'
option, without charge, F.O.B. Grundfos' factory or authorized service station, any product
of Grundfos' manufacture. Grundfos will not be liable for any costs of removal, installation,
transportation, or any other charges which may arise in connection with a warranty claim.
Products which are sold but not manufactured by Grundfos are subject to the warranty
provided by the manufacturer of said products and not by Grundfos' warranty. Grundfos will
not be liable for damage or wear to products caused by abnormal operating conditions,
accident, abuse, misuse, unauthorized alteration or repair, or if the product was not installed
in accordance with Grundfos' printed installation and operating instructions.
To obtain service under this warranty, the defective product must be returned to the
distributor or dealer of Grundfos' products from which it was purchased together with proof
of purchase and installation date, failure date, and supporting installation data. Unless
otherwise provided, the distributor or dealer will contact Grundfos or an authorized service
station for instructions. Any defective product to be returned to Grundfos or a service station
must be sent freight prepaid; documentation supporting the warranty claim and/or a Return
Material Authorization must be included if so instructed.
GRUNDFOS WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES, LOSSES, OR EXPENSES ARISING FROM INSTALLATION, USE, OR ANY
OTHER CAUSES. THERE ARE NO EXPRESS OR IMPLIED WARRANTIES, INCLUDING
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH EXTEND
BEYOND THOSE WARRANTIES DESCRIBED OR REFERRED TO ABOVE.
Some jurisdictions do not allow the exclusion or limitation of incidental or consequential
damages and some jurisdictions do not allow limit actions on how long implied warranties
may last. Therefore, the above limitations or exclusions may not apply to you. This warranty
gives you specific legal rights and you may also have other rights which vary from
jurisdiction to jurisdiction.
CR, CRI, CRN, CRT

Installation and operating instructions
Notice d'installation et de fonctionnement
Instrucciones de instalacin y funcionamiento
CONTENTS
Shipment inspection
Understanding nameplate data
Understanding codes
Confirming proper application
Checking operating conditions
Installing the pump
Pump location
Foundation
Pump mounting
Check valves
Electrical
Motor
Starting the pump the first time
Preventative pump maintenance
Maintaining the pumps motor
Motor Lubrication
Lubrication Procedure
Replacing the motor
Parts List
Spare Parts
Preliminary electrical tests
Startup for Cool-Top
Diagnosing specific problems
Worksheet for three-phase motors
2. Shipment inspection
Page
5
6
7
8
8
10
10
10
11
13
14
14
14
16
16
16
17
17
19
19
20
21
22
24
Warning
Electrical Work: All electrical work should be
performed by a qualified electrician in
accordance with the latest edition of the National
Electrical Code, local codes and regulations.
Warning
Shock Hazard: A faulty motor or wiring can cause
electrical shock that could be fatal, whether
touched directly or conducted through standing
water. For this reason, proper grounding of the
pump to the power supplys grounding terminal
is required for safe installation and operation.
In all installations, the above-ground metal
plumbing should be connected to the power
supply ground as described in Article 250-80 of
the National Electrical Code.
1. General
The CR range is based on the inline multistage centrifugal pump
first pioneered by Grundfos. CR is available in four basic
materials and over one million configurations. CR is suitable for
pumping water and water-like liquids in industry, petrochemical,
water treatment, commercial buildings, and many other
applications. Some of CRs outstanding characteristics are:
superior efficiency
reliability
ease of maintenance
compact size and small footprint
quiet operation.
Examine the components carefully to make sure no damage has

occurred to the pump during shipment. Care should be taken to
ensure the pump is NOT dropped or mishandled.
2.1 Ensure you have the right pump

Read the pump nameplate to make sure that it is the one you
ordered.
CR
Centrifugal pump with standard cast iron and 304 stainless
steel construction
CRI
Centrifugal pump; all parts in contact with water are 304
stainless steel construction
CRN
Centrifugal pump; all parts in contact with water are 316
stainless steel construction
CRT
Centrifugal pump; all parts in contact with water are titanium
construction
CRE
Centrifugal pump with a Grundfos MLE VFD motor attached.
2.2 Checking the condition of the pump

The shipping carton in which your pump arrived is specially
designed around your pump during production to prevent damage
during shipment. As a precaution, the pump should remain in the
carton until you are ready to install it. Examine the pump for any
damage that may have occurred during shipping. Examine any
other parts of the shipment as well for any visible damage.
Note: If the pump is shipped as a complete unit (motor attached
to pump end), the position of the coupling (that connects the
pump shaft to the motor shaft) is set at factory specifications. No
adjustment is required. If the unit is delivered as a pump end only,
follow the adjustment procedures in the section on replacing the
motor.
Pump without Motor (CR(I)(N) 1s, 1, 3, 5, 10, 15, and 20 Only):
If you purchased a pump without a motor, the shaft seal has been
set by the factory. Do not loosen the three set screws on the shaft
seal when attaching the motor.
Pump without Motor (CR(N) 32, 45, 64, 90, 120, and 150 Only):
If you purchased a pump without a motor, you must install the
seal. The seal is protected in its own sub boxing within the pump
packaging crate. To protect the shaft and bearings during
shipment, a shaft holder protective device is used. This device
must be removed prior to installation of the seal. Read the seal
installation instructions which are included in the pump package.
2.3 Verifying electrical requirements

Verification of the electrical supply should be made to be certain
the voltage, phase and frequency match that of the pump motor.
The proper operating voltage and other electrical information can
be found on the motor nameplate. These motors are designed to
run on 10 % / + 10 % of the nameplate-rated voltage. For dualvoltage motors, the motor should be internally connected to
operate on the voltage closest to the 10% rating, i.e., a 208
voltage motor wired per the 208 volt connection diagram. The
wiring connection diagram can be found on either a plate
attached to the motor or on a diagram inside the terminal box
cover. If voltage variations are larger than 10 % / + 10 %, do not
operate the pump.
3. Understanding nameplate data

Type key
CR, CRI, CRN 1s, 1, 3, 5, 10, 15, and 20
Example
Type range:
CR, CRI,
CR
-10 A FG A
HQQE
Rated flow rate in [m3/h] (x 5 gpm)
Number of impellers
8
9
Code for pump version
10
11
TM04 3895 0309
Code for pipe connection

Code for materials
Code for rubber parts
Code for shaft seal
Fig. 1
1. Type designation
2. Model, material
number, production
number
3. Head in feet at
nominal flow
4. Nominal motor hp
5. Head at zero flow
6. Rated rpm
7. Nominal flow
8. Rated frequency
9. Maximum pressure
and maximum fluid
temperature
10. Direction of rotation
11. Production country
Nameplate
CRT 2, 4, 8, and 16
Example
Type range:
CRT
16 -30 /2
AUUE
CRT
Number of stages x 10
Code for impellers (used only if the pump
has fewer impellers than stages)
Code for materials
GPM
FEET
RPM
HP
PSI
F max
Code for shaft seal and rubber parts

Fig. 2
TM04 3894 0309
Rated flow rate in [m3/h] (x 5 gpm)
Nameplate
CR, CRN 32, 45, 64, 90, 120, and 150

Example
Type
32 -2
-1
KUBE
CR, CRN
Number of impellers
Number of reduced diameter impellers
Designated
Model
(eg.ABCD)
12345678
Material
Number
Code for shaft seal
01 41
Production
Company
Last two digits
of production year
Production week number(01-52)
Code for materials

Code for rubber pump parts
P1
Fig. 3
Model key
TM04 3904 0409
Rated flow rate in [m3/h] (x 5gpm)
3.1 Understanding codes

Example
Pump version:
A
*Basic pump version
*NEMA Version Pump
B
F
H
Oversize motor,
one flange size bigger
CR pump for high
temperatures (Cool-Top)
U FGJ A
HQQE
Horizontal version
High pressure pump with
over-synchronous speed and
reversed direction of rotation
Different pressure rating
Low NPSH
Magnetic drive
Undersize motor
Horizontal version with

bearing bracket
SF
High pressure pump with

reversed chamber stack and
direction of rotation
Oversize motor,
two flange sizes bigger
**Special version
HS
Rubber bellows seal
O-ring seal, balanced
E
H
P
R
X
Double seal, tandem

O-ring seal with
reduced face
Special version
Oval flange
Cemented tungsten
carbine, embedded
NTP thread
Silicon carbide
Clamp coupling
CA
FlexiClamp
Cemented tungsten
carbide
CX
TriClamp
EPDM
DIN flange
FXM (Flouraz)
FFKM (Kalraz)
FKM (Viton)
Pipe connection
ANSI flange
F
K
JIS flange
Changed diameter of ports

Externally threaded, union
PJE coupling
Special version
Materials
A
Basic version
Carbon-filled graphite PTFE

(bearings)
Stainless steel parts of 316 SS
GI
I
Base plate and flanges of 316 SS
II
Base plate and flange of 304 SS
Stainless steel parts of 304 SS
Bronze (bearings)
SiC bearing ring + PTFE neck

ring (only CR, CRN 32 to 90
Titanium
Special version
Cartridge seal with

O-ring
Balanced cartridge
seal with O-ring
Cartridge shaft seal
with metal bellows
Double seal, back to
back
Carton, synthetic
resin-impregnated
O-ring with fixed driver
Shaft seal
* In August 2003 the NEMA pump code was

discontinued for all material numbers created
by GRUNDFOS manufacturing companies in
North America. The NEMA version pump code will
still remain in effect for existing material numbers.
NEMA version pumps built in North America after
this change will have either an A or U as the pump
version code depending on the date the material
number was created.
** If a pump incorporates more than two pump

versions, the code for the pump version is X.
X also indicates special pump versions not
listed above.
Code for rubber parts

E
EPDM
FXM (Flouraz)
FFKM (Kalrez)
FKM (Viton)
4. Confirming proper application

Compare the pumps nameplate data or its performance curve
with the application in which you plan to install it. Will it perform
the way you want it to perform? Also, make sure the application
falls within the following limits.
Type
CR
Designed to pump
Hot and chilled water, boiler feed, condensate
return, glycols and solar thermal fluids.
Deionized, demineralized and distilled water.

Brackish water and other liquids unsuitable for
CRI/CRN
contact with iron or copper alloys. (Consult
manufacturer for specific liquid compatibilities.)
5.2 Minimum inlet pressures

All CR, CRI, CRN
CRN-SF
Pump Type/
Connection
50 Hz
Stages
60 Hz
Stages
Max.
psi/bar
CR, CRI, CRN 1s
2 to 36
2 to 36
145 / 10
27
217 / 15
CR, CRI, CRN 1
2 to 36
2 to 36
145 / 10
27
217 / 15
2 to 29
2 to 15
145 / 10
31 to 36
17 to 25
217 / 15
3 to 16
2 to 9
145 / 10
18 to 36
10 to 24
217 / 15
1 to 6
1 to 5
116 / 8
7 to 22
6 to 18
145 / 10
1 to 3
1 to 2
116 / 8
4 to 17
3 to 12
145 / 10
1 to 3
116 / 8
145 / 10
High pressure washdown, reverse osmosis, or other

high pressure applications.
CR, CRI, CRN 3
CRT
Salt water, chloride based fluids and fluids approved

for titanium.
CR, CRI, CRN 5

CR, CRI, CRN 10
5.1 Fluid temperatures

CR, CRI, CRN 15
Pump
Fluid
Temperatures
CR(I)(N) 1s, 3, 5, 10, 15, and 20
4 to +248 F
(20 to +120 C)
*CR(N) 32, 45, 64, and 90
22 to +248 F
(30 to +120 C)
*CR(N) 120 and 150

(up to 60 hp)
22 to +248 F
(30 to +120 C)
CR(N) 120 and 150

(75 and 100 hp)
+32 to +248 F
(0 to +120 C)
CRT 2, 4, 8, 16
4 to +248 F
(20 to +120 C)
CRN-SF
4 to +221 F
(15 to +105 C)
with Cool-Top
up to +356 F
(+180 C)
All motors are designed for continuous duty in +104 F (+40 C)

ambient air conditions. For higher ambient temperature
conditions consult Grundfos.
* xUBE Shaft Seals are recommended for temperatures above
+200 F. Pumps with hybrid shaft KUHE seals can only operate
up to +200 F (+90 C). Pumps with xUUE shaft seals can be
operated down to 40 F (40 C) (where x is the seal type).
29 psi (2 bar)
5.3 Maximum inlet pressures
CRN-SF
5. Checking operating conditions
NPSHR + 2 feet
CR, CRI, CRN 20

CR, CRN 32
CR, CRN 45
CR, CRN 64
CR, CRN 90
CR, CRN 120
CR, CRN 150
4 to 17
2 to 10
1-1 to 4
1-1 to 2
58 / 4
5-2 to 10
3-2 to 6
145 / 10
11 to 14
7-2 to 11-2
217 / 15
1-1 to 2
1-1 to 1
58 / 4
3-2 to 5
2-2 to 3
145 / 10
6-2 to 13-2
4-2 to 8-1
217 / 15
1-1 to 2-2
1-1
58 / 4
2-1 to 4-2
1 to 2-1
145 / 10
4-1 to 8-1
2 to 5-2
217 / 15
2-2 to 3-2
1-1 to 1
145 / 10
3 to 6
2-2 to 4-1
217 / 15
1 to 2-1
1-1 to 1
145 / 10
2 to 5-1
2-2 to 3
217 / 15
6-1 to 7
4-1 to 5-2
290 / 20
1-1 to 1
58 / 4
1-1 to 1
1-1
145 / 10
2-1 to 4-1
1 to 2
217 / 15
5-2 to 6
3-2 to 4-2
290 / 20
2 to 11
2 to 6
145 / 10
13 to 26
7 to 18
217 / 15
1 to 12
1 to 7
145 / 10
14 to 22
8 to 16
217 / 15
CRT 8
1 to 20
1 to 16
145 / 10
CRT 16
2 to 16
2 to 10
145 / 10
CRN-SF
all
all
CRT 2
CRT 4
72 / 5*
362 / 25**
* while pump is off or during start-up

** during operation
5.4 Maximum operating pressures

at +250 F (194 F for CRN-SF)
Pump type/
connection
50 Hz
stages
60 Hz
stages
Max.
psi/bar
CR, CRI, CRN 1s

Oval flange
1 to 23
1 to 17
232 / 16
FGJ, PJE
1 to 36
1 to 27
362 / 25
CR, CRI, CRN 1

Oval flange
1 to 23
1 to 17
232 / 16
FGJ, PJE
1 to 36
1 to 27
362 / 25
CR, CRI, CRN 3

Oval flange
1 to 23
1 to 17
232 / 16
FGJ, PJE
1 to 36
1 to 27
362 / 25
CR, CRI, CRN 5

Oval flange
1 to 22
1 to 16
232 / 16
FGJ, PJE
1 to 36
1 to 24
362 / 25
1 to 6
145 / 10
Oval flange, CRI
1 to 16
1 to 10
232 / 16
FGJ, GJ, PJE
1 to 16
1 to 10
232 / 16
FGJ, GJ, PJE
17 to 22
12 to 17
362 / 25
CRN 10
All
1 to 22
1 to 17
362 / 25
CR, CRI 10
Oval flange CR
CR, CRI 15
Oval flange
1 to 7
1 to 5
145 / 10
FGJ, GJ, PJE
1 to 10
1 to 8
232 / 16
FGJ, GJ, PJE
12 to 17
9 to 12
362 / 25
CRN 15
All
1 to 17
1 to 12
362 / 25
CR, CRI 20
Oval flange
1 to 7
1 to 5
145 / 10
FGJ, GJ, PJE
1 to 10
1 to 7
232 / 16
FGJ, GJ, PJE
12 to 17
8 to 10
362 / 25
CRN 20
All
1 to 17
1 to 10
362 / 25
1-1 to 7
1-1 to 5
232 / 16
8-2 to 14
6-2 to 11-2
435 / 30
CR, CRN 32
CR, CRN 45
1-1 to 5
1-1 to 4-2
232 / 16
6-2 to 13-2
4-2 to 8-1
435 / 30
CR, CRN 64
1-1 to 5
1-1 to 3
232 / 16
6-2 to 8-1
4-2 to 5-2
435 / 30
CR, CRN 90
1-1 to 4
1-1 to 3
232 / 16
5-2 to 6
4-2 to 4-1
435 / 30
1-1 to 3
232 / 16
1-1 to 5-2
4-2 to 5-2
435 / 30
1-1 to 3
232 / 16
1-1 to 4-2
4-1 to 4-2
435 / 30
CRT 2
2 to 26
2 to 18
305 / 21
CRT 4
1 to 22
1 to 16
305 / 21
CRT 8
1 to 12
1 to 8
232 / 16
14 to 20
10 to 16
362 / 25
1 to 8
1 to 8
232 / 16
10 to 16
10 to 12
362 / 25
CR, CRN 120
CR, CRN 150
CRT 16
Consult Grundfos for other working conditions.
6. Installing the pump

Warning
TM04 3906 0409
Do not energize pump until properly installed.
6.1 Pump location

The pump should be located in a dry, well-ventilated area which is
not subject to freezing or extreme variation in temperature.
Care must be taken to ensure the pump is mounted at least
6 inches (150 mm) clear of any obstruction or hot surfaces.
The motor requires an adequate air supply to prevent overheating
and adequate vertical space to remove the motor for repair.
For open systems requiring suction lift the pump should be
located as close to the water source as possible to reduce piping
losses.
Fig. 4
Pump position
The pump can be installed vertically or horizontally; see fig. 4.

Ensure that an adequate supply of cool air reaches the motor
cooling fan. The motor must never fall below the horizontal plane.
Arrows on the pump base show the direction of flow of liquid
through the pump.
6.2 Foundation
Concrete or similar foundation material should be used to provide
a secure, stable mounting base for the pump.
See table of bolt hole center line dimensions for the various pump
types.
Secure the pump to the foundation using all four bolts and shim
pump base to assure the pump is vertical and all four pads on the
base are properly supported (uneven surfaces can result in pump
base breakage when mounting bolts are tightened).
To minimize possible noise from the pump, it is advisable to fit

expansion joints on either side of the pump and anti-vibration
mountings between the foundation and the pump.
Note: Care should be taken to ensure that the vent plug is
located in the uppermost position.
Isolating valves should be fitted either side of the pump to avoid
draining the system if the pump needs to be cleaned, repaired or
replaced.
4x
L1
Pump type
B1
B2
L2
TM00 2256
L1
L2
B1
B2
in
mm
in
mm
in
mm
in
mm
in
CR 1s, 1, 3, 5
3 15/16
100
5 11/16
145
7 1/16
180
8 11/16
220
1/2
mm
13
CRI, CRN 1s 1, 3, 5
3 15/16
100
5 7/8
150
7 1/16
180
8 11/16
220
1/2
13
13.5
CR 10, 15, 20
5 1/8
130
6 15/16
176
8 7/16
215
10 1/16
256
9/16
CRN 10, 15, 20
5 1/8
130
7 7/8
200
8 7/16
215
9 3/4
248
1/2
13
CR 32
6 11/16
170
8 3/4
223
9 7/16
240
11 3/4
298
9/16
14
CRN 32
14
6 11/16
170
8 7/8
226
9 7/16
240
11 3/4
298
9/16
CR 45,64
7 1/2
190
9 3/4
248
10 1/2
266
13 1/16
331
9/16
14
CRN 45,64
7 1/2
190
9 7/8
251
10 1/2
266
13 1/16
331
9/16
14
CR(N) 90
7 13/16
199
10 1/4
261
11
280
13 11/16
348
9/16
14
CR(N) 120, 150
10 13/16
275
13 9/16
344
14 15/16
380
18 9/16
472
11/16
18
10
6.5 Minimum suction pipe sizes
6.3 Pump mounting
The following recommended suction pipe sizes are the smallest

sizes which should be used with any specific CR pump type.
Warning
CR, CRI, CRN pumps are shipped with covered
suction and discharge. The covers must be
removed before the final pipe flange to pump
connections are made.
The suction pipe size should be verified with each installation to

ensure good pipe practices are being observed and excess
friction losses are not encountered.
High temperatures may require larger diameter pipes to reduce
friction and improve NPHSA.
6.3.1 Recommended installation torques

Recommended
foundation torque
(ft - lbs)
Recommended
flange torque
(ft - lbs)
CR, CRI, CRN

1s/1/3/5, and
CRT 2/4
30
37 - 44
CR, CRI,
CRN 10/15/20, and
CRT 8/16
37
44 - 52
CR, CRN
32/45/64/90/
120/150
52
Model
Model
52 - 59
6.4 Suction pipe

The suction pipe should be adequately sized and run as straight and
short as possible to keep friction losses to a minimum (minimum of
four pipe diameters straight run prior to the suction flange). Avoid
using unnecessary fittings, valves or accessory items. Butterfly or
gate valves should only be used in the suction line when it is
necessary to isolate a pump because of a flooded suction condition.
This would occur if the water source is above the pump; see fig. 5
and fig. 6. Flush piping prior to pump installation to remove loose
debris.
Reservoir
Butterfly
Valve
Check
Valve
Strainer
Expansion Joint
Fig. 5
1"
Nominal diameter
sch 40 pipe
CR(I)(N) 5;
CRT 4
1-1/4"
Nominal diameter
sch 40 pipe
CR(I)(N) 10, 15, 20;

CRT 8, 16
2"
Nominal diameter
sch 40 pipe
CR(N) 32
2-1/2"
Nominal diameter
sch 40 pipe
CR(N) 45
3"
Nominal diameter
sch 40 pipe
CR(N) 64, 90
4"
Nominal diameter
sch 40 pipe
CR(N) 120, 150
5"
Nominal diameter
sch 40 pipe
6.6 Discharge piping

It is suggested that a check valve and isolation valve be installed
in the discharge pipe.
Pipe, valves and fittings should be at least the same diameter as
the discharge pipe or sized in accordance with good piping
practices to reduce excessive fluid velocities and pipe friction
losses.
Before the pump is installed it is recommended that the discharge

piping be pressure checked to at least the maximum pressure the
pump is capable of generating or as required by codes or local
regulations.
Flooded suction
Butterfly Check
Valve
Valve
CR(I)(N) 1s, 1, 3; CRT 2
Note: Pipe, valves and fittings must have a pressure rating equal
to or greater than the maximum system pressure.
TM04 3925 0409
Butterfly
Valve
Min. suction pipe size
Eccentric
Reducer
Whenever possible, avoid high pressure loss fittings, such as

elbows or branch tees directly on either side of the pump. The
piping should be adequately supported to reduce thermal and
mechanical stresses on the pump.
Good installation practice recommends the system be thoroughly
cleaned and flushed of all foreign materials and sediment prior to
pump installation. Furthermore, the pump should never be
installed at the lowest point of the system due to the natural
accumulation of dirt and sediment. If there is excessive sediment
or suspended particles present, it is advised a strainer or filter be
used. Grundfos recommends that pressure gauges be installed
on inlet and discharge flanges or in pipes to check pump and
system performance.
Warning
Reservior
Foot
Valve
Fig. 6
TM04 3910 0409
Suction
Pipe
To avoid problems with waterhammer, fast

closing valves must not be used in CRN-SF
applications.
Suction lift*
*The suction pipe should have a fitting on it for priming.

CRN-SF pumps cannot be used for suction lift.
11
6.7 Bypass orifice
6.8 Nozzle loads
A bypass should be installed in the discharge pipe if there is any

possibility the pump may operate against a closed valve in the
discharge line. Flow through the pump is required to ensure
adequate cooling and lubrication of the pump is maintained. See
6.9 Minimum continuous duty flow rates for minimum flow rates.
If not all loads reach the maximum permissible value stated in the
forces and moments tables included here with fig. 10, one of
these values may exceed the normal limit. Contact Grundfos for
further information.
Elbows should be a minimum of 12 from the orifice discharge to

prevent erosion.
Nipple
Orifice
Outlet
Inlet
Recommended bypass arrangement
Nipple
Orifice
Y-direction:
Direction of chamber stack
Z-direction:
90 from inlet/outlet
X-direction:
Inlet/outlet
TM04 0346
Fig. 7
TM04 3926 0409
By-pass line
By-Pass Line
Outlet
Inlet
Optional bypass arrangement
Nipple
Orifice
Inlet
Fig. 9
12
By-Pass Line
Outlet
Optional bypass arrangement for CR(N) 32, 45, 64,

and CR 90, 120, and 150 only
TM04 3924 0409
Fig. 8
TM04 3909 0409
Fig. 10 Nozzle forces and moments

Forces
Flange
CR, CRI,
CRN
1-1/4"
1s to 5
171
263
175
2"
10, 15
and 20
303
371
337
2-1/2"
32
382
466
422
Y-direction Z-direction X-direction

[lb]
[lb]
[lb]
3"
45
461
562
506
4"
64 and 90
607
753
674
5" & 6"
120 and
150
607
753
674
Flange
CR, CRI,
CRN
1-1/4"
1s to 5
605
715
900
2"
10, 15
and 20
738
848
1,033
1,106
Moments
Y-direction Z-direction X-direction
[ft-lb]
[ft-lb]
[ft-lb]
2-1/2"
32
793
904
3"
45
848
959
1,180
4"
64 and 90
922
1,069
1,291
5" & 6"
120 and
150
922
1,069
1,291
6.9 Minimum continuous duty flow rates

Pump Type
min F to 176 F
(min C to 80 C)
at 210F
(at 99C)
at 248F
(at 120C)
at 356F
(at 180C)
CR, CRI, CRN 1s
0.5
0.7
1.2
1.2*
CR, CRI, CRN 1
0.9
1.3
2.3
2.3*
CR, CRI, CRN 3
1.6
2.4
4.0
4.0*
CR, CRI, CRN 5
3.0
4.5
7.5
7.5*
CR, CRI, CRN 10
5.5
8.3
14
14*
CR, CRI, CRN 15
9.5
14
24
24*
CR, CRI, CRN 20
11
17
28
28*
CR, CRN 32
14
21
35
35*
CR, CRN 45
22
33
55
55*
CR, CRN 64
34
51
85
85*
CR, CRN 90
44
66
110
110*
CR, CRN 120
60
90
N/A
N/A
CR, CRN 150
75
115
N/A
N/A
CRT 2
1.3
2.0
3.3
N/A
CRT 4
3.0
4.5
7.5
N/A
CRT 8
4.0
6.0
10
N/A
CRT 16
8.0
0.7
20
N/A
* Grundfos Cool-Top is only available in the following pump types.

Pump Type
CR 1s
CR 1
CR 3
CR 5
CR 10
CR 15
CR 20
Standard (CR)
I Version (CRI)
N Version (CRN)
CR 32
CR 45
CR 64
CR 90
6.10 Check valves

A check valve may be required on the discharge side of the pump
to prevent the pumps inlet pressure from being exceeded.
For example, if a pump with no check valve is stopped because
there is no demand on the system (all valves are closed), the high
system pressure on the discharge side of the pump will find its
way back to the inlet of the pump.
If the system pressure is greater than the pumps maximum inlet
pressure rating, the limits of the pump will be exceeded and a
check valve needs to be fitted on the discharge side of the pump
to prevent this condition. This is especially critical for CRN-SF
applications because of the very high discharge pressures
involved. As a result, most CRN-SF installations require a check
valve on the discharge piping.
Pump type
Time for temperature rise

of 18 F (10 C)
Seconds
Minutes
CR 1s, 1, 3
210
3.5
CR 5
240
4.0
CR 10
210
3.5
CR 15
150
2.5
CR 20
120
2.0
CR 32, 45, 64, 90,

120, 150
60
1.0
6.11 Temperature rise
6.12 Conditions/Reservations
It may sometimes be necessary to stop the flow through a pump

during operation.
The listed times are subject to the following conditions/

reservations:
At shut-off, the power to the pump is transferred to the pumped

liquid as head, causing a temperature rise in the liquid.
No exchange of heat with the surrounding.
The result is risk of excess heating of and consequent damage to

the pump. The risk depends on the temperature of the pumped
liquid and for how long the pump is operating without flow; see
the following temperature rise chart.
The pumped liquid is water with a specific heat of 1.0

(4.18 kJ/kg C).
Pump parts (chambers, impellers and shaft) have the same

thermal capacity as water.
The water in the base and the pump head is not included.
Btu/
lb.
These reservations should give sufficient safety margin against

excessive temperature rise.
The maximum temperature must not exceed the pump maximum
rating.
13
6.17 Motor protection
6.13 Electrical
Warning
6.17.1 Single-Phase Motors
The safe operation of this pump requires that it

be grounded in accordance with the national
electrical code and local governing codes or
regulations. Connect the ground wire to the
grounding screw in the terminal box and then to
the ACCEPTABLE grounding point. All electrical
work should be performed by a qualified
electrician in accordance with the latest edition
of the National Electrical Code, local codes and
regulations.
With the exception of 10 HP motors which require external

protection, single-phase CR pumps are equipped with multivoltage, squirrel-cage induction motors with built-in thermal
protection.
6.14 Motor
Grundfos CR pumps are supplied with heavy-duty 2-pole (3600
rpm nominal), ODP or TEFC, NEMA C frame motors selected to
our rigid specifications.
Motors with other enclosure types and for other voltages and
frequencies are available on a special-order basis.
CRN-SF pumps are supplied with an IEC (metric) type motor with
a reverse thrust bearing.
If you are replacing the pumping unit, but are using a motor
previously used on another CR pump, be sure to read
10. Replacing the motor for proper adjustment of the coupling
height.
6.17.2 Three-Phase Motors

CR pumps with three-phase motors must be used with the proper
size and type of motor-starter to ensure the motor is protected
against damage from low voltage, phase failure, current
imbalance and overloads.
A properly sized starter with manual reset and ambientcompensated extra quick trip in all three legs should be used. The
overload should be sized and adjusted to the full-load current
rating of the motor. Under no circumstances should the overloads
be set to a higher value than the full load current shown on the
motor nameplate. This will void the warranty.
Overloads for auto transformers and resistant starters should be
sized in accordance with the recommendations of the
manufacturer.
Three phase MLE motors (CRE-Pumps) require only fuses as a
circuit breaker. They do not require a motor starter. Check for
phase imbalance (worksheet is provided; see p. 23).
Note: Standard allowable phase imbalance difference is 5%.
6.17.3 CRN-SF
The motor terminal box can be turned to any of four positions in

steps of 90.
To rotate the terminal box, remove the four bolts securing the
motor to the pump but do not remove the shaft coupling. Turn the
motor to the desired location; replace and securely tighten the
four bolts; see fig. 11.
The CRN-SF is typically operated in series with a feed pump.

Because the maximum allowable inlet pressure of the CRN-SF
increases from 73 psi (when pump is off and during start-up) to
365 psi (during operation), a control device must be used to start
the CRN-SF pump one second before the feed pump starts.
Similarly, the CRN-SF must stop one second after the feed pump
stops. See CRN-SF startup timeline below.
TIME
Discharge
CRN-SF
starts
Feed pump
starts
1 or more
seconds
Terminal Box
12:00 Position
Feed pump
stops
CRN-SF
stops
1 or more
seconds
Both pumps operating
TM04 3921 0409
6.15 Position of Terminal Box
Fig. 12 CRN-SF startup
Terminal Box
3:00 Position
Standard
Terminal Box
6:00 Position
Suction
7. Starting the pump the first time

TM04 3923 0409
Terminal Box
9:00 Position
7.1 Priming
To prime the pump in a closed system or an open system where
the water source is above the pump, close the pump isolation
valve(s) and open the priming plug on the pump head; see fig. 13
and fig. 14.
Fig. 11 Motor terminal box positions (top view)
6.16 Field Wiring
Priming Vent Plug

CR(I)(N) 1s, 1, 3, 5,
10, 15, 20
CRT 2, 4, 8, 16
Suction
Drain Plug
Fig. 13 Plug and valve locations
14
Discharge
TTM04 3922 0409
Wire sizes should be based on the current carrying properties of

a conductor as required by the latest edition of the National
Electrical Code or local regulations. Direct on line (D.O.L.)
starting is approved due to the extremely fast run-up time of the
motor and the low moment of inertia of the pump and motor. If
D.O.L. starting is not acceptable and reduced starting current is
required, an auto transformer, resistant starter or soft start should
be used. It is suggested that a fused disconnect be used for each
pump where service and standby pumps are installed.
8. Switch on the power and again check for proper motor

rotation. Once rotation has been verified, switch off power
again. Do not attempt to reinstall the coupling guards with the
motor energized. Replace the coupling guard if the rotation is
correct. After guards are in place the power can be reapplied.
Note: CR, CRI, CRN 1s to 5: For these pumps, it is advisable
to open the bypass valve during start-up; see fig. 13. The
bypass valve connects the suction and discharge sides of the
pump, thus making the filling procedure easier. When the
operation is stable, the bypass valve must be closed.
.
Priming Plug
(Opposite side)
Motors should not be run unloaded or uncoupled

from the pump at any time; damage to the motor
bearings will occur.
Vent Plug
Suction
Discharge
Drain
Plugs
(G(G
1 /12/ )2 A)
Drain
Plugs
with
1/4"
gauge/sensor
with
1 / NPT
4 NPI
gauge/sensortaps
taps
TM04 4036 0609
Caution
Fig. 14 Plug/valve locations CR(N) 32, 45, 64, 90, 120, 150
Loosen
center
plug to
vent
pump
7.2 Operating Parameters

CR multi-stage centrifugal pumps installed in accordance with
these instructions and sized for correct performance will operate
efficiently and provide years of service. The pumps are waterlubricated and do not require any external lubrication or
inspection. The motors may require periodic lubrication as noted
in 9. Maintaining the pumps motor.
Under no circumstances should the pump be operated for any
prolonged periods of time without flow through the pump. This
can result in motor and pump damage due to overheating. A
properly sized relief valve should be installed to allow sufficient
water to circulate through the pump to provide adequate cooling
and lubrication of the pump bearings and seals.
TM04 3920 0409
Vent
Plug
Do not start the pump before priming or venting

the pump; see fig. 15. Never operate the pump
dry.
Fig. 15 Vent plug

Gradually open the isolation valve in the suction line until a
steady stream of airless water runs out the priming port. Close
the plug and securely tighten. Completely open the isolation
valves.
In open systems where the water level is below the pump inlet,
the suction pipe and pump must be filled and vented of air before
starting the pump. Close the discharge isolation valve and
remove the priming plug. Pour water through the priming hole
until the suction pipe and pump are completely filled with water. If
the suction pipe does not slope downward from the pump toward
the water level, the air must be purged while being filled. Replace
the priming plug and securely tighten. For pumps with Cool-Top,
see 14. Startup for Cool-Top.
Follow these steps:
1. Switch power off.
2. Check to make sure the pump has been filled and vented.
3. Remove the coupling guard and rotate the pump shaft by hand
to be certain it turns freely.
4. Verify that the electrical connections are in accordance with
the wiring diagram on the motor.
5. Switch the power on and observe the direction of rotation.
When viewed from the top, the pump should rotate counterclockwise (clockwise for CRN-SF).
6. To reverse the direction of rotation, first switch OFF the supply
power.
7. On three-phase motors, interchange any two power leads at
the load side of the starter. On single-phase motors, see
connection diagram on nameplate. Change wiring as required.
7.3 Pump Cycling

Pump cycling should be checked to ensure the pump is not
starting more than the following.
Grundfos ML motors:
200 times per hour on 1/3 to 5 hp models
100 times per hour on 7 1/2 to 15 hp models
40 times per hour on 20 to 30 hp models.
Baldor motors:
20 times per hour on 1/3 to 5 hp models
15 times per hour on 7 1/2 to 15 hp models
10 times per hour on 20 to 100 hp models.
Rapid cycling is a major cause of premature motor failure due to

increased heat build-up in the motor. If necessary, adjust controls
to reduce the frequency of starts and stops.
7.4 Boiler-feed installations

If the pump is being used as a boiler-feed pump, make sure the
pump is capable of supplying sufficient water throughout its entire
evaporation and pressure ranges. Where modulating control
valves are used, a bypass around the pump must be installed to
ensure pump lubrication (see Minimum Continuous Duty Flow
Rates).
7.5 Freeze Protection

If the pump is installed in an area where freezing could occur,
the pump and system should be drained during freezing
temperatures to avoid damage. To drain the pump, close the
isolation valves, remove the priming plug and drain plug at the
base of the pump. Do not replace the plugs until the pump is to be
used again. Always replace the drain plug with the original or
exact replacement. Do not replace with a standard plug. Internal
recirculation will occur, reducing the output pressure and flow.
15
8. Preventative pump maintenance
9.1 Motor Inspection
At regular intervals depending on the conditions and time of

operation, the following checks should be made:
Inspect the motor at regular intervals, approximately every 500

hours of operation or every three months, whichever occurs first.
Keep the motor clean and the ventilation openings clear.
1. Pump meets required performance and is operating smoothly

and quietly.
2. There are no leaks, particularly at the shaft seal.
3. The motor is not overheating.
4. Remove and clean all strainers or filters in the system.
5. Verify the tripping of the motor overload protection.
6. Check the operation of all controls. Check unit control cycling
twice and adjust, if necessary.
7. If the pump is not operated for unusually long periods, the unit
should be maintained in accordance with these instructions. In
addition, if the pump is not drained, the pump shaft should be
manually rotated or run for short periods of time at monthly
intervals.
8. To extend the pump life in severe duty applications, consider
performing one of the following actions:
Drain the pump after each use.
Flush the pump, through system, with water or other fluid
that is compatible with the pump materials and process
liquid.
Disassemble the pump liquid components and thoroughly
rinse or wash them with water or other fluid that is
compatible with the pump materials and process liquid.
If the pump fails to operate or there is a loss of performance, refer
to Section 15. Diagnosing specific problems.
9. Maintaining the pumps motor

Warning
Do not touch electrical connections before you
first ensure that power has been disconnected.
Electrical shock can cause serious or fatal injury.
Only qualified personnel should attempt
installation, operation, and maintenance of this
equipment.
The following steps should be performed at each inspection:

1. Check that the motor is clean. Check that the interior and
exterior of the motor is free of dirt, oil, grease, water, etc. Oily
vapor, paper, pulp, textile lint, etc. can accumulate and block
motor ventilation. If the motor is not properly ventilated,
overheating can occur and cause early motor failure.
2. Use an Ohmmeter (Megger) periodically to ensure that the
integrity of the winding insulation has been maintained.
Record the Ohmmeter readings. Immediately investigate any
significant drop in insulation resistance.
3. Check all electrical connectors to be sure that they are tight.
9.2 Motor Lubrication

Electric motors are pre-lubricated at the factory and do not
require additional lubrication at start-up. Motors without external
grease fittings have sealed bearings that cannot be re-lubricated.
Motors with grease fittings should only be lubricated with
approved types of grease. Do not over-grease the bearings.
Over-greasing will cause increased bearing heat and can result in
bearing/motor failure. Do not mix petroleum grease and silicon
grease in motor bearings.
Bearing grease will lose its lubricating ability over time, not
suddenly. The lubricating ability of a grease (over time) depends
primarily on the type of grease, the size of the bearings, the
speed at which the bearings operate and the severity of the
operating conditions.
Good results can be obtained if the following recommendations
are used in your maintenance program. It should also be noted
that pumps with more stages, pumps running to the left of the
performance curve, and certain pump ranges may have higher
thrust loads. Pumps with high thrust loads should be greased
according to the next service interval level.
9.3 Recommended lubricant

Severity of service
Ambient temp. (max.)
Environment
Approved types of grease
Standard
Severe
+104 F (+40 C)
Clean, little corrosion
+122 F (+50 C)
Moderate dirt, corrosion
>122 F (+50C)
or Class H insulation
Severe dirt, abrasive dust,

corrosion
Grundfos ML motors are greased

for life or will have the grease type
on the nameplate. Baldor motors
are greased with Polyrex EM
(Exxon Mobile).
Extreme
Note: If pump is fitted with a bearing flange that requires grease, see the stickers on either the bearing flange or coupling guards for
proper grease type and greasing schedule.
16
9.4 Motor lubrication schedule

(for motors with grease nipples)
New motors that have been stored for a year or more should be
regreased according to the following:
Standard Service
Interval
Severe
Service Interval
Extreme
Service Interval
Weight of grease
to add
[oz (grams)]
Volume of grease
to add
[in3 (teaspoons)]
Up through 210
(132)
5500 hrs
2750 hrs
550 hrs
0.30 (8.4)
0.6 (2)
Over 210 through 280

(180)
3600 hrs
1800 hrs
360 hrs
0.61 (17.4)*
1.2 (3.9)
Over 280 up through 360

(225)
2200 hrs
1100 hrs
220 hrs
0.81 (23.1)*
1.5 (5.2)
Over 360
(225)
2200 hrs
1100 hrs
220 hrs
2.12 (60.0)*
4.1 (13.4)
NEMA (IEC)
Frame Size
Warning
The grease outlet plug MUST be removed before adding new grease.
9.5 Lubrication Procedure
Caution
To avoid damage to motor bearings, grease must

be kept free of dirt. For an extremely dirty
environment, contact Grundfos, the motor
manufacturer, or an authorized service center for
additional information.
Mixing dissimilar grease is not recommended.
1. Clean all grease fittings. If the motor does not have grease
fittings, the bearing is sealed and cannot be greased
externally.
2. If the motor is equipped with a grease outlet plug, remove it.
This will allow the old grease to be displaced by the new
grease. If the motor is stopped, add the recommended amount
of grease. If the motor is to be greased while running, a
slightly greater quantity of grease will have to be added.
Note: If new grease does not appear at the shaft hole or
grease outlet plug, the outlet passage may be blocked. At the
next service interval the bearings must be repacked.
10.1 Disassembly
For disassembly, proceed as follows:
1. Turn off and lock out power supply. The power supply wiring
can now be safely disconnected from the motor wires.
Remove the coupling guards. Note: CR 1s, 1, 3, 5, 10, 15, and
20: do not loosen the three shaft seal securing allen screws.
2. Using the proper metric Allen wrench, loosen the four cap
screws in the coupling. Completely remove coupling halves.
On CR1s-CR20, the shaft pin can be left in the pump shaft.
CR(N)32, 45, 64, 90, 120, and 150 do not have a shaft pin.
3. With the correct size wrench, loosen and remove the four bolts
which hold the motor to the pump end.
4. Lift the motor straight up until the shaft has cleared the motor
stool.
10.2 Assembly
For assembly, proceed as follows:
1. Remove key from motor shaft, if present, and discard.
3. Add grease SLOWLY taking approximately one minute until

new grease appears at the shaft hole in the endplate or grease
outlet plug. Never add more than 1-1/2 times the amount of
grease shown in the lubrication schedule.
2. Thoroughly clean the surfaces of the motor and pump end

mounting flange. The motor and shaft must be clean of all oil/
grease and other contaminants where the coupling attaches.
Set the motor on the pump end.
4. For motors equipped with a grease outlet plug, let the motor
run for 20 minutes before replacing the plug.
3. Place the terminal box in the desired position by rotating the

motor.
4. Insert the mounting bolts, then diagonally and evenly tighten:
10. Replacing the motor
for 3/8 bolts (1/2 to 2 hp), torque to 17 ft-lb
If the motor is damaged due to bearing failure, burning or

electrical failure, the following instructions detail how to remove
the motor for replacement.
for 1/2 bolts (3 to 40 hp) torque to 30 ft-lb
Caution
It must be emphasized that motors used on CR

pumps are specifically selected to our rigid
specifications. Replacement motors must be of
the same frame size, should be equipped with
the same or better bearings and have the same
service factor. Failure to follow these
recommendations may result in premature motor
failure.
for 5/8 bolts (50 - 100 hp) torque to 59 ft-lb

follow instructions for particular pump model in sections
10.2.1 Torque specifications for CR 1s, 1, 3, and 5 through
10.2.4 CR(N) 32, 45, 64, 90, 120, and 150.
17
Insert shaft pin into shaft hole. Reinstall the coupling halves onto
shaft and shaft pin. Reinstall the coupling screws and leave
loose. Check that the gaps on either side of the coupling are
even, and that the motor shaft keyway is centered in the coupling
half, as shown in fig. 16.
Tighten the screws to the correct torque; see torque
specifications table below.
Torque specifications
CR(I)(N) 1s, 1, 3, 5, 10, 15, and 20
CRT 2, 4, 8, and 16
Coupling bolt size
Min. torque
M6
10 ft-lb
M8
23 ft-lb
M10
46 ft-lb
10.2.2 CR 10, 15 and 20

Insert shaft pin into shaft hole. Insert plastic shaft seal spacer
beneath shaft seal collar. Reinstall the coupling halves onto shaft
and shaft pin. Reinstall the coupling screws and leave loose.
Check that the gaps on either side of the coupling are even and
that the motor shaft key way is centered in the coupling half, as
shown in fig. 16. Tighten the screws to the correct torque.
Remove plastic shaft seal spacer and hang it on inside of
coupling guard.
Keyway
Note: The shaft can only be raised approximately 0.20 in (5mm).

Now lower the shaft halfway back down the distance you just
raised it and tighten the coupling screws (finger tight) while
keeping the coupling separation equal on both sides. When the
screws are tight enough to keep the couplings in place, then
torque the screws evenly in a criss-cross pattern.
Note the
clearance
below the
coupling
Raise the
coupling higher,
as far as it will go
Lower it halfway
back down
(1/2 the distance
you just raised it)
Tighten screws
(see torque
specifications
below)
TM02 1051 0501
10.2.1 Torque specifications for CR 1s, 1, 3, and 5
Fig. 18 Coupling adjustment clearance CRT 2, 4, 8, and 16

10.2.4 CR(N) 32, 45, 64, 90, 120, and 150
1. Make sure shaft is all the way down. TIghten the set screws on
the mechanical seal.
2. Place the plastic adjustment fork under the cartridge seal
collar; see fig. 19.
Keyway
TOP
View
Gap between coupling
CORRECT
NOT CORRECT
TM04 3919 0409
CORRECT
TM04 3913 0409
Fig. 16 Coupling adjustment all CR(I)(N)(X)(T)

10.2.3 CRT 2, 4, 8 and 16
Reinstall coupling halves. Make sure the shaft pin is located in
the pump shaft. Put the cap screws loosely back into the coupling
halves.
Using a large screwdriver, raise the pump shaft by placing the tip
of the screwdriver under the coupling and carefully elevating
coupling to its highest point; see fig. 17.
Fig. 19 Coupling adjustment

CR(N) 32, 45, 64, 90, 120, and 150
3. Fit the coupling on the shaft so that the top of the pump shaft
is flush with the bottom of the clearance chamber in the
coupling; see fig. 20.
Note: To avoid damaging the coupling halves, ensure that no
portion of the keyway on the motor shaft lies within the gap
between the two coupling halves.
Fig. 17 Coupling adjustment CRT 2, 4, 8, and 16
18
TM04 3914 0409
TM02 1051 0501
0.5x
M6 - 13 Nm
M8 - 31 Nm
M10 - 62 Nm
Fig. 20 Coupling adjustment clearance

CR(N) 32, 45, 64, 90, 120, and 150
5. When the screws are tight enough to keep the couplings in

place, then torque the screws evenly in a crisscross pattern.
TM04 3915 0409
6. Torque coupling screws to 62 ft.-lbs (75 and 100 hp motors to

74 ft-lbs). Remove the adjustment fork from under the
cartridge seal collar and replace it to the storage location; see
fig. 21.
11. Parts List

For each CR pump model Grundfos offers an extensive Parts List
and diagram of part used in that pump and is recommended to
have on hand for future maintenance. In addition, the listings also
provide information about prepackaged Service Kits for those
pump components most likely to exhibit wear over time, as well
as the complete Impeller Stack needed to replace the guts of
each model. These Parts Lists are available separately from the
Grundfos literature warehouse or as a set with extensive service
instructions in the Grundfos CR Service Manuals (for a small
charge).
TM04 3917 0409
4. Lubricate the coupling screws with an anti-seize and

lubricating compound. Tighten the coupling screws (finger
tight) while keeping the coupling separation equal on both
sides and the motor shaft keyway centered in the coupling half
as shown in fig. 16.
Fig. 22 Prepackaged impeller stack kits
Fig. 21 Adjustment fork storage

CR(N) 32, 45, 64, 90, 120, and 150
TM04 3916 0409
7. Check to see that the gaps between the coupling halves are
equal. Loosen and readjust, if necessary.
8. Be certain the pump shaft can be rotated by hand. If the shaft
cannot be rotated or it binds, disassemble and check for
misalignment.
9. Prime the pump.
10.Follow the wiring diagram on the motor label for the correct
motor wiring combination which matches your supply voltage.
Once this has been confirmed, reconnect the power supply
wiring to the motor.
11.Check the direction of rotation, by bump-starting the motor.
Rotation must be left to right (counter-clockwise) when looking
directly at the coupling.
Fig. 23 Prepackaged flange kits
12. Spare Parts

Grundfos offers an extensive list of spare parts. For a current list
of these parts, refer to: All Product Spare Parts/Service Kits
Price List, Form #L-SK-SL-002.
12.Shut off the power, then re-install the coupling guards. After
the coupling guards have been installed the power can be
turned back on.
19
13. Preliminary electrical tests

Warning
TM04 3908 0409
When working with electrical circuits, use caution

to avoid electrical shock. It is recommended that
rubber gloves and boots be worn, and metal
terminal boxes and motors are grounded before
any work is done. For your protection, always
disconnect the pump from its power source
before handling.
13.1 Supply voltage

13.1.1 How to measure the supply voltage
Use a voltmeter, (set to the proper scale) measure the voltage at
the pump terminal box or starter.
On single-phase units, measure between power leads L1 and L2
(or L1 and N for 115 volt units).
On three-phase units, measure between:
Power leads L1 and L2
Fig. 25 Measuring current

13.2.2 What the current measurement means
If the amp draw exceeds the listed service factor amps (SFA) or if
the current imbalance is greater than 5% between each leg on
three-phase units, check the following:
Burned contacts on motor starter.
Loose terminals in starter or terminal box or possible wire

defect.
Too high or too low supply voltage.

Motor windings are shorted or grounded. Check winding and
insulation resistances.
Pump is damaged causing a motor overload.
TM04 3911 0409
13.3 Insulation resistance
Fig. 24 Measuring supply voltage
13.3.1 How to measure the insulation resistance

Turn off power and disconnect the supply power leads in the
pump terminal box. Using an ohm or mega ohm meter, set the
scale selector to Rx 100K and zero adjust the meter.
Measure and record the resistance between each of the terminals
and ground.
13.1.2 What the supply voltage measurement means

When the motor is under load, the voltage should be within 10%
of the nameplate voltage. Larger voltage variation may cause
winding damage.
Large variations in the voltage indicate a poor electrical supply
and the pump should not be operated until these variations have
been corrected.
If the voltage constantly remains high or low, the motor should be
changed to the correct supply voltage.
TM04 3907 0409
13.2 Current measurement

13.2.1 How to measure the current
Use an ammeter (set on the proper scale) to measure the current
on each power lead at the terminal box or starter. See the motor
nameplate for amp draw information.
Current should be measured when the pump is operating at
constant discharge pressure.
Fig. 26 Measuring insulation resistance

13.3.2 What the insulation resistance means
Motors of all hp, voltage, phase and cycle duties have the same
value of insulation resistance. Resistance values for new motors
must exceed 1,000,000 ohms. If they do not, motor should be
repaired or replaced.
20
14. Startup for Cool-Top

Caution
Do not start the pump until it has been filled with liquid and vented.
Warning
Pay attention to the direction of the vent hole and take care to ensure that the escaping liquid does not cause injury
to persons or damage to the motor or other components. In hot-liquid installations, special attention should be
paid to the risk of injury caused by scalding hot liquid. It is recommended to connect a drain pipe to the 1/2" air
vent in order to lead the hot water/steam to a safe place.
Step
Action
TM02 4151 5001
Note: The air-cooled top should only be started up with cold

liquid. Close the isolation valve on the discharge side and open
the isolation valve on the suction side of the pump.
TM02 4153 1503
Remove the priming plug from the air-cooled chamber (2) and
slowly fill the chamber with liquid.
When the chamber is completely filled with liquid, replace the
priming plug and tighten securely.
TM02 5907 4002
Open the isolation valve on the discharge side of the pump.

Valve may have to be partially closed when pump is started if
no back pressure is present (i.e. boiler not up to pressure).
Start the pump and check the direction of rotation.
TM01 41406 3702

TM01 1405 4497
See the correct rotation of the pump on the motor fan cover.
If the direction of rotation is wrong, interchange any two of the
incoming supply wires.
After 3 to 5 minutes, the air vent has been filled with liquid.
Note: During startup of a cold pump with hot liquid, it is normal
that a few drops of liquid are leaking from the sleeve.
21
15. Diagnosing specific problems

Problem
The pump does not run.
The pump runs but at reduced

capacity or does not deliver water.
22
Possible cause
Remedy
1.
No power at motor.
Check voltage at motor terminal box. If no voltage at motor, check

feeder panel for tripped circuits and reset circuit.
2.
Fuses are blown or circuit

breakers are tripped.
Turn off power and remove fuses. Check for continuity with
ohmmeter. Replace blown fuses or reset circuit breaker. If new
fuses blow or circuit breaker trips, the electrical installation, motor
and wires must be checked.
3.
Motor starter overloads are burned

or have tripped out.
Check for voltage on line and load side of starter. Replace burned
heaters or reset. Inspect starter for other damage. If heater trips
again, check the supply voltage and starter holding coil.
4.
Starter does not energize.
Energize control circuit and check for voltage at the holding coil. If
no voltage, check control circuit fuses. If voltage, check holding
coil for shorts. Replace bad coil.
5.
Defective controls.
Check all safety and pressure switches for operation. Inspect

contacts in control devices. Replace worn or defective parts or
controls.
6.
Motor is defective.
Turn off power and disconnect wiring. Measure the lead to lead
resistances with ohmmeter (RX-1). Measure lead to ground values
with ohmmeter (RX-100K). Record measured values. If an open or
grounded winding is found, remove motor and repair or replace.
7.
Defective capacitor
(single-phase motors).
Turn off power and discharge capacitor. Check with ohmmeter (RX-100K). When the meter is connected to the capacitor, the needle should jump towards 0 ohms and slowly drift
back to infinity (h). Replace if defective.
8.
Pump is bound.
Turn off power and manually rotate pump shaft. If shaft does not
rotate easily, check coupling setting and adjust as necessary. If
shaft rotation is still tight, remove pump and inspect. Disassemble
and repair.
1.
Wrong rotation.
Check wiring for proper connections. Correct wiring.
2.
Turn pump off, close isolation valve(s), remove priming plug.

Pump is not primed or is airbound. Check fluid level. Refill the pump, replace plug and start the pump.
Long suction lines must be filled before starting the pump.
3.
Strainers, check or foot valves are

clogged.
Remove strainer, screen or valve and inspect. Clean and replace.

Reprime pump.
4.
Suction lift too large.
Install compound pressure gauge at the suction side of the pump.

Start pump and compare reading to performance data. Reduce
suction lift by lowering pump, increase suction line size or
removing high friction loss devices.
5.
Suction and/or discharge piping

leaks.
Pump spins backwards when turned off. Air in suction pipe.

Suction pipe, valves and fittings must be airtight. Repair any leaks
and retighten all loose fittings.
6.
Pump worn.
Install pressure gauge, start pump, gradually close the discharge

valve and read pressure at shutoff. Convert measured pressure (in
psi) to head (in feet): (Measured psi x 2.31 ft/psi = ___ ft). Refer to
the specific pump curve for shutoff head for that pump model. If
head is close to curve, pump is probably OK. If not, remove pump
and inspect.
7.
Pump impeller or guide vane is

clogged.
Disassemble and inspect pump passageways. Remove any

foreign materials found.
8.
Incorrect drain plug is installed.
If the proper drain plug is replaced with a standard plug, water will
recirculate internally. Replace with proper plug.
9.
Improper coupling setting.
Check/reset the coupling; see page 18.
Problem
Pump cycles too much
Fuses blow or circuit breakers or

overload relays trip
Possible cause
Remedy
1.
Pressure switch is not

properly adjusted or is
defective.
Check pressure setting on switch and operation. Check voltage

across closed contacts. Readjust switch or replace if defective.
2.
Level control is not properly

adjusted or is defective.
Check setting and operation. Readjust setting (refer to level control

manufacturers data). Replace if defective.
3.
Insufficient air charging or

leaking tank or piping.
Pump air into tank or diaphragm chamber. Check diaphragm for

leak. Check tank and piping for leaks with soap and water solution.
Check air to water volume. Repair as necessary.
4.
Tank is too small.
Check tank size and air volume in tank. Tank volume should be
approximately 10 gallons for each gpm of pump capacity. The
normal air volume is 2/3 of the total tank volume at the pump cut-in
pressure. Replace tank with one of correct size.
5.
Pump is oversized.
Install pressure gauges on or near pump suction and discharge

ports. Start and run pump under normal conditions, record gauge
readings. Convert psi to feet (Measured psi x 2.31 ft/psi = ____ ft)
Refer to the specific pump curve for that model, ensure that total
head is sufficient to limit pump delivery within its design flow range.
Throttle pump discharge flow if necessary.
1.
Tank is too small.
Check voltage at starter panel and motor. If voltage varies more

than 10 % / + 10 %, contact power company. Check wire sizing.
2.
Motor overloads are set too low.
Cycle pump and measure amperage. Increase heater size or

adjust trip setting to a maximum of motor nameplate (full load)
current.
3.
Three-phased current is
imbalanced.
Check current draw on each lead to the motor. Must be within

5 % / + 5 %. If not, check motor and wiring. Rotating all leads may
eliminate this problem.
4.
Motor is shorted or grounded.
Turn off power and disconnect wiring. Measure the lead-to-lead

resistance with an ohmmeter (RX-1). Measure lead-to-ground
values with an ohmmeter (RX-100K) or a megaohm meter. Record
values. If an open or grounded winding is found, remove the motor,
repair and/or replace.
5.
Wiring or connections are faulty.
Check proper wiring and loose terminals. Tighten loose terminals.

Replace damaged wire.
6.
Pump is bound.
Turn off power and manually rotate pump shaft. If shaft does not
rotate easily, check coupling setting and adjust as necessary. If
shaft rotation is still tight, remove pump and inspect. Disassemble
and repair.
7.
Defective capacitor
(single-phase motors).
Turn off power and discharge capacitor. Check with ohmmeter

(RX-100K). When the meter is connected to the capacitor, the
needle should jump towards 0 ohms and slowly drift back to infinity
(h). Replace if defective.
Motor overloads at higher ambient

temperature than motor.
Use a thermometer to check the ambient temperature near the

overloads and motor. Record these values. If ambient temperature
at motor is lower than at overloads, especially where temperature
at overloads is above +104 F (+40 C), ambient-compensated
heaters should replace standard heaters.
8.
23
16. Worksheet for three-phase motors
farthest from the average stays on the same power lead, most of
the unbalance is coming from the power source. However, if the
reading farthest from the averages moves with the same motor
lead, the primary source of unbalance is on the motor side of
the starter. In this instance, consider a damaged cable, leaking
splice, poor connection, or faulty motor winding.
Below is a worksheet for calculating current unbalance on a

three-phase hookup. Use the calculations below as a guide.
Note: Current unbalance should not exceed 5% at service factor
load or 10% at rated input load. If the unbalance cannot be
corrected by rolling leads, the source of the unbalance must be
located and corrected. If, on the three possible hookups, the leg
Explanation and examples

Hookup 1
Here is an example of current readings at maximum pump loads on each leg of a three-wire hookup. You
must make calculations for all three hookups. To begin, add up all three readings for hookup numbers 1, 2,
and 3.
T1
51 amps
T2
46 amps
T3
53 amps
150
TOTAL
Hookup 1
Divide the total by three to obtain the average.
50 amps
3 150 amps
Hookup 1
Calculate the greatest current difference from the average.
50 amps
46 amps
4 amps
Divide this difference by the average to obtain the percentage of the unbalance.
Hookup 1
.08 or 8%
50 4.00 amps
In this case, the current unbalance for Hookup 1 is 8%.
Figure here
Hookup 1
Hookup 3
___ amps
L1 to T3
___ amps
L1 to T2
___ amps
L2 to T2
___ amps
L2 to T1
___ amps
L2 to T3
___ amps
L3 to T3
___ amps
L3 to T2
___ amps
L3 to T1
___ amps
TOTAL
___ amps
TOTAL
___ amps
TOTAL
___ amps
Hookup 1
Hookup 2
Hookup 3
___ amps
___ amps
___ amps
3 ___ amps
3 ___ amps
3 ___ amps
Hookup 1
Hookup 2
Hookup 3
___ amps
___ amps
___ amps
___ amps
___ amps
___ amps
___ amps
___ amps
___ amps
Hookup 1
___ or ___ %
___ ___ amps
24
Hookup 2
L1 to T1
Hookup 2
___ or ___ %
___ ___ amps
Hookup 3
___ or ___ %
___ ___ amps
U.S.A.
Canada
Mxico
GRUNDFOS Pumps Corporation

17100 West 118th Terrace
Olathe, Kansas 66061
Phone: +1-913-227-3400
Telefax: +1-913-227-3500
GRUNDFOS Canada Inc.

2941 Brighton Road
Oakville, Ontario
L6H 6C9
Phone: +1-905 829 9533
Telefax: +1-905 829 9512
Bombas GRUNDFOS de Mxico S.A. de C.V.

Boulevard TLC No. 15
Parque Industrial Stiva
Aeropuerto
Apodaca, N.L.C.P. 66600
Phone: +52-81-8144 4000
Telefax: +52-81-8144 4010
Addresses revised 22.09.2005
CR 60 Hz_US Letter_back.fm Page 28 Wednesday, March 18, 2009 1:09 PM

L-CP-TL-003 0309
Repl. L-CP-TL-003 1205
www.grundfos.com
US

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Y DE USO DEL EQUIPO

MANUAL PEDAGGICO, TCNICO

NO. DE SERIE: EH 0910 - 185

VISTA DEL EQUIPO4

2. ASPECTOS DE USO DEL EQUIPO

GARANTA SOBRE NUESTRO PRODUCTO33

RESOLUCIN DE LA PRCTICA 1: IDENTIFICACIN DE

Manual pedaggico, tcnico y de uso del equipo

1.1 VISTA DEL EQUIPO

Generatoris S. A. de C. V. La Fama 27 A Col. La Fama Delegacin Tlalpan

Manual pedaggico, tcnico y de uso del equipo

1.2 ESPECIFICACIONES TCNICAS

Manual pedaggico, tcnico y de uso del equipo

Sensor de conductividad colocado en lnea de abastecimiento.

Generatoris S. A. de C. V. La Fama 27 A Col. La Fama Delegacin Tlalpan

Manual pedaggico, tcnico y de uso del equipo

Generatoris S. A. de C. V. La Fama 27 A Col. La Fama Delegacin Tlalpan

DIAGRAMA ELCTRICO DEL EQUIPO:

SISTEMA DE SEPARACIN POR MEMBRANA

ELABOR: Ricardo Snchez Prez

DIAGRAMA ELCTRICO DEL EQUIPO:

DIAGRAMA ELCTRICO DEL EQUIPO:

DIAGRAMA ELCTRICO DEL EQUIPO:

DIAGRAMA ELCTRICO DEL EQUIPO:

T 422 423 424 T 409 411 413 14 15 17

DIAGRAMA ELCTRICO DEL EQUIPO:

Manual pedaggico, tcnico y de uso del equipo

2.1 SEGURIDAD E HIGIENE

Generatoris S. A. de C. V. La Fama 27 A Col. La Fama Delegacin Tlalpan

Manual pedaggico, tcnico y de uso del equipo

2.2 OPERACIN DEL EQUIPO

que el equipo se encuentre conectado a 220 VAC, a dos fases.

ENERGIZADO DEL GABINETE DE CONTROL

Asegurarse que el botn tipo hongo de paro de emergencia de media vuelta

Alimentar de forma manual la solucin en el tanque de 100 L.

PARO DEL EQUIPO

Generatoris S. A. de C. V. La Fama 27 A Col. La Fama Delegacin Tlalpan

Manual pedaggico, tcnico y de uso del equipo

2.3 APLICACIONES EXPERIMENTALES

2.4 MANTENIMIENTO Y LIMPIEZA

Es recomendable limpiar el equipo una vez que se ha terminado la

El equipo requiere poco mantenimiento y la limpieza es realmente fcil.

En general los componentes de la unidad son de tipo industrial y no

Si la unidad o alguna de sus secciones no fuera utilizada por un periodo de

La limpieza exterior se puede hacer con un trapo hmedo, generalmente lo

Generatoris S. A. de C. V. La Fama 27 A Col. La Fama Delegacin Tlalpan

Manual pedaggico, tcnico y de uso del equipo

IMPORTANTE: Tener cuidado de mantener siempre el cableado elctrico en

Se recomienda no usar algn solvente para la limpieza del gabinete de

Generatoris S. A. de C. V. La Fama 27 A Col. La Fama Delegacin Tlalpan

Manual pedaggico, tcnico y de uso del equipo

3.1 FUNDAMENTOS TERICOS

Cuando en la corriente de salida de una operacin los productos finales van

Manual pedaggico, tcnico y de uso del equipo

En donde Nw= velocidad de filtracin del disolvente en estado estacionario a travs de

C wm = concentracin media de disolvente en la membrana, (g*mol)/cm 3;

Generatoris S. A. de C. V. La Fama 27 A Col. La Fama Delegacin Tlalpan

Manual pedaggico, tcnico y de uso del equipo

Y aw= actividad del disolvente. Loa subndices 1 y 2 se refieren, respectivamente, a los

Donde Cs= concentracin del soluto en la solucin, (g*mol)/cm 3 y =CsRT es la

Generatoris S. A. de C. V. La Fama 27 A Col. La Fama Delegacin Tlalpan

Manual pedaggico, tcnico y de uso del equipo

En donde Ns= flujo de soluto a travs de la membrana, (g*mol)/(s*cm 2); Dsm=

Aplicacin de la Ecuacin Kohlrausch

En donde Ns= flujo de soluto a travs de la membrana, (gmol)/(scm 2); Dsm=