Académique Documents
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Contact Information
The following contact information is provided for those times when you cannot contact
your local representative:
Mailing Address
Telephone
Fax
Internet
ii
Additional Information
Notice:
This manual does not contain all the information required to operate and maintain
the product. Refer to the following manuals for other required information.
Guidelines for using the 3500 Rack Configuration software for setting the
operating parameters of the module.
Guidelines for using the 3500 test utilities to verify that the input and output
terminals on the module are operating properly.
iii
iv
Contents
1.
2.
Receiving Inspection........................................................................................................................ 1
Handling and Storing Considerations...................................................................................... 1
3.
4.
5.
Maintenance ............................................................................................. 21
5.1
6.
Troubleshooting ....................................................................................... 28
7.
8.
Specifications.............................................................................................43
8.1
8.2
8.3
8.4
8.5
8.6
Relays ...................................................................................................................................................43
Environmental Limits .....................................................................................................................44
Mechanical.........................................................................................................................................44
Electromagnetic Compatibility..................................................................................................44
Approvals ............................................................................................................................................45
Physical................................................................................................................................................46
8.6.1 Main Module ............................................................................................................................46
8.6.2 Output Module........................................................................................................................46
8.7 Rack Space Requirements ..........................................................................................................46
vi
Application Advisory
Machinery protection will be lost when
this module is removed from the rack.
Do not discharge static electricity onto the circuit board. Avoid tools or
procedures that would subject the circuit board to static damage. Some
possible causes include ungrounded soldering irons, nonconductive
plastics, and similar materials.
Use extra caution during dry weather. Relative humidity less than 30%
tends to multiply the accumulation of static charges on any surface.
When performed properly, you may install this module into or remove it
from the rack while power is applied to the rack. Refer to the Rack
Installation and Maintenance Manual (part number 129766-01) for the
proper procedure.
2. General Information
You can use the 16-Channel Relay Module for most monitoring applications. The
module uses a single relay to drive the output for each channel. See Section 2.1
for additional information on the 16-Channel Relay Module.
2
4
6
5
7
RELAY MODE
NDE
NE
NE
NDE
1.
Relay module
2.
3.
4.
5.
6.
7.
A1 = Alert/Alarm 1
C = Channel
A2 = Danger/Alarm 2
(S02C01A2) OR (S02C02A2)
(S02C03A1) OR (S02C04A1)
(S02C03A2) OR (S02C04A2)
(S02C01A2)
(S02C02A2)
(S02C03A2)
(S02C04A2)
Independent relays require one 16-Channel Relay Modules for each monitor
module.
2.2 Statuses
The 16-Channel Relay Module will return both module and channel statuses. This
section describes the available statuses and where you can find them.
Configuration Failure
Slot ID Failure
If the Module OK status goes Not OK, then the module will drive the system OK
Relay on the Rack Interface I/O Module to a Not OK state.
Configuration Fault
This indicates if the 16-Channel Relay Module configuration is invalid.
Bypass
This indicates if some condition has caused the system to bypass any channel
in the 16-Channel Relay Module. Any of the following conditions can cause
the system to bypass the Relay Module:
Alarm 1 Active
This indicates that one or more channels of the 16-Channel Relay Module is in
alarm.
Table 2-1 shows where the you can find the module statuses.
Comm.
Gateway
Module
Rack
Configuration
Software
Module OK
Module Bypass
Operator
Display
Software
3500/94 VGA
Display
X
Channel Off
This indicates if the associated 16-Channel Relay Module channel has been
turned off (not Active). You may turn off the Relay channels (inactivated) using
the Rack Configuration Software.
Alarm 1 Active
This indicates if the associated 16-Channel Relay Module channel is in alarm.
Table 2-2 shows where the you can find the channel statuses.
Comm.
Gateway
Module
Rack
Configuration
Software
Operator
Display
Software
3500/94 VGA
Display
Channel OK
Channel Bypass
Channel Off
1.
2.
OK LED: Indicates that the 16-Channel Relay Module and the 16-Channel Relay Output Module are operating
correctly.
TX/RX LED: Flashes at the rate that messages are received.
3.
Channel Alarm LED: Indicates that an alarm condition has occurred with this relay.
3. Configuration Information
You configure 3500 relay modules through the 3500 Rack Configuration Software,
by using the Relay Association screen to enter alarm drive logic for each relay
channel and the Software Switches screen to set software switches. This section
defines the options on these configuration screens. The Rack Configuration and
Utilities Guide (part number 129777-01) shows how to operate those screens.
11
Add monitor modules to the rack configuration before configuring the Relay
Module.
Note that only monitor modules may be used in the alarm drive logic.
Plan ahead to determine if you will configure any channels as channel pairs
(DPDT).
Determine whether your application will need True AND or Normal AND voting
logic.
Consider using the Copy function if you configure several channels with
similar logic or conditions.
Note that prior to exiting the Relay Association screen, the configuration
software will determine if there are errors in any channel alarm drive logic.
The cursor will be placed at the location of the syntax error.
in bypass.
Application Advisory
Take care when selecting the AND voting to be used. You
should consider the configuration settings for the channel you
intend to use as an alarm parameter. Not OK Channel Defeat
(single channel measurements), Not OK Channel Pair Defeat
(paired channel measurements), Timed OK Channel Defeat
and Latching vs. Non-Latching Not OK modes all affect the
circumstances that cause a channel to be "Not OK" or
bypassed.
Note in particular that the following channel types have special scenarios that
you must consider:
Thrust Position:
Switch Name
Configuration Mode
3.3.2 Bypass
When enabled (), the channel will be turned off and not allow alarming (see
Figure 3-4).
Channel Switch Number
Switch Name
Bypass
15
16
RELAY MODE
NDE
NE
3
NE
NDE
1.
2.
3.
4.
17
1
2
1.
2.
Screwdriver
Module cover
3.
DIP Switch
Figure 4-2: Configuring the Normally Energized and Normally De-Energized Relays
CAUTION
The output module can carry high voltages
while installed in the rack with power applied to
the rack. High voltages can shock or burn
service personnel and damage the output
module during the relay configuration process.
Remove power from the rack and remove the
output module from rack before attempting to
configure the relays.
NOTE
Relay contacts are marked NC (Normally
Closed), NO (Normally Open), and ARM
(Armature). NC and NO define the state
of the relay contacts with no power
applied to the relay coil (de-energized,
non-alarm state).
18
3
1.
2.
3.
3
1.
2.
3.
19
Figure 4-5: Removing Terminal Block From a Typical 3500 Output Module
DANGER
High voltage may be present on the relay
contacts or relay wiring. High voltage
can result in shock, burns, or death. Use
proper isolation techniques and remove
all power when working with the relays.
Refer to the 3500 Field Wiring Diagram Package for the recommended wiring.
Do not remove more than 6 mm (0.25 in) of insulation from the wires.
Section 5 - Maintenance
5. Maintenance
You cannot repair the boards and components inside of 3500 modules in the field.
3500 rack maintenance consists of testing module channels to verify that they
are operating correctly. You should replace modules that are not operating
correctly with a spare.
When performed properly, you may install the main module into or remove the
modoule from the rack while power is applied to the rack. You should install or
remove the relay output module only after removing the power to the rack. Refer
to the Rack Installation and Maintenance Manual (part number 129766-01) for the
proper procedure.
This section shows how to verify the operation of the 3500/33 16-Channel Relay
Module.
Topic
Page
Number
5.1.1
21
5.1.2
22
5.1.3
22
5.1.4
23
5.1.5
24
Start with an interval of one year and then shorten the interval if either of
the following conditions apply:
-
21
At each interval, use the results of the previous verifications and ISO
Procedure 10012-1 1992(E) to adjust the interval.
1.
2.
3500 Rack
Test Equipment
3.
4.
RS-232 communications
Laptop Computer
22
Section 5 - Maintenance
1.
2.
3.
4.
5.
1.
Outputs
The Rack Configuration and Test Utilities Guide (part number 129777-01) explains
how to perform these operations.
NOTE
Save the original rack configuration
before doing any maintenance or
troubleshooting procedures.
The Verification screen displays relay channel output from a 3500 rack as shown
in Figure 5-4. Information such as Alarm Drive Logic, Channel Alarm State and
Channel OK State are used to verify relay channels.
Section 5 - Maintenance
1. Run the Rack Configuration Software on the test computer.
2. Choose Verification from the Utilities menu. A screen prompting for the
slot and channel number of the relay to be tested will appear.
3. Choose the proper Slot number and Channel number and then click on the
Verify button. The Verification screen will appear.
4. Verify that the Channel OK State status on the Relay Verification screen
reads OK.
5. Use the Relay Verification screen to determine what inputs must be
simulated.
6. Simulate the required Alarm Drive Logic inputs to cause the relay to
change states.
For example, for a 3500 Rack with the following configuration:
Slot Number
Module Type
25
Application Advisory
During the following procedure you
must not not interrupt power to the rack
or remove the monitor that you are
upgrading from the rack. Either of thse
events may cause the monitor to
become inoperable.
1. Start the 3500 Configuration software and connect to the rack.
2. Upload and save the current configuration of the monitor, the upgrade
process will erase any configuration in the monitor.
3. Under the Utilities menu option select Upgrade Firmware.
26
Section 5 - Maintenance
4. Select the module you wish to update and click on the OK button.
5. The software will request you to download the file. Select the file and click
on the Open button.
6. The software will now download the file.
7. After the download completes, reload the configuration to the monitor. If
the process fails (simultaneous flashing alarm LEDs), depending on the
failure mode, the module may revert to its old code. See Section 6.2, LED
Fault Conditions for an explanation of the failure mode. Under no
circumstances should you remove the module until it the download
process finishes.
27
6. Troubleshooting
This section describes how to use the module self-test, the LEDs, and System
Event List to troubleshoot a problem with the 16-Channel Relay Module or the
Output module.
6.1 Self-test
To perform a self-test:
1. Connect a computer running the Rack Configuration Software to the 3500
rack (if needed).
2. Select Utilities from the main screen of the Rack Configuration Software.
3. Select System Events/Module Self-test from the Utilities menu.
4. Press the Module Self-test button on the System Events screen.
Application Advisory
Machinery protection will be lost while
the module performs its self-test.
5. Select the slot that contains the relay module and press the OK button.
The relay module will perform a full self-test and the software will display
the System Events screen. Note that the list will not contain the results of
the self-test.
6. Wait 30 seconds for the module to run a full self-test.
7. Press the Latest Events button. The software will update the System
Events screen to include results of the self-test.
8. Verify if the relay module passed self-test. If the module failed the self test,
refer to Section 6.3.
28
Section 6 - Troubleshooting
TX/RX
1 Hz
1 Hz
5 Hz
Not
applicable
ON
Flashing
OFF
Not
applicable
Not
applicable
Not
flashing
Condition
Solution
No action is required.
Condition
Solution
ON
Channel is in Alarm.
No action is required.
OFF
No action is required.
29
Event
Information
Event
Number
Class
Event Date
(DDMMYY)
Event Time
0000000123
EEPROM Memory
Failure
13
02/01/90
12:24:31:99
Event
Specific
Slot
5
Sequence Number: This is the number of the event in the System Event List (for
example 123).
Event Information:
Event Number:
Class:
30
Class Value
Classification
Severe/fatal event
Reserved
Event Date:
Event Time:
Event Specific:
Slot:
Section 6 - Troubleshooting
The 16-Channel Relay module may place following System Event List Messages,
which are listed in numerical order. Events marked with a star (*)will not drive
relays on the 16-Channel Relay Output Module. If you are unable to solve any
problems contact your nearest Bently Nevada LLC office.
Flash Memory Failure
Event Number: 11
Event Classification: Potential Problem
Action:
Device Is Communicating
Event Number: 33
Event Classification: Potential Problem
Action:
31
32
Section 6 - Troubleshooting
Event Classification: Potential Problem
Action:
Event Number: 65
Event Classification: Potential Problem
Action:
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, Determine whether one of
the following components is faulty:
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, determine whether one of the
following components is faulty:
33
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, determine whether one of the
following components is faulty:
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, determine whether one of the
following components is faulty:
* Fail Main Board +5V-AB (Fail Main Board +5V - upper and lower Power
Supplies)
Event Number: 104
Event Classification: Severe / Fatal Event
Action:
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, determine whether one of the
following components is faulty:
34
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, determine whether one of the
following components is faulty:
Section 6 - Troubleshooting
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, determine whether one of the
following components is faulty:
Device Configured
Event Number: 300
Event Classification: Typical logged event
Action:
No action required.
* Configuration Failure
Event Number: 301
Event Classification: Severe/Fatal Event
35
No action required.
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, determine whether one of the
following components is faulty:
36
Action:
Section 6 - Troubleshooting
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, determine whether one of the
following components is faulty:
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, determine whether one of the
following components is faulty:
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, determine whether one of the
following components is faulty:
37
Verify that the Relay Output Module is installed. If the Relay Output
Module is installed, replace the Relay Output Module as soon as
possible.
Verify that the Relay Output Module is installed. If the Relay Output
Module is installed, replace the Relay Output Module as soon as
possible.
No action required.
No action required.
No action required.
38
Action:
Section 6 - Troubleshooting
Download a new configuration to the Relay Module. If the problem
still exists, replace the Relay Module as soon as possible.
Verify that the Relay Module is fully inserted in the rack. If the Relay
Module is installed correctly, determine whether one of the
following components is faulty:
Verify that the Relay Module is fully inserted in the rack. If the Relay
Module is installed correctly, determine whether one of the
following components is faulty:
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, determine whether one of the
following components is faulty:
39
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, determine whether one of the
following components is faulty:
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, determine whether one of the
following components is faulty:
40
Action:
Section 6 - Troubleshooting
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise, determine whether one of the
following components is faulty:
Verify that noise from the power source is not causing the problem.
If the problem is not caused by noise determine whether one of the
following components is faulty:
41
7. Ordering Information
This section contains the ordering information for the 3500/33 16-Channel Relay
Module.
None
01
CSA-NRTL/C
7.2 Spares
149968
16-Channel Relay Control Module
149992-01
16-Channel Relay Output Module
00580453
Connector Header, 16-position
162291-01
3500/33 Relay Module Manual
04425545
Grounding Wrist Strap (single use only)
42
Section 8 - Specifications
8. Specifications
This section contains the specifications for the 3500/33 16-Channel Relay Module.
8.1 Relays
Type
Single-pole, double-throw (SPDT) relays
Environmental sealing
Epoxy-sealed
Arc suppressors
250 Vrms, installed as standard.
Contact Ratings
(resistive load)
Max switched power
DC: 160 W
AC: 1500 VA
Min switched
current
100 mA @ 12 Vdc
Max switched
current
6A
Max switched
voltage
DC: 300 Vdc
AC: 400 Vac
Contact Life
100,000 @ 5 A, 24 Vdc or 250 Vac
43
8.3 Mechanical
Impact
10 gs for 11 ms
Shipping
Per mil Std 81D Category G Equipment
Vibration
Sinusoidal, 3 g at 5 to 100 Hz
44
Section 8 - Specifications
EN50082-2
Electrostatic
Discharge
EN 61000-4-2, Criteria B
Radiated
Susceptibility
ENV 50140, Criteria A
Conducted
Susceptibility
ENV 50141, Criteria A
Electrical Fast
Transient
EN 61000-4-4, Criteria B
Surge Capability
EN 61000-4-5, Criteria B
Magnetic Field
EN 61000-4-8, Criteria A
Power Supply Dip
EN 61000-4-11, Criteria B
Radio Telephone
ENV 50204, Criteria B
Low Voltage Directives
Safety
Requirements
EN61010-01
8.5 Approvals
CSA-NRTL/C
Class I, Division 2, Groups A through D
45
8.6 Physical
8.6.1 Main Module
Dimensions (Height x
Width x Depth)
241 mm x 24.4 mm x 242 mm
(9.50 in x 0.96 in x 9.52 in)
Weight
0.7 kg (1.6 lbs)
46