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V1.

2009-03-09 BOM 31011282

EC10
EC10 PLC
EC10 PLC

EC10

ControlStar EC

http://www.emersonnetworkpower.com.cn PLC
PLC

1.2
EC10 EC10-1614BRA

PORT0

1
1.1

EC 1 0

PORT1

- 16 14BRA

AAC 220VDDC24V
N

PORT0 PORT1 PORT0 RS232 Mini DIN8


PORT1 RS485 RS232
ONTMOFF

RTN

1.3

BE

116

14

16

ABCZ

S /S
COM
+ 24 V

X0

X2

X4

X1

X6

X3

X 10

X5

X7

X 11

(1=2=3=4=)
Emerson Controller module

Y0
COM 0

Y1
COM 1

Y2
Y3
Y5
COM 2
Y4

224

S /S

X0

X2
X1

X4

X6

X3

X5

X10
X7

X 12
X 11

X14
X 13

X 15

+ 24 V
Y0
Y1
Y2
Y4
Y6
Y 10
COM COM 0 COM 1 COM 2
Y3
Y5
Y7
Y 11

330

COM
S /S
+ 24 V

X0

X2
X1

X6
X5

X10

X 12

X7

X 11

Y7

COM 3

X 14
X 13

X 16
X 15

X 17

Y0

Y1

Y2

COM 0 COM 1 COM 2

X4
X3

Y4
Y3

Y6
Y5

Y10

Y 12
Y 11

Y 14
Y 13

Y 15

440

S /S

X0

X2
X1

X4
X3

X6
X5

X 10
X7

X 12
X 11

X 13

X 14
X 16
X 20
X 22
X 24
X 26
X 15
X 17
X 21
X 23
X 25
X 27

+ 24 V
COM

Y0
Y1
Y2
Y4
COM 0 COM 1 COM 2
Y3
Y5

Y6

Y7

Y 10
Y 12
Y 14
Y 16
COM 3 Y 11
Y 13
Y 15
Y 17

560

COM
S /S
+ 24 V
X 20

X0

X 22
X 21

X2
X1

X4
X3

X6
X5

X 10
X7

X 12
X11

X 14
X 16
X 13
X 15
X 17

X 24
X 26
X 30
X 32
X34
X 36
X 40
X 42
X 23
X25
X 27
X 31
X 33
X 35
X 37
X 41
X 43

Y10
COM 3 Y11

+24V
COM

24V+

S/S

Y12

Y14
Y13

Y 16
Y 15

Y 20
Y22
Y24
Y26
COM 4 Y21
Y23
Y 25
Y27

Y17

+24V
24V+ 24Vdc
COM 24V-
S/S

24Vdc
24V-

24Vdc

Y0
Y1
Y2
Y4
Y6
COM 0 COM 1 COM 2
Y3
Y5
Y7

630

COM
S /S
X0
X2
X4
X6
X10
+ 24 V
X1
X3
X5
X7
X 11
X 13
X12

X14
X 15

X 17

X 16 AVI 1 AV 1 + AI 1+

AVI 2AV 2 + AI 2 +

EC10-1614BRA EC10-0808ERN
X0X1
X2X7

Y0
Y1
Y2
Y4
Y6
COM 0 COM 1 COM 2
Y3
Y5
Y7

COM 3

+24V

Y 10

Y12
Y 11

Y14
Y 13

Y 15

AVO + AIO +
AO -

AC - L

24V

COM

S/S

S/S
X0

Vac
85
220
264
A
/
/
1.5 90Vac
5V/GND24V/GND
mA
/
900
/
10.4W
mA
/
300
/

mA
/
600
/
24.8W

5V/GND
24V/GND

24V/COM

3
3.1


ON
OFF

X0X7

/S/S
24Vdc
3.3k
4.3k
400 400
24k 24k
X0X7 0ms8ms16ms

32ms64ms

X0X7 10ms
X0X7
X0X1 50kHz

X2X5 10kHz
60kHz

COM

PLC S/S
S/S24V
NPN

24V+ 24Vdc
COM 24V-

+24V
COM

24V+ 24Vdc
24V-

S/S

S/S

24Vdc

+24V

X1

X2

X3

X4

X16 X17

EC10-1614BRA

+24V

VGND

AC - N

X0

X1

X7

EC10-0808ERN

+5V

GND

Y0 COM0

Y1 COM1

Y2

Y3

Y4

Y5

Y6

Y7 COM2

Y10 Y11

COM3

Y0

Y1

Y2

COM

3.2

ONOFF
COMn

220Vac24Vdc 24Vdc

250Vac30Vdc

/
2mA/5Vdc

524Vdc

0.1mA/30Vdc
5mA524Vdc
Y0Y10.3A/1
0.3A/1 0.8A/4 1.2A/6
1.6A/8 8 1
0.1A
Y0Y17.2W/24Vdc12W/24Vdc
Y0Y10.9W/24Vdc1.5W/24Vdc
Y0Y110s
0.5ms

2A/1
8A/4
8A/8

220Vac80VA
220Vac100W
OFFON 20ms Max
ONOFF 20ms Max
Y0Y1
/
100kHz

Y0COM0Y1COM1Y2 8 1

EC10-1614BRA EC10-0808ERN
Y0COM0 24Vdc
24V-COM Y1COM1
5Vdc Y2Y7 220Vac

AC - N

PORT0
2

8
5

AC - L

7
4

24V

COM

S/S

S/S
X0

X1

X2

X3

X4

X16 X17

EC10-1614BRA

+24V

X0

X1

6
3

GND

RXD

TXD

126
78

X7

EC10-0808ERN

+5V

GND

PORT1
Y0 COM0

Y1 COM1

Y2

Y3

Y4

Y5

Y6

Y7 COM2

Y10 Y11

COM3

Y0

Y1

Y2

COM

RS232

RS485

RS232

RS232

AC - L

A
B

A
B

A
B

A
B

A
B

A
B

A
B

A
B

A
B

A
B

A
B

PORT0
PLC PORT0
AC - N

+24V

+5V

220V ac

4
4.1
EC10 PLC AD/DA

EC10-1614BRA1
EC10-1614BTA1


2
1

2
1

1
1
1
2
2
2

AVO

AIO

AO

4.2

AD
DA

ON

TMONTM
TMOFFTM

OFF

PORT1
MODBUS RS485

PORT1 RS232 RS485

AV1
AI1
AVI1
AV2
AI2
AVI2

PORT0
.
MODBUS N:N
ECBUS

2 4ms
4ms/
1010Vdc 200k
<10Hz
15Vdc
2020mA 250
<10Hz30mA

1010Vdc 2k1M
020mA 500
1000010000
5mV
10A
5mV
10A
1010V2020mA1
1

5
EC10 PLC PORT0
PORT1115200576003840019200960048002400
1200bpsPORT0

PLC II 2

6.1

EC10-1006BRA
EC10-1006BTA
EC10-1410BRA
EC10-1410BTA
EC10-1614BRA
EC10-1614BTA
EC10-2416BRA
EC10-2416BTA
EC10-3624BRA
EC10-3624BTA

125.5mm

90mm

71.2mm

440g

135mm

90mm

71.2mm

470g

150mm

90mm

71.2mm

520g

182mm

90mm

71.2mm

590g

224.5mm

90mm

71.2mm

650g

6.2
DIN
35mm DIN

DIN

35mmDIN

DIN

1 DIN
2 DIN
3 DIN
4
5 DIN
EC10 DIN

PLC
M3

7.2

M3

1 PLC
2
3

M3

6.3

1 , 220VAC
,.
2

AC - N
AC - L

PG N

24V COM

S/S

S/S
X0

X7

24V

PG

Xn Xm

+24V
+5V
GND

COM

EC10-4AD
EC10-4DA
EC10-4AM
EC10-4TC

EC100808ERN

EC10-1614BRA

3 2A

4
5mA

PLC
PLC AWG1216

PLC

PLC

PLC

PLC

LN

H1.5/14
1.02.0mm AWG1218

H2.0/14
AWG12
2.0mm

X0.81.0mm AWG1820 UT1-3 OT1-3


Y0.81.0mm AWG1820 3 4

PLC
0.50.8Nm

UT


18

OT

5.0

4
l

5
6
7

5.0

47

V1.5

682

2009-03-09 BOM 31011282

PG

7
7.1

1 PLC PLC POWER


2 PC ControlStar PLC
3 ON RUN
ERR EC20/EC10

4 PLC

1.2 Outline

EC10 Series PLC Quick Start


User Manual
This quick start manual is to offer you a quick guide to the design,
installation, connection and maintenance of EC10 series PLC,
convenient for on-site reference. Briefly introduced in this booklet are
the hardware specs, features, and usage of EC10 series PLC, plus the
optional parts and FAQ for your reference. For detailed product
information, please refer to our EC10 Series PLC User Manual,
ControlStar Programming Software User Manual, and EC Series
Micro-PLC Programming Manual. For ordering the above user manuals,
contact your Emerson distributor or sales office.

The outline of the basic module is shown in the following figure by


taking the example of EC10-1614BRA.
Power supply terminals
Mode selection
switch

Extension port

System status
indicators

Output status
indicators

PORT 1

1 Introduction
1.1 Model Designation
The model designation is shown in the following figure.

EC 1 0 - 1 6 14 B R A

Power input mode (A: 220ac input; D:


24Vdc input); N: no external power
input.
Output mode. R: relay output; T:
transistor output; N: no output
Module type.
B: Basic module. E: Extension module
Output points. In this example, 14.
Input points. In this example, 16.
Sub-version number, indicating functional
or structural change, changing by the order
of A, B, C Z. When empty, it indicates
no sub-version change.

Input terminals
Input status indicators

PORT 0

Output terminals

Variable analog
potentiometer

PORT0 and PORT1 are communication terminals. PORT0 uses RS232


mode with Mini DIN8 socket. PORT1 uses RS485 or RS232 mode. The
busbar socket is for connecting the extension module. The mode
selection switch has three positions: ON, TM and OFF.

1.3 Terminal Introduction


The layouts of terminals of different I/O points are shown below:
1) 16-point
Input terminal:
COM
S /S
+ 24 V

X0

X2

X4

X1

X3

X6
X5

X10
X7

X 11

Output terminal:
Y0
COM 0

Y1
COM 1

Y2
Y3
Y5
Y4
COM 2

Version number.
Series number. 1: mini; 2: small;
3: mid; 4: large.
Emerson Controller module

2) 24-point
Input terminal:
S /S

X0

X2

X4

X1

X6

X3

X10

X5

X7

X 12
X 11

X 14
X 13

X 15

Output terminal:

To Customers:
Thank you for choosing our products. To improve the product and
provide better service for you, could you please fill in the form after the
product has been operated for 1 month, and mail or fax it to our
Customer Service Center? We will send you an exquisite souvenir upon
receiving the complete Product Quality Feedback Form. Furthermore, if
you can give us some advices on improving the product and service
quality, you will be awarded a special gift. Thank you very much!
Emerson Network Power Co., Ltd.

Y0
Y1
Y2
Y4
Y6
Y 10
+ 24 V
COM COM 0 COM 1 COM 2
Y3
Y5
Y7
Y 11

3) 30-point
Input terminal:
COM
S /S
+ 24 V

Customer name

Tele

Address

Zip code

Model

Date of use

X2

X4

X1

X6

X3

X10

X5

X 12

X7

X 11

Y7

COM 3

X 14
X 13

X 16
X 15

X 17

Output terminal:
Y0

Product Quality Feedback Form

X0

Y1

Y2

Y4

COM 0 COM 1 COM 2

Y6

Y3

Y10

Y5

Y 12
Y 11

Y 14
Y 13

Y 15

4) 40-point
Input terminal:
S /S

X0

X2
X1

X4
X3

X6
X5

X 10
X7

X 12
X 11

X 13

Machine SN
X 14
X 16
X 20
X 22
X 24
X 26
X 15
X 17
X 21
X 23
X 25
X 27

Appearance or
structure
Performance
Package

Output terminal:
+ 24 V
COM

Y0
Y1
Y2
Y4
COM 0 COM 1 COM 2
Y3
Y5

Y6

Material
Quality problem
during usage
Suggestion about
improvement

Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District,
518057, Shenzhen, PRC. Tel: +86 755 86010581

Y 10
Y 12
Y 14
Y 16
COM 3 Y 11
Y 13
Y 15
Y 17

Y7

5) 60-piont
Input terminal:
COM
S /S
+ 24 V

X 20

X0

X 22
X 21

X2
X1

X 24
X 23

X4
X3

X 26
X 25

X6
X5

X 30
X 27

X 10
X7

X 32
X 31

X 12
X 11

X 34
X 33

X 14
X 16
X 13
X 15
X 17

X 36
X 35

X 37

X 40
X 42
X 41
X 43

Use terminal block to


connect common terminals

Output terminal:
Y0
Y1
Y2
Y4
Y6
COM 0 COM 1 COM 2
Y3
Y5
Y7

Y10
COM 3 Y11

PG

+24V

VGND

AC - N

Y 12

Y 14
Y 13

Y 16
Y 15

Y 20
Y 22
Y 24
Y 26
COM 4 Y 21
Y 23
Y 25
Y 27

Y 17

Sensor

AC - L

6) 30-point (including analog signal terminals)

24V

COM

S/S

S/S
X0

Input terminal:

Y0 COM0

X12

X14
X 15

X 16 AVI 1 X 17
AV 1 + AI 1 +

X4

X0

X16 X17

X1

X7

EC10-0808ERN

+5V
GND

Y1 COM1

Y2

Y3

Y4

Y5

Y6

Y7 COM2

Y10 Y11

COM3

Y0

Y1

Y2

COM

3.2 Output Characteristic And Specification


The following table shows the relay output and transistor output.

Y0
Y1
Y2
Y4
Y6
COM 0 COM 1 COM 2
Y3
Y5
Y7
Y 10

COM 3

Y12
Y 11

Y14
Y 13

Y 15

AVO + AIO +
AO -

The specification of PLC built-in power and power for extension


modules is listed in the following table.
Unit

Min.

Rated Max.

Note

Vac 85

220

264

1.5

Input: 90Vac, 100% output

mA

900

300

600

The total power of outputs


5V/GND and 24V/GND
10.4W. Max. output power:
24.8W (sum of all branches)

Output
24V/GND mA
current
24V/COM mA

Item
Output
mode

Relay output

Transistor output

When output state is ON, the circuit is closed; OFF, open

Divided into multiple groups, each with a common terminal


COMn, suitable for control circuits with different potentials.
All common terminals are isolated from each other
220Vac; 24Vdc, no
Voltage
24Vdc, correct polarity required
polarity requirement
Current
Accord with output electric specs (see following Table )
High driving voltage,
Small driving current, high frequency,
Difference
large current
long lifespan
Loads with low action
Loads with high frequency and long
frequency such as
life, such as control servoamplifier
Application
intermediate relay,
and electromagnet that action
contactor coil, and LEDs frequently
Common
terminal

2 Power Supply

5V/GND

X3

AVI 2AV 2 + AI 2 +

Output terminal:

Item
Power supply
voltage
Input current

X2

EC10-1614BRA

+24V

Switching
power supply

COM
S /S
X0
X2
X4
X6
X 10
+ 24 V
X1
X3
X5
X7
X 11
X 13

X1

Normal startup and operation

The electric specs of outputs is shown in the following table.

3 Digital Inputs & Outputs


3.1 Input Characteristic And Specification

Item
Switched voltage
Circuit isolation

The input characteristic and specs are shown as follows:

Operation indication

Electric
parameters

Input mode
Input
voltage
Input
impedance
Input ON
Input OFF

High-speed input
General input terminal
terminals X0~X7
Source mode or sink mode, set through s/s terminal

Leakage current of open


/
circuit
Minimum load
2mA/5Vdc

24Vdc
3.3k

4.3k

External circuit resistance < 400


External circuit resistance > 24k
X0~X17 have digital filtering function. Filtering time: 0,
Digital filter
8, 16, 32 or 64ms (selected through user programme)
Filtering
function Hardware Input terminals other than X0 ~ X17 are of hardware
filter
filtering. Filtering time: about 8ms
X0~X7: high-speed counting, interrupt, and pulse
catching
High-speed function X0 and X1: up to 50kHz counting frequency
X2~X5: up to 10kHz counting frequency
The sum of input frequency should be less than 60kHz
Common terminal
Only one common terminal: COM

The input terminal act as a counter has a limit over the maximum
frequency. Any frequency higher than that may result in incorrect
counting or abnormal system operation. Make sure that the input
terminal arrangement is reasonable and external sensors used are
proper.
Input connection example
The following diagram shows an example of EC10-1614BRA in
connection with an EC10-0808ERN, which realizes simple positioning
control. The positioning signals from the PG are input through high
speed counting terminals X0 and X1, the limit switch signals that
require high-speed response can be input through high-speed
terminals X2 ~ X7. Other user signals can be input through any other
input terminals.

Max. output current

Item

Relay output terminal


Below 250Vac, 30Vdc
By Relay
Relay output contacts
closed, LED on

20ms Max
20ms Max
/

Each channel: 100kHz

Resistive load

Inductive load

220Vac, 80VA

Illumination load

Output common terminal


Fuse protection

Less than 0.1mA/30Vdc


5mA (5~24Vdc)
Y0, Y1: 0.3A/1 point;
Others: 0.3A/1 point,
0.8A/4 point, 1.2A/6 point,
1.6A/8 point. Above 8
points, total current
increases 0.1A at each
point increase
Y0, Y1: 7.2W/24Vdc
Others: 12W/24Vdc
Y0, Y1: 0.9W/24Vdc
Others: 1.5W/24Vdc
Y0, Y1: 10us
Others: 0.5ms

2A/1 point;
8A/4 points, using a
COM
8A/8 points, using a
COM

Response OFFON
time
ONOFF
Y0, Y1 max. output
frequency

Transistor output terminal


5~24Vdc
PhotoCoupler
LED is on when optical
coupler is driven

220Vac, 100W

Y0-COM0; Y1-COM1. After Y2, every 8 terminals


use one isolated common terminal
No

Output connection example


The following diagram shows an example of EC10-1614BRA in
connection with an EC10-0808ERN. Different output groups can be
connected to different signal circuits with different voltages. Some (like
Y0-COM0) are connected to the 24Vdc circuit powered by local
24V-COM, some (like Y1-COM1) are connected to the 5Vdc low
voltage signal circuit, and others (like Y2~Y7) are connected to the
220Vac voltage signal circuit.

AC - N

PORT0

24V COM

S/S

S/S
X0

Y0 COM0

X1

X2

X3

X4

X16 X17

EC10-1614BRA

+24V

Switching
power supply

X0

X1

+5V

Y2

Y3

Y5

Y6

Y7 COM2

Y10 Y11

COM3

Y0

Y1

Y2

RS232 terminal

COM

A
B

A
B

A
B

A
B

A
B

A
B

A
B

A
B

A
B

A
B

A
B

AC - N
+5V

Various low voltage control circuits

Use terminal block to connect common terminals

220Vac control load circuit

4 Analog Inputs & Outputs

RS485 terminal

Description
Ground
Serial data
receiving pin (from
RS232 to PLC)

Name
GND
RXD

Serial data
transmitting pin (from
PLC to RS232)
1 ,2 ,6 ,
Undefined pin,
Reserved
leave it suspended
7, 8
5

PORT1
Y4

A amplified

GND

Y1 COM1

Pin No.
3

X7

EC10-0808ERN

AC - L

+24V

8 7 6
5 4 3
1
2

Mode selection
switch

AC - L

TXD

As a terminal dedicated to user programming, PORT0 can be


converted to programming protocol through the mode selection switch.
The relationship between PLC operation status and the protocol used
by PORT0 is shown in the following table.
Mode selection
switch position

status

PORT0 operation protocol

4.1 Usage Of Analog Terminals

ON

Running

EC10 series PLC provides the basic module with integated AD/DA
function, serving as a small-scale total solution with low cost for users
who need to control the analog signal.

Programming protocol, or Modbus protocol,


or free-port protocol, or N: N network protocol
(ECBUS), as determined by user program
and system configuration

ONTM
OFFTM

Running
Stop

Converted to programming protocol

Stop

If the system configuration of user program is


free-port protocol, it converts to programming
protocol automatically after stop; or system
protocol keeps unchanged

PLCs that support input and output of analog signals are listed below:
Model
EC10-1614BRA1
EC10-1614BTA1

Analog input
Analog output
Channel
Channel
V input I input
V input I input
number
number
2
1

2
1

Terminal
AV1+
AI1+
AVI1AV2+
AI2+
AVI2-

Note
Input CH1: voltage input
Input CH1: current input
Input CH1: common ground
Input CH2: voltage input
Input CH2: current input
Input CH2: common ground

Terminal
Analog output

Analog input

The user terminals related to analog signals are defined below.

AVO+
AIO+
AO-

Note
Output CH: volt
signal output
Output CH:
current output
Output CH:
common GND

Note:
Never input voltage signal and current signal to the same channel
simultaneously. When measuring the current signal, short the voltage
signal input terminal with the current signal input terminal

4.2 Analog Signal Input & Output Specs


The analog signal input and output specs is listed in the following table.
Item
Description
Max.
AD conversion 4ms/2 channels
conversion
DA conversion 4ms/channel
speed
-10 ~ 10Vdc (input impedance 200k), input
Voltage input signal freq. <10Hz. Warning: the unit could be
Analog
damaged with input voltage >15Vdc
input
-20 ~ 20mA (input impedance: 250), input
range
Current input signal freq. <10Hz. Warning: the unit could be
damaged with input voltage >30mA
Analog
Voltage output -10~10Vdc(external load impedance:2k~1M)
output
Current output 0 ~ 20mA (external load impedance: 500)
range
Digital range
-10000 ~ 10000
Voltage I/O
5mV
Resolution
Current I/O
10A
Total
Analog input
DC -10 ~ 10V, -20 ~ 20mA1%
precision Analog output 1%
Between analog circuit and digital circuit: optical
Isolation
coupler. Between analog channels: none

OFF

PORT1 is ideal for connection with equipment that can communicate


(such as inverters). With Modbus protocol or RS485 terminal free
protocol, it can control multiple devices through the network. Its
terminals are fixed with screws. You can use a shielded twisted-pair as
the signal cable to connect communication ports by yourself.
Note: Never use RS232 terminal and RS485 at the same time. Besides,
suspend the unused terminals, or communication could be interrupted.

6 Installation
PLC is applicable to Installation category II, Pollution degree 2.

6.1 Installation Dimensions


Model
EC10-1006BRAEC
10-1006BTA
EC10-1410BRAEC
10-1410BTA
EC10-1614BRAEC
10-1614BTA
EC10-2416BRAEC
10-2416BTA
EC10-3624BRAEC
10-3624BTA

Length

Width

Height

Weight

125.5mm

90mm

71.2mm

440g

135mm

90mm

71.2mm

470g

150mm

90mm

71.2mm

520g

182mm

90mm

71.2mm

590g

224.5mm

90mm

71.2mm

650g

6.2 Installation Method


DIN rail mounting
Generally you can mount the PLC onto a 35mm-wide rail (DIN), as
shown in the following figure.
Rail stop

Pull out the


DIN rail clip

35mm DIN rail

Rail stop

Press back the


DIN rail clip

Screw fixing
Fixing the PLC with screws can stand greater shock than DIN rail
mounting. Use M3 screws through the mounting holes on PLC
enclosure to fix the PLC onto the backboard of the electric cabinet, as
shown in the following figure.
Fix with M3 bolt

5 Communication Port
EC10 series PLC basic module has two serial asynchronous
communication ports: PORT0 and PORT1. Supported baud rates:
115200 bps
9600 bps

57600 bps
4800 bps

38400 bps
2400 bps

4 installation hole

Fix with M3 bolt

19200 bps
1200 bps

The mode selection switch determines the communication protocol.

6.3 Cable Connection And Specification


Connecting power cable and grounding cable
The connection of AC power and auxiliary power is demonstrated in the
following figure.

3. After checking the download program, switch the mode selection


switch to the ON position, the RUN indicator should be on. If the ERR
indicator is on, the user program or the system is faulty. Loop up in the
EC20/EC10 series PLC Programming Manual and remove the fault.
4. Power on the PLC external system to start system debugging.

7.2 Routine Maintenance


Do the following:

AC - N
AC - L

1. Ensure the PLC a clean environment. Protect it from aliens and dust.
L

PG

24V COM

S/S

S/S
X0

24V

X7

COM

PG

2. Keep the ventilation and heat dissipation of PLC in good condition.

Xn Xm

3. Ensure that the cable connections are reliable and in good condition.
Switching
power supply

+24V
+5V
GND

EC10-4AD
EC10-4DA
EC10-4AM
EC10-4TC

EC100808ERN

EC10-1614BRA

Warning
Connect the PLC
terminal to the grounding electrode. To ensure
reliable grounding cable connection, which makes the equipment safer
and protects it from EMI, use AWG12~16 cable, and make the cable as
short as possible. Use independent grounding. Avoid sharing route with
the grounding cable of other equipment (particularly those with strong
EMI). See the following figure.
Other
equipment

PLC

PLC

Other
equipment

PLC

Other
equipment

1. Never connect the transistor output to an AC circuit (like 220Vac).


The design of the output circuit must abide by the requirements of
electric parameters, and no over-voltage or over-current is allowed.
2. Use the relay contacts only when necessary, because the life span of
relay contacts depends largely on its action times.
3. The relay contacts can support loads smaller than 2A. To support
larger loads, use external contacts or mid-relay.
4. Note that the relay contact may fail to close when the current is
smaller than 5mA.

Best

Good

Bad

Cable specification
When wiring a PLC, use multi-strand copper wire and ready-made
insulated terminals to ensure the quality. The recommended model and
the cross-sectional area of the cable are shown in the following table.
Cross-sectional
area

Wire
AC power
cable (L, N)
Earth cable
( )
Input signal
cable (X)
Output signal
cable (Y)

Recommended
model

1.0~2.0mm

AWG12, 18

2.0mm

AWG12

0.8~1.0mm

AWG18, 20

0.8~1.0mm

AWG18, 20

Cable lug and


heat-shrink tube
H1.5/14 round insulated
lug, or tinned cable lug
H2.0/14 round insulated
lug, or tinned cable end
UT1-3 or OT1-3
solderless lug
3 or 4 heat shrinkable
tube

Fix the prepared cable head onto the PLC terminals with screws.
Fastening torque: 0.5~0.8Nm.
The recommended cable processing-method is shown in the following
figure.
5.0

Notice
1. The warranty range is confined to the PLC only.
2. Warranty period is 18 months, within which period Emerson
Network Power conducts free maintenance and repairing to the PLC
that has any fault or damage under the normal operation conditions.
3. The start time of warranty period is the delivery date of the
product, of which the product SN is the sole basis of judgment. PLC
without a product SN shall be regarded as out of warranty.
4. Even within 18 months, maintenance will also be charged in the
following situations:

5.0

n Damages incurred to the PLC due to mis-operations, which are not


in compliance with the User Manual;
n Damages incurred to the PLC due to fire, flood, abnormal voltage,
etc;
UT solderless lug

Heat shrinkable tube Cable


18

Cable SN label
OT solderless lug

Heat shrinkable tube


47

H type round insulated lug


682

Tinned cable end

Cable
PG

n Damages incurred to the PLC due to the improper use of PLC


functions.
5. The service fee will be charged according to the actual costs. If there
is any contract, the contract prevails.
6. Please keep this paper and show this paper to the maintenance unit
when the product needs to be repaired.
7. If you have any question, please contact the distributor or our
company directly.
ENP Services China
Emerson Network Power Co., Ltd.

7 Power-on Operation And Maintenance

Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District
518057, Shenzhen China

7.1 Startup

Homepage: www.emersonnetworkpower.com.cn

Check the cable connection carefully. Make sure that the PLC is clear
of alien objects and the heat dissipation channel is clear.

E-mail: IACsupport@emersonnetwork.com.cn
Version: V1.5

Revision date: March 9, 2009

BOM: 31011282

1. Power on the PLC, the PLC POWER indicator should be on.

Copyright 2006 by Emerson Network Power Co., Ltd.

2. Start the Controlstar software on the host and download the compiled
user program to the PLC.

All rights reserved. The contents in this document are subject to change
without notice.