Assembly Instructions

Assembly instructions
Drinking systems
Code No. 99-97-0707
Edition: 11/2012 GB
Page I
Overview changes/ updates in the manual
Overview of changes / updates in the manual
Chapter name
Type of
change /
update
Product
information
/ Editors
initials
Issue date
Page
6 "Installing the water

connection unit in the
house"
Reference to the
mounting instructions
"Water connection
units", chapter abridged
SSa
11/2012
various
diverse sections
Suspension rope 3mm

PES replaces rope
2.5mm
1143
01/2012
diverse
1160
01/2012
40
1157
01/2012
diverse
8.2 "Component parts of New lye pump for

the mixing tank"
mixing tank
Universal dowel UX as
diverse sections
replacement for
"dowel S"
5.2.1 "Recommended
number of birds per
nipple"
New drinking nipple (3000-3250) supplemented
1211
01/2012
22
21 "Gradient pressure
regulators for nipple
drinker systems"
Chapter added about

gradient regulator
454
07/2010
131
Drinking systems
Edition:11/2012
M 0707 GB
Product
information
No. 1362
Big Dutchman International GmbH

Big Dutchman Pig Equipment GmbH
P.O. Box 11 63 49360 Vechta Germany
Tel. +49(0)4447-801-0 Fax 801-237
big@ bigdutchman.de www.bigdutchman.de
February 22, 2013
DuoFlow drinking system for broiler and broiler

breeders
There is a new drinking system available for broilers and broiler breeders. It provides water of
constant quality to the birds thanks to a permanent circulation of the entire drinking line length.
The Duo-Flow drinker offers following advantages to the user:
Easy installation by means of a self-supporting plastic profile without additional aluminum

supporting rail and an easy assembly of the drinker elements.
Integrated anti-perch profile
Constant water quality and temperature on the entire drinking line length
Constant concentration of drinking water additives inside the drinking line
Reduced bio film formation
Function
Pos. 3
Pos. 1
Pos. 2
Pos. 4
Fig. 1: DuoFlow drinking line
The drinking water circulates in two lines within the drinker elements (fig. 1, pos. 3). In the upper
line section the pump conveys the water to the end of the line, in the lower line it flows back to the
circulation unit (fig. 1, pos. 1). The pressure regulator (fig. 1, pos. 2) ensures that the water always
continues to run corresponding to the consumption of the birds.
Pos. A
Pos. B
Fig. 2: Schematic illustration of the DuoFlow system
Thanks to the work of the pump, the water column of the circulation unit (fig. 2, pos. A) is 8 - 10 cm
higher than that of the pressure regulator (fig. 2, pos. B).
Pos. 1
Fig. 3: Schematic illustration of the circulation unit
A float switch inside the presettling tank (fig. 3, pos. 1) stops the pump as soon as it is empty (e.
g. when the water is turned off). Thus, it prevents the pump from running dry.
With lateral supply, the maximum row length is 120 m.
Page 2
PI No. 1362
Combimaster 4050
The DuoFlow drinker is equipped with the new Combimaster 4050 drinking nipple. This 360drinking nipple offers:
a solid plastic housing

a stainless steel insert for upper and lower pin
a low screw-in depth for a minimum narrowing of the pipe diameter
a flow rate of 45 ml/min at vertical actuation and 30 ml/min at horizontal
actuation
Below you can find the flow rate diagram:
Coding
The coding of the DuoFlow is according to that of the well-established nipple drinking systems. In
both cases there is a pressure regulator unit which contains, beside the pressure regulator, also
a circulation unit and breather as well as the different drinking elements.
Pressure regulator unit

30-61-5710 - Pressure regulator unit with by-pass and accessories for DuoFlow
(< 120 m length)
Number
Code no.
1
30-61-5701
1
30-61-5702
1
30-61-5703
1
30-61-5700
Description
Breather cpl DuoFlow
Circulating unit DuoFlow
Pressure regulator for circulating unit DuoFlow
Coupling pressure-regulator-circulating unit DuoFlow
30-61-5711 - Pressure regulator unit central with by-pass and accessories f/DuoFlow
(< 120 m length)
Anzahl
Code-Nr.
2
30-61-5701
1
30-61-5702
1
30-61-5703
1
30-61-5708
1
30-61-5700
PI-No. 1362
Bezeichnung
Breather cpl DuoFlow
Circulating unit DuoFlow
Pressure regulator for circulating unit DuoFlow
Coupling for central water supply DuoFlow
Coupling pressure-regulator-circulating unit DuoFlow
Page 3
Drinker elements:
The drinker elements already contain the drip cups:
Code-no.
30-61-5707
30-61-5706
30-61-5705
30-61-5704
Description
Waterer nipple 3000-10 Combimaster 4050-00/ with drip cup DuoFlow
Overview of spare parts

Code no.
Description
Picture
30-61-5700 Coupling pressure-regulator-circulating unit DuoFlow
30-61-5701 Breather cpl DuoFlow
30-61-5702 Circulating unit DuoFlow
30-61-5703 Pressure regulator for circulating unit DuoFlow
Waterer nipple 3000-15 Combimaster 4050-00/ with

drip cup DuoFlow
30-61-5705
drip cup DuoFlow
30-61-5706
drip cup DuoFlow
30-61-5707
drip cup DuoFlow
30-61-5704
30-00-3570 Nipple CombiMaster 45/35-360 orange L4050-02
30-00-3584 Drip cup 1-arm pluggable orange for Combimasterr
30-61-5708 Coupling for central water supply DuoFlow
The DuoFlow drinker has been available since January 2013.
Jrg Hurlin
- Product Manager Fattening system
Page 4
Rdiger Sudhop
- Product Operator Fattening systems
PI No. 1362
Product
information
No. 1321

Tel. +49(0)4447-801-0 Fax 801-237
September 28, 2012
Computer-controlled rinsing device for nipple

lines in floor housing systems for broilers
The automatic rinsing of nipple lines in poultry houses during a batch gets more and more
important as it increases the water quality and the animal health. On the one hand it enhances the
effectivity of vaccination or medicine, on the other hand it improves the well-being of the birds on
hot days by rinsing the drinkers with cool water.
Furthermore, periodical rinsing decreases the formation of a biofilm in the nipple lines and thus
effectively counteracts residue disposits. Especially for removing water-soluble antibiotic
residues, which formed a permanent bond with the biofilm, the periodical rinsing is a very effective
measure.
In order to be able to use all these advantages in an easy-to-handle manner there is an automatic
rinsing system for nipple lines available now. A computer controls the rinsing process according to
the previously set rinsing dates and times. Thus, the technical equipment is based on well-proven
components of the rinsing system such as rinsing breather and cross drainage (see product
information no. 523).
Operation
An automatic breather (fig. 1, pos. 1) is positioned at the end of every nipple line. On the one hand
it allows for the air to exhaust out of the nipple line and on the other hand the height of the water
column can be read at this position.
Fig. 1: Schematic illustration of the rinsing outlet
The automatic breather is connected towith a drainage by means of a " hose (fig. 1, pos. 2). This
drainage which is installed below the house ceiling (fig. 1, pos. 3) leads the rinsing water out of the
house.
PI-Nr. 1321
Page 1
In order to automate the rinsing process, the well-established pressure regulator in every nipple
line is equipped with a 24-Volt solenoid valve (30-63-3618, fig. 2) which is controlled by a "rinsing
computer".
Fig. 2: Pressure regulator with solenoid valve
Fig. 3: "Rinsing computer"
Coding
Supply / Breather
The automatic rinsing system is a supplement to the standard nipple drinker, which is why the
material for the nipple line is applied as a supplementary parts list:
30-63-3671 - Addition rising system automatic 24V per pressure regulator unit
Calc.: 1 x per pressure regulator with lateral supply
Pos.
Code no. Description
Quantity
1
30-63-3617 Pressure regulator L3200 w/solenoid valve 24V wo/additional parts
1
2
30-63-3600 Pressure regulator L3200 without additional parts
-1
3
30-61-3810 Complement automatic rinsing per pressure regulator unit
1
30-61-3430 Breather revolving for end-set cpl L4244
-1
30-00-3832 Backnut 3/4" PVC
1
30-00-3833 Gasket - rubber 3/4" for plug at t-piece
1
30-61-3532 Discharge 3/4" 90deg angle for med. mixing tank B-no. 4209
1
30-61-3433 End cap with hole with angle for discharge pipe dia 50
1
30-00-3051 Hose 3/4" yellow
5
30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm
2
99-40-3847 T-piece 50x50x50 45deg PVC 2 x socket end
1
30-61-3441 Breather revolving automatic for rinsing L4255 II
1
30-63-3672 - Addition rising system automatic 24V per pressure regulator unit central
Calc.: 1 x per pressure regulator with central supply
Pos.
Quantity
1
30-63-3617 Pressure regulator L3200 w/solenoid valve 24V wo/additional parts
1
2
30-63-3600 Pressure regulator L3200 without additional parts
-1
3
30-61-3810 Complement automatic rinsing per pressure regulator unit
2
30-61-3430 Breather revolving for end-set cpl L4244
-1
30-00-3832 Backnut 3/4" PVC
1
1
30-61-3532 Discharge 3/4" 90deg angle for med. mixing tank B-no. 4209
1
1
30-00-3051 Hose 3/4" yellow
5
2
1
1
Page 2
PI-Nr. 1321

Rinsing outlet
The material for the drainage for the rinsing water to drain off is coded as follows:
30-61-3811 - Accessories for autom. rinsing per runn. mtr. cross discharge
Calc.: 1x per meter house width
Quantity
30-61-3435 Pipe plastic 50x2000
0,5
99-50-3037 Pipe clamp 48-52mm S M8 galv
1
62-00-3128 Dowel screw M 8x80 galv with wood thread
1
30-61-3812 - Starter-kit automatic rinsing for mounting at interm.ceiling
Calc.: 1x per house with intermediate ceiling
30-61-3435 Pipe plastic 50x2000
30-61-3436 Bend plastic 50mm-87deg
30-61-3437 Cap plastic 50mm
Quantity
3
3
1
6
6
2
30-61-3813 - Starter-kit automatic rinsing for mount. without interm.ceiling

Calc.: 1x per house without intermediate ceiling
Quantity
30-61-3435 Pipe plastic 50x2000
6
4
2
2
12
12
2
Control
Depending on the number of used nipple lines the following controls are available:
Code no.
Description
30-61-3443 Control-box aut. irrigation system up to 8 lines
Number of
nipple lines
Max. 8
30-61-3395 Control-box aut. irrigation system maximum
Base control for

30-61-3390 and
30-61-3391
30-61-3390 Extension f/irrigation system up to 8 lines
Extension
max. 8 lines for
30-61-3395
30-61-3391 Extension f/irrigation system up to 16 lines
Extension
max. 16 lines
for 30-61-3395
60-48-3345
PI-Nr. 1321
Transformer 20/24V 25VA TKH-25

Kalk.: 1 x pro Splsystem
Page 3

Spare parts
The following illustration shows the single positions of the articles:
Fig. 4: Schematic illustration of the rinsing outlet assembly with position numbers
Pos.
Page 4
Code no.
Description
30-00-3832 Backnut 3/4" PVC
30-61-3532
30-61-3435 Pipe plastic 50x2000
Discharge 3/4" 90deg angle for med. mixing tank B-no.

4209
PI-Nr. 1321
30-00-3051 Hose 3/4" yellow
10
11
12
13
14
The automatic rinsing system is available with immediate effect.
Jrg Hurlin
- Product Manager Fattening Systems
PI-Nr. 1321
Rdiger Sudhop
- Product Operator Fattening Systems
Page 5
Product
information
No. 1310

Tel. +49(0)4447-801-0 Fax 801-237
November 9, 2012
Additional shut-off valve for 30-61-3472 hoseconnecting-set 1/2" for pressure regulator and
ball tank
In order to improve the handling of the drinking line, the "hose-connecting-set for pressure
regulator and ball tank" (30-61-3472) is equipped with an additional shut-off valve for the direct
installtion to the pressure regulator:
30-63-3696 Shut-off valve 1/2" for pressure regulator L3200
In this way, the water flow to the drinker can be closed or opened directly at the pressure regulator
in a user-friendly manner.
Revised parts list:

Pos.
1
2
3
4
5
6
7
PI-Nr. 1310
Code no
20-50-3472
30-63-3696
30-00-3583
30-00-3059
30-00-3036
30-00-3846
30-61-3473
Description
Ball valve 1/2" m/fm brs
Shut-off valve 1/2" for pressure regulator L3200
Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
Hose high pressure 1/2"
Hose nozzle 0.5" i.t. x 13mm MS with hexagonal head
Sealing strip 0,1mm/12m for thread HDF
Hose band clip SST 1/2" 12-22 W4 9mm wide
Pcs
1
1
1
4m
1
0.2 RO
2
Page 1
Installation shut-off valve

The shut-off valve (pos. 1) is screwed together with the gasket rubber (pos. 2) directly to the water
inlet of the pressure regulator.
Jrg Hurlin
- Product Manager Poultry Meat Production
Page 2
Rdiger Sudhop
- Product Operator Poultry Meat Production
PI-Nr. 1310
Product
information
No. 1263

Tel. +49(0)4447-801-0 Fax 801-237
May 9, 2012
New pressure reducer with filter Duo DFR II for

water connection units " and 1"
With the ambition to get longer rinsing intervals and to
make the operation easier we have now revised the
pressure reducers with filter for the water connection units
" and 1".
The new pressure reducer with filter Duo DFR II has a ball
valve at the filter cup, which just has to be opened for the
rinsing. Unlike the previous model Duo DRF, it is no longer
necessary to turn the lower part of the filter cup.
Furthermore, the new pressure reducer with filter is

equipped with an enlarged filter element which allows for
an extension the rinsing interval.
Coding
The following table shows the code numbers and descriptions of the new pressure reducer with
filter:
Pos.
Connection Code No.

size
OLD
Code-No.
NEW
3/4
30-61-3617 30-61-3682
30-61-3616 30-61-3683
Description
Pressure red.+filter Duo DFRII 3/
4" 1.5-6bar w/manometer
Pressure red.+filter Duo DFRII 1"
1.5-6bar w/manometer
Technical data
Pos
1
2
Code No.
Description
Pressure red.+filter Duo DFRII 3/4"

Pressure red.+filter Duo DFRII 1"
30-61-3683
30-61-3682
PI-Nr. 1263
max.
pressure
back
pressure
flow rate
(at 1,1 bar)
16 bar
1.5 - 6 bar
2.3 cbm/h
16 bar
1.5 - 6 bar
2.75 cbm/h
Page 1
Installation dimensions
The following table gives an overview of the installation dimension of the filters:
Pos. Code No.

1
Description
Pressure red.+filter Duo
30-61-3682 DFRII 3/4" 1.5-6bar w/
manometer
Pressure red.+filter Duo
30-61-3683 DFRII 1" 1.5-6bar w/
manometer
330
172
110
90
330
180
110
90
Installation
The pressure reducer with filter must be installed according to the instruction manual delivered
with the device.
It is important that ....
the flow direction is taken into consideration for the installation to the water pipe. Please
observe the arrow indicating the flow direction on the flange housing!
the filter housing is in an upright position in the main axis.
the manometer is sealed.
Operation
The operation of the pressure reducer with filter is described in the instruction manual delivered
with the device.
For the rinsing
the ball valve at the filter cup must be turned by clockwise rotations.
when the rinsing is finished the ball valve must be shut / turned by counterclockwise
rotations.
For the regulation of the back pressure the adjusting screw at the flange housing must be released
and turned:
Turning in plus-direction: back pressure increases.

Turning in minus-direction: back pressure drops.
Page 2
PI-Nr. 1263
Spare parts
30-61-3682 Pressure red.+filter Duo DFRII 3/4" 1.5-6bar w/manometer

30-61-3683 Pressure red.+filter Duo DFRII 1" 1.5-6bar w/manometer
Pos. Code No.

1
2
Description
Manometer f/pressure red.+filter
30-61-3619
Duo DFR 3/4" & 1"
Control cartridge f/pressure
30-61-3623
red.+filter Duo DFR 3/4" & 1"
Filter housing f/pressure red. +filter
Duo DFR 3/4" a. 1"
4
5
Filter housing f/pressure red. +filter

Duo DFR 1"
Filter insert f/pressure red.+filter
Duo FRII, DFRII 3/4"
O-ring for filter cup Duo FRII, DRFII
30-62-4252
3/4"
30-61-3632
Filter cup incl ball valve f/pres6
30-61-3631 sure red.+filter Duo FRII, DFRII
3/4"
7
30-62-4251
Wrench for filter cup Duo FRII,

DFRII
The change-over to the new pressure reducer with filter will become effective as soon as the stock
of the old ones is exhausted.
Jrg Hurlin
PI-Nr. 1263
Rdiger Sudhop
Page 3
Product
information
No. 1262

Tel. +49(0)4447-801-0 Fax 801-237
May 7, 2012
New reversible flow filters Duo FRII for "- and

1"-water connection units
In the frame of product development, the reversible flow filters for "- and 1"- water connection
units have been modified in order to make them more easy to use and to extend the flushing
intervals.
A ball valve is fitted to the filter casing of the new Duo FRII reversible flow filter. For flushing, the
ball valve is simply opened. The lower part of the filter casing no longer has to be twisted, as was
the case with the previous model. Furthermore the new reversible flow filter Duo FRII is equipped
with a larger filter element which permits an extended flushing interval.
table 1: Coding
Pos.
1
2
Connect.
width
3/4
1
Code-No.
Code-No.
Description
OLD
NEW
30-61-3627 30-61-3679 Reversible flow filter DUO FRII 3/4" wo/manometer
30-61-3677 30-61-3678 Reversible flow filter DUO FRII 1" wo/manometer
table 2: Technical specifications
Pos.
Code-No.
1
2
30-61-3679
30-61-3678
PI-Nr. 1262
Description
Reversible flow filter DUO FRII 3/4" wo/manometer
Reversible flow filter DUO FRII 1" wo/manometer
Max.
press.
16 bar
16 bar
Flow rate (at

0.5 bar/p)
2.7 cbm/h
3.6 cbm/h
Page 1
Installation dimensions
Pos.
1
Code-Nr.
Bezeichnung
Reversible flow filter
30-61-3679 DUO FRII 3/4" wo/
manometer
Reversible flow filter
30-61-3678 DUO FRII 1" wo/
manometer
330
172
110
85
330
180
110
85
Fig. 1: Installation dimensions of the reversible flow filter Duo FRII
Installation
The reversible flow filter has to be installed according to the instructions that are supplied with the
device.
Important:
the installation in the water line has to be carried under consieration of the flow direction
observe the arrow at the flange casing!
the main axis of filter casing has to stand vertically
Operation
The operation of the reversible flow filter is also described in the operating instructions.
The flushing process:
for opening, the ball valve of the filter casing has to be twisted to the right
after termination of the flushing process, the ball valve has to be twisted to the left and thus
closed
Page 2
PI-Nr. 1262
Spare parts
Code-No.
30-61-3679
30-61-3678
Description
Reversible flow filter DUO FRII 3/4" wo/manometer
Reversible flow filter DUO FRII 1" wo/manometer
Pos.
Code-No.
30-61-3632
30-62-4252
30-61-3631
30-62-4251
Description
Filtergehuse f. Druckminderer+Filter Duo
DFRII 3/4 u. 1
Filtergehuse f. Druckminderer+Filter Duo
DFRII 1
Filter insert f/pressure red.+filter Duo FRII,
DFRII 3/4"
O-ring for filter cup Duo FRII, DRFII 3/4"
Filter cup incl ball valve f/pressure red.+filter
Duo FRII, DFRII 3/4"
Wrench for filter cup Duo FRII, DFRII
Fig. 2: Spare parts for the reversible flow filter Duo FRII
The new reversible flow filters will be delivered as soon as the stock of old filters is exhausted.
Jrg Hurlin
PI-Nr. 1262
Rdiger Sudhop
Page 3
Product
information
No. 1258

Tel. +49(0)4447-801-0 Fax 801-237
June 16, 1998
Closed pendulum for Penduval turkey drinker

The turkey drinker Penduval is now also optionally available with a closed pendulum. The proven
Penduval turkey drinker remains available with open pendulum in the standard version..
Abb. 1: Drinker for rearing and fattening
Abb. 2: 30-61-5357 Pendulum closed for

drinker with turkey nipple
The open pendulum (30-61-5354) is a small tube so that the water runs into the drinker pan
through the inside of the pendulum.
The closed pendulum on the other hand is made from a solid piece so that the water runs into the
drinker pan along the outside of the pendulum. The closed design makes for easier cleaning.
Coding
The following table gives an overview of the Penduval drinker elements with closed pendulum:
Pos.
Code No.
1
2
3
4
5
6
30-61-5496
30-61-5497
30-61-5498
30-61-5396
30-61-5397
30-61-5399
PI-Nr. 1258
Description
Waterer nipple cpl 3000-03 turkey/cock fattening pendulum closed
Waterer nipple cpl 3000-03 rearing turkey/pullet fattening pendulum closed
Starter ball
30mm
x
x
x
Page 1
The starter ball

Code No. Description
30-61-3103 Ball 30mm f/turkey nipple pendulum closed
helps the young chicks in the first three to five rearing days to find and access the water source as
it deflects the pendulum and thus makes for a filled drinker pan.
Pressure control and vent are the same as for the Penduval drinker with open pendulum (also see
product information No. 569).
Spare parts
The following table lists the available spare parts:
Pos.
Code No.
Description
30-61-5351
Pan f/turkey and cocks production L4630

for drinker with turkey nipple
30-61-5352
Pan for turkey rearing and hen growing L4631

30-61-5353
Pendulum bracket L4632

30-61-5357 Pendulum clossed for drinker with turkey nipple
30-61-5356 Suspension clip L4397 for waterer with turkey nipple
30-61-5350 Turkey nipple L4070
30-61-3103 Ball 30mm f/turkey nipple pendulum closed
Jrg Hurlin
Page 2
Rdiger Sudhop
PI-Nr. 1258
Table of contents
Page I
1 Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1
1.2
1.3
1.4
1.4.1
1.4.2
1.4.3
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Designated use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Prevention of reasonably predictable incorrect uses. . . . . . . . . . . . . . . . . . .
Explaining the symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety symbols in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety symbols in the manual and on the installation . . . . . . . . . . . . . . . . . . . .
Safety symbols and notes on your installation. . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Obligations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty and liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disorders due to power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
First aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pollution abatement regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
2
2
2
3
3
4
5
5
5
6
6
6
7
7
2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.1
2.2
2.3
2.3.1
2.3.2
2.3.3
2.3.3.1
2.3.3.2
2.3.3.3
2.4
2.4.1
2.4.1.1
2.4.1.2
2.4.1.3
2.4.2
2.4.3
2.5
2.6
General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety regulations for the use of electrical appliances . . . . . . . . . . . . . . . . 8
System safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Danger zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Entire system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Individual components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Water supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ventilation system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Personal safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Clothing for personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Clothing and footwear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Jewellery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Assembly and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Employing external personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety contrivances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Dangers resulting from non-compliance with the safety instructions . . . . 15
3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4 Recommended tools for the assembly . . . . . . . . . . . . . . . . . . . . . . . . .17
Drinking systems
Edition:11/2012
M 0707 GB
Page II
Table of contents
5 Important notes for planning and assembly . . . . . . . . . . . . . . . . . . . . .18

5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.2
5.2.1
5.2.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.10.1
5.10.2
5.10.3
5.11
5.12
5.13
5.14
Overview drinker systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Nipple drinkers suspended with alu T-profile . . . . . . . . . . . . . . . . . . . . . . . . . .18
Nipple drinkers suspended with supporting tube and anti-roost-wire . . . . . . .19
Nipple drinkers "Penduval" for turkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Nipple drinkers standing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Nipple drinker A-Reuter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Round drinkers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Overview nipple drinkers for floor management . . . . . . . . . . . . . . . . . . . . . .21
Recommended number of birds per nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Number of drinker lines per house . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Position of the water supply per line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Evaluation of lifting load for suspended nipple drinkers . . . . . . . . . . . . . . .25
Most important data of round drinkers and their use . . . . . . . . . . . . . . . . . .25
Evaluating the lifting load for suspended lines . . . . . . . . . . . . . . . . . . . . . . .26
Determine number and position of the lines. . . . . . . . . . . . . . . . . . . . . . . . . .26
Assembly order for the individual lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Delivery condition of the nipple drinker elements . . . . . . . . . . . . . . . . . . . . .26
Assembly of nipple pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Shorten the nipple pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Connecting the nipple pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Squeeze and loosen the clip hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Suspension of the nipple drinker lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Pressure regulator / ball tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Important safety instructions when using the glue Tangit and cleaner
Tangit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Assembly order for dowelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6 Installing the water connection unit in the house . . . . . . . . . . . . . . . .33

7 Medicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
7.1
7.2
7.3
7.4
Medicator with connection material ". . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Medicator with connection material 1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Medicator with connection material 1" and 1 " . . . . . . . . . . . . . . . . . . . . . .37
Assembling the medicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
8 Assembling the mixing tank for medicines 60 l with lye pump. . . . . .39
8.1
8.2
Components of the mixing tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Component parts of the mixing tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
9 Overview of spare parts for accessories drinker lines . . . . . . . . . . . .42

9.1
Breathing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Drinking systems
Edition:11/2012
M 0707 GB
Table of contents
9.1.1
9.1.2
9.2
9.2.1
9.2.2
9.2.3
9.2.4
9.3
9.3.1
9.3.2
9.4
Page III
Breather cpl revolving L4244 orange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Breathing with automatic flushing system . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of pressure regulators with lateral supply . . . . . . . . . . . . . . . . . . . .
Overview of pressure regulators with central supply . . . . . . . . . . . . . . . . . . . .
Spare parts: "Pressure regulator L3200 without additional parts" . . . . . . . . . .
Additional parts for pressure regulator L3200 . . . . . . . . . . . . . . . . . . . . . . . . .
Ball tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component parts for a ball tank with flush system 1 outlet . . . . . . . . . . . . . . .
Ball tank with flush system 2 outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gradient regulator for nipple drinker systems . . . . . . . . . . . . . . . . . . . . . . .
42
43
44
44
45
46
48
49
50
52
54
10 Suspension for the nipple drinker lines with alu T-profile. . . . . . . . . .56
10.1
10.2
10.3
10.4
Suspension material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting the screw hooks at the ceiling . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Length of the main traction rope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suspension ropes and pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
57
58
59
11 Preparation of the pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . .60

12 Assembly of the suspended nipple drinker lines with alu T-profile
(standard). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
12.1 Overall views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2 Assembly of the nipple drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.1 Assembly of drip cups and clips for nipple pipe. . . . . . . . . . . . . . . . . . . . . . . .
12.2.2 Assembly of the couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.3 Mounting the pressure regulator at the nipple pipe . . . . . . . . . . . . . . . . . . . . .
12.2.3.1
Preparation of the pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.3.2
Assembly: Lateral water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.3.3
Assembly: Central water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.3.4
Assembly of the additional parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.4 Mounting the ball tank to the nipple pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.4.1
Assembly: Lateral water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.4.2
Assembly: Central water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.5 Suspending the drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.6 Connecting the drinker elements and mounting the breather revolving . . . . .
61
63
63
64
65
65
65
67
68
69
70
71
72
73
13 Assembly of the suspended turkey drinker lines (Penduval) . . . . . . .75

13.1
13.2
13.3
13.4
13.4.1
Overall views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preliminary note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly of the suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembling the elements of the turkey nipple drinker. . . . . . . . . . . . . . . . .
Mounting the pressure regulator at the nipple pipe . . . . . . . . . . . . . . . . . . . . .
Drinking systems
Edition:11/2012
M 0707 GB
75
77
77
78
79
Page IV
13.4.1.1
13.4.1.2
Table of contents
Preparation of the pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Overview: Pressure regulator units for turkey nipple drinkers . . . . . . . . . . . . . . . . .79
13.4.1.4
Assembly: Lateral water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

Assembly: Central water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
13.4.1.5
Assembly of the additional parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
13.4.1.3
13.4.2
13.4.3
13.4.4
Suspending the drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

Joining the drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Mounting the breather revolving to the drinker line. . . . . . . . . . . . . . . . . . . . . .87
13.4.4.1
Preparation of the aluminium profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
13.4.4.2
Breather revolving for end-set or breather revolving automatic for rinsing . . . . . . . .87
14 Assembly of the suspended nipple drinker with supporting tube

(standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
14.1 Overall views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
14.2 Assembly of the nipple drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
14.2.1 Assembly of the drip cups and suspension for tube . . . . . . . . . . . . . . . . . . . . .90
14.2.2 Assembly of the couplers for nipple pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
14.2.3 Mounting the pressure regulator at the nipple pipe. . . . . . . . . . . . . . . . . . . . . .91
14.2.3.1
Preparation of the pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
14.2.3.2
Assembly: Lateral water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
14.2.3.3
Assembly: Central water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
14.2.3.4
Assembly of the additional parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
15 Assembly of the standing nipple drinker lines . . . . . . . . . . . . . . . . . . .95

15.1 Overall views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
15.2 Assembly of the nipple drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
15.2.1 Adaptation of the alu profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
15.2.2 Assembly of drip cups and clips for nipple pipe . . . . . . . . . . . . . . . . . . . . . . . .97
15.2.3 Assembly of the couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
15.2.4 Mounting the drinker elements at the supports . . . . . . . . . . . . . . . . . . . . . . . . .98
15.2.5 Coupling the drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
15.2.6 Mounting the pressure regulator at the nipple pipe. . . . . . . . . . . . . . . . . . . . . .99
15.2.7 Mounting the ball tank to the nipple pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
15.2.8 Mounting the breather revolving at the nipple pipe . . . . . . . . . . . . . . . . . . . .100
15.2.9 Alignment of the drinker lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
15.2.10 Assembly of the roost-tubes 1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
15.2.11 Fastening the posts on the floor / grating . . . . . . . . . . . . . . . . . . . . . . . . . . .102
16 Assembly of the nipple drinker lines for A-rack - metal . . . . . . . . . .103

16.1
16.2
16.3
16.4
16.5
General view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104

Insert and couple the nipple pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
Assembly of the drip cups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
Assembly of the supporting pipes for nipple pipe . . . . . . . . . . . . . . . . . . . .106
Fixing the nipple pipes at the supporting pipe . . . . . . . . . . . . . . . . . . . . . . .107
Drinking systems
Edition:11/2012
M 0707 GB
Table of contents
Page V
16.6 Coupling two units A-racks metal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16.7 Mounting the pressure regulator and breather revolving . . . . . . . . . . . . .
16.7.1 Pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.7.2 Breather revolving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
108
109
109
110
17 Assembly of the hose-connecting-set " . . . . . . . . . . . . . . . . . . . . . . 111

18 Mixing tank and pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
18.1
18.2
Assembly of the water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Assembly of the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
19 Round drinkers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

19.1 Description of the round drinkers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19.2 Parts list Round drinkers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19.2.1 Round drinker Jumbo-T (Code No. 30 03 3330) . . . . . . . . . . . . . . . . . . . . . .
19.2.2 Round drinker Jumbo-B (Code No. 30 03 3310) . . . . . . . . . . . . . . . . . . . . . .
19.2.3 Round drinker Jumbo-J (Code No. 30 03 3300) . . . . . . . . . . . . . . . . . . . . . .
19.2.4 Round drinker Jumbo-98 (Code No. 30 03 3320) . . . . . . . . . . . . . . . . . . . . .
19.2.5 Valve insert cpl Jumbo-B/T/J/98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19.2.6 Chick-fount plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19.2.7 Round drinker Minimaster 2 without connection-material . . . . . . . . . . . . . . .
19.2.8 Round drinker Minimaster 2 with connection-material. . . . . . . . . . . . . . . . . .
19.2.9 Starter cup L4059 with hose and adapter . . . . . . . . . . . . . . . . . . . . . . . . . . .
19.2.10 Cup round for DOS-nipple NE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
117
118
118
119
120
121
122
123
123
124
125
126
20 Assembly of the water pipes for round drinkers . . . . . . . . . . . . . . . .127

20.1
20.2
Suspension ropes for fastening the water pipes . . . . . . . . . . . . . . . . . . . 127

Mounting of the water pipes in the house . . . . . . . . . . . . . . . . . . . . . . . . . . 129
21 Gradient pressure regulators for nipple drinker systems . . . . . . . . .131

21.1
Assembly instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
22 Mounting of the anti-roost wire (as option). . . . . . . . . . . . . . . . . . . . .136

22.1
22.2
22.3
22.4
22.4.1
22.4.2
Anti-roost wire for T-profile alu, lateral water supply . . . . . . . . . . . . . . . . .

Anti-roost wire for T-profile alu - central water supply . . . . . . . . . . . . . . . .
Anti-roost wire for supporting tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly of the current supply for anti-roost wire . . . . . . . . . . . . . . . . . .
Assembly of the cross cables and connection of the single lines . . . . . . . .
Connection of the electric fencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Basic instructions
1 Basic instructions
Please take care of this manual and always keep it in the same place
close to the installation for quick reference. All persons working with the
system, assembling, cleaning and servicing have to be familiar with the
contents of these instructions.
Please observe the contained safety instructions!
If this manual gets damaged or lost, request a new copy from Big
Dutchman.
1.1 Basics
The Big Dutchman installation has been constructed according to the current state of
the art and all acknowledged regulations regarding technical safety. The installation is
reliable. Upon operation, however, dangers to life and limb of the user or third persons
or impairments of the system or other material property are still possible.
The system may only be mounted, attended, repaired und used:
for due use
in an excellent state from the safety and technical point of view
by persons who are familiar with the safety regulations
In the event of special problems which are not described in detail in this manual, we
recommend to contact us for your own safety.
1.2 Designated use

The Big Dutchman nipple drinkers and round drinkers are only intended for the normal
use in the poultry management to provide the chicks, pullets, laying hens and turkeys
with fresh clean water.
The Big Dutchman system may only be used according to its designated use.
Every other use is considered as non-designated use. The manufacturer does not
accept liability for damages resulting from other uses, the user alone has to bear the
risk. The designated use also includes the exact following of the operation,
maintenance and repair conditions as prescribed by the manufacturer.
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1.3 Prevention of reasonably predictable incorrect uses

The following uses of the Big Dutchman drinker systems are generally not allowed
and considered as non-designated use:
The watering of other animal species than poultry.
The watering of animals with other liquids than drinking water.

Except: feedstuffs additives and medicines which usually are given via the
drinking system.
The use outdoor, especially in areas that are susceptible to frost.
In case of suspended drinker lines: the lifting or moving of other loads than the
actual drinker line.
A non-designated use will lead to a liability exclusion by Big Dutchman.

Only the user of the system takes the risk resulting from a misuse!
1.4 Explaining the symbols

1.4.1 Safety symbols in this manual
Upon reading this manual you will come across the following symbols
WARNING
This symbol indicates risks possibly leading to personal injury resulting in
death or to severe injuries.
CAUTION
This symbol indicates risks or insecure procedures possibly leading to
injuries or material damage.
NOTE
This symbol indicates notes leading to an effective, economic and
environmentally-conscious handling of the installation.
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1.4.2 Safety symbols in the manual and on the installation

These safety symbols illustrate remaining dangers when handling the system. They are
supplements to the above-mentioned symbols:
Warning against dangerous electrical voltage
Warning against the cold
Warning against slippery surface
1.4.3 Safety symbols and notes on your installation

Depending on the type of installation you will find the following safety symbols. They
indicate technically remaining dangers when handling the system and give information
on how to avoid these dangers.
GENERAL DANGER !
Installation automatically starts working. Before starting repair,
maintenance or cleaning work, put main switch to OFF.
Danger of bruising due to rotating machine parts!
Close protective devices each time before taking the system
into operation. Opening protective devices is only allowed
when the system is in a standstill. People have to be authorised
for this.
RISK OF INJURY due to operating auger, chain or cable
discs!
Never reach into or climb into a feed container or trough while
the motor is running.
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DANGER OF SKIN CORROSION due to purifying agents!

Always wear protective clothing when repairing, maintaining
and cleaning the installation. Always observe the
manufacturers instructions when using acids!
Implicitly observe the instructions attached to the installation, such as the arrow on the
motor indicating the direction of rotation.
The signs and safety instructions always have to be visible and must not be damaged.
If they are soiled by dust, manure, feed remains, oil or grease, clean them by means of
a water-detergent mixture.
If a safety symbol or instruction is fixed to a part to be replaced,
ensure that it will be fixed to the new part as well.
1.5 Ordering spare parts

Operational safety is the prime necessity!
For your own safety only use original Big Dutchman spare parts. For
foreign products that have not been released or recommended or for
modifications carried out (e.g. software, control units) we cannot judge
whether there is a safety risk in connection with the Big Dutchman
systems.
You can find the exact description (Code No.) of the parts for ordering
spare parts by means of the position numbers in the spare parts lists (see
appendix).
Indicate the following for ordering spare parts:
Code No. and description of the spare part or
Invoice No. of original invoice
Power supply e.g. 230/400V-3Ph.- 50/60Hz
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1.6 Obligations
Closely adhere to the instructions in this manual.
A basic condition for safe operation and trouble-free handling of this system is the
knowledge of the basic safety instructions and regulations.
These mounting and operating instructions, particularly the safety instructions, have to
be observed by everyone working with this system. Moreover, the regulations and
instructions for the prevention of accidents valid at the respective place of use have to
be observed.
The manufacturer is not responsible for any damages to the machine resulting from
changes done by the user.
1.7 Warranty and liability

Warranty and liability claims regarding personal and material damage are excluded if
they result from one or several of the following causes:
non-designated use of the installation
inappropriate mounting and operating of the system
operating the system with defective safety equipment or not duly fixed or not
functioning safety and protective devices,
non-observance of the instructions in this manual regarding transport, stock

keeping, mounting, maintenance, operating and upgrading of the system
unauthorised modifications on the system
inappropriate repairs
in the event of disasters caused by foreign matters or force majeure.
1.8 Disorders due to power failure

We recommend the installation of warning systems for a better monitoring of your
production units and the installation of an emergency power-generating set for
adequate supply with power in case of power failure. By this, you protect the animals
and thus your own economical health. For further information please contact your
property insurance.
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1.9 First aid

For the case of an accident, unless specified otherwise, a first-aid kit must always be
available at the place of work. Material taken out and used is to be replaced
immediately.
If you need help, describe the accident as follows:
where it happened
what happened
the number of persons injured
what type of injury
who is reporting the accident (your data)!
1.10 Pollution abatement regulations

All works on and with the installation have to be carried out in compliance with the legal
requirements concerning waste prevention and proper recycling / disposal of waste.
Special care has to be taken when carrying out installation, repair and maintenance
works, as water pollutants like lubricating grease and oils, as well as solvent-containing
cleaning solutions are not to pollute the soil or get into the canalisation! These materials
have to be kept, transported, collected and disposed of in appropriate containers!
1.11 Waste disposal

After finishing the assembly or repair of this installation, dispose of the packing material
and remains which do not need to be further used according to the legal provisions for
recycling. The same applies to the component parts after putting the installation out of
service.
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1.12 Notes for use

We reserve the right to modify the construction and technical data for reasons of further
development.
Therefore, no claims can be derived from the information, pictures, drawings and
descriptions. Subject to correction !
Get the information on mounting, adjusting, operating and maintaining before taking
the system into operation.
Apart from the safety-relevant instructions in this manual and the safety precautions
valid in the country of use, also consider the generally acknowledged technical
regulations (safe and appropriate working according to UVV, VBG, VDE etc.).
1.13 Copyright
This manual is subject to copyright. The information and drawings included in this
manual shall not be copied without the manufacturers consent, nor shall they be used
for anything other than the designated use. Neither shall they be given to third parties.
If you find mistakes or unclear information in this manual, please do not hesitate to let
us know.
All trade marks mentioned or shown in the text are trade marks of their respective
owners and are recognised as patented.
Copyright 2012 Big Dutchman
For further information please contact:

Big Dutchman International GmbH, P.O. Box 11 63, D-49360 Vechta, Germany,
Phone +49(0)4447/801-0, Fax +49(0)4447/801-237
e-mail: big@bigdutchman.de, Internet: www.bigdutchman.de
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2 Safety instructions
These mounting and operating instructions, particularly the safety regulations, have to
be observed by all persons working on this system. Moreover the regulations for
accident prevention valid for this place have to be observed!
2.1 General safety instructions

All established safety precautions and other generally accepted safety regulations and
medical references have to be observed. Please check safety and function control
devices to ensure safe and accurate operation:
before putting into operation
at adequate time intervals
after modifications and repairs.
Check the proper functioning of the system after any kind of repair works. You may only
take the device into operation, when all protective systems have been put into place
again. Follow the directions of the electric and water supply company.
2.2 Safety regulations for the use of electrical appliances

You have to ensure that the system with the electrical appliances is operated and
maintained according to the electro-technical regulations.
Installation and work on electric components/structural groups may only
be carried out by qualified personnel according to electro-technical
regulations (e.g. EN 60204, DIN VDE 0100/0113/0160).
Dangerous electric tensions are bare in case of open control equipment.
Be aware of the danger and keep workers of other professions away from
the danger zone !
Do not install control devices directly in the house, but in the service room
to prevent corrosion caused by ammonia gas.
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Warning
Never repair or bypass the fuses!
Damaged fuses have to be replaced with new fuses!
Immediately switch off the installation in the event of malfunctions of the power supply
units. Use a bipolar voltage probe to make sure that the electrical equipment is not
alive.
Check the electrical wiring and cables for recognisable damage before putting the
device into operation. Replace damaged wiring and cables before taking the device
into operation.
Only use the fuses indicated in the circuit diagram. Immediately replace damaged
fuses. Never repair or bypass the fuses!
Never cover the electrical motor. This can cause high temperatures resulting in fire and
a break-down of the equipment.
The control box as well as the terminal and connector boxes of the installation must
always be kept shut.
Let damaged or broken plugs be replaced by an electrician.
Do not pull the plug from the socket at the flexible cable.
For the respective connections please see the enclosed connecting plan of the system
parts delivered.
2.3 System safety instructions

2.3.1 Danger zone
Never reach into the running installation. Before reaching into the
installation, turn the system off and secure it against unintentional
actuation.
Assure yourself beforehand that the main switch is in the OFF position and
can not be put in the ON position without your knowledge.
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The different areas of the Big Dutchman installations are characterised by different
types of construction.
There are several system parts that run out, rotate or slide that can increase the risk of
an accident when you are unaware of the type of construction.
There are hazard areas where a risk of injury exists
due to rotating parts
due to electrical current in case of non-reliable or defective switching-off of

overload current.
2.3.2 Entire system
Parts lying about on the system or around it can cause you to stumble or fall so that
you can get injured by the constructional parts of the system.
Ignorance of the constructional structure of the system can lead to injuries.
Parts lying about in / on the components (e.g. in the feed trough, on the egg belt,
in the nests etc.) can severely damage the system.
After repair or maintenance work, never place any objects (e.g. spare
parts, replaced parts, tools, cleaning implements etc.) in the accessible
areas of the system or around it!
Make sure that all loose or replaced parts have been removed from the
system components before the system is taken into operation again!
Make yourself familiar with the construction of the system in sufficient
light! If this is not possible at site, get all available information on the
remaining dangers in connection with this system!
When working under the installation, always wear a safety helmet!
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Safety instructions
2.3.3 Individual components

2.3.3.1 Water supply
Leaky hoses, seals or nipple drinkers can cause water damage in the house and
destroy the installation and electrical systems.
Danger of electric shock
Danger of short circuits

First disconnect main power supply and then enter the house
compartment!
If you have to carry out maintenance, cleaning or repair work get the
information beforehand, where the main electric switch is located.
Put main switch to Off and indicate maintenance or repair work by a sign
fixed to the main switch!
Immediately disconnect main water supply!
2.3.3.2 Electrical components
High electric tension!

If touching live parts, severe injuries due to electric shocks are possible!
During repair or maintenance work, live elements can be bare!
Never touch bare electrical components. Staff members must not use
machines with bare electrical components.
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2.3.3.3 Ventilation system
Rotating fans can lead to severe injuries.
Fans can start due to their automatic control units.

Never reach through the protective grills or blade flaps into a fan, even if
it is not in operation!
Before carrying out repair or maintenance work, disconnect power supply

and indicate this by a sign fixed to the main switch!
2.4 Personal safety instructions

These safety instructions are intended to make you familiar with all information
regarding the system that are important for your safety and that of the system.
Maintenance may only be carried out by specially trained and briefed users.
Keep with the safety instructions in this manual.
Missing knowledge on the structural design of the installation can lead to
injuries.
Make yourself familiar with the design and construction of the installation
Inform yourself and your colleagues about the remaining dangers in
connection with this installation!
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Safety instructions
2.4.1 Clothing for personal safety

Wear close-fitting clothes when carrying out mounting, maintenance and
cleaning work at the installtation.
Do not wear rings, chains, watches or other items which could get caught
at parts of the installation.
Never work with long hair that is not tied together. Your hair could get
caught in moving devices or system parts and thus cause serious injuries.
During all mounting, maintenance and cleaning work at the installation,
wear protective clothes and shoes as well as safety glasses and gloves if
required.
2.4.1.1 Clothing and footwear
Wide, fluttering clothes increase the risk of an accident.
Wide pieces of clothing, ties, scarves etc. can get caught in the moving or rotating
system parts.
High heels are a safety risk.
If you stumble, you can knock against sharp-edged, moving or rotating system
parts and get severely injured.
Secure wide, fluttering clothes or take them off!
When working at or on the system, only wear slip-free footwear and safety
shoes when replacing heavy system parts!
2.4.1.2 Jewellery
Loose or large jewellery increases the risk of an accident.
The large or loose parts of jewellery can get caught in components of the
installation.
Take off all jewellery, particularly necklaces, bracelets and rings!
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2.4.1.3 Hair
Long hair increases the risk of an accident.
Long hair can get caught in moving or rotating system parts.
Secure long hair by tying it back or wearing a bandanna or cap!
2.4.2 Assembly and maintenance

Assembly of the installation can be carried out by the farmer himself or by an authorized
person. We assume that the operator or authorized person either have some sort of
technical training or have the necessary knowledge or practical experience that are a
main condition for a proper assembly of the installation.
Repairs must only be carried out by persons who can guarantee for a proper execution
on the basis of their training or their practical knowledge and experiences. Only the
owner or the operator have the power of such a decision.
Every electrical work must only be carried out by qualified electricians according to the
respectively valid electrical regulations such as DIN, VDE, safety regulations and the
prescriptions of the local electric power supply companies or the regulations valid in the
country.
Only work with appropriate tools; in case of possible danger to hands, use protective
gloves, and safety glasses in case of danger to the eyes.
Always switch off the installation, disconnect the power supply and make
sure that the installation cannot be switched on again before carrying out
any repair, maintenance and cleaning work or before removing any
malfunction.
Secure the installation by putting a fixed sign at the main switch "Do not
activate!" and if required add the note that maintenance work is carried
out.
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Safety instructions
Check the proper functioning of the system after any kind of repair or maintenance. You
may only take the device into operation, when all protective systems have been put into
place again.
2.4.3 Employing external personnel

Mounting, maintenance and repair work is frequently carried out by non-operating
personnel, which is not familiar with the special circumstances and the inherent
dangers
As supervisor, you are responsible for the safety of external personnel!
You as operator are to survey the personnel and to define responsibilities and powers.
Inform these people in detail on the dangers of their area of work. Check their method
of working and intervene as soon as possible.
2.5 Safety contrivances
It is strictly forbidden to remove or put out of operation any safety

contrivances. This leads to risk of injury and danger of life! Should the
safety devices be damaged, the system has to be put out of operation
immediately. The main switch has to be locked in zero position.
2.6 Dangers resulting from non-compliance with the safety

instructions
Non-observance of these instructions can cause severe danger for life and health of
people or can lead to material or environmental damages and to the forfeiture of any
claim for damages. To be precise, the non-observance of these instructions can lead to:
Failure of vital functions of the installation
Failure of prescribed maintenance methods
Dangers for people owing to electrical and mechanical influences.
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Introduction
3 Introduction
Besides an adequate feed supply, the provision of fresh, clean drinking water is
extremely important for birds. To achieve this, a reliable water supply must be available.
It has to be free from contamination and within easy reach of the animals.
Big Dutchman satisfies all these requirements - offering a wide range of drinking
systems with modern nipple drinkers and round drinkers.
The suspended or standing nipple drinkers can easily be winched up to the ceiling. This
considerably simplifies housing the birds as well the house cleaning.
The Big Dutchman nipple drinking system consists of:
pressur control unit or ball tank with rinsing system
nipple tube with different nipple types (depending on the production target)
swivelling aeration or automatic rinsing aeration with water level indication
suspension system
anti-roost wire
Drinker accessories with:
connecting unit with water meter (mechanical or electronical)
medicator
medication mixing tank
Besides nipple drinkers, Big Dutchman also offers the round drinkers Jumbo-B
(broilers), Jumbo-T (turkeys), Jumbo-J (junior) and Jumbo 98. These round drinkers
may be installed in either standing or suspended positions, thus making them suitable
for both small and large birds. Due to the small jet of water running alongside the bell,
it stays clean and water cannot project over the edge of the pan. Moreover, chick
drinkers (chick founts) and the Mini Master poultry drinker can be used with or without
connecting material.
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Recommended tools for the assembly
4 Recommended tools for the assembly

For the assembly of the water supply we recommend using the following tools:
1 (each)
1 (each)
1 (each)
1
1
1
1 (each)
1
1
1 (each)
1
1
1
1
1
cross head screw driver size 2 and 3

open-ended / ring / socket spanner 8,10, 13 mm
open-ended / ring spanner 17 mm and 19 mm
pair of combination pliers
pair of side cutters and pair of bolt cutters
pair of pincers
sledge hammer 500 and 250 g
electric drilling machine
electric disk grinder
twist drill dia 6, 8 and 10 mm
spirit level
metal cutting saw
paint brush
vise-grip wrench 250-350 mm long
electric screw driver with fittings for hex. head screws M5, M6, M8
1
1
set of hand radiotelephony devices

plate (hand cutting) shears for nipple pipes
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Important notes for planning and assembly
5 Important notes for planning and assembly

5.1 Overview drinker systems
5.1.1 Nipple drinkers suspended with alu T-profile
For nipple drinkers with drip cup

30-61-3749
30-61-3752
30-61-3755
30-61-3849
30-61-3852
30-61-3855
Waterer w/Top-Nipple 3000-09 orange

Waterer w/Top-Nipple 3000-09 SST
30-61-3839
30-61-3842
30-61-3845
Waterer w/screwnip. 50 3000-09

30-61-3939
30-61-3942
30-61-3945
Waterer w/screwnip.100 3000-09

For nipple drinkers without drip cup

30-61-5109
30-61-5112
30-61-5115
30-61-5118
30-61-5120
Waterer w/SaniStar-4,5 3000-09

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5.1.2 Nipple drinkers suspended with supporting tube and anti-roost-wire
For nipple drinkers with drip cup

30-61-4849
30-61-4852
30-61-4855
30-61-4869
30-61-4872
30-61-4875
Water. w/Top-nipple 3000-09SST with supp.tube+anti-roost-wire

Water. w/Top-Nipple 3000-12SST w/supp.tube+anti-roost-wire
Water. w/Top-Nipple 3000-15SST w/supp.tube+anti-roost-wire
Waterer w/Top-nipple or3000-09 with supp.tube+anti-roost-wire
30-61-4859
30-61-4862
30-61-4865
30-61-4939
30-61-4942
30-61-4945
Waterer w/screwnip. 50 3000-09 with supp.tube+anti-roost-wire

Waterer w/screwnip.100 3000-09 with supp.tube+anti-roost-wire
For nipple drinkers without drip cup

30-61-5209
30-61-5212
30-61-5215
30-61-5218
30-61-5220
Waterer w/SaniStar-4,5 3000-09 with supp.tube+anti-roost wire

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5.1.3 Nipple drinkers "Penduval" for turkeys

30-61-5303
30-61-5304
30-61-5305
30-61-5403
Water. w/turkey nipple 3000-03 turkey rearing/pullet fatten.

Waterer with turkey nipple 3000-03 for fattening of cocks
30-61-5404
30-61-5405

5.1.4 Nipple drinkers standing

30-61-3549
30-61-3552
30-61-3555
30-61-3559
30-61-3562
30-61-3565
Waterer w/screwnip. 50 3000-09 standing

Waterer w/top-nipple 3000-09 SST / standing
5.1.5 Nipple drinker A-Reuter

A-rack metal:
15-22-5240
15-22-5250
15-22-5260
15-22-5461
15-22-5471
15-22-5472
15-22-5482
A-rack metal 5800 / 4 perches / 2 x 12 drinkers

A-rack metal 5800 / 6 perches / 1 feedline / 24 nipples
A-rack metal 5800 / 7 perches / 2 feedlines / 24 nipples
A-rack wood:
36-00-3479
36-00-3482
36-00-3485
Waterer w/screwnip. 50 3000-09 with covering plate for A-rack

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5.1.6 Round drinkers

30-03-3300
30-03-3310
30-03-3320
30-03-3330
Round drinker J-J cpl.

Round drinker J-B cpl.
Round drinker J-98 cpl.
Round drinker J-T cpl.
30-68-1500
30-68-1510
Chick-fount plastic 2,5l.

Chick-fount plastic 5,0l.
30-05-1050
Round drinker Minimaster 2 without connection-material
30-05-1060
Round drinker Minimaster 2 with connection-material
5.2 Overview nipple drinkers for floor management

30-00-3419
30-00-3414
30-00-3107
30-00-1026
30-61-5000
30-00-3207
30-00-3208
30-00-3250
30-61-5350 (*)
Nipple Top- 80/40-360 L4022 screwable

Nipple Top- 80/40-360 orange L4024 screwable
Nipple screw-100/-#4001 screwable
Nipple screw-100/-#4001 screwable
Nipple SaniStar 4,5-45/30-360 orange L4015-02 pluggable
Nipple Top- 45/30-360 L4077 screwable
Nipple Top- 45/30-360 orange L4078 screwable
Nipple #10-4610-40/30-360orange
Turkey nipple L4070
(*) = only in connection with pendulum and pan

All nipples listed above, except for the screw-nipples, can be operated both in
horizontal and vertical direction.
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For the rearing you have to install starter cups for the first 5 days (120-150 birds/starter
cup). In case of heavier birds, the number of birds has to be reduced proportionally per
nipple drinker.
5.2.1 Recommended number of birds per nipple

Meanings: LW= week of age / LG= live weight
Nipple Top- 45/30-360 L4077 screwable (Code No.: 30-00-3207)
Flow rate [ml / min]
vertical
Use
horizontal
45
30
Number of birds per nipple

Central Europe
Hot regions
broilers (<2.3kg LG)
12-15
8-10
broilers (2.3kg LG)
8-12
6-8
broiler parents (0-18. LW)
10
layer breeders (0-18. LW)
12-16
9-12
pullets
12-16
9-12
duck rearing (<3. LW)
25-30
19-23
finishing ducks (<3 kg LG
8-12
6-9
Nipple Top- 80/40-360 L4022 screwable (Code No.: 30-00-3419)

vertical
Use
horizontal
80
40

Central Europe
Hot regions
20-25
15-19
broilers (2.3kg LG)
15-18
11-14
10
8-10
6-8
12-16
9-12
pullets
12-16
9-12
duck rearing (<3. LW)
25-30
19-23
finishing ducks (<3 kg LG
8-12
6-9
Nipple Top- 45/30-360 orange L4078 screwable (Code No.: 30-00-3208)

vertical
horizontal
45
30
( )1 = better 30-00-3207
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Use
M 0707 GB

Central Europe
Hot regions
12-15
8-10
broilers (2.3kg LG)
8-12
6-8
(10)
(8)1
(12-16)1
(9-12)1
12-16
9-12
pullets
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Nipple #10-4610-40/30-360orange (Code Nr.: 30-00-3250)

vertical
Use
horizontal
45
30

Central Europe
Hot regions
12-15
8-10
broilers (2.3kg LG)
8-12
6-8
pullets
12-16
9-12
Nipple Top- 80/40-360 orange L4024 screwable (Code No.: 30-00-3414)

vertical
Use
horizontal
80
40
( )2 = better 30-00-3419

Central Europe
Hot regions
20-25
15-19
broilers (2.3kg LG)
15-18
11-14
(8)2
(10)
(12-16)2
(9-12)2
12-16
9-12
pullets
Nipple SaniStar 4,5-45/30-360 orange L4015-02 pluggable (Code Nr.: 30-61-5000)

vertical
horizontal
45
30
Use

Central Europe
Hot regions
12-15
8-10
10

Nipple screw- 50/- #4071 screwable (Code No.: 30-00-3107)

50
Use

Central Europe
Hot regions
laying hen
8-10
6-8
layer breeders (18.-72. LW)
8-10
6-8
Nipple screw-100/- #4001 screwable (Code No.: 30-00-1026)

90-100
Use

Central Europe
Hot regions
laying hens
8-10
6-8
broiler parents (18.-64. LW)
8-10
6-8
Turkey nipples L4070 (Code No.: 30-61-5350)

Use

Central Europe
180-200
turkey rearing
30-40
hen finishing
25-30
male finishing
20
Hot regions
Drinking systems
Edition:11/2012
M 0707 GB
Page 24
5.2.2 Number of drinker lines per house
Generally install one drinker line more than feeding lines.
For layers and breeders: one drinker line per 5 to 7 m house width.
For broilers: one drinker line 2.5 to 3.5 m house width.
5.3 Position of the water supply per line

From a certain length of drinker line and a certain number of drinking
nipples onwards it can be necessary that water is supplied from the centre
of the drinker line.
For broiler / duck growing for more than:
300 Top nipples or
300 Top-Combi-nipples or
450 Sanistar nipples.
For layer management for more than:
300 screw nipples 50.
For broiler breeder management for more than:
150 Top nipples for rearing broiler breeders or
100 screw nipples 100 for broiler breeders 0-64 weeks
100 screw nipples 100 for broiler breeders week 18 to 64
water has to be supplied from the centre of the drinker line.
Example: house length 100 m

nipple tube 3 m with 15 Top nipples, nipple tube with 9 Top nipples,
House length 100 m / length of nipple tube 3m = 33.3 nipple tubes x 15 nipples/nipple
tube = approx. 510 nipples / 300 nipples per water supply = 1.7 = 1 central pressure
regulator or ball tank with 2 outlets.
House length 100 m / length of nipple tube 3 m = 33.3 nipple tubes x 9 nipples/nipple
tube = approx. 300 nipples / 300 nipples per water supply = 1 pressure regulator or ball
tank.
Drinking systems
Edition:11/2012
M 0707 GB
Page 25
5.4 Evaluation of lifting load for suspended nipple drinkers

nipple drinker 3m incl. aluminium profile or stay pipe and water: 3.6kg / pc
pressure regulator incl. aeration:
10.0kg / pc
If load halving is used, only half of the evaluated total weight has to be considered for
selecting the cable winch.
5.5 Most important data of round drinkers and their use

Description
Technical data
Jumbo-T Jumbo-B
Jumbo-J
Jumbo 98
30-03-3330 30-03-3310 30-03-3300 30-03-3320
Diametre (mm)
Height (mm)
480
650
400
640
370
280
305
500
Height of edge
Weight without ballast in kg:
Contents ballast tank in ltr.:
Min. working pressure in bar:
Max. working pressure in bar:
Optimum water level in the
channel in mm:
Recommended no. of birds/
drinker:
Turkeys 2-25 kg
Turkeys 0-10 kg
Broiler breeders
Layers and broilers
Day-old chicks
70
1,9
7
0,2
0,5
10-20
60
1,75
7
0,2
0,5
10-20
110
1,1
5
0,2
0,5
10-20
95
1,0
0,2
0,5
10-20
80-120
-
80-100
100-150
100-150
300*
100-150
300
80-100
-
* only with Jumbo-B chick ring, Code No. 30 03 3129

For heavy birds and in hot climate zones the number of birds/drinker has to be reduced
proportionally.
Drinking systems
Edition:11/2012
M 0707 GB
Page 26
5.6 Evaluating the lifting load for suspended lines
round drinker Jumbo-(J)unior incl. ballast weight: 6.1 kg/pc.
round drinker Jumbo-(B)roiler incl. ballast weight: 8.8 kg/pc.
round drinker Jumbo-(T)urkey incl. ballast weight: 8.9 kg/pc.
round drinker Jumbo 98 cpl. incl. water:
2.5 kg/pc.
If load halving is used, only half of the evaluated total weight has to be considered for
selecting the cable winch.
5.7 Determine number and position of the lines

1. At first determine the number of nipple drinker lines according to the installation or
project drawing.
2. Mark these distances at the gable walls or onto the house floor.
If several drinker lines are installed, mount the outer lines first. Work in
"inward direction" so that the adjacent areas can be used to store the
material whilst you are working.
5.8 Assembly order for the individual lines

Lateral water supply:
Always start the assembly at the side of the water supply.
Central water supply:
Always start the assembly at the position of the central water supply.
5.9 Delivery condition of the nipple drinker elements

Nipple drinker elements turkeys:
The elements of the suspended nipple drinkers for turkeys with a length of 3m are
supplied premounted.
Standard nipple drinker elements (suspended and standing):
The elements with a length of 3m have to be produced at site. For this purpose, you
will need a suitable working table where you can pre-mount the 3 m elements.
Drinking systems
Edition:11/2012
M 0707 GB
Page 27
5.10 Assembly of nipple pipes

5.10.1 Shorten the nipple pipes
Important:
Never saw off a nipple pipe!
Only use the "cutting plier for plastic pipe up to 42mm" (BD Code No. 9998-3801) to shorten the nipple pipes.
After having shortened the pipes, the outer nipple pipe edges have to
be slightly bevelled and soiling as well as chips have to be removed
from the nipple tube. Rinse the pipe, if necessary.
The nipple pipes must be treated carefully. Inexpert mounting may cause
leaky nipples.
Drinking systems
Edition:11/2012
M 0707 GB
Page 28
5.10.2 Connecting the nipple pipes

When connecting the nipple pipes make sure that the clip hoses for
coupler for nipple pipe are pressed together at the vertical flat side of
the nipple pipes, using the "special pliers 220 Knipex 1099".
Pos.
Qty.
Code no.
1
30-00-3025
Description
Nipple pipe
Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor
2
3
83-00-6658
30-00-3112
99-98-3728
Drinking systems
Edition:11/2012
M 0707 GB
Coupler cpl W-PVC/SST for nipple pipe-28 laying

Clip hose 031.6-706 R SST for coupler f/n-pipe laying/
rearg.
Special pliers 220 Knipex 1099
Page 29
5.10.3 Squeeze and loosen the clip hoses

press together the clip hoses evenly
set the special pliers at the front
set the special pliers laterally
special pliers for loosening the clip hoses
Drinking systems
Edition:11/2012
M 0707 GB
Page 30
5.11 Suspension of the nipple drinker lines

For the assembly of the suspension see also the Big Dutchman manual
"suspension systems".
5.12 Pressure regulator / ball tank

The pressure regulator / ball tank and the breather revolving cpl. are
supplied pre-mounted. If parts have to be dismounted or other repairs
shall be carried out, this may only be done by experts.
If longer drinker lines are installed, the water supply is effected from
the middle of the drinker line. Then start the assembly of the pressure
regulator or ball tank in the middle of the drinker line.
Drinking systems
Edition:11/2012
M 0707 GB
Page 31
5.13 Important safety instructions when using the glue Tangit and
cleaner Tangit
Tangit special adhesive is used during the assembly. The following safety
instructions have to be strictly observed when using this special adhesive:
Tangit glue is highly inflammable.
Do not use open fire or light.
Do not smoke, weld or grind at the place of work.
Attention
Take into consideration the notes of the producer on the glue

tin !Solvent vapors which are heavier than air can build up
explosive mixes. Therefore, provide sufficient ventilation
during working and drying and also after gluing.
Before carrying out welding or grinding work remove
accumulations of solvent vapors.
Consider the user's instructions!
Drinking systems
Edition:11/2012
M 0707 GB
Page 32
5.14 Assembly order for dowelling
Always read the assembly instructions on the packaging.

.
1. Copy the hole spacing of the component part to the holding ground.
2. The distance from edge to core material should at least be one length of a dowel.
3. Select the appropriate drilling method for the building material.
4. Drill the holes.
5. Clean the bore holes (remove the borehole debris).
6. Insert the dowels.
7. Insert the screws.
Figure 5-1: Pre-positioned installation in aerated concrete / standard concrete
Figure 5-2: Push-through installation in hollow concrete block / gypsum plaster board
Drinking systems
Edition:11/2012
M 0707 GB
Page 33
Installing the water connection unit in the house
6 Installing the water connection unit in the house
Please find detailed information about the assembly of water connection

units in the manual "Water connection units / Mounting instructions".
The instructions in the manual must be followed!
Install the main water connection at the place determined by the planning
documentation.
Consider the regulations of the water and electricity supply plants.
Do not use hemp or similar materials for sealing the thread but only
sealing strip 0.1 mm/12m for thread HDF
(Code No. 30 00 3846)
The installation of the water connection unit is normally carried out in a

separate service room.
The water connection unit can be assembled according to the
requirements.
It is also possible to connect a vitamin or medicine unit.
Drinking systems
Edition:11/2012
M 0707 GB
Installing the water connection unit in the house
Page 34
Example:
Turkey house with
round drinkers
The water connection
units are characterized
by a very compact
construction. The
assembly may also be
carried out in small
service rooms.
Since the components of the connection units are screwed together, the PVC parts do
not have to be glued and the connection units can easily be extended.
Drinking systems
Edition:11/2012
M 0707 GB
Page 35
Medicators
7 Medicators
7.1 Medicator with connection material "
Pos.
Qty.
Code no.
30-62-3001
30-61-3240
Pos.
Qty.
Description
Medicator 9-3400L/h 0.2-2.5% w/connection material 3/
4"
Medicator 9-3400L/h 0.2-2.5% 0.27-6.00 bar
Code no.
30-62-3002
30-61-3245
Description
Medicator 9-3400L/h 0.2-5.0% w/connection material
3/4"
Medicator 9-3400L/h 0.2-5.0% 0.27-6.00 bar
Connection material for both medicators:

Pos.
Qty.
Code no.
2
3
4
5
6
7
8
1M
4
2
2
2
2
2
30-00-3051
30-00-3709
30-00-3077
30-00-3122
99-10-3733
99-20-1026
99-98-3784
Description
Hose 3/4" yellow
Hose band clip 3/4" 20- 32 W2/9mm
Bend 3/4"fmx20mm PA
Hose union 3/4"x19 brs flat
Hexagon head wood screw 8x 60 DIN 571 galv
Washer A 8.4 DIN 125 galv
Dowel universal UX 10x60 wo/collar
Drinking systems
Edition:11/2012
M 0707 GB
Page 36
Medicators
7.2 Medicator with connection material 1"

Pos.
Qty.
1
1
Pos.
Qty.
1
1
Code no.
30-62-3011
30-61-3240
Description
Medicator 9-3400l/h 0,2-2,5% w/connection material 1"
Medicator 9-3400l/h 0.2-2.5% 0.27-6.00 bar
Code no.
30-62-3012
30-61-3245
Description
Medicator 9-3400l/h 0,2-5,0% w/connection material 1"
Medicator 9-3400l/h 0.2-5.0% 0.27-6.00 bar
Connection material for both medicators:

Pos.
Qty.
Code no.
2
3
4
5
6
7
8
1M
4
2
2
2
2
2
30-00-3051
30-00-3709
30-00-3077
30-00-3118
99-10-3733
99-98-3784
99-20-1026
Drinking systems
Edition:11/2012
M 0707 GB
Description
Hose 3/4" yellow
Hose band clip 3/4" 20- 32 W2/9mm
Bend 3/4"fmx20mm PA
Bend 3/4"fmx20mm PA
Page 37
Medicators
7.3 Medicator with connection material 1" and 1 "

Pos.
1
2
3
Qty.
Code no.
30-61-3060
1
1
1
30-61-3055
30-61-3056
30-61-3057
Description
Medicator 500-8000l/h 0.2-2.0% w/connection material
1"+1 1/2"
Medicator 500-8000l/h 0.2-2.0% 0.15-8.00 bar
Holder for D8R w/4 feet
Connection-material 1"+1 1/2" for medicator D8R
Drinking systems
Edition:11/2012
M 0707 GB
Page 38
Medicators
7.4 Assembling the medicator

The Big Dutchman medicator allows for a simple and safe supply of vitamins and
medicines to your birds via the drinking water. The dosing can be adjusted very
precisely since the compounds are supplied proportionally to the actual water
consumption. Please observe the instructions for use which are enclosed to each
medicator.
The wall bracket of the medicator is fastened at the provided place. The following is
required for this:
Code No.
Description
99-98-3784
99-10-3733

Hexagon head wood screw 8x 60 DIN
571 galv.
Now the medicator can be clamped into the wall bracket.

Note:
Connect the medicator to the pressure regulating unit according to the
instructions!
See to it that all protective covers are removed from the water connection
units and from the medicine supply line.
Drinking systems
Edition:11/2012
M 0707 GB
Page 39
Assembling the mixing tank for medicines 60 l with lye pump
8 Assembling the mixing tank for medicines 60 l with lye

pump
8.1 Components of the mixing tank
Pos.
Code no.
30-61-3105
A
B
C
D
E
Description
Mixing tank 60L f/medicines with lye pump
Lye pump 230V-50Hz
Electric supply with nest of intervals
Connection with float valve
Connection-unit for filling
Opening for flex. suction tube of the medicator
Drinking systems
Edition:11/2012
M 0707 GB
8.2 Component parts of the mixing tank

Pos. Code No.
Description
30-61-3105 Mixing tank 60L f/medicines with lye pump

1
Tank 75 l 042 120 01 01 NPE
Cover 040 120 05 01 NPE
Frame 042 100 01 00
30-61-3107 Centrifugal pump RM PP for mixing tank 60l/180l
Cable end sleeve 1mm 52 01 001
Covering for pump 042 120 13 01
30-00-3775 Backnut " PVC 4218
Outlet " angular 90 4209
Flat nut " brass 6320
10
Angle 90 4343
11
Sealing ring 3/4" external thread 4212
12
Float valve 4204
13
Sealing ring " external thread 4214
14
Gardena cock piece " 42 50 021
15
Gardena cock piece " 42 50 041
16
Gardena water stop 42 50 026
17
Hose coupling 100 mm 003 2 009 0
18
Worm drive hose clip 20-32 40 11 407
19
Scale 60 l 63 60 005
20
Grounding connection standard 51 85 001
21
Hexagon head screw M 5x8 DIN 933 21 56 046
22
Washer B 5.3 DIN 125 26 02 108
23
Cable connection PG 9 51 70 002
24
Counternut PG 9 DIN 46320 51 71 002
25
Shock-proof plug 51 40 002
26
Sheet metal screw BZ 6.3x19 DIN 7976 21 79 035
27
99-50-1147 Washer B 6.4 DIN 125 26 02 109
28
Hexagon head screw M 6x10 DIN 933 21 56 066
29
Crimp type socket 52 02 001
30
Receptacle for tabs 52 03 001
31
Tube cap 70 50 227
Drinking systems
Edition:11/2012
M 0707 GB
Page 40
Page 41
Drinking systems
Edition:11/2012
M 0707 GB
Overview of spare parts for accessories drinker lines
Page 42
9 Overview of spare parts for accessories drinker lines

9.1 Breathing
9.1.1 Breather cpl revolving L4244 orange
Pos.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
1
1
1
1
1
1
1
1
1
1
1
1
1
13
14
15
1
1
1
Code no.
30-61-3430
39-00-4204
99-10-1088
99-10-1045
99-50-1147
Drinking systems
Edition:11/2012
M 0707 GB
Description
Breather revolving for end-set cpl L4244
Sealing segment with suspender 001 390 18 01
Swivelling segment with hose nozzle 001 390 19 03
O-ring 16x3
Thread piece 001 390 21 00
Safety element 001 390 20 02
Clamp for tube 22x22
Washer 001 390 24 00
Hexagon head screw M 6x 20 DIN 933 galv
Hexagon nut M 6 galv DIN 934
Washer B 6.4 DIN 125 galv
Hose coupling with clamp for tube 22x22 4367-05
Partial breathing topside orange 030 200 19 06
including:
Breather connector yellow complete with gasket
Ball dia 10
Flat spiral spring dia 20x450lg
Page 43
9.1.2 Breathing with automatic flushing system

This flushing system mainly consists of:
a) flush breather and
b) waste water cross drainage
The automatic flushing system is mounted at the end
of the nipple drinker line like the conventional
swivelling breather unit. At the end of the automatic
flushing system there are two connection units 3/4".
One of them is closed by means of a cap (7).
This one is screwed off for cleaning.
The other screw connection is provided with a hose
nozzle (5) where a waste water tube can be
connected.
Pos.
1
2
3
4
5
6
7
8
Qty.
Code no.
30-61-3431
30-63-3464
30-61-3097
30-63-3462
30-63-3463
30-00-3070
30-61-3801
30-61-3802
Description
Flush breather unit automatic cpl. L4255
Breather connector yellow cpl. with seal
Ball 8mm red
Hose 12x2; 450lg
Pressure spring 030 220 09 00 for breather tube
Hose nozzle with swivel nut "
Sealing ring 26.7 inside
Cap 3/4" red PVC for rinsing breather
Breather unit cpl
Drinking systems
Edition:11/2012
M 0707 GB
Page 44
9.2 Pressure regulator

30-63-3600
Pressure regulator L3200 without additional
parts
9.2.1 Overview of pressure regulators with lateral supply

Pos.
Qty.
Code no.
30-63-3620
1
2
3
4
5
6
1
1
1
1
1
2
30-63-3600
30-63-3601
30-63-3603
30-63-3607
30-63-3609
30-00-3583
Pos.
Qty.
Code no.
30-63-3630
1
2
3
4
5
6
1
1
1
1
1
2
30-63-3600
30-63-3602
30-63-3604
30-63-3607
30-63-3609
30-00-3583
Pos.
Qty.
1
2
3
4
5
6
Code no.
30-63-3640
1
1
1
1
1
2
30-63-3600
30-63-3601
30-63-3604
30-63-3607
30-63-3609
30-00-3583
Drinking systems
Edition:11/2012
M 0707 GB
Description
Pressure regul. L3200/n-pipe 22mm cpl w/rinsing
system
Pressure regulator L3200 without additional parts
Suspension small for T-profile alu for L3200
Transition piece orange cpl square pipe to press. regulat.
Breather tube 450mm for L3200
Hose nozzle for pressure regulator L3200
Description
Pressure regul. L3200/turkey drinker cpl w/rinsing
system
Suspension large for T-profile alu for turkeys for L3200
Connecting branch for nipple pipe 28mm for L3200
Description
Pressure regul. L3200/n-pipe 28mm cpl w/rinsing
system
Page 45
9.2.2 Overview of pressure regulators with central supply

Pos.
Qty.
Code no.
30-63-3650
1
2
3
4
5
6
1
1
2
1
1
2
30-63-3600
30-63-3601
30-63-3603
30-63-3607
30-63-3609
30-00-3583
Pos.
Qty.
Code no.
30-63-3660
1
2
3
4
5
6
1
1
2
1
1
2
30-63-3600
30-63-3602
30-63-3604
30-63-3607
30-63-3609
30-00-3583
Pos.
Qty.
1
2
3
4
5
6
Code no.
30-63-3670
1
1
2
1
1
2
30-63-3600
30-63-3601
30-63-3604
30-63-3607
30-63-3609
30-00-3583
Description
Pressure regul. L3200 central/22mm cpl w/rinsing
system
Description
Pressure regul. L3200 central/turkeys cpl w/rinsing
system
Description
Pressure regul. L3200 central/28mm cpl w/rinsing
system
Drinking systems
Edition:11/2012
M 0707 GB
Page 46
9.2.3 Spare parts: "Pressure regulator L3200 without additional parts"
Important:
The pressure regulator is supplied ready for assembly.
A disassembly of these parts or other repairs may only be carried out by
qualified persons!
Pos.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
11
1
1
Code no.
30-63-3680
30-63-3608
30-63-3686
30-63-3685
30-63-3688
99-20-1500
30-63-3683
30-63-3681
30-63-3682
30-63-3689
30-63-3695
30-63-3691
30-63-3692
30-63-3693
30-63-3694
30-63-3687
30-63-3487
30-63-3684
30-63-3690
Drinking systems
Edition:11/2012
M 0707 GB
Description
Upper part for housing L3200
Plug for outlet for L3200
Valve lever L3200
Lever operation L3200
Diaphragm L3200
Hex nut M 10 stainless steel DIN 934
Adjustment nut L3200
Boot for housing L3200
Adjustment wheel for pressure regulator L3200
Valve seal L3200
O-ring 20.0x2.5 L3200
Flush bordering L3200
Adjusting mechanism L3200
Swivel nut for adjusting mechanism L3200
Toggle for adjusting mechanism L3200
Lever collet L3200
Tapping screw B 4.2x13 DIN 7981
Diaphragm plate L3200
Compression spring L3200
Page 47
Drinking systems
Edition:11/2012
M 0707 GB
Page 48
9.2.4 Additional parts for pressure regulator L3200

Pos.
Qty.
1
2
3
4
5
6
7
8
9
1
1
1
1 (2*)
1(2*)
1
1
2
4
Code no.
30-63-3600
30-63-3602
30-63-3601
30-63-3603
30-63-3604
30-63-3607
30-63-3609
30-00-3583
Description
Tapping screw BZ 5.5x13
(*) = quantities apply to a central supply
Drinking systems
Edition:11/2012
M 0707 GB
Page 49
9.3 Ball tank

Code No. 30 61 3401
Ball tank with flush system 1 outlet for
floor management
Code No. 30 61 3402

Ball tank with flush system 2 outlets for
floor management
Drinking systems
Edition:11/2012
M 0707 GB
Page 50
9.3.1 Component parts for a ball tank with flush system 1 outlet
Pos.
Code No.
1
2
3
4
5
6
7
8
9
10
11
12
13
30-61-3401 Ball tank with flush system 1 outlet for floor management
Tank 001 380 03 01
Cover 001 380 04 00
Float valve cpl. 4254
Outlet with support 001 380 13 00
Sealing piece 001 380 11 00
Guiding piece 001 380 12 00
Flat nut 001 380 16 01
Sealing plug 3/4" 001 370 29 01
30-00-3835 Gasket - rubber 3/4" for ball tank lower
81-00-4329 Packing ring underneath cover Lub.-no. 001 380 200
30-00-3837 O-ring 12.0x3.0 for aeration of ball tank
Hose coupling 4367
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
99-10-1045
99-20-1170
99-10-1023
30-00-3619
30-00-3617
81-00-8387
Description
Straight pin 3m6x16 DIN 7

Oval head screw M 5x30 DIN 7985
Hexagon head screw M 6x20 DIN 933
Washer A 6.4x18x1.5 DIN 9021 galv
Hexagon nut M 5 galv DIN 934-8
Circlip 001 390 23 00
Angle nozzle with swivel nut " 4313
Float valve 001 390 09 02
Lever 001 390 01 00
Retainer 001 390 02 00
Piston 001 390 04 01
Nozzle 001 390 22 00
Tightening nut 001 390 15 00
Retainer for nozzle 001 300 07 00
Flat nut 001 390 12 01
Rubber washer for float valve # 4254
Valve seal for float valve 4204/4254
Bolt 001 390 03 00
Washer for balltank L-001 370 10 00
Drinking systems
Edition:11/2012
M 0707 GB
Page 51
Ball tank with flush system 1 outlet:
Float valve single (pos 3):
Drinking systems
Edition:11/2012
M 0707 GB
Page 52
9.3.2 Ball tank with flush system 2 outlets
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Code No.
Description
30 61 3402
Ball tank with flush system 2 outlets for floor management

Tank 001 380 03 01
Cover 001 380 04 00
Float valve cpl. 4254
Outlet with support 001 380 13 00
Sealing piece 001 380 11 00
Guiding piece 001 380 12 00
Flat nut 001 380 16 01
Sealing plug 3/4" 001 370 29 01
Gasket - rubber 3/4" for ball tank lower
Gasket - rubber 3/4" for plug at t-piece
Packing ring underneath cover Lub.-no. 001 380 200
O-ring 12.0x3.0 for aeration of ball tank
Hose coupling 4367
30-00-3835
30-00-3833
81-00-4329
30-00-3837
99-10-1045
99-20-1170
99-10-1023
30-00-3619
30-00-3617
81-00-8387
Straight pin 3m6x16 DIN 7

Oval head screw M 5x30 DIN 7985
Hexagon head screw M 6x20 DIN 933
Circlip 001 390 23 00
Angle nozzle with swivel nut " 4313
Float 001 390 09 02
Lever 001 390 01 00
Retainer 001 390 02 00
Piston 001 390 04 01
Nozzle 001 390 22 00
Tightening nut 001 390 15 00
Retainer for nozzle 001 300 07 00
Flat nut 001 390 12 01
Rubber washer for float valve # 4254
Valve seal for float valve 4204/4254
Bolt 001 390 03 00
Washer for balltank L-001 370 10 00
Drinking systems
Edition:11/2012
M 0707 GB
Page 53
Ball tank with flush system 2 outlets:
Float valve single (pos 3):
Drinking systems
Edition:11/2012
M 0707 GB
9.4 Gradient regulator for nipple drinker systems
Drinking systems
Edition:11/2012
M 0707 GB
Page 54
Page 55
Pos.
Qty.
Code no.
Description
30-63-3424
1
2
3a
3b
4
5
6
7
8
9
10
11
12
13
14a
14b
15
16
17
18
19
1
1
1
1
1
1
2
1
2
4
1
2
1
4
1
1
1
1
1
1
1
Pressure regulator L4275 for gradient with 15cm reduction

(red)
30-63-3427
(blue)
30-63-3488
Bottom for gradient pressure regulator
30-63-3489
Cover
60-63-3490
Insert red for gradient pressure regulator with 15cm reduction
30-63-3491
Insert blue for gradient pressure regulator with 10cm reduction
30-63-3492
Inser 22x22, yellow
30-63-3493
Insert sleeve
30-63-3494
Form O-ring
30-63-3495
Housing
30-61-3483
Retainer POM for nipple pipe D22
99-10-1181
Raised head screw M5x45 galv DIN 7985
30-63-3496
O-ring 17.0x2.0 NBR 70
30-63-3497
O-ring 85.0x2.0
30-63-3498
Safety retainer for gradient pressure regulator
99-10-1023
Hexagonal nut M 5 galv. DIN 934-8
30-63-3499
Valve pin for gradient pressure regulator with 15 cm reduction
30-63-3500
Valve pin for gradient pressure regulator with 10cm reduction
30-63-3463
Pressure spring 030 220 09 00 for breather tube
30-63-3464
Breather nozzle yellow cpl. for breather hose
001 550 03 00 Flat seal
001 370 19 03 Ball 8mm
001 320 08 00 Hose 12x2-450 long
Drinking systems
Edition:11/2012
M 0707 GB
Suspension for the nipple drinker lines with alu T-profile
Page 56
10 Suspension for the nipple drinker lines with alu T-profile

Please read chapter 5 with the planning notes before starting with the
assembly.
Also observe the Big Dutchman manual "Suspension systems".
1. The height adjustment of the ready mounted drinker lines is made via traction
ropes, idler pulleys and hand cable winches / ceiling winches.
2. In short houses the hand cable winches are fastened on the face. In long houses
(100 - 150 m) ceiling winches are installed in the centre of the house.
10.1 Suspension material

Calculation: 1x per suspension point / ceiling height 3m / distance between the
suspension points max.3m without ceiling fastening.
Suspension material for a 3 m drinker element standard:
Pos.
Qty.
Code no.
1
2
3
4
5
6
1
1
1
1
1
1
3.50 M
30-61-3498
99-50-0120
30-61-3485
30-61-3482
30-61-3486
00-00-0313
99-50-1019
Description
Suspension-assy for waterer 3m
Cable clamp 5mm galv. similar DIN 741
Plug PE for rope wo/nut
Suspension clip with insulator
Nut PE f/rope
Pulley 1 7/8" 47,6mm plastic with suspension eye
Suspension rope 3mm PES black
Suspension material for a 3 m drinker element with turkey nipple:

Pos.
1
2
3
4
Qty.
Code no.
30-61-5398
1
1
3.50 M
1
00-00-0313
99-50-0120
99-50-1260
11-00-3002
Drinking systems
Edition:11/2012
M 0707 GB
Description
Suspension for turkey nipple drinker 3m with wire rope
2mm
Pulley 1 7/8" 47.6mm plastic with suspension eye
Cable clamp 5mm 3/16" galv. similar DIN 741
Wire rope 2mm galv
Cable lock AM
Page 57
10.2 Mounting the screw hooks at the ceiling

1. Determine the total length of a drinker line. Then screw the first (3) and last (5)
screw hook of a drinker line. Connect both hooks by means of a chalk line (4) (see
following illlustration).
2. Now the other screw hooks are mounted alternating with a distance of approx. 3 m
(1) - approx. 20 cm (2) each, offset opposite the chalk line.
Please observe that the openings of the hooks may not show towards
the chalk line when screwing in the hooks.
1=
2=
distance approx. 3m
distance 20 cm
5=
6=
3=
4=
first screw hook of the line

chalk line
A=
B=
last screw hook of the line

screw hook for suspension rope of the
pressure reducer
water supply side (pressure regulator)
water outlet side (aeration)
Drinking systems
Edition:11/2012
M 0707 GB
Page 58
10.3 Length of the main traction rope

Cut the main traction rope (3) to size. Length of the main traction rope = C+D+E.
A= front house section

B= rear house section
1= suspension rope pressure regulator /
ball tank
2= suspension rope drinker line
3= main traction rope

4= cable clamp
5= pulley
6= cable winch
7= suspension rope aeration
The main traction rope (3) ends in front of the last but two pulley!
Drinking systems
Edition:11/2012
M 0707 GB
Page 59
10.4 Suspension ropes and pulleys

Suspension material to be used for:
Standard nipple drinkers 99-50-1019
Turkey nipple drinkers
99 50 1260

Wire rope 2mm galv
1. The suspension rope / wire rope (1) is cut to a suitable length (house floor to height
of main traction rope max. 3.5 m).
2. For the last two suspensions of a drinker line you have to add 3 m each (last but
one pulley) respectively 6 m (last pulley) suspension rope / wire rope. (See
following illustration; details A and B).
The ends of the suspension rope PES are melt together to avoid that the fan out.
Pos.
1
2
3
4
5
Qty.
Code no.
99-50-1019
99-50-1260
99-50-3703
99-50-0120
00-00-0313
Description
Wire rope 2mm galv (turkey nipple drinker)
Wire rope 4mm galv.
Cable clamp 5mm galv. similar DIN 741
Pulley 1 7/8" 47.6mm plastic with suspension eye
Screw hook to be provided at site
3. One pulley (4) is suspended in each screw hook (5 / ceiling).

4. The suspension rope / wire rope (1) is fastened at the main traction rope (2) by
means of a cable clamp (3) (See previous illustration; detail C).
Drinking systems
Edition:11/2012
M 0707 GB
Preparation of the pressure regulator
Page 60
11 Preparation of the pressure regulator

1. Remove
the
transport
plugs
(3 pieces).
2. Apply a lubricant
to the O-ring (A)
of the transition
piece (vaseline,
acid-free
fat,
washing-up
liquid).
3. Put the transition piece into the discharge hole and twist it until the web of the
transition piece grasp at the groove of the pressure regulator (B).
4. For central water supply: Turn the plug (C) at the second outlet by 180 and pull
it out. Insert the second transition piece as described under point 2 and 3.
5. Apply a lubricant to the mould seal (D) in the transition piece (vaseline, acid-free
fat, washing-up liquid).
Attention
In order to prevent damages at the mould seal, the outer edge of the
nipple pipe has slightly to be bevelled before inserting the nipple pipe
in the connecting pieces!
Drinking systems
Edition:11/2012
M 0707 GB
Page 61 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
12 Assembly of the suspended nipple drinker lines with alu

T-profile (standard)
assembly.
12.1 Overall views

Lateral supply:
Drinking systems
Edition:11/2012
M 0707 GB
Assembly of the suspended nipple drinker lines with alu T-profile (standard) Page 62
Central supply:
Drinking systems
Edition:11/2012
M 0707 GB
12.2 Assembly of the nipple drinker elements

12.2.1 Assembly of drip cups and clips for nipple pipe
At first the drip cups are mounted at the nipple pipes, if
provided for the drinker lines.
Distances of the clips:
The clips can be displaced.
Pos.
1
2
3
Qty.
Code no.
30-61-3480
30-61-3483
30-61-3497
Description
Profile alu for waterer 3m
Clip POM for nipple pipe d22
Drip cup 1-arm with clamp bracket L
Drinking systems
Edition:11/2012
M 0707 GB
12.2.2 Assembly of the couplers

1. At the end of the alu profile (1), two coupler halves (3) are screwed together by
means of hexagon head screws M6 x 12 (5) and hexagon nuts M6 (6).
Important: Do not tighten the screws.
2. At the same end a coupler for nipple pipe (4) is pushed on the nipple pipe (2) and
fastened by pressing the clips (see also chapter 5.11.2.1).
Pos.
Qty.
1
2
3
4
5
6
1
2
1
2
2
Code no.
30-61-3480
30-61-3484
30-00-3025
99-10-1100
99-20-1045
Description
Nipple pipe
Coupler half 80mm for profile-alu
Hexagon head screw M 6x 12 DIN 933 8.8 galv
Hexagon nut 3/4" brs
All preassembled elements are distributed under the suspensions in

the house.
At the beginning and at the end of a line, coupler halves and couplers are
not necessary.
Drinking systems
Edition:11/2012
M 0707 GB
12.2.3 Mounting the pressure regulator at the nipple pipe

12.2.3.1 Preparation of the pressure regulator
Regarding the preparation of the pressure regulator see chapter 11.
12.2.3.2 Assembly: Lateral water supply

Attention
Drinking systems
Edition:11/2012
M 0707 GB
Pos.
Qty.
1
2
3
4
5
6
7
8
1
1
1
4
2
2
4
Code no.
30-63-3600
30-63-3601
30-63-3603
99-10-1088
99-20-1045
99-50-1147
Description
EJOT DELTA PT screw WN 5411 Z 5x13
Alu-T-profile
1. Fasten the suspension (2) at the pressure regulator (1) with 4 screws (4).
2. Shorten the nipple pipe by 11 cm. (Attention: this only applies to the pressure
regulator).
Important: It is absolutely necessary that you read chapter 5.11.1 before you
shorten the pipe!
3. Push the nipple pipe into the transition piece (3).
Important: If not yet made, you should bevel the edges of the nipple pipe and apply
a lubricant to the mould seal (vaseline, acid-free fat, washing-up liquid) before
pushing in.
4. Screw the suspension (2) straightly to the alu profile, using 2 hexagon head
screws M6x20, 2 hexagon nuts M6 and 4 washers B6.4 (drill holes are provided).
If an alu-profile has to be shortened, the drill holes 7 mm have to be made
newly!
Drinking systems
Edition:11/2012
M 0707 GB
12.2.3.3 Assembly: Central water supply
Attention
Pos.
Qty.
1
2
3
4
5
6
7
8
1
1
2
4
4
4
4
Code no.
30-63-3600
30-63-3601
30-63-3603
99-10-1088
99-20-1045
99-50-1147
Description
Alu-T-profile
Drinking systems
Edition:11/2012
M 0707 GB
1. Cut the nipple pipe at the place provided for the pressure regulator. The distance
between the ends of the pipes must be 200 mm.
Important: Read chapter before shortening / cutting the pipes!
2. Place the suspension (6) in the middle of this gap and mark holes for fixing at the
alu T-profile.
Important:
Do not place the suspension above the coupling plates of the aluprofiles.
3. Drill holes 7 mm in the alu-profile.

4. Push the nipple pipes apart by 50 mm (approx. 25 mm each side).
5. Fasten the pressure regulator at the suspension by means of 4 hexagon head
screws 5x13.
6. Push nipple pipes back into the transition pieces on both sides (approx. 25 mm
each side).
Important: If not yet done, you should apply a lubricant to the mould seal (vaseline,
acid-free fat, washing-up liquid) and bevel the edges of the nipple pipes before
pushing in.
7. Screw the suspension straightly to the alu-profile, using 2 hexagon head screws
M6x20, 2 hexagon nuts M6 and 4 washers B6.4.
12.2.3.4 Assembly of the additional parts
Regarding the assembly of the additional parts: see chapter 9.2.4.
Drinking systems
Edition:11/2012
M 0707 GB
12.2.4 Mounting the ball tank to the nipple pipe

Pos.
Qty.
1
2
1
1
1
Pos.
Qty.
1
2
1
1
2
Pos.
Qty.
1
2
3
4
1
1
1
2
2
Pos.
Qty.
1
2
3
4
1
1
2
4
4
Code no.
30-61-3454
30-61-3401
30-61-3430
Code no.
30-61-3455
30-61-3402
30-61-3430
Code no.
30-61-3954
30-61-3401
30-61-3430
83-00-3415
99-10-3938
Code no.
30-61-3955
30-61-3402
30-61-3430
83-00-3415
99-10-3938
Description
Ball tank unit with flush system
Ball tank with flush system 1 outlet for floor management
Description
Ball tank unit central with flush system
Description
Ball tank unit for supporting tube over nipple drinker
Adaptor cpl for tube 3/4" over nipple drinker
Drilling screw 4.8x 25 DIN 7504-K
Description
Ball tank unit central for supp.tube over nipple drinker
Adaptor cpl for tube 3/4" over nipple drinker
Drilling screw 4.8x 25 DIN 7504-K.
Drinking systems
Edition:11/2012
M 0707 GB
1. Cut the nipple pipe to a suitable length.
Important: Read chapter 5.11.1 before shortening the pipes!
2. Fasten the ball tank (1) straightly at the alu-profile using 2 hexagon head screws
M6x20, hexagon nuts M6 and 4 washers B6.4 (bore holes are provided).
3. Connect the nipple pipe and ball tank by means of a coupler (2).
4. Press clips of the nipple pipe coupler together using the pliers. (See chapter 5.10.3)
newly!
Pos.
Qty.
1
2
1
1
30-61-3401
30-00-3025
2
4
4
30-61-3480
30-63-3601
30-63-3603
99-50-1147
3
4
5
6
Code no.
Drinking systems
Edition:11/2012
M 0707 GB
Description
Ball tank with rinsing system 1 outlet for floor production
Coupler cplt W-PVC/SST for nipple tube-22 laying/floor
production
Profile aluminium for drinker lien 3 m
Hex head screw M6x20
Hex head nut M6
Washer B6.4
Pos.
Qty.
1
2
3
4
5
6
1
1
2
4
4
Code no.
30-61-3401
30-00-3025
30-61-3480
Description
Profil Alu (LU) fr Trnke 3m
Hexagon head screw M6x20
Hexagon nut M6
Washer B6.4
1. Cut the nipple pipe to a suitable length.

Important: Read chapter 5.11.1 before shortening the pipes!
2. At each outlet, the ball tank (1) has to be screwed straightly at the alu-profile,
using 2 hexagon head screws M6x20, 2 hexagon nuts M6 and 4 washers B6.4
(bore holes are provided).
3. Connect nipple pipe and ball tank with a coupler (2).
4. Press clips of the nipple pipe couplers together using the pliers.(See chapter
5.10.3)
newly!
Drinking systems
Edition:11/2012
M 0707 GB
12.2.5 Suspending the drinker elements
The further assembly can be facilitated by using small suppports for

depositing the single drinker elements.
Start with the assembly of the suspension at the pressure regulator!
Pos.
Qty.
1
2
3
4
5
3.50 M
Code no.
99-50-1019
30-61-3482
30-61-3485
30-61-3486
30-63-3601
Description
Plug PE for rope wo/nut
Nut PE f/rope
1. Push a suspension clip with insulator (2) to the places provided for the suspension
at the alu-profile of each drinker element (near the coupling plates would be
optimal).
2. Insert the end of a suspension rope (1) through the top hole in the suspension of
the pressure regulator (5) and fasten it by means of the plug PE (3) / milled nut (4).
3. Insert the end of a suspension rope (1) through the hole of the suspension clip (2)
and fasten it by means of the plug PE (3) / milled nut (4).
4. Preassemble all elements in this order.
Drinking systems
Edition:11/2012
M 0707 GB
12.2.6 Connecting the drinker elements and mounting the breather

revolving
!
Pos.
1
2
3
4
5
6
7
8
9
Important:
The alu T-profiles must tightly abut. This guarantees a good and stable
longitudinal alignment of the profiles.
Qty.
Code no.
30-61-3480
2
2
4
4
30-61-3484
30-00-3025
30-61-3430
99-10-1100
99-10-1067
99-20-1045
Description
Nipple pipe
Washers B 6.4
1. Jam the profile alu (1) between the preassembled coupler halves (3) of the
following profile alu and screw them by means of hexagon head screws M 6 x 12
(6) and hexagon nuts M 6 (8).
2. Connect the nipple pipes (2) with the couplers for nipple pipe (4).
Drinking systems
Edition:11/2012
M 0707 GB
3. At the other end of a drinker line, a breather revolving (5) has to be screwed at the
profile alu, using hexagon head screws M 6x16 (7), hexagon nuts M6 (8) and
washers B 6.4 (9).
4. Displace the last pulley at the ceiling, if necessary.
5. Tighten all hexagon head screws and hexagon nuts of the coupler halves (3).
6. Press together all clips of the nipple pipe couplers (4) (see chapter 5.10.3)
7. Align the complete drinker line by lengthening / shortening the suspension rope by
means of the nut / plug.
Drinking systems
Edition:11/2012
M 0707 GB
Page 75
Assembly of the suspended turkey drinker lines (Penduval)
13 Assembly of the suspended turkey drinker lines

(Penduval)
assembly.
13.1 Overall views

Lateral supply:
Drinking systems
Edition:11/2012
M 0707 GB
Central supply:
Drinking systems
Edition:11/2012
M 0707 GB
Page 76
Page 77
13.2 Preliminary note
Important:
The turkey nipple drinker may only be operated with a pressure
regulator! A ball tank is not appropriate for it!
13.3 Assembly of the suspension

Regarding the assembly of the suspension (hooks and wire ropes) at
the ceiling read chapter 10.
Pos.
1
2
3
4
Qty.
Code no.
30-61-5398
1
1
1
3.50 M
00-00-0313
99-50-0120
11-00-3002
99-50-1260
Pos 1
Description
Suspension for turkey nipple drinker 3m with wire rope
2mm
Pulley 1 7/8" 47,6mm plastic with suspension eye
Cable lock AM
Wire rope 2mm galv
Pos 2
Pos 3
Drinking systems
Edition:11/2012
M 0707 GB
Page 78
13.4 Assembling the elements of the turkey nipple drinker
Rearing / Pan for hen fattening
Pan for male fattening
1. The preassembled elements are distributed under the suspensions in the house.
At the beginning and at the end of a line, coupler halves for profile alu and couplers
for nipple pipe do not have to be installed.
Distribution in case of short drinker lines:
a) Put the pressure regulator under the first ceiling bracket (water supply side)
b) breather revolving under the last ceiling hook of the drinker line.
Distribution in case of longer drinker lines:
a) Put the pressure regulator in the middle of a drinker line.
b) Breather revolving under the first and last ceiling bracket of a drinker line.
Drinking systems
Edition:11/2012
M 0707 GB
Page 79

Regarding the preparation of the pressure regulator see chapter 11
"Preparation of the pressure regulator".
13.4.1.2 Overview: Pressure regulator units for turkey nipple drinkers

Pos.
1
2
3
4
5
6
6.1
6.2
6.3
6.4
6.5
6.6
Qty.
Code no.
30-63-5311
1
0.25
2
4
1
1
1
1
1
1
1
2
30-61-3430
99-50-3760
39-00-3096
99-50-0014
30-61-5355
30-63-3630
30-63-3600
30-63-3602
30-63-3604
30-63-3607
30-63-3609
30-00-3583
Description
Pressure regulator unit with by-pass f/turkey nipple
drink.
Glue Tangit 0.125 kg tube
Tension spring 2x14x134 C DIN 17223 galv
Cable clamp 3mm 1/8" galv DIN 741
Connecting piece L4380 for waterer with turkey nipple
Pressure regul. L3200/turkey drinker cpl w/rinsing system
Drinking systems
Edition:11/2012
M 0707 GB
Pos.
1
2
3
4
5
6
6.1
6.2
6.3
6.4
6.5
6.6
Qty.
Code no.
30-63-5313
2
0.25
4
8
2
1
1
1
2
1
1
2
30-61-3430
99-50-3760
39-00-3096
99-50-0014
30-61-5355
30-63-3660
30-63-3600
30-63-3602
30-63-3604
30-63-3607
30-63-3609
30-00-3583
Drinking systems
Edition:11/2012
M 0707 GB
Page 80
Description
Press. regul. unit centr. with by-pass f/turkey nipple
drink.
Glue Tangit 0.125 kg tube
Pressure regul. L3200 central/turkeys cpl w/rinsing system
Page 81

Attention
Pos.
Qty.
1
2
3
4
5
6
7
8
1
1
1
4
2
2
4
Code no.
30-63-3600
30-63-3602
30-63-3604
99-10-1088
99-20-1045
Description
Washer 6.4 DIN 125
T-profile alu
Drinking systems
Edition:11/2012
M 0707 GB
Page 82
1. Fasten the suspension (2) at the pressure regulator (1) with 4 screws (4).
2. Shorten the nipple pipe by 11 cm. (Attention: this only applies to the pressure
regulator).
Important: It is absolutely necessary that you read chapter 5.11.1 before you
shorten the pipe!
Important: If not yet made, you should bevel the edges of the nipple pipe and apply
a lubricant to the mould seal (vaseline, acid-free fat, washing-up liquid) before
pushing in.
4. Screw the suspension (2) straightly to the alu profile, using 2 hexagon head
screws M6x20, 2 hexagon nuts M6 and 4 washers B6.4 (drill holes are provided).
newly!
Drinking systems
Edition:11/2012
M 0707 GB
Page 83

Attention
Pos.
Qty.
1
2
3
4
5
6
7
8
1
1
2
4
4
4
4
Code no.
30-63-3600
30-63-3602
30-63-3604
99-10-1088
99-20-1045
Description
Washer 6.4 DIN 125
T-profile alu
Drinking systems
Edition:11/2012
M 0707 GB
Page 84
1. Cut the nipple pipe at the place provided for the pressure regulator. The distance
between the ends of the pipes must be 200 mm.
Important: Read chapter before shortening / cutting the pipes!
2. Place the suspension (6) in the middle of this gap and mark holes for fixing at the
alu T-profile.
Important:
Do not place the suspension above the coupling plates of the aluprofiles.
3. Drill holes 7 mm in the alu-profile.

4. Push the nipple pipes apart by 50 mm (approx. 25 mm each side).
5. Fasten the pressure regulator at the suspension by means of 4 hexagon head
screws 5x13.
6. Push nipple pipes back into the transition pieces on both sides (approx. 25 mm
each side).
Important: If not yet done, you should apply a lubricant to the mould seal (vaseline,
acid-free fat, washing-up liquid) and bevel the edges of the nipple pipes before
pushing in.
7. Screw the suspension straightly to the alu-profile, using 2 hexagon head screws
M6x20, 2 hexagon nuts M6 and 4 washers B6.4.
Drinking systems
Edition:11/2012
M 0707 GB
Page 85
13.4.2 Suspending the drinker elements
The further assembly can be facilitated by using small suppports for

depositing the single drinker elements.
1. Fasten the suspension clips at the alu-profile. These are placed beside the metal
coupler.
Start with the assembly of the suspension at the pressure regulator!
2. Pull the wire rope suspending from the ceiling approx. 50 cm through the boring 1
in the tightener.
3. Redraw through boring 2 in the suspension / suspension clip.
4. For the fastening, the end is drawn in approx. 5 cm through the boring 3 in the
tightener. Then...
5. guide it through the borings 4 and 5. The end of the wire rope is put under the wire
between boring 4 and 5.
6. Now tighten the wire rope. The loop between suspension and tightener must
be 10 cm long.
Tightener
Face
Back
Face
7. The drinker line is aligned by lengthening / shortening the wire rope loop through
the tightener.
Drinking systems
Edition:11/2012
M 0707 GB
Page 86
13.4.3 Joining the drinker elements
Important:
1. Jam the profile alu (1) between the preassembled coupler halves (3) of the
following profile alu and screw it down with hexagon head screws M 6 x 12 (6) and
hexagon nuts M 6 (8).
2. Connect the nipple pipes (2) with the couples for nipple pipe (4).
3.Displace the last pulley at the
ceiling, if necessary.
4.Tighten all hexagon head
screws and hexagon nuts of the
coupler halves (3).
5.Press together all clips of the
nipple pipe couplers (4). (See
chapter 5.11.2.1)
6.The drinker line is aligned by
lengthening / shortening the wire
rope loop through the tightener.
Pos.
1
2
3
4
5
6
Qty.
Code no.
2
2
2
99-10-1100
99-20-1045
Drinking systems
Edition:11/2012
M 0707 GB
Description
Profile alu for waterer for turkeys 3m
Nipple pipe
Coupler half for profile alul
Coupler for nipple pipe
Page 87
13.4.4 Mounting the breather revolving to the drinker line

13.4.4.1 Preparation of the aluminium profile
Before screwing the alu profile with the
breather revolving, it has to be notched
according to the mm-values stated
below.
13.4.4.2 Breather revolving for end-set or breather revolving automatic for

rinsing
breather revolving
Pos.
Qty.
1
2
3
4
5
6
7
1
1
2
1
1
1
Code no.
30-61-3430
30-61-3441
30-61-5355
99-10-1088
99-10-1045
99-50-1147
breather revolving automatic for

rinsing
Description
Breather revolving automatic for rinsing L4255 II
Alu profile for waterer for turkeys 3m
Drinking systems
Edition:11/2012
M 0707 GB
Assembly of the suspended nipple drinker with supporting tube (standard)
Page 88
14 Assembly of the suspended nipple drinker with

supporting tube (standard)
assembly.
14.1 Overall views

Lateral supply:
Drinking systems
Edition:11/2012
M 0707 GB
Page 89
Central supply:
Drinking systems
Edition:11/2012
M 0707 GB
Page 90

14.2.1 Assembly of the drip cups and suspension for tube
At first the drip cups are mounted at the nipple pipes, if
provided for the drinker lines.
Distances between the 4 suspensions:
Pos.
Qty.
1
2
3
Code no.
83-00-3420
30-61-3340
30-61-3497
Drinking systems
Edition:11/2012
M 0707 GB
Description
Tube 27.0x1,00-3050 reduced
Suspension for tube 3/4" over nipple drinker
Drip cup 1-arm with clamp bracket L
Page 91
14.2.2 Assembly of the couplers for nipple pipe

1. A coupler (3) is pushed onto the nipple pipe (1) at one end of the nipple pipes and
fastened by pressing the clips together (consider chapter 5.11.2.1!).
Pos.
Qty.
1
2
3
1
1
1
Code no.
83-00-3420
30-00-3025
Description
Nipple pipe
All preassembled elements are distributed below the suspension in

the house.
At the beginning and at the end of a line nipple pipe couplers do not have
to be installed.

Regarding the preparation of the pressure regulator see chapter 11.
Drinking systems
Edition:11/2012
M 0707 GB
Page 92

Attention
Pos.
Qty.
1
2
3
4
5
6
7
8
1
1
1
4
1
1
3
3
Code no.
30-63-3600
30-63-3601
30-63-3603
30-63-3611
83-00-3420
99-10-1067
99-20-1045
Description
Bracket for pressure regulator L3200 at supporting tube
1. Fasten the suspension (2) at the pressure regulator (1) by means of 4 screws (4).
Important: If not yet done, you should apply a lubricant to the mould seal in the
transition piece (vaseline, acid-free fat, washing-up liquid) and bevel the edges of
the nipple pipe before pushing in the nipple pipe.
3. Screw the bracket for pressure regulator (5) at the pressure regulator, using 2
hexagon head screws M6x16 and 2 hexagon nuts M6.
Drinking systems
Edition:11/2012
M 0707 GB
Page 93
4. Push the supporting tube into the bracket for pressure regulator and fix it with 1
hexagon head screw M6 x 16 and nut M6.
Attention
Pos.
Qty.
1
2
3
4
5
6
7
8
1
1
2
4
2
2
6
6
Code no.
30-63-3600
30-63-3601
30-63-3603
30-63-3611
83-00-3420
99-10-1067
99-20-1045
Description
Bracket for pressure regulator L3200 at supporting tube
1. Fasten the suspension (2) at the pressure regulator (1) by means of 4 screws (4).
Drinking systems
Edition:11/2012
M 0707 GB
Page 94

Important: If not yet done, you should apply a lubricant to the mould seal in the
transition piece (vaseline, acid-free fat, washing-up liquid) and bevel the edges of
the nipple pipe before pushing in the nipple pipe.
3. Screw both brackets for pressure regulator (5) at the pressure regulator, using 2
hexagon head screws M6x16 and hexagon nuts.
4. Push the supporting tubes into the brackets for pressure regulator and screw them
with 1 hexagon head screw M6x16 and hexagon nut.
Drinking systems
Edition:11/2012
M 0707 GB
Page 95
Assembly of the standing nipple drinker lines
15 Assembly of the standing nipple drinker lines

assembly.
15.1 Overall views

Lateral supply:
Drinking systems
Edition:11/2012
M 0707 GB
Central supply:
Drinking systems
Edition:11/2012
M 0707 GB
Page 96
Page 97

15.2.1 Adaptation of the alu profiles
1. The first alu profile of a drinker line (side of water supply) is bored to 8.5 mm in the
third boring at both ends.
2. At each alu profile inside the line, the third boring for fastening at the support is
bored only at one end to 8.5 mm.
15.2.2 Assembly of drip cups and clips for nipple pipe
The assembly of the components is carried out as described in chapter

12.2.1.
15.2.3 Assembly of the couplers

12.2.2.
All preassembled elements are distributed under the suspensions in

the house.
At the beginning and at the end of a line, coupler halves and couplers are
not necessary.
Drinking systems
Edition:11/2012
M 0707 GB
Page 98
15.2.4 Mounting the drinker elements at the supports

1. At the first drinker element of a line, two supports (3) have to be installed.
2. For every subsequent element within a line, only one support is required.
3. The first drinker element of a line is screwed to the supports (3) in both bored holes,
using one hexagon head screw each M8x40 (6), three washers (4) and one
threaded plate (5).
4. All subsequent drinker elements are fastened at one post, as described under
point 3.
Pos.
Qty.
1
2
3
4
5
6
1
1
1
3
1
1
Code no.
30-61-3819
30-61-3480
30-61-3091
15-00-3711
65-00-1070
99-10-1085
Drinking systems
Edition:11/2012
M 0707 GB
Description
Nipple pipe 2980-09-screw-50
Support 670mm galv
Washer PP-black 19x8.5-6
Threaded plate M 8x38 plastic
Hexagon head screw M 8x 40 galv. DIN 933 8.8
Page 99
15.2.5 Coupling the drinker elements
Important:
1.Jam the subsequent alu profile (1)

between the preassembled coupler halves
of the previous alu profile (1) and screw it by
means of hexagon head screws M6 x 12 (6)
and hexagon nuts M6 (8).
2.Connect the nipple pipes (2) with the
couplers (4).
Pos.
Qty.
1
2
3
4
6
8
1
1
2
1
4
4
Code no.
30-61-3480
30-61-3484
30-00-3025
99-10-1100
99-10-1045
Description
Nipple pipe
The mounting of the pressure regulator at the nipple pipe is carried out as
described in chapter 12.2.3.
15.2.7 Mounting the ball tank to the nipple pipe
The mounting of the ball tank at the nipple pipe is carried out as described
in chapter 12.2.4.
Drinking systems
Edition:11/2012
M 0707 GB
Page 100
15.2.8 Mounting the breather revolving at the nipple pipe
The assembly of the breather revolving at the nipple pipe is carried out as
described in chapter 12.2.6.
15.2.9 Alignment of the drinker lines

1. Align the complete drinker line in longitudinal direction and in the height.
2. Tighten all hexagon head screws and hexagon nuts of the coupler halves.
3. Press together the clips of the nipple pipe coupler (4) by means of the pliers.
(see also chapter 5.10.3!)
Drinking systems
Edition:11/2012
M 0707 GB
Page 101
15.2.10 Assembly of the roost-tubes 1"

1. Distribute the tubes (1) along the complete drinker line.
Note: The reduced tube ends must all show in one direction.
2. Screw the tubes (1) loosely to the posts using the U-bolts (2) and hexagon head
nuts M 8 galv. (3).
Note: Tube projection at both ends of a drinker line approx. 5 cm.
Pos.
Qty.
1
2
3
4
5
1
1
1
2
1
Code no.
83-02-2549
99-50-1248
99-10-1040
65-97-3703
Description
Tube 33,5x1,50-5800 reduced (coupled 5750)
U-bolt galv 8x35/W38/H69
Cap plastic for tube 1" GPN 250/33,7
Drilling screw
3. The reduced tube end is pushed into the next tube and fixed by means of a drilling
screw (5).
4. Put a cap (4) on the projecting ends of the tubes (1) of a drinker line.
5. Tighten all hexagon head nuts M 8 at the posts with the U-bolts.
Drinking systems
Edition:11/2012
M 0707 GB
Page 102
15.2.11 Fastening the posts on the floor / grating

1. Drinker line on the house floor: Fastening with hexagon wood screws and
dowels.
2. Drinker line on grating: Fastening by means of straps.
Pos.
Qty.
1
2
3
2
2
2
Code no.
99-10-3716
99-98-3781
Drinking systems
Edition:11/2012
M 0707 GB
Description
Strap
Page 103
Assembly of the nipple drinker lines for A-rack - metal
16 Assembly of the nipple drinker lines for A-rack - metal

assembly.
Important:
Regarding the assembly of the stands for A-rack metal please observe the
corresponding assembly manual!
The assembly of the drinker line described in the following is
identical for all types of A-racks metal listed below.
Nipple drinkers are mounted at following types of A-rack metal:

Pos.
Qty.
Code no.
15-22-5240
2
3
4
5
6
7
15-22-5250
15-22-5260
15-22-5461
15-22-5471
15-22-5472
15-22-5482
Description
A-rack metal 5800 with 4 perches with drinker / 2 x 12
drinking nipples
A-rack metal 5800 / 5 perches / 2 x 12 drinking nipples
A-rack metal 5800 / 6 perches / 2 x 12 drinking nipples
Drinking systems
Edition:11/2012
M 0707 GB
16.1 General view
Drinking systems
Edition:11/2012
M 0707 GB
Page 104
Page 105
16.2 Insert and couple the nipple pipes
Pos.
Qty.
1
2
3
2
1
Code no.
30-61-3832
30-00-3025
Description
Nipple pipe 2980-12-Top-nipple SST
Cross member for A-rack metal
16.3 Assembly of the drip cups

12.2.1.
Drinking systems
Edition:11/2012
M 0707 GB
16.4 Assembly of the supporting pipes for nipple pipe
Pos.
Qty.
1
2
3
4
5
Code no.
99-40-3813
99-50-3001
99-20-1026
99-10-1040
Drinking systems
Edition:11/2012
M 0707 GB
Description
Pipe 1"x6000 galv DIN 2440
U-bolt galv 8x25/W35/H48 w/hook
Cross member for A-rack metal
Page 106
Page 107
16.5 Fixing the nipple pipes at the supporting pipe
Pos.
Qty.
1
2
3
4
5
6
2
6
6
Code no.
99-40-3813
37-97-3314
30-61-3832
99-10-1724
99-20-1123
Description
Pipe 1"x6000 galv DIN 2440
Clip orange for nipple pipe at tube 1"
Hexagon head screw M 4x 35 DIN 933
Self-locking counter nut M 4 DIN 980-8 galv
Drinking systems
Edition:11/2012
M 0707 GB
Page 108
16.6 Coupling two units A-racks metal

Regarding the handling of the Tangit glue and cleaner, please read
chapter 5.13.
The nipple pipes of two units A-rack are connected by means of two
transition pieces and one piece of transparent hose. The hose and the
transition pieces are glued together!
Pos.
Qty.
1
2
3
4
Code no.
30-61-3832
30-00-3106
30-00-1029
99-50-3757
Drinking systems
Edition:11/2012
M 0707 GB
Description
Transition piece from square pipe to tube 3/4"
Hose transparent 3/4"
Glue Tangit 0.250 kg tin
Page 109
16.7 Mounting the pressure regulator and breather revolving

16.7.1 Pressure regulator
Make sure that the end of the supporting pipes is closed with a plug!
Pos.
Qty.
1
2
3
4
5
6
7
1
2
2
2
4
1
1
Code no.
83-02-5356
99-10-1067
99-10-1045
99-50-3003
99-10-1040
30-63-3620
30-63-3603
Description
Bracket for pressure regulator at tube 1"
Pressure regul. L3200/n-pipe 22mm cpl w/rinsing system
Drinking systems
Edition:11/2012
M 0707 GB
Page 110
16.7.2 Breather revolving
Make sure that the end of the supporting pipes is closed with a plug!
Pos.
Qty.
1
2
3
4
5
6
7
1
1
2
4
4
2
4
Code no.
30-61-3430
83-02-5356
99-10-1067
99-10-1045
99-50-3003
99-10-1040
Drinking systems
Edition:11/2012
M 0707 GB
Description
Bracket for pressure regulator at tube 1"
U-washers B 6.4
Page 111
Assembly of the hose-connecting-set "
17 Assembly of the hose-connecting-set "

The hose-connecting-set " is installed after the assembly of the drinker
lines in order to connect it with the water supply.
Measure the distance between pressure regulator

and/or ball tank and water supply (distance < 4 m). Cut
the hose high pressure (2) to the measured size.
Fix a hose nozzle (3) at the end of the hose, using a

hose band clip (5).
Fix the ball valve (1) at the water supply unit.

(Important: Only use the sealing strip for thread
(4)! Never use hemp or similar expanding
material!).
Fasten the hose nozzle (3) at the ball valve (1).

(Important: Only use the sealing strip for thread
(4)! Never use hemp or similar expanding
material!).
Fasten the hose at the pressure regulator or ball tank,

using a hose band clip (5).
Pos.
1
2
3
4
5
6
Qty.
Code no.
30-61-3472
1
4M
1
0.20 RO
2
1
20-50-3472
30-00-3059
30-00-3036
30-00-3846
30-61-3473
Description
Hose-connecting-set 1/2" for pressure regulator or ball
tank
Ball valve 1/2" m/fm brs
Hose high pressure 1/2"
Hose nozzle 0.5" i.t. x 13mm MS with hexagonal head
Sealing strip 0.1mm/12m for thread HDF
Hose band clip SST 1/2" 12-22
Joint ring
Drinking systems
Edition:11/2012
M 0707 GB
Page 112
Mixing tank and pump
18 Mixing tank and pump

18.1 Assembly of the water tank
Pos.
Qty.
Code no.
1
2
3
4
5
6
7
1
1
1
1
1
1
1.50 M
1
Pos.
Qty.
1
2
3
4
5
6
7
1
1
1
1
1
1
1.50 M
1
30-61-3700
30-61-3701
30-61-3704
30-61-3675
30-61-3673
30-61-3672
30-00-3051
30-00-3709
Code no.
30-61-3670
30-61-3671
30-61-3674
30-61-3675
30-61-3673
30-61-3672
30-00-3051
30-00-3709
Drinking systems
Edition:11/2012
M 0707 GB
Description
Water tank 1500l GFK cpl with cover
Water tank 1500L GFK
Cover for water reservoir 1500
Siphon trap 1 1/2"x50 PVC
Bead chain 1500mm for plug
Drain valve 1 1/2"
Hose 3/4" yellow (not figured)
Hose band clip 3/4" 20- 32 (not figured)
Description
Water tank 2200l GFK cpl with cover
Water tank 2200L GFK
Cover for water reservoir 2200
Siphon trap 1 1/2"x50 PVC
Bead chain 1500mm for plug
Drain valve 1 1/2"
Hose 3/4" yellow (not figured)
Hose band clip 3/4" 20- 32 (not figured)
Page 113
Joint the connections A, B, C, D of the water tank with the corresponding

connections of the water connecting unit.
Pos.
Qty.
30-61-3692
1
2
3
4
5
6
7
8
9
10
11
12
13
1
3
1M
3
4
4
1
1
2
2
2
1
1
20-50-3473
30-00-1237
30-00-3051
30-00-3709
30-00-1238
30-00-1239
99-40-4053
99-40-4052
99-40-4051
30-00-3125
30-00-3120
30-00-3121
30-00-3086
Accessory set f/filling of water tank cpl w/2 float valves

(pos. 1-13)
Ball valve 3/4" m/fm brs PN16 SST-lever
Hose nozzle 3/4"m x 20mm brs
Hose 3/4" yellow
Hose band clip 3/4" 20- 32
Backnut 3/4"x49 brs
Rubber washer 26x42-2 for connection socket f/tube
T-piece 3/4fm x3/4fm x3/4fm
Elbow 90deg fm/fm PVC 3/4"
Socket 3/4" No 270 brs
Threaded nipple brs 3/4"x65
Float valve 3/4" wo/ball (pos. 12 and 13)
Float valve 3/4" wo/ball
Ball dia 190 for float valve 3/4" and 1"
B
14
15
16
17
18
30-61-3665
30-61-3666
99-50-1460
30-00-3119
30-61-3667
30-00-3124
Flex. suction tube 1"x2000 cpl.

Flexible suction tube 1"
Hose band clip 26- 38 (2pcs)
Hose nozzle 12 m brs
Spray head 1"fm brs
Hose union 1"x25 brs flat
C
19
19
20
30-61-3664
30-00-3051
30-00-3709
30-00-3076
Pressure hose 3/4"x1500 cpl for water pump JP5

Hose 3/4" yellow 1.5 m
Hose band clip 3/4" 20- 32 (2 pcs)
30-61-3662
30-00-3051
30-00-3709
30-61-3663
30-00-3076
Hose 3/4"x2000 with weight for runback

Hose high-pressure 3/4" yellow (2m)
Hose band clip 3/4" 20- 32 (2pcs)
Mould weight for hose
30-00-3051
30-00-3051
30-00-3709
is part of the water tank 30-61-3670 + 30-61-3700

Hose high-pressure 3/4" yellow 1.5 m
Hose band clip 3/4" 20- 32 (2 pcs)
D
21
22
23
24
E
25
26
Code no.
Description
Drinking systems
Edition:11/2012
M 0707 GB
Drinking systems
Edition:11/2012
M 0707 GB
Page 114
Page 115
18.2 Assembly of the pump

Please observe the enclosed operating instructions for water pump and
hydrostat for water pump.
Following water pumps are available:
Pos.
Qty.
Code no.
30-61-3685
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
3
4
1
1
2
4
4
4
4
4
1
1
1
1
2
30-61-3660
30-61-3661
20-50-3717
99-10-3733
99-10-1040
37-80-2011
99-10-3827
99-98-3784
99-40-3715
99-40-3703
30-61-3665
30-61-3664
30-61-3662
Pos.
Qty.
1
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3
4
5
1
1
1
1
2
4
4
4
4
4
1
1
1
1
1
Description
Water pump JP5 for powdery medicines with
accessories
Water pump JP5 with hydrostat and mounting material
Water pump JP5 230V 0.5KW
Angle bracket galv f/2-3 tubes
Mushroom head square neck bolt M 8x 40 DIN 603 galv
Adaptor socket 32id x 1"fm w/octagon PVC NP10
Screw union 32-32 PVC NP16
Flex. suction tube 1"x2000 cpl
Code no.
30-61-3655
30-61-3668
30-61-3660
30-61-3661
20-50-3717
99-10-3733
99-10-1040
37-80-2011
99-10-3827
99-98-3784
99-40-3715
99-40-3703
30-61-3665
30-61-3664
30-61-3662
Description
Water pump JP5 for liquid medicines with accessories
Hydrostat for pump JP5
Water pump JP5 with hydrostat and mounting material
Water pump JP5 230V 0,75KW
Mushroom head square neck bolt M 8x 40 DIN 603 galv
Adaptor socket 32id x 1"fm w/octagon PVC NP10
Screw union 32-32 PVC NP16
Flex. suction tube 1"x2000 cpl
Pos.
Code no.
Description
1
2
30-61-3661
30-61-3668
Water pump JP5 230V 0.75KW

Hydrostat for pump JP5
Drinking systems
Edition:11/2012
M 0707 GB
Page 116

Pos.
Code no.
Description
3
4
5
6
7
8
20-50-3717
99-10-3733
99-98-3784
99-10-1040
37-80-2011
99-10-3827
C
18
19
20
30-61-3664
30-00-3051
30-00-3709
30-00-3076

Mushroom head square neck bolt M 8x 40 DIN 603
galv
Pressure hose 3/4"x1500 cpl (for connection of pump)
Hose 3/4" yellow
Hose band clip 3/4" 20- 32 W2/9mm (2 pieces)
Hose union 3/4"x12 brs flat (2 pieces)
Drinking systems
Edition:11/2012
M 0707 GB
Page 117
Round drinkers
19 Round drinkers
19.1 Description of the round drinkers
30 03 3330
30 03 3310
30 03 3300
30-03-3320
Jumbo-T cpl
Jumbo-(T)urkey
Jumbo-B cpl
Jumbo-(B)roiler
Jumbo-J cpl
Jumbo-(J)unior
Jumbo 98 cpl
Jumbo 98
The round drinkers can be used in suspended or standing position.

Due to the small water jet around the bell, the bell will get only little dirty. The water will
not splash over the border.
In case of the Jumbo-J, the water supply is situated directly above the drinking trough.
The only differences between the Jumbo-B and Jumbo-T drinkers are the bell and the
big spring. Therefore both versions can very easily be modified by exchanging these
two parts (see spare parts list).
Drinking systems
Edition:11/2012
M 0707 GB
Page 118
Round drinkers
19.2 Parts list Round drinkers

19.2.1 Round drinker Jumbo-T (Code No. 30 03 3330)
Pos.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Code no.
30-03-3171
30-03-3102
30-03-3103
30-03-3104
30-03-3105
30-03-3106
30-03-3107
30-03-3108
30-03-3179
30-03-3110
30-03-3111
30-03-3112
30-03-3113
99-50-1019
30-03-3115
30-03-3116
30-03-3125
30-03-3128
Drinking systems
Edition:11/2012
M 0707 GB
Description
Bell f/drinker Jumbo-T
Ballast container cpl for Jumbo B/T (Pos. 3-5)
Base f/drinker Jumbo-B/T
Cover for drinker Jumbo-B/T
Plug Jumbo-B/T/J
Valve housing outer Jumbo-B/T
Valve housing inner Jumbo-B/T
Stem Jumbo-B/T
Big spring Jumbo-T
Backnut Jumbo-B/T/J
Valve insert cpl with washer Jumbo-B/T/J/98
Tightener for suspension cord Jumbo-B/T/J/98
Hose guide Jumbo-B/T/J/98
S-hook for suspension Jumbo-B/T/J
Socket Jumbo-B/T/J/98/Penta
Shut-off saddle cpl Jumbo-B/T/J/98
Hose - runn mtr - 5x8.5
Page 119
Round drinkers
19.2.2 Round drinker Jumbo-B (Code No. 30 03 3310)
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Qty.
Code no.
30-03-3101
30-03-3102
30-03-3103
30-03-3104
30-03-3105
30-03-3106
30-03-3107
30-03-3108
30-03-3109
30-03-3110
30-03-3111
30-03-3112
30-03-3113
99-50-1019
30-03-3115
30-03-3116
30-03-3125
30-03-3128
30-03-3129
Description
Bell f/drinker Jumbo-B
Ballast container cpl for Jumbo B/T (Pos. 3-5)
Base f/drinker Jumbo-B/T
Cover for drinker Jumbo-B/T
Plug Jumbo-B/T/J
Valve housing outer Jumbo-B/T
Valve housing inner Jumbo-B/T
Stem Jumbo-B/T
Big spring Jumbo-B
Backnut Jumbo-B/T/J
Chick ring Jumbo-B (option)
Drinking systems
Edition:11/2012
M 0707 GB
Page 120
Round drinkers
19.2.3 Round drinker Jumbo-J (Code No. 30 03 3300)
Pos.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Code no.
30-03-3183
30-03-3105
30-03-3186
30-03-3188
30-03-3189
30-03-3110
30-03-3111
30-03-3112
30-03-3113
99-50-1019
30-03-3115
30-03-3116
30-03-3125
30-03-3128
Drinking systems
Edition:11/2012
M 0707 GB
Description
Bell for drinker Jumbo-J
Ballast container cpl. for Jumbo-J (Pos. 3-5)
Base f/drinker Jumbo-J
Cover Jumbo-J
Plug Jumbo-B/T/J
Valve body Jumbo-J
Water pipe 0209106 Jumbo-J
Stem Jumbo-J
Big spring Jumbo-J
Backnut Jumbo-B/T/J
Page 121
Round drinkers
19.2.4 Round drinker Jumbo-98 (Code No. 30 03 3320)
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
Qty.
Code no.
30-02-3201
30-02-3206
30-03-3111
30-02-3209
30-02-3208
30-02-3210
30-02-3207
30-03-3116
30-03-3125
99-50-1019
30-03-3112
30-03-3113
30-03-3128
Description
Bell f/drinker Jumbo-98
Valve housing Jumbo-98
Big spring Jumbo-98
Adjusting screw Jumbo-98
Backnut Jumbo-98
Flow-tube Jumbo-98
Drinking systems
Edition:11/2012
M 0707 GB
Page 122
Round drinkers
19.2.5 Valve insert cpl Jumbo-B/T/J/98

Pos.
Qty.
Code no.
30-03-3111
2
3
4
5
6
7
Drinking systems
Edition:11/2012
M 0707 GB
30-03-3117
30-03-3118
30-03-3119
30-03-3120
30-03-3121
30-03-3122
Description
Valve insert cpl with washer Jumbo-B/T/
J/98
consisting of:
Valve body Jumbo-B/T/J/98
Plunger for vanne Jumbo-B/T/J/98
Filter for vanne Jumbo-B/T/J/98
Rubber bullet Jumbo-B/T/J/98
O-ring f/drinker Jumbo-B/T/J/98/Penta
Spring f/vanne Jumbo-B/T/J/98
Page 123
Round drinkers
19.2.6 Chick-fount plastic
Pos.
Qty.
Code no.
30-68-1500
30-68-1502
30-68-1501
30-68-1510
30-68-1513
30-68-1512
1
2
1
2
Description
Chick-fount plastic 2.5l
Jar plastic f/chick fount 2.5 ltr
Lower part for plastic chick-fount 2.5 ltr
Chick-fount plastic 5,0l
Jar plastic f/chick-fount 5.0ltr
Lower part for plastic chick-fount 5.0 ltr
19.2.7 Round drinker Minimaster 2 without connection-material
Pos.
1
2
3
Qty.
Code no.
30-05-1050
30-05-1051
30-05-1053
30-05-1052
Description
Round drinker Minimaster 2 without connection-material
Top incl. valve 412430 Minimaster
Float Minimaster 412466
Dish Minimaster 2 413420
Drinking systems
Edition:11/2012
M 0707 GB
Page 124
Round drinkers
19.2.8 Round drinker Minimaster 2 with connection-material
Pos.
Qty.
Code no.
1
2
3
4
5
6
1
1.50 M
1
1
1
30-05-1060
30-05-1055
30-05-1004
30-03-3126
30-00-3629
30-00-3628
Drinking systems
Edition:11/2012
M 0707 GB
Description
Round drinker Minimaster 2 with connection-material
Hose green 6x1.5 412003
T-piece 412425 Minimaster
Side outlet to compress. Jumbo-B/T/J
Adapter for combi nipple (hexagon / pos B)
Adapter for plug-in nipple
Page 125
Round drinkers
19.2.9 Starter cup L4059 with hose and adapter
Pos.
Qty.
30-61-3475
30-61-3467
30-00-3648
30-03-3128
1
2
3
Pos.
1
4
3
Code no.
Qty.
Code no.
30-61-3465
30-61-3467
30-00-3629
30-03-3128
Description
Starter cup cpl for super nipple
Starter cup L4059-1
Adapter L4333 for SST nipple (round/pos A)
Hose rng. m 5x8.5
Description
Starter cup cpl for the first week for super-combi-nipple
Starter cup L4059-1
Adapter for combi nipple (hexagon / pos B)
Drinking systems
Edition:11/2012
M 0707 GB
Page 126
Round drinkers
19.2.10 Cup round for DOS-nipple NE
Pos.
Qty.
1
2
3
4
5
6
7
Code no.
30-00-3436
30-00-3438
30-00-3411
30-00-3447
30-00-3025
30-00-3112
Drinking systems
Edition:11/2012
M 0707 GB
Description
Cup round wo/clamp f/DOS-nipple NE
Clamp bracket closed NE for 30-00-3436 + 30-00-3437
Nipple DOS- 40/30-360 l/gasket orange 10-5410 pluggable
Gasket for plug-in-/DOS-nipple
Nipple pipe
Clip hose 031.6-706 R SST for coupler f/n-pipe laying/
rearg.
Page 127
Assembly of the water pipes for round drinkers
20 Assembly of the water pipes for round drinkers
Important:
The arrangement of the water pipes in the house is effected according to
the planning guidelines provided by Big Dutchman.
20.1 Suspension ropes for fastening the water pipes
Drinking systems
Edition:11/2012
M 0707 GB
Page 128
Pos.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
1
1
2
4
4
4
4
4
1
1
1
1
Code no.
99-10-3710
99-20-1029
20-90-3759
11-31-3026
99-10-1058
99-20-1064
99-50-1077
99-50-0120
99-50-3703
38-90-3809
99-50-3814
99-50-1059
Drinking systems
Edition:11/2012
M 0707 GB
Description
Rod threaded M10x1000 DIN 976 galv
Washer 13x50-2 galv
Fork head M 10 galv.
Hexagon head screw M 8x30 galv DIN 933
Self-locking counter nut M8 DIN 985-6 galv
Thimble 6mm for cable 5mm DIN 6899
Wire rope 4mm galv
Strap 200mmx4.5
Hooked bolt galv 140x6.5
Hose PE-LD 3/4" black NP 6
Page 129
20.2 Mounting of the water pipes in the house

Procedure:
1. For the suspension of the water pipes, suspension ropes must be fixed in the
longitudinal direction of the house with a distance of approx. 2.5 m.
2. Tension the suspension ropes under the hooked bolts in longitudinal direction of
the house.
3. Hook the suspension ropes into the hooked bolts.
4. Fasten the water pipes with a distance of approx. 25 cm at the suspension ropes
using straps.
5. At the gable ends and in the front location of the house water pipes are to be
fixed with hose band clips. Fasten the hose band clips at the walls with a distance
of approx. 40 cm with dowels UX and chipboard screws 5x50.
6. In case of ceilings with an insulation, the hose band clips are to be fastened with
chipboard screws M6x70.
Pos.
Qty.
Code no.
30-61-3651
1
2
3
4
5
2
3
1
1
100
99-40-3892
99-40-3897
30-61-3027
99-40-3172
99-10-3876
6
7
8
9
20
100
100
m
99-10-3907
99-98-3781
99-50-1114
99-50-1059
Description
Accessories f/water conduit PE for round drinkers
(pos 1-8)
Screw union 3/4"m x 3/4"Brs-PE
Coupler Brs for tube PE 3/4"
Ball valve w/nozzle 3/4"
Bracket elbow 3/4" No 471 galv
Chipboard screw 5.0x 50 SBC-Spax counter sunk hd
galZnC
Chipboard scrw 6.0x 70 SBC-Spax counter sunk hd galZnC
Clip OBO- 24-34mm
Hose PE-LD 3/4" black NP 6
Drinking systems
Edition:11/2012
M 0707 GB
Drinking systems
Edition:11/2012
M 0707 GB
Page 130
Page 131
Gradient pressure regulators for nipple drinker systems
21 Gradient pressure regulators for nipple drinker systems

In houses with nipple drinkers and drip cups with a level difference of more
than 15 cm these water pressure regulators should always be used.
In case of nipple drinkers without drip cups the pressure regulation has to
be more precise (every 10 cm).
Pos.
Qty.
Code no.
Description
30-63-3424
30-63-3427

(red)
(blue)
Drinking systems
Edition:11/2012
M 0707 GB
Page 132
21.1 Assembly instructions
Except for the breather tube the BD gradient regulator is delivered ready-forinstallation. The gradient pressure regulator may only be taken apart by skilled
personnel.
In the course of the nipple line one pressure regulator has to be installed each 15
cm or 10 cm (see illustration below).
A maximum number of 4 pressure regulators per dinker line should not be

exceeded.
In case of drinking lines with a gradient exceeding 60 cm, where more than 4
gradient regulators (4x15=60 cm) are required, a new water supply must be
arranged for by means of a pressure controller.
Pressure control unit
X = gradient
Drinking systems
Edition:11/2012
M 0707 GB
Gradient regulator
Breather
Page 133
Important:
In case of a down-grade water always has to be supplied from the highest
point inside of the barn!
Before the gradient regulator can be installed in the drinker line, the breather has
to be installed. In order to install the breather, put the red ball (18) into the breather
hose (19) and connect the hose to the hose nozzle at the gradient regulator.
To install the gradient regulator in the drinking line cut out a 80 mm long piece of
the nipple pipe. Before sliding the gradient regulator on both pipe ends all parts
must be checked for impurities. Dirt and chippings must be removed.
The gradient regulator can then easily be slid onto the pipe ends. The gaskets in
the fittings of the gradient pressure regulator are sealing the system without any
bonding gaskets or additional joining elements required.
Note:
Observe the flow direction (at the side of the casing box) !!
Drinking systems
Edition:11/2012
M 0707 GB
Page 134
The supplied tube retainers / suspensions have to be plugged over the nipple pipe
/ hooked-in at the aluminium profile as close to the gradient regulator as possible
to ensure that the nipple pipe does not sag due to the weight of the gradient
pressure regulator.
The gradient pressure regulator is now ready for use.
Drinking systems
Edition:11/2012
M 0707 GB
Page 135
Pos.
1
2
Qty.
Code no.
30-61-3340
30-61-3483
Description
Suspension L4327-2 for tube 3/4" over nippel drinker
Retainer POM for nipple pipe D22
Drinking systems
Edition:11/2012
M 0707 GB
Page 136
Mounting of the anti-roost wire (as option)
22 Mounting of the anti-roost wire (as option)

22.1 Anti-roost wire for T-profile alu, lateral water supply
The anti-roost wire is used in the management of laying hens and pullets.
This can be ordered as option.
Important: Carefully unroll the anti-roost wire and avoid kinks and knots!
1. Clamp two additional suspension clips with insulator on every alu-profile for drinker
3 m. See to a regulator distribution of the suspension clips.
2. Draw the anti-roost wire 2mm from one end of the drinking line through the eyes of
the suspension ropes to the other end and cut it off.
3. Hook the wire rope into the rope guide of the suspension clip.
Pos.
Qty.
1
2
Code no.
99-50-1260
30-61-3482
Drinking systems
Edition:11/2012
M 0707 GB
Description
Wire rope 2mm galv
Page 137
4. Hang an insulator with S-hook for

insulator into the bore hole of the
revolving breather.
5. Fasten one end of the wire rope with a
cable clamp at the insulator.
6.Cut the wire rope

through after every 10th to
12th element of drinking
line (30 - 36 m).
7.Fasten
one
tension
spring each between the
cut ends of the wire rope
using one cable clamp per
rope end.
Pos.
Qty.
1
2
3
4
5
1
1
1
1
Code no.
11-00-9071
99-50-0014
99-50-1260
11-00-9073
39-00-3096
Description
Insulator - oviform
Wire rope 2mm galv
S-hook 4x80 f/insulator
8. Hang an insulator with S-hook for insulator into the corresponding bore hole at the
bracket for pressure regulator.
9. In case the water is supplied with a ball tank, hang an insulator with an S-hook for
insulator into the eye of the ball tank.
Drinking systems
Edition:11/2012
M 0707 GB
Page 138
10. Tension the anti-roost wire until the tension springs are extended by about 60 mm.
Fasten the end of the wire-rope at the insulator with a cable clamp. Cut off the
exceeding end of the wire rope.
Pos.
Qty.
1
2
3
4
1
1
1
Code no.
11-00-9071
99-50-0014
99-50-1260
11-00-9073
Drinking systems
Edition:11/2012
M 0707 GB
Description
Insulator - oviform
Wire rope 2mm galv
Page 139
22.2 Anti-roost wire for T-profile alu - central water supply

The assembly of the anti-roost wire is carried out as described in the previous chapter.
Additionally in case of central water
supply:
1. Cut off the wire rope centrally above
the pressure regulator / ball tank.
2. Put one Dolue connector on each end
of the cut-off wire rope.
3. The wire rope is fastened by means of
S-hooks and insulators at the
pressure regulator / ball tank as
described in the previous chapter.
4. Connect the wire rope ends, using a
cable and the Dolue connectors (see
graphics on the following page).
Drinking systems
Edition:11/2012
M 0707 GB
Page 140
Pos.
Qty.
1
2
3
4
5
6
7
2
2
2
2
Code no.
11-00-9071
99-50-0014
99-98-5050
99-50-1260
11-00-9073
99-30-3401
30-61-3482
Drinking systems
Edition:11/2012
M 0707 GB
Description
Insulator - oviform
Dolue connect.12-poles/2.5-6.0
Wire rope 2mm galv
Cable - NYL 1.5 yellow 5/10KV
Page 141
22.3 Anti-roost wire for supporting tube

The wire rope for drinkers with supporting tube is assembled in the same
way as the drinker with alu-profile.
Drinking systems
Edition:11/2012
M 0707 GB
Page 142
22.4 Assembly of the current supply for anti-roost wire

22.4.1 Assembly of the cross cables and connection of the single lines
1. After having mounted all anti-roost wires along the drinker lines, mount 2 cross
ropes (X,Y) for the current supply of the single lines:
Cross rope X for the electric power supply of the anti-roost wire.
Cross rope Y for the earthing of the drinker lines.
2. Fasten an insulator with thread for woodwork (5) per cross rope at both side walls
of the house with dowels (6) (detail A + B). (Detail A + B).
Drinking systems
Edition:11/2012
M 0707 GB
Page 143
Pos.
Qty.
Code no.
1
2
3
4
5
6
7
40 M
8
2
8M
8
8
0.10
99-50-1260
99-50-0014
39-00-3096
99-30-3401
11-00-9072
99-98-3781
99-98-5050
Description
Wire rope 2mm galv
Insulator annular w/thread for woodwork
Branch joint 12-poles/2.5-6.0
3. Fasten a wire rope (1) at one side wall at the insulator (5) with a cable clamp (2).
(Detail B).
4. Hang a tension spring (3) into the eye of the insulator (5) at the opposite side wall
of the house. (Detail A).
5. Push one Dolue connector (7) on every cross cable for the connection of the
electric fencer and one for every drinker line for the connection of the drinker line
with the cross cable. (Detail C).
Example:
3 drinker lines / house
= 3 Dolue connect. / cable
1 electric fencer / house = 1 Dolue connect. / cable

Total:
4 Dolue connectors on cross rope X
4 Dolue connectors on cross rope Y
6. Fasten every cross cable at the tension spring with a cable clamp (2). (Detail A).
Drinking systems
Edition:11/2012
M 0707 GB
Page 144
In case of house widths of over 8 m:

The cross ropes must in addition be
suspended in the house centre.
7. Fasten an insulator with thread for
woodwork (5) in the house centre at
the roof beam. (Detail D).
8. Cut a wire rope (1) to a suitable length
and fasten it at the insulator and at the
cross rope using one cable clamp
each.
Pos.
Qty.
Code no.
1
2
4
5
8
40 M
8
8M
8
1
99-50-1260
99-50-0014
99-30-3401
11-00-9072
99-30-3104
Description
Wire rope 2mm galv
Insulator annular w/thread for woodwork
Adjustable collar black AK2
9. Cutt off one cable-NYL (insulation

cable) (4) per drinker line with the
length of the cross cable (X) to the
connection point of the wire rope (1)
above the T-profile alu.
10. Connect one end of the cable (4) to
the cross cable (X) with a Dolue
connector. (Detail C)
11. Connect the other end of the cable (4)
at the anti-roost wire of the drinker line
(1) with an adjustable collar (8) (Detail
E).
12. Cut off one wire rope (1) per drinker line with the length of the cross rope (Y) to
the connection point of the pressure regulator resp. the ball tank.
Drinking systems
Edition:11/2012
M 0707 GB
Page 145
Important
In order to avoid a "SHORT CIRCUIT" make sure that this wire rope does
not get in contact with the anti-roost wire of the drinker line
respectively that it cannot touch this during operation.
13. Connect one end of the wire rope (1) to the cross cable (Y) with a Dolue connector
(7). (Detail C).
14. If you have a pressure regulator unit, screw the other end of the wire rope at the
alu-profile in a hole to be provided on site (diameter of 6.5 mm), using a hexagon
head screw M6x12, two washers and a hexagon nut M6.
15. If the water is supplied with a ball tank, put the other end of the wire rope (1)
between the ball tank and the alu-profile.
Lateral supply with alu-profile:
Pressure regulator:
Ball tank:
Pos.
1
2
3
4
5
Qty.
Code no.
99-50-1260
99-10-1088
99-20-1045
99-50-1147
Description
Wire rope 2mm galv
Hose band clip
Drinking systems
Edition:11/2012
M 0707 GB
Page 146
Central supply with alu-profile:

In case of a central pressure regulator, the alu-profile is
continuous and must not be bridged.
Pressure
regulator:
Ball tank:
(Position numbers:
see previous page)
Central supply with supporting tube:

Pressure
regulator:
(Position numbers:
see previous page)
Ball tank:
The connection supporting tube / supporting tube is made in the

same way as the pressure regulator.
Drinking systems
Edition:11/2012
M 0707 GB
Page 147
16. If you have a revolving breather, connect the other end of the wire rope to the aluprofile for drinker.
Breather
revolving:
Pos.
1
2
3
4
Qty.
Code no.
99-50-1260
99-10-1088
99-20-1045
99-50-1147
Description
Wire rope 2mm galv
Drinking systems
Edition:11/2012
M 0707 GB
Page 148
22.4.2 Connection of the electric fencer
Please consider the "General instructions for the installation and

connection of an electric fencer".
Pos.
Qty.
1
2
3
Code no.
91-00-1273
99-50-1260
99-98-5050
Description
Electric fencer Shocker 0.95 Range < 2400 m
Wire rope 2mm galv
Dolue connect.12-poles/2.5-6.0
1. Fasten the electric fencer close to the cross ropes (X, Y).
2. Connect the connecting cable at the (+)- pole of the electric fencer (1) to the cross
cable (X) with a Dolue connector. (Detail C)
3. Fasten the connecting cable at the (-)- pole of the electric fencer (1) at the cross
cable (Y) using a Dolue connector. (Detail C).
4. The earthing and the connection of the electric fencer must be carried out at site
by an authorised expert.
Drinking systems
Edition:11/2012
M 0707 GB

Assembly Instructions - Drinking Systems

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Assembly Instructions - Drinking Systems

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6 "Installing the water

Suspension rope 3mm

8.2 "Component parts of New lye pump for

New drinking nipple (3000-3250) supplemented

Chapter added about

Big Dutchman International GmbH

February 22, 2013

DuoFlow drinking system for broiler and broiler

The Duo-Flow drinker offers following advantages to the user:

Easy installation by means of a self-supporting plastic profile without additional aluminum

Fig. 1: DuoFlow drinking line

Fig. 2: Schematic illustration of the DuoFlow system

Fig. 3: Schematic illustration of the circulation unit

a solid plastic housing

Below you can find the flow rate diagram:

Pressure regulator unit

Overview of spare parts

30-61-5700 Coupling pressure-regulator-circulating unit DuoFlow

30-61-5701 Breather cpl DuoFlow

30-61-5702 Circulating unit DuoFlow

30-61-5703 Pressure regulator for circulating unit DuoFlow

Waterer nipple 3000-15 Combimaster 4050-00/ with

30-00-3570 Nipple CombiMaster 45/35-360 orange L4050-02

30-00-3584 Drip cup 1-arm pluggable orange for Combimasterr

30-61-5708 Coupling for central water supply DuoFlow

The DuoFlow drinker has been available since January 2013.

Big Dutchman International GmbH

September 28, 2012

Computer-controlled rinsing device for nipple

Fig. 1: Schematic illustration of the rinsing outlet

Fig. 2: Pressure regulator with solenoid valve

Fig. 3: "Rinsing computer"

30-61-3813 - Starter-kit automatic rinsing for mount. without interm.ceiling

30-61-3443 Control-box aut. irrigation system up to 8 lines

30-61-3395 Control-box aut. irrigation system maximum

Base control for

30-61-3390 Extension f/irrigation system up to 8 lines

30-61-3391 Extension f/irrigation system up to 16 lines

Transformer 20/24V 25VA TKH-25

30-61-3441 Breather revolving automatic for rinsing L4255 II

30-00-3832 Backnut 3/4" PVC

30-00-3833 Gasket - rubber 3/4" for plug at t-piece

99-40-3847 T-piece 50x50x50 45deg PVC 2 x socket end

30-61-3435 Pipe plastic 50x2000

Discharge 3/4" 90deg angle for med. mixing tank B-no.

30-00-3051 Hose 3/4" yellow

30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm

99-50-3037 Pipe clamp 48-52mm S M8 galv

62-00-3128 Dowel screw M 8x80 galv with wood thread

30-61-3436 Bend plastic 50mm-87deg

30-61-3438 Bend plastic 50mm-67deg

30-61-3437 Cap plastic 50mm

The automatic rinsing system is available with immediate effect.

Big Dutchman International GmbH

Revised parts list:

Installation shut-off valve

Big Dutchman International GmbH

New pressure reducer with filter Duo DFR II for

Furthermore, the new pressure reducer with filter is