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Sol products may appear different but all have similar components and purpose. The
following guide will help troubleshoot issues with all of Sols outdoor lighting products. In order
to troubleshoot properly, first you must familiarize yourself with the various components. The
main components are:
1. Battery or Battery Array
3. Solar Panel or Array
2. Solar Controller
4. Light or other Load
Most if not all cases items #1 and #2 are located in the battery enclosure or close to it.
Typical Sol Solar Lighting Products
Solar Panels
Solar Panel
Solar Panels
Battery Enclosure
with Batteries &
Controller
LED Fixture
LED Fixture
Battery
Enclosure
with Batteries
Controller
LED Fixture
Battery
Enclosure
with Battery
Controller
What to Bring
1.
2.
3.
4.
5.
Sun path and obstructions should not be overlooked, systems installed years ago may have
been fine but local changes may have caused shading issues. Examples are trees growing, tall
buildings built or overhead power lines installed.
Solar powered equipment needs sun to operate correctly so Weather plays an important part
of how the system works. If weather has been bad, low sun or cloudy, you may encounter low
battery voltages, any testing should be on days with bright sunshine.
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Where to Start
1. Start with the condition of the battery and status of the charge controller. Visually
inspect for signs of corrosion or fault!
2. Check fuse!
3. Check the charge controller, charge light on? Is the unit in LVD mode? If LVD light is lit
you should find the battery voltage on the low side. Controller tests will not be 100%
accurate in LVD mode.
4. Measure battery voltage, voltage should be between 11.9 vdc to 13.2 vdc for a 12-volt
system and 23.8 vdc to 26.4 vdc for a 24-volt system.
During daylight the charge led should be lit, if the charge led is turning on and off about
every 10 seconds or so, check the fuse. If the fuse is good, then check battery voltage. If
battery voltage is over 13 volts, then the controller is functioning properly in the charge
mode; if under 10 volts then battery needs replacement. These conditions will cause the
The controller is the brain of the system, most problems are a result of the controller working
correctly but the technicians do not know how it works. To explain it simply; it regulates how
much energy is absorbed from the sun and stored in the batteries, it also monitors how
much power is removed from the batteries. When the system has the proper amount of sun
everyday (about 10% more then was used by the light at night) the batteries will recharge
fully in about 4 hours. On days where the suns input is less then the amount used by the
light at night the system starts to use its battery backup. If the weather stays bad, more and
more backup is used until the system reaches a preset voltage (LVD = 10.8vdc) 21.6 vdc for
24 volt systems, low voltage disconnect and shuts the system off. The system will remain off
until the voltage of the batteries reaches a preset voltage (LVD Reconnect =12.8vdc) 25.6 vdc
for 24 volt systems. Example: If the system reaches LVD, takes approximately 2 -3 days to
recharge the batteries, and the technician arrives to check it out after day 1, he will find the
system looks fine. The battery voltage is 12vdc (24 vdc for 24 volt systems) but does not
realize it needs to reach 12.8vdc (25.6 vdc for 24 volt systems) before the controller will allow
the system to operate.
Technicians must be trained in order to properly understand and diagnose the system.
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Fig 3.
Press the TEST button until a distinct click is heard and felt.
This button performs two functions:
a. Confirm rotary switch selection
To verify that the rotary digital switch is set at the desired position, press the TEST button.
The red LED will flash once per second. Count these LED flashes to confirm the correct
switch setting. Each of the 10 LIGHTING CONTROL positions has a unique number of
flashes. These are as follows:
Switch Setting
OFF
5
6
7
8
# of Flashes
5
6
7
8
9
NOTE: Rotate the rotary switch one full cycle if there is an incorrect or no LED flash (except
for OFF setting).
b. Turn system lights on
Pressing the TEST button will turn the system lights on to verify correct installation or for
troubleshooting a system problem.
The lights can be turned on anytime (day or night) for 5 minute intervals. The lights can be
turned on repeatedly with the TEST button except when the system is in LVD (load
disconnect/red LED on). In LVD the TEST button will only work 3 times to avoid damaging
the battery. If pressing the TEST button causes a load disconnect (LVD), the lights will turn
off. Wait 5 minutes and press TEST again to turn the lights on in LVD.
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Diagnostic
Indicators
Fig. 4
Sol EternO4 LED indicator definitions:
Green LED: Lamp is on or the controller is attempting to turn the lamp on.
Yellow LED: The battery charger is active.
Flashing Red LED: The Red LED will flash if the battery becomes disconnected or battery
voltage is inadequate(below 10.5V).
Red LED: Low Voltage Disconnect. In the event of a low voltage disconnect, the lamp is
turned off for the remainder of the night. The Red LED will remain illuminated throughout
the following day as a diagnostic aid regardless of battery voltage.
Yellow & Red LED: Charger is on. The system was in LVD during the previous night. The
Red LED will remain illuminated throughout the following day as a diagnostic aid regardless
of battery voltage.
Green & Red LED: Lamp Fault. If the green and red LEDs are illuminated simultaneously,
the controller cannot start the lamp. This can be caused by high wiring resistance between
the controller and the lamp, a short circuit, open circuit, or a problem with the lamp itself.
Flashing Green, Red, and Yellow: Indicates test code is installed.
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* If the battery voltage is too low, contact Sol Customer Service at +1-772-286-9461.
After the lighting system is tested and found to be satisfactory, secure the battery box cover
to the battery box, using the 1/4-20 x 1/2 hex head bolts and lock key (optional).
Fig 5
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Troubleshooting Guidelines
The system may need a full day of peak sun to reset all of its circuits after installation. If the system is
installed during a period of inclement weather or late in the day, it may not operate the first night.
PROBLEM
POSSIBLE CAUSE
SOLUTION
4. A fuse is blown.
5. Controller is bad.
The above table assumes the installation of the original equipment was to manufacturers
specifications.
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the solar panel(s) to remove any dirt and grime that may have accumulated.
A plastic scraper may also be needed for removing bird droppings.
2. Dry the solar panel(s) with a soft clean cloth.
3. Repeat Steps 1 and 2, if necessary, until all dirt and grime have been removed.
Solar panels can get very hot when the sun is out. It is advisable to
clean solar panels during the early morning hours.
Fuse Replacement
Occasionally, the fuse that is used to protect the Top of Pole Mount system circuitry may
have to be replaced. Be sure that the replacement fuse matches the specifications of the
original fuse. One spare fuse has been provided with your system.
The spare fuse is attached to the battery box cover. If the fuse needs to
be replaced, be sure to also check operation of the controller.
1. Open the battery box.
2. Remove the fuse cover on the fuse holder.
3. Remove the existing fuse, insert the new fuse, and replace the fuse cover.
4. Test the system (see page19).
5. Close the battery box.
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The LED in the fixture is not serviceable. The entire LED fixture
assembly must be replaced.
5. Re-connect the luminaire plugs together.
6. Press TEST button on the controller until a distinct click is heard and felt. The LED
Battery Replacement
1. Remove or open battery box cover.
2. Disconnect the battery harness from the controller.
3. Disconnect the ground wire from the battery.
4. Remove the battery/batteries from the battery box.
5. Disconnect the battery cables from each of the old battery/batteries and attach
6. Place the new battery in the battery box. Connect the ground wire to the battery.
7. Re-connect the battery harness connector to the controller.
8. Replace the battery box cover.
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Troubleshooting Flowchart
What type of fault is the system exhibiting? Choose the corresponding flowchart below.
1. Light does not come on.
2. Light turns off early
3. Light flickers
Light does not come
1
Check Harness
and fuse
0v
< 11v
Measure
Battery
> 11v
Press Test
OFF
State of
light
ON
Flickers
Fixture is disconnected or
damaged. Check harness
from EternO4 to light
fixture for short circuits
and discontinuities. Check
light fixture for water
intrusion or other visual
signs of damage.
Fast
Light Flickers
Frequencyof
flicker
Slow
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Fail
Replace Batteries
Load Test
Batteries
Pass
Replace
Charge
No
Yes
Measure PV
Voltage
0V
Check PV
Harness
Is charge LED
On?
>0 V
No
Wait 2 min
Is Charge LED
ON?
Yes
Measure PV
Voltage
1622V
Replace
Charge
Controller
< 15v
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