ENGR430HeatTransfer

FINALPROJECT
Fall2010
Submittedby
SunitPradhan
DateSubmitted:12/06/2010

EngineeringDepartment
McNeeseStateUniversity

Question1:Findthetypeofheatexchangerfromfig816
Thetypeoftheheatexchangerfromfig.816is,
NEN
N=ChannelIntegralwithtubesheetandremovalcover
E=Onepassshell
N=FixedtubesheetlikeNstationaryhead

Question2:CalculatetheLMTDbytheequationandalsobyusingFig81Fig85

TheLogMeanTemperatureDifferenceoftheheatexchangerfromthegivenSpecification
sheet,Fig812is,
Where,

Th1=91.7C,Th2=37.8C,Tc1=51.1C,Tc2=15.8C
Now,
(T h2 T c 2)(T h 1T c1 )
( T h2 T c 2 )
TM=
ln [
]
( T h1T c 1 )

( 37.815.6 )(91.751.1)
( 37.815.6 )
TM=
ln [
]
( 91.751.1 )

TM=30.4
C
ByusingFig81,
GTTD=91.751.1=40.6C
LTTD=37.815.6=22.2C

Fromfig81
LMTD=30.4C
Again,
T1=91.7C,T2=37.8C,t1=51.1C,t2=15.8C
T 1T 2
R= t 2t 1 =1.518
t 2t 1
P= T 1t 2 =0.466
FromFigure85
F=0.98
CMTD=(F)*(LMTD)=(0.98)*(30.4)
CMTD==29.4
C

Question3:Assumetheoverallheattransfercoefficientin(W/m2K)fromFig86
Theoverallheattransfercoefficientofoilwithoilfromfigure86is

U=

450+570

U=510W/m2K

Question4:Calculatethesurfaceareain(m2)
Thesurfaceareaoftheheatexchanger:

Weknow,
TotalHeatExchangedgiveninthespecificationsheet,Fig812,
q=7.327Mw
TM=

30.4 +32.1
=31.25C
2

q=UAFTM
(7.327*106)=(510)*A*(0.98)*(31.25)

A=470.1m

Question5:Calculatethenumberoftubesandcomparewiththestandardtube
layoutshowninFig814
470.1
A
No.oftubes= DL = ( 3.14 )( 0.019 )( 9)

No.oftubes=875

Fromfigure8.14,

No.oftubes=784

Question6:Usethenewnumberoftubestoconfirmtheratingandfindthenew
areain(m2)andactualheatraterequiredin(W/m2K)
Thenewareafornewnumberoftubesis,
GivenDiameteroftubeinspecificationsheetfig812=0.1905m

Lengthoftubeinspecificationfig812=9m
A=nDL=(784)*(3.14)*(0.01905)*(9)

A=422m2
ActualHeattransferrequired:

UactualAnew=UoldAold
( 510 )( 470.1)
Uactual=
422

Uactual=568.1W/m2K

Question7:CalculateG(massvelocity=m/Ac)in(kg/m2s)andReforthetubeside
ForTubeside

G(massvelocity)=

Mass Flow Rate

Ac

MassFlowrate=295225kg/h=82kg/sfromspecificationsheet
2

di
Ac=n 4

di=do2t=0.019052*(1.65*103)=0.015748m
2

(0.015748)
Ac=(784)*(3.14)*
4

=0.1527m2

82
G(massvelocity)= 0.1527

G(massvelocity)=537kg/m2s
Theviscosityoftheliquidgiveninspecificationsheetis =0.21*103

( 0.015748 )( 537)
Di G
Re= =
(0.21103)

Re=40272.8

Question8:WiththerelationsshowninFig87andthevaluesshowninFig88,
calculatetheresistancetotubesideheattransferin(m2K/W)
Fromrelationshowninfigure87andthevaluesshowninfigure88,theresistanceto
tubesideheattransferwillbe

u2
1
f=( u0.47

K2
K1
C p1
C p2

G1
( G 2

Di 2
Di 1

0.67

Thecorrespondingvaluefor u2 , K 2 , C p 2 , G2 , D i 2 aretakenfromthegiven
specificationsheetFig812

0.136
0.135
2.09
2.51

0.21
903
f=( 0.726
( 537
0.47

15.7
12.6

0.67

f=(0.5582)*(1.0049)*(0.9413)*(1.5153)*(1.0449)
f=0.835
r2t=fxr1=0.835x0.00067
4
r2t=5.59x10m
2K/W

Question9:CalculateG(massvelocity=m/Ac)in(kg/m2s)andRefortheshell
side.ForG,usethenetfreeflowareafromFig814

Forshellside,
NetfreeflowareaforshellsideisgivenasAc=0.1012m2
Forthemassvelocity(G)oftheshellside,
Mass Flow Rate
G(massvelocity)=
Ac
Massflowrategiveninthespecificationtable,i.e.215784kg/h
Massflowrate=215784kg/h=59.94kg/s

59.94
G(massvelocity)= 0.1012

G(massvelocity)=592.29kg/m2s
Re=

( 0.01905 )( 592.29)
D oG
=

(0.34103 )

Re=33185.67

Question10:WiththerelationsshowninFig87andthevaluesshowninFig88,
calculatetheresistancetoshellsideheattransferin(m2K/W)
Fromrelationshowninfigure87andthevaluesshowninfigure88,theresistanceto
shellsideheattransferwillbe

u2
1
f=( u0.27

K1
K2
C p1
C p2

G1
( G 2

Do 2
Do 1

0.67

Thecorrespondingvaluefor u2 , K 2 , C p 2 , G2 , D o 2 aretakenfromthegiven
specificationsheetFig812

0.132
0.133
2.33
2.27

0.34
646.4
f=( 0.549
( 592.29
0.27

19
15.9

0.67

f=(0.8786)*(0.9949)*(1.0086)*(1.0538)*(1.0738)
f=0.9976
r2s=fxr1=(0.9976)(0.00049)
4
r2s=4.89x10m
2K/W

2
Question11:Calculatethetubemetalresistancein m K /W .Getkin(W/mK)

fromFig819

Fromfigure819thetubemetalresistanceis:
t
K
( 1000 ) ( m)( Di)
rm= ( wall )(D )
o

Where,Km=51,twall=1.65mm=1.65x103m, Do=19mm,
Now,

Di=15.7mm

(1.65)(19)

rm= ( 1000 )(51)(15.7) *103

rm=3.91x108W/mK

Question12:Calculatethetotalresistanceincludingthefoulingresistancesin
W /m

(m2K/W)andtheoverallheattransferratein
)

TheTotalresistanceincludingthefoulingresistanceis:
r=rfs+rft+rm+r2s+r2t
Thevalueofrfsandrftaregiveninthespecificationsheetfig812
So,
r=0.00018+0.00035+(3.91x108)+0.000559+0.000489
r=1.57803x103W/m2K

r=0.0015780W/m2K
Theoverallheattransferrateis:
1

U= r

U= 0.0016171

U=633.7W/m2K

 Question13:Comparetheheattransferratecalculatedtotheactualrateinstep7
TheactualHeattransferrateis:
Uactual=568.1W/m2K
Ucalculated=633..7W/m2K
Thisisabitoffthanactualheattransferrateandhaveerror%of11%.

Question14:WiththerelationsshowninFig87andthevaluesshowninFig88,
calculatethetubeandtheshellsidepressuredropsin(kPa)
Fortubeside,
Fromtherelationsshowninfig87andthevaluesshowninfig88,thepressuredropof
tubesideis:

G2
u2
G1
f=( u 10.2

Di 1
Di 2
N P2
1

L ) N P 1 ) 2 )
2

L1

Thecorrespondingvaluefor u2 , G2 , D i 2 , L2 , N P 2 ,2 aretakenfromthe
givenspecificationsheetFig812
12.6
537
15.7
0.21
1
751

903

0.726
f=(
9 ) 1 ) 614 )

0.2

6.10

f=(0.7802)*(0.3923)*(0.7680)*(1.4754)*(1)*(1.223)
f=0.4241
P2=fxP1
P2=(0.4241)*(8.34)

P2=3.53Kpa
Forshellside,
Fromtherelationsshowninfig87andthevaluesshowninfig88,thepressure
dropofshellsideis:
G2
u2
G1
f=( u 10.2

0.34
0.549
f=(

0.16

1
2

( )

SP2
S P 1 )

592.29
1
646.4
750
(
)

660 1 )

f=(0.9262)*(0.8514)*(1.1363)
f=0.8960
P2=fxP1
P2=(0.6939)*(1.7)

P2=1.52Kpa