PP10CC 0009 6mal Yr Abc 001

2
ISSUED FOR INFORMATION
JAP
JSI
CGP
10.07.13
JAP
JSI
CGP
07.02.13
JAP
JSI
CGP
20.09.12
REV
DESCRIPTION
PREP
CHKD
APPD
DATE
PROJECT:
PP10 CCGT POWER STATION

CONTRACT NO: 31121111/00
CLIENT
CONSULTANT:
CONTRACTOR:
DOCUMENT TITLE:
ST VENTS & DRAINS FUNCTIONAL DESCRIPTION

COMPANY/ORIGINATOR:
PROJECT DOCUMENT NUMBER:
ARABIAN BEMCO
CONTRACTING COMPANY
DISTRIBUTION CODE:
PP10CC-0009-6MAL-YR-ABC-001
SHEET NO.
I&C
REV.
1 OF 26
SIZE
SCALE:
A4
N.T.S
FILE NAME:
PP10CC-0009-6MAL-YR-ABC-001-REV 2 ST VENTS&DRAINS FUNCTIONAL

DESCRIPTION
PP10CC Combined Cycle
Document Code
Date
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Rev.: 2
INDEX OF CONTENTS
1. INTRODUCTION............................................................................................................... 3
1.1.OBJECTIVE OF THE DOCUMENT .................................................................................. 3
1.2.SCOPE OF THE DOCUMENT.......................................................................................... 3
1.3.REFERENCE DOCUMENTATION ................................................................................... 3
2. SYSTEM DESCRIPTION .................................................................................................. 5
2.1.MAIN EQUIPMENT, PERMISSIVES AND INTERLOCKS ................................................ 5
2.2.MECHANICAL BATTERY LIMITS .................................................................................... 8
2.3.FUNCTIONALITY.............................................................................................................. 9
2.4.CONTROL INTERFACES WITH OTHER SYSTEMS ....................................................... 9
2.5.SIGNALS MONITORING ................................................................................................ 10
2.5.1. Measuring instrument..................................................................................... 10
2.5.2. Selection logic architecture ........................................................................... 11
2.5.3. Bad quality concept ........................................................................................ 12
2.6.PROCESS ACTUATORS ............................................................................................... 12
2.6.1. Process drivers/actuators .............................................................................. 12
2.6.2. Drivers/Actuators Fault Tolerance ................................................................ 13
2.7.FUNCTIONAL GROUPS................................................................................................. 14
2.7.1. Number of Functional Groups ....................................................................... 14
2.7.2. Functional Groups Operation Modes ............................................................ 14
2.8.SYSTEM CONTROL LOCATION ................................................................................... 15
3. OPERATION MODES..................................................................................................... 16
3.1.POSITION IN THE PLANT GENERAL START-UP SEQUENCE ................................... 16
3.2.CRITERION FOR SYSTEM START-UP ......................................................................... 16
3.3.START-UP SEQUENCE ................................................................................................. 16
3.4.NORMAL OPERATION................................................................................................... 17
3.5.POSITION IN THE PLANT GENERAL SHUTDOWN SEQUENCE ................................ 19
3.6.SHUTDOWN SEQUENCE .............................................................................................. 19
3.7.EMERGENCY SHUTDOWN SEQUENCE ...................................................................... 20
4. LOGIC LOOPS/CONTROL DESCRIPTION ................................................................... 21
4.1.LOGIC LOOPS................................................................................................................ 21
4.2.CONTROL DESCRIPTION ............................................................................................. 26
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1.
INTRODUCTION
1.1. OBJECTIVE OF THE DOCUMENT

The objective of the document is to provide the functional description of the VENTS &
DRAINS SYSTEM of the project.
For design information on the system, as well as details and functions of each item, refer to
PP10CC-0009-3MAL-MR-ABC-001 STEAM TURBINE VENTS & DRAINS SYSTEM
DESCRIPTION.
1.2. SCOPE OF THE DOCUMENT

The scope of the document is to describe the followings topics:
System description
System operation
Control loops
1.3. REFERENCE DOCUMENTATION

PP10CC-0009-3MAL-MDD-ABC-001 P&ID STEAM TURBINE VENTS & DRAINS
SYSTEM
PP10CC-0009-3MAL-MR-ABC-001 STEAM TURBINE VENTS & DRAINS SYSTEM
DESCRIPTION
PP10CC-0009-6MAL-YDY-ABC-001 STEAM TURBINE VENTS & DRAINS LOGIC
DIAGRAMS
PP10CC-00-6Y-YR-ABC-001 CCPP OPERATION PHILOSOPHY
PP10CC-0009-6Y-YDZ-ABC-001 CONTROL TYPICAL DEVICES
PP10CC-0009-6Y-YLI-ABC-002 DEVICE DEFINITION CONCEPT
PP10CC-0009-6Y-YDY-ABC-001 MASTER LOGIC DIAGRAMS
PP10CC-0009-6Y-YDY-ABC-004
SEQUENCE
PERMANENT
STANDBY
PREPARATION
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PP10CC-0009-6Y-YDY-ABC-002 CC SIMULTANEOUS START UP SEQUENCE

PP10CC-0009-6Y-YDY-ABC-005 CC SEQUENTIAL START UP SEQUENCE
PP10CC-0009-6Y-YDY-ABC-003 NORMAL SHUT DOWN SEQUENCE
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2.
SYSTEM DESCRIPTION
2.1. MAIN EQUIPMENT, PERMISSIVES AND INTERLOCKS

The main equipments which belong to this system are four drain tanks and its associated
pumps. The TAGs of these tanks are the followings:
HRSG Area Atmospheric drain tank: PP10CC-A115-MAL10-BB001.
ST Area Atmospheric drain tank: PP10CC-A115-MAL20-BB001.
High Energy Condensate recovery drain tank: PP10CC-A115-MAL30-BB001.
Low Energy Condensate recovery drain tank: PP10CC-A115-MAL40-BB001.
The TAGs of these drain pumps are the followings:

High & Low Energy Condensate recovery drains tank pumps: PP10CC-A115-MAL41AP001 and PP10CC-A115-MAL42-AP001.
For further information see system description PP10CC-0009-3MAL-MR-ABC-001 STEAM

TURBINE VENTS AND DRAINS SYSTEM DESCRIPTION.
The system has the following permissive (start condition) and interlocks:
Instrument
Service
A115-MAL10-
HRSG Area Atmospheric
CL001
drain tank Level
A115-MAL10-
CL002
drain tank Level
A115-MAL10-
CP001
drain tank Pressure
Setting
Level
Consequences/Actions
L > 47%
HH
L < 17,5%
LL
L > 47%
HH
L < 17,5%
LL
P > 0,2 barg
HH
Alarm
T > 362C
HHH
Override Open A115-MAL10-AA081
Alarm
Alarm
A115-MAL10-
T > 357C
HH
Alarm
CT001
drain tank Temperature
T > 356C
Open A115-MAL10-AA081
T < 210C
Close A115-MAL10-AA081
T > 362C
HHH
A115-MAL10-
T > 357C
HH
Alarm
CT002
drain tank Temperature
T > 356C
T < 210C
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Instrument
Service
Level
L > 47%
HH
Alarm
L > 35%
Open A115-MA20-AA081/2
L < 20%
Close A115-MA20-AA081/2
L < 17,5%
LL
Alarm
L < 15%
LLL
Override close A115-MA20-AA081/2
L > 47%
HH
Alarm
L > 35%
Open A115-MA20-AA081/2
L < 20%
Close A115-MA20-AA081/2
L < 17,5%
LL
Alarm
L < 15%
LLL
Override close A115-MA20-AA081/2
P > 0,2 barg
HH
Alarm
T > 362C
HHH
ST Area Atmospheric drain
T > 357C
HH
Alarm
tank Temperature
T > 356C
T < 210C
T > 362C
HHH
A115-MAL20-
CL001
tank Level
2
A115-MAL20-
CL002
tank Level
A115-MAL20-
CP001
tank Pressure
A115-MAL20CT001
Setting
A115-MAL20-
T > 357C
HH
Alarm
CT002
tank Temperature
T > 356C
T < 210C
L > 56%
HHH
Trip ST
L > 46%
HH
Alarm & Override Close

A115-MAL20-AA081/2
A115-MAL30-
High Energy Condensate
CL001
recovery tank Level
L > 44%
L < 20%
Stop pumps A115-MAL41/2-AP001
L < 17,5%
LL
Alarm
L < 5%
LLL
Trip pumps A115-MAL41/2-AP001
L > 56%
HHH
Trip ST
L > 46%
HH
Start pumps A115-MAL41/2-AP001
A115-MAL20-AA081/2
A115-MAL30-
CL002
recovery tank Level
L > 44%
L < 20%
L < 17,5%
LL
Alarm
L < 5%
LLL
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Instrument
Service
Setting
Level
L > 56%
HHH
Trip ST
L > 46%
HH

A115-MAL20-AA081
A115-MAL30-
CL003
recovery tank Level
L > 44%
L < 20%
L < 17,5%
LL
Alarm
L < 5%
LLL
P > 0,8 bara
HH
Alarm
T > 82C
HHH
T > 77C
HH
Alarm
T = 72C
SP
Control SP A115-MAL30-AA101
T > 82C
HHH
recovery tank Temperature
T > 77C
HH
Alarm
T = 72C
SP
T > 70C
HHH
recovery tank water
T > 65C
HH
Alarm
A115-MAL30-
CP001
recovery tank Pressure
A115-MAL30-
CT001
2
A115-MAL30CT002
A115-MAL30CT003
2
A115-MAL30CT004
Temperature
T = 60C
SP
T > 70C
HHH
recovery tank water
T > 65C
HH
Alarm
T = 60C
SP
L > 56%
HHH
L > 46%
HH
Temperature
Trip ST
Alarm
A115-MAL40-
Low Energy Condensate
L > 44%
CL001
recovery tank Level
L < 20%
L < 17,5%
LL
Alarm
L < 5%
LLL
L > 56%
HHH
L > 46%
HH
Trip ST
Alarm
A115-MAL40-
L > 44%
CL002
recovery tank Level
L < 20%
L < 17,5%
LL
Alarm
L < 5%
LLL
L > 56%
HHH
Trip ST
A115-MAL40-
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Instrument
Service
CL003
recovery tank Level
Setting
Level
L > 46%
HH
Alarm
L > 44%
L < 20%
L < 17,5%
LL
L < 5%
LLL
P > 0,8 bara
HH
Alarm
Alarm
A115-MAL40-
CP001
recovery tank Pressure
A115-MAL402
CT001
T > 82C
HHH
T > 77C
HH
Alarm
T = 72C
SP
T > 82C
HHH
T > 77C
HH
Alarm
T = 72C
SP
T > 70C
HHH
recovery tank water
T > 65C
HH
Alarm
Temperature
T = 60C
SP
T > 70C
HHH
recovery tank water
T > 65C
HH
Alarm
Temperature
T = 60C
SP
P > 2,4 barg
HH
A115-MAL40-
CT002
A115-MAL40CT003
2
A115-MAL40CT004
A115-MAL43CP001

recovery drain pumps
pressure
P < 1,2 barg
LL
Alarm
Alarm (pump change over
requirement)
2.2. MECHANICAL BATTERY LIMITS
Terminal Point
Service
System From /
Ref. Document.
To
-
HP Steam Drains
LP Steam Drains
From HP Steam &
PP10CC-00-LBA-MDD-ABC-
By-pass System
001
From LP Steam &
PP10CC-00-LBB-MDD-ABC-
By-pass System
001
To HRSG
-
HRSG Area tank drains
Blowdown drain
sump
PP10CC-A119-8HAN-MDDABC-001
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Terminal Point
Service
System From /
Ref. Document.
To
-
Auxiliary Steam Drains
ST header dump drains
Attemperation Water
Exhaust hood Drains
Recovery Tank Steam
Steam Turbine Vacuum Tank

Drains
From Auxiliary
PP10CC-00-LBG-MDD-ABC-
Steam System
001
From SEAL
PP10CC-0009-0MAW-MDD-
STEAM SYSTEM
ABC-001
From Demin Water
PP10CC-A119-8GHC-MDD-
System
ABC-001
From Demin Water
PP10CC-A119-8GHC-MDD-
System
ABC-001
To ACC Steam &

Condensate
System
To ACC Steam &
Condensate
System
PP10CC-00-2MAG-GDDRCD-002
PP10CC-00-2MAG-GDDRCD-002
2.3. FUNCTIONALITY
The Steam Turbine Vents & Drains System functionality is described in the system
description. See:
PP10CC-0009-3MAL-MR-ABC-001 STEAM TURBINE VENTS AND DRAINS SYSTEM
DESCRIPTION
2.4. CONTROL INTERFACES WITH OTHER SYSTEMS

System control interfaces with other systems are:
From (Origin of the signal)
Signal Description
To (Destination of the signal)
Steam Turbine Trip
Steam Turbine Control system
STEAM TURBINE VENTS &

DRAINS SYSTEM
PP10CC-0009-3MAL-MDDABC-001
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2.5. SIGNALS MONITORING
2.5.1.
Measuring instrument
The measuring instruments which belong to this system are the followings:
Equipment/Line
PP10CC-A115-MAL10BB001
PP10CC-A115-MAL102
BB001
PP10CC-A115-MAL202
BB001
PP10CC-A115-MAL30BR001-600-1A1-PP
Service
Instrument
HRSG Area
LIT
Atmospheric drain tank
A115-MAL10-CL001
Level
A115-MAL10-CL002
HRSG Area
Pressure
PIT
A115-MAL10-CP001
HRSG Area
TIT
A115-MAL10-CT001
Temperature
A115-MAL10-CT002
ST Area Atmospheric
LIT
drain tank
A115-MAL20-CL001
Level
A115-MAL20-CL002
ST Area Atmospheric
drain tank
Pressure
PIT
A115-MAL20-CP001
ST Area Atmospheric
TIT
drain tank
A115-MAL20-CT001
Temperature
A115-MAL20-CT002
High Energy
TIT
Condensate recovery
A115-MAL30-CT001
tank Temperature
A115-MAL30-CT002
High Energy
Condensate recovery
tank Level
High Energy
Condensate recovery
tank Pressure
Selection
Logic
DUAL
SELECT
DUAL
SELECT
DUAL
SELECT
DUAL
SELECT
DUAL
SELECT
LIT
A115-MAL30-CL001
MEDIAN
A115-MAL30-CL002
SELECT
A115-MAL30-CL003
PIT
A115-MAL30-CP001
Notes
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Equipment/Line
PP10CC-A115-MAL30BR002-100-1A1-PP
PP10CC-A115-MAL40BR001-250-1A1-PP
PP10CC-A115-MAL40BR002-100-1A1-PP
PP10CC-A115-MAL43BR001-80-1A1-PP
2.5.2.
Service
Instrument
High Energy
TIT
Condensate recovery
A115-MAL30-CT003
tank water Temperature
A115-MAL30-CT004
Low Energy
TIT
Condensate recovery
A115-MAL40-CT001
tank Temperature
A115-MAL40-CT002
Low Energy
Condensate recovery
tank Level
Low Energy
Condensate recovery
tank Pressure
SELECT
DUAL
SELECT
MEDIAN
A115-MAL40-CL002
SELECT
A115-MAL40-CL003
PIT
A115-MAL40-CP001
Condensate recovery
A115-MAL40-CT003
tank water Temperature
A115-MAL40-CT004
drain pumps pressure
Notes
DUAL
A115-MAL40-CL001
TIT
Condensate recovery
Logic
LIT
Low Energy
Low Energy
Selection
PIT
A115-MAL43-CP001
DUAL
SELECT
Selection logic architecture
As a general rule, if a signal is out of configured range, an alarm shall be generated in the
control system.
When two or more measurements are available for the same process value, the value used
for interlocking will depend on the selected logic architecture.
In a DUAL SELECT logic architecture, two measures are available, if both are healthy the
average of the two measurements is used. In case of bad quality of one of the
measurements, automatic change-over to the healthy measurement takes place and an
alarm is generated.
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In a MEDIAN SELECT logic architecture, three measures are available if all of them are
healthy the average of the three measurements is used. In case of bad quality of one of the
measurements, automatic change-over to the other healthy measurements takes place and
an alarm is generated.
The selected logic architecture of each instrument has been identified in the previous table
(see section 2.5.1).
2.5.3.
Bad quality concept
In case of bad quality of one of the redundant measurements, automatic change-over to

the healthy measurement will take place and an alarm will be generated. Bad quality
means that the signal is out of range < 4 or > 20 mA.
2.6. PROCESS ACTUATORS
2.6.1.
Process drivers/actuators
The process actuators which belong to this system are the followings:
Line/Equipment
Service
Actuator
Fail Safe
Notes
Position
PP10CC-A115-MAL10BR011-40-3A3-PP
2
PP10CC-A115-MAL20BR006-100-1A1-PP
PP10CC-A115-MAL202
BR006-100-1A1-PP
PP10CC-A115-MAL20-
Condensate to
HRSG Atmospheric
A115-MAL10-AA081
FO
A115-MAL20-AA081
FC
A115-MAL20-AA082
FC
A115-MAL20-AA083
FO
drain tank
ST Area Atmospheric
drain tank
Drain
ST Area Atmospheric
drain tank
Drain
Condensate to
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Line/Equipment
Service
Actuator
Fail Safe
Notes
Position
BR011-40-3A3-PP
HRSG Atmospheric
drain tank
High Energy
PP10CC-A115-MAL30-
Condensate recovery
BR003-80-1E2-NI
tank Attemperation
A115-MAL30-AA101
FO
A115-MAL30-AA102
FO
A115-MAL40-AA101
FO
A115-MAL40-AA102
FO
Water
High Energy
PP10CC-A115-MAL30-
Condensate recovery
BR004-50-3C1-NI
tank Water
temperature
Low Energy
PP10CC-A115-MAL40-
Condensate recovery
BR003-50-3C1-NI
tank Attemperation
Water
Low Energy
PP10CC-A115MAL40-
Condensate recovery
BR004-50-3C1-NI
tank Water
temperature
1.- Valve pneumatically actuated.
2.6.2.
Drivers/Actuators Fault Tolerance
When redundant actuators are available, at least one of the followings strategies shall be
configured:
Automatic pump selection

If there is a fault in one of the selected pumps which are in operation, the control system
will start automatically another pump in order to keep the required demand of pumps. The
required demand could be one of two pumps running. If it is not possible to keep the
required demand, the control system will generate an alarm.
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Maximum waiting time

When it is required to start an actuator or to change its position, the control system shall
monitor the maximum admitted time to finish its maneuver. If this time is exceeded, the
control system will generate an alarm.
- Drain pumps expected starting time is 15 seconds (to be confirmed)
Fail safe position

It will be considered the Fail Safe Position the one that the device will go to in case of
control signal or air supply failure.
The fail safe position of each actuator has been identified in the previous table (see 2.6.1).
2.7. FUNCTIONAL GROUPS
2.7.1.
Number of Functional Groups
There will be the following functional groups:

STEAM TURBINE VENTS & DRAINS: STVD
2.7.2.
Functional Groups Operation Modes
As a general rule, the system will operate in automatic mode, following not only required
sequences and settings, also taking into account required protections over the operation in
the control system. All functional groups could operate in one of the following modes:
Automatic mode
In auto mode the functional group will follow the control strategies configured in the control
system.
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Manual mode
In manual mode the functional group will check required sequences, settings and
protections for system operation depending on control strategy, but in this case some
process actuators could be selected to be operated according to operators decision.
2.8. SYSTEM CONTROL LOCATION

The DCS controller location for this system is the STG Control Compartment.
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3.
OPERATION MODES
The system operation modes are the followings:
Cold start-up: cover the initial filling and the initial preparation (system ready to start).
Hot start-up: cover all required sequences up to the moment the system is in operation.
Normal operation.
Shutdown: cover all required sequences up to the moment the system has been
stopped.
Emergency shutdown.
3.1. POSITION IN THE PLANT GENERAL START-UP SEQUENCE

This system belongs to operation systems and it will be set in operation following the steps
described in the selected start-up sequence. There are two start-up sequences:
Combined Cycle Simultaneous Start-Up Sequence: PP10CC-0009-6Y-YDY-ABC-002
Combined Cycle Sequential Start-Up Sequence: PP10CC-0009-6Y-YDY-ABC-005
3.2. CRITERION FOR SYSTEM START-UP

From the plant general start-up sequence it will be required to start-up this system under
the following requirements:
Compressed Air System in operation
Condensate System in operation
Demin Water System in operation
ACC System in operation.
3.3. START-UP SEQUENCE

The start-up sequence of the system will follow the following steps:
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Step 01: HRSG Area Atmospheric drain tank attemperation valve (A115-MAL10-AA081)
to AUTO MODE.
Step 02: ST Area Atmospheric drain tank drain valves (A115-MAL20-AA081 & 082) and
2
attemperation valve (A115-MAL20-AA083) to AUTO MODE.

Step 03: High Energy Condensate recovery tank attemperation water valve (A115MAL30-AA101) and temperature valve (A115-MAL30-AA102) to AUTO MODE.
Step 04: Low Energy Condensate recovery tank attemperation water valve (A115MAL40-AA101), temperature valve (A115-MAL40-AA102) and drain pumps (A115MAL41-AP001 & A115-MAL42-AP001) to AUTO MODE.
3.4. NORMAL OPERATION
HRSG Area Atmospheric drain tank A115-MAL10-BB001

In normal operation, the on-off valve A115-MAL10-AA081 will control the temperature
inside the HRSG Area Atmospheric drain tank. When the temperature is higher than 356C
2
the valve will open to reduce the temperature inside the tank up to the value of 210C when
the valve will close. In this way, the temperature inside the tank will be controlled. In case
the temperature exceeds the value of 357C an alarm will be generated in DCS but if the
temperature is higher than 362C the valve will be forced to open in order to protect the
tank against high temperatures.
ST Area Atmospheric drain tank A115-MAL20-BB001

In normal operation, the on-off valve A115-MAL20-AA083 will control the temperature
inside the ST Area Atmospheric drain tank. When the temperature is higher than 356C the
valve will open to reduce the temperature inside the tank up to the value of 210C when the
2
valve will close. In this way, the temperature inside the tank will be controlled. In case the
temperature exceeds the value of 357C an alarm will be generated in DCS but if the
temperature is higher than 362C the valve will be forced to open in order to protect the
tank against high temperatures.
Similarly, the on-off valves A115-MAL20-AA081 and A115-MAL20-AA082 will control the
level inside the ST Area Atmospheric drain. When the level is higher than 35% these
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2
valves will open to evacuate the water inside the tank up to the value of 20% when they will
close. In this way, the level inside the tank will be controlled. In case the level exceeds the
value of 5% an alarm will be generated in DCS but valves wont be forced to open. On the
contrary, these valves will be forced to close if the level in the high energy vacuum tank is
very high or if the level in the tank is very low.
It is important to note that this tank has an overflow line in order to evacuate the water to
the drain system if the valve doesnt open.
High Energy Condensate Recovery drain tank A115-MAL30-BB001

In a normal operation, the control valve A115-MAL30-AA101 will control the temperature
inside the High Energy Condensate Recovery drain tank introducing attemperation water
(through diffuser nozzles) from demin water system to reduce the temperature inside the
tank. In case of exceeding the temperature of 82C the valve will be forced to open.
2
The control valve A115-MAL30-AA102 will control the water temperature in the High
Energy Condensate Recovery drain tank, to avoid pumps cavitation, introducing cool water
from demin water system. In case of exceeding the temperature of 70C the valve will be
forced to open.
At the same time, High Energy Condensate Recovery drain tank level will be controlled by
selected pump (A115-MAL41-AP001 or A115-MAL42-AP001) which will start when the
level is higher than 44% to evacuate the water inside the tank up to the 20% level when the
pump will stop. In this way, the level inside the tank will be controlled. In case the level
exceeds the value of 46% an alarm will be generated in DCS, but if the level exceeds the
value of 56% the DCS will trip the ST.
Low Energy Condensate Recovery drain tank A115-MAL40-BB001

In a normal operation, the control valve A115-MAL40-AA101 will control the temperature
inside the Low Energy Condensate Recovery drain tank introducing attemperation water
(through diffuser nozzles) from demin water system to reduce the temperature inside the
tank. In case of exceeding the temperature of 82C the valve will be forced to open.
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The control valve A115-MAL40-AA102 will control the water temperature in the Low Energy
Condensate Recovery drain tank, to avoid pumps cavitation, introducing cool water from
demin water system. In case of exceeding the temperature of 70C the valve will be forced
to open.
2
At the same time, Low Energy Condensate Recovery drain tank level will be controlled by
selected pump (A115-MAL41-AP001 or A115-MAL42-AP001) which will start when the
level is higher than 44% to evacuate the water inside the tank up to the 20% level when the
pump will stop. In this way, the level inside the tank will be controlled. In case the level
exceeds the value of 46% an alarm will be generated in DCS, but if the level exceeds the
value of 56% the DCS will trip the ST.
Interlock
For process interlocks see section 2.1.
Alarms
For process alarms see section 2.1.
3.5. POSITION IN THE PLANT GENERAL SHUTDOWN SEQUENCE

This system belongs to operation systems and it will be set out of operation following the
steps described in the normal shut down sequence PP10CC-0009-6Y-YDY-ABC-003
3.6. SHUTDOWN SEQUENCE

The shutdown sequence of the system will follow the following steps:
Step 01: Low Energy Condensate recovery tank drain pumps (A115-MAL41-AP001 &
2
A115-MAL42-AP001) STOP (if running) and to MANUAL MODE. Low Energy

Condensate recovery tank attemperation water valve (A115-MAL40-AA101) and
temperature valve (A115-MAL40-AA102) CLOSE and to MANUAL MODE.
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Step 02: High Energy Condensate recovery tank attemperation water valve (A115MAL30-AA101) and temperature valve (A115-MAL30-AA102) CLOSE and to MANUAL
2
MODE.
Step 03: ST Area Atmospheric drain tank drain valves (A115-MAL20-AA081 & 082) and
attemperation valve (A115-MAL20-AA083) CLOSE and to MANUAL MODE.
Step 04: HRSG Area Atmospheric drain tank attemperation valve (A115-MAL10-AA081)
CLOSE and to MANUAL MODE.
3.7. EMERGENCY SHUTDOWN SEQUENCE

There is not an emergency shutdown sequence for this system.
In case of an emergency shutdown, this system doesnt need to be attended by other
system.
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4.
LOGIC LOOPS/CONTROL DESCRIPTION
4.1. LOGIC LOOPS

In this system there are the following logic loops:
HRSG Area Atmospheric drain tank A115-MAL10-BB001

2
HRSG Area Atmospheric drain tank A115-MAL10Loop
BB001
Temperature Control
Instrument TAG:
PV
Temperature
A115-MAL10-CT001
A115-MAL10-CT002
SP
Permissives
Open if T > 356C

Close if T < 210C
-
Instrument TAG:
Override
Force to Open if temperature in Tank High High (HHH)
A115-MAL10-CT001
A115-MAL10-CT002
Actuator
Pneumatic On-off valve
A115-MAL10-AA081

2
Loop

Temperature Control
Instrument TAG:
PV
Temperature
A115-MAL20-CT001
A115-MAL20-CT002
SP
Open if T > 356C

Close if T < 210C
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Loop
Permissives

Temperature Control
-
Instrument TAG:
Override
Force to Open if temperature in Tank High High (HHH)
A115-MAL20-CT001
A115-MAL20-CT002
Actuator
Loop
ST Atmospheric Drain Tank A115-MAL20-BB001

Level Control
A115-MAL20-AA083
Instrument TAG:
PV
Level
A115-MAL20-CL001
A115-MAL20-CL002
SP
Permissives
Open if L > 35%

Close if L < 20%
-
Instrument TAG:
Force to Close if level in High Energy Condensate Tank

Override
High High (HH)
Force to Close if level in ST Atmospheric Drain Tank

Low Low (LLL)
Actuator
Loop
PV

Level Control
Level
A115-MAL30-CL001
A115-MAL30-CL002
A115-MAL30-CL003
A115-MAL20-CL001
A115-MAL20-CL002
A115-MAL20-AA081
Instrument TAG:
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Rev.: 2
Loop
Level Control
A115-MAL20-CL001
A115-MAL20-CL002
SP
Permissives
Open if L > 35%
Close if L < 20%

-
Instrument TAG:
Force to Close if level in High Energy Condensate Tank

2
Override
High High (HH)
Force to Close if level in ST Atmospheric Drain Tank

Low Low (LLL)
Actuator
A115-MAL30-CL001
A115-MAL30-CL002
A115-MAL30-CL003
A115-MAL20-CL001
A115-MAL20-CL002
A115-MAL20-AA082
High Energy Condensate Recovery drain tank A115-MAL30-BB001

High Energy Condensate Recovery drain tank A115Loop
MAL30-BB001
Temperature Control
Instrument TAG:
PV
Temperature
A115-MAL30-CT001
A115-MAL30-CT002
SP
Permissives
Override
2
Actuator
T = 72C
Force to Open if temperature in High Energy
A115-MAL30-CT001
Condensate Tank High High (HHH)
A115-MAL30-CT002
Pneumatic Control Valve
A115-MAL30-AA101
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Rev.: 2
High Energy Condensate Recovery drain tank

Loop
A115-MAL30-BB001
Water Temperature Control

Instrument TAG:
PV
Temperature
A115-MAL30-CT003
A115-MAL30-CT004
SP
Permissives
Override
2
Actuator
T = 60C
Force to Open if water temperature in High Energy
A115-MAL30-CT003
A115-MAL30-CT004
Pneumatic Control Valve
A115-MAL30-AA102
Low Energy Condensate Recovery drain tank A115-MAL30-BB001
Low Energy Condensate Recovery drain tank

Loop
A115-MAL40-BB001
Temperature Control
Instrument TAG:
PV
Temperature
A115-MAL40-CT001
A115-MAL40-CT002
SP
Permissives
Override
2
Actuator
T = 72C
Force to Open if temperature in Low Energy
A115-MAL40-CT001
A115-MAL40-CT002
A115-MAL40-AA101

Loop
A115-MAL40-BB001

PV
Temperature
Instrument TAG:
A115-MAL40-CT003
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Rev.: 2

Loop
A115-MAL40-BB001

A115-MAL40-CT004
SP
Permissives
Override
2
Actuator
T = 60C
Force to Open if water temperature in Low Energy
A115-MAL40-CT003
A115-MAL40-CT004
A115-MAL40-AA102
High & Low Energy Condensate Recovery drain tanks

Loop
A115-MAL30-BB001 & A115-MAL40-BB001
Drain Pumps Level Control

Instrument TAG:
A115-MAL30-CL001
A115-MAL30-CL002
PV
Level
A115-MAL30-CL003
OR
A115-MAL40-CL001
A115-MAL40-CL002
A115-MAL40-CL003
SP
Permissives
Start if L > 44%

Stop if L < 20%
-
A115-MAL30-CL001
A115-MAL30-CL002
A115-MAL30-CL003
Interlock
Drain Tank Level Low Low (LLL) < 5%
OR
A115-MAL40-CL001
A115-MAL40-CL002
A115-MAL40-CL003
Actuator
Electric Pump
A115-MAL41-AP001
A115-MAL42-AP001
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Rev.: 2
4.2. CONTROL DESCRIPTION
Once the HRSG System is in operation, the Master Sequence Following Controller
(M.S.F.C) will send an automatic command to Steam Turbine Vents and Drains Functional
Group (STDV GROUP) to set in AUTO MODE this system. The STVD GROUP will send
an automatic command to each pump, to each control valve and to each pneumatic on-off
valve. After being in AUTO MODE, drain pumps will start or stop according to process
conditions. Similarly pneumatic on-off valves will be open or close if required.
In AUTO MODE, on-off valves, control valves and pumps will operate as described in
section 3.4 NORMAL OPERATION.
On the contrary, during the shutdown sequence, the M.S.F.C will set the system in OFF
sending a command to the functional group (STVD GROUP) which will stop the pumps (if
running) and close all valves (if open). After that all devices will be set in MANUAL mode in
2
order to continue with the shutdown sequence.
See attached sketch for better understanding of above explanation.
XV-04
HI_LO_MON
CONDENSATE
LP STEAM DRAIN
HP STEAM DRAIN
TT
DUALSEL
LP STEAM DRAIN
TT
HP STEAM DRAIN
HP STEAM DRAIN
LP STEAM DRAIN
LP STEAM DRAIN
HP STEAM DRAIN
PT
HRSG AREA
ATMOSPHERIC DRAIN
TANK
A115-MAL10-BB001
LT
LP STEAM DRAIN
DUALSEL
LT
AUX STEAM DRAIN

AUX STEAM DRAIN
AUX STEAM DRAIN
AUX STEAM DRAIN
HRSG BLOWDOWN
DRAIN SUMP
SH: 1/4
STEAM TURBINE VENTS & DRAINS SYSTEM
HI_LO_MON
GROUP
STVD
HP STEAM DRAIN
HP STEAM DRAIN
HP STEAM BY-PASS 1
DRAIN
XV-04
CONDENSATE
AUTO / MANUAL
M.S.F.C
START / STOP
AUTO / MANUAL
TO ST VENTS & DRAINS
TT
DUALSEL
SH: 3/4
TT
HP STEAM BY-PASS 2
DRAIN
SH: 4/4
AUXILIARY STEAM DRAIN

LP STEAM DRAIN
PT
ST AREA
ATMOSPHERIC DRAIN
TANK
A115-MAL20-BB001
LP STEAM BY-PASS DRAIN

LP STEAM BY-PASS DRAIN
LT
DUALSEL
HP STEAM DRAIN
LT
HP STEAM DRAIN
HI_LO_MON
HP STEAM DRAIN
HP STEAM BY-PASS 3
DRAIN
XV-01
HP STEAM BY-PASS 4
DRAIN
HP STEAM BY-PASS 1
DRAIN
SH: 3/4
XV-01
HIGH ENERGY
VACUUM TANK
HP STEAM BY-PASS 2
DRAIN
SH: 3/4
HP STEAM BY-PASS 3
DRAIN
HP STEAM BY-PASS 4
DRAIN
ST MSCV-1 BEFORE
SEAT DRAIN TAP
SH: 2/4
ACC
DUCT
STEAM TURBINE
TRIP
TT
AUTO / MANUAL
CV-01
DUALSEL
FROM ST VENTS & DRAINS

1
SH: 2/4
TT
DEMIN WATER
SUPPLY
PT
ST ATMOSPHERIC
DRAIN TANK
4

SH: 2/4
SEAL S. HEADER
DRAIN
ST LINE
LOW P. DRAIN
HHH
HH
LT
MEDSEL
HI_LO_MON
SEAT DRAIN
TAP
LT
LLL
SEAL STEAM
HEADER DUMP
HIGH ENERGY
CONDENSATE
RECOVERY DRAIN TANK
MAL30-BB001
SH: 2/4
LT
CV-01
TT
DUALSEL
TO DRAIN
PUMPS
TT
HI_LO_MON
TRIP
START / STOP

6
SH: 4/4
7
SH: 4/4

5
SH: 4/4
SH: 3/4
ACC
DUCT
STEAM TURBINE
TRIP
TT
AUTO / MANUAL
CV-01
DUALSEL
FROM ST VENTS & DRAINS

2
SH: 2/4
TT
DEMIN WATER
SUPPLY
PT
EXHAUST HOOD SHELL

DRAIN
EXHAUST HOOD SHELL
DRAIN
EXHAUST HOOD SHELL
DRAIN
EXHAUST HOOD SHELL
DRAIN
SEAL S. DESUPERHEATER
DRAIN
GLAND CONDENSER
DRAIN
ST GLAND MANIFOLD LOW
POINT DRAIN
SEAL S.
HEADER DRAIN
LOW ENERGY
CONDENSATE
RECOVERY DRAIN TANK
MAL40-BB001
SEAL S.
HEADER DRAIN
SEAL S.
HEADER DRAIN
AFTER ACV
DRAIN
BEFORE ACV
DRAIN
LT
HI_LO_MON
MEDSEL
LLL
HHH
AUTO
CHANGE OVER
START / STOP
CV-01
LT
LL
LT
LVMP-03
HI_LO_MON
PT
5
SH: 3/4
FROM HIGH
ENERGY TANK
7
SH: 4/4
TT
DUALSEL
TT
LVMP-03
CONDENSATE
RECOVERY
TANK
HI_LO_MON
START / STOP
TRIP

5
SH: 3/4
SH: 4/4

PP10CC 0009 6mal Yr Abc 001

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PP10 CCGT POWER STATION

ST VENTS & DRAINS FUNCTIONAL DESCRIPTION

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