Académique Documents
Professionnel Documents
Culture Documents
I N D U S T R I A L
M O T I O N
High Precision
Planetary Gearheads
Page 1
Pages 2 - 3
Page 4
Applications
Features
Selection Guide
Page 5 - 10
PL2 Series
Page 11 - 16
PR2 Series
Page 17 - 22
PL6 Series
kinematics at high speeds combined with the associated load sharing make planetary-type gearheads ideal
for servo applications. Other significant advantages
include:
True helical technology provides increased tooth to
tooth contact ratio by 33% vs spur gearing
- 12 helix angle produces smooth and quiet operation
Page 23 - 28
PR6 Series
Page 29 - 34
PL5 Series
Packaging
Semiconductor
Automotive
Machine Tool
Medical
Printing
Paper Converting
Robotics
Assembly
Cut-To-Length
P-1603-BG
3/11.....
11
13
12
10
14
5
4
PL2
PR2
PL5
..... P-1603-BG
3/11
3
Single piece planet carrier with an
extended, tapered roller bearing
10
11
12
6
Precision tapered roller bearing
support to increase radial and
axial loading capacity.
13
P-1603-BG
3/11.....
S5
Cycle Operation
S1
Continuous Operation
YES
ED<60%
twork<20mins
(Eq.1)
NO
NO
T2max<T2B
T2m<T2N
T2m<T2N
NO
Select a Larger Gearbox
Eq. 1
YES
Calculate the Mean Output Speed n2m and the
Nominal Output Speed n2N of Gearbox (Eq.5)
NO
YES
Eq. 2
n2m<n2N
Eq. 3
YES
Calculate the Mean Radial F2m and Axial Loads
F2am on Output Shaft of Gearbox (Eq.6)
Eq. 4
F2rm<F2rB
F2am<F2aB
NO
YES
Select the Required Backlash and Shaft Option
Eq. 5
Eq. 6
..... P-1603-BG
3/11
PL2 Series
Stainless Steel High Precision Inline Planetary Gearboxes
Dimensional drop-in for
Bayside Stealth
PS Series
In-Line/
Right Angle
PL: Precision
Gearhead In-Line
PR: Precision Gearhead
Right Angle
Series No.
2, 5, 6
060
Case Size
Example: PL2060-005-KS-M-0000-00.0
005
KS
Shaft Type
Backlash
Housing
Part No.
S: Standard
5 arcmin
M:: Mid-grade
3 arcmin
P: Premium
1 arcmin
Ratios
Single Reduction:
003, 004, 005, 007, 009, 010
Double Reduction:
015, 020, 025, 030, 035, 040, 045,
050, 070, 090, 100
0000
Based on servo
motor make and
model.
00.0
Input Shaft
Inner
Diameter
Based on servo
motor make and
model.
P-1603-BG
3/11.....
PL2 Series
Features
Stainless steel 416 special
non-electrolysis nickle
surface treatment
Integrated
helical internal
ring gear
One piece
planet carrier
with output
shaft design
Plasma nitriding
True helical
gear design
Deep groove
ball bearing
Advanced
gearing technology
crowns lead of
each gear tooth
..... P-1603-BG
3/11
PL2 Series
Model No.
Specifications
3 20 55 130 208 342 588 1,140
4
19 50 140 290 542 1,050 1,700
1
5
22 60 160 330 650 1,200 2,000
7
19 50 140 300 550 1,100 1,800
9 14 40 100 230 450 900 1,500
10 14 40 100 230 450 900 1,500
15 20 55 130 208 342 588 1,140
20 19 50 140 290 542 1,050 1,700
Nominal Output Torque T2N
Nm
25 22 60 160 330 650 1,200 2,000
30 20 55 150 310 600 1,100 1,900
35 19 50 140 300 550 1,100 1,800
2
40 17 45 120 260 500 1,000 1,600
45 14 40 100 230 450 900 1,500
50 22 60 160 330 650 1,200 2,000
70 19 50 140 300 550 1,100 1,800
90 14 40 100 230 450 900 1,500
100 14 40 100 230
450 900
1,500
Max. Output Torque T2B
Nm 1,2
3~100 3 times of Nominal Output Torque
Nominal Input Speed n1N
rpm 1,2
3~100 5,000 5,000 4,000 4,000 3,000 3,000 2,000
Max. Input Speed n1B
rpm 1,2
3~100 10,000 10,000 8,000 8,000 6,000 6,000 4,000
1
3~10 1
1
1
1
1
Premium Backlash P arcmin 2
15~100 3
3
3
3
1
3~10
3
3
3
3
3
3
3
Mid-grade Backlash M
arcmin 2
15~100
5
5
5
5
5
5
5
1
3~10
5
5
5
5
5
5
5
Standard Backlash S
arcmin 2
15~100
7
7
7
7
7
7
7
Torsional Rigidity
Nm/arcmin 1,2 3~100 3 7 14 25 50 145 225
Max. Radial Load F21B2
N 1,2
3~100 780 1,530 3,250 6,700 9,400 14,500 50,000
Max. Axial Load F2aB2
N 1,2
3~100 390 765 1,625 3,350 4,700 7,250 25,000
Service Life
hr 1,2
3~100 20,000*
1
3~10 97%
Efficiency n
% 2
15~10 94%
1
3~10 0.5 1.3 3.7 7.8 14.5 29 48
Weight kg 2
15~100 0.8 1.5 4.1 9 17.5 33 60
Operating Temp
C 1,2
3~100
-10C ~ + 90C
Lubrication 1,2
3~100 synthetic gear grease (NYOGEL 792D)
Degree of Gearbox Protection 1,2
3~100 IP65
Mounting Position 1,2
3~100
all directions
Noise Level (n,= 3000 rpm)
dB 1,2
3~100
56
58
60
63
65
67
70
Model No.
Gearbox
Inertia
Model
No.
3
4
1
5
7
9
10
15
20
2
Mass Moments of Inertia J1 kg cm 25
30
35
2
40
45
50
70
90
100
0.05
0.04
0.04
0.03
0.03
0.03
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.03
0.03
0.03
0.03
0.24
0.18
0.17
0.15
0.14
0.14
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.03
0.03
0.03
0.03
1. Ratio (i=Nin/Nout)
*S1 service life 10,000 hrs
P-1603-BG
3/11.....
PL2 Series
Dimensions (1-stage, Ratio i = 3-10)
K
Note: Dimensions shown in mm
Dimension
PL2042
PL2060
PL2090
PL2115
PL2142
PL2180
PL2220
D1
50 70 100 130 165 215 250
D2
3.4 5.5 6.6 9 11 13 17
D3 j6
13 16 22 32 40 55 75
D4 g6
35 50 80 110 130 160 180
D5
22 30 45 60 75 95 115
D6
M4 x 0.7P
M5 x 0.8P
M8 x 1.25P
M12 x 1.75P
M16 x 2P
M20 x 2.5P
M20 x 2.5P
D7
56 80 116 152 185 240 292
L1
42 60 90 115 142 180 220
L2
26 37 48 65 97 105 138
L3
5.5 7 10 12 15 20 30
L4
1 1.5 1.5 2 3 3 3
L5
16 25 32 40 63 70 90
L6
2 2 3 5 5 6 7
L7
4 6 8 10 12 15 20
L8
31 35 48 61 71.5 84.5 93
L9
3.2 4 6 9.5 12 15 15
L10
10 12.5 19 28 36 42 42
C13
46 70 100 130 165 215 235
C23
M4 x 0.7P
M5 x 0.8P
M6 x 1P
M8 x 1.25P
M10 x 1.5P
M12 x 1.75P
M12 x 1.75P
C33
11 *14 / 16 *19 / 24
32
38
48
55
C43
25 30 40 50 60 82 82
C53 G6
30 50 80 110 130 180 200
C63
3.5 4 4 5 6 6 6
C73
42 60 90 115 142 190 220
C83
29.5 41.5 48 61 71 96 100
C93
86.5 113.5 144 187 239.5 285.5 331
C103
8.75 10 11.25 13.5 16 18.25 20
B1 h9
5 5 6 10 12 16 20
H1
15 18 24.5 35 43 59 79.5
..... P-1603-BG
3/11
PL2 Series
Dimensions (2-stage, Ratio i = 15-100)
K
Note: Dimensions shown in mm
Dimension
PL2042
PL2060
PL2090
PL2115
PL2142
PL2180
PL2220
D1
50 70 100 130 165 215 250
D2
3.4 5.5 6.6 9 11 13 17
D3 j6
13 16 22 32 40 55 75
D4 g6
35 50 80 110 130 160 180
D5
22 30 45 60 75 95 115
D6
M4 x 0.7P
M5 x 0.8P
M8 x 1.25P
M12 x 1.75P
M16 x 2P
M20 x 2.5P
M20 x 2.5P
D7
56 80 116 152 185 240 292
L1
42 60 90 115 142 180 220
L2
26 37 48 65 97 105 138
L3
5.5 7 10 12 15 20 30
L4
1 1.5 1.5 2 3 3 3
L5
16 25 32 40 63 70 90
L6
2 2 3 5 5 6 7
L7
4 6 8 10 12 15 20
L8
58.5 72 85.5 113 135 161.5 178.5
L9
3.2 4 6 9.5 12 15 15
L10
10 12.5 19 28 36 42 42
C14
46 46 70 100 130 165 215
C24
M4 x 0.7P
M4 x 0.7P
M5 x 0.8P
M6 x 1P
M8 x 1.25P
M10 x 1.5P
M12 x 1.75P
C34
11 *11 / 12 *14/16
*19 / 24
32
38
48
C44
25 25 30 40 50 60 82
C54 G6
30 30 50 80 110 130 180
C64
3.5 3.5 4 4 5 6 6
C74
42 42 60 90 115 142 190
C84
29.5 29.5 41.5 48 61 71 96
C94
114 138.5 175 226 293 337.5 412.5
C104
8.75 8.75 10 11.25 13.5 16 18.25
B1 h9
5 5 6 10 12 16 20
H1
15 18 24.5 35 43 59 79.5
P-1603-BG
3/11.....
PL2 Series
Radial and axial loads allowed on the output shaft
L
X
F2r
F2a2 F2a1
PL2180
PL2142
PL2115
PL2090
PL2060
PL2042
PL2042
PL2060
PL2090
PL2115
PL2142
PL2180
PL2220
10
F2a2B=0.1 x F2rB
..... P-1603-BG
3/11
PR2 Series
Stainless Steel High Precision Right Angle Planetary Gearboxes
Dimensional drop-in for
Bayside Stealth
RS Right Angle
Series
In-Line/
Right Angle
PL: Precision
Gearhead In-Line
PR: Precision Gearhead
Right Angle
Series No.
2, 5, 6
060
Case Size
005
Example: PR2060-005-SS-M-0000-00.0
SS
Shaft Type
Backlash
Housing
Part No.
S: Standard
5 arcmin
M:: Mid-grade
3 arcmin
P: Premium
1 arcmin
Ratios
Single Reduction:
003, 004, 005, 007, 009,
010, 014, 020
Double Reduction:
025, 030, 035, 040, 045, 050, 060, 070, 080,
090, 100, 140, 180, 200
0000
Based on servo
motor make and
model.
00.0
Input Shaft
Inner
Diameter
Based on servo
motor make and
model.
P-1603-BG
3/11.....
11
PR2 Series
Features
Higher output torque rating by using spiral bevel gear design. 30%
High tensile low weight single piece aluminum alloy housing for
highest stiffness.
service life.
Integrated Helical
internal ring gear
Oversized
Ball Bearing
Patented
planet carrier
with output
shaft design
True helical
gear design
Plasma nitriding
12
3/11
PR2 Series
Model No.
Specifications
3 9 36 90 195 342 588 1,140
4
12 48 120 195 520 1,040 1,680
5
15 60 150 260 650 1,200 2,000
7
19 50 140 310 550 1,100 1,800
1
9 14 40 100 260 450 900 1,500
10 14 40 100 230 450 900 1,500
14
-
42 140 300 550 1,100 1,800
Nominal Output Torque T2N
Nm
20 - 40 100 230 450 900 1,500
25 15 60 150 325 650 1,200 2,000
30 20 55 150 310 600 1,100 1,900
35 19 50 140 300 550 1,100 1,800
40 17 45 120 260 500 1,000 1,600
45 14 40 100 230 450 900 1.500
50 14 60 100 230 650 1,200 2,000
70 19 50 140 300 550 1,100 1,800
2
90 14 40 100 230 450 900 1,500
100 14 40 100 230
450 900
1,500
140 - - 140
300
550
1,100
1,800
180 - - 100
230
450 900
1,500
200 - - 100
230
450 900
1,500
Max. Output Torque T2B
Nm 1,2
3~200 3 times of Nominal Output Torque
Nominal Input Speed n1N
rpm 1,2
3~200 5,000 5,000 4,000 4,000 3,000 3,000 2,000
Max. Input Speed n1B
rpm 1,2
3~200 10,000 10,000 8,000 8,000 6,000 6,000 4,000
1
3~20 - - 2
2
2
2
2
Premium Backlash P
arcmin
2
25~200 - - 4
4
4
4
4
1
3~20
4
4
4
4
4
4
4
Mid-grade Backlash M
arcmin
2
25~200
7
7
7
7
7
7
7
1
3~20
6
6
6
6
6
6
6
Standard Backlash S
arcmin
2
25~200
9
9
9
9
9
9
9
Torsional Rigidity
Nm/arcmin
1,2
3~200 3 7 14 25 50 145 225
Max. Radial Load F2rB
N 1,2
3~200 780 1,530 3,250 6,700 9,400 14,500 50,000
Max. Axial Load F2aB
N 1,2
3~200 390 765 1,625 3,350 4,700 7,250 25,000
Service Life
hr
1,2
3~200 20,000*
1
3~20 95%
Efficiency h
%
2
25~200 92%
1
3~20 0.9 2.1 6.4 13 24.5 51 83
Weight
kg 2
25~200 1.2 1.5 7.8 14.2 27.5 54 95
Operating Temp
C
1,2
3~200 -10C~+90C
Lubrication 1,2
3~200 synthetic gear grease (NYOGEL 792D)
Degree of Gearbox Protection
1,2
3~200 IP65
Mounting Position
1,2
3~200
all directions
Noise Level (n1= 3000 rpm)
dB
1,2
3~200
61
63
65
68
70
72
74
Model No.
Gearbox Inertia
Mo
Stages
1
Mass Moments of Inertia J1
kg cm2
2
Ratio
PR2042
PR2060
3~10 0.09
14 -
20 -
25~100 0.09
140~200 -
0.35
0.07
0.07
0.09
-
1. Ratio (i=Nin/Nout)
*S1 service life 10,000 hrs
P-1603-BG
PR2090
3/11.....
PR2115
PR2142
PR2180
PR2220
68.9 135.4
65.6 119.8
65.6 119.8
23.4 66.9
21.8 65.6
13
PR2 Series
Dimensions (1-stage, Ratio i = 3-20)
K
Note: Dimensions shown in mm
Dimension
PR2042
PR2060
PR2090
PR2115
PR2142
PR2180
PR2220
D1
50 70 100 130 165 215 250
D2
3.4 5.5 6.6 9 11 13 17
D3 j6
13 16 22 32 40 55 75
D4 g6
35 50 80 110 130 160 180
D5
22 30 45 60 75 95 115
D6
M4 x 0.7P
M5 x 0.8P
M8 x 1.25P
M12 x 1.75P
M16 x 2P
M20 x 2.5P
M20 x 2.5P
D7
56 80 116 152 185 240 292
L1
42 60 90 115 142 180 220
L2
26 37 48 65 97 105 138
L3
5.5 7 10 12 15 20 30
L4
1 1.5 1.5 2 3 3 3
L5
16 25 32 40 63 70 90
L6
2 2 3 5 5 6 7
L7
4 6 8 10 12 15 20
L8
111.5 145 203 259 333 394 484
L9
3.2 4 6 9.5 12 15 15
L10
10 12.5 19 28 36 42 42
C13
46 70 100 130 165 215 235
C23
M4 x 0.7P
M5 x 0.8P
M6 x 1P
M8 x 1.25P
M10 x 1.5P
M12 x 1.75P
M12 x 1.75P
C33
11
14/16 *19/24
32
38
48
55
C43
25 30 40 50 60 82 82
C53G6
30 50 80 110 130 180 200
C63
3.5 4 4 5 6 6 6
C73
42 60 90 115 142 190 220
C83
29.5 41.5 48 61 71 96 100
C93
90.5 108 153 192 236 301 345
C103
8.75 10 11.25 13.5 16 18.25 20
B1 h9
5 5 6 10 12 16 20
H1
15 18 24.5 35 43 59 79.5
3. C1~C10 are motor specific dimensions (metric std shown).
* PR2090 C3 option = 24 option.
14
..... P-1603-BG
3/11
PR2 Series
Dimensions (2-stage, Ratio i = 25-200)
K
Note: Dimensions shown in mm
Dimension
PR2042
D1
D2
D3 j6
D4 g6
D5
D6
D7
L1
L2
L3
L4
L5
L6
L7
L8
L9
L10
C14
C24
C34
C44
C54G6
C64
C74
C84
C94
C104
B1 h9
H1
PR2060
PR2090
PR2115
PR2142
PR2180
PR2220
P-1603-BG
3/11.....
15
PR2 Series
Radial and axial loads allowed on the output shaft
The permitted radial and axial loads on the output
shaft of the gearbox is dependent upon the design
of the gearbox supporting bearings. The Boston
Gear PR2 series uses an oversized, straddle mount,
ball bearing design, which can take heavy loads
from both axes.
L
X
F2r
F2a2 F2a1
PR2180
PR2142
PR2115
PR2090
PR2060
PR2042
PR2042
PR2060
PR2090
PR2115
PR2142
PR2180
PR2220
16
F2a2B=0.1 x F2rB
..... P-1603-BG
3/11
PL6 Series
Stainless Steel High Precision Inline Planetary Gearboxes
Dimensional drop-in for
Alpha SP, Alpha SP+,
Stober Servofit P
and Micron
UltraTrue
Series
In-Line/
Right Angle
PL: Precision
Gearhead In-Line
PR: Precision Gearhead
Right Angle
Series No.
2, 5, 6
180
Case Size
Example: PL6180-009-KS-P-0000-00.0
009
KS
Shaft Type
Backlash
Housing
Part No.
S: Standard
5 arcmin
M:: Mid-grade
3 arcmin
P: Premium
1 arcmin
Ratios
Single Reduction:
003, 004, 005, 007, 009, 010
Double Reduction:
015, 020, 025, 030, 035, 040, 045
050, 070, 090, 100
0000
Based on servo
motor make and
model.
00.0
Input Shaft
Inner
Diameter
Based on servo
motor make and
model.
P-1603-BG
3/11.....
17
PL6 Series
Features
Stainless steel 416 special
non-electrolysis nickle surface
treatment
Integrated helical
internal ring gear
True helical
gear design
Plasma
nitriding
18
..... P-1603-BG
3/11
PL6 Series
Model No.
Specifications
3 20 55 130 208 342 588 1,140
4
19 50 140 290 542 1,050 1,700
1
5
22 60 160 330 650 1,200 2,000
7
19 50 140 300 550 1,100 1,800
9 14 40 100 230 450 900 1,500
10 14 40 100 230 450 900 1,500
15 20 55 130 208 342 588 1,140
Nominal Output Torque T2N
Nm
20 19 50 140 290 542 1050 1,700
25 22 60 160 330 650 1,200 2,000
30 20 55 150 310 600 1,100 1,900
35 19 50 140 300 550 1,100 1,800
2
40 17 45 120 260 500 1,000 1,600
45 14 40 100 230 450 900 1.500
50 22 60 160 330 650 1,200 2,000
70 19 50 140 300 550 1,100 1,800
90 14 40 100 230 450 900 1,500
100 14 40 100 230
450 900
1,500
Max. Output Torque T2B
Nm 1,2
3~100 3 times of Nominal Output Torque
Nominal Input Speed n1N
rpm 1,2
3~100 5,000 5,000 4,000 4,000 3,000 3,000 2,000
Max. Input Speed n1B
rpm 1,2
3~100 10,000 10,000 8,000 8,000 6,000 6,000 4,000
1
3~10 - - 1
1
1
1
1
Premium Backlash P arcmin
2
15~100 - - - 3
3
3
3
1
3~10
3
3
3
3
3
3
3
Mid-grade Backlash M arcmin
2
15~100
5
5
5
5
5
5
5
1
3~10
5
5
5
5
5
5
5
Standard Backlash S arcmin
2
15~100
7
7
7
7
7
7
7
Torsional Rigidity
Nm/arcmin 1,2 3~100 3 7 14 25 50 145 225
Max. Radial Load F 2rB
N 1,2
3~100 610 1,400 4,100 9,200 14,000 18,000 49,000
Max. Axial Load F2aB
N 1,2
3~100 302 605 3,700 5,800 11,400 19,500 13,200
Service Life
hr 1,2
3~100 30,000*
1
3~10 97%
Efficiency h %
2
15~100 94%
1
3~10 0.6 1.3 3.7 6.9 13.7 28 48
Weight kg
2
15~100 0.8 1.5 4.1 8.1 16.6 33 59
Operating Temp
C 1,2
3~100 -10C~+90C
Lubrication 1,2
3~100 synthetic gear grease (NYOGEL 792D)
Degree of Gearbox Protection 1,2
3~100 IP65
Mounting Position 1,2
3~100
all directions
Noise Level (n1= 3000 rpm)
dB 1,2
3~100
56
58
60
63
65
67
70
Model No.
Gearbox Inertia
3
4
5
1
7
9
10
15
20
Mass Moments of Inertia J1
kg cm2 25
30
35
2
40
45
50
70
90
100
0.05
0.04
0.04
0.03
0.03
0.03
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.03
0.03
0.03
0.03
0.24
0.18
0.16
0.14
0.13
0.13
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.03
0.03
0.03
0.03
1. Ratio (i=Nin/Nout)
*S1 service life 15,000 hrs
P-1603-BG
3/11.....
19
PL6 Series
Dimensions (1-stage, Ratio i = 3-10)
K
Note: Dimensions shown in mm
Dimension
PL6042
PL6060
PL6075
PL6100
PL6140
PL6180
PL6220
D1
50 68 85 120
165 215 250
D2
3.4 5.5 6.8 9 11 13 17
D3 j6
13 16 22 32 40 55 75
D4 g6
35 60 70 90 130 160 180
D5
22 30 45 60 75 95 115
D6
M4 x 0.7P
M5 x 0.8P
M8 x 1.25P
M12 x 1.75P
M16 x 2P
M20 x 2.5P
M20 x 2.5P
L1
42 62 76 105
142 180 220
L2
19.5 28.5 36 58 82 82 105
L3
6.5 20 20 30 30 30 33
L4
1 1.5 2 2 3 3 3
L5
16 25 32 40 63 70 90
L6
2 2 3 5 5 6 7
L7
4 6 7 10
12 15 20
L8
31 23.5 56 48.5 62 80.5 93
L9
42 60 90 115
142 180 220
L10
10 12.5 19 28 36 42 42
C13
46 70 100 130
165 215 235
C23
M4 x 0.7P
M5 x 0.8P
M6 x 1P
M8 x 1.25P
M10 x 1.5P
M12 x 1. 75P
M12 x 1.75P
C33
11
16 *19/24
32
38
48
55
C43
25 30 40 50 60 82 82
C53 G6
30 50 80 110
130 180 200
C63
3.5 4 4 5 6 6 6
C73
42 60 90 115
142 190 220
C83
C93
C103
B1 h9
H1
20
..... P-1603-BG
3/11
PL6 Series
Dimensions (2-stage, Ratio i = 15-100)
K
Note: Dimensions shown in mm
Dimension
PL6042
PL6060
PL6075
PL6100
PL6140
PL6180
PL6220
D1
50 68 85 120
165 215 250
D2
3.4 5.5 6.8 9 11 13 17
D3 j6
13 16 22 32 40 55 75
D4 g6
35 60 70 90 130 160 180
D5
22 30 45 60 75 95 115
D6
M4 x 0.7P
M5 x 0.8P
M8 x 1.25P
M12 x 1.75P
M16 x 2P
M20 x 2.5P
M20 x 2.5P
L1
42 62 76 105
142 180 220
L2
19.5 28.5 36 58 82 82 105
L3
6.5 20 20 30 30 30 33
L4
1 1.5 2 2 3 3 3
L5
16 25 32 40 63 70 90
L6
2 2 3 5 5 6 7
L7
4 6 7 10
12 15 20
L8
58.5 60.5 93.5 100.5
125.5 157.5 178.5
L9
42 60 90 115
142 180 220
L10
10 12.5 19 28 36 42 42
C14
46 46 70 100
130 165 215
C24
M4 x 0.7P
M4 x 0.7P
M5 x 0.8P
M6 x 1P
M8 x 1.25P
M10 x 1. 5P
M12 x 1.75P
C34
11 *11/12 *14/16
*19 / 24
32
38
48
C44
25 25 30 40 50 60 82
C54 G6
30 30 50 80 110 130 180
C64
3.5 3.5 4 4 5 6 6
C74
42 42 60 90 115 142 190
C84
29.5 29.5 41.5 48 61 71 96
C94
114 138.5 191 236.5 298.5 340.5 412.5
C104
8.75 8.75 10 11.25 13.5 16 18.25
B1 h9
5 5 6 10
12 16 20
H1
15 18 24.5 35 43 59 79.5
4. C1~C10 are motor specific dimensions (metric std shown).
* PL6060 ratio 15-50 provides C3 12 option. * PL6075 ratio 15-50 provides C3 16 option *PL6100 ratio 15~100 provides C3 = 24 option.
P-1603-BG
3/11.....
21
PL6 Series
Radial and axial loads allowed on the output shaft
The permitted radial and axial loads on the output
shaft of the gearbox is dependent upon the design
of the gearbox supporting bearings. The oversized,
tapered roller bearing, straddle mount design for the
PL6 Series accomodates high radial and axial loads
with extended life. This design enables a 50% more
load capacity than a standard angular contact
bearing design.
L
X
F2r
F2a2 F2a1
PL6100
PL6075
PL6060
PL6042
PL6042
PL6060
PL6075
PL6100
PL6140
PL6180
PL6220
22
..... P-1603-BG
3/11
PR6 Series
Stainless Steel High Precision Right Angle Planetary Gearboxes
Dimensional drop-in
for Alpha SPK, Stober
Servofit PKS and Micron
UltraTrue 90 Right Angle
Series
In-Line/
Right Angle
PL: Precision
Gearhead In-Line
PR: Precision Gearhead
Right Angle
Series No.
2, 5, 6
220
Case Size
040
Example: PR6220-045-SS-P-0000-00.0
SS
Shaft Type
Backlash
S: Standard
5 arcmin
M:: Mid-grade
3 arcmin
P: Premium
1 arcmin
Ratios
Single Reduction:
003, 004, 005, 007, 009, 010,
014, 020
Double Reduction:
025, 030, 035, 040, 050, 060, 070, 080, 090,
100, 140, 180, 200
0000
Housing
Part No.
Based on servo
motor make and
model.
00.0
Input Shaft
Inner
Diameter
Based on servo
motor make and
model.
P-1603-BG
3/11.....
23
PR6 Series
Features
Higher output torque rating by using spiral bevel gear design. 30%
High tensile low weight single piece aluminum alloy housing for
highest stiffness.
service life.
Integrated helical
internal ring gear
Advanced gearing technology
crowns lead of each gear tooth
Patented single
piece planet
carrier design
Precision tapered
roller bearing
Plasma
nitriding
Triple split collet with dynamic balanced set collar clamping sytem
24
3/11
PR6 Series
Model No.
Specifications
3 9 36 90 195 342 588 1,140
4
12 48 120 260 520 1,040 1,680
5
15 60 150 325 650 1,200 2,000
7
19 50 140 300 550 1,100 1,800
1
9 14 40 100 230 450 900 1,500
10 14 40 100 230 450 900 1,500
14
-
42 140 300 550 1,100 1,800
Nominal Output Torque T2N
Nm
20 - 40 100 230 450 900 1,500
25 15 60 150 325 650 1,200 2,000
30 20 55 150 310 600 1,100 1,900
35 19 50 140 300 550 1,100 1,800
40 17 45 120 260 500 1,000 1,600
45 14 40 100 230 450 900 1,500
50 14 60 100 230 650 1,200 2,000
70 19 50 140 300 550 1,100 1,800
2
90 14 40 100 230 450 900 1,500
100 14 40 100 230
450 900
1,500
140 - - 140
300
550
1,100
1,800
180 - - 100
230
450 900
1,500
200 - - 100
230
450 900
1,500
Max. Output Torque T2B
Nm 1,2
3~200 3 times of Nominal Output Torque
Nominal Input Speed n1N
rpm 1,2
3~200 5,000 5,000 4,000 4,000 3,000 3,000 2,000
Max. Input Speed n1B
rpm 1,2
3~200 10,000 10,000 8,000 8,000 6,000 6,000 4,000
1
3~20 - - 2
2
2
2
2
Premium Backlash P
arcmin 2
25~200 - - 4
4
4
4
4
1
3~20
4
4
4
4
4
4
4
Mid-grade Backlash M
arcmin 2
25~200
7
7
7
7
7
7
7
1
3~20
6
6
6
6
6
6
6
Standard Backlash S
arcmin 2
25~200
9
9
9
9
9
9
9
Torsional Rigidity
Nm/arcmin 1,2 3~200 3 7 14 25 50 145 225
Max. Radial Load F 2rB2
N 1,2
3~200 610 1,400 4,100 9,200 14,000 18,000 49,000
Max. Axial Load F 2aB2
N 1,2
3~200 302 605 3,700 5,800 11,400 19,500 13,200
Service Life
hr 1,2
3~200 30,000*
1
3~20 95%
Efficiency h
% 2
25~200 92%
1
3~20 0.9 2.1 6.4 13.9 23.7 50 83
Weight
kg 2
25~200 1.2 1.5 7.8 15.1 26.7 54 94
Operating Temp
C 1,2
3~200 -10C~+90C
Lubrication 1,2
3~200 synthetic gear grease (NYOGEL 792D)
Degree of Gearbox Protection 1,2
3~200 IP65
Mounting Position 1,2
3~200
all directions
Noise Level (n1= 3000 rpm)
dB 1,2
3~200
61
63
65
68
70
72
74
Model No.
Gearbox Inertia
Stages
Ratio
PR6042
PR6060
3~10 0.09
1
14 -
Mass Moments of Inertia J1 kg cm2 20 -
25~100 0.09
2
140~200 -
0.35
0.07
0.07
0.09
-
1. Ratio (i=Nin/Nout)
*S1 service life 15,000 hrs
P-1603-BG
PR6075
3/11.....
PR6100
PR6140
PR6180
PR6220
68.9 135.4
65.6 119.8
65.6 119.8
23.4 66.9
21.8 65.6
25
PR6 Series
Dimensions (1-stage, Ratio i = 3-20)
K
Note: Dimensions shown in mm
Dimension
PR6042
PR6060
PR6075
PR6100
PR6140
PR6180
PR6220
D1
50 68 85 120
165 215 250
D2
3.4 5.5 6.8 9 11 13 17
D3 j6
13 16 22 32 40 55 75
D4 g6
35 60 70 90 130 160 180
D5
22 30 45 60 75 95 115
D6
M4 x 0.7P
M5 x 0.8P
M8 x 1.25P
M12 x 1.75P
M16 x 2P
M20 x 2.5P
M20 x 2.5P
L1
42 62 76 105
142 180 220
L2
19.5 28.5 36 58 82 82 105
L3
6.5 20 20 30 30 30 33
L4
1 1.5 2 2 3 3 3
L5
16 25 32 40 63 70 90
L6
2 2 3 5 5 6 7
L7
4 6 7 10
12 15 20
L8
111.5 145 219 269.5 338.5 397 484
L9
42 60 90 115
142 180 220
L10
10 12.5 19 28 36 42 42
C13
46 70 100 130
165 215 235
C23
M4 x 0.7P
M5 x 0.8P
M6 x 1P
M8 x 1.25P
M10 x 1.25P
M12 x 1.75P
M12 x 1.75P
C33
11
16 *19/24
32
38
48
55
C43
25 30 40 50 60 82 82
C53G6
30 50 80 110
130 180 200
C63
3.5 4 4 5 6 6 6
C73
42 60 90 115
142 190 220
C83
29.5 41.5 48 61 71 96 100
C93
90.5 108 153 192 236 301 345
C103
8.75 10 11.25 13.5 16 18.25 20
B1 h9
5 5 6 10
12 16 20
H1
15 18 24.5 35 43 59 79.5
26
..... P-1603-BG
3/11
PR6 Series
Dimensions (2-stage, Ratio i = 25-200)
K
Note: Dimensions shown in mm
Dimension
PR6042
PR6060
PR6075
PR6100
PR6140
PR6180
PR6220
D1
50 68 85 120
165 215 250
D2
3.4 5.5 6.8 9 11 13 17
D3 j6
13 16 22 32 40 55 75
D4 g6
35 60 70 90 130 160 180
D5
22 30 45 60 75 95 115
D6
M4 x 0.7P
M5 x 0.8P
M8 x 1.25P
M12 x 1.75P
M16 x 2P
M20 x 2.5P
M20 x 2.5P
L1
42 62 76 105
142 180 220
L2
19.5 28.5 36 58 82 82 105
L3
6.5 20 20 30 30 30 33
L4
1 1.5 2 2 3 3 3
L5
16 25 32 40 63 70 90
L6
2 2 3 5 5 6 7
L7
4 6 7 10
12 15 20
L8
139 63.5 222.5 295.5 370.5 434 521
L9
42 60 90 115
142 180 220
L10
10 12.5 19 28 36 42 42
C14
46 46 70 100
130 165 215
C24
M4 x 0.7P
M4 x 0.7P
M5 x 0.8P
M6 x 1P
M8 x 1.25P
M10 x 1.5P
M12 x 1.75P
C34
11 *11/12 *14/16
*19/24
32
38
48
C44
25 25 30 40 50 60 82
C54 G6
30 30 50 80 110 130 180
C64
3.5 3.5 4 4 5 6 6
C74
42 42 60 90 115 142 190
C84
29.5 29.5 41.5 48 61 71 96
C94
90.5 99.5 123 165.5 205.5 255 321
C104
8.75 8.75 10 11.25 13.5 16 18.25
B1 h9
5 5 6 10
12 16 20
H1
15 18 24.5 35 43 59 79.5
4. C1~C10 are motor specific dimensions (metric std shown).
* PR6075 C3 option 16. * PR6100 C3 option = 24 option.
P-1603-BG
3/11.....
27
PR6 Series
Radial and axial loads allowed on the output shaft
L
X
F2r
F2a2 F2a1
PR6180
PR6140
PR6100
PR6075
PR6060
PR6042
PR6042
PR6060
PR6075
PR6100
PR6140
PR6180
PR6220
28
F2a2B=0.1 x F2rB
..... P-1603-BG
3/11
PL5 Series
Stainless Steel High Precision Economy Inline Planetary Gearboxes
Dimensional drop-in for
Alpha LP andStober PE
Series
*Can be modified to replace
Bayside PX and PV Series,
Micron NT &DT Series
(Dimensions may not be
exact in all cases).
In-Line
PL: Precision
Gearhead In-Line
Series No.
5
120
070
Case Size
Example: PL5120-070-0000-00.0
0000
Housing
Part No.
Based on servo
motor make and
model.
Ratios
00.0
Input Shaft
Inner
Diameter
Based on servo
motor make and
model.
Single Reduction:
003, 004, 005, 007, 009, 010
Double Reduction:
015, 020, 025, 030, 035, 040, 045, 050,
070, 090, 100
P-1603-BG
3/11.....
29
PL5 Series
Features
Integrated helical
internal ring gear
30
Plasma
nitriding
True helical
gear design
Patented output
sealing system design
..... P-1603-BG
3/11
PL5 Series
Model No.
Specifications
3 20 55 130 208 342 588 1,140
4
19 50 140 290 542 1,050 1,700
5
22 60 160 330 650 1,200 2,000
1
7
19 50 140 300 550 1,100 1,800
9 14 40 100 230 450 900 1,500
10 14 40 100 230 450 900 1,500
15 20 55 130 208 342 588 1,140
20 19 50 140 290 542 1,050 1,700
Nominal Output Torque T2N
Nm
25 22 60 160 330 650 1,200 2,000
30 20 55 150 310 600 1,100 1,900
35 19 50 140 300 550 1,100 1,800
2
40 17 45 120 260 500 1,000 1,600
45 14 40 100 230 450 900 1,500
50 22 60 160 330 650 1,200 2,000
70 19 50 140 300 550 1,100 1,800
90 14 40 100 230 450 900 1,500
100 14 40 100 230
450 900
1,500
Max. Output Torque T2B
Nm 1,2
3~100 3 times of Nominal Output Torque
Nominal Input Speed n1N
rpm 1,2
3~100 5,000 5,000 4,000 4,000 3,000 3,000 2,000
Max. Input Speed n1B
rpm 1,2
3~100 10,000 10,000 8,000 8,000 6,000 6,000 4,000
1
3~10
8
8
8
8
8
8
8
Backlash
arcmin 2
15~100
12
12
12
12
12
12
12
Torsional Rigidity
Nm/arcmin 1,2 3~100 3 7 14 25 50 145 225
Max. Radial Load F 2rB2
N 1,2
3~100 702 1,377 2,985 6,100 8,460 13,050 8,700
Max. Axial Load F 2aB2
N 1,2
3~100 390 765 1,625 2,350 4,700 7,250 4,800
Service Life
hr 1,2
3~100 20,000*
1
3~10 97%
Efficiency h
% 2
15~100 94%
1
3~10 0.6 1.4 3.3 6.9 13 31 53
Weight
kg 2
15~100 0.9 1.6 4.7 8.7 17 35 66
Operating Temp
C 1,2
3~100 -10C~+90C
Lubrication 1,2
3~100 synthetic gear grease (NYOGEL 792D)
Degree of Gearbox Protection 1,2
3~100 IP65
Mounting Position 1,2
3~100
all directions
Noise Level (n1 = 3000 rpm)
dB 1,2
3~100
56
58
60
63
65
67
70
Model No.
Gearbox Inertia
3
4
5
1
7
9
10
15
20
Mass Moments of Inertia J1 kg cm2 25
30
35
2
40
45
50
70
90
100
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.16
0.14
0.13
0.13
0.13
0.13
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
1. Ratio (i=Nin/Nout)
*S1 service life 10,000 hrs
P-1603-BG
3/11.....
31
PL5 Series
Dimensions (1-stage, Ratio i = 3-10)
Dimension
PL5050
PL5070
PL5090
PL5120
PL5155
PL5205
PL5235
D1
44 62 80 108
140 184 210
D2
M4 x 0.7P
M5 X 0.8P
M6 x 1P
M8 x 1.25P
M10 x 1.5P
M12 x 1.75P
M16 x 2P
D3 j6
12 16 22 32 40 55 75
D4 h6
35 52 68 90 120 160 180
D5
22 22 30 40 75 95 115
D6
M4 x 0.7P
M5 x 0.8P
M8 x 1.25P
M12 x 1.75P
M16 x 2P
M20 x 2.5P
M20 x 2.5P
D7
53 70 104 130
162 205 260
D8
50 70 90 120
155 205 235
D9
45.5 53.4 77 102 125 160 205
L1
34.5 - 33.5 38 50 - 70
L2
24.5 36 46 70 97 100 126
L3
4 6.5 8.5 17.5 15 15 18
L4
1 1 1 1.5 3 3 3
L5
14 25 32 40 63 70 90
L6
2 2 3 5 5 6 7
L7
8 10 12 16 20 22 28
L8
47 62 80.5 97 119.5 159 175.5
L9
3.2 4 6 9.5 12 15 15
L10
10 12.5 19 28 36 42 42
C13
46 70 100 130
165 200 235
C23
M4 x 0.7P
M4 x 0.7P
M6 x 1P
M8 x 1.25P
M10 x 1.5P
M12 x 1.75P
M12 x 1.75P
C33
11 *14/16
19/24
32
38
48
55
C43
30 30 40 50 60 113 116
C53G6
30 50 80 110 130 114.3 200
C63
3.5 4 4 5 6 6 6
C73
48 60 90 115
142 180 220
C83
19.5 15 17 19.5 22.5 57 63
C93
91 113 143.5 186.5 239 316 364.5
C103
13.25 9.5 10.75 13 15.5 48.75 53.5
C113
19.5 33 35.5 46 53.5 107.5 106.5
B1 h9
4 5 6 10
12 16 20
H1
14 18 24.5 35 43 59 79.5
32
..... P-1603-BG
3/11
PL5 Series
Dimensions (2-stage, Ratio i = 15-100)
Dimension
PL5050
D1
44 62 80 108
140 184 210
M4 x 0.7P
M5 X 0.8P
M6 x 1P
M8 x 1.25P
M10 x 1.5P
M12 x 1.75P
M16 x 2P
12 16 22 32 40 55 75
35 52 68 90 120 160 180
22 22 30 40 75 95 115
M4 x 0.7P
M5 x 0.8P
M8 x 1.25P
M12 x 1.75P
M16 x 2P
M20 x 2.5P
M20 x 2.5P
53 70 104 130
162 205 260
50 70 90 120
155 205 235
45.5 45.5 53.4 77 102 125 160
61.5 - 33.5 38 50 - 70
24.5 36 46 70 97 100 126
4 6.5 8.5 17.5 15 15 18
1 1 1 1.5 3 3 3
14 25 32 40 63 70 90
2 2 3 5 5 6 7
8 10 12 16 20 22 28
74 87.5 113.5 138.5
176 214.5 260
3.2 4 6 9.5 12 15 15
10 12.5 19 28 36 42 42
46 46 70 100
130 165 200
M4 x 0.7P
M4 x 0.7P
M4 x 0.7P
M6 x 1P
M8 x 1.25P
M10 x 1.5P
M12 x 1.75P
11 *11/12 *14/16
19/24
32
38
48
30 30 30 40 50 60 113
D2
D3 j6
D4 h6
D5
D6
D7
D8
D9
L1
L2
L3
L4
L5
L6
L7
L8
L9
L10
C14
C24
C34
C44
C54 G6
C64
C74
C84
C94
C104
C114
B1 h9
H1
PL5070
PL5090
PL5120
PL5155
PL5205
PL5235
P-1603-BG
3/11.....
33
PL5 Series
Front Plate Option
Note: Dimensions shown in mm
Dimension
D1
D2
D3
D4h6 L1 L2 L3 L4
57.2
60
80
86
90
105
107
127
160
210
240
2
8
2.5 8.5
3 11
2.5
8
3
8
3 10.5
4 14.5
3
17.5
5 20
5 23
5 23
18.5
18.5
28
30.5
31
38.5
35.5
55.5
82
82
108
PL5050
PL5050
PL5070
PL5090
PL5120
PL5155
PL5205
PL5235
34
..... P-1603-BG
3/11
PL5 Series
For Motor Mounting
Bolt
Size
Width Across
Flats
(mm)
Strength 8.8
Tightening Torque
(Nm) (In-lbs)
Strength 10.9
Tightening Torque
(Nm) (In-lbs)
Strength 12.9
Tightening Torque
(Nm) (In-lbs)
M3 x 0.5P
2.5
1.3
12
1.8
16
2.1
19
M4 x 0.7P
27
4.1
37
4.9
44
M5 x 0.8P
6.1
55
8.2
73
9.8
87
M6 x 1P
11
98
14
124
17
151
M8 x 1.25P
25
222
34
302
41
364
M10 x 1.5P
49
434
67
594
80
709
M12 x 1.75P
10
85
753
116
1028
139
1232
M14 x 2P
12
137
1214
186
1648
223
1976
M16 x 2P
14
210
1860
286
2534
343
3038
Table 1
For Set Collar Bolt
Gearbox Size
Motor Shaft
Width Across
Dia.
Bolt Size
Flats
(mm) (mm)
(mm)
Tighten Torque
(Nm) (In-lbs)
PL2042 / PR2042
PL6042 / PR6042
1 stage
11
M3 x 0.5P x 8L
2.5
2.1
19
2 stage
11
M3 x 0.5P x 8L
2.5
2.1
19
PL2060 / PR2060
PL6060 / PR6060
1 stage
14
M4 x 0.7 x 12L
4.9
44
2 stage
11
M3 x 0.5P x 8L
2.5
2.1
19
PL2090 / PR2090
PL6075 / PR6075
1 stage
19
M5 x 0.8P x 14L
9.8
87
2 stage
14
M4 x 0.7P x 12L
4.9
44
PL2115 / PR2115
PL6100 / PR6100
1 stage
32
M6 x 1P x 16L
17
151
2 stage
19
M5 x 0.8P x 14L
9.8
87
PL2142 / PR2142
PL6140 / PR6140
1 stage
38
M8 x 1.25P x 20L
41
364
2 stage
32
M6 x 1P x 16L
17
151
PL2180 / PR2180
PL6180 / PR6180
1 stage
48
80
709
2 stage
38
M8 x 1.25P x 20L
41
364
PL2220 / PR2220
PL6220 / PR6220
1 stage
55
10
139
1232
2 stage
48
80
709
Table 2
P-1603-BG
3/11.....
35
5.
2.
6.
3.
7.
4.
8.
36
..... P-1603-BG
3/11
www.altramotion.com
Electromagnetic
Clutches and Brakes
Heavy Duty
Clutches and Brakes
Overrunning
Clutches
Warner Electric
Inertia Dynamics
Matrix International
Wichita Clutch
Twiflex Limited
Industrial Clutch
Svendborg Brakes
Formsprag Clutch
Marland Clutch
Stieber Clutch
Engineered Couplings
and Universal Joints
Belted Drives
and Sheaves
TB Woods
Ameridrives Couplings
Ameridrives Power Transmission
Bibby Turboflex
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TB Woods
Linear Products
Engineered
Bearing Assemblies
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and Air Motors
Kilian Manufacturing
Huco Dynatork
Warner Linear
Gearing
Boston Gear
Nuttall Gear
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Couplings Cont.
Engineered
Bearing Assemblies
Heavy Duty
Clutches and Brakes Cont.
TB Woods
Lamiflex Couplings
Kilian Manufacturing
Wichita Clutch
Belted Drives
Engineered Bearing
Assemblies
Pneumatic Clutches
and Brakes
Cotia, SP - Brasil
+55 (11) 4615-6300
Syracuse, NY - USA
1-315-432-0700
TB Woods
Gearing
Linear Products
Chambersburg, PA - USA
1-888-829-6637 Press #5
For application assistance:
1-888-829-6637 Press #7
Couplings
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Chambersburg, PA - USA
1-888-829-6637 Press #5
Erie, PA - USA
1-814-480-5000
Gear Couplings
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Hertford, England
+44 (0) 1992 501900
Chambersburg, PA - USA
1-888-829-6637
Belvidere, IL - USA
1-800-825-6544
Charlotte, NC - USA
1-800-825-6544
Guardian Couplings
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Brechin, Scotland
+44 (0) 1356 602000
New Hartford, CT - USA
1-800-825-6544
Esslingen, Germany
+49 (711) 3518-0
Somerset, NJ - USA
1-732-469-8770
Boston Gear
Dewsbury, England
+44 (0) 1924 460801
Boksburg, South Africa
+27(0) 11 918 4270
Engineered Flywheel Couplings,
Engine Housings and Pump Mounts,
Flexible Shaft Couplings
Geared Motors
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and Brakes
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Formsprag Clutch
Overrunning Clutches
and Holdbacks
Warren, MI - USA
1-800-348-0881 Press #1
Heavy Duty
Clutches and Brakes
Marland Clutch
Industrial Clutch
Pneumatic and Oil Immersed
Clutches and Brakes
Waukesha, WI - USA
1-262-547-3357
Svendborg Brakes
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Brake Systems
Vejstrup, Denmark
+45 63 255 255
Twiflex Limited
Heidelberg, Germany
+49 (0) 6221-30470
www.bostongear.com
701 Carrier Drive
Charlotte, NC 28216-USA
704-588-5610
Fax 704-588-7181
P-1603-BG
3/11
Printed in USA