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BRUNO P. FRANCO
15/04/2016
DECLARATION
The work submitted in this report is the results of the candidates own investigations and
has not been submitted for any other award. Where use has been made of the work of other
people it has been fully acknowledged and referenced.
Student Name
______________
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TABLE OF CONTENTS
TABLE OF CONTENTS .................................................................................................... ii
Chapter 1 Introduction ........................................................................................................ 1
Chapter 2 Solar Cells: Generations and Materials .............................................................. 2
2.1 Crystalline Silicon Solar Cells ................................................................................. 2
2.2 Thin-Film Solar Cells............................................................................................... 4
Chapter 3 Self-Healing Materials for Wind Turbine .......................................................... 7
3.1 Incorporation of Self-healing Materials ................................................................... 8
Chapter 4 Thermal Energy Storage with Phase Change Materials ................................... 11
4.1.1 Incorporation of PCM .................................................................................... 12
4.1.2 PCM Thermal Enhancement .......................................................................... 13
Chapter 5 Conclusions and Recommendations................................................................. 14
Chapter 6 Bibliography ..................................................................................................... 15
LIST OF FIGURES
Figure 1 Polystyrene Nanospheres with Ag coating in Silicon Wafer: SEM image (left) and
diagram (right) (Xu, et al., 2016) ........................................................................................ 3
Figure 2 Nanosphere Lithography Process [From (Colson, et al., 2013)] .......................... 3
Figure 3 CSS system diagram [From (Pinheiro, et al., 2006)] ........................................... 5
Figure 4 Chemical Bath Deposition [From (Singh, 2014)] ................................................ 6
Figure 5 CdTe solar cell with all layers [From (http://www.nrel.gov/pv/thinfilm.html)] .. 6
Figure 6 Self-healing process [From (Hager, et al., 2010)] ................................................ 8
Figure 7 Self-Healing Microcapsules (a) and Hollow-Fibre (b) ......................................... 8
Figure 8 Microcapsules with average diameter [From (Li, et al., 2012)] ............ 9
Figure 9 Diameter Hollow Glass Fibres [From (Trask, et al., 2007)]................... 10
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Chapter 1 Introduction
Materials science is considered one of the most important fields of study nowadays.
It studies the relationship between structure and properties of materials, and works in
expanding knowledge of the materials by setting their potential use and limitations. It aims
to develop materials that have the better performance, durability, properties, and cost for
different applications. And today, with the capability to examine and modify materials at
molecular level the interest for this area became greater, it is allowing the development of
advanced materials (with enhanced properties and smart reaction to external stimulus).
Material science can be applied to guarantee improvements in all types of fields, such as
transportation (engine efficiency), clothes (thermal control), construction (smart
structures), medicine and medical devices (manmade materials that mimic biological
materials for the use in implants) and many others. The field that will be analysed in this
report is the renewable energy.
At a time when the consumption of electricity has increased, and that a progressive
general awareness of the environmental impacts of fossil fuel use arises, it becomes
imperative a bet on clean energy sources, sustainably produced. Thus, investment in
renewable energy has been gaining momentum, driven by European directives stipulate
that an incorporation of renewable energy from the electrical system. Renewable Energy
is a wide area including many different technologies such as wind turbines, solar cells,
hydroelectric, energy storage systems, biofuels, marine energy technologies, etc.
Many advances in renewable energy technologies were possible only because of
the study of material science. Researches have been conducted to enhance the performance
of renewable energy technologies with focus on material science. The focus of this report
is to present some of these researches as case studies. Chapter 2 present advances that
materials science underpinned in the first two generations of solar cell. Chapter 3 describes
the use of self-healing materials in wind turbine blades. Chapter 4 shows the importance
of phase change materials for thermal energy storage. Chapter 5 brings the report
conclusion. It is important to notice that the description of how the renewable energy
technologies work is not in scope of this report.
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Figure 1 Polystyrene Nanospheres with Ag coating in Silicon Wafer: SEM image (left) and diagram (right) (Xu, et al., 2016)
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transfer between both (Figure 3). The process itself start with the heating of the source
material until it generate a required amount of vapor. In the surface of the substrate, which
is in a temperature lower than the source, the vapor condense. It allow the use of different
substrates, such as polymers, metals and glasses, and the use of different dopants for the
source (to enhance the efficiency of the cell) (Seth, et al., 1999).
The process of fabrication the CdTe cell include seven steps. The first is preparation
of the substrate, which stands for cleaning it to avoid impurities in the cell (different
cleaning methods can be found in Snyder, 2000).
Secondly is necessary to create the frontal electrical contact of the cell, by adding
a transparent conducting oxide (TCO) (electrical conductive material with low absorption
of light characteristic). Tin Dioxide (SnO2) and Indium Tin Oxides (ITO) are both good
options for TCO in CdTe cells, the first one can be applied to the substrate using CVD
techniques and the second one by sputtering deposition process (Singh, 2014).
The next layer of the cell is the deposition of CdS layer that can be done the
chemical bath deposition (CBD), which gives the cell a better performance; however, it is
not proper for mass production processes, so CSS can also be used. Figure 4 shows the
CBS process for a substrate with ITO TCO coating, where the substrate is dipped in
deionized water at temperature around 87. Different chemical compounds are added
separately in the water, which result in the deposition of CdS (Singh, 2014). The next step
is the addition of the CdTe layer that can be done with the CSS method. Then it is necessary
to treat the CdTe layer for the addition of the back contact and finally the addition of the
back contact (detail for the entire process can be found in Britt & Ferekides, 1993).
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The microcapsules contain the healing material, which can be a monomer that is
released when the material suffer mechanical damage (breaking the wall of the capsule).
With the support of a catalyst agent the monomer would start the polymerization process
in the crack, repair the damage. One important engineering process related to materials
science can be highlight in the use of self-healing microcapsules, the microencapsulation
(Hager, et al., 2010).
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material, plus easy integration in the main material system and plus the fact that it can
also act as a reinforcement (Trask, et al., 2007).
One problem with both methods above is the fact that sometimes the external load,
which causes the micro or nano crack in the bulk material, not necessarily will cause the
required stress to promote the rupture of the microcapsule or hollow glass fibre wall. In
one attempt to solve this issue a recent method was developed to create a biomimetic
vascular system in wind turbines blades to allow the circulation of self-healing agent is
presented in Strong & Guo, 2015. The network is created by using 100 metal wires,
which are coated with release film. By using, the vacuum assisted resin transfer method
(VARTM, detail of the method can be found in
assisted-resin-transfer-molding-vartm)
https://www.rtmcomposites.com/process/vacuum-
the wires are removed from the bulk material interior, which
creates the complex matrix where the self-healing agent can be inserted (Strong & Guo,
2015).
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Materials
Energy storage systems play an important role to achieve a better use of the energy
from renewable sources. The best example to show the importance of these systems is in
solar energy, where the energy source (the sun) will be only available during the day, thus
it is required to store energy to use in the night time (assuming a closed system where only
solar energy is available). In off peak hours (during the night), wind energy continue to be
generated, and it can wasted if not properly stored. There are a number of technologies that
can be used in energy storage system, including thermal, compressed air, pumped hydropower, flywheels, flow batteries and solid state batteries (detailed information about the
working
process
of
each
one
of
these
technologies
can
be
found
in
www.energystorage.org). This chapter focus on thermal energy storage with the use of
phase change materials.
Thermal Energy Storage is a method that can provide heating or cooling of different
ambient (buildings, houses, cluster cooling, etc.) with the utilization of excess electrical
energy to heat or cool a storage system, or by capturing heat/cold from external sources
(sun, summer heat, winter cold, geothermal) and storing it. The energy stored can be
utilized in its thermal form and it would not return to electrical form (although there are
recent studies that try to use thermoelectric generator to transform the thermal energy
stored in electrical energy). The thermal energy can be stored as sensible heat, latent heat
or thermochemical, however in this work, only the latent heat storage will be analyzed
(www.irena.org).
Latent heat is the heat absorbed or released as result of a phase change
(www.physics.info/heat-latent/). In Latent Heat Storage, the thermal energy is stored in
latent mode by changing the state, or phase (solid-liquid-gas) of the storage medium, which
is normally a phase change material. Phase change material (PCM) absorbs and release
thermal energy in while changing their state, with the objective to maintain a regulated
temperature. The most used PCM materials for energy storage applications are the solidsolid type and the solid-liquid type, the use of any material that includes a gas phase is also
possible, but required a storage system more complex and expensive. Commercialized
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PCM are classified in organic (paraffins, fatty acids, polyglycols), inorganic (salt hydrates)
and eutectics (salt-water solutions) (http://www.microteklabs.com/what-is-a-pcm.html).
The most useful application of PCMs is in the energy storage for buildings.
Buildings consume almost 45% of the fossil energy, which contributes a lot for emissions
of greenhouse gases. Great part of this energy consumption is in ambient thermal control
(heating, cooling, and ventilation). One way to reduce this energy consumption is to use
PCM as latent heat storage. In this application, it is required PCMs that a have a phase
change temperature close the human thermal comfort (21 25.5), the most viable
option is the use of material with phase change temperature around18 30 (Zhou, et
al., 2012).
4.1.1 Incorporation of PCM
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creating a polymeric PCM hybrid. The supporting material contain the PCM material using
capillary forces in their cellular structure. The good thermal properties and the fact that it
does not need a container for the material make shape-stabilized PCM interesting for the
use in many applications. Any shape can be achieved for these types of materials. Important
to notice that any material that can provide capillary forces to retain the PCM can be used
as supporting material, recent new shape-stabilized PCM uses graphene oxide (GO) to
improve thermal properties (more details can be found in Mehrali, et al., 2013) (Fleischer,
2015).
4.1.2 PCM Thermal Enhancement
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Chapter 6 Bibliography
Amano, R., 2014. Structural Consideration For Wind Turbine Blades. WIT Transactions
on State-of-the-art in Science and Engineering, Volume 81, pp. 161-179.
Britt, J. & Ferekides, C., 1993. Thinfilm CdS/CdTe solar cell with 15.8% efficiency.
Applied Physics Letters, Volume 62(22), pp. 2851-2852.
Colson, P., Henrist, C. & Cloots, R., 2013. Nanosphere lithography: a powerful method for
the controlled manufacturing of nanomaterials.. Journal of Nanomaterials, p. 21.
Fleischer, A., 2015. Thermal Energy Storage Using Phase Change Materials:
Fundamentals and Applications. s.l.:Springer.
Hager, M. et al., 2010. SelfHealing Materials. Advanced Materials, 22(47), pp.54245430., Volume 22(47), pp. 5424-5430..
Hawes, D., Feldman, D. & Banu, D., 1993. Latent heat storage in building materials.
Energy and buildings, Volume 20(1), pp. 77-86.
Li, Z., Morrison, C. & St. Laurent, E., 2012. Damage Detection in a Microencapsulated
Dicyclopentadiene
and
Grubbs
Catalyst
Self-Healing
System.
https://www.wpi.edu/Pubs/E-project/Available/E-project-030415201853/unrestricted/MQP_Report_-_Li,_Morrison,_St._Laurent.pdf.
Lu, K., 2014. Materials in energy conversion, harvesting, and storage. s.l.:John Wiley &
Sons.
Ma, Z., Lin, W. & Sohel, M., 2016. Nano-enhanced phase change materials for improved
building performance. Renewable and Sustainable Energy Reviews, Volume 58, pp. 12561268.
Mehrali, M. et al., 2013. Shape-stabilized phase change materials with high thermal
conductivity based on paraffin/graphene oxide composite. Energy Conversion and
Management, Volume 67, pp. 275-282.
Meroli,
S.,
2012.
Meroli.
Available
[Online]
at:
http://meroli.web.cern.ch/meroli/Lecture_silicon_floatzone_czochralski.html
[Accessed 2016].
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at:
http://www.ece.utep.edu/research/cdte/Fabrication/
[Accessed 13 04 2016].
Snyder, D. D., 2000. Preparation for Deposition. In: Modern Electroplating 4th Edition.
s.l.:John Wiley & Sons, Inc, pp. 739-748.
Strong, S. & Guo, J., 2015. Development of Novel Self-Healing for use in Wind Turbine
Blades. http://dc.uwm.edu/uwsurca/2015/Poster2/12/.
Trask, R., Williams, G. & Bond, I., 2007. Bioinspired self-healing of advanced composite
structures using hollow glass fibres. Journal of the royal society Interface, Volume 4(13),
pp. 363-371.
Wang, X. et al., 2015. Nano-encapsulated PCM via Pickering Emulsification.. Nature Scientific reports, Volume 5.
Xu, Q., Johnson, C., Disney, C. & Pillai, S., 2016. Enhanced Broadband Light Trapping in
c-Si Solar Cells Using Nanosphere-Embedded Metallic Grating Structure. IEEE Journal
of Photovoltaics, Volume 6(1), pp. 61-67.
Zhao, C. & Zhang, G., 2011. Review on microencapsulated phase change materials
(MEPCMs): fabrication, characterization and applications. Renewable and Sustainable
Energy Reviews, Volume 15(8), pp. 3813-3832.
Zhou, D., Zhao, C. & Tian, Y., 2012. Review on thermal energy storage with phase change
materials (PCMs) in building applications.. Applied energy, Volume 92, pp. 593-605.
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