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PETROJET
QUALIFICATION RECORD
CENTRAL WORKSHOP
PQR. No.
: P-UT 1
Rev. No.
Sheet
Subject
Date
J.N.: 0232
S.N.: 712
0
: 1/1
[ Butt Weld C2 ]
Weld Defect
Defect
(Dimension & Location)
Length : 50 mm
Accept
Instrument
Krautkramer USN 50
Calibration of instruments shall satisfy ASME V Article 5 - T530
Couplant
Wall paper paste (same couplant shall be used for calibration & examination)
Ref. Procedure
UT6 Rev.8
Ref. Code
Welding Procedure
Weld Configuration
Depth : 12 mm
Thk.
Base Material
120 mm
P. N. 1
Remarks
200 mm length
Personnel
Surface Condition
Scanning surface shall be free from loose scale and weld spatter and shall be of
sufficiently uniform contour to permit a satisfactory acoustic coupling.
Technique
Straight Beam
Probe
Contact Method
MWB - 45 - 4 MHZ
3.5x 10mm
MWB - 45 - 4 MHZ
8x9mm
YES
Scanning
Manual
DAC
By
Sign
Date
Remarks
Prepared
Approved
Reviewed
NDT Level II
Q. C. Manager
Authorized Inspector
Probes type
MSEB - 4 MHZ 10mm
Wedges
NA
Sensitivity setting
Sensitivity level
DAC
Scanning level
DAC + 6 db
Evaluation level
DAC
Recording level
20 % DAC
NOTE: Method for DAC plotting as per ASME V Article 4-APPENDIX B & C
Details of weld joint and scans
1
1
T
By
2mm
2mm
Prepared
Approved
Reviewed
NDT Level II
Authorized Inspector
Sign
Date
Date
PETROJET
for Welds
CENTRAL WORKSHOP
Proc. No. : UT 6
Rev. No. : 6
Sheet
: 13 / 6 / 1999
: 1 of 3
OBJECT
1) ASME V - Article 5
4) ASME I
PERSONNEL
MANUFACTURING STAGE
EQUIPMENT
SURFACE PREPARATION
SENSITIVITY SETTING
TEST BLOCK
PETROJET
CENTRAL WORKSHOP
for Welds
: 1 3/ 6 / 1999
Proc. No. : UT 6
Rev. No. : 6
Sheet
: 2 of 3
IMPERFECTION
SIZING
RECORDING
PETROJET
: 13 / 6 / 1999
Proc. No. : UT 6
for Welds
Rev. No.
CENTRAL WORKSHOP
Sheet
:6
: 3 of 3
T/2
3T/4
6 in. min.
T/2 2 in.
T/2
T/2
T
T/2
2 in.
3T min.
T/2
Weld Thickness t
1 in. or less
Over 1 in. through 2 in.
Over 2 in. through 4 in.
Over 4 in. through 6 in.
Over 6 in. through 8 in.
Over 8 in. through 10 in.
Over 10 in.
Hole Diameter
Notch Size
3/ in. Width = 1/ in. to 1/ in.
32
8
4
11/2 in. or t
1/ in.
8
3 in. or t
5 in. or t
7 in. or t
9 in. or t
t= 1in
3/ in.
16
1/ in.
4
Depth = 2% T or 0.04 in
Whichever is greater
into the base metal
Length = 2 in. min.
5/ in.
16
3/ in.
8
see note (1)
GENERAL NOTES:
(1) Holes shall be drilled and reamed a minimum of 1 1/2 in. deep , essentially parallel to the examination surface
(2) Alternatively, the block maybe constructed as shown in fig .
(c) Curved surfaces: for curved surfaces , two curved blocks , one for each representative curvature: or two sets of
calibration reflectors oriented 90 deg. from each other shall be used .
(d) Notches may be provided as required.
1
(e) The tolerances for hole diameter shall be /32 in. The tolerance on notch depth shall be + 10 and - 20 %. The
tolerance on hole location through the thickness shall be 1/8 in.
Note 1:
For each increase in weld thickness of 2 in. or Fraction thereof over 10 in., the hole diameter shall increase 1/16 in.
I, the undersigned NDT Level III certify that this Procedure is in accordance with the
requirements of T-150 of Section V
By
Date
Sign
Prepared
Approved
Reviewed
Authorized Inspector