Preparation of general arrangements engineering drawings of energy efficient typical top fired

pusher hearth re-heating furnace with furnace oil firing

for the project

Upscaling energy efficient production in small scale steel industry in India

Submitted to:
United Nations Development Programme
55, Lodhi Estate, New Delhi 110003

Submitted by:
Mr. V. B. Mahendra,
Director
ENCON Thermal Engineers (P) Ltd.
Submission on:
10th May, 2014

ABBREVIATIONS:
mm
tph
kg/h
l
l/h
l/t
nm3/h
kW
NB
mmWC
Rs.

millimeter
tonne per hour
kilogram per hour
litre
litre per hour
litre per tonne
Normal cubic meter per hour
kilo watt
nominal bore
millimeter of water column
Indian Rupee

CONTENTS
EXECUTIVE SUMMARY4
1. INTRODUCTION...5
2. FURNACE DESIGN PARAMETRERS..5
3. ENERGY EFFICIENT MEASURES IN THE RE-HEATING FURNCAE.10
4. COST CONSIDERATION.11
5. PERFORMANCE INDICATORS AND PAY-BACK..11
6. GENERAL ARRANGEMENT DRAWING: LAYOUT & AUXILIARY..13
7. GENERAL ARRANGEMENT DRAWING: STRUCTURAL..14
8. GENERAL ARRANGEMENT DRAWING: PIPING NETWORK ..15
9. GENERAL ARRANGEMENT DRAWING: REFRACTORY LINING16
10. P & I DIAGRAM...17
11. SINGLE LINE DIAGRAM18
12. GENERAL ARRANGEMENT DRAWING: RECUPERATOR..19
13. GENERAL ARRANGEMENT DRAWING: CHIMNEY...20

LIST OF TABLES
Table 1: Design parameters of the furnace ......................................................................................... 6
Table 2 : Productivity of the furnace for MS billet heating ................................................................ 6
Table 3 : Broad dimensions of the furnace .......................................................................................... 7
Table 4 : Details of combustion system ............................................................................................... 7

EXECUTIVE SUMMARY
UNDP in association with Australian Aid Programme & Ministry of Steel, Government of
India is implementing a project titled Upscaling energy efficient production in small
scale steel industry in India. The objective of this project, which was launched in July
2013, is to scale-up adoption of energy efficient technologies in small scale steel
industry in India. In line with projects continuous endeavor to provide inputs on energy
conservation, a typical design of re-heating furnace, based on pulverized coal as fuel,
was developed.
Re-heating furnace was designed based on most commonly prevailing operational
practices in small scale steel industry in India. The basic design has been carried out
considering state of the art technology and accessories. The capacity for design was
considered as 15 tph as it was the mean average of varying capacity of re-heating
furnaces in small scale steel industry in India and to provide inputs to larger section of
the sector on ideal scenario. The overall designing and development of general
arrangement drawings were done by aiming the best possible specific furnace oil
consumption of 32 l/t. Further consideration on design of various systems of re-heating
furnace is depicted in below table.
Parameter

Design consideration

Heat load & location of burners

To attain temperature of 1250 OC in soaking zone &

heating zone-1 and 850 OC in preheating zone
(unfired zone)

Combustion air supply system

To achieve flow of 7,000 nm3/h & discharge

pressure of 1,000 mmWC

Flue gas system

To overcome hydraulic resistance of its path &

attain required draft

Waste heat recovery system

To achieve combustion air temperature of 400 OC

after waste heat recovery system

Refractory & insulation

To attain skin temperature of furnace close to

ambient temperature and to achieve targeted
specific fuel consumption

As compared to conventional furnace oil fired furnace, this energy efficient furnace
would ensure saving of atleast 8 l/t in specific furnace oil consumption. And such saving
is projected by incorporating various energy conservation measures in re-heating
furnace viz. installation of PID controller system for air fuel control ratio in soaking zone
& heating zone-1 and on-off control system in heating zone-2, waste heating recovery
system, optimum refractory & insulation etc. Overall investment for installing energy
efficient furnace is arrived at by considering prevailing market rates for various
equipment, structural steel & civil works. It is estimated that the investment for reheating furnace can be recovered in 26 months and such calculation is done by
considering difference in specific fuel consumption of conventional furnace & energy
efficient furnace.

1. INTRODUCTION
1.1

Background:
UNDP in association with Australian Aid Programme & Ministry of Steel,

Government of India is implementing a project titled Upscaling energy efficient

production in small scale steel industry in India. The objective of this project, which
was launched in July 2013, is to scale-up adoption of energy efficient technologies in
small scale steel industry in India.
The project seeks to facilitate the diffusion of energy efficient low carbon
technologies in the Steel Re-rolling Mill (SRRM) sector to bring down end-use energy
level, improve productivity and cost competitiveness, and to reduce associated
emissions of Green-House Gases (GHG) and related pollutant levels. There exists
enormous potential for energy efficiency measures in the existing units and the new
units. Almost 70% of the energy (thermal energy) is consumed in re-heating furnace.
Thus the re-heating furnace forms the key area for energy efficiency intervention in a
typical SRRM unit.
Considering a large potential for energy conservation in the SRRM sector, the
project has identified a number of energy efficient technology options & packages,
suitable for implementation in the small and medium scale SRRM sector. One of the core
objectives of this project is to create an access for adopting energy efficient technologies
for the SRRM units.
In view of the above, general arrangement drawings (with dimensions) for
typical energy efficient furnace with furnace oil as fuel has been prepared, which will
help to proliferate energy efficiency measures by extending support & facilitating
knowledge inputs to the SRRM units and allow them to adopt energy efficiency in reheating furnace area.
2. FURNACE DESIGN PARAMETRERS
2.1

Design criteria:
A capacity of 15.0 TPH has been considered for designing the furnace. Nominal

capacity of the furnace is related to (i) Size of the billets, (ii) Discharge temperature, (iii)
Permitted temperature gradient across the billet height, (iv) Type of material (thermal
conductivity) and (v) Heating regime. Therefore, the furnace has been designed taking
5

into consideration, certain typical operational practices prevailing in the SRRM sector.
The basic design data considered are as below:
Table 1: Design parameters of the furnace

Sl. No.

Parameter

Unit

Dimension

a.

Design capacity of the furnace

tph

15

b.

Biller cross-section

mm

100X100X1500

c.

Material

d.

Discharge temperature

OC

1100.

e.

Permissible
temperature
gradient from top to bottom

OC

< 30

f.

Fuel

MS Grades

Furnace oil with the following

composition by weight (%):
C=84.7; H2=11.7; O2=0.8; N2=0.4;
S=0.4; Water content=0.2%

2.2

Discharge Capacity of the Furnace:

Depending up on the variations of the input parameters, the discharge capacity

can be higher or lower than the specified 15 TPH, as mentioned in table 2.1 below:
Table 2 : Productivity of the furnace for MS billet heating

Billet CS,
mm

Produ
ction
rate,
t/h

Dischar
ge
temp,
OC

Temp
grad,
OC

Heating regimes, OC

100X100

15.5

1,130

15.0

850 to 1,050 1,150 to 1,250

1,230 to 1,240

100X100

18.5

1,117

25.6

850 to 1,050 1,150 to 1,250

1,230 to 1,240

125X125

15.5

1,130

21.6

850 to 1,050 1,150 to 1,250

1,230 to 1,240

125X125

18.5

1,101

38.0

850 to 1,050 1,150 to 1,250

1,230 to 1,240

Pre heating

Heating

Soaking

The furnace can also be used for heating of alloy and SS grades. However, in such
case production capacity will be lower.
2.3

Broad dimensions of the furnace:

The broad dimensions of the furnace are given below:

Table 3 : Broad dimensions of the furnace

Sl. No.

Parameter

Unit

Dimension

1.

Overall length of the furnace

20.23

2.

Effective length of the furnace

17.38

3.

Length of the soaking zone

3.20

4.

Length of the heating zone (two control zones

heating Zone-1 = 4.0 & heating Zone-2 = 3.6)

7.6

5.

Length of the pre-heating zone

6.58

6.

Overall width of the furnace

4.982

7.

Inside width of the furnace

3.6

8.

Height of the roof above the hearth

At soaking & heating zones
At pre-heating zones (unfired zone)

2.4

Type of roof: Flat roof with hanger bricks

2.5

Combustion system:

mm

1,250
850

The combustion system is divided into three zones viz. soaking zone, heating
zone and pre-heating zone. Details are below:
Table 4 : Details of combustion system

Sl. No.

Parameter

1.

Total heat load as per the heat balance: 510 kg/h of furnace oil

2.

Designed heat load : 600 kg/h of furnace oil

Sl. No.
3.

Parameter
No. of burners:
Soaking zone: 4 (Size: 45 l/h )
Heating zone-1: 6 (Size: 40 l/h )
Heating zone-2: 4 (Size: 40 l/h )

4.

Location of the Burners:

Soaking zone : On the discharge end wall
Heating zones: On the side walls; 5 burners on each side with staggering
arrangement.

5.

Types of burners: IIP ENCON Film burners have been considered which
works on low excess air with a large turn down ratio. They have a long and
bushy flame which is most suited to such applications. In general, a saving of
5%-10% in such applications can be achieved over the normal LAP burners

6.

Combustion air supply: Combustion air will be supplied by a centrifugal fan

of below specifications:
Capacity of the fan: 7,000 nm3/h
Discharge pressure: 1,000 mmWC
Motor capacity: 35 kW

7.

Pipelines: Pipelines for supply of combustion air are designed with sufficient
reserve capacity so that pressure drop will meet the blower discharge
capacity. Pipeline layout is done for easy access to orifices and control valves.
The dimensions for various pipelines are as follows
Air pipeline (main header): 600 NB
Air pipeline (branch pipes for burners): 1. soaking zone: 300 NB
2. heating zone-1: 350 NB
3. heating zone-2: 250 NB
Oil pipeline (main header): 40 NB
Oil Pipeline (branch pipes for burners): 25 NB

8.

Flue system: Exhaust system for evacuating flue gases is designed taking
into account the hydraulic resistance of the flue path, as envisaged in the
general layout.
Flue port is taken from the roof and the flue line will be above the ground
8

Sl. No.

Parameter
level. The flue duct before the recuperator is insulated with ceramic fibre
board inside for minimizing heat loss.
For 15 tph furnace, the dimensions of flue duct is :
Circular 1,250 mm Dia
The chimney has been designed considering pollution control norms. The
broad dimensions of the chimney are as follows:
Height : 33,000 mm; Dia:1,000 mm

9.

Waste heat recovery: Waste heat recovery is done through a convective

type two pass metallic u-tube type recuperator with a capacity for preheating
air to a temperature of 4000C. The recuperator will be located above the
ground level. Detailed specifications are provided in the recuperator drawing

10.

Refractory & insulation: Refractory & insulations forms a major role in

minimizing heat losses from the side walls and roof. An optimum refractory
& insulation pattern has been suggested to minimize the heat loss due to
radiation.
High temperature zones (soaking & heating zones): For the soaking and
heating zone sidewalls, a refractory lining consisting of 230 mm thick H.H.D.
firebricks (60% Alumina) followed by 115 mm thick light weight firebricks
(hot face insulation) backed by 115 mm thick Mica insulation bricks (cold
face insulation) backed by 75 mm thick Calcium Silicate block insulation has
been considered.
Low temperature zones (Preheating Zone): For the pre-heating zone, 230
mm thick H.D. firebricks (50% Alumina) backed by 115 mm thick light
weight firebricks (hot face insulation) backed by 115 mm thick Mica
insulation bricks (cold face insulation) backed by 75 mm thick Calcium
Silicate block insulation has been considered.
Roof: For the re-heating furnace roof, high alumina firebricks 58% Al2O3 340
mm for anchored bricks and 225 mm for unanchored bricks partly backed by
65 mm thick Ceramic fiber blanket (128 kg/m), 50 mm thick insulation
castable and 50 mm thick Calcium Silicate block insulation has been
considered.

Sl. No.

Parameter

11.

Control system: The furnace has been provided with controls for the
following.
1. Temperature control for all the three zones
2. Air to fuel ratio control.
3. Furnace pressure control
The furnace has been designed with three control zones. All the three zones
will be with controls for temperature and air to fuel ratio. The control
strategy is on proportionate basis for soaking zone and heating zone 1. For
the heating zone 2, ON-OFF control strategy has been used. All the burners of
this zone will be either in full firing mode or will be in totally off mode. By
this firing strategy, cost will be minimized. The furnace has been provided
with pressure control. All the instrumentation system will be located in a
separate control room.

3. ENERGY EFFICIENT MEASURES IN THE RE-HEATING FURNCAE

Furnace design is based on the scientific calculations using established
mathematical models. Some of the energy efficient measures incorporated in the design
are:

Furnace length has been determined by heat transfer calculations. The

furnace length chosen is neither too large nor too short. This selection will
minimize cost and flue gases will be available at recuperator entry with
good temperature for preheating the combustion air to 400 OC.

Soaking zone firing will be axial and heating zones firing will be on the
side walls. The location of the burners will create good turbulence and
heat transfer inside the furnace.

Three firing zones are chosen so that one firing zone (heating zone 2) can
be stopped during short delays for minimizing fuel consumption. This
zone is provided with ON-OFF control for easy operation and monitoring
by the operators.

Low thermal mass and low conductivity ceramic fiber is used as back up
insulation for walls and total roof insulation in the preheating zone. This
measure will minimize heat losses through walls and roof.

PID based control system is provided in the design for precise control of
temperatures in all the zones. This will provide temperature regimes for
different operating conditions.
10

Furnace pressure control has been envisaged for elimination of ingress of

cold air into the furnace. Ingress of cold air not only cools down the
furnace leading to higher fuel firing but also damages various equipments.

Chimney height is selected for evacuating all the flue gases through the
flue line with recuperator. This will ensure preheating of combustion air
to the designed level of 400 OC.

Optimum refractories and insulation has been suggested to minimize the

radiation heat loss from the side walls and roof.

High efficiency U-tube type cross-flow metallic recuperator has been

suggested to maximize the combustion pre-heat temperature thus leading
to optimum fuel consumption.

4. COST CONSIDERATION
The furnace cost consideration and its difference vis--vis a typical re-heating
furnace of similar capacity is provided below:
(i)

Control System: Expenditure towards control system will be about Rs

20.0 lakhs. Benefits of this facility are (a) reduction of fuel consumption
by about Rs 15.5 lakhs and (b) reduction of burning losses about Rs 20.0
lakhs annually.

(ii)

Better insulation of walls will lead reduction of heat losses through walls
by about 1.25% of heat input. This reduction will lead to a benefit of Rs
9.0 lakhs annually. Additional cost of 75mm thick calcium silicate
required for reducing heat losses through walls will be Rs 0.65 lakhs.

(iii)

Through high performance recuperator air preheat temperature can be

increased by about 150 OC. This increase in air preheat temperature can
be realized by an investment of Rs 8.0 lakhs, which is likely to give a
benefit of Rs 40.0 lakhs.

The total cost will of the energy efficient re-heating furnace will come to approx.
Rs 1.85 crore.
5. PERFORMANCE INDICATORS AND PAY-BACK
On successful operations the furnace will be rated to produce within 10% of its rated
capacity.

The specific fuel consumptions shall be within 32 l/t of steel heated,

during normal operation of the furnace.

The availability of the furnace will be over 90%.

The hearth life will be more than 2 years and the roof life will be around 3
years.

Scale losses shall be less than 1.5% in ingots and 1.25% in billets.

11

Compared to typical furnace, the saving potential envisaged for the energy
efficient furnace is approximately 20%. Considering specific fuel
consumption of 40 l/t in a typical furnace, conversion to energy efficient
furnace will lead to a saving of 8 l/t.

Considering the cost of furnace oil at Rs 40 / l, the investment towards

energy efficiency can be recovered within 26 months.

12

/...

33000

16

CASTABLE
150 MM THK.

17380
/

INSULATION
100 MM THK.

14

03
.

CASTABLE
150 MM THK.

17

08

RFI

875

3.7V2,3KK

1200

1200

INSPECTION DOOR

1200

1200

1200

1200

1200

1200

3500

1200

1200

1200

10

EL. + 500

EL. + 300
CJ, .,.

CJ, .,.

1970

2000 PCD
00..
2800 SQ.

BURNER

HZ 7599

1350

MOTOR
M C 150X75

/6..

1200

WIRE ROPE DRUM

600

1200
DISCHARGE DOOR

813

845
1200

TYP

300

18
850

1250

750 500

27

3680

06

26

09
1200

NGNC

INSPECTION WINDOW

07

665

1651

11

1830

01
750 500

3105

5505

11

450 772

1250

1550 (TYP)

SZ 3200

PHZ 6580

EL.-1500

4982
4576

20395

2820
11400

ELEVATION VIEW

VIEW -X

-BLOWER 35KW, 1000MM WC

12
NGNC

4.7V2,3 KK

1100

16500
2820

2334

2049

RFI,

//..

/.
/

15

2800

?GP

TO OIL PUMPING & HEATING STATION

06

2883
1000

1600

500

LEGEND :-

G.M. BUSH

500

200

1291

OIL NIPPLE

INSPECTION DOOR

17380

19

INSPECTION DOOR

20195

800

1760

PLAN
AIR PIPE
0/.V3KK

23

CERAMIC FIBRE 4" THK

RFI OIL PIPE
26V03

?GP

NGNC

1/.V3KK RFI

829

EL.+3730
CERAMIC
FIBRE 4" THK

576

7250

EL. + 3985
EL. + 3155

950

950

04
05

NOTE :01. ALL DIMENSION IN MM.

02. FURNACE NOMINAL CAPACITY 15-TPH FOR 100X100X3000mm BILLET RE HEATING FURNACE.
.1, AMK@SQRGML ?GP @JMUCP 5...Lk-FP $ BGQAF?PEC NPCQQSPC
04 ELECTRO MECHANICAL EJECTOR.
05. PUSHER - HYDRAULIC

EL. + 2750
OIL PIPE 3/4 NB
AIR HOSE PIPE
3
4" NB X1 Mtr. LONG

CERAMIC
FIBRE 4" THK

EL. + 575
CJ,

SECTION : A-A

.,.

MGJ NGNC 26V3

FROM H & P UNIT

KK

RFI,

REFERENCE DRAWING NO. :01. CHIMNEY - VBMC/UNDP/RHF/04/01.01

02. RECUPERATOR - VBMC/UNDP/RHF/05/01.01
03. ELECTRICAL - VBMC/UNDP/RHF/06/01.01

/...

UA,

INSPECTION DOOR
MAN HOLE
BUTTERFLY VALVE 14" NB
CONTROL DISK FOR EJECTOR
EJECTOR
COMBINATION VALVE 8"
COMBINATION VALVE 12"
CONTROL DISK FOR PUSHER
HYD.POWER PACK FOR PUSHER
PUSHER
DAMPER
CHIMNEY
HEATING & PUMPING UNIT 48 kw
RECUPERATOR ( 70 F S )
FLUE UPTAKE
BLOWER (35 kw/1000" WC.)
CHARGING DOOR LIFTING ARRANGEMENT
CHARGING DOOR (WINCH OPERATED )
HYD. CYLINDER FOR DISCCHARGE DOOR
DISCHARGE DOOR LIFTING ARRANGEMENT
DISCHARGE DOOR
IIP ENCON FILM BURNER 4A SIDE WALL
OIL MICRO VALVE 3/4 NB
Y-STAINER 3/4 NB
GATE VALVE 3/4 NB
AIR BUTTERFLY VALVE 4" NB
IIP ENCON FILM BURNER 4A FRONT SIDE
DESCRIPTION

04 Nos.
1 No.
1 No.
1 No.
1 No.
1 No.
2 Nos.
1 No.
2 Nos.
2 Nos.
1 No.
1 No.
1 No.
1 No.

Ref. DRAWING NO.

1 No.
1 No.
1 No.
2 Nos.
2 Nos.
2 Nos.
5+5Nos.
14 Nos.
14 Nos.
14 Nos.
14 Nos.
04 Nos.
QTY.

'BNMRTKS@MS(

170
HYD. CYLINDER

/44

AIR PIPE 150 NB

AIR PIPE 150 NB

1300

OIL LINE 25 NB

27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
S.NO.

HYD. CYLINDER

4230

950

AIR PIPE 150 NB

950

OIL RETURN LINE

3600

DISCHARGE DOOR

20

1490

OIL LINE 25 NB

INSPECTION DOOR

AIR PIPE 600 O.D

X5 MM THK.

1291

01

19

L@GDMCQ@

2000

A@MCGT

1600

UHRGUD

1600

300

3200

750

1735

4982
800 800 800

3865

1083

600

1805

//..

?GP
13000

UNDP

15 TPH REHEATING FURNACE WITH

FURNACE OIL FIRING
GENERAL ARRANGEMENT: LAYOUT & AUXILIARY

13

1735

1550 (TYP)

3680
SKID

1200

1200

TYP

1200
1200
DISCHARGE DOOR

1200
1200
INSPECTION DOOR

1200
BURNER

1200

1200

1200

1200

1200

1200

1200

800

800

600

665

800

1200

200

772

845

SKID

1322

1830

2830

3105
1250

1000

1083

600

17380

20395

4982

ELEVATION VIEW

VIEW -XY
6580
INSPECTION DOOR

IIP ENCON FILM BURNER 4A

1735

3200

1600

1600

2000

1600

INSPECTION DOOR

8415

1291

1200

17380

1735

MAN HOLE

4000

1600

1600

2000

1600

20395

INSPECTION DOOR

INSPECTION DOOR

725

1291

800

3600

4982
800

800

SKID

PLAN VIEW

NOTE:
1. ALL DIMENSION ARE IN MM UNLESS OTHERWISE SPECIFIED.
2. IIP ENCON FILM BURNERS CAPACITIES:
SOAKING ZONE : 4A (NOMINAL FIRING RATE 45Lt/hr
HEATING & PREHEATING ZONES : 4A (NOMINAL FIRING RATE 40Lt/hr

'BNMRTKS@MS(

L@GDMCQ@

A@MCGT

UHRGUD

REFERENCE DRAWING NO. :- VBMC/UNDP/RHF/02/01.01

UNDP

15 TPH REHEATING FURNACE WITH

FURNACE OIL FIRING
GENERAL ARRANGEMENT: STRUCTURAL

14

21
?GP

1600
800

1600

100 NB
15 NB

15 NB

800

100 NB

1600

4.7V2,3

KK

2049

RFI,

1100

VIEW - A

VIEW - B

2820

2334

15 NB

800

NGNC

4577

VIEW - E

300

2883
1000
750

500
19

20

25 NB

HYD. CYLINDER

/44

AIR PIPE 300 NB

170

AIR PIPE 250 NB

HYD. CYLINDER

40 NB

1300

25 NB

AIR PIPE 600 NB

950

950

5130
4657

800

1490

25 NB

G.M. BUSH
OIL NIPPLE

200

AIR PIPE 350 NB

800

1600

1760

15 NB

19

15 NB
100 NB

1600

1600

100 NB

VIEW - D

VIEW - C

25 NB

100 NB

1600

1600

15 NB

1600

100 NB

800

800

800

100 NB
'BNMRTKS@MS(

1600

L@GDMCQ@

100 NB

A@MCGT

1600

UHRGUD

1600

15 NB

15 NB

UNDP

VIEW - A

VIEW - B

VIEW - C

VIEW - D

VIEW - E

15 TPH REHEATING FURNACE

WITH FURNACE OIL FIRING

GENERAL ARRANGEMENT: PIPING

15

CASTABLE

1550

1550

1550

1550

1550

1550

1550

1550

200

695

1200

1200

1200

1200

1200

1200

1200

1200

1200

1200

1200

1200

2030
75
1200

1200

1200

115
115
75

1250

3030

3880

250
850

H100
H100
H100
H100

H100

H100
H100
H100

500
750

1522
100

115
115
115
115

1250

3105

100

H100
H100
H100

1251

332

1850

600

1330

SECTIONAL ELEVATION VIEW

SZ 3200
1735
75
115
115

HZ 7600

3200

1600

1600

PHZ 6580

2000

1600

1120

8500
115
115
75

230

230

1291

800

800

3600

17380

800

RED BRICKS

MICA INSULATION BRICK

3 1

HOT FACE INSULATION BRICK

2

FIRE BRICK H/A 50%

1735

4000

1600

1600

2000

1600

7700
INSULATION BRICK

20395
SECTIONAL PLAN VIEW

IS-6 FIRE BRICK

750

750
CALCIUM SILICATE BLOCK

750

3105

500

1083

NOTE:-

SKID

3600

1. ALL DIMENSIONS ARE IN MM UNLESS SPECIFIED OTHERWISE.

2. FIRE AND INSULATION BRICKS REQUIRED PER IS STANDARD
SPECIFICATION FOR FIRE BRICKS IS:1526,
INSULATION IS:2042-1972
3. ALL CUT TO BRICKS TO BE CUT WITH BRICKS CUTTING MACHINE
4. MORTAR USED FOR LINING THE BRICKS SHOULD NOT BE
THINK MORE THEN 1MM
5. SPECIFICATIONS OF BRICKS ARE GIVEN IN SEPERATE BOM (WORD DOCUMENT).

FIRE BRICK H/A 70%

CERAMIC FIBER

'BNMRTKS@MS(

750
4982

L@GDMCQ@

750

A@MCGT

750

UHRGUD

616

UNDP

15 TPH REHEATING FURNACE

WITH FURNACE OIL FIRING

772

1291

4982

1200

GENERAL ARRANGEMENT: REFRACTORY

& INSULATION
1291

800

800

800

1291

SIDE VIEW

16

BFV-1

BFV-1

BFV-1

BFV-1

BFV-1

BFV-1
BFV-1

150 NB

BFV-1

PV-1

PV-1

TC HZ

TC PHZ

TC SZ

150 NB

PV-1

BFV-1

FM SZ

FM HZ

CV-1

BFV-1

DP-1
BFV-1

BFV-1

BFV-1

PV-1

PV-1

PV-1
BFV-1

150 NB

PV-1

BFV-1

BFV-1

PV-1

TT PHZ

TT SZ
150 NB
25 NB

FUEL: OIL.

25 NB

BFV-1

PT

PID
RATIO

PT

'BNMRTKS@MS(

PID
TEMP.

L@GDMCQ@

PID
RATIO

A@MCGT

PID
TEMP.

UHRGUD

PID
TEMP.

UNDP

15 TPH REHEATING FURNACE

WITH FURNACE OIL FIRING
P&I DIAGRAM
17

'BNMRTKS@MS(

L@GDMCQ@

A@MCGT

UHRGUD

UNDP

15 TPH REHEATING FURNACE

WITH FURNACE OIL FIRING

SINGLE LINE POWER SUPPLY

18

'BNMRTKS@MS(

L@GDMCQ@

A@MCGT

UHRGUD

UNDP
15 TPH REHEATING FURNACE
WITH FURNACE OIL FIRING
GENERAL ARRANGEMENT: RECUPERATOR

19

33000
RECUPERATOR

/6..

EL. + 500
CJ,

.,.
* THE DRAWINGS SHOWN ARE INDICATIVE HOWEVER
ACTUAL WILL BE PROVIDED DURING MANUFACTURING

'BNMRTKS@MS(

L@GDMCQ@

A@MCGT

UHRGUD

2000 PCD
00..
2800 SQ.

EL.-1500

UNDP
15 TPH REHEATING FURNACE
WITH FURNACE OIL FIRING

GENERAL ARRANGEMENT: CHIMNEY

20

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