A4-P 1.0 en

.
Guillotine damper - DN2650

Equip. No.: 321.SD415, Req. No.: 467971
Instruction Manual
Plant Name: Nyumba Ya Akiba-Cement Plant 3000 TPD

Contract Number: 1345327_900
Created by: ARJH-IN

Approved by: KRAT-IN
Approved date: 20-Mar-15
Doc. No.: 60141172 - 1.0
NYUMBA YA AKIBA
SARL - ZAI
Vendor Documentation
Binder 1/1
Guillotine damper
AUMA actuator
FLS equip. no.:

321.SD415
General
Assembly
Service and maintenance
Declaration of manufacturer
EC Declaration of conformity
Technical appendix
HMT Guillotine isolator DN2650
Operation manual AUMA

Multi-turn actuator / Part-turn gearbox
Technical information Elbe

Drive shaft
Technical information Tlmchanique

Inductive sensor
FLS order No.:

4-1345327-467971A
G&S No.:
88436
English
10
HMT
Operation Manual
Guillotine Isolator
Operation Manual
Assembly, operation and commissioning instructions
in accordance with EC Machinery Directive 2006/42/EG
HMT-Ref.-No.
Order-No.
Date
:
:
:
601251
99998-2
26.02.2015 Rev.00
english version
HMT GmbH
Schlavenhorst 28, 46395 Bocholt
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www.hmt.eu
Seite
1 / 20
HMT
Operation Manual
Table of Contents
Page
A)
GENERAL
A1
A2
A3
A4
Safety Notice
Basic information on Safety
Identification
Transport and Storage
3
4
6
7
B)
Assembly
B1
B2
B3
B4
B5
B6
Safety Notice for assembly

Pre- assembly instructions
Installation Instruction
Insulation recommendation
Supplementary info: Dismantling the damper
Commissioning
9
11
12
13
14
14
C)
Service and Maintenance
16
C1
C2
C3
C4
C5
C6
Safety advise for service and maintenance

Functional Description
Adjusting the guillotine damper
Maintenance
Adjustable limit switches
Trouble Shooting
16
17
17
17
19
20
D)
Declaration of Installation
E)
Technical Appendix
E1
HMT Guillotine Isolator DN2650
F)
Documentation Accessories
F1
F2
F3
Operation Manual Auma

Technical Information Elbe
Technical Information Telemechanique
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HMT
A)
Operation Manual
GENERAL
A1 Safety Notice
A1.1 Standards/Guidelines
HMT-Products are designed and manufactured in compliance with recognised
standards and directives. This is certified in an EC Declaration of Conformity.
A1.2 Safety Instructions/ Warnings
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of
installation.
Guillotines are critical components and a very vital piece of equipment in respect
the reliability and overall performance of the entire plant.
Erection and maintenance therefore has to be done in strict accordance with our
requirements.
Failure to comply with the instructions of this manual could cause
permanent damage to the component and may result in injury and/or
damage to property and will invalidate the warranty.
Preventive maintenance helps to avoid unscheduled outages. We also
recommend that scheduled inspections be done with the assistance of HMT
service engineers.
All personnel working with this device must be familiar with the safety and warning
instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or
property damage.
Special care has been taken in creating this manual, however, HMT cannot be held
liable for any loss, damage or injury caused by errors.
HMT GmbH
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HMT
Operation Manual
A1.3 Qualification on Staff

Assembly, commissioning, operation, and maintenance must be carried out
exclusively by suitably qualified personnel having been authorised by the end user
or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and
understood these instructions and, furthermore, know and observe officially
recognised rules regarding occupational health and safety.
A1.4 Commissioning
Prior to commissioning of HMT guillotines, it is important to check that assembly
and all settings meet the requirements of the application. Incorrect assembly or
settings might present a danger to the application, e.g. cause damage to the
installation. The manufacturer will not be held liable for any consequential damage.
A1.5 Protective measures
Ensure that safety guards are installed to protect personnel

from all external moving parts of the guillotine and drive system
in areas where access platforms and ladders are provided
Danger
A1.6 Maintenance
To ensure safe device operation, the maintenance instructions included in this
manual must be observed.
Any device modification requires prior consent of the manufacturer.
A2 Basic Information on Safety

A2.1 Standards/ Directives
HMT guillotines are installed to isolate and/or regulate flue gases and are
designed and manufactured in compliance with the recognised standards and
directives.
The maximum pressure and temperature tolerances (dependent on the design,
materials) are indicated in the operating data on the dimension drawing.
The guillotines may only be operated after reference to the following documents:
HMT GmbH
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HMT
Operation Manual
<Declaration according to EU Directives>

this assembly / operating manual
The damper may only be used in -hazardous environments, if
the purchaser has made explicit reference to this.
Non-compliance with the intended use constitutes an act of gross negligence and
releases Hebing Maschinen-Technik GmbH from any product liability.
A2.2 Warnings
The following warnings draw special attention to safety-relevant procedures in
these operation instructions,
Hazard / Caution / Warning

draws attention to a dangerous situation which may cause death or
serious injuries to people and/or damage to the piping system.
xxxx
Attention
draws attention to an imperative instruction.
Information
provides useful tips and recommendations.
If these notes, cautions and warnings are not followed, hazards may result and the
manufacturers guarantee may become avoid.
HMT GmbH
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HMT
A3)
Operation Manual
Identification
Each guillotines carries the following information on the name plate:

Picture 1 : Name plate
[1]
[2]
[3]
[4]
[5]
[6]
[ 1 ] HMT Order-No.
[ 2 ] Year of Construction
[ 3 ] Type
[ 4 ] Dimension
[ 5 ] Numbers 1 -6: HMT Order Number / Numbers 7-9: HMT Position Number
[ 6 ] KKS-Number according to client requirements
The name plate should not be covered, in order that the fitted valve remains identifiable.
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HMT
A4
Operation Manual
Transport and Storage
A4.1 Transport
For proper transport please observe:
The guillotine is only to be hung by using the relevant lifting lugs.
Warning
Hovering Load:
- Do not stand below hovering load
- Respect total weight
During lifting of the guillotines s attention must always be paid to ensuring
and uniformly load distribution.
Warning
1. Prior transport and upon Site arrival, the guillotines is to be checked for signs of
external damage.
HMT is to be notified immediately in the event of any damage to the
equipment. A detailed damage report is to be submitted within 3 days
of material receipt.
2. The guillotines ( segments ) are only to be lifted at the lifting lugs. Please
observe that angel between sling and guillotines (segment) must be min. 60 Otherwise lifting of guillotines (segments) have to be with cross bar ( supplied
by others ).
3. During hoisting of the guillotines attention must always be paid to ensure an
uniformal load distribution.
4. Respective transport stiffeners only to be removed immediately before
guillotines installation. Transport stiffeners must at least be at one side in case
of intermediate transport of the Segments by crane. Before any welding is
performed the stainless steel sealings ( if any ) must be protected in order to
avoid any damage which may be caused by welding, mechanical effects etc.
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HMT
Operation Manual
A4.2 Storage
Before storage the corrosion protection is to be examined and damages
- if any - are to be removed. Regular inspection of the corrosion
protection during storage is to be effected.
If HMT guillotine must be stored the following points must be observed:

1. For intermediate storage the guillotines must be placed on a level surface which
is placed on dry ground. The distance between the supports must be suitable to
avoid any deflection. There must be sufficient clearance between guillotine and
floor to avoid contamination of the guillotines.
2. The complete guillotines should be covered with a waterproof and tear proof
tarpaulin to protect them from moisture. Attention is to be paid that the tarpaulin
is well attached and aeration of the damper is ensured.
3. The actuators must be wrapped in foil to prevent ingress of water. The
guillotines must be surrounded by a barrier to prevent mechanical damage.
Please take attention to the Transport and Storage instructions of the respective
equipment supplier
4. The guillotines must be surrounded by a barrier to prevent mechanical damage
5. Guillotines with stainless steel parts (sealings, plate linings etc.) must be
protected against ferritic material contact and soiling.
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HMT
B)
Operation Manual
ASSEMBLY
This instruction includes safety advices relating to foreseeable risks when
fitting HMT guillotines into a duct system.
It is the responsibility of the user to follow this advice with regard to other
risks, in particular those relating to local conditions. All preconditions for the
system should already be in place.
B1
Safety Notice for Installation

Guillotines may only be fitted into the system by qualified
Qualified in the context of this manual means persons
correctly assess and carry out the tasks assigned to them
recognise and eliminate any risk on the basis of their training,
knowledge and professional experience.
persons.
who can
and can
specialist
Guillotine actuators, limit switches and all other mechanical moving parts
must be dealt with seriously during assembly work to avoid any
damages.
Damages of damper must be reported to the supplier within 2 days.
The intended function of a valve after fitting must correspond to the
<intended use>
Pressure may not be applied to a guillotine which is not locked into a
(any) position on actuation.
An actuator fitted onto a guillotine may only be actuated if the guillotine is
surrounded on both sides by the pipe or damper section - any actuation
before this point constitutes a crush hazard and is solely the
responsibility of the user.
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HMT
Operation Manual
The dampers are only to be lifted by using the relevant lifting lugs.
Please observe that angel between sling and guillotine (segment) must
be min. 60 - Otherwise lifting of dampers (segments) have to be with
cross bar ( supplied by others ).
Basic principle only.
HMT GmbH
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HMT
B2
Operation Manual
Pre-Assembly Instruction (only for guillotines supplied in pre-assembled modules)
B2.1 General Description
Place and adjust the assembly support for the guillotines on a level ground.
The damper segments are only to be lifted by using the relevant lifting lugs.
Adjust the damper segments and bolt pre-assembly butt joints.
Dimensional check (diagonals clear width, hole measures).
For welded damper/guillotine modules:
During pre-assembly of guillotines it must be strictly considered that the Inoflex

seals and stainless steel elements are protected against damages due to welding
or grinding works.
Weld butt joints according to weld instructions..
Dimensional check after welding (diagonals clear width, hole measures) and
document the results.
Optional:
PT-check of weld joint (if necessary).
Remove transport stiffeners (if installed).
Installation of seal air damper (if available).

The seal air damper must be checked for tightness after mounting
the HMT guillotines. The function of the seal air damper by the
linkage to the HMT-damper has to be adjusted correctly.
Failure to observe expires the HMT-warranty for leaks and proper
function.
Completion of limit switch device (if available).
refer chapter E
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HMT
Operation Manual
B3 Erection Instruction
The tightness of the guillotines is guaranteed only if they are
mounted unstressed in the correct mounting position and flow
direction. See dimension drawing
Danger
For guillotines with fail safe operation device ( self opening/closing)

or fail safe actuator (with opening/closing springs) please ensure that
guillotine blades are locked by means of locking device and that the
mechanical locking device has been engaged and should not be
disengaged prior commissioning. For guillotines without locking
device locking is achieved with temporary mechanical locking signed
as transport device to be removed prior first guillotines operation.
To connect an actuator to the machine controller, follow the relevant

manufacturers instructions.
B3.1 Installation of guillotines with bolted flange connection

1.
Counter flanges must be checked prior assembly of guillotines.

The counter flanges must be designed in accordance with HMT tolerance limits
to ensure a stress-free installation.
a) Dimension (Report)
b) Plane parallelism (Report)
2.
Hoisting of guillotine in the duct.

Dependant on installation position and flange seal, different procedures
apply. The ideal is to install the damper in sequence during duct
assembly. If the duct parts are already installed there must be enough
space for the installation of the guillotine in order to avoid damage to the
flange seals. A flexible joint in an adjacent duct section, considerably
eases installation.
HMT GmbH
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HMT
B4
Operation Manual
Insulation recommendation
The guillotines supplied by HMT must be insulated after completion of trial run but
before initial flue gas admission.
It must be considered the mobility of the actuator or drive elements
(e. g. lever) are not reduced.
Final check after Installation:
Check that there are no obstructions e. g. in duct cross bracing, in

the path of blades etc. Remove all obstructions before guillotine
operating.
Dimensional check to ensure that stainless steel seals align
uniformly.
Check the stainless steel seals ( if available ) for signs of damage.
Check for signs of damage due to welding
Operation of guillotines with hand-Lever or hand wheel must be
possible with normal forces for full operation range.
Operation of guillotines with actuator must be smoothly for full
operation range.
Check that direction of actuator rotation is correct.
Check installation of guillotines and actuator is correct to latest
drawings and specification. Check that all electrical and/or
pneumatic connections including control cable are correct.
Fitting of seal air damper. Adjust CLOSED position before
erection. seal air damper OPEN / CLOSED ? if available
Check stuffing boxes.
Verify the operation of the limit switches and reposition if
necessary ( if any ).
Incorrectly executed control commands may cause a hazard and may damage
the pipe system. Any functional faults found must be rectified immediately before
full operation.
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HMT
B5
Operation Manual
Supplementary info: Dismantling the guillotines
Follow the same safety rules as fort he (pipe) system and guillotine
Secure the flap with the appropriate tools to prevent accidental falling.
Danger!
B6
Check whether the pipe is disconnected, empty and at normal pressure.

Fully close the guillotine, remove the flange bolts.
Remove the guillotine.
Commissioning
All transport securing devices and locking devices must be removed before
first guillotine operation.
Commissioning of equipment, such as actuators and limit switches, has to be
done in strict accordance with the manuals/regulations of the respective
supplier.
We recommended that commissioning is executed by well-trained personal

of the HMT service department.
To connect an actuator to the process control, follow the relevant suppliers

instructions.
A gear mechanism or actuator is adjusted according to the operating
data included in the order:
The setting on the CLOSED end stop of a brand new damper
should not be changed as long as the dampers is tight when closed.
Note
Only for guillotines with electrical actuators:

ensure that the actuator is switched off in the end settings by the
limit switch signal. The torque switch signal should be used as fault
indicator only. The fault should be rectified as quickly as possible.
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HMT
Step
Operation Manual
Instruction
All transport securing devices and locking devices must be removed before first
guillotine operation.
HMT guillotines are set at the workshop for tightness.

If the guillotines are mounted unstressed in the correct mounting position within
the duct the guillotine blades makes tight metal to metal contact with the landing
bars. Slight inequalities mostly could be adjusted with the length adjustable
linkages ( if any ) between the guillotine levers.
Deformation of guillotine casing could lead to higher leakages and hard
moving of guillotine blades.
After installation into the duct the guillotine blade must be examined to ensure
that it still remains seated uniformally on the seal. If not, the seals are to be readjusted. Therefore, the fixing bolts of the landing bars must be loosened and
the seals must be pressed against the guillotine blade. The bolts must then be
re-tightened.
Caution !
Danger!
Isolate power supply of the actuator before working on the guillotine!
Before first guillotine operation the torque limit switches of electrical actuators
must be checked and adjusted according to the torques required in the "Data
Sheet - Actuator" and according to the operation instructions for actuators.
Furthermore, the limit switches of the actuators must be checked and adjusted
before commissioning. Actuators must switch off via limit switches. The torque
limit switches are provided as a safety feature only.
If actuators are supplied separately, they have to be installed by others

according to the general arrangement drawings and the respective supplier
specification. Check, and if necessary, readjust fixing bolts after commissioning.
Check tightness of packing gland assemblies, if necessary readjust..
If any problems arise during commissioning refer to the checklist

"Trouble Shooting".
HMT GmbH
Schlavenhorst 28
46395 Bocholt, Germany
Tel. +49 -2871-21410
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HMT
C)
Operation Manual
Service and Maintenance
Under the provisions of MRL 2006/42/EG, the system planner must conduct a full risk
analysis.
For this purpose, HMT provides the following documentation:
this operation, maintenance and assembly manual
Declaration according to EU Directives

This manual contains safety instructions for foreseeable risks when using the
guillotine for industrial applications.
The planner/operator is responsible for supplementing these instructions for
other risks specific to the machinery used.
C1
Safety instructions for operation and maintenance

The function of a guillotine must match the <Intended use>
The operating conditions must correspond to the information on the
operation data on the dimension drawing.
Any required work on the damper may only be carried out by qualified
persons. Qualified in the context of this manual means persons who can
correctly assess and carry out the tasks assigned to them and can
recognise and eliminate any risk on the basis of their training, specialist
knowledge and professional experience.
Before loosening a lock screw or screw on the housing cover or before

dismantling the entire guillotine from the pipe system, the pressure in the
system or pipe section must be reduced on both sides of the valve, so
that the medium does not escape uncontrolled from the pipe.
Danger!
Ensure that safety guards are installed to protect personal from all external
moving parts of the damper and drive system in areas where access
platforms and ladders are provided.
The danger areas are to be secured in accordance with Safety and
Accident Prevention or specific national regulations
During operation of the plant parts the safety regulations of the owner are
to be obtained and must be strictly observed.
Crush
hazard!
An actuator fitted onto a damper may only be actuated if the damper is

surrounded on both sides by the pipe or guillotine section - any actuation
before this point constitutes a crush hazard and is solely the responsibility of
the user.
HMT GmbH
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HMT
C2
Operation Manual
Functional Description
HMT guillotines are installed to isolate and/or regulate flue gases within the maximum
pressure and temperature tolerances as indicated in the operating data on the
dimension drawing.
C3
Adjusting the guillotines
HMT guillotines are set at the workshop for tightness. If properly stored and mounted
only slight adjusting during commissioning is necessary.
Different positions between individual damper blades (multi blade dampers only) can be
compensated with linkages designed as threaded rod: First solve the counter nuts on
both sides of the respective linkage. Due to turn of linkage tube damper blades will be
aligned. Afterwards fix the counter nuts.
In no event dont disconnect linkage and blade lever in order to adjust

guillotine blades.
Note
For guillotines with electric actuator only

ALL Type of guillotines with electric actuators must switched off in the
end settings by the limit switch signal.
Note
C4
Maintenance
ATTENTION
For personnel safety ensure that the locking device ( if any ) is

engaged respectively the damper cannot be operated during
maintenance work.
C4.1 Maintenance instructions

Maintenance of HMT Shut Off and Control dampers must be done in strict accordance
to the following instructions.
For all equipment supplied with the dampers maintenance must be done in
strict accordance with the respective supplier instructions.
HMT GmbH
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HMT
Operation Manual
C4.2 Maintenance Instructions Survey

Part
Shaft bearing
Maintenance
Check for
damagages
Intervall
6 month*
Keep clean
Gland
check for wear and
6 month*
tightness, if
necessary
replenish/change of
packing
blade
keep clean and
6 month*
check for damage
and wear
* as far as possible without shut down otherwise at shut down.
C4.3 Adjustment of stuffing boxes

Attention must under all circumstances be paid that after approximately 70
operating hours (as of operational start under temperature) the stuffing
boxes are adjusted uniformly.
Afterwards the tightness must be checked regularly in the first few month of operation.
If tightness could not be achieved after a longer period and repeated adjustment,
packings have to be exchanged as follows:
1.
Remove the nuts on the packing gland assembly.
2.
Draw back the compression ring.
3.
Remove the old packing by using the packing worm.
Attention
The old packing must be removed completely in order to ensure a tight

seal. Ensure that all sealing surfaces are clean and free of old packing prior
to installation of the new packing..
4.
Install the new packing rings taking care to stagger the joints. Joints in the
packing rings are to be angled at 45 and ensure that the butt joints lie on
top of each other like a wedging.
5.
The compression ring is then retightened evenly and countered..

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HMT
6.
Operation Manual
Packing gland assembly to be fasten uniformly..
Druckring
Packung
=
=
reaction ring
packing
These are only priciples. The real construction of bearings/Stuffing boxes can be
gathered from the bearing section of the dimension drawing.
Overbolting of packing gland assembly may cause mechanical blocking

of shaft.
Note
C5
Packings are wear parts with limited life. They must be replaced after
several adjustments (10 - 15 months).
Adjustable Limit Switches ( if available )
External, adjustable limit switches prevent that blades are operated further than closing
position. A change is only to be performed by skilled personnel.
Any change is only to be performed by skilled personnel.
HMT GmbH
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HMT
Operation Manual
C6
Checklist for Trouble Shooting
Problem
Action
impossible guillotines
Check locking device ( if any ) - adjust if necessary
operation
Check torque switch, (torque switch, limit switch)
or pneumatic actuator (if existing) according to
operating instruction
difficult guillotines operation
Ensure correct bearing and radial seal operation replace if necessary.

Ensure correct lever and linkage operation replace if necessary.
Examine duct for obstacles within pivoting area of
damper - remove existing obstacles
Check if packing gland assemblies of casing passage
for damper shaft is tightened to strong - maintenance
instruction refers
Exame guillotine blade and guillotine casing for dust
deposits.
Check bearing - replace if necessary.
Check ball-and-socket joints and linkages
replace if necessary.
leakages of packing gland

assemblies
re-adjustment of packing gland assemblies and

radial seals - maintenance instruction refers.
Replace packing gland assemblies and radial
seals - maintenance instruction refers.
guillotine blade do not

touch landing bar
Examine guillotine blade and guillotine casing for

dust deposits.
Adjust linkage between guillotine levers by turning
the linkage.
guillotines blade do not

touch landing bar
symmetrically
Adjust landing bar.

Replace damaged landing bars.
HMT GmbH
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HMT
E1
Appendix E1
Guillotine Isolator
appendant to
Operation Manual
HMT-Ref.-No.
Order-No.
Date
:
:
:
601251
99998-2
26.02.2015 Rev.00
english version
HMT GmbH
Tel.-Nr.:02871/2141-0 / Fax-Nr.:02871/2141-41
www.hmt.eu
HMT
E1
601251 Pos. 10
321.SD415
Quantity
Type
:
:
1
Guillotine Isolator
Nominal Size
2634 mm
Face to face width
450 mm
No of blades
Installation position
horizontal shaft
Design temperature
450C
Stat. design pressure
+/-50 mbar
Material frame
S235JR
Material blade
S235JR
Material shaft
1.4021
Sealing
Tightness
:
:
Loop seal
99,95% on area
Unit weight
appr. 4050kg
HMT Drawing No.
601251/10
Actuator
Kardan joint shaft
:
:
Auma Typ: SA14.6/GSD 160.3/AM02.1

Elbe 0.112.100
Limit switch
Tlmcanique XS6 30B1 PAL10
HMT GmbH
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www.hmt.eu
Order-No.:
Delivery:
Name :
Rev.:
Page-No.:
601251
Guillotine Isolator - Single Parts
Drawing-No.:
601251/10 -200
qty
Hebing Maschinen - Technik
qty Name
Pos.
D
thick
width profile length
[ mm ]
[ mm ]
[ mm ]
[ mm ] [ kg/m ]
[ mm ]
from:
Tel. 02871 / 2141-0
Fax.: 02871 / 2141-41
Date
material
drawing-No.
DIN
Name
26.02.2015
Lablack
notice
weight
per
Einheit
weight
per
order
order
Einheit
Guillotine part 1
592
2541
2966
10
601251/10-200
1.000,0
1.000,0
Guillotine part 2 with worm gear
1475 3400
4283
20
601251/10-200
2.950,0
2.950,0
Auma actuator
380
707
30
601209/10-200
66,0
66,0
Hexagonal screws M16
40
601209/10-200
0,5
0,5
48
48
Hexagonal screws M16 x 45
30
8.8 zinced
601251/10-200
933
5,2
5,2
48
48
Hexagonal nuts M16
40
8 zinced
601251/10-200
934
2,0
2,0
48
48
spring washer A 16
50
FST zinced
601251/10-200
128
0,5
0,5
rope seal
60
glass fibre
601251/10-200
0,1
0,1
4.024,3
4.024,3
570
9500
Auma accessories
total weight
AV
HMT
E6 Tolerances of Mating Flanges
Tolerances of the Mating Flanges during erection

-
Damper mating flange preferably to be aligned and attached to damper flange prior to welding to
- Kanalflansche
mglichst lose ausfhren zum spannungsfreien Einbau der Klappe
duct work to ensure that damper is installed in a stress-free condition
Flanschflchen
und
Planparallelitt
- - Krmmung
Deflection ofder
flange
faces an plane
parallelism
jeper
1 Meter
Flanschlnge
= 1mm
1m flange length
= 1mm
5mm,
damper welded
= max. 5mm=, max.
Klappe
eingeschweit
=
max.
2mm,
damper bolted
= max. 2 mm , Klappe eingeschraubt
der Flansche
in den Ecken = max.
1mm
, Klappe
- - Oberflchenplanheit
Surface flatness of flanges
in the corners
= max.
1mm,
dampereingeschweit
welded
= max. 0,5mm= ,max.
Klappe
eingeschraubt
0,5mm, damper bolted
- Flanschbohrungen:
Flange holes:
- Lochreihenabstnde
= max. 1,5mm
- Hole pitches
= max. 1,5mm
Lochabstnde
(Addition
nicht
zugelassen)
= max. =1,5mm
- Hole distances (addition not allowed)
max. 1,5mm
Diagonalendifferenz
- - Winkeligkeit:
angularity differences
between diagonals = max. 3 mm= max. 3mm
For Kompensator
expansion jointFlansche:
flanges:
- Fr
Surface
roughness
of
flange
Rauhtiefe des Flansches
= 150 um = 150 m
Flatness between the hole pitches
= max. +0,5mm
Ebenheit zwischen den Lochabstnden = max. +0,5 mm
Allowable deformation of the flange connections under operating conditions
Zulssige Verformungen der Flanschverbindung unter Betriebsbedingungen
l/1000
max.5mm
l/1000
l/1000
max.5mm max.5mm
l/1000
max.5mm
l/1000
max.5mm
l
l/1000
max.5mm
l/1000
max.2mm
l/1000
max.5mm
l/1000
max.5mm
l/1000
max.2mm
HMT GmbH
Tel.-Nr.:02871/2141-0 / Fax-Nr.:02871/2141-41
www.hmt.eu
Seite
1/2
Ersatzteilliste
LIST OF SPARE PARTS
fr mehr als 2-jhrigen Betrieb, ausgenommen mit * gekennzeichnete Verschleiteile
for more than two-year operation, excluded parts marked with * (wearing parts)
HMT-Kom.-Nr.: / HMT-order No.:

601251/10
Kunden Auftr.-Nr.: / Customer order No.:
99998-2
Benennung.: / description.:
Guillotine Isolator DN 2650 STS/T2
Als Ersatzteile gelten nur die in der Spalte (Stk) angegebenen Teile,
jeweils fr eine Klappe gem o. g. Auftrag
As spare parts are valid, all parts marked in the column (pc) for one valve
of the order mentioned above
Stk
Benennung
pc
spare part
20
Packung
Artikel-Nr.
item number
96 / 80x8
packing
14
TB-710441
glass fibre
Packung
40 / 30x8
packing
4
graph.Glassfaser
graph.Glassfaser
TB-712699
glass fibre
Gelenklager
GE 80 UK 2RS d = 80 mm
TB-707228
A080 / 100x10
TB-702207
ball-and-socket joint
Wellendichtring
Nitril-Butadien-Kautsch
shaft-sealing ring
Antrieb
Auma
SA14.6 / 2x GS160.3 / AM02.1
actuator
Endschalter
limit switch
Gelenkwelle
joint shaft
1 Satz
Telemecanique
XS630B1PAL10
Elbe
0.112.100
Dichtleiste
sealing element
alle mit * versehenen Positionen sind Verschleiteile

all parts marked with * are wearing parts
Fr alle Ersatzteile, auer Verschleiteile, gilt eine Garantiezeit von 2 Jahren.
For all spare parts, except wear parts, are valid a warranty period of 2 years.
HMT GmbH
Tel.-Nr.:02871/2141-0 / Fax-Nr.:02871/2141-41
info@hmt-bocholt.de
AUMA Riester GmbH & CoKG

Armaturen- und Maschinenantriebe
Aumastr. 1 D-79379 Mllheim
Tel +49 7631 809-0 Fax +49 7631 809-1250
www.auma.com email: Riester@auma.com
Order no. 13314304

Pos 1
Article
SA 14.6
DescriptionAUMA NORM multi-turn actuator
Product features
Order code
Description
Mounted to :
0
Valve
F14
F14 according to EN ISO 5210
attachment :
Output drive type B3-30
B3, bore 30mm, DIN6885.1
:
Output speed : 90
90 rpm
Type of duty :
1
S2 - 15 min
Torque :
200-500
setting range 200-500 Nm
set to CLOSE : 440
Nm in sense of rotation CLOSE
eingestellt OPEN440
Nm in sense of rotation OPEN
Temperature
N-40-70
-40C - +70C
version:
Lubricant :
F15
ALVANIA 1029
Corrosion
KS-P1.001
KS 140m powder coating
protect. :
Colour :
A0001
AUMA silver-grey
Enclosure
IP68
IP68 according to EN 60529
protect. :
Handwheel :
400
400mm, aluminium
Close direction : RH
clockwise closing
Mains :
400/50/3
400 V 50 Hz 3-ph AC
Insulation class : F
F, tropicalised
Motor protection 00
thermoswitch 140*C NC
:
Motor :
AD00090-2-3,00 3,0 kW, 2-poles
Travel set to :
197
t/stroke at output drive multi-turn actuator
Limit switching : 300
2-500 t/stroke adjustable
Torque switches 6
single switches Ag (1 NC/1 NO)for each direction
:
Limit switches : 8
single switches Ag (1 NC/1 NO)for each direction
Heater :
22.5
24V in combination w. AM/AC/VM heater resistance 5W
Running
24
blinker transmitter
indication :
Terminal plan : 00R1AA-101-000TPA
Electrical
S0-000
plug for mounting AM/SEM/AC
connect.:
Mount.pos.pin A
car. :
Name plate :
DE-AL
German, aluminium
Inspect. accord. 01.03.200.01
inspect. record/decl.of compl.
KV:
Motor features
Order code
Description
Article number : Z100.026
Type designation AD00090-2-3,00
:
Type of current : 3ph-AC
Nominal voltage 400
[V]:
Nominal freq.
50
[Hz]:
Technical data sheet
Page: 1 of 4

Tel +49 7631 809-0 Fax +49 7631 809-1250
Nominal power 3,000

[kW]:
Nominal speed 2.800
[rpm]:
Power factor :
0,600
Nominal current 9,000
[A]:
Starting
58,000
current[A]:
Type of service : S2 - 15 MIN.
Type enclosure 68
IP:
Insulation class : F
Thermal
1T-140
protection :
Motorart :
9
Device
serial number
G637133
Special marking
601251 Pos. 15
Pos 2
Article
AM 02.1
DescriptionAUMA MATIC
Product features
Order code
Description
Mounted to :
1:SA 14.6
Size :
SA(R)14.2-16.2
Temperature
N-40-70
-40*C - +70*C
version:
Terminal plan : 00R1AA-101-000
Supply voltage : 3X400V/50-60HZ
Power supply
49.2000P
transformer, customer output: 24V DC
unit :
Switchgear :
B00.02
contactors for power class A2
Motor protection 54.01
thermoswitch
:
Controls :
41.00
standard
Type of signal : 46.00
24V DC, internal or external supply
Input signals : 42.02
OPEN-STOP-CLOSE
Output signals : 44.03
OPEN-CLOSE/LOCAL-REMOTE
Version logic : 1
Europa
Seating
1
Limit switch
CLOSED :
Seating OPEN : 1
limit switch
Fault signal :
1
torque in collective fault signal
blinker :
1
activated
Self locking
1
with
LOCAL :
Self locking
0
without
REM. :
Control logic :
48.11
seating:CLOSE-limit/OPEN-limitself-ret.:LOCAL-yes/REM.-no
selector switch 51.01
LOCAL-OFF-REMOTE
Control elements 52.08
push buttons OPEN-STOP-CLOSE lights OPEN: Green,
:
Mount.pos.local A
standard SA(R)(ExC) SQ(R)
cde:
Heater/blinker : 53.15
heater:internal supply blinker:internal wiring
Enclosure :
IP68
EN60529, after mounting to SA/SAR/SG
Corrosion
KS
Page: 2 of 4

Tel +49 7631 809-0 Fax +49 7631 809-1250
protect. :
Colour :
A0001
AUMA silver-grey
Painting acc. LV P1.001.01-KS
140m Powder coating
:
Name plate :
DE-AL
German, aluminium
Instruction plate :DE-EN-FR
German-English-French
El.connection SA S
multi pin plug 100mm
:
Electr.connectionS-105
M20; M25; M32 plug
:
Mount.pos.pin A
car. :
2nd digit :
1
50 poles plug
Wiring diagram 1110KC3--F18E1
MSP:
Oper.
DE
German
instructions :
Inspect. accord. 09.03.003.07
Final inspection of actuator controls
KV:
Device
Pos 3
Article
GS 160.3
DescriptionAUMA-WORM GEARBOX
Product features
Order code
Mounted to :
0
Output drive :
F25-PLAN
Version :
RR
Swing angle [*]: D-2WE
Housing material GG
:
Worm wheel :
BZ
Gearbox input : F14
Coupling :
KG-NA2-80
Enclosure :
IP68-SD
Temperature
N-40-80
version:
Lubricant :
F15
Sealing elements00
:
Corrosion
KN
protect. :
Colour :
A0001
Paint. instruct. N1.001.3-KN
LV:
Name plate :
DE-AL
Reduction ratio i: 54:1
Max.output
11250
torque :
Max.mod. torque 4000
:
Max.input torque 496
:
Inspect. acc. to 02.03.016.01
KV:
Oper.
DE
instructions :
Description
without spigot
input shaft clockwise: clockwise rotation of valve shaft
multi-turn, 2nd input shaft
housing GJL
worm wheel bronze
shaft d=30mm
mm 2.keyway 180 degr.DIN6885.1with grub screw
max. 8m head of water, with protection cover
-40C - +80C
ALVANIA 1029
NBR (S+D)
AUMA silver-grey
80 film thickness
German, aluminium
Nm output torque, worm wheel bronze
Nm
Nm for max. output torque worm wheel bronze i=54:1
German
Device
Page: 3 of 4

Tel +49 7631 809-0 Fax +49 7631 809-1250
serial number
G637135
Special marking
601251 Pos. 15
Pos 4
Article
GS 160.3
DescriptionAUMA-WORM GEARBOX
Product features
Order code
Mounted to :
0
Output drive :
F25-PLAN
Version :
RL
Swing angle [*]: D
Housing material GG
:
Worm wheel :
BZ
Gearbox input : EW30
Coupling :
KG-NA2-80
Enclosure :
IP68-SD
Temperature
N-40-80
version:
Lubricant :
F15
Sealing elements00
:
Corrosion
KN
protect. :
Colour :
A0001
Paint. instruct. N1.001.3-KN
LV:
Name plate :
DE-AL
Reduction ratio i: 54:1
Max.output
11250
torque :
Max.mod. torque 4000
:
Max.input torque 496
:
Inspect. acc. to 02.03.016.01
KV:
Oper.
DE
instructions :
Description
without spigot
input shaft clockw.:counter- clockw. rotation o.valve shaft
Multi-turn, without endstop
housing GJL
worm wheel bronze
shaft d=30mm
mm 2.keyway 180 degr.DIN6885.1with grub screw
max. 8m head of water, with protection cover
-40C - +80C
ALVANIA 1029
NBR (S+D)
AUMA silver-grey
80 film thickness
German, aluminium
Nm output torque, worm wheel bronze
Nm
Nm for max. output torque worm wheel bronze i=54:1
German
Device
serial number
G637134
Special marking
601251 Pos. 16
Page: 4 of 4
MS01/MS02
13314304
43005545#03/04
MS01/MS02
13314304
43005545#03/04
Spannung/Freq. V/Hz
Netzteil
Eingangssignale
Eingangspegel
Ausgangssignale
Heizung/Blinker
400 V AC 50 Hz
Transformator, Kundenausgang: 24V DC
AUF-HALT-ZU
24V DC, intern oder extern
versorgt
AUF-ZU/ORT-FERN
Heizung: intern versorgt
Blinker: intern verdrahtet
HMT
F1
Guillotine Isolator
Appendix F1
Auma
Operation Manual
HMT-Ref.-No.
Order-No.
Date
:
:
:
601251
99998-2
26.02.2015 Rev.00
english version
HMT GmbH
Tel.-Nr.:02871/2141-0 / Fax-Nr.:02871/2141-41
www.hmt.eu
Multi-turn actuators
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2
with actuator controls
AUMA MATIC AM 01.1/AM 02.1
Operation instructions
Assembly, operation, commissioning
Table of contents
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Read operation instructions first.
Observe safety instructions.
These operation instructions are part of the product.
Retain operation instructions during product life.
Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:

This document contains information for installation, commissioning, operation and maintenance staff. It is intended
to support device installation and commissioning.
Reference documents:
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).
Table of contents
Page
1.
1.1.
1.2.
1.3.
1.4.
1.5.
Safety instructions.................................................................................................................
Basic information on safety
Range of application
Applications in Ex zone 22 (option)
Warnings and notes
References and symbols
5
5
5
6
6
7
2.
2.1.
2.2.
Identification...........................................................................................................................
Name plate
Short description
8
8
10
3.
3.1.
3.2.
3.3.
Transport, storage and packaging........................................................................................

Transport
Storage
Packaging
11
11
11
11
4.
4.1.
4.2.
4.3.
4.3.1.
4.3.1.1.
4.3.2.
4.3.2.1.
4.3.2.2.
4.4.
4.4.1.
4.5.
4.5.1.
Assembly................................................................................................................................
Mounting position
Handwheel fitting
Multi-turn actuator: mount to valve/gearbox
Output drive types B, B1 B4 and E
Multi-turn actuator (with output drive types B1 B4 or E): mount to valve/gearbox
Output drive type A
Stem nut: finish machining
Multi-turn actuator (with output drive type A): mount to valve
Accessories for assembly
Stem protection tube for rising valve stem
Mounting positions of local controls
Mounting positions: modify
12
12
12
12
12
13
13
14
15
16
16
16
17
5.
5.1.
5.2.
5.2.1.
5.2.2.
5.2.3.
Electrical connection.............................................................................................................
Basic information
Connection with AUMA plug/socket connector
Terminal compartment: open
Cable connection
Terminal compartment: close
18
18
19
20
20
22
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Table of contents
5.3.
5.3.1.
5.3.2.
5.3.3.
5.3.4.
5.3.5.
Accessories for electrical connection

Controls mounted to wall bracket
Parking frame
Protection cover
Double sealed intermediate frame
Earth connection, external
22
22
23
23
24
24
6.
6.1.
6.1.1.
6.1.2.
6.2.
6.2.1.
6.2.2.
Operation................................................................................................................................
Manual operation
Manual operation: engage
Manual operation: disengage
Motor operation
Local operation
Actuator operation from remote
25
25
25
25
25
25
26
7.
7.1.
7.2.
Indications..............................................................................................................................
Indication lights
Mechanical position indicator/running indication
28
28
28
8.
8.1.
8.2.
Signals.....................................................................................................................................
Feedback signals via output contacts (binary)
Feedback signals (analogue)
30
30
30
9.
9.1.
9.2.
9.3.
9.4.
9.4.1.
9.4.2.
9.5.
9.5.1.
9.5.2.
9.6.
9.6.1.
9.6.2.
9.6.3.
9.7.
9.7.1.
9.7.2.
9.7.3.
9.8.
9.8.1.
9.9.
9.9.1.
9.10.
9.11.
Commissioning (basic settings)...........................................................................................

Heat-up time for low temperature version
Switch compartment: open
Torque switching: set
Limit switching: set
End position CLOSED (black section): set
End position OPEN (white section): set
Intermediate positions: set
Running direction CLOSE (black section): set
Running direction OPEN (white section): set
Test run
Direction of rotation: check
Limit switching: check
PTC tripping device (option): test
Electronic position transmitter EWG 01.1
Measuring range: set
Current values: adjust
LED end position signalling: switch on/off
Potentiometer
Potentiometer setting
Electronic position transmitter RWG
Mechanical position indicator: set
Switch compartment: close
31
31
31
32
33
33
33
34
34
35
35
35
36
37
37
38
39
39
39
40
40
41
41
42
10.
10.1.
10.2.
10.3.
10.4.
Commissioning controls settings.....................................................................................

Controls: open
Type of seating: set
Push-to-run operation or self-retaining: set
Running indication (blinker transmitter): activate/deactivate
43
43
43
44
45
Table of contents
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
10.5.
10.6.
10.6.1.
10.6.2.
10.6.3.
10.6.4.
10.7.
10.8.
Torque fault in collective fault signal: activate/deactivate

Positioner
Input ranges (signal type) for setpoint and actual value
Behaviour on loss of signal (actuator reaction)
Adjustment in end positions
Sensitivity setting
EMERGENCY command (EMERGENCY - OPEN/EMERGENCY - CLOSE)
Controls: close
45
45
46
46
48
49
50
51
11.
11.1.
11.2.
11.2.1.
11.2.2.
Corrective action....................................................................................................................
Faults during commissioning
Fuses
Fuses within the actuator controls
Motor protection (thermal monitoring)
52
52
53
53
54
12.
12.1.
12.2.
12.3.
Servicing and maintenance...................................................................................................

Preventive measures for servicing and safe operation
Maintenance
Disposal and recycling
55
55
55
56
13.
13.1.
13.2.
Technical data.........................................................................................................................
Technical data Multi-turn actuators
Technical data Actuator controls
57
57
60
14.
14.1.
14.2.
Spare parts.............................................................................................................................
Multi-turn actuators SA 07.2 SA 16.2/SAR 07.2 SAR 16.2
Actuator controls AUMA MATIC AM 01.1/AM 02.1
63
63
65
15.
15.1.
Certificates..............................................................................................................................
Declaration of Incorporation and EC Declaration of Conformity
67
67
Index........................................................................................................................................
68
Addresses...............................................................................................................................
70
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
1.
Safety instructions
1.1.
Standards/directives
Safety instructions
AUMA products are designed and manufactured in compliance with recognised

standards and directives. This is certified in a Declaration of Incorporation and an
EC Declaration of Conformity.
electrical connection, commissioning and operation are met at the place of installation.
Safety instructions/warnings
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff
Assembly, electrical connection, commissioning, operation, and maintenance must

be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Commissioning
Operation
Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Prerequisites for safe and smooth operation:
Correct transport, proper storage, mounting and installation, as well as careful

commissioning.
Only operate the device if it is in perfect condition while observing these instructions.
Immediately report any faults and damage and allow for corrective measures.
Observe recognised rules for occupational health and safety.
Observe the national regulations.
During operation, the housing warms up and surface temperatures > 60 C may
occur. To prevent possible burns, we recommend checking the surface temperature using an appropriate thermometer and wearing protective gloves, if required, prior to working on the device.
Protective measures
The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance
To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
1.2.
AUMA multi-turn actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves, and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:
Industrial trucks according to EN ISO 3691

Lifting appliances according to EN 14502
Passenger lifts according to DIN 15306 and 15309
Service lifts according to EN 81-1/A1
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Safety instructions
Escalators
Continuous duty
Buried service
Permanent submersion (observe enclosure protection)
Potentially explosive areas, with the exception of zone 22
Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's

designated use.
Information
1.3.
These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
Applications in Ex zone 22 (option)

Actuators of the indicated series basically meet the requirements for applications in
dust hazardous locations of ZONE 22 in compliance with the ATEX directive 94/9/EC.
The actuators are designed to meet enclosure protection IP68 and fulfil the
requirements of EN 50281-1-1:1998 section 6 - Electrical apparatus for use in
presence of combustible dust, requirements for category 3 electrical equipment protected by enclosures.
To comply with all requirements of EN 50281-1-1:1998, it is imperative that the
following points are observed:
1.4.
In compliance with the ATEX directive 94/9/EC, the actuators must be equipped
with an additional identification II3D IP6X T150 C.
The maximum surface temperature of the actuators, based on an ambient
temperature of +40 C in accordance with EN 50281-1-1 section 10.4, is +150
C. In accordance with section 10.4, an increased dust deposit on the equipment
was not considered for the determination of the maximum surface temperature.
The correct connection of the thermoswitches or the PTC thermistors as well
as fulfilling the requirements of the duty type and the technical data are prerequisites for compliance with the maximum surface temperature of devices.
The connection plug may only be plugged in or pulled out when device is disconnected from the mains.
The cable glands used also have to meet the requirements of category II3 D
and must at least comply with enclosure protection IP67.
The actuators must be connected by means of an external ground connection
(accessory part) to the potential compensation or integrated into an earthed
piping system.
The threaded plug (part no. 511.0) or the stem protection tube with protective
cap (part nos. 568.1 and 568.2) for sealing the hollow shaft must imperatively
be mounted to guarantee tightness and therefore the combustible dust hazard
protection.
As a general rule, the requirements of EN 50281-1-1 must be respected in dust
hazardous locations. During commissioning, service, and maintenance, special
care as well as qualified and trained personnel are required for the safe operation
of actuators.
Warnings and notes

The following warnings draw special attention to safety-relevant procedures in these
operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure
to observe this warning could result in death or serious injury.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Safety instructions
Indicates a potentially hazardous situation with a medium level of risk. Failure

Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning may result in minor or moderate injury. May also be used
with property damage.
Potentially hazardous situation. Failure to observe this warning may result in

property damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!
Potential consequence(s) in case of non-observance (option)
Measures to avoid the danger
Further measure(s)
Safety alert symbol
warns of a potential personal injury hazard.
The signal word (here: DANGER) indicates the level of hazard.

1.5.

The following references and symbols are used in these instructions:
Information
The term Information preceding the text indicates important notes and information.
Symbol for CLOSED (valve closed)
Symbol for OPEN (valve open)
Important information before the next step. This symbol indicates what is required
for the next step or what has to be prepared or observed.
<>
Reference to other sections

Terms in brackets shown above refer to other sections of the document which provide
further information on this topic. These terms are either listed in the index, a heading
or in the table of contents and may quickly be found.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Identification
2.
Identification
2.1.
Name plate
Each device component (actuator, controls, motor) is equipped with a name plate.
Figure 1: Arrangement of name plates
[1]
[2]
[3]
[4]
Actuator name plate

Actuator controls name plate
Motor name plate
Additional plate, e.g. KKS plate (Power Plant Classification System)
Description of actuator name plate

Figure 2: Actuator name plate (example)
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
Name of manufacturer
Address of manufacturer
Type designation
Order number
Serial number
Speed
Torque range in direction CLOSE
Torque range in direction OPEN
Type of lubricant
Enclosure protection
Permissible ambient temperature
Can be assigned as an option upon customer request
Data Matrix code
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Identification
Description of actuator controls name plate

Figure 3: Actuator controls name plate
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
Type designation
Order number
Serial number
Terminal plan for actuator
Wiring diagram for controls
Mains voltage
AUMA power class switchgear
Control
Data Matrix code
Descriptions
Type designation
Figure 4: Type designation (example)
1.
2.
Type and size of actuator

Flange size
Type and size

These instructions apply to the following devices types and sizes:
SA 07.2, 07.6, 10.2, 14.2, 14.6, 16.2 = Multi-turn actuators for open-close duty
SAR 07.2, 07.6, 10.2, 14.2, 14.6, 16.2 = Multi-turn actuators for modulating duty
AM 01.1/02.1 = AUMA MATIC actuator controls
Order number
The product can be identified using this number and the technical data as well as
order-related data pertaining to the device can be compiled.
Please always state this number for any product inquiries.
On the Internet at http://www.auma.com, we offer a service allowing authorised
users to download order-related documents such as wiring diagrams and technical
data (both in German and English), inspection certificates and the operation
instructions when entering the order number.
Serial number
Table 1: Description of serial number (with example)

05 14 MD12345
st
nd
1 +2 position: Assembly in week
05 Week 05
rd
th
3 +4 position: Year of production
14 Year of production: 2014
All other positions
MD12345
Internal number for unambiguous product identification
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Identification
AUMA power class for
switchgear
The switchgear used in the actuator controls (reversing contactors/thyristors) are

classified according to AUMA power classes (e.g. A1, B1, ....). The power class
defines the max. permissible rated power (of the motor) the switchgear has been
designed for. The rated power (nominal power) of the actuator motor is indicated in
kW on the motor name plate. For the assignment of the AUMA power classes to the
nominal power of the motor types, refer to the separate electrical data sheets.
For switchgear without assignment to any power classes, the actuator controls name
plate does not indicate the power class but the max. rated power in kW.
Data Matrix code
When registered as authorised user, you may use the AUMA Support App to scan
the Data Matrix code and directly access the order-related product documents without
having to enter order number of serial number.
Figure 5: Link to the App store:
Control
Table 2: Control example (data on actuator controls name plate)

Input signal
24 V DC
115 V AC
0/4 20 mA
2.2.
Description
Control voltage 24 V DC for OPEN-CLOSE control via digital inputs
(OPEN, STOP, CLOSE)
Control voltage 115 V AC for OPEN-CLOSE control via digital inputs
(OPEN, STOP, CLOSE)
Input current for setpoint control via analog input
Short description
Multi-turn actuator
Definition in compliance with EN ISO 5210:

A multi-turn actuator is an actuator which transmits to the valve a torque for at least
one full revolution. It is capable of withstanding thrust.
AUMA multi-turn actuators are driven by an electric motor and are capable of
withstanding thrust in combination with output drive type A. For manual operation,
a handwheel is provided. Switching off in end positions may be either by limit or
torque seating. Controls are required to operate or process the actuator signals.
10
Actuator controls
The AUMA MATIC actuator controls are used to operate AUMA actuators and are
supplied ready for use. The controls can be mounted directly to the actuator but also
separately on a wall bracket. The functions of the AUMA MATIC controls include
standard valve control in OPEN - CLOSE duty, position indications and different
signals right through to position control.
Local controls
Operation (via push buttons), setting and indication can be performed directly at the
controls (contents of these instructions).
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
3.
Transport, storage and packaging
3.1.
Transport
For transport to place of installation, use sturdy packaging.

Hovering load!
Risk of death or serious injury.
Do NOT stand below hovering load.
Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting
by hoist only to the actuator and NOT to the controls.
3.2.
Storage
Danger of corrosion due to inappropriate storage!
Long-term storage
If the device must be stored for a long period (more than 6 months) the following
points must be observed in addition:
1.
2.
3.3.
Store in a well-ventilated, dry room.

Protect against floor dampness by storage on a shelf or on a wooden pallet.
Cover to protect against dust and dirt.
Apply suitable corrosion protection agent to uncoated surfaces.
Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protection.
Packaging
Our products are protected by special packaging for transport when leaving the
factory. The packaging consists of environmentally friendly materials which can easily
be separated and recycled. We use the following packaging materials: wood,
cardboard, paper, and PE foil. For the disposal of the packaging material, we
recommend recycling and collection centres.
11
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Assembly
4.
Assembly
4.1.
Mounting position
AUMA actuators and actuator controls can be operated without restriction in any
mounting position.
4.2.
Handwheel fitting
Information
For transport purposes, handwheels from a diameter of 400 mm are supplied separately.
Figure 6: Handwheel
[1]
[2]
[3]
[4]
1.
2.
3.
4.3.
Spacer
Input shaft
Handwheel
Circlip
If required, fit spacer [1] onto input shaft [2].
Slip handwheel [3] onto input shaft.
Secure handwheel [3] using the circlip [4] supplied.
Multi-turn actuator: mount to valve/gearbox

Danger of corrosion due to damage to paint finish and condensation!
Touch up damage to paint finish after work on the device.
After mounting, connect the device immediately to electrical mains to ensure
that heater minimises condensation.
4.3.1.
Output drive types B, B1 B4 and E

Application
For rotating, non-rising valve stem

Not capable of withstanding thrust
Output drive bore with keyway:
Design
12
Types B1 B4 with bore according to EN ISO 5210

Types B and E with bore according to DIN 3210
Later change from B1 to B3, B4, or E is possible.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Assembly
Figure 7: Output drive
[1]
[2]
[3]
Information
Output drive types B, B1 B4, E and C

Output drive sleeve/output drive plug sleve with bore and keyway
Circlip
Spigot at flanges should be loose fit.
4.3.1.1. Multi-turn actuator (with output drive types B1 B4 or E): mount to valve/gearbox
1.
2.
3.
4.
Check if mounting flanges fit together.

Check whether bore and keyway match the input shaft.
Apply a small quantity of grease to the input shaft.
Place multi-turn actuator.
Information: Ensure that the spigot fits uniformly in the recess and that the
mounting faces are in complete contact.
5.
Fasten multi-turn actuator with screws according to table.

Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
6.
Fasten screws crosswise to a torque according to table.
Table 3: Tightening torques for screws
4.3.2.
Screws
Tightening torque TA [Nm]
Threads
M8
M10
M12
M16
M20
Strength class 8.8

25
51
87
214
431
Output drive type A

Application
Information
Output drive for rising, non-rotating valve stem

Capable of withstanding thrust
To adapt the actuators to output drive types A available on site with flanges F10 and
F14 (year of manufacture: 2009 and earlier), an adapter is required. The adapter
can be ordered from AUMA.
13
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Assembly
4.3.2.1. Stem nut: finish machining
This working step is only required if stem nut is supplied unbored or with pilot
bore.
Figure 8: Design of output drive type A
[1]
[2]
[2.1]
[2.2]
[3]
1.
2.
3.
4.
Remove spigot ring [3] from output drive.

Remove stem nut [1] together with bearings [2].
Remove bearing races [2.1] and bearing rims [2.2] from stem nut [1].
Drill and bore stem nut [1] and cut thread.
Information: When fixing in the chuck, make sure stem nut runs true!
5.
6.
Clean the machined stem nut [1].

Apply sufficient Lithium soap EP multi-purpose grease to bearing rims [2.2] and
bearing races [2.1], ensuring that all hollow spaces are filled with grease.
Place greased bearing rims [2.2] and bearing races [2.1] onto stem nut [1].
Re-insert stem nut [1] with bearings [2] into output drive.
Information: Ensure that dogs or splines are placed correctly in the keyway of
the hollow shaft.
7.
8.
9.
14
Stem nut
Bearing
Bearing race
Bearing rim
Spigot ring
Screw in spigot ring [3] until it is firm against the shoulder.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Assembly
4.3.2.2. Multi-turn actuator (with output drive type A): mount to valve
Figure 9: Assembly with output drive type A
[1]
[2]
[3]
[4]
[5]
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Valve stem
Output drive type A
Screws to actuator
Valve flange
Screws to output drive
If the output drive type A is already mounted to the multi-turn actuator: Loosen
screws [3] and remove output drive type A [2].
Check if the flange of output drive type A matches the valve flange [4].
Apply a small quantity of grease to the valve stem [1].
Place output drive type A on valve stem and turn until it is flush on the valve
flange.
Turn output drive type A until alignment of the fixing holes.
Screw in fastening screws [5], however do not completely tighten.
Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into
the output drive sleeve.
The flanges are flush with each other if properly engaged.
Adjust multi-turn actuator until alignment of the fixing holes.
Fasten multi-turn actuator with screws [3].
Fasten screws [3] crosswise with a torque according to table.

Screws
Threads
M6
M8
M10
M12
M16
M20
Strength class 8.8

11
25
51
87
214
431
11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange
and output drive A are firmly placed together.
12. Tighten fastening screws [5] between valve and output drive type A crosswise
applying a torque according to table.
15
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Assembly
4.4.
4.4.1.
Stem protection tube for rising valve stem

Option
Figure 10: Assembly of the stem protection tube
[1]
[2]
[3]
1.
2.
3.
4.
4.5.
Cap for stem protection tube

Stem protection tube
Sealing ring
Seal thread with hemp, Teflon tape, or thread sealing material.
Screw stem protection tube [2] into thread and tighten it firmly.
Push down the sealing ring [3] onto the housing.
Check whether cap for stem protection tube [1] is available and in perfect condition.
Mounting positions of local controls

The mounting position of the local controls is selected according to the order. If, after
mounting the actuator to the valve or the gearbox on site, the local controls are in
an unfavourable position, the mounting position can be changed at a later date. Four
mounting positions are possible.
Figure 11: Mounting positions A and B
16
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Assembly
Figure 12: Mounting positions C and D
4.5.1.
Mounting positions: modify

Hazardous voltage!
Risk of electric shock.
Disconnect device from the mains before opening.
1.
2.
3.
4.
Loosen screws and remove the local controls.

Loosen 3 screws of the board, turn board to the new position and fasten the
screws.
Check whether O-ring is in good condition, correctly insert O-ring.
Turn local controls into new position and re-place.
Cable damage due to twisting or pinching!

Risk of functional failures.
Turn local controls by a maximum of 180.
Carefully assemble local controls to avoid pinching the cables.
5.
Fasten screws evenly crosswise.
17
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Electrical connection
5.
5.1.
Basic information
Danger due to incorrect electrical connection
Failure to observe this warning can result in death, serious injury, or property damage.
The electrical connection must be carried out exclusively by suitably qualified
personnel.
Prior to connection, observe basic information contained in this chapter.
After connection but prior to applying the voltage, observe the <Commissioning>
and <Test run> chapters.
Wiring diagram/terminal
plan
Protection on site
The pertaining wiring diagram/terminal plan (both in German and English) is attached
to the device in a weather-proof bag, together with these operation instructions. It
can also be requested from AUMA (state order number, refer to name plate) or
downloaded directly from the Internet (http://www.auma.com).
For short-circuit protection and for disconnecting the actuator from the mains, fuses
and disconnect switches have to be provided by the customer.
The current values for respective sizing is derived from the current consumption of
the motor (refer to electrical data sheet) plus the current consumption of the controls.
Table 5: Current consumption controls
Mains voltage
100 to 120 V AC (10 %)
208 to 240 V AC (10 %)
380 to 500 V AC (10 %)
24 V DC (+20 %/15 %) and AC motor
Max. current consumption

575 mA
275 mA
160 mA
500 mA
Table 6: Maximum permissible protection

Switchgear
Reversing contactor A1
Thyristor B1
Thyristor B2
Thyristor B3
Rated power
up to 1.5 kW
up to 7.5 kW
up to 11 kW
up to 1.5 kW
up to 3 kW
up to 5.5 kW
Max. protection
16 A (gL/gG)
32 A (gL/gG)
63 A (gL/gG)
16 A (g/R) It<1,500As
32 A (g/R) It<1,500As
63 A (g/R) It<5,000As
If controls are mounted separately from actuator (controls on wall bracket): Consider
length and cross section of connecting cable when defining the protection required.
Power supply for the
controls (electronics)
Safety standards
Cable installation in accordance with EMC
If the controls (electronics) are supplied externally with 24 V DC, the power supply
is smoothed via an internal 1,000 F capacitor). When selecting a power supply,
care must be taken to consider the capacitor inrush current upon powering the unit
up.
All externally connected devices shall comply with the relevant safety standards.
Signal and bus cables are susceptible to interference.
Motor cables are interference sources.
18
Lay cables being susceptible to interference or sources of interference at the

highest possible distance from each other.
The interference immunity of signal and bus cables increases if the cables are
laid close to the earth potential.
If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Type of current, mains

voltage and mains frequency
Figure 13: Motor name plate (example)
5.2.
Avoid long parallel paths with cables being either susceptible to interference or
interference sources.
For the connection of remote position transmitters, screened cables must be
used.
Type of current, mains voltage and mains frequency must match the data on the
motor name plate.
[1]
[2]
[3]
Connecting cables
Type of current
Mains voltage
Mains frequency (for 3-ph and 1-ph AC motors)
For device insulation, appropriate (voltage-proof) cables must be used. Specify
cables for the highest occurring rated voltage.
Use connecting cable with appropriate minimum rated temperature.
For connecting cables exposed to UV radiation (outdoor installation), use UV
resistant cables.
Connection with AUMA plug/socket connector

Cross sections AUMA plug/socket connector:
Power terminals (U1, V1, W1, U2, V2, W2): max. 6 mm flexible/10 mm solid
PE connection : max. 6 mm flexible/10 mm solid
Control contacts (1 to 50): max. 2.5 mm
19
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
5.2.1.
Terminal compartment: open

Figure 14: Connection AUMA plug/socket connector, version S
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
Cover
Screws for cover
O-ring
Screws for socket carrier
Socket carrier
Cable entry
Blanking plug
Cable gland (not included in delivery)
Hazardous voltage!
1.
2.
3.
Loosen screws [2] and remove cover [1].

Loosen screws [4] and remove socket carrier [5] from cover [1].
Insert cable glands [8] suitable for connecting cables.
The enclosure protection IP... stated on the name plate is only ensured if suitable
cable glands are used.
Figure 15: Example: Name plate shows enclosure protection IP68
4.
5.
5.2.2.
Seal unused cable entries [6] with suitable blanking plugs [7].
Insert the cables into the cable glands [8].
Cable connection
Observe permissible cross sections.
Danger of corrosion: Damage due to condensation!
After mounting, commission the device immediately to ensure that heater minimises condensation.
20
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
1.
2.
3.
4.
Remove cable sheathing.

Strip wires.
For flexible cables: Use end sleeves according to DIN 46228.
Connect cables according to order-related wiring diagram.
In case of a fault: Hazardous voltage while protective earth conductor is NOT

connected!
Connect all protective earth conductors.
Connect PE connection to external protective earth conductor of connecting
cables.
Start running the device only after having connected the protective earth conductor.
5.
Tighten PE conductors firmly to PE connection using ring lugs (flexible cables)

or loops (rigid cables).
Figure 16: PE connection
[1]
[2]
[3]
[4]
[5]
[6]
Information
Socket carrier
Screw
Washer
Lock washer
Protective earth with ring lugs/loops
PE connection, symbol:
Some actuators are equipped with an additional motor heater. The motor heater
minimises condensation within the motor.
21
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
5.2.3.
Terminal compartment: close

Figure 17: Example: Version S
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
Cover
Screws for cover
O-ring
Screws for socket carrier
Socket carrier
Cable entry
Blanking plug
Cable gland (not included in delivery)
Short-circuit due to pinching of cables!

Risk of electric shock and functional failures.
Carefully fit socket carrier to avoid pinching the cables.
1.
2.
3.
4.
5.
6.
5.3.
Insert the socket carrier [5] into the cover [1] and fasten with screws [4].
Clean sealing faces of cover [1] and housing.
Check whether O-ring [3] is in good condition, replace if damaged.
Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
Fit cover [1] and fasten screws [2] evenly crosswise.
Fasten cable glands [8] applying the specified torque to ensure the required
enclosure protection.
Accessories for electrical connection

Option
5.3.1.
Controls mounted to wall bracket

The wall bracket allows separate mounting of controls and actuator.
Application
22
When mounted in confined spaces.

If the actuator is subjected to high temperatures.
In case of heavy vibration of the valve.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Design
Figure 18: Design principle with wall bracket
[1]
[2]
[3]
[4]
[5]
Observe prior to connection
5.3.2.
Wall bracket
Connecting cables
Electrical connection of wall bracket (XM)
Electrical connection of actuator (XA)
Electrical connection of controls (XK) - customer plug
Permissible length of connecting cables: max. 100 m.
If the actuator is equipped with a position transmitter (EWG/RWG): Connecting
cables must be available as shielded version.
Versions with potentiometer in the actuator are not suitable.
We recommend using an AUMA cable set "LSW".
If the AUMA cable set is not used: Use suitable flexible and screened connecting
cables.
When using connecting cables, e.g. of the heater or switch, requiring direct
wiring from the actuator to the XK customer plug (XA-XM-XK, refer to wiring
diagram), these connecting cables must be subject to an insulation test in
compliance with EN 50178. Connecting cables of position transmitters (EWG,
RWG, IWG, potentiometer) do not belong to this group.They may not be subject
to an insulation test.
Parking frame
Application
Parking frame for safe storage of a disconnected plug.

For protection against touching the bare contacts and against environmental
influences.
Figure 19: Parking frame
5.3.3.
Protection cover
Protection cover for plug compartment when plug is removed.
23
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
The open terminal compartment can be closed using a protective cover (not
illustrated).
5.3.4.

When removing the electrical connection or due to leaky cable glands, ingress of
dust and water into the housing may occur. This is prevented effectively by inserting
the double sealed intermediate frame [2] between the plug/socket connector [1] and
the housing of the device. The enclosure protection of the device (IP68) will not be
affected, even if the electrical connection [1] is removed.
Figure 20: Electrical connection with double sealed intermediate frame
[1]
[2]
5.3.5.
Earth connection, external

As an option, the housing is equipped with an external earth connection (U-bracket)
to connect the device to the equipotential earth bonding.
Figure 21: Earth connection
24
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
6.
Operation
6.1.
Manual operation
Operation
For purposes of setting and commissioning, in case of motor failure or power failure,
the actuator may be operated manually. Manual operation is engaged by an internal
change-over mechanism.
6.1.1.
Manual operation: engage

Damage at the motor coupling due to faulty operation!
Engage manual operation only during motor standstill.
6.1.2.
1.
Press push button.
2.
Turn handwheel in desired direction.
To close the valve, turn handwheel clockwise:
Drive shaft (valve) turns clockwise in direction CLOSE.
Manual operation: disengage

Manual operation is automatically disengaged when motor is started again. The
handwheel does not rotate during motor operation.
6.2.
Motor operation
Perform all commissioning settings and the test run prior to motor operation.
6.2.1.
Local operation
The local operation of the actuator is performed using the push buttons of the local
controls.
25
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Operation
Figure 22: Local controls
[1]
[2]
[3]
[4]
Push button for operation command in direction OPEN

Push button Stop
Push button for operation command in direction CLOSE
Selector switch
Hot surfaces, e.g. possibly caused by high ambient temperatures or strong

direct sunlight!
Danger of burns
Check surface temperature and wear protective gloves, if required.
Set selector switch [4] to position Local control (LOCAL).
Information
6.2.2.
The actuator can now be operated using the push buttons [1 3]:
Run actuator in direction OPEN: Press push button [1]
Stop actuator: Press push button [2] Stop.
Run actuator in direction CLOSE: Press push button [3]
.
.
The OPEN - CLOSE operation commands can be given either in push-to-run operation
mode or in self-retaining mode. In self-retaining mode, the actuator runs to the defined
end position after pressing the button, unless another command has been received
beforehand.

Set selector switch to Remote control (REMOTE).
26
Now, it is possible to operate the actuator via remote control, via operation
commands (OPEN, STOP, CLOSE) or analogue setpoints (e.g. 0 20 mA).
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Information
Operation
For actuators equipped with positioner, it is possible to optionally select between

open-close duty (REMOTE OPEN-CLOSE) and modulating duty (REMOTE
SETPOINT). Selection is made via REMOTE MANUAL input, e.g. based on a 24 V
DC signal (refer to wiring diagram).
Behaviour in modulating duty for version with positioner:
In case of signal loss of setpoint E1 or actual value E2, the actuator moves to a
preset position. The following reactions are possible:
Fail as is: Actuator stops immediately and remains in this position.
Fail close: Actuator moves the valve to end position CLOSED.
Fail open: Actuator moves the valve to end position OPEN.
The behaviour on loss of signal can be set via a switch in the controls.
27
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Indications
7.
Indications
7.1.
Indication lights
Figure 23: Local controls with indication lights
[1]
[2]
[3]
illuminated (default: green): End position OPEN reached

illuminated (default: red): Collective fault signal
illuminated (default: yellow): End position CLOSED reached
Information
The three indication lights can be provided in different colours (deviating from the
standard).
Collective fault signal
The collective fault signal [2] appears if one of the following events occurs (default
configuration):
Running indication
7.2.
Torque fault: The set torque was exceeded before reaching an end position.
(This signal can be activated/deactivated via a switch in the controls.)
Thermal fault: Motor protection has tripped, i.e. the motor is overheated.
Phase failure: One phase is missing (3-ph AC motors only).
PTC tripping device: Test complete
If the actuator is equipped with a blinker transmitter (wiring diagram designation:

S5), indication lights [1] and [3] can be used as running indication. The running
indication can be activated/deactivated via a switch in the controls. If the running
indication is active, the respective indication light blinks during operation.

Option
Mechanical position indicator:
28
Continuously indicates the valve position

(For complete travel from OPEN to CLOSED or vice versa, the indicator disc
[2] rotates by approximately 180 to 230.)
Indicates whether the actuator is running (running indication)
Indicates that the end positions are reached (via indicator mark [3])
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Indications
Figure 24: Mechanical position indicator
[1]
[2]
[3]
[4]
[5]
Cover
Indicator disc
Mark
Symbol for position OPEN
Symbol for position CLOSED
29
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Signals
8.
Signals
8.1.
Feedback signals via output contacts (binary)

The output contacts can be used to indicate operation modes of the actuator or the
controls as binary signals.
The signals are assigned according to the order. Example:
Output contact open = end position CLOSED not reached
Output contact closed = end position CLOSED reached
Switches: 1 NC and 1 NO (standard)

Designation in the wiring diagram: K9
The collective fault signal appears if one of the following events occurs (default
configuration):
Torque fault: The set torque was exceeded before reaching an end position.
(This signal can be activated/deactivated via a switch in the controls.)
Thermal fault: Motor protection has tripped, i.e. the motor is overheated.
Phase failure: One phase is missing (3-ph AC motors only).
PTC tripping device: Test complete
Switches: 1 NC (standard)
4 output contacts:
Designation in the wiring diagram: K5, K6, K7, K8

Default configuration:
8.2.
K5: Selector switch is in position Remote control (REMOTE).

K6: Selector switch is in position Local control (LOCAL).
K7: End position OPEN reached
K8: End position CLOSED reached
Feedback signals (analogue)

(Option)
If the actuator is equipped with a position transmitter (EWG, RWG or potentiometer),
an analogue position feedback signal is available.
Valve position
Signal: E2 = 0/4 20 mA (galvanically isolated)

Designation in the wiring diagram: E2 (actual value)
30
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
9.
Commissioning (basic settings)

1.
Set selector switch to position 0 (OFF).
Information: The selector switch is not a mains switch. When positioned to 0

(OFF), the actuator cannot be operated. The controls' power supply is
maintained.
9.1.
2.
Switch on the power supply.

Information: Please consider the heat-up time for ambient temperatures below
20 C.
3.
Perform basic settings.
Heat-up time for low temperature version

Please note that for low temperature versions, the controls require a heat-up time.
This heat-up time is applicable in case the actuator and the controls are not live and
have cooled down to ambient temperature. Under these conditions and after
connection to the voltage supply, the following heat-up times must be complied with
prior to commissioning:
For 50 C = 60 min.
For 60 C = 80 min.
Figure 25: Sketch illustrating the heat-up time
[t ]
[]
9.2.
Heat-up time in minutes

Ambient temperature in C
Switch compartment: open

The switch compartment must be opened to perform the following settings (options).
31
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
9.3.
1.
Loosen screws [2] and remove cover [1] from the switch compartment.
2.
If indicator disc [3] is available:

Remove indicator disc [3] using a spanner (as lever).
Information: To avoid damage to paint finish, use spanner in combination with
soft object, e.g. fabric.
Torque switching: set

Once the set torque is reached, the torque switches will be tripped (overload protection
of the valve).
Information
The torque switches may also trip during manual operation.

Valve damage due to excessive tripping torque limit setting!
The tripping torque must suit the valve.
Only change the setting with the consent of the valve manufacturer.
Figure 26: Torque measuring heads
[1]
[2]
[3]
[4]
1.
32
Torque switching head black in direction CLOSE

Torque switching head white in direction OPEN
Lock screws
Torque dials
Loosen both lock screws [3] at the indicator disc.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
2.
3.
9.4.
Turn torque dial [4] to set the required torque (1 da Nm = 10 Nm). Example:
Black torque switching head set to approx. 25 da Nm 250 Nm for direction
CLOSE
White torque switching head set to approx. 20 da Nm 200 Nm for direction
OPEN
Fasten lock screws [3] again.
Information: Maximum tightening torque: 0.3 0.4 Nm
The torque switch setting is complete.
Limit switching: set

The limit switching records the travel. When reaching the preset position, switches
are operated.
Figure 27: Setting elements for limit switching
[1]
[2]
[3]
[4]
[5]
[6]
9.4.1.
End position CLOSED (black section): set

1.
2.
3.
4.
5.
6.
7.
9.4.2.
Black section:
Setting spindle: End position CLOSED
Pointer: End position CLOSED
Mark: End position CLOSED is set
White section:
Setting spindle: End position OPEN
Pointer: End position OPEN
Mark: End position OPEN is set
Engage manual operation.

Turn handwheel clockwise until valve is closed.
Turn handwheel by approximately half a turn (overrun) in the opposite direction.
Press down and turn setting spindle [1] with screw driver in direction of the
arrow and observe the pointer [2]: While a ratchet click is felt and heard, the
pointer [2] moves 90 every time.
If the pointer [2] is 90 from mark [3]: Continue turning slowly.
If the pointer [2] moves to mark [3]: Stop turning and release setting spindle.
The end position CLOSED setting is complete.
If you override the tripping point inadvertently (ratchet click is heard after the
pointer has snapped): Continue turning the setting spindle in the same direction
and repeat setting process.
End position OPEN (white section): set

1.
2.
Engage manual operation.

Turn handwheel counterclockwise until valve is open.
33
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1

3.
4.
5.
6.
7.
9.5.
Turn handwheel by approximately half a turn (overrun) in the opposite direction.

The end position OPEN setting is complete.
Intermediate positions: set

Option
Actuators equipped with DUO limit switching contain two intermediate position
switches. One intermediate position may be set for each running direction.
Figure 28: Setting elements for limit switching
[1]
[2]
[3]
[4]
[5]
[6]
Information
9.5.1.
34
Black section:
Setting spindle: Running direction CLOSE
Pointer: Running direction CLOSE
Mark: Intermediate position CLOSED is set
White section:
Setting spindle: Running direction OPEN
Pointer: Running direction OPEN
Mark: Intermediate position OPEN is set
After 177 turns (control unit for 1 500 turns/stroke) or 1,769 turns (control unit for
1 5,000 turns/stroke), the intermediate switches release the contact.
Running direction CLOSE (black section): set

1.
2.
Move valve in direction CLOSE to desired intermediate position.

If you override the tripping point inadvertently: Turn valve in opposite direction
and approach intermediate position again in direction CLOSE.
Information: Always approach the intermediate position in the same direction
as in later electrical operation.
3.
4.
5.
The intermediate position setting in running direction CLOSE is complete.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
6.
9.5.2.
Running direction OPEN (white section): set

1.
2.
3.
4.
5.
6.
9.6.
Move valve in direction OPEN to desired intermediate position.

If you override the tripping point inadvertently: Move valve in opposite direction
and approach intermediate position again in direction OPEN (always approach
the intermediate position in the same direction as in later electrical operation).
The intermediate position setting in running direction OPEN is complete.
Test run
Perform test run only once all settings previously described have been performed.
9.6.1.
Direction of rotation: check

Valve damage due to incorrect direction of rotation!
If the direction of rotation is wrong, switch off immediately (press STOP).
Eliminate cause, i.e. correct phase sequence for cable set wall bracket.
Repeat test run.
1.
2.
3.
Move actuator manually to intermediate position or to sufficient distance from

end position.
Set selector switch to position Local control (LOCAL).
Switch on actuator in running direction CLOSE and observe the direction of

rotation:
with indicator disc: step 4
without indicator disc: step 5 (hollow shaft)
Switch off before reaching the end position.
35
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1

4.
5.
With indicator disc:
Observe direction of rotation.
The direction of rotation is correct, if actuator runs in direction CLOSE

and indicator disc turns counterclockwise.
Without the indicator disc:
Unscrew threaded plug [1] and seal [2] or cap for stem protection tube [4]
and observe direction of rotation at hollow shaft [3] or the stem [5].
The direction of rotation is correct, if actuator runs in direction CLOSE and

hollow shaft or stem turn clockwise.
Figure 29: Hollow shaft/stem
[1]
[2]
[3]
[4]
[5]
[6]
9.6.2.
Limit switching: check

1.
36
Threaded plug
Seal
Hollow shaft
Stem
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
9.6.3.
9.7.
2.
Operate actuator using push buttons OPEN - STOP - CLOSE.
The limit switching is set correctly if (default indication):
3.
4.
The limit switching is set incorrectly if:
the yellow indication light is illuminated in end position CLOSED

the green indication light is illuminated in end position OPEN
the indication lights go out after travelling into the opposite direction.
the actuator comes to a standstill before reaching the end position
the red indication light is illuminated (torque fault).
If the end position setting is incorrect: Reset limit switching.
If the end position setting is correct and no options (e.g. potentiometer, position
transmitter) are available: Close switch compartment.
PTC tripping device (option): test

1.
Turn selector switch to position Test (spring return).
If the PTC tripping device is working properly, the tripping of the motor protection
is signalled via the red indication light "collective fault signal" on the local controls.
2.
Turn selector switch to position Reset.
3.
The fault signal is reset if the device is working properly.

If no fault signal is initiated: Request AUMA service to check both wiring and
selector switch.
Electronic position transmitter EWG 01.1

Option
The electronic position transmitter EWG 01.1 signals the remote position or the valve
position. On the basis of the actual valve position sensed by hall sensor, a current
signal between 0 20 mA or 4 20 mA is generated.
Technical data
Table 7: EWG 01.1

Data
Output current Ia
3-wire or 4-wire system

0 20 mA, 4 20 mA
2-wire system
4 20 mA
Power supply UV 1)
24 V DC (18 32 V)
24 V DC (18 32 V)
LED off = 26 mA, LED on = 27 20 mA

mA
(UV 12 V)/20 mA
600
Max. load RB
Impact of power supply
Load influence
Temperature impact
Ambient temperature2)
1)
2)
Setting elements
0.1 %
0.1 %
< 0.1 /K
60 C to +80 C
Power supply possible via: AC, AM controls or external power supply

Depending on temperature range of the actuator: Refer to name plate
The EWG is housed in the actuator switch compartment. The switch compartment
must be opened to perform any settings. Refer to <Switch compartment: open>.
All settings are made via the two push buttons [S1] and [S2].
37
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Figure 30: View on control unit when switch compartment is open
[S1]
[S2]
LED
[1]
[2]
Push button: Set 0/4 mA

Push button: Set 20 mA
Optical aid for setting
Measuring point (+) 0/4 20 mA
Measuring point () 0/4 20 mA
The output current (measuring range 0 20 mA) can be checked at measuring points
[1] and [2].
Table 8: Short overview on push button functions
Push but- Function
tons
[S1] + [S2] press simultaneously for 5 s: Activate setting mode
[S1]
press in setting mode for 3 s: Set 4 mA
press in operation for 3 s: Switch on/off LED end position signalling.
touch in end position: Reduce current value by 0.02 mA
[S2]
press in operation for 3 s: Switch on/off LED end position signalling.
touch in end position: Increase current value by 0.02 mA
9.7.1.

For measuring range setting, voltage must be applied at the position transmitter.
Information
Activate setting mode
38
Both measuring ranges 0/4 20 mA and 20 0/4 mA (inverse operation) can

be set.
During setting process, the measuring range (normal or inverse operation) is
assigned to the end positions by push button S1/S2 assignment.
Setting mode activating clears the setting in both end positions and sets the
output current to a value of 3.5 mA. After activation, both end values (0/4 mA
and 20 mA) need to be reset.
In case of inadvertent incorrect adjustment, the settings can always be reset
by renewed activation of the setting mode (simultaneous pressing of [S1] and
[S2]).
1.
Press both push buttons [S1] and [S2] and hold down for 5 seconds:
By pulsing double flashes, the LED indicates that the setting mode is correctly
activated:
For any other LED flash sequence (single/triple flashing): Refer to <Faults
during commissioning>.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Set measuring range
2.
3.
4.
9.7.2.
Operate valve in one of the end positions (OPEN/CLOSED).

Set desired output current (0/4 mA or 20 mA):
for 4 mA: Hold down push button [S1] for approx. 3 seconds,
.
until LED is slowly blinking
.
until LED is blinking fast
until LED is illuminated

.
Operate valve into opposite end position.
The value set in end position (0/4 mA or 20 mA) does not change during travel
in setting mode.
5.
6.
Perform setting in the second end position following the same steps.
Approach both end positions again to check the setting.
If the measuring range cannot be set:

Refer to <Faults during commissioning>.
If the current values (0/4/20 mA) are incorrect:

Refer to <Current values: adjust>.
If the current value fluctuates (e.g. between 4.0 4.2 mA):

<LED end position signalling: switch on/off>.
Current values: adjust

The current values (0/4/20 mA) set in end positions can be adjusted at any time.
Conventional values are e.g. 0.1 mA (instead of 0 mA) or 4.1 mA (instead 4 mA).
Information
If the current value fluctuates (e.g. between 4.0 4.2 mA), the <LED end position
signalling> must be switched on for current adjustment.
Operate valve in desired end position (OPEN/CLOSED).
9.7.3.
Reduce current value: Press push button [S1]

(the current is reduced by 0.02 mA every time the push button is
pressed)
Increase current value Press push button [S2]
(the current is increased by 0.02 mA every time the push button is
pressed)
LED end position signalling: switch on/off

The LED behaviour for end position reached can be set as follows: blinking/continuous
illumination or no illumination. During setting mode, end positions signalling is
switched on.
Switching on and off
1.
2.
Operate valve in one of the end positions (OPEN/CLOSED).

Hold down push buttons [S1] or [S2] for approx. 3 seconds.
End position signalling is switched on or off.
Table 9: LED behaviour when end position signalling is switched on

Set output current
4 mA
LED behaviour in end position

LED is blinking slowly
0 mA
LED is blinking fast
20 mA
LED is illuminated
9.8.
Potentiometer
Option
39
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
The potentiometer is used as travel sensor and records the valve position.
Information
Setting elements
This setting is only required if the potentiometer is directly wired to the customer
connection XK (refer to wiring diagram).
The potentiometer is housed in the actuator switch compartment. The switch
compartment must be opened to perform any settings. Refer to <Switch
compartment: open>.
Setting is made via potentiometer [1].
Figure 31: View on control unit
[1]
9.8.1.
Potentiometer setting
Information
9.9.
Potentiometer
Due to the ratio of the reduction gearing, the complete resistance range/stroke is not
always covered. Therefore, external adjustment (setting potentiometer) must be
provided.
1.
2.
Move valve to end position CLOSED.

Turn potentiometer [1] clockwise to the stop.
End position CLOSED corresponds to 0 %
3.
4.
End position OPEN corresponds to 100 %

Turn potentiometer [1] slightly in opposite direction.
Perform fine-tuning of the zero point at external setting potentiometer (for remote
indication).
Electronic position transmitter RWG

Option
The electronic position transmitter RWG records the valve position. On the basis of
the actual position value measured by the potentiometer (travel sensor), it generates
a current signal between 0 20 mA or 4 20 mA.
Technical data
Table 10: RWG 4020

Data
Output current Ia
3-wire or 4-wire system

0 20 mA, 4 20 mA
2-wire system
4 20 mA
Power supply UV 1)
24 V DC (18 32 V)
14 V DC + (I x RB), max. 30 V

Max. load RB
24 mA at 20 mA output current 20 mA
(UV 14 V)/20 mA
600
Impact of power supply

Load influence
Temperature impact
Ambient temperature2)
0.1 %/V
0.1 %/(0 600 )
Transmitter potentiometer
1)
2)
40
0.1 %/V
0.1 %/100
< 0.3 /K
60 C to +80 C
5 k
Power supply possible via: AC, AM controls or external power supply

Depending on temperature range of the actuator: Refer to name plate
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Setting elements
The RWG is housed in the actuator switch compartment. The switch compartment
must be opened to perform any settings. Refer to <Switch compartment: open>.
Setting is made via three potentiometers [1], [2] and [3].
Figure 32: View on control unit when switch compartment is open
[1]
[2]
[3]
[4]
[5]
Potentiometer (travel sensor)

Potentiometer min. (0/4 mA)
Potentiometer max. (20 mA)
Measuring point (+) 0/4 20 mA
Measuring point () 0/4 20 mA
The output current (measuring range 0 20 mA) can be checked at measuring points
[4] and [5].
9.9.1.

For measuring range setting, voltage must be applied at the position transmitter.
Information
9.10.
1.
2.
3.
4.
5.
6.
-

Connect ammeter for 0 20 mA to measuring points [4 and 5].
Turn potentiometer [1] clockwise to the stop.
Turn potentiometer [1] slightly in opposite direction.
Turn potentiometer [2] clockwise until output current starts to increase.
Turn potentiometer [2] in opposite direction until the following value is reached:
for 0 20 mA approx. 0.1 mA
for 4 20 mA approx. 4.1 mA
7.
8.
9.
This ensures that the signal remains above the dead and live zero point.
Move valve to end position OPEN.
Set potentiometer [3] to end value 20 mA.
Approach end position CLOSED again and check minimum value (0.1 mA or
4.1 mA). If necessary, correct the setting.
If the maximum value cannot be reached, the selection of the reduction gearing must
be checked.

Option
1.
2.
Place indicator disc on shaft.

41
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1

3.
Turn lower indicator disc until symbol

mark on the cover.
4.
5.
Move actuator to end position OPEN.
6.
7.
(CLOSED) is in alignment with the
Hold lower indicator disc in position and turn upper disc with symbol
until it is in alignment with the mark on the cover.
(OPEN)
Move valve to end position CLOSED again.

Check settings:
If the symbol (CLOSED) is no longer in alignment with mark
7.1 Repeat setting procedure.
on the cover:
7.2 Check whether the appropriate reduction gearing has been selected, if
required.
9.11.
Switch compartment: close

Danger of corrosion due to damage to paint finish!
42
1.
2.
3.
Clean sealing faces of housing and cover.

4.
5.
Place cover [1] on switch compartment.

Fasten screws [2] evenly crosswise.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
10.
Commissioning controls settings

The controls are set in the factory according to the order. The settings only have to
be changed if the device is used for applications other than those specified in the
order. In case the device is equipped with a positioner (option), subsequent setting
may be required.
The following settings are described in these operation instructions:
Type of seating (limit or torque seating): set
Running indication (blinker transmitter) (option): activate/deactivate
Positioner setting (option)
10.1.
Controls: open
Hazardous voltage!
Electrostatic discharge ESD!

Risk of damage to electronic components.
Earth both operators and devices.
Loosen screws [2] and remove cover [1].
10.2.

Valve damage due to incorrect setting!
The type of seating must suit the valve.
Only change the setting with the consent of the valve manufacturer.
The type of seating can be set via two DIP switches on the logic board.
Limit seating
Torque seating
The limit switching is set in such a way that the actuator switches off at the desired
switching points. The torque switching acts as overload protection for the valve.
The torque switching is set to the desired tripping torque. After reaching the tripping
torque, the actuator is turned off.
43
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
The limit seating is used to signal that the limit switching will trip shortly before
reaching the set tripping torque. If this is not the case, either the indication light on
the local controls or the alarm contact K9 (collective fault signal) will signal a fault.
Set type of seating for end positions via DIP switches [S1] and [S3].
Figure 33: DIP switches on logic board
[S1]
[S3]
[1]
[2]
10.3.
DIP switch for end position CLOSED

DIP switch for end position OPEN
Position [1] = limit seating
Position [2] = torque seating

Push-to-run operation or self-retaining is set via a DIP switch on the logic board.
Push-to-run operation
Self-retaining
Actuator only runs in direction OPEN or CLOSE while an operation command is

being received. The actuator stops if the operation command is cancelled.
After receiving an operation command, the actuator continues to run in direction
OPEN or CLOSE, even if the operation command is cancelled (self-retaining). The
actuator is either stopped by the STOP command or if an end position or intermediate
position has been reached.
Set push-to-run operation or self-retaining via DIP switch [S2].
Figure 34: DIP switch on logic board
[S2]
1
2
3
4
44
6-way DIP, switches [1 4]:

for operation commands CLOSE from remote
for operation commands OPEN from remote
for operation commands CLOSE via push button at local controls
for operation commands OPEN via push button at local controls
Switch in lower position (position ON): Self-retaining
Switch in upper position (position OFF): Push-to-run operation
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Information
10.4.
If the controls are equipped with a positioner, switches 1 and 2 (operation commands
from remote) must be in position OFF (push-to-run operation).
Running indication (blinker transmitter): activate/deactivate

(Option)
If the actuator is equipped with a blinker transmitter (wiring diagram designation:
S5), indication lights (OPEN/CLOSE) on the local controls can be used as running
indication. If the running indication is active, the respective indication light blinks
during actuator operation.
The running indication is activated/deactivated via a DIP switch on the logic board.
Set running indication (blinker) via DIP switch [S2].
[S2]
10.5.
6-way DIP, switch 5
Switch 5 in lower position (position ON): Running indication is deactivated.
Switch 5 in upper position (position OFF): Running indication is activated.

The torque fault signal is activated/deactivated via a DIP switch on the logic board.
Activate/deactivate signal via DIP switch [S2].
[S2]
10.6.
6-way DIP, switch 6
Switch 6 in lower position (position ON): The signal "Torque fault in collective
fault signal" is activated.
Switch 6 in upper position (position OFF): The signal "Torque fault in collective
fault signal" is deactivated.
Positioner
(Option)
45
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Prior to positioner setting, set limit and torque switching as well as potentiometer
or electronic position transmitter.
10.6.1.
Input ranges (signal type) for setpoint and actual value

The input range (signal type) for setpoint E1 and actual value E2 is set in the factory
and marked with a label on the cover plate of the positioner.
The type of signal can be modified at a later date exclusively for versions with setpoint
E1 0/4 20 mA and split-range version. For these versions, the positioner board
is equipped with an additional contact.
Figure 37: Version with additional switch on the positioner board
[5]
Label indicating the set input ranges
[S1-7] 5-contact DIP switch for setting
DIP1 Actual value E2 (current or voltage signal)
DIP3 Setpoint E1 (current or voltage signal)
DIP5 Setpoint E1 (double signal range e.g. for split range)
Table 11: Input range setting for setpoint E1
Setpoint E1
[S17]
DIP 3 and 5
0/4 20 mA
05V
0 10 V
Table 12: Input range setting for actual value E2

Actual value E2
[S17]
DIP 1
0/4 20 mA1)
0 5 V2)
1)
2)
Information
10.6.2.
for internal feedback of electronic position transmitter RWG

for internal feedback of precision potentiometer 5 k
When changing the setting, a new label [5] indicating the set signal type must be
provided. Furthermore, the wiring diagram indicated on the name plate of the actuator
controls also changes.
Behaviour on loss of signal (actuator reaction)

In case of a loss of signal of setpoint E1 or actual value E2, the reaction of the actuator
can be programmed via switch [S2-7]. The complete selection range, however, is
only available for signals 4 20 mA.
46
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
The following reactions are possible:

Fail as is:
Actuator stops immediately and remains in this position.
Fail close:
Actuator moves the valve to end position CLOSED.
Fail open:
Actuator moves the valve to end position OPEN.

Figure 38: DIP switch [S2-7] on positioner board
DIP1 = ON, actual value E2 is monitored

DIP2 = ON, setpoint E1 is monitored
Table 13: Recommended settings
Behaviour on loss of signal of
E1 and/or E2
Fail as is
Signal type
Setpoint E1
4 20 mA
[S27]
Actual value E2 DIP 1 2 3 4
4 20 mA
Fail close
Fail open
Table 14: Further possible settings

Behaviour on loss of signal of
Signal type1)
E1
Fail as is
E2
Fail open
Setpoint E1
4 20 mA
Actual value E2 DIP 1 2 3 4

05V
Fail close
Fail open
4 20 mA
05V
0 20 mA
4 20 mA
0 20 mA
05V
0 10 V
0 20 mA
05V
0 20 mA
05V
0 20 mA
0 10 V
4 20 mA
4 20 mA
0 20 mA
05V
Fail close
Fail as is
Fail open
1)
[S27]
4 20 mA
in case of a signal loss, a misinterpretation might be made for 0 20 mA, 0 5 V or 0 10 V, due

to the fact that E1 or E2 could take the value 0 mA even without loss of signal (end position CLOSED
= 0 mA or 0 V).
47

10.6.3.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Adjustment in end positions

The setting described below applies to the standard positioner version, i.e. maximum
setpoint E1 (20 mA) triggers a travel to end position OPEN, minimum setpoint (0/4
mA) triggers a travel to end position CLOSED.
Figure 39: Electronic positioner board
[MP1] Measuring point () for actual value E2

[MP2] Measuring point (+) for actual value E2
[MP3] Measuring point (+) for setpoint E1
[MP4] Measuring point () for setpoint E1
[5]
Label with signal indication
[V10] Red LED: E1/E2 <4 mA
End position CLOSED
1.
2.
3.
4.

Connect lower setpoint to customer connection XK (terminals 2/3). The lower
setpoint (0 V, 0 mA or 4 mA) is indicated on the label [5].
If the red LED [V10] E1/E2 <4 mA is illuminated:
4.1 Verify polarity of setpoint E1.
4.2 Check whether external load is connected to customer connection XK
(terminals 23/24) (observe max. load RB), or
48
5.
4.3 Connect terminals 23/24 across customer connection XK (terminals 23/24).

Measure setpoint E1: Connect measuring device for 0 5 V to measuring points
[MP3/MP4].
For a setpoint E1 of 0 V or 0 mA, the voltmeter shows 0 V.
6.
7.
For a setpoint E1 of 4 mA, the voltmeter shows 1 V.
For an actual value E2 of 0 mA, the voltmeter shows 0 V.
8.
If measured value is not correct: Correct setpoint E1.

Measure actual value E2: Connect measuring device for 0 5 V to measuring
points [MP1/MP2].
If measured value is not correct: Re-set potentiometer or electronic position

transmitter and perform adjustment once again, starting from step 1.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
9.
Adjust positioner using potentiometer 0 [P3].

9.1 If both LEDs are OFF or the green LED [V28] is illuminated: Turn potentiometer 0 [P3] slightly clockwise until the yellow LED [V27] is illuminated.
9.2 If the yellow LED [V27] is illuminated: Turn potentiometer 0 [P3] counterclockwise until the yellow LED [V27] goes out. Then turn potentiometer 0
[P3] slightly clockwise until the yellow LED [V27] is illuminated again.
Figure 40: Electronic positioner board
[P3]
[P4]
[V27]
[V28]
End position OPEN
Potentiometer 0
Potentiometer max
Yellow LED: End position CLOSED reached
Green LED: End position OPEN reached
The setting is correct if the yellow LED [V27] is switched on when reaching end
position CLOSED.
10. Move valve to end position OPEN.

11. Measure actual value E2 (measuring points [MP1/MP2]):
12. If measured value is not correct: Re-set potentiometer or electronic position
transmitter and perform adjustment once again, starting from step 1.
13. Set maximum setpoint E1 (5 V or 20 mA, refer to label [5]).
14. Measure setpoint E1 (measuring points [MP3/MP4]):
For a setpoint E1 of 5 V or 20 mA, the voltmeter shows 5 V.
15. If measured value is not correct: Verify setpoint E1.
16. Adjust positioner using potentiometer max [P4].
16.1 If both LEDs are OFF or the yellow LED [V27] is illuminated: Turn potentiometer max [P4] slightly counterclockwise until the green LED [V28] is
illuminated.
16.2 If the green LED [V28] is illuminated: Turn potentiometer max [P4] clockwise until the green LED [V28] goes out. Then turn potentiometer 0 [P3]
slightly counterclockwise until the green LED [V28] is illuminated again.
10.6.4.
The setting is correct if the green LED [V28] is switched on when reaching
end position OPEN.
Sensitivity setting
Unnecessary wear at valve and actuator caused by an excessive number of
starts (sensitivity)!
Set maximum dead band acceptable for the process.
Observe maximum number of actuator starts (refer to technical data sheet for
modulating actuators).
Dead band
The dead band determines the sensitivity between switch-on point and switch-off
point. The smaller the dead band, the higher the sensitivity of the positioner.
49
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Default value: 2.5 %

Setting range: 0.5 % to 2.5 % (of the maximum setpoint E1)
Dead time
The dead time prevents the operation to a new setpoint within a pre-determined time
(0.5 to 10 seconds). The number of starts can be reduced by setting the dead time
to a sufficiently high value.
Figure 41: Sensitivity setting
[P7] Potentiometer sens (fine tuning)

[P9] Potentiometer E (dead band)
[P10] Potentiometer t-off (dead time)
Dead band setting
1.
2.
3.
Set selector switch to position Remote control (REMOTE).

Connect setpoint E1 to customer connection XK (terminals 2/3).
Set dead band using potentiometer E [P9]:
Reduce dead band (increase sensitivity): Turn potentiometer counterclockwise.
Increase dead band (reduce sensitivity): Turn potentiometer clockwise.

Information: Fine tuning is only useful for output speeds <16 rpm. For 1-phase
AC motors, fine tuning is not possible.
4.
Reduce dead band further by up to 0.25 % (increase sensitivity): Turn potentiometer sens [P7] counterclockwise.
Set dead time using potentiometer t-off [P10]:
Reduce dead time: Turn potentiometer t-off [P10] counterclockwise.
Increase dead time: Turn potentiometer t-off [P10] clockwise.
Fine tuning
Dead time setting
10.7.
5.
EMERGENCY command (EMERGENCY - OPEN/EMERGENCY - CLOSE)

(Option)
The EMERGENCY input (refer to wiring diagram) has to be connected to the control
voltage using an NC contact (closed circuit principle). In the event of an EMERGENCY
command (removal of the signal = NC contact is operated), the actuator runs to the
preset end position:
EMERGENCY - CLOSE input: Actuator runs to end position CLOSED.
EMERGENCY - OPEN input: Actuator runs to end position OPEN.
The EMERGENCY command is effective in all three selector switch positions (LOCAL,
OFF, REMOTE).
The actuator can immediately start when switched on!

Risk of personal injuries or damage to the valve.
Ensure that EMERGENCY signal is present when switching on.
If the actuator starts to run unexpectedly: Immediately press push button Stop.
50
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Disable EMERGENCY
command
Figure 42: Interface board for available option EMERGENCY - OPEN/EMERGENCY

- CLOSE
[B1]
[B2]
1.
2.
10.8.
Link available: EMERGENCY - CLOSE

Link available: EMERGENCY - OPEN
Remove face plate.
Disconnect links [B1] or [B2].
Controls: close
Danger of corrosion due to damage to paint finish!
1.
2.
3.
Clean sealing faces of housing and cover.

4.
5.
Place cover [1] on switch compartment.

Fasten screws [2] evenly crosswise.
51
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Corrective action
11.
Corrective action
11.1.
Faults during commissioning
Table 15: Faults during commissioning

Fault
Mechanical position indicator
cannot be set.
In spite of correct setting of limit
switching, actuator operated into
the valve end position.
Description/cause
Remedy
Reduction gearing is not suitable for
Exchange reduction gearing.
turns/stroke of the actuator.
The overrun was not considered when setting Determine overrun: Overrun = travel
the limit switching.
covered from switching off until complete
The overrun is generated by the inertia of
standstill.
both the actuator and the valve and the delay
Set limit switching again considering the

time of the controls.
overrun (turn handwheel back by the
amount of the overrun).
No value can be measured at

measuring points of the RWG.
Current loop across RWG is open.

(Position feedback 0/4 20 mA is only possible if the current loop is closed across the
RWG.)
Measuring range 0/4 20 mA or

maximum value 20 mA at position
transmitter cannot be set or supplies an incorrect value.
The measuring range 0/4 20
mA at EWG position transmitter
cannot be set.
Limit and/or torque switches do

not trip.
Reduction gearing is not suitable for

turns/stroke of the actuator.
Connect external load to XK, e.g. remote

indication.
Observe maximum load RB.
Exchange reduction gearing.
The LED on the EWG either flashes in setting Call AUMA service.
mode a) single flash or b) triple flash:
a) EWG is not calibrated.

b) Magnet positions of EWG are not aligned.
Switch is defective or switch setting is incorrect.
Switch check
Connect link across RWG to XK (terminals

23/24)
Check setting, if required, reset end positions.

Refer to <Check switches> and replace
the switches if required.
The red test buttons [1] and [2] are used for manual operation of the switches:
1.
Turn test button [1] in direction of the TSC arrow: Torque switch CLOSED trips.
The red indication light (fault) on the local controls is illuminated.
2. Press push button OPEN to reset the fault (indication light) by operating the
device in the opposite direction.
3. Turn test button [2] in direction of the TSO arrow: Torque switch OPEN trips.
4. Press push button CLOSE to reset the fault (indication light) by operating the
device in the opposite direction.
If the actuator is equipped with a DUO limit switching (option), the intermediate
position switches (LSA and LSB) will be operated at the same time as the torque
switches.
1.
2.
52
Turn test button [1] in direction of the LSC arrow: Limit switch CLOSED trips.
Turn test button [2] in direction of the LSO arrow: Limit switch OPEN trips.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
11.2.
Fuses
11.2.1.
Fuses within the actuator controls
Corrective action
After removal of local controls, the fuses can be accessed.

Hazardous voltage!
Figure 43: Access to fuses
[1]
[2]
[3]
F1/F2
Local controls
Signal and control board
Power supply unit
Primary fuses on power supply unit

G fuses
Size
Power supply 500 V
Power supply > 500 V
F3
F3
5 x 20 mm
500 mA T; 250 V
500 mA T; 250 V
AUMA Art.no.:
K002.277
K002.665
K001.183
K001.183
Internal 24 V AC supply (115 V AC) for:
Heater, switch compartment, reversing contactors control

PTC tripping device (24 V AC only)
for 115 V AC also control inputs OPEN - STOP - CLOSE
G fuse according to IEC 60127-2/III

Size
Voltage output (power supply unit) = 24 V
Information
AUMA Art. no.:
Internal 24 V DC supply
G fuse according to IEC 60127-2/III
Size
F4
F1/F2
6.3 x 32 mm
1 A T; 500 V
2 A FF; 690 V
F4
5 x 20 mm
1.0 A T; 250 V
1.6 A T; 250 V
0.4 A T; 250 V
AUMA Art.no.:
K004.831
K003.131
K003.021
Only replace fuses with fuses of the same type and value.
After replacing the fuses, screw local controls back on again.
53
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Corrective action
Cable damage due to twisting or pinching!

Risk of functional failures.
Turn local controls by a maximum of 180.
Carefully assemble local controls to avoid pinching the cables.
11.2.2.
Motor protection (thermal monitoring)

In order to protect against overheating and impermissibly high surface temperatures
at the actuator, PTC thermistors or thermoswitches are embedded in the motor
winding. The thermoswitch is tripped as soon as the max. permissible winding
temperature has been reached.
The actuator is stopped and the "collective fault" indication light (option) on the local
controls is illuminated.
The motor has to cool down before the operation can be resumed.
Version with thermoswitch (standard)
The actuator can be controlled again once the motor has cooled down ("collective
fault" indication light goes out).
Version with thermoswitch and additional thermal overload relay within the
controls (option)
The operation may only be resumed once the fault signal ("collective fault" indication
light) has been reset. The fault signal is reset via the overload relay integrated in the
actuator controls. Therefore the controls have to be opened at the cover and the
relay held down. The relay is located on the contactors.
Version with PTC thermistor (option)
The operation may only be resumed once the fault signal ("collective fault" indication
light) has been reset. The fault signal is reset via selector switch position Reset of
the local controls.
Figure 44: Selector switch on local controls
54
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
12.
Servicing and maintenance

Damage caused by inappropriate maintenance!
Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.
Only perform servicing and maintenance tasks when the device is switched off.
AUMA
Service & Support
12.1.
AUMA offer extensive service such as servicing and maintenance as well as customer
product training. For the relevant contact addresses, please refer to <Addresses>
in this document or to the Internet (www.auma.com).

The following measures are required to ensure safe device operation:
6 months after commissioning and then every year
Carry out visual inspection:
Cable entries, cable glands, blanking plugs, etc. have to be checked for correct
tightness and sealing.
Respect torques according to manufacturer's details.
Check fastening screws between actuator and gearbox/valve for tightness. If
required, fasten screws while applying the tightening torques as indicated in
chapter <Assembly>.
When rarely operated: Perform test run.
For devices with output drive A: Press in Lithium soap EP multi-purpose grease
on mineral oil base at the grease nipple with a grease gun.
Lubrication of the valve stem must be done separately.
Figure 45: Output drive type A
[1]
[2]
Output drive type A

Grease nipple
Table 16: Grease quantities for bearing of output drive type A

Output drive
Quantity [g] 1)
1)
A 07.2
1.5
A 10.2
2
A 14.2
3
A 16.2
5
For grease at density r = 0.9 kg/dm
For enclosure protection IP68

After continuous immersion:
Check actuator.
In case of ingress of water, locate leaks and repair, dry device correctly and
check for proper function.
In the factory, the gear housing is filled with grease.
12.2.
Maintenance
Lubrication
55
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
12.3.
Grease change is performed during maintenance

Generally after 4 to 6 years for modulating duty.
Generally after 6 to 8 years if operated frequently (open-close duty).
Generally after 10 to 12 years if operated rarely (open-close duty).
We recommend exchanging the seals when changing the grease.
No additional lubrication of the gear housing is required during operation.

Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
electronic scrap
various metals
plastics
greases and oils
The following generally applies:
56
Greases and oils are hazardous to water and must not be released into the
environment.
Arrange for controlled waste disposal of the disassembled material or for separate recycling according to materials.
Observe the national regulations for waste disposal.
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
13.
Technical data
Information
13.1.
Technical data
The following technical data includes standard and optional features. For detailed
information on the customer-specific version, refer to the order-related data sheet.
The technical data sheet can be downloaded from the Internet at www.auma.com
in both German and English (please state the order number).
Technical data Multi-turn actuators
Features and functions

Type of duty
Standard:
Short-time duty S2 - 15 min (multi-turn actuators for open-close duty)

Intermittent duty S4 - 25 % (multi-turn actuators for modulating duty)
Short-time duty S2 - 30 min (multi-turn actuators for open-close duty)
Option:
S5 - 25 % only in combination with insulation class H
For nominal voltage and 40 C ambient temperature and at average load with 35 % of the
max. torque
Motors
Standard: 3-ph AC asynchronous motor, type IM B9 according to IEC 60034
Option:
1-phase AC motor, type IM B9 according to IEC 60034
DC shunt motor, type IM B14 according to IEC 60034
DC compound motor, type IM B14 according to IEC 60034
Mains voltage, mains frequency Refer to motor name plate
Permissible variation of mains voltage: 10 %
Permissible variation of mains frequency: 5 % (for 3-phase AC and 1-phase AC current)
Overvoltage category
Category III according to IEC 60364-4-443
Insulation class
Standard: F, tropicalized
Option:
H, tropicalized
Motor protection
Standard: 3-phase and 1-phase AC motors: Thermoswitches (NC)
DC motors: Without
Option:
PTC thermistors (according to DIN 44082)
Self-locking: Output speeds up to 90 rpm (50 Hz), 108 rpm (60 Hz)
Self-locking
NOT self-locking: Output speeds up to 125 rpm (50 Hz), 150 rpm (60 Hz)
Multi-turn actuators are self-locking, if the valve position cannot be changed from standstill
while torque acts upon the output drive.
Motor heater (option)
Voltages: 110 120 V AC, 220 240 V AC or 400 V AC (externally supplied)
Power depending on the size 12.5 25 W
Manual operation
Manual drive for setting and emergency operation, handwheel does not rotate during electrical operation.
Option:
Handwheel lockable
Handwheel stem extension
Power tool for emergency operation with square 30 mm or 50 mm
Indication for manual operation Indication whether manual operation is active/not active via single switch (1 change-over
(option)
contact)
Valve attachment
Standard: B1 according to EN ISO 5210
Option:
A, B2, B3, B4 according to EN ISO 5210
A, B, D, E according to DIN 3210
C according to DIN 3338
Special output drive types: AF, AK, AG, B3D, ED, DD, IB1, IB3
A prepared for permanent lubrication of stem
57
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Technical data
Electromechanical control unit

Limit switching
Counter gear mechanism for end positions OPEN and CLOSED
Turns per stroke: 2 to 500 (standard) or 2 to 5,000 (option)
Standard: Single switches (1 NC and 1 NO) for each end position, not galvanically isolated
Tandem switches (2 NC and 2 NO) for each end position, switches galvanically
Options:
isolated
Triple switches (3 NC and 3 NO) for each end position, switches galvanically
isolated
Intermediate position switch (DUO limit switching), adjustable for any position
Torque switching
Torque switching adjustable for directions OPEN and CLOSE
Standard: Single switches (1 NC and 1 NO) for each direction, not galvanically isolated
Options:
Tandem switches (2 NC and 2 NO) for each direction, switches galvanically
isolated
Position feedback signal, ana- Potentiometer or 0/4 20 mA (EWG/RWG)
logue (option)
Mechanical position indicator Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED
(option)
Running indication
Blinker transmitter (option for modulating actuators)
Heater in switch compartment Standard: Self-regulating PTC heater, 5 20 W, 110 250 V AC/DC
Options:
24 48 V AC/DC or 380 400 V AC
A resistance type heater of 5 W, 24 V AC is installed in the actuator in combination with AM
or AC actuator controls.
Technical data for limit and torque switches

6
Mechanical lifetime
2 x 10 starts
Silver plated contacts:
U min.
U max.
I min.
I max. AC current
I max. DC current
Gold plated contacts

U min.
U max.
I min.
I max.
24 V AC/DC
250 V AC/DC
20 mA
5 A at 250 V (resistive load)
3 A at 250 V (inductive load, cos phi = 0.6)
0.4 A at 250 V (resistive load)
0.03 A at 250 V (inductive load, L/R = 3 s)
5 A at 30 V (inductive load, L/R = 3 s)
5V
30 V
4 mA
400 mA
Technical data for blinker transmitter

7
Mechanical lifetime
10 starts
U min.
U max.
I max. AC current
I max. DC current
58
10 V AC/DC
250 V AC/DC
2 A at 250 V (inductive load, cos phi 0.8)
0.25 A at 250 V (resistive load)
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Technical data
Technical data for handwheel activation switches

6
Mechanical lifetime
10 starts
U min.
U max.
I max. AC current
I max. DC current
12 V DC
250 V AC
3 A at 250 V (inductive load, cos phi = 0.8)
Service conditions
Use
Mounting position
Installation altitude
Indoor and outdoor use permissible

Any position
2 000 m above sea level
> 2,000 m above sea level, please contact AUMA
Ambient temperature
Standard: 40 C to +80 C
40 C to +60 C (multi-turn actuators for modulating duty with DC motors)
Options:
50 C to +60 C (1-phase AC motors)
60 C to +60 C (3-phase AC motors)
0 C to +120 C (multi-turn actuators for modulating duty with 3-phase AC motors)
For exact version, refer to actuator name plate.
Enclosure protection according Standard: IP68
to EN 60529
For special motors differing enclosure protection: refer to name plate.
Option:
DS Terminal compartment additionally sealed against interior (double sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
Depth of water: maximum 8 m head of water
Duration of continuous immersion in water: max. 96 hours
Up to 10 operations during flooding.
Modulating duty is not possible during continuous immersion.

For actual version, refer to actuator name plate.
Pollution degree
Pollution degree 4 (when closed) according to EN 50178
Vibration resistance according 2 g, from 10 to 200 Hz
Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength
to IEC 60068-2-6
may not be derived from this. Valid for multi-turn actuators in version AUMA NORM (with
AUMA plug/socket connector, without actuator controls). Not valid in combination with
gearboxes.
Corrosion protection
Standard: KS: Suitable for installation in industrial units, in water or power plants with a
low pollutant concentration as well as for installation in occasionally or permanently aggressive atmosphere with a moderate pollutant concentration (e.g.
wastewater treatments plants, chemical industry)
Option:
KX: Suitable for installation in extremely aggressive atmospheres with high humidity and high pollutant concentration
KX-G : same as KX, however aluminium-free version (outer parts)
Finish coating
Powder coating
Two-component iron-mica combination
Colour
Standard: AUMA silver-grey (similar to RAL 7037)
Option:
Other colours are possible on request.
Lifetime
AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. For
further details, please contact AUMA
Further information
EU Directives
Electromagnetic Compatibility (EMC): (2004/108/EC)

Low Voltage Directive: (2006/95/EC)
Machinery Directive: (2006/42/EC)
59
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Technical data
13.2.
Technical data Actuator controls

Mains voltage, mains frequency Refer to name plates at the controls and the motor
Permissible variation of the mains voltage: 10 %
Further permissible fluctuations of mains voltage and frequency (option): (20 %/+15 %),
(20 %/+10 %), (30 %/+30 %), , (30 %/+10 %)
Permissible variation of the mains frequency: 5 %
Current consumption of controls depending on mains voltage:
100 to 120 V AC = max. 575 mA
208 to 240 V AC = max. 275 mA
380 to 690 V AC = max. 160 mA
External supply of the electron- 24 V DC +20 % / 15 %
ics (option)
Current consumption: Basic version approx. 200 mA, with options up to 500 mA
Overvoltage category
Category III according to IEC 60364-4-443
Rated power
The controls are conceived for the rated motor power, refer to motor name plate
Switchgear
Standard: Reversing contactors (mechanically and electrically interlocked) for AUMA power
classes A1/A2
Options:
Reversing contactors (mechanically and electrically interlocked) for AUMA power
classes A1/A2 with additional contacts, 1 NC + 1 NO each
Reversing contactors (mechanically and electrically interlocked) for AUMA power
class A3
Thyristor unit for mains voltage up to 600 V AC (recommended for modulating
actuators) for AUMA power classes B1, B2 and B3
Reversing contactors are designed for a lifetime of 2 million starts. For applications requiring
a high number of starts, we recommend using thyristor units.
For the assignment of AUMA power classes, refer to the Electric data pertaining to the actuator.
Control
Standard: Control inputs 24 V DC, OPEN - STOP - CLOSE (via opto-isolator, one common),
current consumption: approx. 10 mA per input
Respect min. pulse duration for modulating actuators
Option:
Control inputs 115 V AC, OPEN - STOP - CLOSE - EMERGENCY (via optoisolator, one common), current consumption: approx. 15 mA per input
Status signals
Standard: 5 output contacts with gold-plated contacts:
4 potential-free NO contacts with one common, max. 250 V AC, 0.5 A (resistive load)
- Default configuration: End position CLOSED, end position OPEN, selector
switch REMOTE, selector switch LOCAL
Options:
Voltage output
Standard:
Option:
Local controls
Standard:
Options:
60
1 potential-free change-over contact, max. 250 V AC, 0.5 A (resistive load)

- Default configuration: Collective fault signal (torque fault, phase failure,
motor protection tripped)
Signals in combination with positioner:
- End position OPEN, end position CLOSED (requires tandem switch
within actuator), selector switch REMOTE, selector switch REMOTE,
selector switch LOCAL via 2nd level selector switch
1 potential-free change-over contact, max. 250 V AC, 0.5 A (resistive load)
- Default configuration: Collective fault signal (torque fault, phase failure,
motor protection tripped)
Auxiliary voltage 24 V DC 5 %, max. 50 mA for supply of control inputs, galvanically isolated from internal voltage supply
115 V AC 10 %, max. 30 mA for supply of the control inputs.1), galvanically
isolated from internal voltage supply
Selector switch LOCAL - OFF - REMOTE (lockable in all three positions)
Push buttons OPEN, STOP, CLOSE
3 indication lights: End position CLOSED (yellow), collective fault signal (red),
end position OPEN (green)
Special colours for the 3 indication lights
Protection cover, lockable
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1

Functions
Standard:
Options:
Selectable type of seating, limit or torque seating for end position OPEN and
end position CLOSED
Overload protection against excessive torques over the whole travel
Excessive torque (torque fault) can be excluded from collective fault signal.
Phase failure monitoring with automatic phase correction
Push-to-run operation or self-retaining in REMOTE
Push-to-run operation or self-retaining in LOCAL
Blinker signal from actuator (option) for running indication via indication lights
of local controls can be activated/deactivated.
Positioner (requires position transmitter in actuator)
Position setpoint via analogue input E1 = 0/4 20 mA
Motor protection evaluation
Threads for cable entries

Wiring diagram
1)
Technical data
Galvanic isolation for position setpoint (0/4 20 mA) and position feedback
(0/4 20 mA)
Adjustable behaviour on loss of signal
Adjustable sensitivity (dead zone and dead time)
Positioner for Split Range operation (requires position transmitter in actuator)

Standard: Monitoring the motor temperature in combination with thermoswitches within
actuator motor
Options:
Additional thermal overload relay in the controls in combination with thermoswitches within the actuator
PTC tripping device in combination with PTC thermistors within actuator motor
Standard: AUMA plug/socket connector with screw-type connection
Options:
Terminals or crimp connection
Gold-plated control plug (sockets and plugs)
Standard: Metric threads
Options:
Pg-threads, NPT-threads, G-threads
Refer to name plate
Not possible in combination with PTC tripping device
Service conditions
Use
Mounting position
Installation altitude
Indoor and outdoor use permissible

Any position
2 000 m above sea level
> 2,000 m above sea level, please contact AUMA
Ambient temperature
Options:
-60 C to +60 C, extreme low temperature version incl. heating system
Low temperature versions incl. heating system for connection to external power
supply 230 V AC or 115 V AC.
For actual version, refer to actuator controls name plate.
Enclosure protection according Standard: IP68 with AUMA 3-phase AC motor/1-phase AC motor
to EN 60529
For special motors differing enclosure protection: refer to name plate.
Option:
DS Terminal compartment additionally sealed against interior (double sealed)
According to AUMA definition, enclosure protection IP68 meets the following requirements:
Depth of water: maximum 8 m head of water
Duration of continuous immersion in water: Max. 96 hours
Up to 10 operations during continuous immersion
Modulating duty is not possible during continuous immersion.

For actual version, refer to actuator controls name plate.
Pollution degree
Pollution degree 4 (when closed) according to EN 50178
Vibration resistance according 2 g, from 10 to 200 Hz
to IEC 60068-2-6
Resistant to vibration during start-up or for failures of the plant. However, a fatigue strength
may not be derived from this. Valid for multi-turn actuators in version AUMA NORM (with
AUMA plug/socket connector, without actuator controls). Not valid in combination with
gearboxes.
61
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Technical data
Service conditions
Finish coating
Colour
Wall bracket
Further information
Weight
EU Directives
62
KS: Suitable for installation in industrial units, in water or power plants with a
low pollutant concentration as well as for installation in occasionally or permanently aggressive atmosphere with a moderate pollutant concentration (e.g.
wastewater treatments plants, chemical industry)
Option:
KX: Suitable for installation in extremely aggressive atmospheres with high humidity and high pollutant concentration
Powder coating
Two-component iron-mica combination
Standard: AUMA silver-grey (similar to RAL 7037)
Option:
Other colours are possible on request.
Standard:
AM mounted separately from the actuator, including plug/socket connector. Connecting cable
on request. Recommended for high ambient temperatures, difficult access, or in case of
heavy vibration during service.
Cable length between actuator and AM max. 100 m. Not suitable for version with potentiometer
in the actuator. Instead of the potentiometer, the actuator has to be provided with EWG.
Approx. 7 kg (with AUMA plug/socket connector)

Electromagnetic Compatibility (EMC): (2004/108/EC)
Low Voltage Directive: (2006/95/EC)
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
14.
Spare parts
14.1.
Multi-turn actuators SA 07.2 SA 16.2/SAR 07.2 SAR 16.2
Spare parts
63
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Spare parts
Information: Please state device type and our order number (see name plate) when ordering spare parts. Only
original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation in these instructions.
Ref.
no.
001.0
002.0
003.0
005.0
005.1
005.3
Designation
Type
Housing
Bearing flange
Hollow shaft
Drive shaft
Motor coupling
Manual drive coupling
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
009.0
017.0
018.0
019.0
Planetary gear for manual drive

Torque lever
Gear segment
Crown wheel
Sub-assembly 556.0
Sub-assembly 556.1
557.0
558.0
022.0
Drive pinion II for torque switching
Sub-assembly 559.0-1
023.0
Output drive wheel for limit switching Sub-assembly 559.0-2
024.0
025.0
058.0
070.0
079.0
155.0
Drive wheel for limit switching

Locking plate
Wire for protective earth
Motor (VD motor incl. ref. no. 079.0)
Planetary gear for motor drive
(SA/SAR 07.2 16.2 for VD motor)
Reduction gearing
Sub-assembly 566.1
500.0
501.0
502.0
503.0
504.0
505.0
506.0
Cover
Socket carrier (complete with sockets)
Pin carrier without pins
Socket for controls
Socket for motor
Pin for controls
Pin for motor
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
566.2
566.3
567.1
568.1
568.2
568.3
574.1
507.0
511.0
514.0
514.1
516.0
535.1
Cover for electrical connection

Threaded plug
Output drive form A (without stem nut)
Axial needle roller bearing
Output drive D
Snap ring
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
575.1
583.0
583.1
584.0
S1
S2
64
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Ref.
no.
539.0
542.0
549.0
549.1
553.0
554.0
560.0-1
560.0-2
560.1
560.2
566.0
Designation
Type
Screw plug
Handwheel with ball handle
Output drive B1/B3/B4/C
Output drive sleeve B1/B3/B4/C
Socket carrier for motor plug/ socket
connector with cable harness
Potentiometer for position transmitter
Potentiometer without slip clutch
Heater
Blinker transmitter including pins at
wires (without impulse disc and insulation plate)
Control unit with torque switching
heads and switches
Control unit with magnetic limit and
torque transmitter (MWG) for Non- intrusive version in combination with
AUMATIC integral controls
Switch stack for direction OPEN
Switch stack for direction CLOSE
Switch for limit/torque switching
Switch case
Position transmitter EWG/RWG
Sub-assembly
Sub-assembly
Sub-assembly
Potentiometer for RWG without slip

clutch
Position transmitter board for RWG
Wire harness for RWG
Slip clutch for potentiometer
Stem protection tube (without cap)
V-seal
Radial seal for output drive type A with
ISO flange
Stem nut A (without thread)
Motor coupling on motor shaft
Pin for motor coupling
Retaining spring for motor coupling
Seal kit, small
Seal kit, large
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Set
Set
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
14.2.
Spare parts
Actuator controls AUMA MATIC AM 01.1/AM 02.1
65
Spare parts
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Information: Please state device type and our order number (see name plate) when ordering spare parts. Only
original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
Ref.
no.
001.0
002.0
002.5
003.0
003.1
003.2
004.0
006.0
006.1
006.2
008.0
008.1
008.2
009.0
013.0
500.0
501.0
502.0
503.0
504.0
505.0
506.0
507.0
508.0
509.1
S
66
Designation
Housing
Local controls
Selector switch
Signal and control board
Primary fuse F1/F2
Fuse cover
Carrier for contactors
Power supply unit
Secondary fuse F3
Secondary fuse F4
Interface board
Interface board
Cover plate for interface board
Logic board
Adapter board
Cover
Socket carrier (complete with sockets)
Pin carrier without pins
Socket for controls
Socket for motor
Pin for controls
Pin for motor
Cover for electrical connection
Switchgear
Padlock
Seal kit
Type
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Set
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
15.
Certificates
15.1.
Certificates
67
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
Index
H
Handwheel
Heat-up time
Index
A
Accessories (electrical connection)
Actual value
Ambient temperature
Analogue signals
Applications
Assembly
B
Behaviour on loss of signal
Blinker transmitter: activate/deactivate
C
Cable set
Certificates
Commissioning
Commissioning controls
Connecting cable
Control
Control voltage
Corrective action
Cross sections
Current consumption
D
Data Matrix code
Dead band
Dead time
Declaration of Incorporation
Device type
Direction of rotation
Directives
Disposal
Double sealed
DUO limit switching
E
Earth connection
EC Declaration of Conformity
Electronic position transmitter
EMC
EMERGENCY command
EWG
F
Fault
Flange size
Fuses
68
22
16
46
26
8 , 9 , 59 , 61
30
5
12
46
45
22
67
28 , 30
5
43
22
9 , 10
10
52
11 , 59 , 62
19
18
10
49
50
67
9
35
5
56
24
34
24
67
18
37 , 40
18
50
8 , 9 , 59 , 61
37
52
9
53
I
Identification
Indication lights
Indications
Indicator disc
Input current
Input ranges
Input signal
Inspection record
Intermediate frame
Intermediate positions
Inverse operation (0/20 4
mA)
L
Limit seating
Limit switching
Local control
Local controls
Loss of signal
Low temperature version
Lubrication
M
Mains frequency
Mains voltage
Maintenance
Manual operation
Motor heater
Motor operation
N
Name plate
O
Operation
Order number
Output drive type A
Output drive types B, B1, B2,
B3, B4, and E
12
31
8
28
28
28 , 41
10
46
10
9
24
34
38
43
33 , 36
25
25
46
31
55
19
9 , 19
5 , 55 , 55
25
28 , 41
21
25
8 , 19
5 , 25
8, 9, 9
13
12
SA 07.2 SA 16.2/SAR 07.2 SAR 16.2

AM 01.1/AM 02.1
P
Packaging
Parking frame
Positioner
Positioner adjustment
Positioner sensitivity
Position indicator
Position transmitter EWG
Position transmitter RWG
Potentiometer
Power class
Power class for switchgear
Power supply
Production, year
Protection cover
Protection on site
Protective measures
PTC tripping device
Push-to-run operation: set
Q
R
Recycling
Remote actuator operation
Running indication
Running indication: activate/deactivate
RWG
S
Safety instructions
Self-retaining: set
Serial number
Service
Servicing
Setpoint
Short-circuit protection
Signals
Signals (analogue)
Signal type
Size
Spare parts
Speed
Standards
Stem nut
Storage
Support
Support App
Switch check
Index
11
23
46
48
49
41
37 , 37
40
39
9
10
18 , 19
9
23
18
5
37
44
5
5
56
26
28 , 28
45
T
Technical data
Technical data for switches
Terminal plan
Terminal plan for actuator
Test run
Torque fault signal: activate/deactivate
Torque range
Torque seating
Torque switching
Transport
Type (device type)
Type designation
Type of current
Type of lubricant
V
Valve stem
W
Wall bracket
Wiring diagram
Wiring diagram for controls
Y
Year of production
57
58
18
9
35
45
8
43
32
11
9
8, 9
19
8
43
16
22
9 , 18
9
9
40
5
5
44
8, 9, 9
55
55
46
18
30
30
46
9
63
8
5
14
16
11
55
10 , 10
52
69
AUMA worldwide
Europe
AUMA Riester GmbH & Co. KG
Plant Mllheim
DE 79373 Mllheim
Tel +49 7631 809 - 0
riester@auma.com
www.auma.com
Plant Ostfildern-Nellingen
DE 73747 Ostfildern
Tel +49 711 34803 - 0
riester@wof.auma.com
Service-Center Bayern
DE 85386 Eching
Tel +49 81 65 9017- 0
Riester@scb.auma.com
Service-Center Kln
DE 50858 Kln
Tel +49 2234 2037 - 900
Service@sck.auma.com
Service-Center Magdeburg
DE 39167 Niederndodeleben
Tel +49 39204 759 - 0
Service@scm.auma.com
AUMA-Armaturenantriebe Ges.m.b.H.
AT 2512 Tribuswinkel
Tel +43 2252 82540
office@auma.at
www.auma.at
AUMA BENELUX B.V. B. A.
BE 8800 Roeselare
Tel +32 51 24 24 80
office@auma.be
www.auma.nl
ProStream Group Ltd.
BG 1632 Sofia
Tel +359 2 9179-337
valtchev@prostream.bg
www.prostream.bg
OOO Dunkan-Privod
BY 220004 Minsk
Tel +375 29 6945574
belarus@auma.ru
www.zatvor.by
AUMA (Schweiz) AG
CH 8965 Berikon
Tel +41 566 400945
RettichP.ch@auma.com
AUMA Servopohony spol. s.r.o.
CZ 250 01 Brands n.L.-St.Boleslav
Tel +420 326 396 993
auma-s@auma.cz
www.auma.cz
GRNBECH & SNNER A/S
DK 2450 Kbenhavn SV
Tel +45 33 26 63 00
GS@g-s.dk
www.g-s.dk
70
IBEROPLAN S.A.
ES 28027 Madrid
Tel +34 91 3717130
iberoplan@iberoplan.com
AUMA Finland Oy
FI 02230 Espoo
Tel +358 9 5840 22
auma@auma.fi
www.auma.fi
AUMA France S.A.R.L.
FR 95157 Taverny Cedex
Tel +33 1 39327272
info@auma.fr
www.auma.fr
AUMA ACTUATORS Ltd.
GB Clevedon, North Somerset BS21 6TH
Tel +44 1275 871141
mail@auma.co.uk
www.auma.co.uk
AUMA Polska Sp. z o.o.

PL 41-219 Sosnowiec
Tel +48 32 783 52 00
biuro@auma.com.pl
www.auma.com.pl
AUMA-LUSA Representative Office, Lda.
PT 2730-033 Barcarena
Tel +351 211 307 100
geral@aumalusa.pt
SAUTECH
RO 011783 Bucuresti
Tel +40 372 303982
office@sautech.ro
OOO PRIWODY AUMA
RU 141402 Khimki, Moscow region
Tel +7 495 221 64 28
aumarussia@auma.ru
www.auma.ru
D. G. Bellos & Co. O.E.

GR 13673 Acharnai, Athens
Tel +30 210 2409485
info@dgbellos.gr
OOO PRIWODY AUMA

RU 125362 Moscow
Tel +7 495 787 78 21
aumarussia@auma.ru
www.auma.ru
APIS CENTAR d. o. o.
HR 10437 Bestovje
Tel +385 1 6531 485
auma@apis-centar.com
www.apis-centar.com
ERICHS ARMATUR AB
SE 20039 Malm
Tel +46 40 311550
info@erichsarmatur.se
www.erichsarmatur.se
Fabo Kereskedelmi s Szolgltat Kft.

HU 8800 Nagykanizsa
Tel +36 93/324-666
auma@fabo.hu
www.fabo.hu
ELSO-b, s.r.o.
SK 94901 Nitra
Tel +421 905/336-926
elsob@stonline.sk
www.elsob.sk
Falkinn HF
IS 108 Reykjavik
Tel +00354 540 7000
os@falkinn.is
www.falkinn.is
Auma Endstri Kontrol Sistemleri Limited

Sirketi
TR 06810 Ankara
Tel +90 312 217 32 88
info@auma.com.tr
AUMA ITALIANA S.r.l. a socio unico

IT 20023 Cerro Maggiore (MI)
Tel +39 0331 51351
info@auma.it
www.auma.it
AUMA Technology Automations Ltd

UA 02099 Kiev
Tel +38 044 586-53-03
auma-tech@aumatech.com.ua
Africa
AUMA BENELUX B.V.
LU Leiden (NL)
Tel +31 71 581 40 40
office@auma.nl
NB Engineering Services
MT ZBR 08 Zabbar
Tel + 356 2169 2647
nikibel@onvol.net
AUMA BENELUX B.V.
NL 2314 XT Leiden
Tel +31 71 581 40 40
office@auma.nl
www.auma.nl
SIGUM A. S.
NO 1338 Sandvika
Tel +47 67572600
post@sigum.no
Solution Technique Contrle Commande

DZ Bir Mourad Rais, Algiers
Tel +213 21 56 42 09/18
stcco@wissal.dz
A.T.E.C.
EG Cairo
Tel +20 2 23599680 - 23590861
contactus@atec-eg.com
SAMIREG
MA 203000 Casablanca
Tel +212 5 22 40 09 65
samireg@menara.ma
MANZ INCORPORATED LTD.
NG Port Harcourt
Tel +234-84-462741
mail@manzincorporated.com
www.manzincorporated.com
AUMA worldwide
AUMA South Africa (Pty) Ltd.

ZA 1560 Springs
Tel +27 11 3632880
aumasa@mweb.co.za
AUMA Actuators Middle East

BH 152 68 Salmabad
Tel +97 3 17896585
salesme@auma.com
AUMA Malaysia Office

MY 70300 Seremban, Negeri Sembilan
Tel +606 633 1988
sales@auma.com.my
America
Mikuni (B) Sdn. Bhd.

BN KA1189 Kuala Belait
Tel + 673 3331269 / 3331272
mikuni@brunet.bn
Mustafa Sultan Science & Industry Co LLC

OM Ruwi
Tel +968 24 636036
r-negi@mustafasultan.com
AUMA Actuators China Co., Ltd

CN 215499 Taicang
Tel +86 512 3302 6900
mailbox@auma-china.com
www.auma-china.com
FLOWTORK TECHNOLOGIES
CORPORATION
PH 1550 Mandaluyong City
Tel +63 2 532 4058
flowtork@pldtdsl.net
PERFECT CONTROLS Ltd.

HK Tsuen Wan, Kowloon
Tel +852 2493 7726
joeip@perfectcontrols.com.hk
M & C Group of Companies

PK 54000 Cavalry Ground, Lahore Cantt
Tel +92 42 3665 0542, +92 42 3668 0118
sales@mcss.com.pk
www.mcss.com.pk
AUMA Argentina Rep.Office

AR Buenos Aires
Tel +54 11 4737 9026
contacto@aumaargentina.com.ar
AUMA Automao do Brazil ltda.
BR Sao Paulo
Tel +55 11 4612-3477
contato@auma-br.com
TROY-ONTOR Inc.
CA L4N 8X1 Barrie, Ontario
Tel +1 705 721-8246
troy-ontor@troy-ontor.ca
AUMA Chile Representative Office
CL 9500414 Buin
Tel +56 2 821 4108
aumachile@auma-chile.cl
Ferrostaal de Colombia Ltda.
CO Bogot D.C.
Tel +57 1 401 1300
dorian.hernandez@ferrostaal.com
www.ferrostaal.com
Transcontinental Trading Overseas SA.
CU Ciudad Habana
Tel +53 7 208 9603 / 208 7729
tto@ttoweb.com
AUMA Regin Andina & Centroamrica
EC Quito
Tel +593 2 245 4614
auma@auma-ac.com
www.auma.com
Corsusa International S.A.C.
PE Miraflores - Lima
Tel +511444-1200 / 0044 / 2321
corsusa@corsusa.com
www.corsusa.com
PT. Carakamas Inti Alam

ID 11460 Jakarta
Tel +62 215607952-55
auma-jkt@indo.net.id
AUMA INDIA PRIVATE LIMITED.
IN 560 058 Bangalore
Tel +91 80 2839 4656
info@auma.co.in
www.auma.co.in
ITG - Iranians Torque Generator
IR 13998-34411 Teheran
+982144545654
info@itg-co.ir
Trans-Jordan Electro Mechanical Supplies
JO 11133 Amman
Tel +962 - 6 - 5332020
Info@transjordan.net
AUMA JAPAN Co., Ltd.
JP 211-0016 Kawasaki-shi, Kanagawa
Tel +81-(0)44-863-8371
mailbox@auma.co.jp
www.auma.co.jp
Control Technologies Limited

TT Marabella, Trinidad, W.I.
Tel + 1 868 658 1744/5011
www.ctltech.com
DW Controls Co., Ltd.

KR 153-702 Gasan-dong, GeumChun-Gu,,
Seoul
Tel +82 2 2624 3400
import@actuatorbank.com
www.actuatorbank.com
AUMA ACTUATORS INC.

US PA 15317 Canonsburg
Tel +1 724-743-AUMA (2862)
mailbox@auma-usa.com
www.auma-usa.com
Al-Arfaj Engineering Co WLL

KW 22004 Salmiyah
Tel +965-24817448
info@arfajengg.com
www.arfajengg.com
Suplibarca
VE Maracaibo, Estado, Zulia
Tel +58 261 7 555 667
suplibarca@intercable.net.ve
TOO Armaturny Center

KZ 060005 Atyrau
Tel +7 7122 454 602
armacentre@bk.ru
Asia
Network Engineering
LB 4501 7401 JBEIL, Beirut
Tel +961 9 944080
nabil.ibrahim@networkenglb.com
www.networkenglb.com
Petrogulf W.L.L
QA Doha
Tel +974 44350151
pgulf@qatar.net.qa
AUMA Saudi Arabia Support Office
SA 31952 Al Khobar
Tel + 966 5 5359 6025
Vinod.Fernandes@auma.com
AUMA ACTUATORS (Singapore) Pte Ltd.
SG 569551 Singapore
Tel +65 6 4818750
sales@auma.com.sg
www.auma.com.sg
NETWORK ENGINEERING
SY Homs
+963 31 231 571
eyad3@scs-net.org
Sunny Valves and Intertrade Corp. Ltd.
TH 10120 Yannawa, Bangkok
Tel +66 2 2400656
mainbox@sunnyvalves.co.th
www.sunnyvalves.co.th
Top Advance Enterprises Ltd.
TW Jhonghe City, Taipei Hsien (235)
Tel +886 2 2225 1718
support@auma-taiwan.com.tw
www.auma-taiwan.com.tw
AUMA Vietnam Hanoi RO
VN Hanoi
+84 4 37822115
chiennguyen@auma.com.vn
Australia
AUMA Actuators UAE Support Office

AE 287 Abu Dhabi
Tel +971 26338688
Nagaraj.Shetty@auma.com
BARRON GJM Pty. Ltd.

AU NSW 1570 Artarmon
Tel +61 2 8437 4300
info@barron.com.au
www.barron.com.au
71

P.O.Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
riester@auma.com
www.auma.com
Y004.903/003/en/1.14
For detailed information on AUMA products refer to the Internet: www.auma.com
Part-turn gearboxes
GS 50.3 GS 250.3
Operation instructions
Assembly, operation, commissioning
GS 50.3 GS 250.3
Table of contents
Read operation instructions first.
Observe safety instructions.
These operation instructions are part of the product.
Retain operation instructions during product life.
Pass on instructions to any subsequent user or owner of the product.
Purpose of the document:

This document contains information for installation, commissioning, operation and maintenance staff. It is intended
to support device installation and commissioning.
Table of contents
Page
1.
1.1.
1.2.
1.3.
1.4.
Safety instructions.................................................................................................................
Warnings and notes
4
4
4
5
5
2.
2.1.
2.2.
Identification...........................................................................................................................
Name plate
Short description
7
7
9
3.
3.1.
3.2.
3.3.
Transport, storage and packaging........................................................................................

Transport
Storage
Packaging
10
10
10
11
4.
4.1.
4.2.
4.3.
4.4.
Assembly................................................................................................................................
Mounting position
Handwheel fitting
Multi-turn actuators for motor operation
Mount gearbox to valve
12
12
12
12
14
5.
5.1.
Indications..............................................................................................................................
17
17
6.
6.1.
6.1.1.
6.1.2.
6.2.
6.2.1.
6.2.2.
6.3.
6.3.1.
6.3.2.
6.4.
Commissioning......................................................................................................................
End stops in gearbox
End stop CLOSED: set
End stop OPEN: set
Seating in end positions via multi-turn actuator
Seating in end position CLOSED: set
Seating in end position OPEN: set
Swing angle
Swing angle: modify at gearboxes up to size 125.3
Swing angle: modify at gearboxes from size 160.3
18
18
18
19
20
20
21
21
21
22
23
7.
7.1.
7.2.
7.3.
Servicing and maintenance...................................................................................................

Maintenance intervals
25
25
25
25
GS 50.3 GS 250.3
Table of contents
8.
8.1.
8.2.
8.3.
8.4.
Technical data.........................................................................................................................
Service conditions
Accessories
Further information
27
27
28
30
30
9.
9.1.
9.2.
9.3.
9.4.
Spare parts.............................................................................................................................
Part-turn gearboxes GS 50.3 GS 125.3 and primary reduction gearings VZ 2.3 VZ 4.3
Part-turn gearboxes GS 160.3 GS 250.3
Primary reduction gearings GZ 160.3 GZ 250.3 (4:1/8:1)
Primary reduction gearings GZ 200.3 GZ 250.3 (16:1)
31
31
33
35
37
10.
10.1.
Certificates..............................................................................................................................
39
39
Index........................................................................................................................................
40
Addresses...............................................................................................................................
41
GS 50.3 GS 250.3
Safety instructions
1.
Safety instructions
1.1.
Standards/directives
Our products are designed and manufactured in compliance with recognised

standards and directives. This is certified in a Declaration of Incorporation and an
EC Declaration of Conformity.
electrical connection, commissioning and operation are met at the place of installation.
and warning signs on the device must be observed to avoid personal injury or property
damage.
Assembly, electrical connection, commissioning, operation, and maintenance must

be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special regulations
which have to be observed. The end user or contractor of the plant are responsible
for respect and control of these regulations, standards, and laws.
Commissioning
Operation
Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Prerequisites for safe and smooth operation:
Correct transport, proper storage, mounting and installation, as well as careful

commissioning.
Only operate the device if it is in perfect condition while observing these instructions.
Immediately report any faults and damage and allow for corrective measures.
Observe recognised rules for occupational health and safety.
Observe the national regulations.
During operation, the device warms up and increased surface temperature may
occur. To prevent possible burns, we recommend checking the surface temperature using an appropriate thermometer and wearing protective gloves, if required, prior to working on the device.
Protective measures
The end user or the contractor are responsible for implementing required protective
measures on site, such as enclosures, barriers, or personal protective equipment
for the staff.
Maintenance
To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
1.2.
AUMA part-turn gearboxes are designed for the operation of industrial valves, e.g.
butterfly valves and ball valves.
The devices described herein are also approved for use in the potentially explosive
atmospheres of zones 1, 2, 21, and 22 and for use in mining (category M2). For use
in potentially explosive atmospheres, special conditions such as explosion protection,
output torque, type of duty and ambient temperatures indicated in the technical data
must imperatively be observed.
GS 50.3 GS 250.3
Safety instructions
Deviating versions are recorded in the order acknowledgement or may be request
in the factory indicating the commission number (refer to name plate). Before using
the product check the service conditions against the version indicated in the order
acknowledgement.
Other applications require explicit (written) confirmation by the manufacturer.
The following applications are not permitted, e.g.:
Industrial trucks according to EN ISO 3691
Lifting appliances according to EN 14502
Passenger lifts according to DIN 15306 and 15309
Service lifts according to EN 81-1/A1
Escalators
Continuous duty
Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's

designated use.
1.3.
Warnings and notes

The following warnings draw special attention to safety-relevant procedures in these
operation instructions, each marked by the appropriate signal word (DANGER,
WARNING, CAUTION, NOTICE).
Indicates an imminently hazardous situation with a high level of risk. Failure
Indicates a potentially hazardous situation with a medium level of risk. Failure

Indicates a potentially hazardous situation with a low level of risk. Failure to

observe this warning may result in minor or moderate injury. May also be used
with property damage.
Potentially hazardous situation. Failure to observe this warning may result in

property damage. Is not used for personal injury.
Arrangement and typographic structure of the warnings
Type of hazard and respective source!
Potential consequence(s) in case of non-observance (option)
Measures to avoid the danger
Further measure(s)
Safety alert symbol
warns of a potential personal injury hazard.
The signal word (here: DANGER) indicates the level of hazard.

1.4.

The following references and symbols are used in these instructions:
Information
The term Information preceding the text indicates important notes and information.
GS 50.3 GS 250.3
Safety instructions
Symbol for CLOSED (valve closed)
Symbol for OPEN (valve open)
Important information before the next step. This symbol indicates what is required
for the next step or what has to be prepared or observed.
<>
Reference to other sections

Terms in brackets shown above refer to other sections of the document which provide
further information on this topic. These terms are either listed in the index, a heading
or in the table of contents and may quickly be found.
GS 50.3 GS 250.3
Identification
2.
Identification
2.1.
Name plate
Figure1: Arrangement of name plates
[1]
[2]
Gearbox name plate

Additional plate, e.g. KKS plate (Power Plant Classification System)
Description of gearbox name plate

Figure2: Gearbox name plate (example GS 250.3)
[1]
[2]
[3]
[4]
[5]
[6]
[8]
[10]
[11]
[13]
[14]
[15]
Type and size
Name of manufacturer
Address of manufacturer
Type and size - valve attachment (flange)
Commission number
Gearbox serial number
Reduction ratio [7] swing angle
Factor [9] version
Max. output torque (depending on flange size)
Lubricant type [12] enclosure protection
Explosion-proof version (option)
These instructions apply to the following devices types and sizes:

Part-turn gearboxes: GS 50.3 GS 250.3
Primary reduction gearings: VZ 2.3 VZ 4.3
Primary reduction gearings: GZ 160.3 GZ 250.3
Commission number
An order-relevant commission number (order number) is assigned to each device.

This commission number can be used to directly download inspection records and
further information regarding the device from the Internet: http://www.auma.com.
For some details, the customer number might be required.
GS 50.3 GS 250.3
Identification
Gearbox works number
Table 1: Description of series number (with example)

05 12 C G 12345
st
nd
1 + 2 position: Assembly in week
05 In our example: Week 05
rd
th
3 + 4 position: Year of manufacture
12 In our example: Year of manufacture: 2012
All other positions
C G 12345 Internal works number for unambiguous product identification
Reduction ratio
The reduction ratio within the gearing and primary reduction gearing reduces the
required input torques and increases the operating time.
Factor
Mechanical gearbox factor to determine the actuator size: Input torque = required
output torque/factor
Version
Figure3: Version (worm shaft position and direction of rotation)
The first letter of the version indicates the position of the worm shaft in relation to
the worm wheel (view on input shaft).
The second letter indicates the direction of rotation of the valve shaft (view on
housing cover) for clockwise rotation at the input shaft.
Table 2: Version
Version
RR
LL
RL
LR
Position of worm shaft

right
left
right
left
Rotation direction of valve shaft

clockwise
counterclockwise
counterclockwise
clockwise
Explosion-proof version (option)

For larger sizes (GS 80.3 GS 250.3), explosion-proof version is directly indicated
on the gearbox name plate. For smaller sizes GS 50.3 and GS 63.3, explosion-proof
version is indicated on a separate name plate.
Figure4: Separate name plate for explosion-proof version (example)
[1]
[2]
[3]
Ex symbol, CE mark, number of test authority

Classification:
Gas explosion protection
Dust explosion protection
GS 50.3 GS 250.3
Identification
2.2.
Short description
AUMA worm gearboxes are part-turn gearboxes converting a rotary movement at
the input shaft into a part-turn movement at the output drive. The worm gearboxes
are driven either via electric motor (by means of a multi-turn actuator) or manually
(e.g. via a handwheel). The required input torques are reduced due to high reduction
ratios. In standard version, internal end stops limit the swing angle to 100.
Worm gearboxes are available in different versions to implement various mounting
conditions and rotary directions.
GS 50.3 GS 250.3
3.
3.1.
Transport
For transport to place of installation, use sturdy packaging.
Transport gearbox and actuator separately.
Hovering load!
Do NOT stand below hovering load.
Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
Check available eyebolt for tight seat in housing (verify reach of the screw).
Fix ropes or hooks to gearbox using available eyebolts only.
Respect total weight of combination (gearbox, primary reduction gearing, actuator).
Table 3: Weight with coupling (without bore) and grease filling in the gear housing
Type
GS 50.3
GS 63.3
GS 80.3
GS 100.3
GS 100.3 with primary reduction gearing VZ
GS 125.3
GS 125.3 with primary reduction gearing VZ
GS 160.3
GS 160.3 with primary reduction gearing GZ 160.3 (4:1/8:1)
GS 200.3
GS 200.3 with primary reduction gearing GZ 200.3 (16:1)
GS 250.3
GS 250.3 with primary reduction gearing GZ 250.3 (16:1)
3.2.
Weight [kg]
7
12
16
33
39
40
46
80
91
140
160
170
273
296
308
Storage
Danger of corrosion due to inappropriate storage!
Long-term storage
If the device must be stored for a long period (more than 6 months) the following
points must be observed in addition:
1.
2.
10
Store in a well-ventilated, dry room (maximum humidity 70 %).

Protect against floor dampness by storage on a shelf or on a wooden pallet.
Cover to protect against dust and dirt.
Apply suitable corrosion protection agent to uncoated surfaces.
Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protection.
GS 50.3 GS 250.3
3.3.
Packaging
Our products are protected by special packaging for transport when leaving the
factory. The packaging consists of environmentally friendly materials which can easily
be separated and recycled. We use the following packaging materials: wood,
cardboard, paper, and PE foil. For the disposal of the packaging material, we
recommend recycling and collection centres.
11
GS 50.3 GS 250.3
Assembly
4.
Assembly
4.1.
Mounting position
The gearboxes described here can be operated without restriction in any mounting
position.
4.2.
Handwheel fitting
Gearboxes designed for manual operation are supplied with a separate handwheel.
Fitting is performed on site according to the description below.
Figure5: Handwheel
[1]
[2]
[3]
[4]
[5]
[6]
[7]
1.
2.
3.
4.
5.
6.
4.3.
Circlip of gear input shaft

Gear input shaft
Spacer (partly required)
Handwheel
Spacer (partly required)
Circlip
Ball handle (option)
Place circlip [1] onto input shaft [2].
If required, fit spacer [3].
Slip handwheel [4] onto input shaft.
If required, fit spacer [5].
Secure handwheel [4] using the circlip [6] supplied.
Fit ball handle [7] to handwheel.
Multi-turn actuators for motor operation

Refer to the operation instructions pertaining to the multi-turn actuator for indications
on mounting multi-turn actuators to gearboxes.
This chapter supplies basic information and notes which should be considered in
addition to the operation instructions of the multi-turn actuator.
Mounting positions
12
Up to size GS 125.3, the actuator-gearbox combination is delivered in the ordered

mounting position. For packing reasons, actuator and gearbox will be delivered
separately from size GS 160.3.
GS 50.3 GS 250.3
Assembly
Figure6: Versions RR and RL
Limitation: For SA/SAR 14.1/14.5 with GS 125.3, mounting position C in versions

RR/RL is only possible for a handwheel diameter up to 315 mm.
Figure7: Versions LL and LR
Limitation: For SA/SAR 14.1/14.5 with GS 125.3, mounting position A in versions

LL/LR is only possible for a handwheel diameter up to 315 mm.
Flanges
Screws to actuator
Table 4: Suitable input mounting flanges

Gearing
Primary reduction
gearing
GS 50.3
GS 63.3
GS 80.3
GS 100.3
GS 100.3
GS 125.3
GS 125.3
GS 125.3
GS 160.3
GS 160.3
GS 160.3
GS 200.3
GS 200.3
GS 200.3
GS 200.3
GS 250.3
GS 250.3
GS 250.3
GS 250.3
VZ 2.3/3.3/4.3
VZ 2.3
VZ 3.3/VZ 4.3
GZ 160.3 (4:1)
GZ 160.3 (8:1)
GZ 200.3 (4:1)
GZ 200.3 (8:1)
GZ 200.3 (16:1)
GZ 250.3 (4:1)
GZ 250.3 (8:1)
GZ 250.3 (16:1)
Flange for mounting of multi-turn actuator

EN ISO 5210
DIN 3210
F07, F10
G0
F07, F10
G0
F07, F10
G0
F10, F14
G0, G1/2
F10
G0
F14
G1/2
F10, F14
G0
F10
G0
F14, F16
G1/2, G3
F10, F14
G0, G1/2
F10
G0
F16, F25
G3
F14
G1/2
F10, F14
G0, G1/2
F10
G0
F25, F30
F14, F16
G1/2, G3
F14
G1/2
F10, F14
G0, G1/2
For mounting AUMA multi-turn actuators, screws are supplied together with the
gearboxes. When mounting other actuators, the screws might be either too long or
too short (insufficient reach of screws).
13
GS 50.3 GS 250.3
Assembly
Danger of falling actuator due to fracturing when using inappropriate screws!

Check length of screws.
The reach of screws must be sufficient for the internal threads to ensure the
supporting strength of the device and to accept the lateral forces due to the applied
torque.
Screws which are too long could make contact with the housing parts, presenting
the risk that the device performs a radial shift with respect to the gearbox. This can
lead to shearing off the screws.
Mount input mounting
flange
An input mounting flange is required for mounting a multi-turn actuator. Depending

on the version, the flange for mounting the multi-turn actuator is already mounted in
the factory.
Figure8: Mounting input mounting flange to gearbox with primary reduction gearing
[1]
[2]
[3]
1.
2.
3.
4.
5.
6.
Gearbox with primary reduction gearing

Parallel pin
Input mounting flange
Clean mounting faces (mounting faces at gearbox bearing flange or at housing
cover of primary reduction gearing and at input mounting flange), thoroughly
degrease uncoated surfaces.
Fit parallel pin [2].
Place input mounting flange [3] and fasten with screws/lock washers.
Fasten screws crosswise to a torque according to table <Fastening torques for
screws>.
Mount AUMA actuator in compliance with the operation instructions pertaining
to the multi-turn actuator.
Fasten screws crosswise to a torque according to table.
Table 5: Fastening torques for screws

(for mounting of multi-turn actuator and input mounting flange)
Screws
Threads
M8
M10
M12
M16
M20
4.4.

Strength class A2-80
24
48
82
200
392
Mount gearbox to valve

Coupling
A plug-in coupling for mounting the gearbox to the valve is included in the scope of
delivery.
When supplied in basic version, the coupling is provided with a pilot bore from size
GS 160.3. Prior to mounting the gearbox to the valve, finish machine the coupling
to match the valve shaft (e.g. with bore and keyway, two-flats or square bore).
14
GS 50.3 GS 250.3
Assembly
Figure9: Coupling fitting dimensions
[1]
[2]
[3]
[4]
Coupling
Valve shaft
Grub screw
Screw with washer
Table 6: Coupling fitting dimensions

Type, size - mounting flange
GS 50.3-F05
GS 50.3-F07
GS 50.3-F10
GS 63.3-F10
GS 63.3-F12
GS 80.3-F12
GS 80.3-F14
GS 100.3-F14
GS 100.3-F16
GS 125.3-F16
GS 125.3-F25
GS 160.3-F25
GS 160.3-F30
GS 200.3-F30
GS 200.3-F35
GS 250.3-F35
GS 250.3-F40
X max [mm]
6
14
14
7
10
13
23
22
22
17
17
15
30
19
44
8
13
Y max [mm]
5
5
5
18
13
18
5
13
8
35
27
11
0
19
0
8
0
L max [mm]
65
61
61
73
76
78
88
123
123
126
126
130
140
160
190
220
230
Hovering load!
For lifting, respect transport instructions.
Information
Assemble valve and gearbox in the same end position. As a standard, the gearbox
is supplied in end position CLOSED.
Recommended mounting position for butterfly valves: End position CLOSED.
Recommended mounting position for ball valves: End position OPEN.
1.
2.
3.
If required, move gearbox in same end position as valve using the handwheel.
Clean mounting faces, thoroughly degrease uncoated mounting surfaces.
Apply a small quantity of grease to the valve shaft [2].
15
GS 50.3 GS 250.3
Assembly
4.
5.
6.
7.
8.
Place coupling [1] onto valve shaft [2] and secure against axial slipping by using
a grub screw [3] or a washer and a screw [4]. Thereby, ensure that dimensions
X, Y or L are observed (refer to figure and table <Coupling fitting dimensions>).
Apply non-acidic grease at splines of coupling (e.g. Gleitmo by Fuchs).
Experience showed that it is very difficult to fasten screws or nuts of size M30
or larger at defined torques. There is a risk that the worm gearbox might shift
radially with regard to the valve mounting flange. To improve adhesion between
valve and gearbox, we recommend to apply Loctite 243 (or similar) for screws
and nuts from size M30 (or similar adhesive products) to the mounting faces.
Fit gearbox. If required, slightly turn gearbox until splines of coupling engage.
Information: Ensure that the spigot (if provided) fits uniformly in the recess
and that the flanges are in complete contact.
If flange bores do not match thread:
8.1 Slightly rotate handwheel until bores line up.
9.
8.2 If required, shift gearbox position by one tooth on the coupling.

Fasten gearbox with screws (strength class min. 8.8).
Information: We recommend applying liquid thread sealing material to the
screws to avoid contact corrosion.
10. Fasten screws crosswise to a torque according to table.

Screws
Threads
M6
M8
M10
M12
M16
M20
M30
M36
16

Strength class
8.8
11
25
51
87
214
431
1,489
2,595
A2-70/A4-70
8
18
36
61
150
294
564
A2-80/A4-80
10
24
48
82
200
392
GS 50.3 GS 250.3
Indications
5.
Indications
5.1.

Mechanical position indicator:
continuously indicates the valve position
(pointer cover [2] follows the valve movement)
indicates whether the actuator is moving (running indication)
indicates that end positions have been reached
(mark on pointer cover [3] points to symbols OPEN [4] or CLOSED [5])
Figure10: Mechanical position indicator
[1]
[2]
[3]
[4]
[5]
Housing cover
Pointer cover
Indicator mark
Symbol for position OPEN
Symbol for position CLOSED
17
GS 50.3 GS 250.3
Commissioning
6.
Commissioning
6.1.
End stops in gearbox

The internal end stops limit the swing angle and protect the valve against overload.
End stop setting is generally performed by the valve manufacturer prior to installing
the valve into the pipework.
Exposed, rotating parts (discs/balls) at the valve!
Pinching and damage at the valve.
End stops should be set by suitably qualified personnel only.
Set end stops as to ensure that they are NOT reached during normal operation.
Information
The setting sequence depends on the valve:

Recommendation for butterfly valves: Set end stop CLOSED first.
Recommendation for ball valves: Set end stop OPEN first.
Information
In general, gearboxes with a swing angle > 190 are multi-turn (without end
stops). Consequently, end position setting is not possible. Thus, no protective
function is available for the valve.
In general, only one end stop (either OPEN or CLOSED) must be set, due to
fact that the swing angle was already set in the factory.
6.1.1.
End stop CLOSED: set

Figure11: End stop (left: up to size 125.3, right: from size 160.3)
[1]
[2]
[3]
1.
Screws
End stop
Housing
Remove the four screws [1] at end stop [2].
No overload protection at valve for unfastened end stop!

In motor operation: Stop travel on time before reaching the valve end position
(consider overrun).
The last part of the travel must be completed in manual operation mode.
2.
Turn valve via handwheel to position CLOSED. Check whether end stop [2]
rotates simultaneously.
18
Otherwise: Turn end stop [2] clockwise to the stop.
GS 50.3 GS 250.3
Commissioning
3.
With mounted multi-turn actuator (not required for manual operation): Turn end
stop [2] counterclockwise by 1/4 turn.
This ensures that the gearbox end stop cannot be approached during motor
operation if a multi-turn actuator is mounted and that the valve can close tightly
for torque seating.
4.
In case the four holes of the end stop [2] do not match the four threaded bores
within the housing [3]: Remove end stop [2] until it disengages from the toothing
and replace in correct position.
Fasten screws [1] crosswise with a torque according to table <Tightening torques
for screws at end stop>.
5.
Table 8: Tightening torques for screws at end stop

Gearing
Screws [1]
GS 50.3
GS 50.3 GS 80.3
GS 100.3 GS 125.3
GS 160.3
GS 200.3
GS 250.3
M6
M8
M12
M10
M12
M16
10
24
82
48
82
200
Further settings hereafter:

If the gearbox is equipped with a pointer cover: Check whether the mark aligns
with the symbol CLOSED. Refer to <Mechanical position indicator: set>.
If the gearbox is mounted to a multi-turn actuator, set the seating in end position
CLOSED straight after completion of the current setting position: <Seating in
end positions via multi-turn actuator>.
6.1.2.
End stop OPEN: set

Figure12: End stop (left: up to size 125.3, right: from size 160.3)
[1]
[2]
[3]
1.
Screws
End stop
Housing
Remove the four screws [1] at end stop [2].
No overload protection at valve for unfastened end stop!

In motor operation: Stop travel on time before reaching the valve end position
(consider overrun).
The last part of the travel must be in manual operation mode.
2.
Turn valve via handwheel in position OPEN. Check whether end stop [2] rotates
simultaneously.
Otherwise: Turn end stop [2] counterclockwise to the stop.
19
GS 50.3 GS 250.3
Commissioning
3.
With mounted multi-turn actuator (not required for manual operation): Turn end
stop [2] clockwise by 1/4 turn.
This ensures that the gearbox end stop cannot be approached during motor
operation if a multi-turn actuator is mounted and that the valve can close tightly
for torque seating.
4.
In case the four holes of the end stop [2] do not match the four threaded bores
within the housing [3]: Remove end stop [2] until it disengages from the toothing
and replace in correct position.
5. Fasten screws [1] crosswise with a torque according to table <Tightening torques
for screws at end stop>.
Further settings hereafter:
6.2.
If the gearbox is equipped with a pointer cover: Check whether the mark aligns
with the symbol OPEN. Refer to <Mechanical position indicator: set>.
If the gearbox is mounted to a multi-turn actuator, set the seating in end position
OPEN straight after completion of the current setting position: <Seating in end
positions via multi-turn actuator>.
Seating in end positions via multi-turn actuator

Important information regarding setting:
End position seating must be set in compliance with the operating instructions
pertaining to the multi-turn actuator.
This chapter supplies basic information and notes which should be considered in
addition to the operation instructions of the multi-turn actuator.
6.2.1.
The valve manufacturer has to determine whether the valve is limit or torque
seated.
For limit seating, determine overrun, i.e. how much does the valve move after
the motor has been switched off?
For torque seating, the maximum permissible input torque of the gearbox must
not be exceeded for neither direction. Set the torque switching within the multiturn actuator to the following value to prevent damage to the valve:
T torque switch = T valve/factor (refer to name plate)
If the swing angle set in the factory for opening and closing the valve is not
sufficient: refer to <Swing angle>.
Seating in end position CLOSED: set

1.

Information: The last part of the travel must be in manual operation mode!
2.
For limit seating in end position CLOSED:

2.1 Turn back the valve from the valve end position by an amount equal to
the overrun.
3.
2.2 Set limit switching for the end position CLOSED according to the operation
instructions for the multi-turn actuator.
For torque seating in end position CLOSED:
3.1 Gearbox without primary reduction gearing: Turn handwheel in the opposite
direction of the valve end position by approx. 4 6 turns.
3.2 Gearbox with primary reduction gearing VZ/GZ: Turn handwheel in the
opposite direction of the valve end position by approx. 10 15 turns.
3.3 Check torque switching for end position CLOSED according to operation
instructions for multi-turn actuator and, if necessary, set to required value.
3.4 Set limit switching for signalling end position CLOSED according to operation instructions for multi-turn actuator.
20
GS 50.3 GS 250.3
Commissioning
6.2.2.
Seating in end position OPEN: set

1.
Move valve to end position OPEN.

Information: The last part of the travel must be in manual operation mode!
2.
For limit seating in end position OPEN:

2.1 Turn back the valve from the valve end position by an amount equal to
the overrun.
3.
2.2 Set limit switching for end position OPEN according to the operation instructions for the multi-turn actuator.
For torque seating in end position OPEN:
3.1 Gearbox without primary reduction gearing: Turn handwheel in the opposite
direction of the valve end position by approx. 4 6 turns.
3.2 Gearbox with primary reduction gearing VZ/GZ: Turn handwheel in the
opposite direction of the valve end position by approx. 10 15 turns.
3.3 Check torque switching for end position OPEN according to operation instructions for multi-turn actuator and, if necessary, set to required value.
3.4 Set limit switching for signalling end position OPEN according to operation
instructions for multi-turn actuator.
6.3.
Swing angle
The swing angle must only be changed if the swivel range for end stop setting is not
sufficient.
Figure13: Name plate indicating the swing angle
Versions
Sizes GS 50.3 GS 125.3 = adjustable swing angle - option

Sizes GS 160.3 GS 250.3 = adjustable swing angle - standard
Accuracy
Sizes GS 50.3 GS 125.3 = 0.6

Sizes GS 160.3 GS 250.3 = 0.11 up to 0.14
6.3.1.
Swing angle: modify at gearboxes up to size 125.3

The adjustment is made in end position OPEN.
Special tools: Pin drive for roll pin
for GS 50.3 (AUMA art. no. V001.367-Pos.003)

for GS 63.3 GS 80.3 (AUMA art. no. V001.367-Pos.002)
for GS 100.3 GS 125.3 (AUMA art. no. V001.367-Pos.001)
21
GS 50.3 GS 250.3
Commissioning
Figure14: End stop (figure shows size 80.3)
[1]
[2]
[3]
[4]
[5]
1.
2.
3.
Protective cap
End stop
Roll pin
End stop nut
Pair of safety wedge discs (for OPEN and CLOSE)
Unscrew protective cap [1] at end stop [2].
Remove roll pin [3] with suitable pin drive (special tool).
Swing angle increase:
3.1 Turn end stop nut [4] counterclockwise.
Information: When turning back the end stop nut [4] make sure that the
roll pin [3] can still be tapped within the oblong hole.
3.2 Move valve manually to the desired end position OPEN.
4.
3.3 Turn end stop nut [4] clockwise until it is tight to the travelling nut.
Swing angle reduction:
4.2 Turn end stop nut [4] clockwise until it is tight to the travelling nut.
Information: Roll pin [3] must remain completely covered by end nut [4].
5.
Drive in the roll pin [3] using the appropriate tool.
6.
7.
Information
6.3.2.
If the slot provided in the end stop nut [4] does not align with the bore of
the worm shaft: Turn end stop nut [4] slighty counterclockwise until the
hole is aligned; then drive in roll pin [3].
Check whether O-ring at protective cap is in good condition, replace if damaged.
Fasten protective cap [1].
If the gearbox is mounted to a multi-turn actuator, the limit switching for the end position OPEN must be set first in compliance with the operation instructions of the
multi-turn actuator. Allow for overrun!
Swing angle: modify at gearboxes from size 160.3

Adjustments are generally made in end position OPEN.
22
GS 50.3 GS 250.3
Commissioning
Figure15: End stop (figure shows size 200.3)
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
1.
2.
3.
4.
Screws
Protective cap
Screw with lock washer
Clamping washer
Setting ring
End stop nut
Travelling nut
Pair of safety wedge discs (for OPEN and CLOSE)
Remove all four screws [1] and pull off protective cap [2].
Remove the screw with the lock washer [3] and clamping washer [4].
Pull off setting ring [5].
Swing angle increase:
4.1 Turn end stop nut [6] counterclockwise.
5.
4.3 Turn end stop nut [6] clockwise until it is tight to the travelling nut [7].
Swing angle reduction:
6.
7.
8.
Information
6.4.
5.2 Turn end stop nut [6] clockwise until it is tight to the travelling nut [7].
Fit setting ring [5], secure with clamping washer [4], lock washer [5] and screw
[3].
Check whether O-ring at protective cap is in good condition, replace if damaged.
Place protective cap [2] and fasten screws [1] crosswise with a torque according
to table <Tightening torques for screws at end stop>.
If the gearbox is mounted to a multi-turn actuator, the limit switching for the end position OPEN must be set first in compliance with the operation instructions of the
multi-turn actuator.
End position CLOSED
1.
Move valve to end position CLOSED and check setting.
The setting is correct if the mark aligns with the symbol CLOSED.
23
GS 50.3 GS 250.3
Commissioning
2.
If the mark position is not correct:

2.1 Slightly loosen screws [1] at pointer cover [two screws up to size 125.3,
four screws as from size 160.3).
2.2 Turn pointer cover to symbol for position CLOSED [5].
End position OPEN
24
3.
2.3 Fasten screws again.

Move valve to end position OPEN and check setting.
The setting is correct if the mark aligns with the symbol OPEN.
GS 50.3 GS 250.3
7.

Damage caused by inappropriate maintenance!
Servicing and maintenance must be carried out exclusively by suitably qualified
personnel having been authorised by the end user or the contractor of the plant.
Therefore, we recommend contacting our service.
Only perform servicing and maintenance tasks when the device is switched off.
AUMA
Service & Support
7.1.
AUMA offer extensive service such as servicing and maintenance as well as customer
product training. For the relevant contact addresses, please refer to <Addresses>
in this document or to the Internet (www.auma.com).

Before commissioning, perform visual inspection for grease leakage and paint
damage (corrosion).
Thoroughly touch up any possible damage to paint. Original paint in small
quantities can be supplied by AUMA.
7.2.
Recommendation for plants subject to strong vibration
For plants subject to strong vibration, 6 months after commissioning and then
once a year: Check fastening screws between actuator and gearbox/valve for
tightness. If required, fasten screws while applying the tightening torques as
indicated in chapter <Assembly>. For screws sealed and secured with e.g.
thread sealing material, this action is not required.
Recommendation for grease change and seal replacement:
If rarely operated (typically in buried service), the gearboxes are maintenancefree. Grease change or re-lubrication is not necessary.
If operated frequently (typically in modulating duty), we recommend changing
both grease and seals after 4 6 years.
Gearing damage due to using inappropriate grease!

Only use original lubricants supplied by AUMA.
Do not mix lubricants.
Instructions for use in potentially explosive atmospheres of categories M2,
2G, 3G, 2D and 3D
7.3.
Imperatively heed the technical data, as well as the ambient temperatures, type
of duty and running times indicated on the name plate are observed.
In potentially explosive atmospheres, in particular where combustible dust is
present, perform visual inspection for deposit of dirt or dust on a regular basis.
Clean devices if required.
The pointer cover with indicator glass (option) is only approved for use in potentially explosive atmospheres according to ATEX II2G c IIB T4 or T3.
When using mechanical microswitches (option), additionally observe the
mounting and wiring instructions of the manufacturer.

Our devices have a long lifetime. However, they have to be replaced at one point in
time. The devices have a modular design and may, therefore, easily be separated
and sorted according to materials used, i.e.:
electronic scrap
various metals
plastics
25
GS 50.3 GS 250.3
greases and oils
The following generally applies:
26
Greases and oils are hazardous to water and must not be released into the
environment.
Arrange for controlled waste disposal of the disassembled material or for separate recycling according to materials.
Observe the national regulations for waste disposal.
GS 50.3 GS 250.3
Technical data
8.
Technical data
Information
8.1.
The following technical data includes standard and optional features. For detailed
information on the customer-specific version, refer to the order-relevant data sheet.
This data sheet can be downloaded from the Internet at http://www.auma.com in
German and English (indication of commission number required).
Version
Housing material
Self-locking
End stops
Strength of end stop
Swing angle GS 50.3 GS

125.3
Standard: clockwise rotation RR, counterclockwise rotation LL

Option: RL or LR
Standard: Cast iron (GJL-250)
Option: Spheroidal cast iron (GJS-400-15)
The gearboxes are self-locking when at standstill under normal service conditions; strong
vibration may cancel the self-locking effect. While in motion, safe breaking is not guaranteed.
If this is required, a separate brake must be used.
Positive for both end positions by travelling nut, sensitive adjustment
Guaranteed strength of end stop (in Nm) for input side operation according to AWWA
GS 50.3 = 250 Nm (not qualified in accordance with AWWA)
GS 63.3 = 450 Nm
GS 80.3 = 450 Nm
GS 100.3 with VZ 2.3/3.3 = 500 Nm
GS 100.3 with VZ 4.3 = 250 Nm (not qualified in accordance with AWWA)
GS 125.3 with VZ 2.3/3.3 = 500 Nm
GS 125.3 with VZ 4.3 = 250 Nm (not qualified in accordance with AWWA)
GS 160.3 with VZ 160.3 (4:1) = 500 Nm
GS 160.3 with VZ 160.3 (8:1) = 450 Nm
GS 200.3 with VZ 200.3 (4:1/8:1/16:1) = 500 Nm
GS 250.3 with VZ 250.3 (4:1/8:1/16:1) = 500 Nm
Standard:
Fixed swing angle between 10 and max. 100; set in the factory to 92 unless ordered otherwise.
Options:
Adjustable in steps of: 10 35, 35 60, 60 80, 80 100, 100 125, 125
150, 150 170, 170 190
Swing angle GS 160.3 GS

250.3
Standard:
Adjustable 80 100; set in the factory to 92 unless ordered otherwise.
Options:
Adjustable in steps of: 0 20, 20 40, 40 60, 60 80, 90 110, 11 130,

130 150, 150 170, 170 190
Swing angle > 190, multi-turn version without end stops, worm wheel made of bronze
required, GSD version, special sizing necessary
Swing angle > 190, multi-turn version without end stops, worm wheel made of bronze
required, GSD version, special sizing necessary
Standard:
Pointer cover for continuous position indication
Options:
Pointer cover sealed for horizontal outdoor installation (for gas applications with sealed
pointer cover, an air vent in the pointer cover or venting grooves in the valve mounting
flange must be provided)
Protection cover instead of pointer cover, e.g. for buried service
Mechanical limit switches

(option)
Input shaft
Single switches (1 NC and 1 NO) for each end position, switches not galvanically isolated,
please contact us
Cylindrical with parallel key according to DIN 6885.1
Operation
Motor operation
With electric multi-turn actuator, directly or through primary reduction gearing
27
GS 50.3 GS 250.3
Technical data
Operation
Type of duty
For version with worm wheel made of spheroidal cast iron:
Short-time duty S2 - 15 min (open-close duty)

Push-to-run operation permissible, max. 10 steps in one direction and max. of 30 starts
per hour
For version with worm wheel made of bronze:
Intermittent duty S4 - 25 % (modulating duty)
Manual operation
Via handwheel in aluminium, directly or through primary reduction gearing VZ/GZ

Available handwheel diameters, selection according to the max. output torque:
GS 50.3 = 160, 200, 250 mm
GS 63.3 = 250, 315 mm
GS 80.3 = 315, 400mm
GS 100.3 = 400, 500 mm
GS 100.3 with VZ 2.3/3.3 = 315, 400 mm
GS 100.3 with VZ 4.3 = 250, 315 mm
GS 125.3 = 500, 630, 800 mm
GS 125.3 with VZ 2.3/3.3 = 400, 500 mm
GS 125.3 with VZ 4.3 = 315, 400 mm
GS 160.3 = 630, 800 mm
GS 160.3 with GZ 160.3 (4:1) 400 mm, (8:1) = 315 mm
GS 200.3 with GZ 200.3 (4.1) = 500/630 mm, (8:1) = 400 mm, (16:1) = 315 mm
GS 250.3 with GZ 250.3 (4:1) = 800 mm, (8:1) = 500/630 mm, (16:1) = 400 mm
Option: Material GJL-200
Primary reduction gearing

Primary reduction gearing
Valve attachment
Valve attachment
Types VZ and GZ as planetary gears with various reduction ratios for reducing the input
torques
Combination with GK bevel gearbox directly on GS or on GS with VZ/GZ possible
Dimensions according to EN ISO 5211

Standard:
GS 50.3 GS 125.3: without spigot

GS 160.3 GS 250.3: with spigot
Options:
GS 50.3 GS 125.3: with spigot
Coupling
Splined coupling for connection to the valve shaft

Standard: Without bore or pilot bore from GS 160.3
Options:
Finish machining with bore and keyway
8.2.
GS 160.3 GS 250.3: without spigot
Square bore or two-flats with grub screw to secure on valve shaft
Service conditions
Mounting position
Any position
Enclosure protection according Refer to name plate
to EN 60529
Standard:
IP68-8 dust-tight, submersible in water up to 8 m head of water

Options:1)
28
GS 50.3 GS 250.3
Technical data
Standard:
KN: Suitable for installation in industrial units, in water or power plants with a low pollutant
concentration
Options:
KS: Suitable for installation in occasionally or permanently aggressive atmosphere with

a moderate pollutant concentration (e.g. in wastewater treatment plants, chemical industry)
Finish coating
KX: Suitable for installation in extremely aggressive atmospheres with high humidity and
high pollutant concentration
Standard:
GS 50.3 GS 125.3: Two-component iron-mica combination

GS 160.3 GS 250.3: Primer coated
Option:
GS 160.3 GS 250.3: Two-component iron-mica combination
Colour
Ambient temperature
Standard: AUMA silver-grey (similar to RAL 7037) if finish painting is applied

Option: Other colours on request
Refer to name plate
Options:
60 C to +60 C, version EL
0 C to + 120 C, version H
Note: When using mechanical microswitches, the temperature ranges indicated here are
reduced to 30 C up to max. +90 C.
Open-close duty (number of cycles according to standard EN 15714-2 for max. torque and
90 rotary movement):
GS 50.3/GS 63.3: 10 000
GS 80.3/GS100.3/VZ: 5,000
GS 125.3/VZ, GS 200.3/GZ: 2,500
GS 250.3/GZ: 1,000
Modulating duty:2)
2.5 million modulating steps
Lifetime
1)
2)
Not for size GS 50.3

The lifetime depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To
reach the longest possible maintenance and fault-free operating time, the number of starts per hour chosen should be as low as permissible
for the process.
Special features for use in potentially explosive atmospheres

Standard:
Explosion protection
according to ATEX 94/9/EC

II2G c IIC T4
II2D c T130C
Options:
II2G c IIC T3
II2D c T190C
IM2 c
29
GS 50.3 GS 250.3
Technical data
Special features for use in potentially explosive atmospheres

Type of duty
For version with worm wheel made of spheroidal cast iron:
Short-time duty S2 15 min., max. 3 cycles (OPEN-CLOSE-OPEN) 90; on following average
output torques (then cool-down to ambient temperature)
GS 50.3 = 250 Nm
GS 63.3 = 500 Nm
GS 80.3 = 1,000 Nm
GS 100.3 = 2,000 Nm
GS 125.3 = 4,000 Nm
GS 160.3 = 8,000 Nm
GS 200.3 = 16,000 Nm
GS 250.3 = 32,000 Nm
For version with worm wheel made of bronze:
Intermittent duty S4 25 % with modulating torque, exception: GS 200.3 with modulating
torque up to 4,800 Nm
Max. input speed:
Standard: 45 rpm, exception: GS 200.3 and GS 250.3 up to 11 rpm
The type of duty must not be exceeded.
For special reduction ratios, refer to separate technical data sheets.
Ambient temperature
(Temperature range depending on application and worm wheel material)

Standard:
40 C to +40 C (II2G c IIC T4; II2D c T130C) bronze
40 C to +60 C (II2G c IIC T4; II2D c T130C) bronze/spheroidal cast iron

Options:
50 C to +60 C (II2G c IIC T4; II2D c T130C) spheroidal cast iron

Mechanical microswitches
(option)
20 C to +40 C (IM2 c) bronze/spheroidal cast iron
Pointer cover with indicator glass (option) only approved for IIG c IIB T4 or T3
Explosion-proof switches with external test certificate PTB 03 ATEX 1068 X
Temperature ranges for ambient temperatures:
20 C to +60 C (II2G c IIC T4; II2D c T130C)
8.3.
Accessories
Valve position indicators

Limit switching device
8.4.
WSG valve position indicator for signalling intermediate and end positions to ensure precise
and low-backlash feedback for swing angles ranging from 82 98
WSH limit switching device for manually operated valves. For signalling intermediate and
end positions
Further information
EU Directives
30
20 C to +80 C (II2G c IIC T3; II2D c T190C)
ATEX Directive: (94/9/EC)
GS 50.3 GS 250.3
Spare parts
9.
Spare parts
9.1.
Part-turn gearboxes GS 50.3 GS 125.3 and primary reduction gearings VZ 2.3 VZ 4.3
31
GS 50.3 GS 250.3
Spare parts
Information: Please state type and commission no. of the device (see name plate) when ordering spare parts.
Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
No.
003.0
019.0
020.0
021.0
022.0
045.0
512.0
513.1
517.0
518.0
519.1
520.0
521.0
521.1
521.12
522.0
523.0
524.0
525.0
526.0
527.0
534.0
538.0
S1
32
Designation
Housing cover with drive shaft VZ
Housing VZ
Housing cover VZ
Drive shaft VZ
Planet carrier VZ
Internal geared wheel VZ
Grub screw
Housing
Housing cover
Worm wheel
Worm shaft
Travelling nut with two pairs of safety wedge discs
Travelling nut
Pair of safety wedge discs
Bearing cover
End stop
Pointer cover
Coupling
End stop nut
Protection cover
Drive shaft
Bearing cover with drive shaft
Seal kit
Type
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Set
GS 50.3 GS 250.3
Spare parts
9.2.
Part-turn gearboxes GS 160.3 GS 250.3
33
GS 50.3 GS 250.3
Spare parts
No.
512.0
513.1
517.0
518.0
519.1
520.0
521.0
521.1
521.2
522.0
523.0
524.0
525.0
526.0
527.0
534.0
536.0
537.0
538.0
S1
34
Designation
Grub screw
Housing
Housing cover
Worm wheel
Worm shaft
Travelling nut with two pairs of safety wedge discs
Travelling nut
Pair of safety wedge discs
Bearing cover
End stop
Pointer cover
Coupling
End stop nut
Protection cover
Drive shaft
Protective cap
Lock nut
Bearing cover with drive shaft
Seal kit
Type
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Set
GS 50.3 GS 250.3
Spare parts
9.3.
Primary reduction gearings GZ 160.3 GZ 250.3 (4:1/8:1)
35
GS 50.3 GS 250.3
Spare parts
No.
001.0
002.0
003.0
006.0
007.0
008.0
512.0
513.1
534.0
588.1
595.0
S1
36
Designation
Housing
Housing cover
Housing cover with drive shaft
Planetary gearing, first stage (GZ 160.3)
Grub screw
Drive shaft
Blanking plug
Screw with polyamide washer (PA)
Seal kit
Type
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Set
GS 50.3 GS 250.3
Spare parts
9.4.
Primary reduction gearings GZ 200.3 GZ 250.3 (16:1)
37
GS 50.3 GS 250.3
Spare parts
No.
001.0
002.0
003.0
006.0
007.0
008.0
010.0
011.1
512.0
513.1
534.0
588.1
595.0
S1
38
Designation
Housing
Housing cover
Housing cover with drive shaft
Planetary gearing, first stage
Planetary gearing, second stage (GZ 200.3)
Planetary gearing, second stage (GZ 250.3)
Housing frame
Pinion
Grub screw
Drive shaft
Blanking plug
Screw with polyamide washer (PA)
Seal kit
Type
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Sub-assembly
Set
GS 50.3 GS 250.3
Certificates
10.
Certificates
10.1.
39
GS 50.3 GS 250.3
Index
Index
A
Ambient temperature
Applications
Approval plate
Assembly
7 , 29
5
8
12
C
Certificates
Commission number
Commissioning
Coupling
39
7, 7
4 , 18
10 , 29
14
D
Declaration of Incorporation
Device type
Directives
Disposal
E
EC Declaration of Conformity
End stops
Explosion protection
39
7
4
25
39
7 , 28
18
8
F
Factor
Flanges
7
13
H
Handwheel
12
I
Identification
Indications
Inspection record
7
17
7
M
Maintenance
Mount flange for actuator
Mounting position
Mounting positions
N
Name plate
4 , 25
25
17 , 23
14
12
13
7
O
Operation
Order number
Output torque (max.)
4
7, 7
7
P
Packaging
Pointer cover
Position indicator
Protective measures
11
17 , 23
23
4
40
Q
R
Recycling
Reduction ratio
Replacing the seals
Running indication
4
25
7
25
17
S
Safety instructions
Screws to actuator
Seating
Serial number
Service
Service conditions
Servicing
Size
Spare parts
Standards
Storage
Support
Swing angle
T
Technical data
Transport
Type (device type)
Type designation
Type of lubricant
4
4
13
20
7, 8
25
28
25
7
31
4
10
25
7 , 7 , 21
27
10
7
7
7
V
Version
W
Works number
Y
Year of manufacture
Year of production
8
8
AUMA worldwide
Europe
Plant Mllheim
DE 79373 Mllheim
Tel +49 7631 809 - 0
riester@auma.com
www.auma.com
Plant Ostfildern-Nellingen
DE 73747 Ostfildern
Tel +49 711 34803 - 0
riester@wof.auma.com
Service-Center Bayern
DE 85386 Eching
Tel +49 81 65 9017- 0
Riester@scb.auma.com
Service-Center Kln
DE 50858 Kln
Tel +49 2234 2037 - 900
Service@sck.auma.com
Service-Center Magdeburg
DE 39167 Niederndodeleben
Tel +49 39204 759 - 0
Service@scm.auma.com
AUMA-Armaturenantriebe Ges.m.b.H.
AT 2512 Tribuswinkel
Tel +43 2252 82540
office@auma.at
www.auma.at
AUMA BENELUX B.V. B. A.
BE 8800 Roeselare
Tel +32 51 24 24 80
office@auma.be
www.auma.nl
ProStream Group Ltd.
BG 1632 Sofia
Tel +359 2 9179-337
valtchev@prostream.bg
www.prostream.bg
OOO Dunkan-Privod
BY 220004 Minsk
Tel +375 29 6945574
belarus@auma.ru
www.zatvor.by
AUMA (Schweiz) AG
CH 8965 Berikon
Tel +41 566 400945
RettichP.ch@auma.com
AUMA Servopohony spol. s.r.o.
CZ 250 01 Brands n.L.-St.Boleslav
Tel +420 326 396 993
auma-s@auma.cz
www.auma.cz
GRNBECH & SNNER A/S
DK 2450 Kbenhavn SV
Tel +45 33 26 63 00
GS@g-s.dk
www.g-s.dk
IBEROPLAN S.A.
ES 28027 Madrid
Tel +34 91 3717130
iberoplan@iberoplan.com
OY AUMATOR AB
FI 02230 Espoo
Tel +358 9 5840 22
auma@aumator.fi
www.aumator.fi
AUMA France S.A.R.L.
FR 95157 Taverny Cedex
Tel +33 1 39327272
info@auma.fr
www.auma.fr
AUMA ACTUATORS Ltd.
GB Clevedon, North Somerset BS21 6TH
Tel +44 1275 871141
mail@auma.co.uk
www.auma.co.uk
AUMA Polska Sp. z o.o.

PL 41-219 Sosnowiec
Tel +48 32 783 52 00
biuro@auma.com.pl
www.auma.com.pl
INDUSTRA
PT 2710-297 Sintra
Tel +351 2 1910 95 00
industra@talis-group.com
SAUTECH
RO 011783 Bucuresti
Tel +40 372 303982
office@sautech.ro
OOO PRIWODY AUMA
RU 141402 Khimki, Moscow region
Tel +7 495 221 64 28
aumarussia@auma.ru
www.auma.ru
D. G. Bellos & Co. O.E.

GR 13673 Acharnai, Athens
Tel +30 210 2409485
info@dgbellos.gr
OOO PRIWODY AUMA

RU 125362 Moscow
Tel +7 495 787 78 21
aumarussia@auma.ru
www.auma.ru
APIS CENTAR d. o. o.
HR 10437 Bestovje
Tel +385 1 6531 485
auma@apis-centar.com
www.apis-centar.com
ERICHS ARMATUR AB
SE 20039 Malm
Tel +46 40 311550
info@erichsarmatur.se
www.erichsarmatur.se
Fabo Kereskedelmi s Szolgltat Kft.

HU 8800 Nagykanizsa
Tel +36 93/324-666
auma@fabo.hu
www.fabo.hu
ELSO-b, s.r.o.
SK 94901 Nitra
Tel +421 905/336-926
elsob@stonline.sk
www.elsob.sk
Falkinn HF
IS 108 Reykjavik
Tel +00354 540 7000
os@falkinn.is
www.falkinn.is
Auma Endstri Kontrol Sistemleri Limited

Sirketi
TR 06810 Ankara
Tel +90 312 217 32 88
info@auma.com.tr
AUMA ITALIANA S.r.l. a socio unico

IT 20023 Cerro Maggiore (MI)
Tel +39 0331 51351
info@auma.it
www.auma.it
AUMA Technology Automations Ltd

UA 02099 Kiev
Tel +38 044 586-53-03
auma-tech@aumatech.com.ua
Africa
AUMA BENELUX B.V.
LU Leiden (NL)
Tel +31 71 581 40 40
office@auma.nl
NB Engineering Services
MT ZBR 08 Zabbar
Tel + 356 2169 2647
nikibel@onvol.net
AUMA BENELUX B.V.
NL 2314 XT Leiden
Tel +31 71 581 40 40
office@auma.nl
www.auma.nl
SIGUM A. S.
NO 1338 Sandvika
Tel +47 67572600
post@sigum.no
Solution Technique Contrle Commande

DZ Bir Mourad Rais, Algiers
Tel +213 21 56 42 09/18
stcco@wissal.dz
A.T.E.C.
EG Cairo
Tel +20 2 23599680 - 23590861
contactus@atec-eg.com
SAMIREG
MA 203000 Casablanca
Tel +212 5 22 40 09 65
samireg@menara.ma
MANZ INCORPORATED LTD.
NG Port Harcourt
Tel +234-84-462741
mail@manzincorporated.com
www.manzincorporated.com
41
AUMA worldwide
AUMA South Africa (Pty) Ltd.

ZA 1560 Springs
Tel +27 11 3632880
aumasa@mweb.co.za
AUMA Actuators Middle East

BH 152 68 Salmabad
Tel +97 3 17896585
salesme@auma.com
AUMA Malaysia Office

MY 70300 Seremban, Negeri Sembilan
Tel +606 633 1988
sales@auma.com.my
America
Mikuni (B) Sdn. Bhd.

BN KA1189 Kuala Belait
Tel + 673 3331269 / 3331272
mikuni@brunet.bn
Mustafa Sultan Science & Industry Co LLC

OM Ruwi
Tel +968 24 636036
r-negi@mustafasultan.com
AUMA Automao do Brazil ltda.

BR Sao Paulo
Tel +55 11 4612-3477
contato@auma-br.com
AUMA Actuators (Tianjin) Co., Ltd. Beijing

Branch
CN 100020 Beijing
Tel +86 10 8225 3933
mailbox@auma-china.com
cn.auma.com
FLOWTORK TECHNOLOGIES
CORPORATION
PH 1550 Mandaluyong City
Tel +63 2 532 4058
flowtork@pldtdsl.net
TROY-ONTOR Inc.
CA L4N 8X1 Barrie, Ontario
Tel +1 705 721-8246
troy-ontor@troy-ontor.ca
PERFECT CONTROLS Ltd.

HK Tsuen Wan, Kowloon
Tel +852 2493 7726
joeip@perfectcontrols.com.hk
M & C Group of Companies

PK 54000 Cavalry Ground, Lahore Cantt
Tel +92 42 3665 0542, +92 42 3668 0118
sales@mcss.com.pk
www.mcss.com.pk
AUMA Chile Representative Office

CL 9500414 Buin
Tel +56 2 821 4108
aumachile@auma-chile.cl
PT. Carakamas Inti Alam

ID 11460 Jakarta
Tel +62 215607952-55
auma-jkt@indo.net.id
Petrogulf W.L.L
QA Doha
Tel +974 44350151
pgulf@qatar.net.qa
Ferrostaal de Colombia Ltda.

CO Bogot D.C.
Tel +57 1 401 1300
dorian.hernandez@ferrostaal.com
www.ferrostaal.com
AUMA INDIA PRIVATE LIMITED.

IN 560 058 Bangalore
Tel +91 80 2839 4656
info@auma.co.in
www.auma.co.in
AUMA Saudi Arabia Support Office

SA 31952 Al Khobar
Tel + 966 5 5359 6025
Vinod.Fernandes@auma.com
Transcontinental Trading Overseas SA.

CU Ciudad Habana
Tel +53 7 208 9603 / 208 7729
tto@ttoweb.com
ITG - Iranians Torque Generator

IR 13998-34411 Teheran
+982144545654
info@itg-co.ir
AUMA ACTUATORS (Singapore) Pte Ltd.

SG 569551 Singapore
Tel +65 6 4818750
sales@auma.com.sg
www.auma.com.sg
AUMA Regin Andina & Centroamrica

EC Quito
Tel +593 2 245 4614
auma@auma-ac.com
www.auma.com
Trans-Jordan Electro Mechanical Supplies

JO 11133 Amman
Tel +962 - 6 - 5332020
Info@transjordan.net
NETWORK ENGINEERING
SY Homs
+963 31 231 571
eyad3@scs-net.org
AUMA JAPAN Co., Ltd.

JP 211-0016 Kawasaki-shi, Kanagawa
Tel +81-(0)44-863-8371
mailbox@auma.co.jp
www.auma.co.jp
Sunny Valves and Intertrade Corp. Ltd.

TH 10120 Yannawa, Bangkok
Tel +66 2 2400656
mainbox@sunnyvalves.co.th
www.sunnyvalves.co.th
DW Controls Co., Ltd.

KR 153-702 Gasan-dong, GeumChun-Gu,,
Seoul
Tel +82 2 2624 3400
import@actuatorbank.com
www.actuatorbank.com
Top Advance Enterprises Ltd.

TW Jhonghe City, Taipei Hsien (235)
Tel +886 2 2225 1718
support@auma-taiwan.com.tw
www.auma-taiwan.com.tw
AUMA Argentina Rep.Office

AR Buenos Aires
Tel +54 11 4737 9026
contacto@aumaargentina.com.ar
Corsusa International S.A.C.

PE Miraflores - Lima
Tel +511444-1200 / 0044 / 2321
corsusa@corsusa.com
www.corsusa.com
Control Technologies Limited
TT Marabella, Trinidad, W.I.
Tel + 1 868 658 1744/5011
www.ctltech.com
AUMA ACTUATORS INC.
US PA 15317 Canonsburg
Tel +1 724-743-AUMA (2862)
mailbox@auma-usa.com
www.auma-usa.com
Suplibarca
VE Maracaibo, Estado, Zulia
Tel +58 261 7 555 667
suplibarca@intercable.net.ve
Al-Arfaj Engineering Co WLL

KW 22004 Salmiyah
Tel +965-24817448
info@arfajengg.com
www.arfajengg.com
TOO Armaturny Center
KZ 060005 Atyrau
Tel +7 7122 454 602
armacentre@bk.ru
Asia
AUMA Actuators UAE Support Office
AE 287 Abu Dhabi
Tel +971 26338688
Nagaraj.Shetty@auma.com
42
Network Engineering
LB 4501 7401 JBEIL, Beirut
Tel +961 9 944080
nabil.ibrahim@networkenglb.com
www.networkenglb.com
AUMA Vietnam Hanoi RO

VN Hanoi
+84 4 37822115
chiennguyen@auma.com.vn
Australia
BARRON GJM Pty. Ltd.
AU NSW 1570 Artarmon
Tel +61 2 8437 4300
info@barron.com.au
www.barron.com.au
AUMA worldwide
43

P.O.Box 1362
DE 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
riester@auma.com
www.auma.com
Y003.822/003/en/3.13
For detailed information on AUMA products refer to the Internet: www.auma.com
HMT
F2
Guillotine Isolator
Appendix F2
Elbe
Operation Manual
HMT-Ref.-No.
Order-No.
Date
:
:
:
601251
99998-2
26.02.2015 Rev.00
english version
HMT GmbH
Tel.-Nr.:02871/2141-0 / Fax-Nr.:02871/2141-41
www.hmt.eu

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75

Technology for commercial vehicles and industry
Installation instructions and

maintenance guidelines
Drive shafts from ELBE
K3-0262/0909
Production
Replacement
Repair
Installation instructions transport and storage

Our drive shafts are supplied ready for installation.
Unless specified otherwise by the orderer, they are
dynamically balanced for n=2,000 rpm as per grade
G16 in accordance with ISO standard 1940.
Transport and storage

To preserve their excellent balance, it must be
ensured that the drive shafts are not knocked or
impacted during transport and storage. The best
position for transport is horizontal. If transported in
the vertical position, the drive shaft halves must be
prevented from coming apart through the use of a
suitable safeguard.
When storing the drive shafts, it is also preferable to

keep them in the horizontal position, as this prevents the shafts from falling over and possibly being
damaged from the start. Never store drive shafts
directly on the floor. Store them on wooden shelves
if possible. If they will be stored for a longer period
of time, bare metal parts must be checked for corrosion and treated with corrosion protection oil if necessary.
Installation instructions
Before installing the drive shafts, all flange surfaces
are to be thoroughly cleaned of any rust inhibitor, dirt
and grease so as to ensure the required adhesion
coefficient for torque transmission. The drive shafts
also need to be lubricated after installation.
The drive shafts, which have a large deflection
angle due to the installation conditions and run at
high speeds ( n > 18,000), must be re-lubricated

at the spiders after the initial break-in phase of
approx. 10-15 minutes. Refer to the Maintenance
guidelines sheet for acceptable greases.
The drive shafts may not be separated in the spline

profile and swapped one for another, as this will
severely compromise the balance.
For the same reason, balancing plates may not be
removed.
Before installing drive shafts, it must be ensured

that they are assembled properly, i.e. the marker
points located on the splined shaft and the splined
hub face each other.
(deflection angle) x n (torquemax) < 20,000
The drive shafts are to be positioned so that the

spline profile is protected against dirt and moisture
as much as possible. This generally means that they
are installed as per the schematic shown here,
where the profile seal faces downwards so that
any splashes of water run off the spline profile.
Gear mechanism
or intermediate
bearing
Fork position offset by 90
If two or more drive shafts are located one after

another, we recommend installing them offset by
90 to one another. Doing so at least partially
reduces the outward mass acceleration torque that
results from the asymmetric run of the centre sections of the drive shafts.
If installed vertically, the shafts are to be positioned in
such a way that the sliding section side is mounted
to the intermediate bearing block in each case.
Upon request, we can also supply the bolt kits

required for flange connection.
(See the "Flange bolt kits" sheet).
Basic installation rules
Important note:
When tightening the bolt, use a torque spanner if
possible and tighten evenly in an alternating
fashion.
When a single cardan, cross drive or ball and socket

joint is rotated uniformly in an angled state, the
motion taking place on the output side is not uniform.
Input uniform
Output
not uniform
This lack of uniformity is eliminated when two single

joints are connected to form a drive shaft. For full
synchronous motion, the following conditions must
be met:
a) Equal deflection angles at both joints
(1 = 2).
b) The two inner forks must be on a single plane.

c) Input and output shafts must also lie on one
plane.
Note:
Exception: If a drive shaft is angled in three dimensions, the input and output shafts are not on one
plane. To obtain uniform output motion, it is necessary in this case to offset the inner forks relative to
each other so that they end up on the same plane
of deflection created by their joints. In addition, the
three-dimensional deflection angles must be equal.
(We will gladly assist you in determining the appropriate offset angle.)
Incorrectly assembled drive shafts do not compensate for non-uniform output motion. In fact,
they amplify it. This can damage joint bearings and spline profiles. For this reason, the marker
points on the splined shaft and splined hub must face each other when assembling the drive
shaft halves.
Installation instructions and maintenance guidelines
Flange bolt kits
The specified quantities for each set are based on a drive shaft with two flanges
Double tab washers are not part of the flange bolt kit
and are now only available on request.
Order No.
Flange diameter A

To be used with
21237
21238
19976
13798
13799
58
65
75
90
100
0.105
0.106
0.107
0.109

0.110
M6 x 1.0 x 20
M6 x 1.0 x 20
M8 x 1.0 x 25
M8 x 1.0 x 25
12
12
M5 x 0.8
M6 x 1
M6 x 1
M8 x 1
M8 x 1
Hexagon bolts similar

M5x0.8x16
to DIN 960 - 10.9

Qty. per kit
Hexagon nuts
DIN 985 - 10.9
Qty. per kit
12
12
8.5
14
14
35
35
13834
31468
30456
28524
29686
165/180
180
180/225
250
285
0.117
0.120
0.120
To be used with
0.122
0.122
0.125
0.122
0.128
M16 x 2 x 50
M16 x 2 x 50
M18 x 2.5 x 60
M20 x 2 x 80
16
20
16
16
16
M16 x 1.5
M16 x 2
M16 x 2
M18 x 2.5
M20 x 2
16
20
16
16
16
295
295
295
450
580
Tightening torque in Nm
Order No.
Flange diameter A
Hexagon bolts similar

M16 x 1.5 x 45
to DIN 960 - 10.9
Qty. per kit
Hexagon nuts
DIN 985 - 10
Qty. per kit
Tightening torque in Nm
Instead of the double tab washers previously used,

generally only class-10 self-locking nuts are used.
The connecting bolts are usually inserted from the

counterflange. Here, the recess also serves to secure
the bolt head.
Only with some sizes insertion of the bolts on the joint

side is possible without subsequent work.
13827
13831
21239
13832
29666
120
120
150
150
150

0.112
0.113
0.115
0.148
0.117

M8 x 1.0 x 25 M10 x 1.0 x 30

M8 x 1
13833
180
0.117
165/180

0.158
0.158
M10 x 1.0 x 35
M12 x 1.5 x 35
M12 x 1.5 x 35
M12 x 1.5 x 40
M14 x 1.5 x 40
16
16
16
24
16
16
M10 x 1
M10 x 1
M12 x 1.5
M12 x 1.5
M12 x 1.5
M14 x 1.5
16
21240
16
16
16
16
24
16
16
35
69
69
120
120
120
190
29687
29688
29689
29665
30923
27581
27580
315
350
390
435
120 KV
150 KV
180 KV
0.112
0.117
0.177
0.131
0.143
0.148
0.158
0.135
0.139

22 x 2 x 90
M
M22 x 2.5 x 90
M24 x 2 x 100
M27 x 2 x 100
M10 x 1.5 x 40

16

M22 x 2
0.120
0.122
M12 x 1.5 x 45
M14 x 1.5 x 50
20
20
20
M22 x 2.5
M24 x 2
M27 x 2
M10 x 1.5
M12 x 1.5
M14 x 1.5
16
20
20
20
780
780
1000
1500
46
79
125-
Maintenance guidelines
Lubrication of cardan drive shafts
Elbe cardan drive shafts normally feature three
DIN71412 conical grease nipples. Each individual
joint is lubricated by a nipple; the third nipple serves
to re-lubricate the spline profile. In the case of plastic-coated length compensation, this nipple is not
required.
Lubricants
When re-lubricating drive shafts, only lithiumsaponified greases of consistency class 2 with a
penetration of 265-295 and a dropping point of
approx. 180C may be used. The lubricants may
not contain any MOS2 additives.
Re-lubricating intervals
The following approximate re-lubricating intervals
should be complied with for greases of the type
mentioned above.
These guideline values may need to be shortened in

unfavourable operating conditions.
Intended use
Commercial vehicles used on roads
Joints
50,000 km or 1 year
Commercial vehicles used off-road
25,000 km or 6 months
Maintenance-free
Earth-moving/construction machinery
10,000 km or 1 month
Maintenance-free
Stationary equipment and mechanical

engineering
500 operating hours

or 3 months
3 months, if
not maintenance-free
Low-maintenance drive shafts

If longer re-lubricating intervals are required, lowmaintenance versions of the drive shafts are also
available. Here, the needle bearings are lubricated
with especially high-quality, long-lasting greases.
The spline profiles are also pretreated accordingly.
The drive shafts are supplied with plastic-coated
spline profiles, which exhibit especially favourable
sliding properties. The re-lubricating intervals can
be extended two to three times with low-maintenance
drive shafts.
Depending on the operating conditions, maintenance-free versions can also be purchased.
Availability must be determined on a case-by-case
basis, however.
Note:
Length compensation
Maintenance-free
High- or low-temperature
drive shaft versions
Cardan drive shafts can normally be used in a temperature range of - 30C to max. +100C.
For higher or lower temperatures, special versions
must be used:
High-temperature version
This allows temperatures up to approx. +160C,
and briefly up to +180C. Lubricants: Hightemperature greases of consistency 1 or 2. Some
special versions up to +250C are also available.
Low-temperature version
Suitable for temperatures of approx. - 60C to
+110C. Lubricants: Low-temperature greases of
consistency 1 or 2.
Use only lithium-saponified greases!

Clean lubricating nipples before lubricating!
The needle bearings must be lubricated until the old grease exits at all seals.
Do not allow pressure surges to occur while lubricating so as to prevent seals being damaged.
Max. pressing power: 20bar.
Lubricating drive shafts

The optimum service life of a cardan drive shaft can
only be reached when regular maintenance is performed. The bearing points and spiders, in particular, need regular lubrication. Please note that only a
manually operated press may be used for lubrication in this case. Since the lubrication path in the
spider and through the intermediate spaces of the
rolling elements is long and narrow, the grease
needs time to expand. Even distribution of the grease
is only ensured with slow lubrication at a low pressure.
Under the high pressure of a compressed-air

impact pressure gun, the seals of all four bearing
points could move out of position. Clean the lubricating nipples before lubricating and use only lithiumsaponified greases.
If a high-pressure steam jet unit was used for cleaning near the cardan shaft, carry out re-lubrication
again immediately so as to push out the water
(which may even contain a grease solvent) which
has penetrated.
Safety precautions,
care and maintenance
Basic information
The owner must take appropriate preventive safety

measures which rule out danger to people and
property by rotating drive shafts or their parts.
The user or owner must comply with the statutory
safety-related precautions and take suitable preventive measures before starting maintenance work:
Installation, mounting and maintenance work
may only be performed on drive shafts by specialist personnel.
When installing, removing and transporting drive
shafts, do not reach into the joints to avoid
crushing injuries caused by a tipping flange or
joint parts. Carry out suitable measures to ensure
that drive shaft halves do not slide out of one
another and cause injury or damage.
Secure drive shafts with safety devices such as
safety bows and protective guards to prevent
parts flying off and to prevent contact. Inform others of the potential dangers using clearly visible
warning information.
Do not weigh down shafts while at a standstill,
and do not place tools or other objects on the
shaft, hang them inside it or attach them to it in
any other way.
Drive shafts and cross drive joint can become hot!
Exercise caution even when the equipment is at a
standstill. Guard against burns!
Use only approved universal flange bolt kits when
mounting drive shafts. See the "Flange bolt kits"
technical sheets.
To avoid damage and danger, you

must observe the following basic
information:
The permissible operating speed may not be
exceeded.
Do not exceed the permissible deflection angle.
In the case of shafts with length compensation,
the maximum permissible X value (length compensation) may not be exceeded. 1/3 of the total
length compensation is optimum.
The balancing quality of a drive shaft may not be
changed under any circumstances.
Do not make any changes or independent
repairs to the drive shaft without written approval
from the manufacturer. Otherwise, dangers to
people and property could arise and any warranties would be voided.
Drive shafts may not be cleaned with pressurised
water or a steam jet so as to prevent the seals being
damaged and the penetration of water and dirt.
Plastic-coated profiles and sliding surfaces are to
be protected against mechanical, thermal and
chemical damage. Sliding surfaces for seals are
to be covered before painting work is carried out.
Drive shafts may only be used in liquid and solid
media with written approval from the manufacturer.
Localised heating of the drive shafts (e.g. to burn
off residual paint) is to be avoided, as otherwise
the true running characteristics could be changed
considerably.
Required maintenance and lubrication intervals
must be complied with to prevent damage to
property or injury to people which could result
from drive shaft failure.
ELBE Gelenkwellen-Service GmbH

Gewerbegebiet Ossendorf
Blriotstrae 5
50827 Kln, Germany
Phone:
Fax:
+49 (0) 2 21 / 59 74- 0

+49 (0) 2 21 / 59 74-103
E-mail: elbe@elbe-gmbh.de
Internet: www.elbe-gmbh.de/elbe-gmbh_eng/
HMT
F3
Guillotine Isolator
Appendix F3
Tlmcanique
Operation Manual
HMT-Ref.-No.
Order-No.
Date
:
:
:
601251
99998-2
26.02.2015 Rev.00
english version
HMT GmbH
Tel.-Nr.:02871/2141-0 / Fax-Nr.:02871/2141-41
www.hmt.eu
Product data sheet

Characteristics
XS630B1PAL10
inductive sensor XS6 M30 - L62mm - brass Sn15mm - 12..48VDC - cable 10m
Range of product
OsiSense XS
Series name
General purpose
Sensor type
Inductive proximity sensor
Product specific application
Sensor name
XS6
Sensor design
Cylindrical M30
Size
62 mm
Body type
Fixed
Detector flush mounting

acceptance
Flush mountable
Material
Metal
Type of output signal
Discrete
Wiring technique
3-wire
[Sn] nominal sensing

distance
15 mm
Discrete output function
1 NO
Output circuit type
DC
Discrete output type
PNP
Cable
Cable length
10 m
[Us] rated supply voltage
12...48 V DC with reverse polarity protection
Switching capacity in
mA
<= 200 mA DC with overload and short-circuit protection
IP degree of protection
IP69 K conforming to DIN 40050

IP68 double insulation conforming to IEC 60529
Complementary
ISO thread
M30 x 1.5
Detection face
Frontal
Front material
PPS
Enclosure material
Nickel plated brass
Operating zone
0...12 mm
Differential travel
1...15% of Sr
Cable composition
3 x 0.34 mm
Wire insulation material
PvR
Status LED
1 LED (yellow) for output state
Supply voltage limits
10...58 V DC
Switching frequency
<= 500 Hz
Voltage drop
<= 2 V, closed state
Current consumption
<= 10 mA (no-load)
Delay first up
<= 10 ms
Delay response
<= 0.6 ms
Delay recovery
<= 1.4 ms
Marking
CE
Threaded length
52 mm
May 23, 2013
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein.
This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.
It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof.
Neither Schneider Electric Industries SAS nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.
Main
Length
62 mm
Product weight
0.525 kg
Environment
Product certifications
CSA
UL
Ambient air temperature for operation
-25...70 C
Ambient air temperature for storage
-40...85 C
Vibration resistance
25 gn, amplitude: +/- 2 mm (f = 10...55 Hz) conforming to IEC 60068-2-6
Shock resistance
50 gn (duration = 11 ms) conforming to IEC 60068-2-27
Offer Sustainability
Sustainable offer status
RoHS
Green Premium product

Compliant - since 0840 -
Schneider Electric declaration of conformity
REACh
Reference not containing SVHC above the threshold
Product environmental profile
Available
Download Product Environmental
Product end of life instructions
Available
Download End Of Life Manual

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Guillotine damper - DN2650

Plant Name: Nyumba Ya Akiba-Cement Plant 3000 TPD

Created by: ARJH-IN

Doc. No.: 60141172 - 1.0

FLS equip. no.:

Service and maintenance

Operation manual AUMA

Technical information Elbe

Technical information Tlmchanique

FLS order No.:

Safety Notice for assembly

Service and Maintenance

Safety advise for service and maintenance

HMT Guillotine Isolator DN2650

Operation Manual Auma

A1.3 Qualification on Staff

Ensure that safety guards are installed to protect personnel

A2 Basic Information on Safety

<Declaration according to EU Directives>

Hazard / Caution / Warning

Each guillotines carries the following information on the name plate:

Transport and Storage

The guillotine is only to be hung by using the relevant lifting lugs.

If HMT guillotine must be stored the following points must be observed:

Safety Notice for Installation

Basic principle only.

Pre-Assembly Instruction (only for guillotines supplied in pre-assembled modules)

B2.1 General Description

Adjust the damper segments and bolt pre-assembly butt joints.

Dimensional check (diagonals clear width, hole measures).

For welded damper/guillotine modules:

During pre-assembly of guillotines it must be strictly considered that the Inoflex

Weld butt joints according to weld instructions..

PT-check of weld joint (if necessary).

Remove transport stiffeners (if installed).

Installation of seal air damper (if available).

Completion of limit switch device (if available).

For guillotines with fail safe operation device ( self opening/closing)

To connect an actuator to the machine controller, follow the relevant

B3.1 Installation of guillotines with bolted flange connection

Counter flanges must be checked prior assembly of guillotines.

Hoisting of guillotine in the duct.

Final check after Installation:

Check that there are no obstructions e. g. in duct cross bracing, in

Supplementary info: Dismantling the guillotines

Check whether the pipe is disconnected, empty and at normal pressure.

We recommended that commissioning is executed by well-trained personal

To connect an actuator to the process control, follow the relevant suppliers

Only for guillotines with electrical actuators:

HMT guillotines are set at the workshop for tightness.

Isolate power supply of the actuator before working on the guillotine!

If actuators are supplied separately, they have to be installed by others

Check tightness of packing gland assemblies, if necessary readjust..

If any problems arise during commissioning refer to the checklist

Service and Maintenance

this operation, maintenance and assembly manual

Declaration according to EU Directives

Safety instructions for operation and maintenance

Before loosening a lock screw or screw on the housing cover or before

An actuator fitted onto a damper may only be actuated if the damper is

Adjusting the guillotines

In no event dont disconnect linkage and blade lever in order to adjust