JENIS-JENIS SCREW PADA MESIN INJEKSI MOULDING

A. Typical Reciprocating Screw

D = Outer Diameter of Screw

L = Effective Length of Screw
h2 = Flight Depth of Feed Zone
h1 = Flight Depth of Metering Zone
(typically 0.15D - 0.18D)
(typically 0.05D - 0.06D)
Length/Diameter Ratio = L : D
(normal method)

Range typically of 16 : 1 to 26 : 1.
We suggest about 20 : 1.

Compression Ratio = h2 : h1
(simplified form)

Range typically of 2.0 : 1 to 4.5 : 1.

We suggest 2.2 : 1 to 2.5 : 1.

Screw Types

Shear
Heating
Low Compression Low
(2.2 : 1 to 3.0 : 1)
High Compression High
(3.0 : 1 to 4.5 : 1)

Driving
Torque
Small

Mixing
Capacity
Low

Metering
Precision
Low

Large

High

High

Note that a General Purpose Screw is usually a High Compression type.

B. Block Screw

process specification of screw and barrel60/2, 65/2, 70/2, 72/2, 75/2, 80/2,
85/2, 90/2, 93/2, 100/2, 105/2, 110/2,115/2, 120/2, 125/2, 130/2,
140/2, 150/2, 160/2, 170/2, 180/2, 190/2, 200/2,250/2
scope of application
Usually used for lens.transparent shell.cosmetic packaging containers,transparent
acrylic.Nylon,PVC,PC,PPA,PPO,PPS,PA6T,LCP,ABS fire prevention,bakelite,P+glass
fiber,nylon +glass fiber,magnetic powder,ceramic powder,aluminum and magnesium
powder,iron powder,electric injection machines,wood and plastic PVC,PE wood and
plastic,ultra-high molecular plate,baking-free brick layer board,above 1to2 high calcium
gusset plate,more than50-400%high calcium pipe material,50-300 high calcium
profiles,soft PVC sheet,PVC foaming board common plastic,PP,PE,ABS,PVC,raw
material pelleting,pipe,profile,sheet,engineering plastic modified granulation
screw elements--HRF10 Extremely superfine diamond tungsten steel
screw elements--VRA201 Imported superfine diamond tungsten steel
screw elements--ASP60C(Super high wear resistant)
screw elements--MR11(MR12)Extremely superfine diamond tungsten steel
screw elements--SKH55A
screw elements--PR40:

C. Conical Twin Screw and Barrel

Process
specification
of
screw
and
barrel

15/3025/5535/7540/8345/90-9948/112-11750/105110 51 /105-120 55/110-125 58/125 60/125-129 65/120132 68/147 70 /150 74/156-162 80/143-15616286/17792/184-18895/193105 /203
types of screw
Gradual type,mutant type,wave type,barrier type,double screen type,shunt type,separation
type,exhaust type,pin type,mixed type,double-head type,three-head type,multi head type etc.
scope of application
WPC PVC,WPC PE,Super high molecular sheet,1/2 high Calcium buckle,50-400 high
Calcium
pipe,50-300
high
Calcium
Profile,soft
PVC
sheet,XPSPVCetc,PP,PE,ABS,PVC,raw material,pelletzing,pipe,profile,sheet etc.

D. Easy Melt Injection Screws

Description
EasyMelt combines the simplicity and economy of a conventional three-zone screw with
the productivity and quality benefits of optimum material feeding, melting and metering.
General-purpose injection screws leave hard-to-get molding profit on the table.
The Nordson XALOY EasyMelt injection screw helps you recoup with screw
geometry optimized for specific material(s).
Efficient melting,thanks to its resin-tailored feed depth, compression ratio and zone
lengths, EasyMelt delivers fully melted material to the metering zone. This avoids a
major cause of intermittent short shots: partially filled flights and pressure instability in
the metering zone.
E. Parallel Twin Screw and Barrel

Process Specifications of screw and barrel:

60/2, 65/2, 70/2, 72/2, 75/2, 80/2, 85/2, 90/2, 93/2, 100/2,
105/2, 110/2, 115/2, 120/2, 125/2, 130/2, 140/2, 150/2,
160/2, 170/2, 180/2, 190/2, 200/2, 250/2
Types of screw:
For good plasticizing effect , we have different design of screw barrel to meet
customers demand .Gradual type, mutant type, wave type, barrier type,
double screen type, shunt type, separation type,exhaust type, pin type,
mixed type, double- head type, three-head type, multi head type etc.
Scope of application
WPC PVC.WPC PE,Super high molecular sheet,1/2 high Calcium buckle,50400 high Calcium pipe,50-300 high Calcium Profile,soft PVC sheet,XPSpvcetc.PP,PE,ABS,PVC,raw material,pelletzing,pipe,profile,sheet etc.

F. Planet Screw Cylinder

Planetary screw specialized in:

1,rigid PVC products:plastic sheet,PVC medical PVC sheet,PVC card
substrate,PVC poker card material,PVC watches sheet,colored PVC sheet.
2,semi rigid PVC products:semi rigid PVC adhesive tape,printing
cloth,advertising materials,light box cloth,decorative materials(film).

G. Rubber Screw and Barrel

H. Screw and Barrel for Extrusion Machine

process specification of screw and barrel:

specification:15-360MM
The ratio of length to diameter:L/D=12-45
types of screw:
For good plasticizing effect,we have different design of screw barrel to meet
customers demand.Gradual type,mutant type,wave type,barrier type,double
screen type,shunt type,separation type,exhaust type,pin type,mixed
type,double-head type,three-head type,multi head type etc.

I. Fusion Screw

Description

The Nordson XALOY Fusion II screw delivers enhanced chaotic mixing while
retaining the productivity benefits of faster plastication and lower melt temperature
provided by the original Fusion screw. Like the original Fusion screw, the Fusion
II has two barrier zones. The first melts and meters the material forward to a
homogenizing transition zone. This zone is followed by a second barrier zone with an
undulating root profile providing intensive, chaotic mixing. The key difference between
the Fusion II screw and earlier models is that primary flights in the second barrier zone
have grooves. The new design is covered by U.S. patent no. 7,014,353, and has also been
applied for international protection throughout the world, in Asia, Europe, and South
America.

The grooves in the flights allow materials in adjacent melt channels to mix together,
thus enhancing the intensive, chaotic mixing action produced by the screws
undulating root profile.
This further improves the dispersion of color and additives in the melt and enhances melt
homogeneity. The Fusion II delivers the same productivity benefits as the earlier
design. In injection molding, extrusion and blow molding, the Fusion II can deliver
increases in plasticating rate of 15 percent and melt temperature reductions of up to 10C
compared with standard mixing screws.
J. Z-Mixer Screw

Description

The Nordson XALOY Z-Mixer Screw is the best dispersive mixing screw in the
industry. Its patented geometry utilizes mechanical potential in the melt stream to
efficiently disperse additive packages. The unique "Z" formation channels the melt
stream to high shear areas for a more thorough chaotic mixing action.
Applications:
Most crystalline resins with

color or additive packages

that
demand
optimum
dispersive mixing.

Successful

applications in
injection molding utilizing a
variety of resins including
PE, PP, PA and ionomer.

Advantages:
No marbling or streaking.
Strong weld lines.

Benefits:
Excellent quality & appearance.
Enhanced product performance.
Better physical properties.

Reduced scrap rates.

Rating:
When compared to a single stage,
general purpose screw of
comparative root geometry, the ZMixer screw delivers a mixing
quality of 5 times better.

K. V-Mixer Screw

Description

The Nordson XALOY V-Mixer Screw offers a patented "pump-through" mixing

design that generates localized high and low shear areas with low mixer pressure drop.
Its unique geometry generates mixing forces in two directions. A squeezing action forces
the melt stream towards the barrel wall (up and down) and between the flights (side to
side) concurrently. The adjustable channel depth varies the levels of dispersive vs.
distributive mixing.

Advantages:

Processes a variety of
materials.

Comparatively lower melt

temperatures.

Less back pressure

required.

Quick color changeability.

No marbling or streaking.

Benefits:

Wide application and processing

window.

Lower scrap rates.

Controlled geometry enables use with

shearsensitive resins.

Excellent part quality and surface finish.

"Pump-Through" design gives higher

throughput than other dispersive
mixers.

Quick color changes.