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2004

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS

No. OC310

TECHNICAL & SERVICE MANUAL

Series PKFY Wall Mounted
<Indoor unit>
[Model names]

R410A

R407C

R22

[Service Ref.]

PKFY-P32VGM-E
PKFY-P40VGM-E
PKFY-P50VGM-E

PKFY-P32VGM-E
PKFY-P40VGM-E
PKFY-P50VGM-E

CONTENTS

Indoor unit

1.
2.
3.
4.
5.
6.
7.
8.
9.

SAFETY PRECAUTION 2
PART NAMES AND FUNCTIONS 6
SPECIFICATIONS8
OUTLINES AND DIMENSIONS 10
WIRING DIAGRAM 11
REFRIGERANT SYSTEM DIAGRAM12
TROUBLE SHOOTING 13
DISASSEMBLY PROCEDURE 20
PARTS LIST 23

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SAFETY PRECAUTION

CAUTIONS RELATED TO NEW REFRIGERANT

Cautions for units utilizing refrigerant R407C

Do not use the existing refrigerant piping.

Use liquid refrigerant to seal the system.

The old refrigerant and lubricant in the existing piping

contains a large amount of chlorine which may cause the
lubricant deterioration of the new unit.

If gas refrigerant is used to seal the system, the composition

of the refrigerant in the cylinder will change and performance
may drop.

Use low residual oil piping

Do not use a refrigerant other than R407C.

If there is a large amount of residual oil (hydraulic oil, etc.)

inside the piping and joints, deterioration of the lubricant
will result.

If another refrigerant (R22, etc.) is used, the chlorine in the

refrigerant may cause the lubricant deterioration.

Store the piping to be used during installation

indoors with keep both ends sealed until just
before brazing.
(Store elbows and other joints in a plastic bag.)
If dust, dirt, or water enters the refrigerant cycle,
deterioration of the oil and compressor trouble may result.

Use a vacuum pump with a reverse flow check valve.

The vacuum pump oil may flow back into the refrigerant
cycle and cause the lubricant deterioration.

Ventilate the room if refrigerant leaks during

operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.

Use ESTR , ETHER or HAB as the lubricant to

coat flares and flange connection parts.
If large amount of mineral oil enter, that can cause
deterioration of refrigerant oil etc.

[1] Cautions for service

After recovering the all refrigerant in the unit, proceed to working.
Do not release refrigerant in the air.
After completing the repair service, recharge the cycle with the specified amount of
liquid refrigerant.

[2] Refrigerant recharging

(1) Refrigerant recharging process
1Direct charging from the cylinder.
R407C cylinder are available on the market has a syphon pipe.
Leave the syphon pipe cylinder standing and recharge it.
(By liquid refrigerant)

Unit

Gravimeter
(2) Recharge in refrigerant leakage case
After recovering the all refrigerant in the unit, proceed to working.
Do not release the refrigerant in the air.
After completing the repair service, recharge the cycle with the specified amount of
liquid refrigerant.

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[3] Service tools

Use the below service tools as exclusive tools for R407C refrigerant.
No.
1

Tool name
Gauge manifold

Specifications
Only for R407C.
Use the existing fitting SPECIFICATIONS. (UNF7/16)
Use high-tension side pressure of 3.43MPaG or over.

Charge hose

Electronic scale

Gas leak detector

Use the detector for R134a or R407C.

Adapter for reverse flow check.

Attach on vacuum pump.

Refrigerant charge base.

Refrigerant cylinder.

Only for R407C.

Use pressure performance of 5.10MPaG or over.

For R407C

Top of cylinder (Brown)

Cylinder with syphon

8

Refrigerant recovery equipment.

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Cautions for units utilizing refrigerant R410A

Do not use the existing refrigerant piping.

Use a vacuum pump with a reverse flow check

valve.

The old refrigerant and lubricant in the existing piping

contains a large amount of chlorine which may cause the
lubricant deterioration of the new unit.

Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil etc.

Use low residual oil piping

Use the following tools specifically designed for

use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.

If there is a large amount of residual oil (hydraulic oil, etc.)

inside the piping and joints, deterioration of the lubricant
will result.

Gauge manifold
Charge hose
Gas leak detector
Torque wrench

Store the piping to be used during installation

indoors and keep both ends of the piping sealed
until just before brazing. (Leave elbow joints, etc.
in their packaging.)
If dirt, dust or moisture enter into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.

Tools for R410A

Flare tool
Size adjustment gauge
Vacuum pump adaptor
Electronic refrigerant
charging scale

Keep the tools with care.

If dirt, dust or moisture enter into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.

Use ester oil, ether oil or alkylbenzene oil (small

amount) as the refrigerant oil applied to flares
and flange connections.

Do not use a charging cylinder.

If large amount of mineral oil enter, that can cause deterioration of refrigerant oil etc.

If a charging cylinder is used, the composition of refrigerant will change and the efficiency will be lowered.

Charge refrigerant from liquid phase of gas

cylinder.
If the refrigerant is charged from gas phase, composition
change may occur in refrigerant and the efficiency will be
lowered.

Ventilate the room if refrigerant leaks during

operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.

Do not use refrigerant other than R410A.

If other refrigerant (R22 etc.) is used, chlorine in refrigerant can cause deterioration of refrigerant oil etc.

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[1] Cautions for service

(1) Perform service after collecting the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.

[2] Additional refrigerant charge

When charging directly from cylinder
Check that cylinder for R410A on the market is syphon type.
Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)

Unit

Gravimeter

[3] Service tools

Use the below service tools as exclusive tools for R410A refrigerant.
No.
1

Specifications
Gauge manifold

Only for R410A

Use the existing fitting specifications. (UNF1/2)
Use high-tension side pressure of 5.3MPaG or over.

Charge hose

Only for R410A

Use pressure performance of 5.09MPaG or over.

Electronic scale

Gas leak detector

Use the detector for R134a, R407C or R410A.

Adaptor for reverse flow check

Attach on vacuum pump.

Refrigerant charge base

Refrigerant cylinder

Refrigerant recovery equipment

Only for R410A

Top of cylinder (Pink)

Cylinder with syphon

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PART NAMES AND FUNCTIONS

Indoor Unit

PKFY-P32VGM-E
PKFY-P40VGM-E
PKFY-P50VGM-E

Filter

Air intake grille

Air intake

Auto vane
Guide vane

Air outlet

Remote controller [PAR-20MAA]

Once the controls are set, the same operation mode can be repeated by simply pressing the on / off button.
Operation buttons

TEMP. ADJUSTMENT button

This sets the room temperature. The
temperature setting can be performed
in 1: units
Setting range
Cooler 19: to 30:
Heater 17: to 28:

TIME SETTING button

AIR SPEED button

This sets the current time, start time

and stop time.

This sets the ventilation fan speed.

ON/OFF button
This switches between the operation
and stop modes each time it is pressed.
The lamp on this button lights during
operation.

TIMER button

1Hr.

CENTRALLY CONTROLLED
ON

This switches between continuous

operation and the timer operation.

OFF

CLOCK

CHECK

C
STAND BY
DEFROST

ERROR CODE

NOT AVAILABLE

TEMP.

FILTER
CHECK MODE
TEST RUN
FUNCTION

ON/OFF

AIR DIRECTION button

This adjusts the vertical angle of the
ventilation.

FILTER

OPERATION SWITCH button

Press this button to switch the cooler,
electronic dry (dehumidify), automatic
and heater modes.

CHECK TEST

PAR-20MAA

FILTER button

TIMER SET

This resets the filter service indication

display

LOUVER button

CHECK-TEST RUN button

This switch the horizontal fan motion

ON and OFF.

Only press this button to perform an

inspection check or test operation.
Do not use it for normal operation.

(Not available for this model.)

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Display
CENTRALLY
CONTROLLED display
This indicates when the unit is controlled by optional features such as
central control type remote controller.

In this display example on the bottom left, a condition where all display lamps light is shown for explanation purposes although this differs
from actual operation.

CLOCK display
The current time , start time and stop
time can be displayed in ten second
intervals by pressing the time switch
button. The start time or stop time is
always displayed during the timer
operation.

AIR DIRECTION display

TIMER display

This displays the air direction.

This indicates when the continuous

operation and time operation modes
are set.
It also display the time for the timer
operation at the same time as when
it is set.

AIR SPEED display

The selected fan speed is displayed.

ROOM TEMPERATURE
1Hr.

CENTRALLY CONTROLLED

OPERATION MODE display

This indicates the operation mode.

ON

OFF

CLOCK

CHECK

C
STAND BY
DEFROST

ERROR CODE

TEMP.

NOT AVAILABLE

FILTER
CHECK MODE
TEST RUN
FUNCTION

ON/OFF

display

The temperature of the suction air

is displayed during operation. The
display range is 8C to 39C. The
display flashes 8C when the actual
temperature is less than 8C and
flashes 39C when the actual temperature is greater than 39C.

FILTER

STANDBY display
The [STANDBY] symbol is only
displayed from the time the heating
operation starts unit the heated air
begins to blow.

CHECK TEST

PAR-20MAA

Operation lamp

TIMER SET

This lamp lights during operation,

goes off when the unit stops and
flashes when a malfunction occurs.
CHECK MODE
TEST RUN

DEFROST display

display

This display lights in the check mode

or when a test operation is performed.

This indicates when the defrost operation is performed.

FILTER display
This lamp lights when the filter need
to be cleaned.

CHECK display
This indicates when a malfunction
has occurred in the unit which should
be checked.

SET TEMPERATURE display

POWER display

This displays the selected setting

temperature.

This lamp lights when electricity is

supplied to the unit.

Caution
Only the Power display lights when the unit is stopped but power is supplied to the unit.
When the central control remote control unit, which is sold separately, is used the ON-OFF button, operation switch button
and
TEMP. adjustment button do not operate.
NOT AVAILABLE is displayed when the Air speed button are pressed.This indicates that this room unit is not equipped
with the fan direction adjustment function and the louver function.
When power is turned ON for the first time, it is normal that H0 is displayed on the room temperature indication (For max.
2minutes). Please wait until this H0 indication disappear then start the operation.

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SPECIFICATIONS

3-1. Specification
Item

PKFY-P40VGM-E

PKFY-P32VGM-E

PKFY-P50VGM-E

VHz

Cooling capacity

kW

3.6

4.5

5.6

Heating capacity

kW

4.0

5.0

6.3

Electric characteristic

Power

Single phase 220V-230V-240V 50Hz / 220V 60Hz

Cooling

kW

0.07

Heating

kW

0.07

Cooling

0.32

Heating

0.32

Plastic , white : <0.70Y 8.59/0.97>

Height

mm

340

Dimensions Width

mm

990

Depth

mm

235

Cross fin (Aluminum plate fin and copper tube)

Fan No

Linflow fan 1

Air flow W2

k/min

Input

Current

Exterior
(munsell symbol)

Heat exchanger

F
a
n

11.5-10.5-9.5-8

12-11-10-9

External
static pressure
Fan motor
output

Pa

kW

0.03

Insulator

Polyethylene sheet

Air filter

PP honey comb

Pipe
dimensions

Gas
side
Liquid
side

[mm(in.)

12.7(1/2")

12.7(1/2") / 15.88(5/8")

[mm(in.)

6.35(1/4")

6.35(1/4") / 9.52(3/8")

Unit drain pipe size

[mm

Noise level W2

dB

Product weight

kg

O.D.20 (PVC pipe VP-20 connectable)

41-38-36-33

43-40-37-34
16

Note 1. Rating conditions (JIS B 8615-1)

Cooling : Indoor D.B. 27C W.B. 19C
Outdoor D.B. 35C
Heating : Indoor D.B. 20C
Outdoor D.B. 7C
W.B. 6C
W2. Air flow and the noise level are indicated as High Middium1 Middium2 Low .

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3-2. Electrical parts specifications

Parts name

Model Symbol

PKFY-P32VGM-E

PKFY-P40VGM-E

PKFY-P50VGM-E

Room temperature thermistor TH21

Resistance 0C/15k, 10C/9.6k, 20C/6.3k, 25C/5.4k, 30C/4.3k, 40C/3.0k

Liquid pipe temperature thermistor TH22

Resistance 0C/15k, 10C/9.6k, 20C/6.3k, 25C/5.4k, 30C/4.3k, 40C/3.0k

Gas pipe temperature thermistor TH23

Resistance 0C/15k, 10C/9.6k, 20C/6.3k, 25C/5.4k, 30C/4.3k, 40C/3.0k

Fuse
(Indoor controller board)

FUSE

250V 6.3A
PM4V30-K 220-240V/220V , 50/60Hz

Fan motor
(with inner-thermostat)

4 pole Output 30W

MF
Inner-thermostat

OFF 1255;

Fan motor capacitor

C1

2.0F 440V

Vane motor

MV

MP 35 EA DC12V

Linear expansion valve

LEV

Power supply terminal block

TB2

(L, N, ;) 330V 30A

Transmission terminal block

TB5

(M1, M2, S) 250V 20A

DC12V Stepping motor drive

Port dimension [3.2 (0 ~ 2000pulse)

MA remote controller terminal block TB15

(1,2) 250V 10A

10
0
20
32

75

245

300

R5

405

.5
210
230

360

[90

50 w2

420

[75

495

32 , 40 , 50
[90 ~ [100

[75 ~ [80

Drain pipe (VP-20)

( Left side piping

35
installation )

310
322 w3

272

230

Gas pipe

Liquid pipe

W1 Sleeves are available on the market.

W2 In case of R22 or R407C.
W3 This size shows the lower end of through hole.

190
170

Through hole

150

Sleeve w1

425

Model

piping hole

right-rear piping

35

left-rear piping

205

Right-rear

260

Knock out hole for

190

32 , 40

Model
50

581

1/4F / 3/8F

1/4F

Liquid pipe

1/2F / 5/8F

1/2F

Gas pipe

700 ( Flexible hose total length 800 )

449

235

70
190

160

86

54

35

40

153

60

Service panel
(Power supply access)

Knock out hole for under piping

Refrigerant piping.Drain pipe.
Wiring hole

235

(Right side)

installation )

( Right side piping

31

Knock out hole for

345
320

R52.5

80

piping hole

135
190

395

225
233

280

Left-rear

95
R52.5

Filter grip

400

Auto vane

280 Air intake

60

130

35
55
80

50

990

705 Air outlet

12 - Louvers ( manual )

(Front view ( to open the grille ))

79

49 - [5 hole
for tapping screw

70
( Necessary clearance for Unit installation )

180 or more

balance point hole

Unit center

Less than 130

340

14 - [14 hole
for bolts

150 or more

30 or more

Installation plate

(Lower side)

80

715 Air intake

198 Air intake

Details of installation plate

50 or more

21
Right side

340 Air intake

Address board

Knock out hole for right piping

Refrigerant pipe.Drain pipe.
Wiring hole

Less than 15

21 70

Front view

60

(Front view)

53

Allowing clearances

245

Knock out hole for left piping

Refrigerant pipe.Drain pipe.Wiring hole.

(Left side)

245

PKFY-P32VGM-E
PKFY-P40VGM-E
PKFY-P50VGM-E

2.

R5

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495

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OUTLINES AND DIMENSIONS

Unit : mm

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WIRING DIAGRAM

PKFY-P32VGM-E PKFY-P40VGM-E PKFY-P50VGM-E

Legend
Symbol
I.B
CN32
CN41
CN51
CN52
F.C
FUSE
SW2
SW3
SW4
X4
ZNR

Name
Indoor controller board
Connector Remote switch
HA terminal-A
Centrally control
Remote indication
Fan phase control
Fuse (6.3A)
Capacity code
Switch
Mode selection
Model selection
Aux.Relay (Fan motor)
Varistor

Symbol
C1
LEV
MF
MV
P.B
TB2
TB5
TB15
TH21

Name
Capacitor (fan motor)
Linear expansion valve
Fan motor (with inner thermo)
Vane motor
Indoor power board
Terminal Power supply
Transmission
block

Symbol
Name
TH23
Thermistor Pipe temperature detection/Gas
(0C/15k", 25C/5.4k")
A.B
Circuit board
SW1 Switch
Mode selection
SW5
Voltage selection
SW11
Address setting 1st digit
SW12
Address setting 2nd digit
Connection No.
SW14
MA-Remote Controller
Thermistor Room temperature detection
SWC
Option selector
(0C/15k", 25C/5.4k")

Pipe temperature detection/Liquid

TH22

(0C/15k", 25C/5.4k")
TO NEXT INDOOR UNIT
TB2

MF
3 2 1

AC220-240V
(RED)
TRANS
CNSK

FAN
(WHT)

CND
(RED)

BLK
WHT

BLU
RED

1 3 5

BREAKER
(15A)

(RED)

FUSE
250V
6.3A

X4

LED1

(WHT)
HA
CN41

ZNR

F.C

(RED)
ADDRESS
CN81

CN6V

8 7 6 5 4 3 2 1

BRN
RED
ORN
YLW
PIN
BLU

6 5 4 3 2 1

SW5
220V

240V

3RD
2ND
DIGIT DIGIT

1ST
DIGIT

4 3 2 1

0N
0FF

6 5 4 3 2 1

SW2

SW3

SW4
12345

1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10

(RED) (WHT) (BLK)

0N INTAKE LIQUID GAS

CN29
0FF CN20 CN21

2 1

2 1

2 1

LED2

BRN
RED
BLU
ORN
YLW
WHT

See fig:w1
(RED)
ADDRESS
CN43

SW1
ON
OFF
1 2 3 4 5 6 7 8 910
SW12 SW11

CN42

(WHT)
LEV
CN60

MV

A.B

(RED)
ADDRESS

1 5

(WHT)
DRAIN
CN31

CN2D 1
(WHT) 2

(BLU)
1 3 2 1 (M-NET) 1
CN2M 2
(WHT)
REMOTE
SWITCH
CN3A 1
CN32
(BLU) 2
1
3

(WHT)
(GRN)
REMOTE CENTRALLY
INDICATION CONTROL
CN51
CN52

X4

(GRN)
VANE

FUSE(15A)

2
1

1 3 CNDK

1 3

4
3
2
1

(RED)
ADDRESS
CN82

SWC

SW14
0

CONNECTION
NO.

8
7
6
5
4
3
2
1

TH21 TH22 TH23

LEV

<fig:w1>
Models

SW2

P32

ON
OFF

P40

ON
OFF

P50

ON
OFF

SW3
ON
OFF

123456

SW4
ON
OFF

1 2 3 4 5 6 7 8 910

ON
OFF
123456

12345

ON
OFF
1 2 3 4 5 6 7 8 910

123456

12345

ON
OFF

ON
OFF
1 2 3 4 5 6 7 8 910

12345

Note
1.At servicing for outdoor unit,always follow the wiring diagram of outdoor unit.
2.In case of using MA-Remote controller, please connect to TB15.
(Remote controller wire is non-polar.)
3.In case of using M-NET, please connect to TB5.
(Transmisson line is non-polar.)
4.Symbol[S] of TB5 is the shield wire connection.
5.Symbols used in wiring diagram above are, :terminal block,
:connecter.
6.The setting of the SW2 dip switches differs in the capacity for the detail,refer to the fig:w1.
7.Please set the switch SW5 according to the power supply voltage.
Set SW5 to 240V side when the power supply is 230 and 240 volts.
When the power supply is 220 volts,set SW5 to 220V side.
LED on indoor board for service
Mark
Meaning
Function
Main power supply(Indoor unit:220-240V)
LED1 Main power supply
power on lamp is lit
Power supply for
Power supply for MA-Remote controller
LED2 MA-Remote controller on lamp is lit

11

PULL BOX

DC13.1V
(WHT)
CN2S

3
2
1

RED
WHT
BLK
C1

I.B

L
N

POWER SUPPLY
~ 220-240V 50Hz
~ 220V 60Hz

BLK
WHT
BLU
BLU
ORN

TB5 S(SHIELD)
TO OUTDOOR UNIT
M2
BC CONTROLLER
M1
REMOTE CONTROLLER
DC24-30V
TB15

ORN

1
2

{
{

P.B

RED
BLU
GRN/YLW

TO MA-REMOTE
CONTROLLER
DC8.7-13V

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REFRIGERANT SYSTEM DIAGRAM

PKFY-P32VGM-E
PKFY-P40VGM-E
PKFY-P50VGM-E
Gas pipe temperature Strainer (#50mesh)
thermistor TH23
Gas pipe
Liquid pipe temperature
thermistor TH22
Flare connection

Liquid pipe

Heat exchanger
Linear expansion valve
Strainer (#100mesh)

Strainer (#100mesh)

Room temperature thermistor

TH21

Capacity

PKFY-P32VGM-E PKFY-P40VGM-E

PKFY-P50VGM-E

Gas pipe

{12.7 (1/2)

{12.7 (1/2) or [15.88(5/8)

Liquid pipe

{6.35 (1/4)

{6.35 (1/4) or [9.52(3/8)

Item

12

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Page 13

TROUBLE SHOOTING

7-1. How to check PKFY-P32VGM-E PKFY-P40VGM-E PKFY-P50VGM-E

Check method

Parts name
Room temperature
thermistor (TH21)

Disconnect the connector then measure the resistance with the tester.
(Surrounding temperature 10C~30C)

Liquid pipe temperature

thermistor (TH22)

Normal
4.3k'~9.6k'

Abnormal
Open or short

Refer to the next page for the details.

Gas pipe temperature

thermistor (TH23)

Measure the resistance between the terminals using the tester.

(Surrounding temperature 20C~30C)

Vane motor
Orange

Red

Pink

2
3

Yellow Brown Blue

Fan motor

Connector
Brown - Yellow
Brown - Blue
Red - Orange
Red - Pink

Normal

Abnormal

186' ~ 214'

Open or short

Measure the resistance between the terminals using the tester.

(Surrounding temperature 20C)
Fan

Red

2 White
1 Black

2
3

Motor terminal or
relay connector

Normal

Abnormal

Red - Black
White - Black

141.2
131.5

Open or short

Protector

Linear expansion
valve

Blue

Brown
Yellow

2
3

Disconnect the connector then measure the resistance with the tester.
(Surrounding temperature 20C)

Normal

Abnormal

(1)-(5)
(2)-(6)
(3)-(5)
(4)-(6)
White-Red Yellow-Brown Orange-Red Blue-Brown

Open or short

150' 10%

White Red Orange

13

Refer to the next

page for the details.

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<Thermistor Characteristic graph>

Thermistor for
lower temperature

< Thermistor for lower temperature >

50

Room temperature thermistor(TH21)

Liquid pipe temperature thermistor (TH22)
Gas pipe temperature thermistor (TH23)

40

Rt=15exp { 3480( 1
273+t
0:
10:
20:
25:
30:
40:

Resistance (K")

Thermistor R0=15k' 3%
Fixed number of B=3480K 2%
1 )}
273

15k'
9.6k'
6.3k'
5.4k'
4.3k'
3.0k'

30

20

10

-20

-10

0
10 20 30
Temperature (:)

40

50

Linear expansion valve

Operation summary of the linear expansion valve.
Linear expansion valve open/close through stepping motor after receiving the pulse signal from the indoor controller board.
Valve position can be changed in proportion to the number of pulse signal.

<Connection between the indoor controller board and the linear expansion valve>

Controller board
DC12V

Brown

Red

[4

Blue

[4

[3

Orange

[3

[2

Yellow

[2

[1

White

[1

Linear expansion valve

4
M

1
White Red

3
Orange

Blue
Brown
Yellow

Connector(CN60)

14

Drive circuit

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Page 15

<Output pulse signal and the valve operation>

Output

Output
(Phase)

{1

ON

OFF

OFF

ON

{2

ON

ON

OFF

OFF

{3

OFF

ON

ON

OFF

{4

OFF

OFF

ON

ON

Closing a valve : 1 2 3 4 1
Opening a valve : 4 3 2 1 4
The output pulse shifts in above order.
1. When linear expansion valve operation stops, all output phase
become OFF.
2. At phase interruption or when phase does not shift in order,
motor does not rotate smoothly and motor locks and vibrates.

Linear expansion valve operation

C

Valve position (capacity)

When the switch is turned on, 2200 pulse closing valve signal will
be send till it goes to A point in order to define the valve position.

Close

Open
2000 pulse
Opening a valve
all the way

A
E

When the valve move smoothly, there is no noise or vibration

occurring from the linear expansion valve : however, when the
pulse number moves from E to A or when the valve is locked,
more noise can be heard than normal situation.
Noise can be detected by placing the ear against the screw driver handle while putting the screw driver to the linear expansion
valve.

Pulse number

Extra tightning (80~100pulse)

Trouble shooting
Symptom

Check points

Operation circuit fail- Disconnect the connector on the controller board, then conure of the micro
nect LED for checking.
6
processor.
5
4
3
2
1
1T LED

Countermeasures
Exchange the indoor controller board at drive circuit
failure.

Pulse signal will be sent out for 10 seconds as soon as the

main switch is turned on. If there is LED with lights on or
lights off, it means the operation circuit is abnormal.
Linear expansion
valve mechanism is
locked.

Motor will idle and make ticking noise when motor is operated Exchange the linear
while the linear expansion valve is locked. This ticking sound expansion vale.
is the sign of the abnormality.

Short or breakage of Measure the resistance between the each coil (red-white,
the motor coil of the red-orange, brown-yellow, brown-blue) using a tester. It is
linear expansion
normal if the resistance is in the range of 150'+10%.
valve.

Exchange the linear

expansion valve.

Valve doesn't close To check the linear expansion valve, operate the indoor unit If large amount of thermiscompletely (thermis- in fan mode and at the same time operate other indoor units tor is leaked, exchange the
tor leaking).
in cooling mode, then check the pipe temperature <liquid
linear expansion valve.
pipe temperature> of the indoor unit by the
outdoor multi controller board operation
monitor. During fan operation, linear
Liquid pipe expansion valve is closed completely and if
thermistor there are some leaking, detecting temperature of the thermistor will go lower. If the
Linear
expansion
detected temperature is much lower than
valve
the temperature indicated in the remote
controller, it means the valve is not closed all the way. It is
not necessary to exchange the linear expansion valve, if the
leakage is small and not making any trouble.
Wrong connection of Check the color of lead wire and missing terminal of the con- Disconnect the connector
the connector or
nector.
at the controller board,
contact failure.
then check the continuity.

15

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Page 16

7-2. FUNCTION OF DIPSWITCH

PKFY-P32VGM-E PKFY-P40VGM-E PKFY-P50VGM-E
Switch Pole

Operation by switch

Function

ON

Thermistor<Intake temperature
detection>position

Built-in remote controller

Indoor unit

Filter clogging detection

Provided

Not provided

Address board
<At delivery>
ON
OFF

Filter cleaning sign

2500hr

100hr

Air intake

Effective

Not effective

Remote indication switching

Thermostat ON signal indication Fan output indication

Humidifier control

Always operated while the heating mode w1 Operated depends on the condition

Air flow set in case of

Fix to LOW

w3 Fix to EXTRA LOW

Heat thermostat OFF

Depends on setting Remote controller

w3 Depends on SW1-7

Auto restart

Effective

Not effective

Power source ON/OFF

Effective

Not effective

SW1
5
Mode
Selection 6
7

10

Remarks

OFF

1 2 3 4 5 6 7 8 9 10

w2
w3

NOTE:
w1 At Heating mode, fan
operating.
w2 At Heating mode, operating heat thermostat ON.
w3 SW1-7=OFF, SW1-8=ON
Setting air flow.
SW1-7=ON, SW1-8=ON
Indoor fan stop.

Indoor controller board

Set while the unit is off.

SW2
Capacity
1~6
code
setting

<At delivery>
Capacity

SW2

Capacity

SW2

Capacity

SW2
Set for each capacity.

P32

ON
OFF
1 2 3 4 5 6

ON
OFF

P40

1 2 3 4 5 6

P50

ON
OFF
1 2 3 4 5 6

Heat pump/Cooling only

Cooling only models

Heat pump models

Louver

Available

Not available

Vane

Available

Not available

Vane swing function

Available

Not available

SW3 5
Function
Selection 6
7

Vane horizontal angle

Second setting

First setting

Vane cooling limit angle setting w4 Horizontal angle

Down B,C

Indoor linear expansion

valve opening

Effective

Not effective

Heater 4deg up

Not effective

Effective

Target Superheat setting w5 9degrees

6degrees

Target Sub cool setting

10degrees

10
SW4
Unit 1~5
Selection

15degrees

Indoor controller board

Set while the unit is off.

<At delivery>
ON
OFF
1 2 3 4 5 6 7 8 9 10

NOTE:
w4 At cooling mode, each
angle can be used only 1
hour.
w5 sw3-9 setting
P32 = OFF
P40 = ON
P50 = OFF

Indoor controller board

Set while the unit is off.

ON
OFF

<At delivery>
ON
OFF

1 2 3 4 5

1 2 3 4 5

16

04.4.14 9:22 AM

Page 17

Switch Pole

SW11

90 1

90 1

23

78

45 6

SW12

23

10

Address setting should be done when

M-NET remote controller is being used.

Address can be set while the

unit is stopped.
<At delivery>
78

78

90 1

78

SW11

90 1

23

45 6

Rotary switch

SW12
23

SW12
2nd digit
address
setting

Remarks

Address board

45 6

SW11
1st digit
address
setting

Operation by switch

45 6

OC310---1.qxp

45 6

CDE
AB

<At delivery>
SW14
F01

23

This is the switch to be used when the indoor

unit is operated with R2 series outdoor unit as
a set.

F01

45 6

CDE
AB

SW14
23

789

789

SW14
Connect
ion No.
setting

Rotary switch

Address board

Address board
SW5
Voltage 2
Selection

220V

240V

If the unit is used at the 230V or 240V area,

set the voltage to 240V.
If the unit is used at the 220V, set the voltage
to 220V.

17

<At delivery>
220V

240V

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Page 18

7-3. TEST POINT DIAGRAM

7-3-1. Indoor controller board
PKFY-P32VGM-E
PKFY-P40VGM-E
PKFY-P50VGM-E

CN2D
Connect to the indoor
power board (CN2S)
1 (+))
12.5-13.7V DC (Pin1

CN2M
Connect to the terminal block (TB5)
(M-NET transmission connecting wire)
24-30V DC (non-polar)

CN3A
Connect to the terminal block (TB15)
(MA-Remote controller connecting wire)
1 (+))
Between 1 to 3 8.7-13V DC (Pin1

LED1
Main power supply
(Indoor unit : 220-240V)

CN29
Pipe temperature
thermistor/Gas (TH23)
CN21
Pipe temperature
thermistor/Liquid (TH22)

LED2
Power supply for
MA-Remote controller
CN20
Room temperature
thermistor (TH21)
CN32
Connector
(Remote switch)

CND
Power supply for
indoor controller board
Between 1 to 3 220-240V AC

SW4
Model selection
CN60
Linear expansion valve
output (LEV)

CNP
Drain-up machine output (DP)
Between 1 to 3 220-240V AC

CN31
Drain sensor (DS)
SW3
Mode selection
CN51
Centrally control

FUSE
6.3A 250V

SW2
Capacity setting
CN52
Remote indication

CNDK
Connect to the indoor power
board (CNSK)
Between 1 to 3 220-240V AC

CN6V
Vane moter output (MV)

FAN
Fan motor output (MF)

18

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Page 19

7-3-2. Indoor power board

PKFY-P32VGM-E
PKFY-P40VGM-E
PKFY-P50VGM-E

CN2S
Connect to the indoor power board (CN2D)
1 (+))
Between 1 to 3 12.6-13.7V DC (Pin1

CNSK
Connect to the indoor controller board (CNDK)
Between 1 to 3 220-240V AC

19

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Page 20

DISASSEMBLY PROCEDURE

PKFY-P40VGM-E
PHOTOS & ILLUSTRATION

OPERATION PROCEDURE
1. REMOVE THE LOWER SIDE OF THE INDOOR UNIT FROM
THE INSTALLATION PLATE
(1) Remove the left / right corner box of the indoor unit.
(2) Hold and pull down the lower and both ends of the indoor
unit, and remove the section from the square hole.
(Refer to the figure 2.1)
Or remove the front panel and push the section down
by using alankey ,etc. from the front side.
(Refer to the figure 2.2).
(3) Unhook the top of the indoor unit from the back plate catch.

(Figure 1)

Hook

(Figure2.1)

(Figure 2.2)
Hook
Square hole

Square hole
Up Down
(Figure 3)

2. REMOVING THE FRONT PANEL

(1) Open the front grille.
(2) Remove the terminal block cover with a screw.
(3) Remove the screw 3caps then remove the set 3screws.
(4) After removing the lower side of the front panel a little,
remove it as pulling toward upper.

Terminal block cover

Front grille
(Photo 1)

Front
panel

Set screw
(Photo 2)

3. REMOVING THE INDOOR CONTROLLER BOARD

(1) Remove the terminal block cover.
(2) Remove the front panel. (See the photo 1)
(3) Remove the electrical parts box(2screws).
Motor cover
(4) Remove the electrical parts box cover(1 screw).
(5) Disconnect the connector on the indoor controller board and
Electrical parts
remove the controller board by Pulling up the hook of the
controller case.
box hook w
w To smooth works, hang the side hooks of the electrical
parts box on the hook of the motor cover.
(See the photo 3)

Set screw
Electrical parts
box

Set screw

(Photo 3)
Indoor control
p.c.board
Hook

Controller case
Electrical parts box

20

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Page 21

OPERATION PROCEDURE

PHOTOS & ILLUSTRATION

4. REMOVING THE VANE MOTOR

(1) Disconnect the connector CN6V on the indoor controller
board.
(2) Remove the 2 screws of the vane motor, disconnect the
lead wire and remove the vane motor from the shaft.

(Photo 4)
Nozzle
assemble

Set screws

Lead wire
Van motor
5. REMOVING THE THERMISTOR
(1) Removing the room thermistor TH21.
1Disconnect the connector CN20 <red> on the indoor
controller board.
2Remove the room thermistor from the holder.
(2) Removing the liquid pipe thermistor TH22.
1Disconnect the connector CN21 <white> on indoor controller board.
2Remove the liquid pipe thermistor with set to the pipe.
(3) Removing the gas pipe thermistor TH23.
1Disconnect the connector CN29 <black> on indoor
controller board.
2Remove the gas pipe thermistor with set to the pipe.

6. REMOVING THE NOZZLE ASSEMBLE

(1) Disconnect the connector CN6V on the indoor controller
board.
(2) Disconnect the lead wire of the vane motor.
(3) Remove the corner cover.
(4) Pull the drain hose out from the nozzle assemble.
(5) Unhook the hook of the lower nozzle assemble and
pull the nozzle assemble toward you,then remove the
nozzle assemble by sliding it down.

(Photo 5)

Liquid
thermistor

Gas pipe
thermistor

Room
thermistor

Electrical
parts box

(Photo 6)

Hook

Drain hose
Corner cover

Nozzle assemble
7. REMOVING THE ELECTRICAL PARTS BOX
(1) Remove the terminal block cover.
(2) Remove the front panel.(See the photo 1)
(3) Disconnect the vane motor connector.
(4) Disconnect the fan motor connector from the fan motor.
(5) Remove the liquid / gas pipe thermistor.(See the photo 5)
(6) Remove the electrical parts box (2 screws).

(Photo 7)

Vane motor
connector

Liquid pipe
thermistor
Electrical
parts box
Fan motor connector
8. REMOVING THE FAN MOTOR
(1) Remove the terminal block cover.
(2) Remove the front panel.(See the photo 1)
(3) Remove the electrical parts box.(See the photo 7)
(4) Remove the nozzle assemble.(See the photo 6)
(5) Remove the fan motor leg fixing 3 screws.
(6) Unscrew the set screws using by alankey and remove it by
sliding the fan motor to right.
(7) Remove the 4 screws and remove the motor cover from the
fan motor leg.

21

(Photo 8)

(Photo 9)
Motor cover

Set
screw

Fan motor
screws

motor
leg

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Page 22

OPERATION PROCEDURE

PHOTOS & ILLUSTRATION

9. REMOVING THE LINE FLOW FAN

(1) Remove the terminal block cover.
(2) Remove the front panel.(See the photo 1)
(3) Remove the electrical parts box.(See the photo 7)
(4) Remove the nozzle assembly.(See the photo 6)
(5) Remove the fan motor.(See the photo 8)
(6) Remove the pipe fixture with 2 screws.(See the photo 11)
(7) Remove the left / right screws of the heat exchanger and
pull the left-hand side up.
(8) Remove the 2screws by sliding it toward you remove the
fixture(fixing bearing).
w The fan motor is removable first , when the fan
removing is hard.
w When resetting the fan to the fan motor.
Locate and fix the shaft after installing the fan.

(Photo10)

10. REMOVING THE HEAT EXCHANGER

(1) Remove the terminal block cover.
(2) Remove the front panel.(See the photo 1)
(3) Remove the electrical parts box.(See the photo 7)
(4) Remove the corner box.
(5) Remove the nozzle assemble.(See the photo 6)
(6) Remove the 2screws and the pipe fixture.
(7) Remove the 2screws and heat exchanger.

(Photo 11)

Heat exchanger

Set screws

Fixture(fixing bearing)

Heat exchanger
Set screw

Pipe fixture

22

Set screws

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Page 23

PARTS LIST

STRUCTURAL PARTS
PKFY-P32VGM-E
PKFY-P40VGM-E
PKFY-P50VGM-E

13

12

11

10
2
9

8
3

No.
1
2
3
4
5
6
7
8
9
10
11
12
13

Parts No.
R01 89Y
R01 07Y
R01 07Y
R01 A16
R01 07Y
R01 07Y
R01 85Y
T7W B01
R01 07Y
R01 07Y
R01 07Y
R01 07Y
R01 09Y

651
092
691
500
002
096
304
294
658
635
808
623
658

Parts Name

Specifications

PKFYP32,P40,P50VGM-E
1
1
1
2
1
3
1
1
1
1
1
1
1

FRONT PANEL
VANE SLEEVE
FRONT GRILLE
AIR FILTER
AUTO VANE
SCREW CAP
ADDRESS CABLE
ADDRESS BOARD
CORNER COVER
BOX ASSEMBLY
BACK PLATE
UNDER COVER
CORNER COVER

23

Remarks
(Drawing No.)

Price
Wiring RecomDiagram mended
Unit Amount
Symbol Q'ty

A.B

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04.4.14 9:22 AM

ELECTRICAL PARTS
PKFY-P32VGM-E
PKFY-P40VGM-E
PKFY-P50VGM-E
4

Page 24

28 27 26

23

25 24

29

6
7
8
9

CENTRALLY CONTROLLED
ON

1Hr.

OFF

CLOCK

CHECK

C
STAND BY
DEFROST

ERROR CODE

TEMP.

NOT AVAILABLE

FILTER
CHECK MODE
TEST RUN
FUNCTION

ON/OFF
FILTER
CHECK TEST

PAR-20MAA

TIMER SET

10

11
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

Parts No.
T7W A01
R01 H55
R01 H56
R01 H57
R01 07Y
R01 005
R01 07Y
R01 07Y
T7W A00
R01 07Y
R01 07Y
R01 07Y
R01 07Y
R01 09Y
R01 E04
R01 07Y
R01 07Y
R01 07Y
T7W 512
T7W E00
T7W A14
R01 588
R01 E02
T7W E34
T7W 520
R01 E26
R01 E28
R01 E34
R01 07Y
R01 E63

762
480
480
480
114
103
102
106
675
524
530
059
038
038
223
527
135
105
716
716
716
255
313
310
239
202
202
202
130
401

12

Parts Name
FAN MOTOR
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
LINE FLOW FAN
SLEEVE BEARING
BEARING MOUNT
BEARING SUPPORT
FAN GUARD
DRAIN PLUG
NOZZLE ASSY
ARM
GUIDE VANE
GUIDE VANE
VANE MOTOR
DRAIN HOSE
MOTOR COVER
RUBBER MOUNT
TERMINAL BLOCK
TERMINAL BLOCK
TERMINAL BLOCK
RUN CAPACITOR
POWER BOARD
CONTROLLER BOARD
FUSE
ROOM THERMISTOR
LIQUID PIPE THERMISTOR
GAS PIPE THERMISTOR
MOTOR SUPPORT
LINEAR EXPANSION VALVE
REMOTE CONTROLLER

13 14
Specifications

15

16

17 18 19 20 21

PKFY-

Remarks

P32VGM P40VGM P50VGM (Drawing No.)

-E
-E
-E

1
1

22

Price
Wiring RecomDiagram mended
Amount
Unit
Symbol Q'ty
MF

2P(1,2)
3P(M1,M2,S)
3P(L,N,; )
2.0= 440V

250V 6.3A

PAR-20MAA

1
1
1
1
1
1
1
2
10
4
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
2
10
4
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
2
10
4
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1

MV

TB15
TB5
TB2
C1
P.B
I.B
FUSE
TH21
TH22
TH23
LEV

HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU TOKYO 100-8310, JAPAN

cCopyright 2004 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD.

Distributed in Apr. 2004. No.OC310 PDF 9
Made in Japan

New publication, effective Apr. 2004.

Specifications subject to change without notice