Académique Documents
Professionnel Documents
Culture Documents
GENERAL DESCRIPTION
The CNC Mill System, model 5600, provides training in
computer-aided manufacturing (CAM) with an industrialgrade microprocessor-driven CNC mill. The system
allows students to practice computer numerical controlled
(CNC) code programming and editing, learn to operate
mill components, controls, and tools, set a programmed
reference zero, follow the steps necessary to machine a
part to programmed specifications, and apply the machine
code language to current mill technology.
The CNC Mill can machine pieces of soft materials
such as plastic and wax, as well as harder materials such
as aluminum, mild steel, and brass. It consists of a milling
table, a headstock carrying the spindle motor, and a castiron vertical column with dovetail slide. The CNC mill is
mounted on a solid steel chassis and is equipped with
R8 tooling. The stock to be milled is secured in a vise that
1
3
3
4
5
5
6
9
C Section 2 Operation
The File Menu
The Edit Menu
The Search Menu
The Mill Menu
The Options Menu
The Window Menu
The Help Menu
C Section 3 The Part Program Editors
The Line Editor
The Block Editor
C Section 4 Tutorial Exercises
Creating a simple G and M code part program with
the Line Editor
Emulating and downloading a G and M code part
program
Creating, editing, and exporting a simple block
part program with the Block Editor
Importing a *.DXF file into the Line Editor
LIST OF EQUIPMENT
CNC Mill System, MODEL 5600-20
QTY
1
1
1
1
1
DESCRIPTION
ORDERING NUMBER
OPTIONAL EQUIPMENT
DESCRIPTION
The ordering numbers shown apply to the English 120-V version. Other versions are available. Refer to the Ordering Numbers section.
The content of this model is in accordance with the requirements of the Project Lead the Way program.
Model 5601-10 must be purchased along with this model to be in accordance with the requirements of the Project Lead the Way program.
ORDERING NUMBER
5403-00
5404-00
5405-00
5406-00
5407-00
5408-00
5409-00
5441-00
5601-00
5601-102
5603-00
5604-00
5607-00
5609-00
5612-103
5613-00
5613-103
5616-00
5660-00
Current
Current Rating
Voltage Rating
Mechanical Working Range
X Axis (Longitudinally)
Y Axis (Transversely)
Z Axis (Vertically)
Positioning
Repeatability
Resolution
Milling Table
Surface
Hold-Down T Slots
Maximum Table-to-Spindle Clearance
Cutting Spindle
Throat Clearance
Spindle Taper
Main Spindle Drive
Continuous Speed Range
Motor
Feed Motors
Type
Resolution
Rapid Traverse Speed
Mill Vise
Opening
Width
Accessories
End Mills (two flutes) with Holder
Size
Size
Length
Connectors
Length
Connectors
Length
Connectors
Dimensions
Dimensions (H x W x D)
Net Weight
Model 5403 Wax Milling Stock Package
Quantity
Dimensions
Model 5404 Wax Milling Stock Package
Quantity
Dimensions
Model 5405 Plexiglass Milling Stock Package
Blocks
Quantity
Dimensions
Blocks
Quantity
Dimensions
Blocks
Quantity
Dimensions
120 V 60 Hz
3A
one 2 A and three 1.5 A
220 V 50 Hz
240 V 50 Hz
2A
2A
one 1 A and three 1.5 A
250 V
178 mm (7 in)
102 mm (4 in)
203 mm (8 in); may vary with tool holder or collet used
0.025 mm (0.001 in)
0.0079 mm (0.00031 in)
140 x 305 mm (5.5 x 12 in)
two; 15.9 mm (0.625 in) width, 63.5 mm (2.5 in) spacing
216 mm (8.5 in)
191 mm (7.5 in)
R8
0-3400 rpm
746 W (1 hp), overload protected
Stepper
400 steps/r
508 mm/min (20 in/min)
98 mm (3.875 in)
79 mm (3.125 in)
Shank Diameter
Mill Diameter
End Type
4.76 mm (3/16 in)
1.59 mm (1/16 in)
square (x2)
9.53 mm (3/8 in)
3.18 mm (1/8 in)
square
9.53 mm (3/8 in)
6.35 mm (1/4 in)
square
for 9.53 mm (3/8 in) shank end mills
for 4.76 mm (3/16 in) shank end mills
single 4.76 mm (3/16 in) shank, 5.08 mm (0.2 in) head
clamping accessories for clamping the vise or part
3.05 m (10 ft)
DB9 female/female
3.05 m (10 ft)
DB15 male/male
2.13 m (7 ft)
RJ45 male/male
holds work measuring 203.2 x 50.8 x 3.18 mm (8 X 2 X 0.125 in)
see the Table of Contents of the User Guide section
hex keys, wrenches and dial indicator
60 x 40 x 13 mm (2.3 x 1.6 x 0.5 in)
787 x 787 x 800 mm (31 x 31 x 31.5 in)
169 kg (372 lb)
100
127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in)
100
50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)
15
127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in)
15
50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)
10
152.4 x 76.2 x 12.7 mm (6 x 3 x 0.5 in)
SPECIFICATIONS (cont'd)
Model 5406 Plexiglass Milling Stock Package
Quantity
Dimensions
Model 5407 Engraving Plate Package
Quantity
Dimensions
Model 5408 Plexiglass Milling Stock Package
Quantity
Dimensions
Model 5409 Aluminum Milling Stock Package
Quantity
Dimensions
Model 5441 Plexiglass Milling Stock Package
Quantity
Dimensions
Model 5601 Quick Tool Changing System
Master Holder
R8 End Mill Holders
Shank Diameter
Model 5601-10 Quick Tool Changing System
Master Holder
R8 End Mill Holders
Shank Diameter
Model 5603 Four-jaw Chuck
Four-jaw Chuck
Chuck Diameter
Hole Diameter
Hold-down Set
Model 5604 Milling Vise
Mill Vise
Opening
Width
Hold-down Set
Model 5607 Intermediate Milling Kit
End Mills Set (single-end, two flutes)
Hold-down Set
Edge Finder
R8 End Mill Holders
R8 Collet
Accessory
Model 5609 Collet Set
Type
Quantity
Sizes
100
127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in)
50
203.2 x 50.8 x 3.18 mm (8 x 2 x 0.125 in)
25
152.4 x 76.2 x 12.7 mm (6 x 3 x 0.5 in)
50
50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)
100
50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)
for inserting quick -change end mill holders
4.76 mm (3/16 in), 6.35 mm (1/4 in), two 9.53 mm (3/8 in), 12.7 mm (1/2 in)
for inserting quick- change end mill holders
3.18 mm (1/8 in), 6.35 mm (1/4 in), two 9.53 mm (3/8 in), 12.7 mm (1/2 in)
89 mm (3.5 in)
25 mm (1 in)
clamping accessories for installing the chuck on the mill table
98 mm (3.875 in)
79 mm (3.125 in)
clamping accessories for clamping the vise on the mill table
Shank Diameter
Mill Diameter
End Type
9.53 mm (3/8 in)
3.18 mm (1/8 in)
square
9.53 mm (3/8 in)
3.18 mm (1/8 in)
ball
9.53 mm (3/8 in)
4.76 mm (3/16 in)
square
9.53 mm (3/8 in)
4.76 mm (3/16 in)
ball
9.53 mm (3/8 in)
6.35 mm (1/4 in)
square
9.53 mm (3/8 in)
6.35 mm (1/4 in)
ball
9.53 mm (3/8 in)
9.53 mm (3/8 in)
square
9.53 mm (3/8 in) x2
9.53 mm (3/8 in)
ball
9.53 mm (3/8 in)
12.7 mm (1/2 in)
square
clamping accessories for clamping the vise or part on the mill table
single 9.53 mm (3/8 in) shank, 5.08 mm diameter (0.2 in) head
Quantity 6
Size for 9.53 mm (3/8 in) shank end mills
Size for 9.53 mm (3/8 in) shank end mills
T-slot cleaner
R8
7
1.59, 3.18, 6.35, 7.94, 9.53, 11.11 and 12.7 mm (1/16, 1/8, 1/4, 5/16, 3/8, 7/16 and
1/2 in)
R8 Collet
Model 5613-10 Engraving Kit
End Mills Set (single-end, four flutes)
Vise Cylinder
Shank Diameter
3.18 mm (1/8 in)
9.53 mm (3/8 in)
9.53 mm (3/8 in)
6.35 mm (1/4 in)
9.53 mm (3/8 in)
9.53 mm (3/8 in)
9.53 mm (3/8 in)
Quantity two of each
Mill Diameter
3.18 mm (1/8 in)
3.18 mm (1/8 in)
4.76 mm (3/16 in)
6.35 mm (1/4 in)
6.35 mm (1/4 in)
7.94 mm (5/16 in)
9.53 mm (3/8 in)
End Type
ball
square
square
ball
square
square
square
Shank Diameter
Mill Diameter
4.76 mm (3/16 in)
0.79 mm (1/32 in)
4.76 mm (3/16 in)
1.59 mm (1/16 in)
Quantity two of each
Size for 4.76 mm (3/16 in) shank end mills
End Type
square
square
Shank Diameter
3.18 mm (1/8 in)
3.18 mm (1/8 in)
Size 3.18 mm (1/8 in)
Shank 3.18 mm (1/8 in)
Operation
Width
Depth
Use
Type
Bore
Stroke
Air Supply
Mill Diameter
0.79 mm (1/32 in)
1.59 mm (1/16 in)
pneumatic
63 mm (2.48 in)
9 mm (0.35 in)
for 50.8 mm (2 in) square parts
double-acting
22.2 mm (0.875 in)
25 mm (1 in)
275 kPa (40 psig) max.
connects to the solenoid driver port of the CNC Mill
two; the air flow through each port can be metered manually
End Type
square
square
ORDERING NUMBERS
120 V 60 Hz
220 V 50 Hz
240 V 50 Hz
ENGLISH
FRENCH
SPANISH
ENGLISH
FRENCH
SPANISH
ENGLISH
5600-20
5600-B0
5403-00
5404-00
5405-00
5406-00
5407-00
5408-00
5409-00
5441-00
5601-00
5601-10
5603-00
5604-00
5607-00
5609-00
5612-10
5613-00
5613-10
5616-00
36189-E0
85977-E0
TBE4
TBE
5403-00
5404-00
5405-00
5406-00
5407-00
5408-00
5409-00
5441-00
5601-00
5601-10
5603-00
5604-00
5607-00
5609-00
5612-10
5613-00
5613-10
5616-01
TBE
TBE
TBE
TBE
5403-00
5404-00
5405-00
5406-00
5407-00
5408-00
5409-00
5441-00
5601-00
5601-10
5603-00
5604-00
5607-00
5609-00
5612-10
5613-00
5613-10
5616-02
36189-E2
TBE
5600-25
5600-B5
5403-00
5404-00
5405-00
5406-00
5407-00
5408-00
5409-00
5441-00
5601-00
5601-10
5603-00
5604-00
5607-00
5609-00
5612-10
5613-00
5613-10
5616-00
36189-E0
85977-E0
TBE
TBE
5403-00
5404-00
5405-00
5406-00
5407-00
5408-00
5409-00
5441-00
5601-00
5601-10
5603-00
5604-00
5607-00
5609-00
5612-10
5613-00
5613-10
5616-01
TBE
TBE
TBE
TBE
5403-00
5404-00
5405-00
5406-00
5407-00
5408-00
5409-00
5441-00
5601-00
5601-10
5603-00
5604-00
5607-00
5609-00
5612-10
5613-00
5613-10
5616-02
36189-E2
TBE
5600-2A
5600-BA
5403-00
5404-00
5405-00
5406-00
5407-00
5408-00
5409-00
5441-00
5601-00
5601-10
5603-00
5604-00
5607-00
5609-00
5612-10
5613-00
5613-10
5616-00
36189-E0
85977-E0
220 V 50 Hz
240 V 50 Hz
NUMBER OF
USERS
ENGLISH
FRENCH
SPANISH
ENGLISH
FRENCH
SPANISH
ENGLISH
1
5
10
15
20
25
30
35
5660-00
5660-A0
5660-B0
5660-C0
5660-D0
5660-E0
5660-F0
5660-G0
TBE
TBE
TBE
TBE
TBE
TBE
TBE
TBE
5660-02
5660-A2
5660-B2
5660-C2
5660-D2
5660-E2
5660-F2
5660-G2
5660-00
5660-A0
5660-B0
5660-C0
5660-D0
5660-E0
5660-F0
5660-G0
TBE
TBE
TBE
TBE
TBE
TBE
TBE
TBE
5660-02
5660-A2
5660-B2
5660-C2
5660-D2
5660-E2
5660-F2
5660-G2
5660-00
5660-A0
5660-B0
5660-C0
5660-D0
5660-E0
5660-F0
5660-G0
TBE = To be established
Reflecting Lab-Volt's commitment to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution
facility has received the ISO 9001 certification.
Lab-Volt reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Lab-Volt recognizes all product
names used herein as trademarks or registered trademarks of their respective holders. Lab-Volt 2009. All rights reserved.
94010-00 Rev. E4