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#2006 The Mining and Materials Processing Institute of Japan
Platinum-group metals (PGM) are important precious metals in many industrial elds. However, their natural resource deposits are strictly
limited. Accordingly, their recycling process from wastes and/or secondary resources must be considered. In this study, the leaching of PGM
from automotive catalyst residue was performed based on the formation of their chloro-complexes in various concentration of acidic solution.
The recovery of platinum, palladium and rhodium from the samples after hydrogen reduction pretreatments was examined in the leaching
process by using a mild solution mixture of NaClOHCl and H2 O2 at 65 C for 3 h. Eect of other solution mixtures on the extraction of the
precious metals was also compared with NaClOHClH2 O2 , such as HClH2 O2 and NaClOHCl. The optimum condition to dissolve platinum,
palladium and rhodium was achieved by the mixture of 3 vol% NaClO, 5 kmolm3 HCl and addition of 1 vol% H2 O2 . The recovery of platinum,
palladium and rhodium after 3 h leaching reaches 88%, 99%, 77%, respectively.
(Received July 12, 2005; Accepted October 28, 2005; Published January 15, 2006)
Keywords: platinum-group metals (PGM), natrium hypochloride, one-step leaching, chloro-complex ions, recycling
1.
Introduction
130
S. Harjanto et al.
(a)
2
2-
Theoretical Background
-2
E 0:51 V
Pt
10
2
1
Pd(OH)4
2-
Pd(Cl4)
Pd(OH)2
Pd
-1
-2
10
14
2
RhO2
RhCl6
3
1
Pd 4Cl $ PdCl4 2 2e
o
E 0:62 V
Cathodic:
12
pH
(c)
Eh (volts)
Anodic:
14
2-
Pd(Cl6)
3-
12
(b)
PtO.(H2O)
pH
Anodic:
Pd 4Cl $ PdCl4 2 2e Eo 0:62 V
Cathodic: H2 O2 2H 2e $ 2H2 O Eo 1:76 V
H2 O2 can easily react with HCl to form Cl2 and water.
H2 O2 2HCl $ Cl2 2H2 O
2-
Pt(Cl4)
0
-1
Eh (volts)
Eh (volts)
PtO2.(H2O)
Pt(Cl6)
Rh2O3
0
Rh2O
Rh
-1
Anodic:
Pd 4Cl $ PdCl4
2
2e
Eo 1:63 V
Analogous reactions can be respectively deduced for Pt and
Rh when considering the following electrode reactions:
E0 0:744 V
E0 0:45 V
5
6
Anodic:
Cathodic:
Pd 4Cl $ PdCl4 2 2e
Eo 0:62 V
HClO 2H 2e $ Cl2 (g) 2H2 O
10
12
14
Eo 1:63 V
Considering the equilibrium between Cl2 and HClO in HCl
solution: Cl2 (aq) H2 O $ HClO HCl; the following reaction might also take place:
Pd 2HCl Cl2 (aq) $ H2 PdCl4
Anodic:
Fig. 1 EhpH diagram of (a) PtClH2 O, (b) PdClH2 O and (c) RhCl
H2 O systems at the condition of metal concentration of 102 kmolm3 , Cl
concentration 5 kmolm3 and temperature at 25 C.
Pt 6Cl $ PtCl6 2 4e
Rh 6Cl $ RhCl6 3 3e
pH
Eo 0:62 V
Cathodic:
-2
Pd 4Cl $ PdCl4 2 2e
Eo 0:62 V
Cathodic:
Leaching of Pt, Pd and Rh from Automotive Catalyst Residue in Various Chloride Based Solutions
3.
Experimental Method
12.0
Metal Dissolution (%)
[PR]
(mass%)
0.582
Rh
0.239
Fig. 2
100
80
60
40
Pt
Pd
Rh
20
0
0.379
Pd
131
0.0
0.5
1.0
1.5
H2O2 addition (vol%)
2.0
132
S. Harjanto et al.
100
80
60
without H2O2
addition
40
Pt
Pd
Rh
20
0
0
2
4
6
8
10
Concentration of HCl (mol/l)
12
100
90
80
70
Pt
Pd
Rh
60
50
Leaching of Pt, Pd and Rh from Automotive Catalyst Residue in Various Chloride Based Solutions
(a)
90
80
70
50
40
Pt
Pd
Rh
20
10
20
30
40
50
60
70
80
90
Temperature ( C)
11.6
100
Palladium
90
100
60
(b)
80
70
60
50
11.6
90
80
70
Pt
Pd
Rh
60
(c)
50
100
80
60
100
200
Rhodium
90
300
400
500
600
700
800
80
70
100
60
50
11.6
Platinum
100
100
80
60
40
Pt
Pd
Rh
20
0
100
133
80
60
40
20
Pt
Pd
Rh
0
0
Time (hours)
Fig. 6 Eect of leaching time up to 6 h to PGM dissolution for NaClO
(3 vol%)HCl (5 kmolm3 )H2 O2 (1 vol%) system.
134
S. Harjanto et al.
Table 2
Consumption and products of the leaching in the various chloride based leaching solutions.
Leaching solution
Conditions
NaClO HCl H2 O2
HCl H2 O2
(g/L)
500
500
500
PR mass
(g)
1000
1000
1000
Solution volume
(L)
Pulp density
Reagents
NaClO HCl
Consumption/kg PR
Consumption/kg PR
NaClO
(mL)
60
60
Water
(mL)
1040
1107
(mL)
833
1933
H2 O2 (30%)
(mL)
PGM products
Pt
Pd
(g)
(g)
Rh
(g)
PGM extraction
66.7
66.7
Consumption/kg PR
833
Production g/kg PR
Production g/kg PR
Production g/kg PR
3.32
5.74
3.62
5.82
3.30
5.62
1.84
2.05
1.62
Production (%)
Production (%)
Production (%)
Pt
(%)
87.7
Pd
(%)
98.7
95.5
Rh
(%)
76.9
85.6
67.9
Average of PGM
dissolution
(%)
87.8
93.7
83.9
100
87.1
96.6
Conclusion
Leaching of Pt, Pd and Rh from Automotive Catalyst Residue in Various Chloride Based Solutions
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135