DESAI FABRICATORS

1/159, PHASE-I, IDA, JEEDIMETLA

QW-482 FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)

Company Name : DESAI FABRICATORS By : _Mr.RAMANA REDDY, Sr.MANAGER (QA)

Welding Procedure Specification No. DF – 001 Dt. AS ON DATE Supporting PQR No.(s) DF-001/PQR
Revision No._____00________ Date.__________________
Welding Process (es)_SMAW (SHELD METAL ARC WELDING_ Type is MANUAL
Joints (QW-402)

Joint Design_ GROOVE

Root spacing : 2mm
Backing (Yes)_______________(No)_______
Backing Material (Type) WELD METAL____
Metal Non fusing Metal
Nonmetallic Other
Sketches, Production Drawings, Weld Symbols or Written
Description should show the general arrangement of the parts
To be welded. Where applicable, the root spacing and the details
Of weld groove may be specified.

(At the option of the Mfgr. sketches may be attached to illustrate

Joint design, weld layers and bead sequence e.g. for notch
Toughness procedures, for multiple process procedures, etc.)

BASE METALS (QW-403)

P. No………..………… Group No………..………….to P.No……….………. Group No………………..……
OR
Specification type and grade or UNS number : IS 2062
To specification type and grade………………….
OR
Chem.. Analysis and Mech. Prop………………….
To chem.. Analysis and Mech.Prop……………………
Thickness Range 6MM TO 40 THICK .
Base Metal:…Groove… YES………… Fillet YES
Maximum Pass Thick ness : 13mm
Other ………………………………..…………………………………

FILLER METALS (QW-404)

Spec.No.(SFA) AWS A 5.1
AWS No.(Class) E 6013
F.No. 3.15
A.No. 4
Size of Filler Metals
Weld Metal Thickness Range
Groove 6 MM TO 40 MM
Fillet YES
Electrode-Flux(Class) YES
Flux Trade Name
Consumable Insert
Other
Each base metal- filler metal combination should be recorded individually.
(05/10)
 QW-482(BACK)
WPS No.___________REV_______
POSITION (QW-405) POST WELD HEAT TREATMENT (QW-407)
Position of Groove: ___ALL ______ Temperature Range_ _NOT REQVIRED_____
Welding progression: Up-hill ___Down______ ____________________
Position of Fillet_3 G_________ Time Range : ______ Nill_______
Other : BUT WELDING, VERTICAL, CCM

PREHEAT (QW-406) GAS (QW-408)

Preheat Temp.min:_____________ Percent composition
Interpass Temp.max.:______________ Gas (Mixture) Flow Rate
Preheat maintenance________________ Shielding Argon Pure 10 to 15 L/m
(Continuous or special heating where applicable should Trailing ----- ------ --------
be recorded) Backing ----- ------ ---------

ELECTRICAL CHARACTERISTICS (QW-409)

___________________________________________________
___________________________________________________
Current AC or DC ________________________ Polarity _________________________
Amps (Range) ___________________________ Volts (Range) _________________
(Amps and volts range should be recorded for each electrode size position And thickness etc. this information may be
listed in a tabular form similar to that shown below)

Tungsten Electrode size and type :________________________ (Pure tungsten 2% thorised etc.)
Mode of metal transfer for GMAW: _______________________ (spray arc., etc.)
Electrode wire feed speed Range :_____________________________
Other : ___________________________________________________

TECHNIQUE (QW-410)
String or weave beed : ______________________________________
Orifice or Gas cup size :_____________________________________
Initial and interpass cleaning (Brushing Grinding etc.,):____________
Method of back gouging :___________________________________
Oscillation :______________________________________________
Contact Tube to work Distance : _____________________________
Multiple or single pass (per side):_____________________________
Multiple or single electrodes :________________________________
Travel speed (Range):______________________________________
Peening :_________________________________________________
Other ___________________________________________________
 DESAI FABRICATORS
1/159, PHASE-I, IDA, JEEDIMETLA FORMAT FOR
QW-483 SUGGESTED FORM AT FOR PROCEDURE QUALI FICATION RECOR DS (PQR)
Record Actual Conditions Used to Weld Test Coupon

Company Name : DESAI FABRICATORS

Procedure Qualification Record No.__DF- 001/PQR_ date : AS ON DATE
Welding procedure Specification No._DF – 001/WPS____
Welding Process (es) SMAW ___ Types (Manual Automatic Semi Auto): MANUAL

JOINTS (QW-402)

Groove Design of Test Coupon

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)
Material Spec: IS : 2062 Temperature: _________________________
Type of Grade :__________________ Time :___________________
P. No.____ Group ___to P. No.____ to Group Other not applicable ___________
Thickness of test coupon : 12 MM_____ ____________________________
Diameter of test coupon :_________ ___________________________________
Maximum pass thickness : 10mm _______________________________
GAS (QW-408)
Diameter of test coupon :________________ Percent composition
Other ____________________________ Gas (Mixture) Flow Rate
_______________________________ Shielding Argon Pure 10 to 15 L/m
Trailing ----- ------ --------
Backing ----- ------ ---------
FILLER METALS (QW-404) ELECTRICAL CHARACTERISTICS (QW-409)
SFA specification :______________________ Current : _______________________
AWS classification:_ AWS A 5.1 ___ Polarity : AS PER ELECTRODE MANF.
Filler metal F.No. E – 6013___ AMPS: _______________________
Weld Metal Analysis A. No. A-5.1______ Tung electrode size : ___________________
Size of filler Metal:_ 3.15 MM Other : _________________________
Filler metal product form APPROVED VENDOR
Other :_____________________
Weld Metal thickness : ________________
POSITION (QW-405) TECHNIQUE (QW-410)
Position of groove ALL ________- Travel speed :________________
Weld progress on (Up/down): UP HILL___ String or weave bead :_____________________
Other :______________________ Oscillation :______________________
Preheat (qw-406) Multipass or single pass:_MULTIPLE___
Preheat Temp:___________ Single or multiple electrodes : MULTIPLE
Interpass temp:______ Other :_________________________
Other _________________
WQ-483(BACK)
 Tensile Test (QW-150)

Specimen No. Width Thickness MM Area MM2 Ultimate Ultimate unit Type of
total load KN stress failure &
N/Sq.mm. location
1 250 mm 12 mm

Guided Bend Tests (QW-160)

Type and figure No. Result

4 Nos. side bends at 4 T Satisfactory

Toughness Tests (QW-170)

Specimen No. Notch Specimen Test Impact values Drop weight
location Size temp. break (Y/N)
Ft.lb. Sheer Mills

Fillet Weld Test (QW-180)

Result :Yes_________ No.________ Penetration into parent metal : Yes____ No.____________

Macro-Results ______________________________________________________________-

Other Tests

Type of test Radiography test _____________Report No.____________ Dt.________________

Deposit Analysis : ______________________________________________________________
Other _______________________________________________________________________

Welders Name : ___________ clock No.________________ Stamp No.___________________

Tests conducted by : __________________ Lab test cert No.;_________________________

We certify that the statement in this record are correct and that the test welds were prepared, welded and tested in
accordance with the requirements of section IX of the ASME code.

Date : Manufacture : Desai Fabricators

(Detail of record of tests are illustrative only and may be modified to confirm to the type and number of tests required by
the code)