SIMATIC WinCC /

PCS 7 powerrate
Sales Slides

SIMATIC WinCC /
PCS 7 powerrate
Einfhrung Power Management
Produktinformationen
Kundennutzen
Service & Support

World-Shaking Issues
Dwindling oils supplies

Global heating

Rising power costs

Emission taxes

More efficient power utilization against rising power costs

and for our environment
3C Combat Climate Change
SIMATIC WinCC / PCS 7 powerrate
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Customer Concerns

Increasing cost pressure

Solution: Continuous reduction of operating costs

High power costs through rising power prices

Solution: Shifting high-load to low-load times,
optimizing power costs, raising power awareness

Reduction

of operating costs through power management

Reduction of power procurement and operating costs

by 5-20% (typical)
Short ROI of < 2 years (typical)

SIMATIC WinCC / PCS 7 powerrate

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Power Management Reveals Optimization Potentials

Basis: Data detection
(e.g. with SENTRON
PAC)

Further processing and optimization:

SIMATIC PCS 7 / WinCC powerrate

Reduction of operating costs with significant saving potentials through

transparency, consumption cost allocation and load management
SIMATIC WinCC / PCS 7 powerrate
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Standardized System Approach

Today
Individual solution

System solution
Control +
power management

Control
Customerspecific
software,
ZFA

Measuring system

Modern systems are based on standard components.

SIMATIC WinCC / PCS 7 powerrate
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Power Management System Software, Power Monitoring Devices

and Switches for Low-Voltage Power Distribution
SIMATIC-based power management system

PCS 7
powerrate

WinCC
powerrate

Power monitoring devices

Add-on for PCS 7 or WinCC

>=110 kV

Medium-voltage
SENTRON
PAC4200

Low-voltage

SENTRON
PAC3200

System-spanning power distribution transparency

SIMATIC WinCC / PCS 7 powerrate
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Power Management Solution

Transparency Through Various Power Types
Profibus DP

Industrial Ethernet

Water
supply
Electricity

Cold
water
Compressed
air
Compressed
air
SIMATIC WinCC / PCS 7 powerrate
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Power Management System

Transparent Data Detection and Evaluation
Profibus DP

Industrial Ethernet

An intelligent power management system ensures continuous data detection

and evaluation to facilitate maximum transparency from the infeed down to the
individual consumer.
SIMATIC WinCC / PCS 7 powerrate
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Market Requirements
Requirements in the field of process technology:
- Transparency of the power consumption
from the infeed down to the consumer
- Precise and efficient power procurement
through knowledge of demand profiles
- Optimized process planning through knowledge of load profiles
- Integrated data flows down to the MES level
- Compliance with procurement conditions

Power management system

SIMATIC PCS 7 / WinCC powerrate
SIMATIC WinCC / PCS 7 powerrate
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SIMATIC WinCC /
PCS 7 powerrate
Einfhrung Power Management
Produktinformationen
Kundennutzen
Service & Support

Product Information

SIMATIC PCS 7 / WinCC powerrate

n

Represents a solution which is fully integrated in the PCS 7 process control system
or the WinCC SCADA system

Represents an integrated system thanks to utilization of the IA/DT portfolio with all
Profibus-capable components, from the circuit breaker down to the flow meter

Represents an innovative product approach which is continuously advanced to

facilitate cost-favorable expansions and upgrades

Offers an open modular structure which allows for the integration of customized
functions

Offers safety thanks to system-tested and certified components

SIMATIC WinCC / PCS 7 powerrate

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Power Management Add-On

SIMATIC WinCC powerrate / SIMATIC PCS 7 powerrate

Power management add-on for SIMATIC PCS 7 / WinCC

Transparency of the power consumption
Block for power detection
Synchronization with the power supply company impulse
Data storage in the WinCC/PCS7 standard archive
Data export to Excel and reports on consumption and cost allocation
Power limit monitoring and automatic load management
Integration of SENTRON PAC3200/4200 power monitoring devices
Integration of switches via digital inputs and outputs
Batch-related consumption detection
Web access to powerrate functions via WinCC Web Navigator
SIMATIC WinCC / PCS 7 powerrate
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Standard Software - SIMATIC PCS 7 / WinCC powerrate

Archiving
with standard means

Supplier
Water

Electricity Gas

Documentation

Steam

in Excel or SIMATIC IT

Wastewater

Visualization
by means of faceplates

Detection

Compressed
air

Water

via device-independent
data blocks
SIMATIC WinCC / PCS 7 powerrate
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Measured Value Detection / Processing

with SIMATIC PCS 7 / WinCC powerrate

SIMATIC WinCC / PCS 7 powerrate

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Measured Value Detection and Processing:

Transparency of the Power Consumption
Standard view
Manual entry

SIMATIC WinCC / PCS 7 powerrate

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Easy Integration of SENTRON PAC Power Monitoring Devices

and Switches
SENTRON PAC3200 and SENTRON PAC4200
Integration via DPV1 communication
Display and monitoring of selected measured values
Switches
Integration via digital inputs and outputs
Selection of multiple symbols:
General switch, circuit breaker,
load switch, disconnector, switch disconnector
Indication of the switch state
Remote switching via faceplate

SIMATIC WinCC / PCS 7 powerrate

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Cost Center Management:

Cost-by-Cause Power Cost Allocation
Allocation of consumption and costs to
cost centers and batches
Export of consumption data to Excel
Processing in configurable reports
(table, graphics, duration curve)
Automatic and time-controlled generation
of Excel export and reports

SIMATIC WinCC / PCS 7 powerrate

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Load Management: Power Limit Monitoring

Automatic trend calculation

Automatic enabling or disabling

of consumers as requested
Clearly structured display and
comfortable configuration in the faceplate
Comprehensive parameters for
adjustment to the given process conditions

SIMATIC WinCC / PCS 7 powerrate

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SIMATIC PCS 7 / WinCC powerrate

License-types
Expansion of OS via Engineering License

Engineering Lizenz
enables the operation on one OS* and one AS**
the usage of further OS requires
an additional Engineering License per OS

additional

additional

Engineering

Engineering

Engineering

License

License

License

Runtime Lizenz
Unlimited Runtime Lizenz
enables the operation on several AS
Trial Lizenz
Engineering-License limited for 30 days

OS Operator Station

(PCS 7 / WinCC single station or server)

Expansion of AS via Runtime License

enables the operation on one additional AS

additional
Runtime
License
additional
Runtime

Unlimited
Runtime
License

License

** AS Automation System (S7)

SIMATIC WinCC / PCS 7 powerrate
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SIMATIC PCS 7 / WinCC powerrate

License management
License management via (Automation License Manager)
Engineering License via USB-stick
for WinCC Faceplates und powerrate Reports

TRIAL-Version (limited to 30 days)

with expiration of the trial validity period

data is no longer displayed in the faceplates
the Excel-AddIn can no longer be started
energy data will however be gathered uninterrupted
and logged into the database
Runtime License
as Certificate of License
SIMATIC WinCC / PCS 7 powerrate
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SIMATIC WinCC /
PCS 7 powerrate
Einfhrung Power Management
Produktinformationen
Kundennutzen
Service & Support

Power Management
Customer Benefits
Reduced operating costs

Support of the power procurement

manager

Improved system availability

Maximization of operating hours

Efficient engineering

Parameterization instead of
programming

Avoidance of overload situations

Benefits thanks to a reduced demand
rate
Improvement of the power cost
awareness

Optimization of maintenance
expenditures

Time and cost savings through the use

of available add-ons
Integration in TIA and TIP

Continuous monitoring and analysis

of electric power

No redundant data storage

Optimization of capital expenditures

Avoidance of information islands
Identification of power-intensive
consumption devices

Utilization of standard system

interfaces
Minimization of training requirements
thanks to platform technologies

SIMATIC WinCC / PCS 7 powerrate

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Customer Benefits End Customers

End customers
Managers; technicians
Power management evaluations in the familiar PCS 7 / WinCC environment
Utilization of standard PCS 7 / WinCC functionality and interfaces
No separate infrastructure required
Consistency up to the MES level
Applicable for all power types (electricity, water, etc.)
Saving potentials thanks to consumption transparency

SIMATIC WinCC / PCS 7 powerrate

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Customer Benefits Marketing Agents

Consultants
System planners; configuration engineers
Expansion of the PCS 7 / WinCC functional scope towards power
management by means of certified add-ons
The blocks need not be implemented by these customers themselves
(only interconnection required)
No re-learning required thanks to configuration with standard PCS 7 /
WinCC means
Effortless integration of expansions e.g. calculation functions thanks to
open interfaces

SIMATIC WinCC / PCS 7 powerrate

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SIMATIC WinCC /
PCS 7 powerrate
Einfhrung Power Management
Produktinformationen
Kundennutzen
Service & Support

Service & Support

Easy download of catalogs and information material
www.siemens.com/lowvoltage/catalogs
Catalog News LV 1 N 02/2009 (PDF)
SIMATIC PCS 7 powerrate product flyer 02/2009
SIMATIC WinCC powerrate product flyer 02/2009
Power management system brochure 07/2008: E20001-A480-P307
Technical documentation and online-support
www.siemens.com/lowvoltage/support
Manual
Technical data sheets
Approvals, certifications
Further support tools
Training
www.siemens.com/sitrain-cd
MP-EM1 basics of power management
MP-EMPCS7 SIMATIC PCS 7 powerrate
MP-EMWINCC SIMATIC WinCC powerrate
Power management on the Internet: www.siemens.com/powermanagementsystem
SIMATIC WinCC / PCS 7 powerrate
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Vielen
Dank
SIMATIC
WinCC /
PCS 7 powerrate