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ProductionTechnologyandRobotics2

MainDescription

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Department:

Manufacturing
Engineering

ModuleCode:

MTEC71001

Level:

Level7

ContactHours:

72

Duration:

1Semester

DirectedStudyHours:

EffectiveTerm:

2010/11

Indep.StudyHours:

20

Credits:

PrerequisiteKnowledge:

ProductionTechnology&Robotics1

ModuleDescription/Aims:

This module covers the technological aspects of modern manufacturing


environments including the techniques, skills and knowledge required by
students to streamline, optimise and build in efficiencies in processes in the
workplace.
Enablethestudenttogainknowledgeofthevarioustechnologiesutilisedin
modernproductionandmanufacturingenvironments
From the analytical skills and techniques obtained by the student through
out the module the student will be able to problem solve, trouble shoot and
optimisesystemsinamanufacturingenvironment.
Throughthisknowledgethestudentwillbeabletomakeinformeddecisions
in relation to new technology implementation specifically in the areas of
ControlEngineeringandAutomation..

ContactHours showdetail>>

ContactType
Lecture

Hours
10Every2Weeks

Practical/Workshop 2Every2Weeks

http://www.ittralee.ie/en/ModDetails/viewcompletemodule.php?SUBJCODE=MTEC&CRSENUMB=71001&EFFTERM=201000

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LearningOutcomes showdetail>>

Onsuccessfulcompletionofthemodule,thelearnerwillbeableto:
No.
Description/LearningOutcomes
1
Demonstrateknowledgeofopenloop(calibration)andclosedloop/feedback
controlsystemsincludingProcessInstrumentDiagram(PID)controllers,
mechanical,pneumatic,hydraulic,ProgrammableLogicController(PLC),and
computercontrol.Thelearnerwillalsobeabletoprogramrobotsand
interfacecollegerobotswithotherautomatedsystemswithinamanufacturing
cell.

Simulateautomatedmanufacturingprocessesusinginhousesimulation
softwareinordertovalidateprogrammes/machinedesigns.

Programinhousevisionsystemtoidentifyorientationofpartstoensure
troublefreefeedingandinspectcomponentsandsegregateintovarious
categories/qualitylevels.

Demonstateaknowledgeofnontraditionalprocessesincludingelectro
dischargemachining,laserbeam,ultrasonic,electrochemicalandwaterjet
cutting.

Analysetraditionalmanufacturingprocessessuchasmetalforminginorderto
evaluatesuitabilityofmachinestovariousjobs,includinginvestmentanalysis
ofprocesses.

Planandschedulemanufacturingprocesses,validatesetuputilisingstatistical
methods,anddemonstrateaknowledgeofcuttingtechnology.

LearningStrategies showdetail>>

LearningStrategies
ThisModulewillbedeliveredusinglecture,guestlecture,plantvisits,inclass
demonstrations,videoandpracticalsessionsintheroboticsandcontrol
engineeringlaboratory

IndicativeSyllabusContent showdetail>>

Content
Metal
Forming

Detail
Shearing,bending,drawing,ironingandextrusionofcomponents
usedinmanufactureandassembly,metallurgicalaspectsofforming,
highenergyrateforming(HERF),Classificationofpressesand
varioustypesofpressdrivemechanismsandpressfeedingdevices.

Cutting
Technology

Typesofcuttingmachinetoolsinexistence,singlespindleandmulti
spindlecamautomatics,computernumericalcontrolledmachine
tools,calculationofcuttingtimesandestimationoffloortofloor
times,investmentanalysisandeconomicsofcutting,toolgeometry,

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mechanicsofcutting,machinability,toolmaterials,toolselection,
toolwear.
Machine
ToolDesign

Machinetoolstructures,materialsinm/ctools,m/ctool
configurations(CNC),machiningcentres,
designofworkholdingdevicesincludingjigs,fixturesclampingand
locationconsiderationsandtheuseofmodularfixturing.

Process
Planning

Processplanning,m/ctoolsetup,statisticalvalidationofsetupusing
processcapabilityindices,capacityplanning,materialoptimisation.

Control
systems

Continuouscontrol,PIDcontrollers.

PLC
AdvancedPLCprogrammingandstepsinvolvedinautomating
programming manufacturingprocessescoveringinputs,outputs,timers,auxilliary
relays,latchingcircuitsandMasterProtectiveCircuit(Safety
Circuit).
Robot
ProgramminginhouserobotstocommunicatewithPLCcontrolled
programming machines
Simulation
Usinginhousesimulationsoftware,developrealtimesimulationof
ofautomatic automaticmachines.
machines
Vision
Systems

Introductiontocomputervision

Interfacing
computer
visionwith
automatic
machines

Integratingcomputervisionwithautomaticmachinesforcomponent
sorting.

AssessmentStrategies showdetail>>

AssessmentStrategies
Knowledgeandcomprehensionofmoduleconceptswillbeassessedbywritten
examinationduringandattheendofthesemester.
LaboratoryPracticallearingoutcomeswillbeassessedperiodicallyinlaboratory
practiceassessmentandwrittenlaboratoryreports.
Aminimumattendanceatpracticalsof80%andachievementof40%inlaboratory
assessmentisrequired.

IndicativeAssessments showdetail>>

Learning Assessment
Outcome
Category

AssessmentMethod

AdditionalInformation

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%
alloc
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5,6

Continuous
Assessment

AssignmentOutofClass

15

4,5,6

FinalExam
(Scheduled)

FinalWrittenExam

55

1,2,3

Continuous
Assessment

Practical

15

1,2,3

FinalExam
(Scheduled)

FinalWrittenExam

15

ReadingList showdetail>>

Essential

0340281731

PrinciplesofEngineering
Production
A.J.Lissaman,S.J.Martin
HodderArnold

1982 2nd

Library
Link
view

Essential

0130895466

Automation,Production
systems,andComputer
IntegratedManufacturing
MikellP.Groover
PearsonEducation

2003 2nd

Essential

0077090179

ProgrammableControllers:A
practicalguide
DenisA.Collins,EamonnLane
McGrawHill

1997 2nd

view

Essential

047005512X

MaterialsandProcessesin
Manufacturing
E.PaulDeGarmo,J.T.Black,
andRonaldA.Kohser
JohnWiley&Sons

2007 10th

Type

ISBN

TitleAuthorPublisher

Year Edition

Recommended 1111111111

OmronPLCTrainingand
2004 1st
OperationManualsforCPM2A
andC2OH
Omron
Omron

Recommended 1111111111

PneuAlphaTrainingand
OperationManuals
SMC
SMC

2006 1st

Recommended 0582357055

Mechatronics
W.Bolton
AddisionWesleyLongman
Publishing,NewYork

2000 2nd

view

Recommended 1111111111

StaubliRobotTrainingand
OperationManuals

1997 4th

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Staubli
Staubli
Recommended 1111111111

CognexDVT515Camera
Cognex
Cognex

2006 2nd

Recommended 0471656313

IntroductiontoStatistical
QualityControl
DouglasC.Montgomery
JohnWiley&Sons

2004 5th

JournalsandWebsites showdetail>>
Type Description
Curricularinformationissubjecttochange

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