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OMAE2008
June 15-20, 2008, Estoril, Portugal
OMAE2008-57093
Hydrodynamics of a SPAR-type FPSO Concept for Application as a Production
Platform
By
Nagan Srinivasan, Deepwater Structures Inc., Houston, TX
Subrata Chakrabarti, Offshore Structure Analysis, Inc., Plainfield, IL
R. Sundaravadivelu, Indian Institute of Technology Madras, Chennai, INDIA
Rahul Kanotra, Indian Institute of Technology Madras, Chennai, INDIA
ABSTRACT
A state of the art non-ship-shaped FPSO vessel for the applications to the frontier fields, including
arctic, deepwater and harsh environment, is introduced in this paper. Its application towards arctic field
is described more elaborately. The need for such a vessel and its feasibility are emphasized herein. As
a first phase of the study, extensive physical large scale model test is performed with dis-connectable
turret mooring for application in the arctic summer environment in shallow water. The arctic
environment with ice conditions require turret mooring system for the vessel with the capability that
the platform is removable in emergency conditions e.g., approaching icebergs. Here, the motion
behavior of the vessel in waves with 100% turret mooring is determined physically in the tank test. For
wave conditions in another field location in the world with clear water, the vessel is also needed to be
designed with a 100% conventional mooring system. Hence, the effect of different kinds of mooring
system, including 50% vessel and 50% turret mooring, on the vessel behavior is studied. Key results
on the comparison of test vs. analysis results are presented in this paper. These results are considered
of immense interest and add value to the Oil and Gas industry.
OVERVIEW
Floating Production, Storage, and Offloading systems (FPSO) are becoming increasingly competitive
to the traditional deepwater production solutions, e.g., SPAR, TLP and Semi-Submersible in the
current offshore oil and gas environment. Traditional solutions do not have on-site storage and rely on
transport of crude via pipelines, whereas FPSO with its in-house storage uses offloading of the crude
oil to a shuttle tanker. It is a great benefit and truly a cost and time effective to use FPSO in a remote
area when new oil is discovered, e.g., for deepwater fields which are away from the shore. When an
FPSO uses turret mooring system along with flexible production risers, then the production vessel also
does not rely on the sub-sea architecture for the particular field. That makes the vessel truly
independent for the field development that could be purchased or leased for the operation by the
developer to the field. However, environmental challenges of a particular field and the consequent
reliability may have issues with the present-day FPSOs in the market. When the safety of the FPSO
becomes comparable with the safety of traditional floaters, the traditional floater market may see a
downward trend and the oil and gas business would be more inclined to look into an environmentally
challenging FPSO.
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With todays advanced technology, the new Ship-Shaped-FPSO often consider a dis-connectable turret
buoy system when bad weather approaches the vessel and re-connect back to the vessel when the
weather becomes normal and be ready for production again. This definitely offers various advantages
to the ship-shaped FPSO vessel and reduces the risk related to adverse weather condition. The obvious
question is how quickly can the vessel react in an unexpected storm and how accurately can we predict
the expected storm to decide on the vessel dis and re connect decisions. The operational procedures are
complex and also the risk is built into ship-shaped FPSO. The consequences of such a risk are large
and depend on the behavior of the ship-shaped FPSO vessel in the environmentally challenging fields.
Ship shaped vessels are difficult to design for environmentally challenging fields and significant risk,
inherently associated with that design exists with the use of the ship-shaped FPSO. Today oil and gas
industry is looking for environmentally challenging technologies for their large potential fields in
deepwater as well as in arctic development. In such situations, a need for research for an FPSO with
wave response behavior close or equal to the behavior of the traditional floaters exists. Such research
results in non-ship-shaped FPSO designed for the frontier oil and gas developments.
NON-SHIP-SHAPED FPSO
In an environmentally challenging oil and gas fields a conventional ship-shaped FPSO has several
disadvantages, for example, operational and maintenances complexity, reduced structural strength due
to large beam length, vertical bending moment in abnormal waves, unacceptable motions for storm
waves over 10s periods, and reduced weathervane circle available for operation without down-time.
Circular FPSOs with a substantially smaller size are emerging as a viable alternative to the
conventional FPSO into the oil and gas development market. This paper introduces a novel non-shipshaped FPSO and its response in operational and extreme environment typical of these sites.
The first objective of this research is to invent and design a feasible non-ship-shaped FPSO with large
deck load and large storage capacity to withstand harsh wave and ice environments seen in some of the
new frontier oil and gas development fields. The vessel should perform well in a challenging winter
storm in an arctic field and equally challenging North Sea type environment in a deepwater
application. The second objective is that the new FPSO design should have all the benefits of the ship
shaped FPSO and other traditional floaters and, thus, can compete with both types of vessels in the
market by its special features in the principal design. Also, the vessel should be practical and meet all
industry standards, regulatory boards and should pass all risks associated with a particular field. In
addition, the vessel should be dis-connectable to reduce risk in extremely harsh environment and be
able to be moved away and then returned back to the field for reconnection with the return of the
normal weather condition.
With this motivation in mind, the current vessel is envisaged over last three years. Its continuous stage
by stage development is based on the elimination of the risks in each part of the technology design.
The key aspects, the vessel is designed for, are the following: over 1.2 million barrels oil storage,
30,000 mt of topside payload capacity, dis-/re-connectable turret moorings with flexible risers to
reduce risk and make it movable, very stable and environmentally friendly with heave resonance
period over 20s. The 3D view of the non-ship-shaped FPSO developed by DSI is shown in Figure 1.
The vessel is a nine flat-sided pentagon with sharp edges provided to break different types of ice
encountered. The hull has an outward sloping design near SWL to help break ice. All outer surfaces
are double-hulled with oil storage facility inside.
currents are highly stochastic and complex in nature. Therefore, it was decided that the DSI-FPSO
vessel faces the environment and the associated loads, rather than escape from it.
Ice-Breaking Mechanism of DSI-FPSO
Several proposed concepts for such arctic conditions use column stabilized semi-submersibles to
reduce the ice loads on the structure. It is visualized that such concepts have potential risk, when
considering unexpected large ice loads by deep ridges and ice-bergs for both the structure and workers
on board. Hence, a column stabilized semi-submersible was considered not a viable option leading in a
unique design of this large ice-specialized vessel. The size, volume and mass of the DSI-FPSO vessel
are made as large as practical from the construction, dry-transportation and installation point of view.
Also, with a floating option, the water depth is not a major criterion in the associated vessel cost in its
design. A conventional Spar design, slender and very deep draft, has considered reduced water plane
areas in its design for the arctic application, such that the ice loads would be reduced. However in our
design, it was decided to face the ice and smartly reduce the ice forces on the structure by breaking the
ice around the vessel before it transfers the load on to the vessel.
The key factors of the vessel that would face the ice in deep arctic areas fearlessly are: a rigid floating
vessel with large mass momentum with a large lever arm and an ideal ice-breaking slope of the ice
contact face. However, it is felt that the more ice breaks in the vicinity of the vessel outer ice-contact
boundary, the less will be load exerted on the vessel. The evolved structure concept is shown in Fig. 1.
The vessel is shaped first to reduce the ice loads on the structure due to its sloped face. Secondly, the
faces are flat to limit the force on each side of the vessel, hence, nine sides, leaving only one edge as
leading to the ice. This also allows the fabrication of the vessel easier compared to a mere round shape.
Honeycomb type construction for extra strength on the ice-breaking vessel face, using material with
high Charpy notch value, is used in the design. The faces may be rotated to expose different season or
year of ice to substantially enhance the fatigue life of the vessel for the arctic applications. Also, large
lever arm allows in the reduction of effort in breaking the ice sheets. In addition, a gentle (small or
insignificant) roll and pitch oscillation is induced by external active system. With respect to the size of
the vessel and its available mass momentum energy, the strength of the ice sheets around the vessel are
considered low relative to the vessel strength and, the breaking forces of the ice-sheets by the vessel
faces are minimized. Thus, the ices sheets break continuously, as they approach the contact surface.
Note that the ice-structure interaction behavior of this vessel is not dealt with herein as per the scope of
this paper, and is being covered in other papers to be published elsewhere.
MOORING AND RISER SYSTEMS USED
Mooring and riser systems are the essential part of this DSI-FPSO vessel design. Submerged Turret
Production (STP) -Dis / Re connectable facility is used for this vessel. Conventional vessel mooring is
good for deepwater; however, a turret mooring is more suitable for the ice-covered arctic water. Turret
mooring system makes the vessel easier to tilt about the bottom pivot point on the vessel and breaks
ice-sheets all around. Of course, the amount of tilt is controlled in the vessel design within maximum
allowable for the operation. Due to large lever arm distance provided in the vessel design, a small
insignificant tilt angle at the center of the vessel would allow large vertical displacement at the edge of
the vessel. Both active and passive actions of this tilt are designed to the vessel while breaking icesheets around with the turret mooring system. A feasible mooring system and its layout for shallow
water are shown in Figs. 2 & 3. In this configuration, a 12 point mooring system is proposed to keep
the vessel on station. All 12 lines are identical in geometry.
4
S()
300
200
100
0
0.2
0.4
0.6
0.8
1.0
Prototype
Model (1:45)
Displacement ()
27 x 103 kN
29.73 kN
Weight (W)
24 x 103 kN
26.8 kN
Draft
43.89 m
0.98 m
Free board
18 m
0.4 m
135 m
3.0 m
Height of hull
55.5 m
1.23 m
100 m
2.20 m
Model Fabrication
The model was divided into six levels for the purpose of easy construction and setup. The section at
each level was fabricated separately using mild steel plates. At each level stiffener plates were
provided between the outer and inner plates in order to increase the stiffness of the model. All six deck
levels were welded together to form a double hull honeycomb structure (See Fig.8a). The required
draft of the model was obtained by placing ballast weights specially built from concrete to fit the
individual pie sections inside the model and fixing them firmly to the bottom of the model.
(a) Model Construction Showing One Section (b) Ballasting of the Model with Blocks
Figure 8. Model Construction Details
Concrete block of dimension 450x 300x 200mm with a trapezoidal cross section were placed over 12
rods of 32 mm diameter. The rods were welded to the nine plates which were placed at a distance of
250 mm from the bottom of the deck. This arrangement of the ballast was adopted to achieve the
correct scaled roll and pitch radius of gyration as those desired for the prototype. Plan view of the
model showing the ballast in place can be seen in Fig. 8b.
Model Calibration
The model with the ballast in place weighed over 10 kN and could not be safely calibrated in the dry.
All the calibration of the model was carried out with the ballasted model in the water. The draft line
was carefully checked against the scribed draft line on the model at the desired draft. The GM of the
model in its various configurations was measured in water. The heave and pitch periods of the model
were also recorded by the free oscillation tests.
Vessel Setup in Wave Basin
Vessel was moored using 12 mooring lines and was anchored using concrete blocks. The vessel center
was placed at a distance of 15 m from the multi element wave maker. The plan view of the model
setup in the basin showing the mooring layout and the anchor blocks relative to the wave maker is
shown in Fig. 9.
Mooring Line Configuration
As mentioned already, several mooring systems were used to determine the most optimum operating
procedure for different environmental seasons. Three different mooring conditions were used during
the model testing: (a) 100% vessel mooring: All 12 mooring lines were connected to the vessel model
at the distance of 40 cm above the keel as shown in Fig. 10a; (b) 100% turret mooring: All 12 lines
were connected to the bottom turret as shown in Fig. 10b. Each set of mooring lines was at a radial
spacing of 120 degrees; (c) 50% vessel mooring 50% turret mooring: The outer 2 mooring lines of
each set were connected to the vessel, while the two inner lines were connected to the turret as shown
in Fig. 10c.
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Measured
Trend of the measured values
16
Applied load in Kg
14
12
42.4, 10
10
41, 9
8
39.68, 8
38, 7
35.7, 6
32, 5
29, 4
23.5, 3
2
18.5, 2
12, 1
0, 0
0
0
10
15
20
25
30
35
40
45
50
55
Surge in cm
accelerations at several points. 12 pulleys with best frictionless property were used at the turret
mooring connections. Each pulley was connected to an 8 mm diameter rod, which was free to rotate
about its vertical axis. This allowed the pulley rotate with the vessel yaw.
Wave Parameters
The wave tests in the wave basin were carried out in a series of both regular and random waves. The
waves were chosen based on the operational and extreme environment for the Sakhalin arctic area. The
regular waves ranged in periods from 7 to 35 sec prototype. The regular waves in the model scale
ranged from 0.89 s to 5.1 s. with heights ranging from 5.0 cm to 11 cm. The random waves included
both the PM and JONSWAP spectra and the significant wave height and peak periods varying from 7.1
cm to 22 cm and 1.25 s to 2.08 s respectively. A total of 8 sets of tests were performed by varying the
appendages to the floating vessel. The random wave characteristics are presented in model scale in
Table 2. The random wave tests were carried out by simulating time series following PM and
JONSWAP spectra with peak frequencies equivalent to the zero-crossing periods in Table 2 and
significant wave heights corresponding to the HS values shown in the table.
Return period
(Years)
Tz
Hmax
Tmax
HS
Tz
Hmax
Tmax
(m)
(s)
(m)
(s)
(m)
(s)
(m)
(s)
0.13
1.23
0.25
1.57
4.5
8.25
11.25
10.53
10
0.17
1.39
0.31
1.77
7.65
9.32
13.95
11.87
20
0.17
1.41
0.32
1.81
7.65
9.46
14.4
12.14
25
0.18
1.43
0.33
1.82
8.1
9.59
14.85
12.2
50
0.19
1.46
0.35
1.87
8.55
9.79
15.75
12.54
100
0.20
1.51
0.37
1.94
10.13
16.65
13.0
Model Pre-tests
Waves were calibrated w/o the model in tank. The wave spectra were checked to ensure that they
reasonably follow the PM and JONSWAP spectral models within the limits of the basin capability. The
mooring system in place were calibrated by static tests in + and - directions and the overall mooring
stiffness was established. The natural periods and damping in various modes were obtained by the
pluck tests.
These tests were repeated whenever the model characteristics, as well as, the mooring set up in the
basin is changed.
Results and Discussion
The heave and pitch of the vessel were considered to be the most important responses to determine the
viability of the concept presented here. Therefore, these two responses are analyzed in this section. The
RAOs in heave and pitch were determined from the measured data and numerically from the linearized
diffraction/radiation program (NBODY) and the results are presented here.
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25.0
wp6(inc)
0.04
Saa, t^2-s
S, t^2-s
20.0
15.0
10.0
0.03
0.02
0.01
5.0
0.00
0.0
0.0
0.2
0.4
0.6
0.8
1.0
0.0
1.2
0.2
0.4
0.6
0.8
1.0
1.2
F,HZ
F,HZ
Figure 13. Measured PM Wave and Acceleration Spectra - 50-50 Mooring Setup
The displacement of the vessel was derived from the acceleration measurement by double integration
of the acceleration time history. It should be noted that the estimates at the higher periods (much
beyond 25 sec) are not very accurate, as even the PM spectrum does not have large enough energy
density in these ranges.
The heave RAOs of the vessel for the three different mooring setups from full turret to full vessel
mooring system are compared in Fig. 14. The difference in the heave RAO among the three mooring
setups appears to be minimal and the effect of 100% to 50-50% mooring is generally good in heave.
2.0
Vessel 100,Turret 0
Vessel 50,Turret 50
Vessel 0, Turret 100
Heave RAO
1.5
1.0
0.5
0.0
5
15
25
35
Figure 14. Comparison of Heave RAO for Three Different Mooring Setup Tested
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DSIYb-12%-4e7
PM-50-50
Heave RAO
2.0
Vessel 50,Turret 50
1.5
1.0
0.5
0.0
5
10
15
20
25
Figure 15. Comparison of Heave RAO between the experimental and numerical results for 50%
Vessel and 50% Turret Mooring
The response of a typical large size conventional semi-submersible having a similar deck load capacity
is shown for comparison purposes. The selected conventional semi-submersible has a draft of 100 ft
and displacement of 130 metric tonnes. The heave natural period of the conventional semi-submersible
is 26s and its heave RAO is shown in Figure 16. Conventional semi-submersible response has a double
peak, one corresponding to the heave period of 26 sec and the other corresponding to a lower period.
2
1.6
1.2
0.8
0.4
0
5
10
15
20 25 30
Period, sec
35
40
Figure 16. Heave RAO of the Conventional Semi-submersible with 26 s Heave Resonance
15
Similarly the vertical RAO response of a typical conventional ship-shaped FPSO, Lpp = 258, B=46,
B=18 size ship tanker at center pf gravity of the ship for wave environment is also shown Figure 17. It
should be noted that the maximum heave for the ship-shaped FPSO is at wave periods of 10-12 s while
for the non-ship-shaped FPSO, it is about 20-23 s
Figure 17. Heave RAO of the Conventional Ship-shaped FPSO with 10 s Heave Resonance
Pitch response of the vessel
An example wave and the pitch acceleration spectra based on PM spectrum is shown in Fig. 18 for the
same PM wave. The pitch was computed from the two accelerometers in the two end positions as
shown earlier. It is seen that the pitch response is maximum at about 24 s; but the pitch natural period
is outside the range of periods for the spectra.
16
25.0
0.025
wp6(inc)
0.020
Saa, t^2-s
S, t^2-s
20.0
15.0
10.0
5.0
0.015
0.010
0.005
0.0
0.0
0.2
0.4
0.6
0.8
1.0
0.000
1.2
0.0
F,HZ
0.4
0.8
1.2
F,HZ
1.6
2.0
Figure 18. Measured PM Wave and Pitch Acceleration Spectra for 50-50 Mooring Setup
The pitch angle of the vessel was derived from the difference in acceleration measurement by double
integration of the acceleration time history. The angle in radians is normalized by the wave slope so
that it is non-dimensional. As for heave, the pitch RAO estimates at the higher periods (much beyond
25 sec) are not very accurate.
For the 50%-50% mooring (Fig. 19), where the restoring moment is higher, the Pitch RAO is generally
quite small.
1.6
Pitch RAO
PM-50-50
1.2
0.8
0.4
0.0
5
10
15
Wave Period, sec
20
25
Figure 19. Random Wave Pitch RAO for 50% Vessel and 50% Turret Mooring
CONCLUDING REMARKS
In this paper, an innovative non-ship-shaped FPSO is proposed to the Oil and Gas industry for round
the year operations in the arctic and deepwater harsh environment. The vessel is designed to with stand
both severe winter and summer storm in an arctic deepwater location. First of its kind a turret mooring
system with flex-risers are used in this circular FPSO. Such that a large risk is eliminated in an
emergency situation with turret disconnect.
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Secondly, the sea-keeping characteristics of the arctic vessel concept were carried out. The purpose of
this study was to establish the feasibility of the concept vessel in the harsh arctic wave environment.
Additionally, parametric study was performed to obtain the operational procedure requirement with
different mooring system for different environmental condition of an arctic field in minimum feasible
water depth with dis-connectable turret system. The vessel with its mooring system is to provide
acceptable motion characteristics of the vessel in the operational and extreme environment. It should
be recognized that this is a feasibility study and it was intended to establish a viable concept for the
arctic operation for further site specific detailed study. The reliability of using this vessel in a severe
arctic environment with different mooring systems is also studied. We strongly believe this objective
was reached and it is ready to move forward to the next step to refine the design to make it work more
successfully for the intended purposes in the harsh arctic and deepwater environment for a specific
project and application.
In summary, the vessel behaves like a TLP in wave periods from 0-14 s range in its both heave and
pitch behavior. In the current design, the example candidate vessel motion is acceptable from 0-16 s.
Disconnect would be required from16-25s wave periods range for a clear water wave environment.
Which is very large compared to the given example ship motion behavior shown in Figure 17. It
should be noted that the current non-ship-shaped FPSO could be designed or enhanced in its heave
natural period further increased to over 23 s. In which case the vessel is a fully accepted for GOM and
North Sea environment for the round the year operation with least downtime and disconnect
requirement. Thus the operational cost of this non-ship-shaped FPSO design could be further reduced
due to unexpected small storms. Comparing the different mooring systems, namely the 100% turret,
100% vessel and the 50%-50% setup, it is found that there is practically no difference in the heave
response, but the pitch response is seasonal dependent. It is found that the 100% turret mooring is
acceptable for the ice-covered water and that a 50% turret and 50% vessel mooring provides attractive
pitch-motion control for the clear water severe wave environment.
ACKNOWLEDGEMENTS
The model test was executed at the Indian Institute of Technology (IITM), Ocean Engineering Center
Wave Basin Facility, Chennai, India. The authors are grateful to the team who worked on this project
and everyone who assisted in the tank test and data processing from IITM. Javad Mortazavi, CEO,
Onyx Consulting Engineers. LLC, Houston, Texas, USA helped in producing the 3D drawings for the
DSI-Arctic vessel and we are very thankful to his help. It should be noted that Deepwater Structures
Inc. (DSI), Houston, Texas developed this vessel technology and DSI holds the proprietary of the
vessel.
REFERENCES
Srinivasan, Nagan, Deepwater Structures, Inc. Houston, Texas, USA, Offshore Floating Production,
Storage, and Off-Loading Vessel For Use in Ice-Covered and Clear Water Applications, USA &
International (holding intellectual property and patent rights)
Chakrabarti, S. K., Computer Software NBODY for Diffraction Analysis of Multiple Floating Bodies,
OSA, Inc. website: http://members.aol.com/osaincorp.
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