1-1

DVD Hometheater System

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Service

HTS3548W/98

Second Generation

Service Manual
TABLE OF CONTENTS

Chapter
Location of PCB Boards ..............................................1-2
Versions Variation ........................................................1-2
Specifications .............................................................. 1-3
Service Aids ................................................................ 1-4
ESD & Safety Instruction ............................................ 1-5
Lead-free solding Information .................................... 1-6
Setting procedure &Repair Instructions ......................... 2
Disassembly Instructions & Service positions. .............. 3
Block & Wiring Diagram ................................................ 4
Control Board ................................................................. 5
Main Board ..................................................................... 6
Power Board .................................................................. 7
Connection Board............................................................ 8
Mechanical Exploded View & Parts................................9
Revision list..................................................................10
This service manual is for HTS3548W/98 Second Generation model,
which is different from the previous generation HTS3548W/98 models.
For Second Generation model the serial number begin with
MF2AXXXXXXXXXX. Refer to the rating label illustration at right.

Copyright 2008 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by LM0827 Service Audio Printed in The Netherlands Subject to modification

Version 1.0

GB

3139 785 34330

1-2

LOCATION OF PCB BOARDS

MAIN PCB

STANDBY PCB

POWER PCB
CONTROL PCB
MIC VOL PCB
PHONE JACK PCB
USB PCB

main unit

wireless

VERSION VARIATION:
Type/Versions
Features

HTS3548W
/98

Main (Output Power-1000W)

S-Video out

Power Voltage (120/230V)

Wireless

SERVICE SCNARIO MATRIX:

Type/Versions

HTS3548w

Type/Versions

HTS3548w

Board in used

/98

Board in used

/98

Main Board

Bd

Main Board

Bd

Power Board

Bd

Power Board

Bd

CONTROL+USB+PHONE JACK+STANDBY+BKT Board

Bd

Connection Board

Bd

main unit
*Bd = Board Level Repair

wireless

1-3

SPECIFICATIONS
AMPLIFIER

FRONT AND REAR SPEAKERS

Total output power,

Home Theatre mode: .................................................... 1000 W
Frequency Response: ....................... 150 Hz 18 kHz / 3 dB
Signal-to-Noise Ratio: ..............................> 60 dB (A-weighted)
Input Sensitivity
- AUX In : ...................................................................... 500 mV
- TV In: .......................................................................... 250 mV
- MP3 Line-In: ............................................................... 500 mV

System: ........................................................ Full range satellite

Impedance: ..........................................................................3
Speaker drivers: .......................................3 full range speaker
Frequency response: ......................................120 Hz 20 kHz
Dimensions: .......................................... 95 x 1184 x 73.7 (mm)
...................................................................................(w x h x d)
Weight: .................................................................5.99 kg/each
CENTRE SPEAKER

RADIO
Tuning Range: ............................................. FM 87.5108 MHz
................................................................................ (50/100khz)
........................................................ AM 5301700 kHz (10kHz)
26 dB Quieting
Sensitivity: ....................................... FM 22 dBf, AM 5000V/m
IF Rejection Ratio: ................................... FM 60 dB, AM 24 dB
Signal-to-Noise Ratio: .............................. FM 50 dB, AM 30 dB
AM Suppression Ratio: .............................................. FM 30 dB
Harmonic Distortion: ............................................ FM Mono 3%
............................................................................ FM Stereo 3%
........................................................................................AM 5%
Frequency Response .................... FM 180 Hz10 kHz / 6 dB
Stereo Separation......................................... FM 26 dB (1 kHz)
Stereo Threshold .................................................... FM 23.5 dB
DISC
Laser Type Semiconductor
Disc Diametre .........................................................12cm / 8cm
Video Decoding ........................................MPEG-1 / MPEG-2 /
.................................................................... / DivX 3/4/5/6, Ultra
Video DAC ..................................................................... 12 Bits
Signal System........................................................ PAL / NTSC
Video Format ............................................................. 4:3 / 16:9
Video S/N ...................................................... 56 dB (minimum)
Composite Video
Output ................................................................. 1.0 Vp-p, 75
S-Video Output .............................................. Y - 1.0 Vp-p, 75
................................................................... C - 0.286 Vp-p, 75
Audio DAC ....................................................... 24 Bits / 96 kHz
Frequency Response ......................... 4 Hz20 kHz (44.1 kHz)
................................................................ 4 Hz22 kHz (48 kHz)
................................................................ 4 Hz44 kHz (96 kHz)
PCM......................................................................... IEC 60958
Dolby Digital ......................................... IEC 60958, IEC 61937
DTS ...................................................... IEC 60958, IEC 61937
MAIN UNIT
Power Supply Rating: ..............................................120V/230V
................................................................... 50-60 Hz switchable
Power Consumption: ...................................................... 180 W
Dimensions: ....................................... 340.4 x 48.5 x 435 (mm)
...................................................................................(w x h x d)
Weight: ..........................................................................4.04 kg

System:............................................................... 2-way satellite

Impedance: ..........................................................................6
Speaker drivers: ............................2 x 2.5 full range speaker+
................................................................................... 2 tweeter
Frequency response: ......................................120 Hz 20 kHz
Dimensions: ............................................ 435 x 93.5 x 67 (mm)
...................................................................................(w x h x d)
Weight: .......................................................................... 1.34 kg
SUBWOOFER
Impedance: .......................................................................... 6
Speaker drivers: ........................................ 203 mm (8) woofer
Frequency response: ........................................ 40 Hz 120 Hz
Dimensions: ..................................... 159.5 x 355.5 x 370 (mm)
...................................................................................(w x h x d)
Weight: ..........................................................................4.75 kg
WIRELESS module
Power Consumption: ........................................................ 50 W
Frequency Response: ................................................. 6000 Hz
Low Standby power: ........................................................ < 1 W
S/N Ratio: .................................................. 65 dB (A-Weighted)
Input Sensitivity: ....................................................400-600 mV
Distortion: ......................................................................... 0.5%
Dimensions (w x h x d):
Transmitter ......................................... 48.3 x 88.3 x 49.3 (mm)
Receiver ............................................. 126 x 130.5 x 126 (mm)
Weight:
Transmitter .................................................................... 0.08 kg
Receiver ........................................................................ 1.19 kg

Specifications subject to change without prior notice.

1-4

MEASUREMENT SETUP
Tuner FM
Bandpass

Tuner AM (MW,LW)
Bandpass

CD

1-5

SERVICE AIDS
Service Tools:
Universal Torx driver holder .................................4822 395 91019
Torx bit T10 150mm ...........................................4822 395 50456
Torx driver set T6-T20 .........................................4822 395 50145
Torx driver T10 extended .....................................4822 395 50423

Compact Disc:
SBC426/426A Test disc 5 + 5A ...........................4822 397 30096
SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155
SBC429 Audio Signals disc .................................4822 397 30184
Dolby Pro-logic Test Disc ....................................4822 395 10216

HANDLING CHIP COMPONENTS

1-6
GB

ESD

WARNING

NL

Alle ICs en vele andere halfgeleiders zijn

gevoelig voor electrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.

All ICs and many other semi-conductors are

susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

WAARSCHUWING

ATTENTION

D
Tous les IC et beaucoup dautres
semi-conducteurs sont sensibles aux
dcharges statiques (ESD).
Leur longvit pourrait tre considrablement
courte par le fait quaucune prcaution nest
prise leur manipulation.
Lors de rparations, sassurer de bien tre reli
au mme potentiel que la masse de lappareil et
enfiler le bracelet serti dune rsistance de
scurit.
Veiller ce que les composants ainsi que les
outils que lon utilise soient galement ce
potentiel.

WARNUNG

Alle ICs und viele andere Halbleiter sind

empfindlich gegenber elektrostatischen
Entladungen (ESD).
Unsorgfltige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall ber
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gertes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.

AVVERTIMENTO

Tutti IC e parecchi semi-conduttori sono

sensibili alle scariche statiche (ESD).
La loro longevit potrebbe essere fortemente
ridatta in caso di non osservazione della pi
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dellapparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.

ESD PROTECTION EQUIPMENT

GB

Complete Kit ESD3 (small tablemat, wristband,

connection box, estention cable and earth cable ....... 4822 310 10671
Wristband tester ................................................................. 4822 344 13999

GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used.
Safety components are marked by the symbol

CLASS 1
LASER PRODUCT

NL

3122 110 03420

Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in

zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbol

GB

F
Les normes de scurit exigent que lappareil soit remis ltat
dorigine et que soient utiliss les pices de rechange identiques
celles spcifies.
Less composants de scurit sont marqus

Invisible laser radiation when open.

Avoid direct exposure to beam.

Varning !

Osynlig laserstrlning nr apparaten r ppnad och sprren

r urkopplad. Betrakta ej strlen.

D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Gerts darf nicht verndert werden;
fr Reparaturen sind Original-Ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol

Warning !

markiert.

SF Varoitus !
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
nkymttmlle laseristeilylle. l katso steeseen!

I
Le norme di sicurezza esigono che lapparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.
Componenty di sicurezza sono marcati con

GB
After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground
to assure no shock hazard exist, The leakage current must not
exceed 0.5mA.

DK Advarse !
Usynlig laserstrling ved bning nr sikkerhedsafbrydere er
ude af funktion. Undg udsaettelse for strling.

F
"Pour votre scurit, ces documents doivent tre utiliss par
des spcialistes agrs, seuls habilits rparer votre
appareil en panne".

1-7

2-1

2-1

System , Region Code , etc. Setting Produre

1)System Reset

7) Produce to Change Tuner Grid

a) Press Setup button on R/C,TV will show preference menu

(only applicable for certain regions)

b) Select the menu using the

on R/C

and

c) Go preference page to do system reset

In some countries, the frequency step between adjacent channels

in the (AM/MW)/FM band is 9kHz/50kHz(10kHz/100kHz in some
areas).

2)Region Code Change

a) press source to select FM or AM

a) Press the stop button on R/C in open model

b) In FM or AM playback mode, press & hold play/pause button

b)Press 7 3 4 4 6 6 on R/C, then input desired number to

until Grid 9 or Grid 10 appears

change region code :

Note: repeating the same action will toggle back to it previous

USA

tuning grid setting.

EU

* Grid 10 is default for/98 version.

AP

Australia ,NZ , Latam

Russia , INDIA

8) Upgrading new sofeware

CHINA

a) Open the CD Door, then insert the CD-R program disc

b) Close the CD Door

3)Version Control Change

c) VFD will show:

a) In open model, press 1 5 9 on R/C

Loading

b) Press ok button to confirm

Erase -- erase the flash memory

c) TV will show message as below:

Writing about 2 minute

done
* the latest upgraded is in version VER 00.25.05_70504_00

Current model

HTS3548W/98

Version: 00.25.05_70504

Region:3

Servo: 58.58.00.00
8032: 05.00.04.06

RISC: OE.OE.01.00

IF current model does not match you set use down arrow
key on the remote to change

This information is confidential and may not be

distributed.Only a qualified service person should
reprogram the Region Code.

OK

4)Password Change
a) Press Setup button on R/C,TV will show preference page
b) Select the menu using the

and

on R/C

c) Go preference page select password to change

* 000000 is default password supplied.
5)Check on the Sofeware Version
a) Open the CD Door
b) Press display button on R/C
c) TV will show the version on screen
6)Trade model
a) Press Open/Close button on R/C
b) Press 2 5 9 on R/C,VFD will display TRA ON or TRA
OFF

CAUTION!

2-2

2-2

REPAIR INSTRUCTIONS (part one)-Main unit

MA IN UNIT REPAIR CHART 1/ 3

A

Power Su pply
No Working

All Function
No Working

All Function
No Sound

Audio line IN
No Ou tput

Wi reless
No Ou tput

DVD A udio
No Sound

MP3 In
No Sound

I
COAX IA L In
No Sound

TunerNo Sound

No Sv ideo Output

HDMI No Ou tput

No CVBS Ou tput

No Y Pr Pb output

A ll function

Power Supply

No working

No working

+35.5V Voltage
No Output

Check Q901 Q909 IC901

And It s Conjoint Part

A ll Function
No Sound
Yes

Check all system

all cable is loos e
or badIN T

YES

All Voltage

Re -i nsert and fix

the cabl e

No

No Ou tput

-27V Voltage
No Output

Check Q912 IC902

And It s Conjoint Part

NO

Check back power PCB

F901 bad cause dama ge

BA D

Check CN905 2pin

BK5V if right

+12V Voltage
No Output

Change F901

NO

Check Q912 IC902

And It s Conjoint Part

NO

Check repair switch

power circuit ( See B)

+5V Voltage
No Output

Bad Cause Damage

Check Q912 IC902

And It s Conjoint Part

Check Q902C
Voltage 3.3V

V CC=5V
VD 33=3.3V
VD 18=1.8V

CORRECT
3.3V and 1.8V
give circuit

YES

Check IC208 Pin234 OSC

frequency 27MHz

YES
Repairmain pcb between
IC202 IC206 IC208andIC602
circuit

CheckQ306 D304 ZD303

And It s conn part s

No

CheckQ902 ZD905 IC505

And It s conn part s

LOW

CheckQ501 Q502 IC505

And It s conn part s

OK
BK5V Voltage
No Output

No

Check Q912 IC902

And It s Conjoint Part

Check IC505 51PIN

HIGH(3.3V) OR LOW(0V)

Yes
CHECK

No

Check F 901

Check repair control

PCB Standby circui t

WORK

Check Q305C
Voltage 3.3V

OK
Check +5V power
supply circui t

YES

Check all Voltage

See Contents B

YES

OK

Check RB901 1pin

+5V=5V

No

Voltage +35.5V

OK

NO
Panel stanby LED
show working or No t

Check POWER IC

Check BK5V +5V

Working or No t

No

Check Repair IC901 IC902

And It s conn circuit

Check IC501 IC502 IC503 IC504

And It s Conjoint Part

2-3

2-3

REPAIR INSTRUCTIONS (part two)-Main unit

MA IN UNIT REPAIR CHART 2/ 3

H

Ipod input
No Sound

AUX/TV IN
No Output

DVD Audio
No Sound

CheckIC801
And It s conjoint parts

Check JK302

IN T

Change this Cable

Check Open/Close

Change this JK

IN T

Change this TWO

CheckIC304 IC305 Pin7

approx -5.6V Pin16 approx +5.6V

No

Check CN801 to
or Ba d IN T

Yes
No

Check CN101 JK101

And It s Conjoint parts

OK

CheckIC306 Pin1 Pin3 6 13

Voltage Correct is 5.0V

Check IC306
And It s Conjoint parts

OK

No

Determine Picture Output

Check FB307 FB308

FB309 Q904

Yes or No

OK

Check Q801 Q802 Q803

Q804 And Their Conjoint Pa rts

COAXIAL In
No Sound

See C

Check JK702 Pin5

Wi reless
No Output

IN T

INT OR NO

REPAIR ok

OK
Check IC201 Pin6 pin 23
Check JK401
Pin1 approx +5 V

No

approx +5.0V

See B

Yes or No

OK or No

OK

OK
Check JK401 IC505
And Its conjoint parts

OK

See C

Re-Insert and fix

the cabl e

OK

OK

Check DOCK

YES

DVD loader Cable Loose

Check ZD301ZD302

Check CN802 CN803

to DVD Loader Cable loose
or Bad IN T

Check IC201 IC208 And

It s Conjoint Part s

No

Check And Repair

FB202 FB203

CheckIC304 IC305 Pin7

approx -5.6V Pin16 approx +5.6V

Check IC208 And

Their Conjoint Pa rts

Check ZD301ZD302

Yes
Check IC306 Pin1 Pin3 6 13
Voltage Correct is 5.0V

OK
No

No

Yes or No

Yes

OK

Yes or No

No

No

Working or No t

OK

JK101CN101 IN T OR NO

Check CN101 5PIN

Voltage Correct is 5.0V

IN T

IN T or No

OK
Check ipod input pcb

Check JK302

Change this JK

OK

No
Check DOCK TO
HTS3540 CableIN T or NO

IN T

IN T or No

Check IC306
And It s Conjoint parts

OK

See C

No

Check FB307 FB308

FB309 Q 904

2-4

2-4

REPAIR INSTRUCTIONS (part three)-Main unit

MA IN UNIT REPAIR CHART 3/3

L
Tuner No Sound
Output

No Svideo output

No Y Pr Pb output

Check SW Power

No
Check CN301Pin9= +9V

Check CN301 Q901ZD904

And Its Conjoint Parts

AM Function No Sound

See B

Yes

FM Function No Sound

No

Cable Loose or INT

And Its Conjoint Parts

Check JK701 Pin1 Pin3

Video signal

Check Repair CN302 IC301

And Its Conjoint Parts

Check CF2 And

Its Conjoint Parts

OK

Check CN1Pin2/Clock
Pin3/Data,Pin4/CE
Affirm Correct
No
CheckIC102 IC108
And Its Conjoint Parts

No

CheckVT Valtage

Low Freq=0.8--1.8V
Hi Freq=8.0--9.0V
VT No Change

OK

CheckCN1 L12 CF3

L6 DT4

And Its Conjoint Parts

And Its Conjoint Parts

OK

OK

CheckIC1 OSCInput
Pin5---AM OSC
Pin3---FM OSC

Pin5 Video signal

Yes

Insert And Pull out HDMI

RepairFM osc Section

L6 or DT4
And Its Conjoint Parts

No AM
RepairAM osc Section
L12 or DT5
And Its Conjoint Parts

CheckQ610 Q611 Q609

cable

And Conjoint Parts

Yes

Check IC208 PIN137 PIN138

Check Q203 Q204

Check IC602 3.3V And 1.8V

And Conjoint Parts

pin139To JK702 Conjoint Parts

OK
No
Check C300

CheckC300
And Conjoint Parts

OK
Check IC1 X1 C39
And Its Conjount Parts

No CVBS output

Check IC602 PIN72:ASPDIF

PIN77: ALCK
No FM

No

No
Check IC208 PIN133 PIN140
To JK701 Conjoint Parts

No

Check JK702 Pin12 Pin4

OK

Yes
CheckIC1 And
Its Conjoint Parts

HDMI No Output

Check CN302 IC301

Yes
Check CN1 to CN301

OK
Check JK701 Pin5

Check Main Pcb Of Tuner Input Circuit

OK

Video signal

SeeC

Yes
Check IC208 PIN134
To JK701 Conjoint Parts

No
Check IC602 IC208
And Conjoint Parts

2-5

2-5

REPAIR INSTRUCTIONS -Wireless

WIRELESS REPAIR CHART

All Function
No Working

Speaker
No Output

C
Can't receiver signal
No Output,LED no light

All Function
No Working

Speaker
No Output

Can't receiver signal

No Output,LED no light

No
Check Power pcb
F901 if OK or bad

Bad

Re-insert and fix

the Fuse F901

Check Transformer Bad

Change Transformer
If ok
OK
Check power Q910,Q909,
Check +5V,35V
No
Q904,Q905,D901, Transformer
If have output
and Their conjoint part.
Yes
No
Check wireless
Change wireless module
module If ok

Check main pcb IC441

and conjoint part.

No
Check cable if OK
Yes
Check power pcb D910
Transformer and
their conjoint part

Check their conjoint part

check LED and

their part list

Yes

Check 35V if OK
No

Change the 9pin cable

Check receiver
module if OK

No

check wireless module

and fix the module

No

check wireless module

and fix the module

Yes
Check
transmitter module
No
Check transmitter
with HTS main unit

Yes

Yes

No
Change
wireless module

OK

Check Q542 Q543 No

If ok

Check module if OK

OK

YES

3-1

3-1

DISASSEMBLY INSTRUCTIONS (part one--main unit)

2) Return the set to its upright position and remove the Tray
Cover as shown in Figure 3 and close the tray manually by
pushing it back in.

Dismantling of the Front Panel Assembly

1) Open the DVD Tray by using the Open/Close Button
while the Set is ON and disconnect the mains supply after
removing the Tray Cover.

Dismantling of the Main PCB

2) Loosen 3 screw A on the top of main board as shown in
figure 4.
1) Loosen 6 screw B at the back panel as shown in figure 5.

3) Loosen 5 screws and remove the Top Cover by lifting the

rear portion upwards before sliding it out towards the rear.
- 3 screws on the back
- 1 screws each on the left & right side

Note: If this is not possible, the DVD Tray

has to be open manually.
Take a mini screw driver about 2mm diameter and make a
marking 24mm from the tip as shown in figure 2 . Place the
set on its side, insert the mini screw driver till the marking
and slide it towards the right as shown in figure 1 until the
Tray moves out of the Front Panel.

4) Loosen 5 screws & lift up the top edge of Front Panel

assembly to free some catches before sliding it out towards
the front.
- 3 screws on the bottom
- 1 screw each on the left & right side

PULL

Figure 4

Figure 1

2mm

B
24mm
Figure 2

Figure 5

Figure 3

3-2

3-2

Dismantling of the Control Board

DISASSEMBLY INSTRUCTIONS (part two--wireless)

1) Loosen 12 screws E on the top of control board as shown

in figure 6

Dismantling of the Receiver module outer cover Assembly

1) Loosen 4 screws A on the bottom and remove the front & top Cover by lifting the panel upwards before sliding it from the set as
shown in figure 1
4) Loosen 6 screws to remove the side & back & bottom panel
- 3 screws Bon the bottom as shown in figure 2
- 2 screws C as shown in figure 3
- 1 screw D as shown in figure 4

B
A
Figure 6

Figure 1

Dismantling of the Power Board

Dismantling of the DVD Module

1) Loosen 5 screws D at the top of the Power Board as

shown in figure 7

1) Loosen 4 screws F to remove the DVD Module as shown in

figure 8.

Figure 2

F
Figure 3

Figure 7

Figure 8

Figure 4

Dismantling of LED Board Assembly

Dismantling of the Heat Sink Board Assembly

1) Loosen two screws E to remove LED Board as shown in

figure 5

1) Loosen two screws F to remove Heat Sink Board as

shown in figure 6

Figure 5

Figure 6

3-3

3-3

Dismantling of Power Board Assembly

Dismantling of Transmitter Module outer cover Assembly

1) Loosen 3 screws G as shwon in figure 7

2) Loosen 4 screws H on the top of power Board as shown in figure 8

1) Press the module both sides as shown

&

and pull the outer cover as shown

in figure 12

H
G

Figure 12

Figure 8

Figure 7

Dismantling of Main Board Assembly

Dismantling of Transmitter Module Board Assembly

Dismantling of Connection Board Assembly

1) Loosen 2 screws I to move the Receiver module Board as shwon in figure 9

2) Loosen 2 screws J as shown in figure 10
3) With a pincers to remove the bolt as shown in figure 11

1) Loosen 3 screws K as shown in figure 12

1) Loosen 3 screws L as shown in figure 13

I
K

Figure 10

Figure 13

Figure 9

Figure 11

Figure 14

3-4

3-4

SERVICE POSITIONS
Service position A (main unit)

Note:In some service positions the components or copper patterns of one board may risk touching its neighbouring pc boards or
metallic parts. To prevent such short-circuit use a piece of hard paper or other insulating material between them.

Service position B (wireless)

Receiver

Transmitter

4-1

4-1

BLOCK DIAGRAM-Main unit

PHONE JACK

MP3-IN

TV-I N

AUX-IN

USB SOCKET

SPDIF IN IC

CS8415

COAXIAL INPUT

IC TC4051BPx 2
AMPLIFIER

SWITCH

AMPLIFIER

S-VIDEO

Panasonic TUNER

MT1389HD u_com

SYSTEM

A/D IC CS5340

IC AM5888
DVD PACK DRIVER

24C04

IC AT24C16

MX29LV320BTC

IC 74HC374x1

4Mx16

SERIAL EEPROM

4Mx8bit FLASH

OUT PIN EXPAND

SCART OUT

27MHz
CRYSTAL

IC IRC4558

SDARM

+1.8V OUT

KEY

KEY CONN SYSTEM

Y.U.V OUT

VIDEO SWITCH

+3.3V OUT

VFD CONTROL

HDMI OUT

IC TS5V330

DVD LOADER
Arima PICK UP

VFD

IC V63111

IP4776CZ38

IC IRC4558

RDS SAA6581T

MT1392E

AMPLIFIER

IC IRC4558

AMPLIFIER

IC IRC4558

C-VIDEO

AD 5V OUT
AD 3.3V OUT SIRIUS 5V OUT

-12V OUT

US B 5V OUT

74HC04
POWER SUPPLY
2SB952

TRANSFORMER

IC KA7500C

2SB772

2SA945

2SA882

DC TO DC

AP1513

2SB772

+12V

-24V

USB 500m A 882

CONTROL

IC BA4558D

IC STA308A

+12V

DIGITAL AUDIO PROCESSO R

+12V

FAN_12V

+5V IN

IC IRC4558

-24V
VFD

IC IRC4558

VOLU ME CONTROL

+39V

TRANSFORMER

AMPLIFIER

MOSFET

AMPLIFIER

Bilt IN TREBLE BASS EQ

MOSFET

+12V
AC1

TRANSFORMER

AC2

BRIDGE
REGULATOR

BK5V
STA510A
POWER AMP

MOSFET

AC 220V

STA510A
POWER AMP

STA510A
POWER AMP

+5V

+
IC FSDL0165RN

STA510A
POWER AMP

IC EL817C

SL SPK

L SPK

SR SPK

R SPK

100Wx4(125w Power claim (commercial, 30%THD, 1 chan@1min)

C SPK

SUB SPK

KARAOKE IN

200Wx2(250w Power claim (commercial, 30%THD, 1 chan@1min)

4-2

4-2

WIRING DIAGRAM-Main unit

V3

V1

RX
PDN

+3.3V

POWER SUPPLY

BK5V

MOSFET

VOL

IC STA308A

TRANSMITER BLOCK

PDN (ON/OFF)

+3.3V

+35V

POWER AMP

IC STA510(100W&60W)

RECEIVER BOLCK DIAGRAM

SL SPK
SR SPK

TX

BLOCK DIAGRAM-Wireless
4-3

WIRING DIAGRAM-Wireless
4-3

5-1

5-1

FTD DISPLAY PIN ASSIGNMENT

CONTROL BOARD

TABLE OF CONTENTS
FTD Display Pin Assignment ............................................................. 5-1
Circuit Diagram(main unit) ................................................................. 5-2
PCB Layout Top & Bottom View(main unit)....................................... 5-3

PIN CONNECTION

Note

5-2

5-2

CIRCUIT DIAGRAM
C2501
C2502
C2504
C2505
C2506
C2507
C2509
C2510

A3
A3
B1
A1
A1
A2
A2
B2

C2511
C2512
C2513
C2514
C2515
C2516
C2518
C2519

B1
B1
A2
B1
B1
A1
B3
B3

C2520
C2521
C2522
C2523
C2524
C2525
C2529
C2530

B3
B1
B1
B1
B1
B1
A1
A1

C2531 A1
C2538 B2
C2539 B2
C2540 B2
C2541 B1
C2542 A1
CN5502 B1
D2501 A2

D2503
D2504
D2507
D2508
DP1
FB30
FB31
FB32

B1
B1
B1
B1
A2
A3
A3
A3

FB33
FB34
FB35
FB36
IC251
JK1
JK2
JK3

A3
B3
B3
B3
B2
A3
A3
B3

JMP1
JMP11
JMP12
JMP14
JMP15
JMP2
JMP3
JMP5

B3
B3
B3
B3
B3
B3
B3
B1

JMP6 B1
JMP7 B2
JMP8 B3
JMP9 B3
JP1
A3
JP2
A3
LD2501 B3
Q2501 A1

Q2502
R2253
R2501
R2502
R2503
R2504
R2505
R2506

A1
B1
A1
A1
A1
A1
A1
A1

R2507
R2508
R2509
R2510
R2513
R2514
R2515
R2516

A1
A1
A1
A2
A1
B1
B1
B1

R2517
R2518
R2519
R2520
R2521
R2522
R2523
R2524

B1
B1
B1
B1
B1
B1
B1
A2

R2525
R2526
R2528
R2529
R2530
R2532
R2533
R2534

A2
A2
A1
B1
A1
A1
A1
A1

R2535
R2536
R2537
R2538
R2539
R2540
R2541
R2542

A1
A1
A1
A1
A1
A1
B1
B1

R2544
R2545
R2548
R2549
R2553
R2554
R2555
RB201

B1
B1
A1
A1
B3
A2
A2
A1

RB303 A3
RB5501 B3
RB903 A1
RB906 B3
SN251 A1
SN251 A1
TA2501 B1
TA2502 B1

TA2506 B1
TA2507 B1
TA2510 B1
TA2511 B1
TA2516 B1
VR2502 A3
XL2501 A2
ZD251 B1

ZD252
ZD253
ZD254
ZD255

B1
B1
A2
A1

5-3

5-3

PCB LAYOUT - TOP VIEW

C2504 A2 C2531 B2 D2503 B2 D2508 A2 JK2
C2505 B2 CN5502 A3 D2504 B2 DP1
B2 JK3
C2513 A2 D2501 B2 D2507 A2 JK1
B1 JMP1

B3 JMP11 A3 JMP15 A2 JMP5

B1 JMP12 B3 JMP2 A2 JMP6
B2 JMP14 B2 JMP3 A2 JMP7

A1 JMP8
A1 JMP9
A2 JP1

A1 JP2
B3 R2508 B2 R2532 B3 R2538 B1 RB201 B2 RB903 B2 SN251 A2 TA2506 B1 TA2511 B1 XL2501 B2
B2 LD2501 A3 R2520 B2 R2536 B1 R2539 B2 RB303 B3 RB906 B1 TA2501 A3 TA2507 B1 TA2516 A3
B1 R2502 B2 R2528 B2 R2537 B1 R2540 B2 RB5501 A3 SN251 A2 TA2502 A1 TA2510 B1 VR2502 B1

B
1

PCB LAYOUT - BOTTOM VIEW

C2501
C2502
C2506
C2507

A2
A2
B2
B2

C2509
C2510
C2511
C2512

B2
B2
A2
B2

C2514
C2515
C2516
C2518

A2
A2
B2
B2

C2519
C2520
C2521
C2522

B1
B1
B2
B2

C2523
C2524
C2525
C2529

B2
B2
A2
B3

C2530
C2538
C2539
C2540

B3
B2
B2
B2

C2541
C2542
FB30
FB31

B2
B2
B3
B3

FB32
FB33
FB34
FB35

B3
B3
B1
B1

FB36
IC251
Q2501
Q2502

B1
B2
B3
A2

R2253
R2501
R2503
R2504

A2
A3
B2
A2

R2505
R2506
R2507
R2509

B2
A3
A2
B2

R2510
R2513
R2514
R2515

B2
A2
B2
B2

R2516
R2517
R2518
R2519

B2
B2
B2
B2

R2521
R2522
R2523
R2524

B2
B2
B2
B2

R2525
R2526
R2529
R2530

B2
B2
A2
B2

R2533
R2534
R2535
R2541

B2
B2
B2
B2

R2542
R2544
R2545
R2548

A3
A1
A3
B3

R2549
R2553
R2554
R2555

B3
B2
B2
B2

ZD251
ZD252
ZD253
ZD254

A2 ZD255
A2
B2
B2

B2

B
1

6-1

6-1

INTERNAL IC DIAGRAM - MT1389FXE

MAIN BOARD

CVBS,Y/C,
Component

DVD
PUH
Module

Digital Video

MT1389E

5.1 ch Audio
FLASH

TABLE OF CONTENTS
Internal IC Diagram ........................................................................... 6-1

SPDIF

Front-panel
Remote

DRAM

Circuit Diagram (Amplifier-main unit)................................................. 6-2

Circuit Diagram (Servo-main unit) ..................................................... 6-3
PCB Layout Top View (Main unit) ..................................................... 6-4
PCB Layout Bottom View (Main unit) ................................................ 6-5
Circuit Diagram (Wireless)................................................................. 6-6
PCB Layout Top View (Wireless) ...................................................... 6-7

INTERNAL IC DIAGRAM - V5888S HOSP

PCB Layout Bottom View (Wireless) ................................................. 6-8

MUTE

BLAS

VINTK

TRB-2

NC

VINLD

GND

VCTL

NC

VCC2

28

27

26

25

24

23

22

21

20

19

18

17

16

15

15k

10k
MUTE

10k

Spindle
Driver(4X)

+
-

+ -

Actuator
Driver(6X)

+ -

25k

Thermal
Shut dowm

Vcc2
Vcc2

25k

10k

Vcc1

+
-

Sled
Driver(4X)

25k

VOLD- VOLD+ VOTK- VOTK+

TRAY

Prc-DRV

10k
RGND

VINFC

TRB-1

RSGO2 VINSL+ REGO1

6
FWD

VCC1

REV

VCC1

Actuator
Driver(6X)

DRIVER

10

11

12

VOTR- VOTR+ VOSL+ VOSL-

13

14

VOFC- VOFC+

6-2

6-2

CIRCUIT DIAGRAM (Amplifier-mian unit)

C0101
C0102
C0103
C0104
C0105
C0106
C0107
C0109
C0110
C0111
C0112
C0113
C0114
C0115
C0116
C0117
C0118
C0119

D3
D3
D3
D3
D3
D3
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4

C0120
C0121
C0501
C0502
C0504
C0505
C0506
C0507
C0508
C301
C302
C305
C306
C309
C311
C313
C315
C316

D4
D4
B3
B3
B3
A3
A3
A3
A3
A1
A1
A1
A1
A1
A1
A1
A1
A2

C317
C318
C319
C320
C321
C322
C323
C324
C325
C326
C329
C330
C331
C334
C335
C336
C337
C338

B2
B1
B2
B2
B2
B2
B2
B2
A1
A1
A1
A1
A2
A2
B1
B1
B2
C2

C339
C340
C341
C342
C343
C344
C345
C346
C347
C348
C349
C352
C353
C354
C355
C356
C357
C358

C2
A2
A2
A1
A2
C1
B2
B2
B2
B2
B2
B1
B1
B1
B1
B1
B1
B1

C359
C360
C361
C362
C363
C364
C365
C500
C5001
C5002
C5003
C5004
C5005
C5006
C5007
C5008
C501
C502

B1
B2
B2
B2
B2
B1
B2
A4
C4
C4
C4
C4
C4
C4
C4
C4
A4
C3

C503
C504
C505
C506
C507
C508
C509
C510
C511
C512
C513
C514
C515
C516
C517
C518
C519
C520

C3
B3
B3
A4
B3
A4
A3
A4
A3
A3
A3
A3
C3
C3
D3
C3
C4
C4

C521
C522
C523
C524
C525
C526
C527
C528
C529
C530
C531
C532
C533
C534
C535
C536
C537
C538

C4
B3
B3
B4
B4
A3
A3
A4
A4
A4
C4
C4
B4
C4
B4
B4
A4
A4

C539
C540
C541
C542
C543
C544
C545
C546
C547
C548
C549
C550
C551
C552
C553
C554
C555
C556

C4
B4
C4
B4
B4
B4
A4
A4
C4
C4
C4
C4
B4
B4
B4
B4
A3
B4

C557
C558
C559
C560
C561
C562
C563
C564
C565
C566
C567
C568
C569
C570
C571
C572
C573
C574

B4
B4
B4
A4
A4
A4
A4
A4
B4
A4
A4
A4
A4
A4
C4
B4
B4
B4

C575
C576
C577
C578
C579
C580
C581
C582
C583
C584
C585
C586
C587
C588
C589
C590
C591
C593

A4
A4
B3
B3
B3
B3
B3
B3
B3
A2
A2
A2
A2
A2
A2
A3
A3
A4

C594
C595
C596
C597
C701
C702
C703
C704
C705
C706
C707
C708
C709
C716
C717
C718
C719
C720

A4
B4
B4
C4
D2
D2
D2
D2
D2
D2
D2
D2
D2
D2
D2
D2
D2
D2

C721
C722
C723
C724
C725
C726
C727
C730
C731
C732
C736
C737
C901
C902
C903
C904
C905
C906

D2
D2
D2
D2
D2
D2
D2
D2
D3
D3
D2
D2
D1
D1
D1
D1
D1
D1

C907
C908
C909
C910
C911
C916
C917
C918
C919
C920
C921
C922
C923
C924
C925
C926
C927
C928

D1
D1
D2
D2
D2
C3
D1
D2
D2
D1
D1
D1
D2
D1
D2
B2
B2
D1

C929
C930
C931
C932
C933
C935
C936
C937
C938
C939
C940
C941
C942
C943
C944
C945
C947
C948

D1
D1
D2
D1
D2
D1
D2
B2
B2
B2
B2
B2
B2
B2
B3
C1
D1
C3

C949
C950
C951
C952
C953
C954
C955
C956
C957
C958
CE501
CE502
CE503
CE504
CE505
CE506
CE507
CE508

C2
C2
C2
C1
C1
C2
D1
B3
A3
B3
C4
C4
C4
C4
C4
C4
C4
C4

CE509
CE510
CE511
CE512
CN301
CN303
CN902
D301
D302
D303
D304
D305
D501
D503
D504
D505
D506
D701

C4
C4
C4
C4
A1
B1
B3
B2
C1
C1
C1
C1
A2
A2
A2
A2
A2
D2

D702
D703
D704
D705
D706
D707
D708
D709
D710
D711
D712
D901
D902
D903
D904
D905
D906
D907

D2
D2
D2
D2
D2
D2
D2
D2
D2
D2
D2
B2
B2
B3
B3
C3
C3
C3

D908
D909
D910
D911
FB301
FB302
FB303
FB304
FB307
FB308
FB309
FB311
FB312
FB313
FB405
FB406
FB407
FB408

C3
C3
C3
C3
A1
A1
A1
A1
B2
B2
B2
B1
B1
B1
C1
C1
C1
C1

FB701
FB702
FB703
FB704
FB705
FB706
FB715
FB904
FB905
FB906
IC301
IC303
IC304
IC305
IC306
IC501
IC502
IC503

D2
D2
D2
D2
D2
D2
C3
C1
C1
B2
A1
B1
A1
A1
A2
C3
B4
C3

IC504 A4
IC505 A3
JK302 B1
JK401 C1
JK501 C4
JK502 C4
JK701 C2
JK702 D2
JP505 A4
JP505A A4
JP507 A4
JP507A A4
L301 B1
L501 C4
L502 C4
L503 B4
L504 B4
L505 B4

L506
L507
L508
L509
L510
L511
L512
L513
L514
L515
L516
L517
L518
L701
L702
L703
L704
L705

B4
A4
A4
A4
A4
A4
A4
C4
B4
B4
B4
A4
A4
D2
D2
D2
D2
D2

L706
L707
Q301
Q302
Q303
Q304
Q305
Q306
Q501
Q502
Q705
Q706
Q901
Q902
Q903
Q904
Q905
Q906

D2
D2
B2
B1
B1
B1
C1
C1
A2
A3
D2
D2
C1
D2
D1
C2
B2
B3

Q907
Q908
Q909
Q910
Q913
R051
R301
R302
R305
R306
R309
R310
R313
R314
R315
R316
R317
R318

B3
B3
B3
B3
C3
A3
A1
A1
A2
B1
A1
A1
A1
A1
A1
A1
A1
A1

R321
R322
R325
R326
R327
R328
R329
R330
R331
R332
R333
R334
R335
R336
R337
R338
R339
R340

A1
A1
A1
A1
A1
A1
A2
A2
A2
A2
A2
A2
A2
A2
B1
B2
B2
C1

R341
R342
R343
R344
R345
R346
R347
R348
R349
R350
R351
R352
R353
R354
R355
R356
R357
R358

C1
C2
A2
A2
A1
A1
B1
A1
A1
A1
B1
B1
B1
B1
B1
B1
B1
B1

R359
R360
R361
R362
R364
R365
R366
R367
R369
R370
R371
R372
R373
R374
R375
R376
R377
R378

B1
A2
A2
B1
B1
B1
B1
B2
B2
B2
C2
B2
C2
B2
B2
B2
B2
B2

R379
R380
R381
R382
R383
R384
R388
R418
R419
R504
R506
R507
R508
R509
R510
R511
R512
R513

B2
B2
C2
C3
C3
C3
A1
B1
B1
A4
C3
C2
B3
B3
B3
B3
A2
A3

R514
R515
R516
R517
R518
R519
R520
R521
R522
R523
R524
R525
R526
R527
R528
R529
R530
R531

A3
C4
B4
B4
A4
A4
A4
C4
C4
B4
B4
B4
B4
B4
A4
A4
A4
A4

R532
R534
R535
R537
R538
R539
R540
R541
R542
R543
R545
R546
R547
R548
R550
R552
R554
R556

A4
A3
A2
A2
A2
A2
A2
A2
A2
A2
B3
A3
B3
A3
A3
A3
A3
A3

R558
R571
R572
R573
R701
R703
R706
R716
R717
R718
R719
R720
R721
R737
R904
R907
R908
R909

A3
A3
A3
A3
D2
D2
D2
D2
D2
D2
D2
D2
D2
D2
D1
B3
B3
B3

R911
R912
R913
R914
R918
R919
R920
R921
R922
R923
R924
R925
R926
R927
R928
R929
R930
R931

D1
C2
C1
D2
B2
B2
B2
B2
B2
B2
C1
C2
C3
C3
D2
D2
D1
B2

R932
R933
R934
R935
R936
R937
R938
R939
R940
R941
R942
R943
R944
R945
R947
R948
R952
R956

B3
B2
B3
B3
B3
B2
B2
B2
B2
B3
B3
B3
C3
D1
C3
C3
D1
C2

R959
R969
R970
R971
R973
R974
R979
RB901
RB902
ZD203
ZD301
ZD302
ZD303
ZD901
ZD903
ZD904
ZD905
ZD906

D1
A1
C2
C2
C1
C1
C3
C1
D1
D1
A1
A1
C1
D1
D2
D1
D2
C3

6-3

6-3

CIRCUIT DIAGRAM (Servo-main unit)

C0201
C0202
C0203
C0204
C0205
C0206
C0207
C0208
C0209
C0210
C0212
C0213
C0214
C0215
C0216

C2
A2
A2
A2
A2
A3
A3
A3
A3
B4
D2
C4
C4
C4
D1

C0217
C0218
C0219
C0220
C0221
C0222
C0223
C0224
C0225
C0226
C0228
C0229
C0230
C0231
C0232

D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1

C0235
C0237
C0238
C0239
C0240
C0241
C0242
C0243
C0244
C0245
C0246
C0247
C0248
C0249
C0250

D2
D4
D4
D4
D4
D4
D4
D4
A2
A2
A3
A3
B4
A2
A2

C0251
C0252
C0601
C0602
C0603
C0604
C0606
C0608
C0609
C0610
C0612
C0613
C0615
C201
C202

C4
C4
A4
A4
A3
B3
B3
B4
A4
A3
B4
A4
B4
A2
B4

C203
C204
C205
C206
C207
C208
C209
C210
C211
C213
C214
C215
C216
C217
C218

A2
B2
B4
C4
A2
A2
B2
B3
D4
C1
C2
D2
A2
A2
B4

C219
C220
C221
C225
C226
C227
C228
C229
C230
C231
C232
C233
C237
C238
C240

A3
A3
B4
C2
C2
C2
C2
C1
D2
D2
C1
B3
B3
A3
B3

C241
C242
C243
C253
C254
C300
C601
C602
C604
C605
C606
C607
C608
C609
C610

A3
A3
D2
C1
D2
A4
A3
A3
B4
B3
A4
A3
A4
B4
A3

C611
C612
C801
C802
C803
C804
C805
C806
C807
C808
C809
C810
C811
C812
C813

A4
A4
A1
A1
B1
A2
B1
B1
B1
B2
B2
A2
A2
A2
B2

C816
C817
C818
C819
C820
C821
C822
C823
C824
C825
C826
C827
C828
C829
C830

B2
B2
A2
B1
B2
B2
B2
B2
B2
A2
B2
B2
B2
B2
B2

C831
C832
C833
C834
C835
C836
C837
C838
C839
C840
C841
C842
C843
C844
C845

B2
B3
B3
B3
B3
A3
A3
B2
B2
B2
B2
C2
B1
B2
C2

C846
C848
C849
CE201
CE202
CE203
CE204
CE205
CE206
CE207
CE208
CE209
CE210
CE801
CE802

C2
B2
B2
C1
C1
C1
C1
C1
C1
C1
B4
B4
C1
D2
D2

CE803
CE804
CE805
CE806
CE808
CE809
CN201
CN202
CN203
CN801
CN802
CN803
D201
D202
D203

D2
D2
D2
D2
D2
D2
B4
C1
D3
A1
B1
B1
A3
A3
A3

D204
D205
FB1
FB201
FB202
FB203
FB204
FB205
FB206
FB207
FB208
FB209
FB210
FB211
FB212

A3
D2
A4
A2
A2
A3
A2
C4
C4
D4
D4
C1
C1
C1
C1

FB213
FB214
FB216
FB217
FB601
FB602
FB603
FB604
FB605
FB801
FB802
FB803
IC201
IC202
IC203

C1
C1
D2
A3
A4
A4
A4
A3
B3
A1
A1
B1
C1
C4
D2

IC204
IC205
IC206
IC207
IC208
IC602
IC801
JK601
L201
L202
L203
L204
L205
L207
L601

D2
D4
D4
A3
B4
A4
B4
A3
A2
A2
A2
D4
B4
B4
A3

L801
L802
L803
Q201
Q202
Q203
Q204
Q300
Q609
Q610
Q611
Q801
Q802
Q803
Q804

A2
A2
A2
A2
A2
A3
A3
D1
D1
D1
D1
A1
A1
A1
A2

Q805
R200
R201
R202
R203
R204
R205
R206
R207
R209
R210
R211
R212
R216
R217

A1
A2
A2
A2
A2
A2
A2
A3
A3
B4
C4
C4
C4
A3
A3

R218
R219
R220
R221
R222
R223
R224
R225
R227
R228
R230
R231
R232
R233
R234

A3
A3
C4
C4
D2
B4
B3
B4
B4
B4
C1
C1
C1
D2
C1

R235
R239
R240
R241
R242
R243
R245
R247
R248
R249
R251
R252
R253
R255
R256

C1
D2
B4
B4
D2
B4
C1
C1
C1
C1
C1
C1
C1
C2
C2

R257
R258
R259
R260
R261
R264
R266
R269
R271
R272
R276
R279
R280
R281
R282

C2
C2
A4
B4
B4
A3
B4
D2
D2
D2
A3
C1
B3
D2
C2

R283
R284
R286
R287
R288
R290
R291
R292
R293
R294
R297
R300
R390
R391
R392

C2
C2
D2
D2
B3
C1
C1
C1
A3
A3
A2
D1
D1
D1
B2

R393
R394
R395
R397
R398
R399
R601
R602
R609
R610
R611
R613
R614
R616
R617

B2
B4
B3
A2
D3
D2
A4
A4
B4
B4
A4
A4
A4
A4
A4

R621
R622
R624
R801
R802
R803
R804
R805
R806
R807
R808
R809
R810
R811
R812

A3
A3
A3
A1
A1
C2
B1
B1
C2
C2
A1
A1
A1
A1
A1

R813
R814
R815
R816
R817
R820
R821
R822
R823
R824
R826
R827
R828
R829
R830

A1
A2
A2
A2
B2
C2
A2
A2
A2
A2
B1
B1
B1
B1
B2

R831
R832
R833
R834
R836
R838
R839
R840
R841
R842
R843
R845
RA201
RA202
XL201

B2
A1
B2
B2
B1
B2
B2
B2
B2
B2
C2
C2
C2
C4
B3

ZD201
ZD202

A2
A2

6-4

6-4

PCB LAYOUT TOP VIEW (main unit)

C0114
C0115
C0116
C0203
C0204
C0205
C0207
C0208
C0212
C0213
C0215
C0218
C0221
C0223
C0231
C0235
C0247
C0250
C0606
C0608
C0610
C0615
C201
C202

D3
A3
D3
C2
D2
D1
D2
D2
D1
C2
C2
C2
D2
C2
C2
B2
A1
D1
B1
B1
A1
A1
C2
B1

C203
C204
C205
C206
C207
C208
C209
C210
C211
C214
C216
C217
C218
C219
C220
C221
C230
C231
C233
C240
C241
C242
C243
C253

D1
D1
D2
C2
C2
C1
B2
B2
B2
D1
C2
A1
C1
D2
D2
B1
B2
B2
C1
C1
C1
D1
B2
A1

C254
C301
C302
C309
C311
C313
C317
C325
C326
C329
C330
C331
C334
C335
C336
C337
C338
C339
C340
C341
C342
C343
C344
C345

B2
A2
A2
C2
D3
B2
A2
A2
A3
A2
A3
A2
A2
C2
C2
C2
C2
C2
A2
A2
C2
C3
D2
B2

C346
C347
C348
C349
C352
C354
C356
C357
C358
C359
C360
C361
C362
C363
C364
C365
C501
C502
C503
C504
C505
C506
C507
C510

A2
C2
A2
B2
A2
A3
A2
A2
D2
C2
C2
C2
B2
A2
D3
D2
A3
A3
A3
C4
C3
B3
C3
B3

C511
C512
C513
C514
C515
C516
C517
C518
C519
C520
C521
C522
C523
C524
C525
C526
C527
C528
C529
C530
C539
C540
C541
C542

C4
D3
B3
D3
A3
C3
A3
C3
A3
A3
C3
B3
B3
B3
C3
D3
D3
B3
D3
D3
B4
C4
A3
B3

C543
C544
C545
C546
C571
C572
C573
C574
C575
C576
C578
C579
C580
C581
C582
C583
C584
C590
C593
C594
C602
C604
C605
C606

B3
C3
D3
D3
A4
A4
B4
B4
B4
B4
C3
C3
C3
C3
C3
C3
B3
C3
B4
D4
A1
A1
B1
A1

C607
C608
C609
C610
C701
C702
C703
C704
C705
C706
C707
C708
C709
C716
C717
C718
C719
C720
C721
C722
C723
C724
C725
C726

A1
A1
A1
B1
B1
B1
B1
A1
A1
A1
A1
A1
A1
B2
B1
B2
B1
B2
B1
B2
B2
B2
B1
B2

C727
C731
C732
C736
C737
C804
C808
C809
C810
C811
C812
C813
C816
C817
C818
C819
C824
C825
C826
C827
C828
C829
C830
C831

B2
A1
B1
A1
A1
D1
D1
D1
D4
C1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
C1
D1
D1
D1

C832
C833
C834
C836
C837
C838
C839
C840
C841
C842
C843
C844
C846
C848
C849
C905
C906
C909
C910
C911
C916
C917
C918
C919

D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
C1
C1
C1
B1
B1
D3
D3
D3
A2
B3
B3
B3

C920
C921
C922
C923
C924
C925
C926
C927
C928
C929
C930
C931
C932
C933
C935
C936
C942
C943
C944
C945
C947
C948
C952
C953

D2
B1
B1
D3
D3
C3
A3
A3
D3
D3
A2
C3
D2
D3
D2
D3
A3
B3
A3
B2
B1
B3
A2
B2

C956
C957
C958
CN201
CN202
CN203
CN301
CN303
CN801
CN802
CN803
CN902
D201
D202
D203
D204
D205
D301
D302
D303
D304
D305
D501
D503

C3
D3
B3
D2
D2
B2
B1
D2
D1
D2
D1
A4
D2
D2
D2
D2
B2
C2
D3
D3
B2
B2
B3
B3

D505
D506
D701
D702
D703
D704
D705
D706
D707
D708
D709
D710
D711
D712
D901
D902
D903
D904
FB1
FB201
FB202
FB203
FB204
FB205

B3
B3
B1
B2
B1
B1
B1
B2
B1
B1
B1
B2
B1
B2
A3
A3
A3
A4
A1
C2
A1
A1
C1
C2

FB206
FB207
FB208
FB209
FB210
FB211
FB212
FB213
FB214
FB216
FB301
FB302
FB303
FB304
FB307
FB308
FB309
FB311
FB312
FB313
FB405
FB406
FB407
FB408

C2
B2
B2
D2
D2
D2
D2
D2
D2
D1
C1
C1
C1
C1
B2
A2
A2
D2
D2
D2
A2
A2
A2
A2

FB601
FB602
FB603
FB604
FB605
FB701
FB702
FB703
FB704
FB705
FB706
FB715
FB801
FB802
FB803
FB904
FB905
FB906
IC201
IC202
IC203
IC204
IC205
IC206

B1
A1
A1
B1
B1
B1
B1
B1
A1
A1
A1
A1
D1
D1
D1
D3
D3
B3
A1
C2
B2
B2
C2
B1

IC207 C1
IC208 B1
IC301 A3
IC303 A3
IC304 B2
IC305 B2
IC306 A2
IC501 A3
IC502 C3
IC503 B3
IC504 C3
IC505 C3
IC602 A1
IC801 D1
JK302 A3
JK401 A2
JK501 A4
JK502 A4
JK601 A1
JK701 A2
JK702 A1
JP505 C4
JP505A C4
JP507 B4

JP507A B4
L201 C1
L202 D1
L203 D1
L204 B2
L205 B1
L207 B1
L301 D2
L501 B4
L502 B4
L503 C4
L504 D4
L505 C4
L506 C4
L507 D4
L508 D4
L509 C4
L510 C4
L511 C4
L512 D4
L513 A4
L514 A4
L515 A4
L516 A4

L517
L518
L601
L701
L702
L703
L704
L705
L706
L707
L801
L802
L803
Q201
Q202
Q203
Q204
Q300
Q301
Q302
Q303
Q304
Q305
Q306

A4
A4
A1
B1
B1
B1
B2
B1
B2
A1
D1
D1
C1
D2
D2
D2
D2
C2
C2
D3
C2
D3
A2
B2

Q501
Q502
Q611
Q801
Q802
Q803
Q804
Q901
Q902
Q903
Q904
Q905
Q906
Q907
Q908
Q909
Q910
Q913
R051
R201
R202
R203
R204
R205

B3
C3
A1
D1
D1
C1
D1
B1
C3
D3
D3
A3
A3
A3
A3
A3
A3
A2
B2
D2
C2
D2
C2
D2

R206
R207
R209
R210
R211
R212
R216
R217
R218
R219
R221
R222
R223
R224
R225
R227
R228
R230
R231
R232
R233
R234
R235
R239

D2
D2
C2
C2
B1
B1
A1
A1
D2
D2
B1
C2
B1
C1
C1
D2
D2
A1
A1
A1
B2
A1
B1
B2

R240
R241
R242
R243
R245
R247
R248
R249
R251
R252
R253
R255
R256
R257
R258
R259
R260
R261
R266
R269
R271
R272
R279
R281

D2
D2
B2
C2
B1
C2
C2
C2
C2
C2
B1
C1
C1
C1
C1
A1
B2
B2
B2
B2
C2
C2
B1
B2

R282
R283
R284
R286
R287
R290
R291
R293
R294
R300
R301
R302
R305
R306
R309
R310
R313
R314
R315
R316
R317
R318
R321
R322

C1
C1
C1
B2
B2
D1
D1
C1
D1
C2
A2
A2
B2
D2
A2
A3
A3
A2
A3
A2
A2
A3
A3
A3

R325
R326
R327
R328
R329
R330
R331
R332
R333
R334
R335
R336
R337
R338
R339
R340
R341
R342
R343
R344
R345
R346
R347
R348

A3
A3
B3
B3
B3
C2
A2
A2
B2
B2
B2
B2
C2
C2
C2
C2
C2
C2
A2
A2
A3
A2
C2
A2

R349
R350
R351
R352
R353
R354
R355
R356
R357
R358
R359
R360
R361
R362
R364
R365
R366
R367
R369
R370
R371
R372
R373
R374

A3
A2
A2
D2
D2
A2
A3
A2
A2
D2
D2
B2
B2
C2
C2
C2
C2
C2
B2
C2
C2
C2
C2
C2

R375
R376
R377
R378
R379
R380
R381
R382
R383
R384
R388
R390
R391
R394
R395
R397
R398
R504
R506
R507
R508
R509
R510
R511

C2
C2
B2
B2
C2
C2
D3
C2
C2
C2
C1
C2
C2
B1
B1
D2
C2
C3
A3
A3
C3
B3
C3
B3

R512
R513
R514
R515
R516
R517
R518
R519
R520
R535
R537
R538
R539
R540
R541
R542
R543
R545
R546
R547
R548
R550
R552
R554

B3
D3
D3
A3
B3
C3
B3
D3
D3
B3
C3
C3
C3
C3
C3
C3
C3
C3
C3
C3
B3
B3
B3
B3

R556
R558
R601
R602
R609
R610
R611
R613
R614
R616
R617
R624
R701
R703
R706
R716
R717
R718
R719
R720
R721
R737
R804
R805

D3
D3
A1
A1
A1
A1
B1
B1
B1
A1
A4
A1
A1
A1
B1
B2
B2
B2
B2
B2
B2
A1
D2
D2

R806
R807
R808
R809
R810
R812
R813
R814
R815
R816
R817
R820
R821
R822
R823
R824
R826
R827
R828
R829
R830
R831
R833
R834

D1
C1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1
D1

R836
R838
R839
R840
R841
R842
R843
R845
R904
R907
R908
R909
R912
R913
R914
R924
R925
R926
R927
R928
R929
R930
R931
R932

D1
D1
D1
D1
D1
D1
D1
D1
D3
A3
A3
A3
D3
B1
C3
B1
D3
A2
A2
B3
B3
D3
A3
A3

R933
R934
R935
R936
R937
R938
R939
R940
R941
R942
R943
R944
R945
R947
R948
R970
R971
R973
R974
RA201
RA202
RB901
RB902
XL201

B3
A3
A3
A3
A3
A3
A3
A3
A3
A3
A3
A2
B3
A2
A2
B2
B2
A2
B2
C1
B2
D3
C3
C1

ZD201
ZD301
ZD302
ZD303
ZD901
ZD903
ZD904
ZD905
ZD906

D2
B3
C3
B2
D3
D3
B1
C3
A2

6-5

6-5

PCB LAYOUT BOTTOM VIEW (main unit)

C0101
C0102
C0103
C0104
C0105
C0106
C0107
C0109
C0110
C0111
C0112
C0113
C0117

A3
A2
B4
B4
C4
D4
D4
B3
C3
C4
C2
A2
D3

C0118
C0119
C0120
C0121
C0201
C0202
C0206
C0209
C0210
C0214
C0216
C0217
C0219

D2
A3
A2
B3
D4
B4
A4
C4
C4
B3
C4
B4
B4

C0220
C0222
C0224
C0225
C0226
C0228
C0229
C0230
C0232
C0237
C0238
C0239
C0240

B3
C4
B4
C3
C4
C4
B4
B4
B4
B3
B3
B3
B4

C0241
C0242
C0243
C0244
C0245
C0246
C0248
C0249
C0251
C0252
C0501
C0502
C0504

B4
B3
B3
C4
C4
A4
C4
C4
B4
B4
C2
C2
C2

C0505
C0506
C0507
C0508
C0601
C0602
C0603
C0604
C0609
C0612
C0613
C213
C215

C2
C2
C2
C2
A4
A1
A4
A4
A4
A4
A4
A4
C2

C220
C225
C226
C227
C228
C229
C232
C237
C238
C300
C305
C306
C307

C4
B4
C4
C4
C4
A4
A4
C4
C4
B4
A2
A3
A2

C308
C315
C316
C320
C321
C322
C323
C324
C353
C355
C500
C5001
C5002

A2
C3
C2
A3
B3
A3
A3
B3
D3
D3
B1
D2
D2

C5003
C5004
C5005
C5006
C5007
C5008
C508
C509
C531
C532
C533
C534
C535

C2
C2
B2
B2
A2
A2
C2
C2
A2
A2
B2
C2
C2

C536
C537
C538
C547
C548
C549
C550
C551
C552
C553
C554
C555
C556

B2
D2
D2
B1
B1
B1
B1
B1
B1
C1
C1
C1
B1

C557
C558
C559
C560
C561
C562
C563
C564
C565
C566
C567
C568
C569

B1
C1
C1
C1
D1
D1
D1
D1
C1
C1
D1
D1
D1

C570
C577
C585
C586
C587
C588
C589
C591
C595
C596
C597
C601
C611

D1
C2
C2
C2
C2
C2
C2
C2
D1
C1
A1
A4
A4

C612
C730
C801
C802
C803
C805
C806
C807
C820
C821
C822
C823
C835

A4
A4
D4
D4
D4
D4
D4
D4
D4
D4
D4
D4
C4

C845
C901
C902
C903
C904
C907
C908
C937
C938
C939
C940
C941
C949

C4
D2
D2
D3
D2
D2
D3
A1
A1
A1
A1
A1
A1

C950
C951
C954
C955
CE201
CE202
CE203
CE204
CE205
CE206
CE207
CE208
CE209

A1
A1
A1
B2
D2
D3
D3
D3
D3
D3
D3
D3
D3

CE210
CE501
CE502
CE503
CE504
CE505
CE506
CE507
CE508
CE509
CE510
CE511
CE512

D3
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1
A1

CE801
CE802
CE803
CE804
CE805
CE806
CE808
CE809
D504
D905
D906
D907
D908

D4
D4
D4
D4
D3
D3
D3
D3
B2
A1
A1
A1
A1

D909
D910
D911
FB217
Q609
Q610
Q705
Q706
Q805
R200
R220
R264
R276

A1
A1
A1
C4
A4
A4
A3
A3
D4
C3
B4
C4
C3

R280
R288
R292
R297
R392
R393
R399
R418
R419
R521
R522
R523
R524

C4
C4
A4
D3
D4
D4
C3
D3
D3
B1
B1
B1
B1

R525
R526
R527
R528
R529
R530
R531
R532
R534
R571
R572
R573
R621

C1
C1
C1
C1
D1
D1
D1
D1
C2
B3
B3
B3
A4

R622
R801
R802
R803
R811
R832
R911
R918
R919
R920
R921
R922
R923

A4
D4
D4
D4
D4
D4
D2
A1
A1
A1
A1
A1
A1

R952
R959
R969
R975
R976
R977
R978
ZD202
ZD203

B2
D2
C2
B3
B2
B3
A4
D3
D2

6-6

6-6

CIRCUIT DIAGRAM (Wireless)

C441
C442
C443
C444
C445
C449
C450
C451
C452

B1
B1
B1
C2
C2
C2
C2
C2
A2

C453
C5401
C5402
C5403
C5404
C5405
C5406
C5407
C5408

A2
C3
C2
C2
C2
A3
A3
A3
B3

C5409
C541
C5410
C5412
C5414
C5415
C5416
C5418
C5419

C542
C5420
C5421
C5422
C5423
C5424
C5425
C5426
C5427

B3
C1
A3
A3
A3
A3
A3
B3
B3

C3
B3
B4
B4
B4
A4
B4
A4
A4

C5428
C5429
C543
C5430
C5431
C5432
C5433
C5434
C5439

A4
A4
C1
A4
A4
A4
A4
B4
A3

C544
C5440
C545
C546
C547
C548
C549
C550
C552

C1
B3
C2
C2
C2
C2
C2
C2
C3

C553
C554
C555
C556
C557
C558
C564
C565
C566

C3
B1
B1
B1
B1
C1
B1
C3
C3

C567
C568
C569
C570
C571
C572
C573
C574
C575

C2
C2
C2
C2
C2
C2
A2
A2
A1

C576
CN441
CN502
D541
D542
D543
D544
D545
D546

A1
B1
C4
C2
C3
C3
C3
C2
C3

D548
FB441
FB542
FB543
FB544
FB545
FB546
FB547
FB548

A1
B1
C1
B3
C1
C1
C1
C1
C1

IC441 B2
IC5401 A3
JK5401 B4
L5401 A3
L5402 A3
L5403 A3
L5404 A4
L5405 A4
L5406 B4

L541
LD541
Q441
Q541
Q542
Q543
Q544
Q545
Q546

C2
C4
A2
C1
C1
C2
C2
C2
C4

Q547
Q549
Q550
Q551
Q552
R441
R443
R444
R446

C4
C3
B3
A1
A1
B1
B1
C1
C2

R447
R448
R449
R452
R5401
R5402
R5403
R5404
R5405

C2
C2
C2
A2
A3
A3
A3
A3
A3

R5406
R5407
R5408
R5409
R541
R5410
R5411
R5416
R542

B3
B3
B4
B4
C1
A4
A4
A2
C2

R543
R544
R545
R546
R547
R548
R549
R550
R551

C2
C2
C2
C1
C2
C2
C2
C3
C3

R552
R553
R554
R557
R558
R559
R562
R563
R564

R567
R568
R569
R570
R571
R573
R574
R575
R576

C4
C4
C4
A2
C4
A1
B1
B1
B1

B3
B3
A1
C2
C2
A1
B1
B1
B1

R577
R578
R579
R580
R581
R582
R586
R587
R588

A2
C2
C1
B1
A1
A1
A1
A1
A1

R589
RB502
RB541
ZD541
ZD542

C1
C4
C1
C2
C3

6-7

6-7

PCB LAYOUT TOP VIEW (Wireless)

C441 B2
C443 A2
C445 A2
C451 A3
C5401 A4
C5402 A4
C5403 A4
C5404 A4
C5406 A4
C5407 A4
C5408 A4
C5409 A4
C541 B2
C5414 B4
C5419 B4
C542 A1
C5425 C4
C543 B2
C5430 C3
C544 B2
C545 A3
C546 A3
C547 A3
C549 A4
C553 B1
C556 B2
C557 B2
C565 A1
C566 A2
C567 B3
C568 B3
C569 B3
C570 B3
C571 B3
C572 B3
C573 A3
C574 A2
C575 B1
C576 A1
CN441 B1
CN502 B1
D541 A1
D542 A1
D543 B1
D544 A1
D545 B1
D546 A1
D548 A1
FB441 A2
FB542 B2
FB543 B1
FB544 B2
FB545 C2
FB546 B1
FB547 B1
FB548 B1
IC441 A3
IC5401 B4
JK5401 D3
L5401 B3
L5402 C3
L5403 C4
L5404 B4
L5405 C2

L5406
L541
LD541
Q441
Q541
Q542
Q543
Q544
Q545
Q546
Q547
Q549
Q550
Q552
R441
R443
R444
R446
R447
R448
R449
R5401
R5403
R5406
R541
R5416
R542
R543
R544
R545
R546
R547
R548
R549
R550
R551
R553
R554
R557
R558
R559
R562
R563
R564
R567
R568
R569
R570
R571
R573
R576
R577
R578
R579
R580
R586
R587
R588
RB502
RB541
ZD541
ZD542

C4
A4
C2
A3
A1
A1
A3
A2
A2
B2
A2
A1
A1
A1
B2
B2
B2
A3
A3
A3
A3
A4
B3
B4
A2
A4
A3
A2
A2
A2
A1
A2
A2
A2
A1
A1
A2
A2
A3
A2
A1
B2
B1
B1
A1
A1
A1
B3
B3
A3
A2
B2
A2
B2
A2
A1
A1
A1
C1
C1
A3
A1

6-8

6-8

PCB LAYOUT BOTTOM VIEW (Wireless)

C442
C444
C449
C450
C452
C453
C5405
C5410
C5412
C5415
C5416
C5418
C5420
C5421
C5422
C5423
C5424
C5426
C5427
C5428
C5429
C5431
C5432
C5433
C5434
C5439
C5440
C548
C550
C552
C554
C555
C558
C564
Q551
R5402
R5404
R5405
R5407
R5408
R5409
R5410
R5411
R552
R574
R575
R581
R582
R589

A3
B2
B2
B2
A2
A2
A1
C2
B1
C2
C1
B1
B1
C1
C1
D1
D1
D2
D2
C2
C2
D2
D2
D2
D1
B1
B1
A1
A1
B4
A2
A2
B3
B3
A4
C2
C2
C1
C1
C1
D1
C2
C2
B4
A2
A2
A1
A1
A3

7-1

7-1

INTERNAL IC DIAGRAM - AZ7500BP

OUTPUT CONTROL
13

CT

OSCILLATOR

POWER BOARD

CK
DEAD 4
TIME
CONTROL

C1

E1

11

C2

10

E2

12

VCC

14

VREF

GND

D
RT

1.2V
PWM
COMP

EA(+)

+
-

EA(-)
EA(+)

16

EA(-)

15

5V

BAND GAP
PEFERENCE

0.7MA
2

TABLE OF CONTENTS

Internal IC Diagram ...........................................................................7-1

COMP INPUT

Circuit Diagram (Main)....................................................................... 7-2

PCB Layout Top View (Main) ............................................................ 7-3
PCB Layout Bottom View (Main) ....................................................... 7-4
Circuit Diagram (Wireless)................................................................. 7-5
PCB Layout Top View (Wireless) ...................................................... 7-6

INTERNAL IC DIAGRAM - AP3843

PCB Layout Bottom View (Wireless) ................................................. 7-7

VCC

7
UVLO

34V

GND

S/R

5V
REP

REF

2.50V

RT/CT

INTERNAL
BIAS

VREF
GOOD
LOGIC

OSC
OVER TEMP
PROTECT

FB
COMP
CS

2
1
3

ERROR
AMP
+

S Q
2R

R Q

1V

PWM
LATCH
CURRENT
SENSE
COMPARATOR

OUTPUT

7-2

7-2

CIRCUIT DIAGRAM (main unit)

BD901
CN901
C901
C902
C903
C904
C906
C908
C909
C910

A1
A1
A1
A1
A2
A2
A2
A3
C3
A3

C911
C913
C914
C915
C916
C917
C919
C920
C921
C922

A3
A3
A3
A3
A3
A3
A4
B1
B1
B1

C923
C924
C925
C926
C927
C928
C929
C930
C931
C932

B2
B2
B3
C2
C3
C3
D3
C3
A2
B3

C933
C934
C935
C937
C938
C939
C940
C941
C942
C943

B3
B4
C3
C1
C1
C1
D1
C2
C2
C2

C944
C945
C946
C948
C949
C950
C951
C952
C953
C954

C2
D3
C2
C3
C3
C3
C3
C3
C3
C3

C955
C956
C957
C958
C959
C960
C961
C962
C963
C964

C3
C3
C4
C4
C4
D1
D1
D1
D1
D1

C965
C966
C967
C968
C969
C970
C971
C972
C973
C976

D1
D2
D2
D2
D2
B4
D4
D4
D3
D2

C977
C978
C980
CN903
CN904
CN905
CN906
D901
D904
D905

C1
D2
C2
A4
C4
C4
D1
A2
A3
A3

D907
D908
D909
D910
D912
D913
D914
D915
D916
D917

A4
A4
B3
B2
B3
B3
B3
C2
C2
C2

D918
D919
D920
D921
D922
D923
D924
D925
F901
GT901

C3
C3
C2
D2
C3
C3
C3
C4
C1
C1

GT902
IC901
IC902
IC903
IC904
IC905
J903
J904
L901
L902

C1
B4
C1
D2
D2
D2
A4
A4
B3
A3

L903
B1
L904
B1
L905
B3
L906
C3
L907
C3
NTC901 C1
Q901 A2
Q904 C4
Q905 C1
Q906 D3

Q907
Q908
Q909
Q910
Q911
Q912
Q913
Q914
Q915
Q916

D1
D2
B2
B3
B3
C2
D2
D2
C3
D1

Q917
R901
R902
R903
R904
R905
R906
R908
R909
R910

D4
A1
A1
A2
A2
A2
B2
A2
A3
A3

R911
R912
R915
R916
R917
R918
R919
R920
R921
R922

A3
A3
C4
A3
C4
C1
C4
C4
D4
A3

R923
R924
R925
R926A
R927
R928
R929
R930
R931
R933

A4
A4
C3
D2
D2
A1
A1
A4
B4
D3

R935
R936
R937
R938
R939
R940
R941
R942
R943
R944

B1
B1
B1
B2
B2
B3
B3
B3
B3
B3

R945
R947
R949
R950
R951
R952
R953
R954
R955
R957

B3
B4
D3
C1
C1
C1
C1
C2
B4
D1

R958
R959
R960
R961
R962
R963
R964
R965
R966
R967

C2
C2
C2
C2
C2
D2
C2
C2
C2
C2

R968
R969
R970
R971
R972
R973
R974
R975
R976
R977

D4
C2
C2
D2
D2
C3
C3
C3
D3
C3

R978
R979
R980
R981
R982
R983
R984
R985
R986
R987

C4
C4
D1
D2
D2
D2
D3
D3
D3
D4

R988
R989
R990
R991
R993
R994
R995
R996
T901
T902

D4
D4
C2
D4
D2
C3
C3
C2
A2
B2

T903 C2
TVR901 A1
TVR902 A1
TVR903 C1
ZD901 A2
ZD902 A3
ZD903 A4
ZD904 A4
ZD905 A4
ZD907 B2

ZD908
ZD909
ZD910
ZD911
ZD912
ZD913
ZD914

B4
C2
D4
D2
A3
C1
D2

7-3

7-3

PCB LAYOUT - TOP VIEW (main unit)

BD901
CN901
C901
C902
C903
C913
C914
C915

A1
A1
B1
A2
A1
B4
B4
A4

C916
C920
C921
C922
C933
C934
C937
C938

B4
B1
B1
B1
B4
B3
C1
C1

C939
C943
C944
C945
C949
C950
C951
C952

C2
B2
C2
C4
C3
C4
C3
C3

C953
C954
C955
C956
C958
C960
C961
C962

C4
C4
C4
B4
B3
A2
C2
A3

C963
C964
C965
C966
C967
C968
C970
C971

B3
C2
C2
C2
C3
C3
B4
C4

C972
C976
C977
CN903
CN904
CN905
CN906
D904

C4
C3
C2
A4
C4
C4
C1
A3

D912
D913
D917
D918
D919
D920
D921
D922

B3
B3
C3
C3
C3
B3
C2
B3

D923
D924
D925
F901
GT901
GT902
IC901
IC903

C3
C3
C4
C1
B1
C1
B4
C3

IC904
IC905
J901
J902
J903
J904
J909
J910

C3
C3
A1
A4
A4
A4
B1
B2

J911
J912
J913
J914
J915
J916
J918
J920

B2
C2
C2
B2
A2
C3
B3
A3

J921
J922
J923
J924
J925
J926
J927
J928

A3
A3
B4
B4
B4
B4
B4
C4

J929
J930
J931
J932
J933
J934
J935
L901

C4
C3
C3
C3
C4
C4
C4
B3

L902
B4
L903
B1
L904
B1
L905
C4
L906
C4
L907
C4
NTC901 C1
Q901 B2

Q904
Q905
Q907
Q908
Q909
Q910
Q911
Q912

B4
C3
C2
C3
A2
B3
B3
C2

Q913
Q914
Q915
Q916
R903
R904
R905
R906

C2
C2
C4
C3
B2
B2
B2
A2

R908
R909
R915
R917
R935
R936
R937
R938

B3
B4
C4
B4
B1
B1
B2
B2

R939
R940
R941
R942
R943
R945
R949
R954

A2
B3
B3
B3
B3
B4
C3
C1

R957
R961
R964
R965
R966
R969
R979
R984

C2
C2
B3
B2
C1
C2
B4
C3

R986 C3
R987 C4
R990 C2
T901
A3
T902
B3
T903
B3
TVR901 A1
TVR902 A1

ZD901
ZD907
ZD908
ZD910

B2
B2
B3
C4

7-4

7-4

PCB LAYOUT - BOTTOM VIEW (main unit)

C904
C906
C908
C909
C910
C911

B3
A1
A2
C2
A2
A2

C917
C919
C923
C924
C925
C926

B1
A1
A3
B2
C2
C2

C927
C928
C929
C930
C931
C932

B2
C2
C2
C2
A2
B1

C935
C940
C941
C942
C946
C948

C1
C3
C3
C3
B2
C2

C957
C959
C969
C973
C978
C980

B1
B1
C2
C2
C2
C4

D901
D905
D907
D908
D909
D914

B3
B1
B1
B1
B1
B1

D915
D916
IC902
Q906
Q917
R901

C3
C2
C3
C1
C1
A4

R902
R910
R911
R912
R916
R918

A4
B1
B1
B1
B1
C3

R919
R920
R921
R922
R923
R924

B1
B1
C1
B1
B1
B1

R925 C1
R926A C2
R926B B1
R926C B1
R926D B1
R927 C1

R928
R929
R930
R931
R933
R944

A3
A4
B1
B1
C2
B1

R947
R950
R951
R952
R953
R955

B1
B4
C4
C4
B4
C1

R958
R959
R960
R962
R963
R967

C3
C2
C3
C3
C2
C3

R968
R970
R971
R972
R973
R974

C1
C4
C3
C2
B2
C2

R975
R976
R977
R978
R980
R981

C1
C1
B1
B2
C3
C2

R982
R983
R985
R988
R989
R991

C2
C2
C2
C1
C1
C1

R993 C3
R994 C1
R995 C2
R996 C3
TVR901 A4
TVR902 A4

ZD902 B1
ZD903 B1
ZD904 B1
ZD905 B1
ZD909 C4
ZD910 B3

ZD911 C2
ZD912 B1
ZD913 C3
ZD914 C2

7-5

7-5

CIRCUIT DIAGRAM (wireless)

BD901
C903
C904
C914
C916
C942
R913
R914

A1
A1
A1
A1
A1
A1
A1
A1

R915
C915
C922
C945
C946
C947
D912
Q903

A1
A2
A2
A2
A2
A2
A2
A2

R907
R924
R925A
R925B
R925C
R925D
R926
R927

A2
A2
A2
A2
A2
A2
A2
A2

R930
R940
R941
R942
R945
T902
C923
C933

A2
A2
A2
A2
A2
A2
A3
A3

C936
C938
D901
D905
D906
D914
D915
D916

A3
A3
A3
A3
A3
A3
A3
A3

D920
IC905
L903
L904
R912
R931
R939
R944

A3
A3
A3
A3
A3
A3
A3
A3

R946
ZD901
C900
C937
C939
C949
CN902
R937

A3
A3
A4
A4
A4
A4
A4
A4

R950
C908
C909
C913
F901
GT901
GT902
L901

A4
B1
B1
B1
B1
B1
B1
B1

NTC901 B1
R901
B1
R902
B1
R903
B1
R904
B1
R905
B1
R906
B1
R909
B1

TVR901
C907
C918
C924
C927
C928
C929
D902

B1
B2
B2
B2
B2
B2
B2
B2

D903
D913
IC902
L902
Q902
R921
R922
R923

B2
B2
B2
B2
B2
B2
B2
B2

T901
C935
D904
D918
IC903
Q909
R910
R928

B2
B3
B3
B3
B3
B3
B3
B3

R929
R949
R956
ZD906
ZD907
ZD908
C948
D908

B3
B3
B3
B3
B3
B3
B4
B4

D910
D917
D919
Q906
Q910
Q912
R947
R948

B4
B4
B4
B4
B4
B4
B4
B4

R951
R953
R954
R955
R957
C917
C920
CN901

B4
B4
B4
B4
B4
C1
C1
C1

D911
IC901
C906
C910
C911
C930
C931
C932

C1
C1
C2
C2
C2
C2
C2
C2

IC904
R908
R916
R932
R933
ZD902
C912
C919

C2
C2
C2
C2
C2
C2
C3
C3

C926
C943
Q904
Q905
R911
R917
ZD903
ZD904

C3
C3
C3
C3
C3
C3
C3
C3

C940
C941

C4
C4

7-6

7-6

PCB LAYOUT - TOP VIEW (wireless)

BD901 B1
C903 A1
C904 A1
C906 A3

C907
C908
C913
C914

C3
C2
B1
A2

C915
C917
C918
C920

B2
A2
C3
A3

C924
C926
C928
C930

B2
D3
D2
B3

C931
C935
C938
C939

A3
A4
C4
D4

C940
C941
C942
C947

B2
D2
A1
C2

C948 C4
C949 C4
CN901D1
CN902D4

D901
D902
D911
D912

B4
B2
A3
C2

D913
D914
D915
D916

A3
B4
B4
D3

F901 D1
GT901 C1
GT902 C2
IC901 A2

IC903
IC904
IC905
J901

C3
A3
D3
D4

J902
J903
J904
J905

B1
B1
B2
B2

J906
J907
J908
J909

A2
A2
B3
A4

J910
J911
J912
J913

C2
D2
D2
C4

J914 C3
J915 C4
J916 C4
J917 A2

J918
J920
L901
L902

C3
A4
C2
A4

L903 C4
L904 A4
NTC901D1
Q902 C3

Q903
R905
R906
R907

C2
C1
C2
D3

R916
R930
R931
R945

A3
B2
D3
B2

T901 B3
T902 B2
TVR901C2

7-7

7-7

PCB LAYOUT - BOTTOM VIEW (wireless)

C900
C909
C910
C911
C912
C916

A1
D3
D3
A2
D2
A4

C919
C922
C923
C927
C929
C932

D2
B2
B1
D3
C3
A2

C933
C936
C937
C943
C945
C946

B1
C1
D1
A1
C3
C3

D903
D904
D905
D906
D908
D910

C3
A1
A1
A1
A2
A2

D917
D918
D919
D920
IC902
Q904

C1
D2
C1
D2
D4
D2

Q905
Q906
Q909
Q910
Q912
R901

D2
A2
C1
C1
A1
C4

R902
R903
R904
R908
R909
R910

C4
C4
C4
A2
C2
D2

R911
R912
R913
R914
R915
R917

D2
B1
A4
A4
A4
D2

R921
R922
R923
R924
R925A
R925B

D3
D2
C3
C3
B3
B3

R925C
R925D
R926
R927
R928
R929

B3
B3
C3
C3
A1
A1

R932
R933
R937
R939
R940
R941

A2
A2
D2
C1
C3
B2

R941A
R941B
R941C
R941D
R941E
R942

B2
B2
B2
B2
B2
A2

R942A
R942B
R942C
R942D
R942E
R944

A2
A2
A2
A2
A2
B2

R944A
R944B
R944C
R944D
R944E
R946

B2
B2
B2
B2
B2
C2

R946A
R946B
R946C
R946D
R946E
R947

C2
C2
C2
C2
C2
A1

R948
R949
R950
R951
R953
R954

A1
A1
A1
A1
A1
A1

R955
R956
R957
ZD901
ZD902
ZD903

C2
C1
C1
B1
A2
A2

ZD904
ZD906
ZD907
ZD908

C2
C2
C2
A1

8-1

CONNECTION BOARD

TABLE OF CONTENTS
Circuit Diagram (wireless) ................................................................. 8-2
PCB Layout Top & Bottom View (wireless) ....................................... 8-3

8-1

8-2

8-2

CIRCUIT DIAGRAM (wireless)

C101
C102

A2
A2

C103
C104

A2
A2

CN101 A1
CN102 A3

FB101
FB102

A2
A2

FB103
FB104

A2
A2

FB105
FB106

A2
B1

FB107
FB108

B1
B1

LD101
R105

C2
C2

R106
TA101

C2
B3

8-3

8-3

PCB LAYOUT - TOP VIEW (wireless)

CN102 A1
C104
A2

LD101
C102

A2
C1

PCB LAYOUT - BOTTOM VIEW (wireless)

C103
FB102
FB103

FB101 C1
CN101 C2

FB104
FB105
FB106

A1
B2
B2

B2
B2
B1

FB107
FB108
R105

B1
B1
A1

R106
TA101

A1
A2

9-1

9-1

MECHANICAL EXPLODED VIEW (whole set excluding DVD module)-main unit

41

NOTE:A1=14+30+31+32+33

9-2

9-2

MECHANICAL EXPLODED VIEW (wireless)

NOTE: 32=32a+32b+32c

S5

32b

31

30

34

33

32c

35

29

3
4

32a
27

28

MAIN PCB ASS'Y

26
7

8
25

37
38
39

24
9

S3
S1
40

10

41
23

42

12
11
22

13

21

14

S2
S2
43

15
S1

44

16

53

45
52

17

46
51
S3

18

S1
S2

19

20

50
49
S2
S2
48
47
S4

Receiver

Transmitter

9-3

9-3

MECHANICAL PART LIST

Loc.

12NC

Description

1
10
11
12
13
18
2
23
24
25
26
27
28
3
34
V3
V3
35
36
38
4
40
40
41
5
6
7
8
9
A1
AM
FM
LSCREW
RC
Stereo
V1
V1
Video

996510003872
996510001262
996510016692
996510003835
996510003836
996510016363
996510007330
996510007332
996500042571
996510001615
996510007321
994000005305
996510003875
996510001256
996510010819
996510007319
996510013767
996510016696
996510016693
996510001690
996510001257
996510003874
996510016695
996510002650
996510001662
996510003834
996510001663
996510001664
996510001261
996510016694
996510001621
996500023583
996510009092
996510002652
996510001598
996510000673
996510007429
996500013058

DISPLAY LENS
FUNCTION BUTTON
DVD DOOR
SOURCE BUTTON
SOURCE BUTTON HOLDER
BOTTOM CAB SECC
FRONT CABINET
BACK PANEL
FAN DC 12V 0.1A 4000RPM
FAN COVER
TOP CAB
RUBBER FOOT D14XT3.0MM W/ADV
PVC SHEET
STANDBY BUTTON
DVD LOADER
FFC CABLE 24P 180MM
FFC CABLE 24P
POWER PCB ASSY
MAIN PCB ASSY
TUNER PACK
OPEN/CLOSE BUTTON
MIC BUTTON ABS
MIC VOL KEY PCB ASSY
POWER CORD
STANDY LED LENS
OPEN /CLOSE BUTTON HOLDER
FUNCTION BUTTON RING
VOLUME KNOB RING
VOLUME KNOB RING
CTRL+USB+PHONEJACK+STANDBY+BKT
LOOP ANT
FM ANTENNA 1000MM 1007#24 TC
SCREW 8.5X60LX12LXM5X0.8P
REMOTE CONTROL
STEREO CABLE
FFC CABLE 10P 100MM P1.25MM
GP FFCCBLE 10P100mmUL20798 P=1
RCA CABLE 2P 1.2M

996510001599
996510003838
996500028375
996510016697
996510016698
996510016699
996510016700

RUBBER FOOT -CENTER SPK

RUBBER FOOT - REAR
RUBBER FOOT-FRONT
SPEAKER BOX - CENTER
SPEAKER BOX - FRONT
SPEAKER BOX - REAR
SUBWOOFER

SPEAKER
RFC
RFR
RFS
SPKC
SPKF
SPKR
SUBW

WIRELESS
wireless
receiver
32
25
2
16
6
22
1
3
19
S4
S5
27
24
12
Transmitter
40
39
38
42
53

--996510014547
996510014548
996520031042
996510006940
996510006941
996510005059
996520031043
996520031044
996510005060
996510002650
996510005054
996510005056
996510005061
996510005062
-996510014549
996510005063
996510005064
996510005059
996510005065

WIRELESS MODULE TL9020/98

IRELESS RECEIVER ASSY FOR VDE
MAIN +LED+HEAT SINK*2 PCB ASSY
SMPS PCB ASSY
LED FILTER SHEET PC T=0.1MM DIA=34MM
BOTTOM HOLDER FOR RECEIVER ABS 94V0
FRONT CABINET FOR RECEIVER ABS 94V0
ANT BKT ABS
LED LENS TRANSPARENT ABS TL9020
LENS BASE PMMA TL9020 PHILIPS
RUBBER FOOT L20.5x7.5xT1.5mm
PR CORD 2P 1500 VDE BLK KE-21+KE-22C
RECEIVER MODULE PCB ASSY
PVC COVER T=0.5mm
PVC SHEET-L T=0.5mm PVC 94V0
PVC SHEET-R 94V0 T=0.5mm
TRANSMITTER ASSY
CONNECTIONS PCB ASSY UAO
SYNC KEY ABS
PUSH BUTTON-L HIPS IRELESS TL9020
ANT BKT ABS
PUSH BUTTON-R HIPS IRELESS TL9020

45
44
37
46
49
47

996520031041
996520031045
996510005066
996510005067
996510005055
996510005068

LOGO LENS TRANSPARENT ABS OD12xH3mm

LOGO BASE PMMA D16.8xT2.2mm TL9020
REAR COVER HIPS L88x48xD18.65mm
FRONT COVER L88x48xD30.2mm ABS
TRANSMITTER MODULE PCB ASSY
D2 JACK

10 - 1

REVISION LIST
Version 1.0
*Initial release

10 - 1