Académique Documents
Professionnel Documents
Culture Documents
http://onsemi.com
NCP1014
(SOT223)
D1, 2, 3, 4
MRA4007x4
AC Input
85 265Vac
2
C1
C2
+ C3
F1
0.5A
2.2nF
x
2.2nF
x
10mF
400Vdc
x2
+ C4
Current Adj.
R1
1M
0.5W
L2, 1mH
L1
R2
C5
0.1mF
50V
1
+
C6
22mF
16V
U1
L3, 23mH
D5
MURS340T
F2
0.75A
+
R4
10k
0.5W
C8
470mF
50V
Output
325mA
(6 to 10
LEDs)
Z1
C9
0.1mF
100V
1N5365B
(36V, 5W)
AND8328/D
diminishes, so the design tradeoff is between
allowable peak current and choke size. It is
obviously preferable to operate the buck in this
continuous conduction mode (CCM) because the
peak current through the MOSFET is minimized
with resultant greater conversion efficiency.
4. In the conventional buck configuration the dc
output current must necessarily be less than the
maximum rated MOSFET current or, in the case of
the NCP1014, the peak current as set by the
internal current limit circuit. For the NCP1014 the
current limit is slightly more than 400 mA worst
case, so the maximum output current for a buck
using this device will be around 350 mA assuming
that the inductor magnetizing current is 50 mA or
less.
5. Unfortunately, this latter current constraint in
combination with the very short duty cycle
mentioned in (2) above severely limits the
conversion efficiency of the conventional offline
buck for applications that drive a small number of
LEDs. We shall now see a way of modifying the
buck inductor to overcome this limitation and even
get 700 mA (or more) of output current for small
LED strings that require this output current level.
http://onsemi.com
2
AND8328/D
NCP1014
(SOT223)
AC Input
85 265Vac
2
C1
C2
+ C3
F1
0.5A
2.2nF
x
2.2nF
x
10mF
400Vdc
x2
+ C4
Current Adj.
R1
1M
0.5W
L2, 1mH
L1
R2
C5
0.1mF
50V
L3, 2.4mH
(total)
U1
R5
120
1
+
F2
1.5A
+
Output
700mA
(2 to 8
LEDs)
C6
22mF
16V
C7
D5
+
R4
10k
0.5W
MURS340T
D1, 2, 3, 4
MRA4007x4
C8
470mF
50V
120pF
1kV
Z1
C9
0.1mF
100V
1N5365B
(36V, 5W)
Notes:
1. Heavy schematic lines are recommended ground plane/copper pour areas.
2. Crossed schematic lines are not connected.
3. L1 is Coilcraft E3491AL EMI inductor or equivalent (3.9 mH, 700 mA)
4. L2 is Coilcraft RFB1010102L or equivalent (1.0 mH, 600 mA).
5. See L3 drawing for design details.
6. U1 tab (pin 4) should have copper clad ground plane as heatsink.
7. Zener Z1 and fuse F2 are for OV protection in the event of an open LED string.
8. R2 sets output current for selected input voltage range.
9. For optional closed loop sensing circuit to right; R5 sets output current
by approximately Iout = 0.65/R5 and Z2 clamps Vout max to zener voltage.
R5
Iset
Pin 4
of U1
R3
+
D5
C8
0.91W
1W
Vout
R4
C9
+
C7
Common
Q1
MMBT2907
R7
Pin 2
of U1
Pin 4
of U1
C5
1nF
U2
47
http://onsemi.com
Z2
Vclamp
R8
820
opto
R6
100
AND8328/D
160
85
140
80
EFFICIENCY (%)
AC INPUT
120
100
80
60
40
70
65
60
55
20
0
0.62
75
0.64
0.66
0.68
0.7
0.72
OUTPUT CURRENT
0.74
50
0.76
3
4
5
NUMBER OF LEDS
http://onsemi.com
4
AND8328/D
Figure 5 shows the current through the NCP1014 MOSFET (blue) and the voltage across the device (yellow) during several
switching periods for a 700 mA load current. Note that the peak current is just slightly over 300 mA which is well within the
devices maximum current limit trip level (> 400 mA).
Figure 5. NCP1014 (U1) MOSFET Drain current and voltage (120 Vac, 5 LEDs in series)
Figure 6 shows the current in the freewheel part of the tapped inductor (L3) winding (blue). Note the large current step at
the point of MOSFET turnoff and the ringing caused by the interwinding leakage inductance. The current step occurs
because the ampereturn relationship for the inductor must be maintained when the switch turns off and the current now is
directed through 1/4 of the total inductor winding. The peak current increases to 1.2 A or 4 times that of the peak MOSFET
onstate current from the previous figure. The dc output current, of course, is the weighted average level of the current in the
inductor.
Figure 6. Current through L3 inductor freewheel winding section (and Drain voltage for reference)
http://onsemi.com
5
AND8328/D
Figure 7 shows the 50 mA peaktopeak output current ripple in the LEDs (blue) and the filtering effect that output capacitor
C8 has on the inductor waveform. The voltage across the NCP1014 MOSFET is also shown in yellow for reference.
Figure 7. LED Ripple Current (and MOSFET Drain Voltage for Reference)
http://onsemi.com
6
AND8328/D
Figure 8 is the tapped inductor magnetic design sheet and gives the winding details of the buck choke L3 of the schematic
in Figure 2.
Schematic
(Top View)
2
9
3
8
4
10 9 8 7 6
4 turns/layer with
4 strands over
8 layers (32 turns
each winding)
7
5
12 3 4 5
6
Figure 8. Tapped Inductor L3 Design Details
http://onsemi.com
7
AND8328/D
Additional Comments
References
ON Semiconductor and
are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice
to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability
arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages.
Typical parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All
operating parameters, including Typicals must be validated for each customer application by customers technical experts. SCILLC does not convey any license under its patent rights
nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications
intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should
Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates,
and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death
associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal
Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.
http://onsemi.com
8
AND8328/D