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PHASE I of CALCINED PETROLEUM COKE (CPC) PLANT for I

A. Petroleum coke warehouse and crushing house

NO.

CODE

DESCRIPTION

SET

QTY

DIRECT COST
1

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

Architecture
Single profiled plate roof(incl.daylighting band, no
purline), requirement as follows:1.0mm plastic steel
anti-corrosion plate adopted for roof(Grade A for
non-combustible fire-proof plate).
Inverted roof, the structure as follows:1)coating
aggregate protective layer; 2)20mm 1:3 cement
mortar;3)30mm extruded polystyrene foam sheet;
4)1.2mm synthetic polymeric water proof sheet +
1.5mm spraying quick-setting rubber asphalt
waterproof coating; 5) 20mm 1:3 cement mortar;
6)30mm LC 5.0 light aggregate concrete,2% sloping;
7)reinforced concrete roof board.
Cement mortar floor, the structure as
follows:1)20mm 1.:2.5 cement mortar, adding
appropriate cement powder on the surface to level
off; 2)brushing a layer of cement paste(mixed with
construction glue); 3)caste-in-place reinforced
concrete floor.
Fine stone concrete ground, the structure as follows:
1)40 mm C25 fine stone cement, spreading cement
sand(mix ratio: 1:1), along with finishing, coating
with seal solidification agent on the surface;
2)brushing a layer of cement paste(mixed with
construction glue); 3)100 mm C15 concrete cushion;
4) tamping with 150 mm gravel.
Great white pulp ceiling, the structure as follows:
1)cleaning base; 2) local puttying,smoothing with
sandpaper; 3)white washing 2 times(mixing ratio by
weight:whiting powder 100: construction glue
Puttying
15~20. inner wall, the structure as follows: 1)
screeding with 9mm 2:1:6 cement lime mortar for
several times; 2) screeding with 2 mm surface layer
of waterproof putty for several times; 3)white
washing 2 times(mixing ratio by weight: whiting
powder 100: construction glue 15~20.
Cement mortar skirtingh=150), the structure as
follows: 1) finishing with 8 mm 1:2.5 cement
mortar;2)under-coating and drawing lines with
12mm 1:3 cement mortar; 3)brick wall.
Cement mortar aproll, the structure as follows:
1)screeding with 20 mm 1:2 cement mortar; 2)
60mm C15 concrete; 3)tamping bedding with
100mm rubble clay(stone, pebble clay); 4)rammed
earth, outward slope 4%.

7,400.00

85.00

2,200.00

1,200.00

1,000.00

4,550.00

180.00

522.00

page 1 from 16

NO.

1.9

1.10

1.11

1.12
1.13

CODE

DESCRIPTION
Cement mortar step, the structure as follows:
1)screeding with 20 mm 1:2 cement mortar; 2)
60mm C15 concrete; 3)100mm C15 concrete
4)rammed earth.
Single profiled wall surface (incl.daylighting band, no
purline),requirement as follows:0.7mm plastic steel
anti-corrosion plate adopted for wall surface(Grade A
for non-combustible fire-proof plate).
Exterior wall coating, the structure as follows:
1)12mm 1:3 cement mortar; 2)screeding with 8mm
1:2.5 cement mortar; 3)spraying or rolling brush
primer for 1 time; 4)spraying or rolling brush
painting for 2 times;
Common burnt brick(incl.holes with area less than
0.3m2)
Grade B for wooden fireproof door: fire insulation
1.00h,fire endurance 1.00h;

SET

QTY

6.30

4,200.00

800.00

265.00

43.20

1.14

singleplastic steel window

1,050.00

1.15

Steels (incl.steel ladder, railing)

16.00

1.16

Remarks: the above content is BOQ of architecture


only(excl.all kinds of coating).

2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8

Structure
K150 plain concrete
K300 concrete (used for foundation)
K300 concrete (used for superstructure)
K350 concrete (used for superstructure)
Steel member Q235B
Steel bar (incl. HPB300, HRB400)
Crane rail QU100 (incl.rail fittings)
Embedded parts (Q235B)

m3
m3
m3
m3
t
t
t
t

802.03
1,293.60
5,767.05
1,074.54
914.27
598.76
35.76
5.00

Carbon

3.1

Bridge grabbing crane Lk=25.5m; Q=5t; A6; lifting


height:0~16m; volume of grabbing: 1.5m3;power
source: three-phase current, 50Hz, 400V; operating
mode:cab; level of protection: IP54;

unit

3.2

Manual flat gate: 400400

unit

page 2 from 16

NO.

CODE

Vibrating screen; capacity:35t/h; layer:single;


dimension of screen mesh 80*80 mm; double
vibration amplitude: 5-6mm; level of protection:IP54;
handling material:GPC;stacking density:0.7-0.8
g/cm3; moisture content:12%; granularity:300
mm
High-tenacity double roll crusher;
capacity:35t/h;discharging ganularity:70mm;
level of protection: IP54; handling
material:GPC;stacking density:0.7-0.8 g/cm3;
moisture content12%; granularity300 mm

3.3

3.4

Belt conveyor; B=650; L=~19.5m; =8.127;


v=1.2m/s; Q=150T/s; level of protection:IP54
handling material:GPC; stacking density:0.7-0.8
g/cm3; moisture content12%; granularity:70
mm; stocking angle:40; level of protection:IP54

3.5

Bucket elevator H=27mQ=67m3/hbucket


capacity=5.8L v=1.6m/s;level of protection:IP54;
handling materials:GPC; stacking density:0.7-0.8
g/cm3; moisture content12%; granularity:70
mmstocking angle:40
Manual single track trolley; H=5m; Q=2t
Electromagnetic separatorbelt suspension
B=650motor power P=3kW
Electric-hydraulic 3-way; 300300; motor
Belt conveyorB=650L=~7m=0; v=1.2m/s;
power:P=0.55kW
Q=150T/s
level of protection:IP54; handling material:GPC
stacking density: 0.7-0.8 g/cm3; moisture
content:12%granularity:70 mm; stocking
angle:40
Belt conveyor; B=800;L=~10m=0;v=1.2m/s;
Q=150T/s;level of protection:IP54;handling
material:GPC;stacking density:0.7-0.8
g/cm3;moisture content12%granularity70
mmstocking angle40

3.6
3.7
3.8
3.9

3.10

3.11

SET

QTY

unit

unit

unit

unit

unit

unit

unit

unit

unit

t
t
t
t

8
1
1
5

Steel plate:=5mm; Q235A


Hot-rolled equal angle steel; L506; Q235A
U-steel; h=100; Q235A
Seamless steel pipeDN50Q235A

3.12
3.13
3.14
3.15

4
4.1

DESCRIPTION

03001
Attach
Attach
Attach

4.2

03002

4.3

Attach
Attach
Attach
03003

Ventilation
Pulse bag filter:Blowing rate:23100m2/hActive filter
Set
area:395.5m2, Filter material:Ultra-Web nanofiber
media, Pressure drop: 1200Pa
Screw conveyor: volts:380V, power:2.2kW
Set
Rotary air lock valve: 220x220 volts:380V,
Set
power:1.5kW
Set
Pulse Control System, power:0.25kW
Pulse bag filter: Blowing rate: 8400m2/h, Active filter
area:135.6m2, Filter materialUltra-Web nanofiber
Set
media, Pressure drop: 1200Pa
Screw conveyor: volts:380V, power:2.2kW
Set
Rotary air lock valve: 220x220 volts:380V,
Set
power:1.5kW
Set
Pulse Control System, power:0.25kW
Centrifugal fan: Flow rate: 27758 m3/h, Pressure:
Set
4106Pa

2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00

page 3 from 16

NO.

CODE
Attach

4.4

03004
Attach

4.5
4.6
4.7
4.8
4.9

5.1

5.2

5.3

DESCRIPTION
Power:45 kW, Volts: 380V, Rotation speed: 960
r/min,Protection level:IP55
Centrifugal fan:Flow rate: 11270 m3/h, Pressure:
3048Pa
Power:15 kW, Volts: 380V, Rotation speed: 2900
r/min,Protection level:IP55
Duct thickness: 2mm, Material: Q235-A
Manual butterfly valve 420, Material: Q235-A
Manual butterfly valve 280, Material: Q235-A
Manual butterfly valve 200, Material: Q235-A
Manual butterfly valve 140, Material: Q235-A

SET
Set

2.00

Set

2.00

Set

2.00

Ton
Set
Set
Set
Set

12.00
2.00
6.00
4.00
10.00

Electrical
LV switch Cabinet, rated insulating
voltage:1000VUi=690V,rated operational
voltage:440V, rated impulse withsand
voltage:8kV;over vlotage class: III, rated frequency:
50Hz, No. of phases(Busbar): 3P+N+PE,Rated
current of horizontal main busbar:2500A, Rated peak
withstand current (Ipk) : 100kA,Rated short-time
withstand current (Icw) : 40kA/s ,Rated current of
vertical busbar : 1500A ,Rated peak withstand
unit
current of distribution busbar (Ipk): 100kA,Rated
short-time withstand current of distribution busbar
(Icw): 40kA/s, Protection class: IP54,Color:
N6.5,Height*width*depth: 2200mm* 1000mm
*1000mm,
loop of the electrical motor equiped with curretn
transformer,intermeidate relay and Phoenix
terminals, drawers equiped with ammeter, signal
lights; feeder loop curretn transformer and ammeter
Local Control Box,Rated insulation voltage:
660VAC,Rated operational voltage:
220VAC,Overvoltage class: III ,Pollution class: III
,Rated frequency: 50Hz, Protection class:
IP54,Material: PC Material ,Color: N6.5
,Height*width*depth: 300mm* 200mm *150mm ,
unit
20 hole at bottom, with Conduit Adaptor, Changeover switch: 3 gears
(manual/automatic/maintenance),Control button
(stop):
1NO+1NC,
Green,Control
(start):
Local Control
Box,Rated
insulationbutton
voltage:
1NO+1NC,
Red,
with
Phoenix
Terminals.
660VAC,Rated operational voltage:
220VAC,Overvoltage class: III ,Pollution class: III
,Rated frequency: 50Hz, Protection class:
IP54,Material: PC Material ,Color: N6.5
,Height*width*depth: 300mm* 200mm *150mm ,
20 hole at bottom, with Cable gland, Change-over
switch: 3 gears
(manual/automatic/maintenance),Control button
(stop): 1NO+1NC, Green,Control button (start):
1NO+1NC, Red, with Phoenix Terminals

QTY

unit

20

page 4 from 16

NO.

5.4

5.5

5.6

5.7

5.8
5.9
5.10
5.11
5.12
5.13
5.14
5.15
5.16

CODE

DESCRIPTION
SET
Lighting Distribution Box, Rated insulation voltage:
660VAC,Rated operational voltage:
220VAC,Overvoltage class: III ,Pollution class: III
,Rated frequency: 50Hz, Current tolerance (KA):
15KA, Protection class: IP54, Material: PC Material,
Color: N6.5, Height*width*depth: 350mm* 480mm
*150mm,8 switches 20A/2P, 1 switch 20A/2P vigi
unit
30mA, Lighting transformer(aside Lighting
Distribution Box ):30kVA, 415V/380V5%, Y, yn0.
Recommended
manufacturers of:
-Circuit breakers: ABB, Siemens, TerasakiCT, or
equivalent Power Supply Box ,Rated insulation
-Lighting
Maintenance
transformer:
Local
(Indonesia)
product
voltage:
690VAC
,Rated
operational
voltage:
415VAC220VAC, Overvoltage class: III, Rated
frequency: 50Hz, Current tolerance (KA): 30KA
,Protection class: IP54, Material: PC Material, Color:
N6.5, Height*width*depth: 700mm* 500mm
*250mm, 3 50 holes at bottom, with Cable gland,
unit
Swithes:100A3P*132A3P*116A1P*1
10A2P*1vigi 30mA),Three-phase socket:
3P+N +PE: 32A, 4-pole, 32A/450VAC , Single-phase
socket: 1P+N +PE: 10A, 3-pole, 10A/250VAC, Singlephase socket: 2-pole, 10A/250VAC, transformer:
400VA , 250VAC/36VAC.
crown block sliding contact, phase:3P+N, Rated
insulation voltage: 690VAC, Rated operational
voltage: 415VAC, Overvoltage class: III,Pollution
class: III, Rated frequency: 50Hz, Current: 300A
crown block power box, Rated insulation voltage:
690VAC, Rated operational voltage: 415VAC,
Overvoltage class: III,Pollution class: III, Rated
frequency: 50Hz, Current tolerance (KA): 30KA,
Protection class: IP54, Material: PC Material, Color:
N6.5, Height*width*depth: 300mm* 250mm
*200mm, Switch:63A3P*1
Cable Tray400*150
Cu core,Power Cable:Insulation:XLPE,
Uo/U=0.66/1.1kV; PVC sheath Armoured, Flame
retardant,
Cu. 3*50+1*25
Cu core,Power
CableInsulation:XLPE,
Uo/U=0.66/1.1kV; PVC sheath Armoured, Flame
retardant, Cu. 3*35+1*16
Cu core,Power CableInsulation:XLPE,
Uo/U=0.66/1.1kV; PVC sheath Armoured, Flame
retardant, Cu. 3*25+1*16
Cu core,Power Cable:Insulation:XLPE,
Uo/U=0.66/1.1kV; PVC sheath Armoured, Flame
retardant, Cu. 4*25+1*16
Cu core,Power CableInsulation:XLPE,
Uo/U=0.66/1.1kV; PVC sheath Armoured, Flame
retardant, Cu. 5*16
Cu core,Power Cable:Insulation:XLPE,
Uo/U=0.66/1.1kV; PVC sheath Armoured, Flame
retardant, Cu. 4*16
Cu core,Power Cable:Insulation:XLPE,
Uo/U=0.66/1.1kV; PVC sheath Armoured, Flame
retardant, Cu. 4*10
Cu core,Power Cable:Insulation:XLPE,
Uo/U=0.66/1.1kV; PVC sheath Armoured, Flame
retardant, Cu. 4*6

QTY

fourphase
metre

250

unit

300

300

400

400

350

200

200

400

400
page 5 from 16

NO.
5.17
5.18

CODE

DESCRIPTION
Cu core,Power Cable:Insulation:XLPE,
Uo/U=0.66/1.1kV; PVC sheath Armoured, Flame
retardant, Cu. 4*4
Cu core,Control Cable :Insulation:XLPE,
Uo/U=450/750V; PVC sheath Screen; Cu. 10*1.5

SET

QTY

500

400

5.19

Cu core,Control Cable :Insulation:XLPE,


Uo/U=450/750V; PVC sheath Screen; Cu. 7*1.5

450

5.20

Cu core,Control Cable :Insulation:XLPE,


Uo/U=450/750V; PVC sheath Screen; Cu. 5*1.5

500

5.21

Cu core,Control Cable :Insulation:XLPE,


Uo/U=450/750V; PVC sheath Screen; Cu. 4*1.5

500

set

20

m
m
m
m
m
m
m
set
m
m
m
set
m
m

100
250
72
96
120
240
1500
15
900
500
300
150
2500
3500

ls

ls

15

ls

5.22
5.23
5.24
5.25
5.26
5.27
5.28
5.29
5.30
5.31
5.32
5.33
5.34
5.35
5.36

Water&dust proof: AC220V 100W, Rated frequency:


50Hz, Protection:IP54
Channel Steel: [10
Angle Bar: L50*50*5
Conduit: G50
Conduit: G40
Conduit: G32
Conduit: G25
Conduit: G20
Grounding electrode: L50X50X5, Galvanized
L=3000mm
Grounding cable: -40X4, Galvanized
Cable: 16 Annealed copper wire
Lighting receptor: 12, Galvanized
Lighting receptor Support:12,L=200mm,
Galvanized
Lighting Cable: BV-450/750V (1X4)mm2
Lighting Cable: BV-450/750V (1X2.5)mm2

Instrumentation

8.1

8.2

8.3

Telecommunication
Fire alarm control unit; power supply, the main
power is 220V AC, range of voltage variety is
+10%~-15%; consume power:100W;bus
length:2000m(with a network card)
Point-type photoelectric smoke fire detector
ambient temperature-10C~55Cambient
humidity:95%RH(no condensation); operating
voltage:24V;monitoring current:0.35mA;alarming
current0.8mA;thready format:two bus(no polarity).
Backup Power:DC12V 2.2Ah

page 6 from 16

NO.

8.4

8.5

8.6

8.7

8.8

8.9

8.10
8.11
8.12

8.13

8.14

8.15

8.16
8.17

CODE

DESCRIPTION

Bus isolator:operating voltage:24V;thready format


two busno polarity) ;voltage reducing of full load
0.5V(170mA);monitoring current: 0mA;operating
current:340mA; protective gradeIP30
Manual Alarm Press-button (With telephone
socket)operating voltage24V, Monitoring
current:<0.35mA, alarm current:<0.85mA, bus
connection, protection IP30, Telephone signal light.
Double power supply switchover devicecapacity
220V AC2A.
Fire alarm(lighting&Voice):4 wires,bus connection,
Power:24VDC, Power action current: 75mA, Voice
Pressure:75dB (3m away)
Terminal Block Boxshape
size:405mm305mm65mm4x10 terminals.
Point-type heat fire detectoroperating voltage
24Valarming current0.8mAmonitoring
current<0.35mA bus length 2000m
Wire Smoke detector:wire infrared receptor, Power:
24VDC, bus connection, working current:<10mA.
Relay module,bus working voltage: 24 pulse voltage,
Two bus 2VDC, Monitoring current: <1.5mA, alarm
current:<2.0mA, bus length:2000m.
Protection:IP30
Module box: shape size: 600mmx500mmx125mm.
Single input output module: ambient temperature:10C~55C; ambient humidity:95%RH(no
condensation)operating voltage:24V; thready
format: two bus(no polarity);monitoring current:
5mA; operating current: 25mA; protective grade:
IP30
Input moduleoperating voltage24V; alarming
current:0.8mA bus length 2000mprotective
grade:IP30
Output moduleoperating voltage: 24V; alarming
current:0.8mA bus length: 2000m
fire fighiting telephone, with address code, adapt fire
fighting telephone socket, call main phone, with fire
alarm tag.
Fire figthig phone socket: with address code,
compatible with bus fire fighting phone(main and
branch)

SET

QTY

ls

ls

ls

ls

ls

ls

ls

10

ls

10

ls

ls

ls

ls

ls

ls

page 7 from 16

NO.

CODE

DESCRIPTION

SET

QTY

8.18

Wall hanging type sound boxInput voltage:


70~120V; power: 5W; sensitivity: 90dB

ls

8.19

fire hydrant press button:Bus working voltage:24


pulse voltage, Two bus, alarm curretn :<0.85mA,bus
length: 2000m; protective grade: IP30

ls

14

8.20

Temperature sensing fiberTemperature measuring


range - 20C~120C; fiber mode: 62.5/12.5um;

1000

Water supply and drainage


Indoor fire hydrant box (Steel&Aluminum alloy, SN65
type fire hydrant, QZ19/19 aluminium alloy water
piece
gun,DN65 rubber lining tube)

16

Butterfly valve(DN100 PN1.0MPa ,Flange connection,


rubber sealling, gray cast iron)

unit

Check valveDN100 PN1.0MPa Flange connection,


rubber sealling, gray cast iron)

unit

conduit: galvanizedDN65 normal class

0.56

conduit: galvanizedDN100 normal class

5.67

cut-off valve (DN40 PN1.0MPa thread connection, Cu


alloy sealling, gray cast iron)

unit

watermeter (DN40)

unit

1.00

Vent valve (DN25 ;nodular cast ironseatbar and


ball are stainless steel)

unit

flange (DN100 PN1.0MPa Q235 )

piece

14

flange blind plate (DN100 PN1.0MPa Q235)

piece

rain valve system (DN100, solenoid valve, rain alarm


valve(stainless steel), signal valve, manual open
unit
valve, pressure switch, water alarm, press gauge,
discharge valve, pressure gauge, check valve, filter
open style watering nozzle(flowrate coefficient
piece
80L(MPa) -1/2/min, stainless steel)
conduit: galvanized (DN20 normal class)
m
conduit: galvanized (DN25 normal class)
m
conduit: galvanized (DN40 normal class)
m

2
6
8
5
10

page 8 from 16

PETROLEUM COKE (CPC) PLANT for INALUM

eum coke warehouse and crushing house

UNIT RATE

TOTAL

DIRECT COST

page 9 from 16

UNIT RATE

TOTAL

page 10 from 16

UNIT RATE

TOTAL

page 11 from 16

UNIT RATE

TOTAL

page 12 from 16

UNIT RATE

TOTAL

page 13 from 16

UNIT RATE

TOTAL

page 14 from 16

UNIT RATE

TOTAL

page 15 from 16

UNIT RATE

TOTAL

page 16 from 16