Vous êtes sur la page 1sur 95

EUROCODES

Background and Applications


Dissemination of information for training workshop
18-20 February 2008
Brussels

EN 1999
Eurocode 9: Design of aluminium structures

Organised by
European Commission: DG Enterprise and Industry, Joint Research Centre
with the support of
CEN/TC250, CEN Management Centre and Member States

Wednesday, February 20 Palais des Acadmies


EN 1999 - Eurocode 9: Design of aluminium structures
Marie-Thrse room
9:00-9:15

General information on EN 1999

F. Mazzolani
University of Naples "Federico II"

9:15-10:00

Design criteria

F. Mazzolani
University of Naples "Federico II"

10:00-10:30

Fields of application

F. Mazzolani
University of Naples "Federico II"

10:30-11:00

Coffee

11:00-11:45

Selection of structural alloys

R. Gitter
GDA/AluConsult

11:45-13.00

Strength and stability (Part 1.1)

T. Hglund
Torsten Hglund HB

13:00-14:00

Lunch

14:00-14:45

Connections(Part 1.1)

F. Soetens
TNO

14:45-15:30

Fatigue (Part 1.3)

D. Kosteas
Technische Universitt Mnchen

15:30-16:00

Coffee

16:00-16:45

Cold-formed structures (Part 1.4)

R. Landolfo
University of Naples "Federico II"

16:45-17:30

Shell structures (Part 1.5)

A. Mandara

17:30-18:00

Discussion and close

University of Naples "Federico II"

All workshop material will be available at


http://eurocodes.jrc.ec.europa.eu

GENERAL INFORMATION ON EN 1999


F. Mazzolani
University of Naples "Federico II"

EUROCODES
Background and Applications

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

ENVENV-EUROCODE 9 (1998)
ALUMINIUM STRUCTURAL DESIGN
DESIGN

GENERAL INFORMATION
ON EN 1999

Part 1.1 General rules


rules
Part 1.2 Fire design
design

Federico M. Mazzolani
(Chairman of TC 250250-SC9)

Part 1.3 Structures susceptible to fatigue


fatigue

Department of Structural Analysis and Design


Faculty of Engineering
University of Naples Federico II
II

EUROCODES
Background and Applications

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

ENEN-EUROCODE 9 (2006)
ALUMINIUM STRUCTURAL DESIGN
DESIGN

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODE 9 Part 1-1: General structural rules


CONTENTS of Part 11-1

1) EN 19991999-1-1 GENERAL STRUCTURAL RULES

1) General

2) EN 19991999-1-2 STRUCTURAL FIRE DESIGN

2) Basis design

3) EN 19991999-1-3 ADDITIONAL RULES FOR STRUCTURES

3) Materials

SUSCEPTIBLE TO FATIGUE

4) Durability, corrosion and execution

4) EN 19991999-1-4 SUPPLIMENTARY RULES FOR COLDCOLD-

5) Structural analysis

FORMED SHEETING

6) Ultimate limit states for members

5) EN 19991999-1-5 SUPPLIMENTARY RULES FOR SHELL

7) Serviceability limit states

STRUCTURES

8) Ultimate limit states for connections

EUROCODES
Background and Applications

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

ANNEXES
to Part 11-1

EUROCODES
Background and Applications

A) Execution classes

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODE 9 Part 1-2: Structural fire design

B) Equivalent T-stub in tension


C) Materials selection
D) Corrosion and surface protection
E) Analytical models for stressstress-strain relationship
F) Behaviour of crosscross-sections beyond elastic limit
G) Rotation capacity
H) Plastic hinge method for continuous beams
I ) Lateral torsional buckling of beams and torsional or
torsionaltorsional-flexural buckling of compressed members

CONTENTS of Part 11-2


1) General
2) Basis design
3) Material properties
4) Structural fire design
5) Structural analysis

J ) Properties of crosscross-sections
K ) Shear lag effects in member design

Annex A : Properties of aluminium alloys not listed in EN 19991999-1-1

L ) Classification of joints

Annex B : Heat transfer to external structural aluminium members

M ) Adhesive bonded connections

EUROCODES
Background and Applications

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

EUROCODE 9 Part 1-3 :


Additional rules for structures susceptible to fatigue

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

ANNEXES
to Part 11-3

A) Bases of design
B) Guidance on assessment by fracture mechanics
C) Testing for fatigue design

CONTENTS of Part 1-3

1) General

D) Stress analysis

2) Basis design
E) Adhesive bonds

3) Materials,constituent products and connecting devices


4) Durability

F) Low cycle fatigue range

5) Structural analysis

G) Influence of RR-ratio

6) Ultimate limit states of fatigue

H) Fatigue strength improvement of welds

7) Quality requirements

I ) Castings

8) Ultimate limit states for connections


J ) Alternative tables for structural details

EUROCODES
Background and Applications

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

EUROCODE 9 Part 11-4 : Supplementary rules for coldcold-formed sheeting


1) General

CONTENTS of Part 11-4

2) Basis design

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

CONTENTS of Part 11-5

3) Materials

1) General

4) Durability

2) Basis design

5) Structural analysis

3) Materials and geometry

6) Ultimate limit states

4) Ultimate limit states

7) Serviceability limit states

5) Modelling for analysis

8) Connection with mechanical fasteners

6) Plastic limit state (LS 1)

9) Design assisted by testing

7) Cyclic plasticity limit state (LS 2)

Annex A : Testing procedures

8) Bucking limit state (LS 3)

Annex B : Durability of fasteners

Annex A : Expressions for bucking design

Annax C : Bibliography

EUROCODES
Background and Applications

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

11

EN 1090 : Execution of steel and aluminium structures


Part 3 : Technical rules for execution of aluminium structures

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

12

Annexes to EN 1090 3 ; Part 3 :


Technical rules for execution of aluminium structures
A) Welding procedure test for fillet welds

1.

Scope

2.

Normative references

3.

Terms and definitions

4.

Specifications and documentation

C) Project specification list


D) Final inspection of fabricated aluminium components

B) Requirements on geometical tolerances which are not normally critical for


the integrity of the structure

5.

Constituent materials and products

6.

Fabrication

7.

Welding

8.

Mechanical fastening and adhesive bonding

F) Proposed frame fpr quality plan

9.

Erection

G) Requirements for execution classes

10. Protective treatment

10

EUROCODE 9 Part 11-5 : Supplementary rules for shell structures

E) Procedure test for determination of slip factor

H) Fastening of cold formed members and sheeting

11. Geometric tolerances


12. Inspection , testing and corrections

I ) Guidance for the determination of execution classes and structural classes

EUROCODES
Background and Applications

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

13

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

14

INNOVATIVE ISSUES in EC 9 part 1.1

1. Classification of crosscross-sections
2. Extent of heat affected zones (HAZ)
3. Generalized formulation for ULS for axially loaded members
4. Generalized formulation for ULS for members in bending
5. Bucking curves approach for columns
6. Local bucking approach
7. Evaluation of rotation capacity
8. Plastic design approach
9. Classification of connections
10. T-stub model for end plate bolted connections

EUROCODES
Background and Applications

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

15

Background of EC 9

AUTHORS OF CHAPTERS :

Federico M.MAZZOLANI
Gunther VALTINAT
Frans SOETENS
Torsten HOGLUND
Bruno ATZORI
Magnus LANGSETH

The ECCS Recommendations


(1978)

GENERAL INFORMATION ON EN 1999


(Federico Mazzolani)

Brussels, 18-20 February 2008 Dissemination of information workshop

16

DESIGN CRITERIA
F. Mazzolani
University of Naples "Federico II"

DESIGN CRITERIA FOR


ALUMINIUM ALLOY
STRUCTURES
Federico M. Mazzolani
(Chairman of TC 250250-SC9)

DESIGN CRITERIA FOR ALUMINIUM


STRUCTURES IN CIVIL ENGINEERING
How can aluminium and its alloy satisfy

the requirements of civil engineering


structures?
In which applications can they compete

with other structural materials, like


steel?

Department of Structural Analysis and Design


Faculty of Engineering
University of Naples Federico II
II

FIRST APPLICATIONS

HISTORICAL BACKGROUND
Birth of aluminium :

1807 isolation of AL element


(Sir Humphry Davy U.K.)
1827 first aluminium nugget
(Whoeler Germany)
1854 first electrolytic reduction
(Henry Sainte Claire France)
1886 industrial electrolytic process
(Paul Luis Touissant Hroult France and
Charles Martin Hall USA)

Dirigible structures
(details)

Eagles of the Napoleon III


IIIs insigna
(1851(1851-1870)

Dirigible structures:
Schwartz (1897)
Zeppeling (1900)

Armaments and equipment for the First


World War (1915(1915-1918)

Dirigible structures (details)

Navy structures

Presence of aluminium in different surroundings

Aircraft structures

Railway structures

Railway structures

Railway structures

Reservoirs for Railway

Reservoirs for Railway

Cladding

Windows

The Empire State Building


in New York was the first
building using anodised
aluminium for windows

Aluminium sheets
installed more than a century ago for cladding
the dome of the San Gioacchino church in Rome

Decoration

The Atomium was built for the Universal Exhibition of Brussels in 1958,
nevertheless aged over the years.
The Atomium is a structure that is half way between sculpture and architecture,
symbolising a crystal molecule of steel by the scale of its atoms,
magnified 165 billion times.
The aluminium cladding - initially conceived to last six months
has served its purpose for almost 50 years and is ready for a new life.
Now the Atomium is undergoing renovation:
the original aluminium skin will serve for new purposes.
A thousand aluminium triangular
panels are available for sale
with a certificate of
authenticity for collectors
and Atomium fans.
The remaining 30 tonnes
of aluminium will be recycled.

The statue of Eros in Piccadilly Circus London


(only recently cleaned and renovated)

Symbolic works

Markets for Extrusions

Markets for Roller roducts

Housing structures

Foilstock
13%

5%

22%

12%

15%

Stockists
Packaging (rigid)

Building
18%

Building

11%

18%

51%

Engineering
Transport
Consumer durables

19%

Transport
Engineering
Others

16%

Per-capita use by world areas (in kg)

Markets for Ricycled Aluminium

40
35
30
13%

7%

Building

6%

Transport
Engineering
Others

1980

25

1990

20

2000

15
10

74%

5
0
Europe

USA

Japan

Different markets for aluminium products

BASIC PREREQUISITES OF ALUALU-ALLOYS

[t]
1.60E+06
1.40E+06

1.20E+06

1.00E+06

8.00E+05

6.00E+05

4.00E+05

2.00E+05
THE GROWTH OF ALUMINIUM ALLOYS IN BUILDINGS

0.00E+00
1960 1965 1970 1975 1980 1985 1990 1995 2000

Wide family of constructional materials,covering the range of mechanical


properties of mild steels
Corrosion resistance makes normally not necessary to provide protection
protection
coating
Weigth reduction (respect to steel is 1 to 3) gives many advantages in
transportation and erection
Low elastic modulus increases the sensitivity to
deformability and instability problems
The material itself is not prone to brittle fracture
Fabrication process by extrusion allows individually tailored shapes
shapes to be
designed
Either bolting,riveting and welding techniques are available as connection
solution

BASIC CONDITIONS
FOR COMPETITION WITH STEEL

First pre-requisite:

First pre-requisite:

Corrosion resistance

Corrosion resistance ( C )
Second pre-requisite:

Lightness ( L )
Third pre-requisite:

Functionality of sections
due to extrusion ( F )

Details of steel bolted


connections

Steel detail

Second pre-requisite:

Second prepre-requisite:

Ligthness

Ligthness

Second prepre-requisite:

Second prepre-requisite:

Ligthness

Ligthness

Aluminium detail

steel hot rolled sections

aluminium extruded sections

extrusion process

1.Billets in parking

2. Heating (480
(480C)

4. Transfer to extrusion

5. Extrusion

3. Cutting

6. Termal treatment

Phases of the extrusion process

Third prepre-requisite:
Functionality of sections due to extrusion

The geometrical properties of crosscross-section are improved


by designing a shape which simultaneously gives the
minimum weight and the highest structural efficiency
efficiency

Third prepre-requisite:
Functionality of sections due to extrusion

Sections for electrical towers

Third prepre-requisite:
Functionality of sections due to extrusion

Third prepre-requisite:
Functionality of sections due to extrusion

The connecting systems among different


component are simplified,thus improving joint details
details

3
1

1
Sections for crane structures

Third prepre-requisite:
Functionality of sections due to extrusion

Sections used in the building for agriculture

Building for agriculture

Third prepre-requisite:
Functionality of sections due to extrusion

Industrial building

Third prepre-requisite:
Functionality of sections due to extrusion

Section of the upper chord

Section for innovative floor structure

Welded connections

FIELDS OF STRUCTURAL
APPLICATIONS

Bolted connections

x
x
x
x
x
x
x
x
x
x
x

C
S to r a g e v e sse ls
L a m p c o lu m n s
P r o file d r o o f a n d w a ll
c la d d in g
S u p p o r t fo r r a ilw a y
o v e r h e a d e le c tr ific a tio n
E n c lo s u r e s tr u c tu r e s fo r
sew ag e w ork s
S o u n d b a r rie rs
V e h ic le r e str a in t
syste m s
S e w a g e p la n t b r id g e s*
S ilo s*
T r a ffic s ig n a l g a n tr ie s *
T r a ffic s ig n a l p o le s *

x
x
x
x
x
x

x

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

C +F
D om es over sew ag e
ta n k s*
M a r in a la n d in g sta g e s
R o o f a c c e ss sta g in g
D a m lo g s
C u r ta in w a llin g
O v e r c la d d in g su p p o r t
syste m s
P e d e str ia n p a r a p e ts
C h ic k e n h o u se
str u c tu r e s
W o o d d ryin g k iln s
S p a c e stru c tu re s
(d o m e s, e tc .)*
E x h ib itio n sta n d s*
S w im m in g p o o l r o o fs *
C a n o p ie s
B u s sh e lte r s
G r e e n h o u se s/G la ss
h ou ses*

C +L
L ig h tin g c o n tr o l
to w e r s
F la g p o le s
A ir c r a ft a c c e s s
b r id g e s
T r a n sm issio n
to w e r s
B r id g e in sp e c tio n
g a n trie s
O ffs h o r e s tr u c tu r e s
(liv in g q u a r te r s,
b r id g e s)*
T a n k flo ta tio n
covers

C +F+L
G r a tin g p la n k s
H e lid e c k s*

x
x
x
x
x
x
x
x
x
x

x
x
x
x
x
x
x

x
x
x
x
x
x

F
P r e fa b r ic a te d
b a lc o n ie s*
C o n v e yo r b e lt
str u c tu r e s
M o n o r a ils
R obot su p p ort
str u c tu r e s
S h u tte r in g fo r m
w ork
T u n n e l sh u tte r in g

x
x
x
x
x
x
x
x
x
x
x

L
C ran e boom s
L o r r y m o u n te d c r a n e s
P it p r o p s
B r id g e s*
M o b ile b r id g e
in sp e c tio n g a n trie s
S c a ffo ld in g s y s te m s
L adders
C h e r r y p ic k e rs
T e le s c o p ic p la tfo r m s
M a s ts fo r te n ts

F+L
A ccess ram p s
S u p p o r t fo r s h u tte r in g
T r a c k w a ys (te m p o r a r y)
E le v a to r s fo r b u ild in g
m a te r ia ls
S c a ffo ld p la n k s
T re n c h su p p o rts
G r a v e d ig g in g
su p p o rts
L o a d in g r a m p s
L a n d in g m a ts fo r
a ir c r a ft
A ccess g an g w ays
S h u tte r in g su p p o r t
beam s
M ilita r y b r id g e s*
R a d io m a sts
S h u tte r in g
T e le sc o p ic c o n v e yo r
b e lt str u c tu r e s
G r a n d sta n d str u c tu r e s
(tem p o ra ry)
B u ild in g m a in te n a n c e
g a n tr ie s
F a b ric str u c tu r e
fr a m e s

T a b le 1 .1 : T h e m a in s tr u c tu r a l a p p lic a tio n s o f a lu m in iu m a llo y s in s tr u c tu r a l e n g in e e r in g

Technical references

FIELDS OF APPLICATION IN CIVIL ENGINEERING


Long span roof systems (reticular
(reticular schemes of plane and space
structures)
structures) , where live load is small compared to dead load
Structures located in corrosive or humid environments
(swimming pool roofs,river bridges,hydraulic plants,offplants,off-shore
superstructures)
superstructures)
Structures with moving parts,so that the lightness means
economy during service (moving
(moving bridges on rivers or
channels,rotating crane bridges on circular pools in sewage
plants)
plants)
Special purpose structures for which maintenance operations
are particularly difficult (masts,lighting
(masts,lighting towers,motorway sign
portals)
portals)
Structures situated in inaccessible places far from the
fabrication shop,so the transport economy and ease erection are
extremelly important (electrical
(electrical transmission towers,stair
cases,provisional bridges)
bridges)

Competition between steel and aluminium

Reference from literature

Charles Dickens (1812(1812-1870) wrote :


Within the course of the last two years a treasure has been divined,
unearthed and brought to light ... what do you think of a metal as white as
silver, as unalterable as gold, as easily melted as copper, as tough as iron,
which is malleable, ductile, and with the singular quality of being lighter
that glass? Such a metal does exist and that in considerable quantities on the
surface of the globe. The advantages to be derived from a metal endowed
with such qualities are easy to be understood. Its future place as a raw
material in all sorts of industrial applications is undoubted, and we may
expect soon to see it, in some shape or other, in the hands of the civilised
world at large.

THANK YOU
VERY MUCH FOR
YOUR KIND
ATTENTION

Reference from literature

Jules Verne (1844(1844-1896),the father of modern science


fiction, wrote From Earth to the Moon
Moon:
This valuable metal possesses the whiteness of silver, the
indestructibility of gold, the tenacity of iron, the fusibility of
copper, the lightness of glass. It is easily wrought, is very
widely distributed, forming the base of most of the rocks, is
three times lighter than iron, and seems to have been created
for the express purpose of furnishing us with the material for
our projectile.

FIELDS OF APPLICATION
F. Mazzolani
University of Naples "Federico II"

ALUMINIUM STRUCTURES IN THE


FIELD OF CIVIL ENGINEERING :

ALUMINIUM ALLOY STRUCTURES:


FIELDS OF APPLICATION
Federico M. Mazzolani
(Chairman of TC 250250-SC9)

BUILDINGS
SPECIAL STRUCTURES
BRIDGES
REFURBISHMENT
ENVELOPS ( FACADES )

Department of Structural Analysis and Design


Faculty of Engineering
University of Naples Federico II
II

ALUMINIUM PREFABRICATED STRUCTURES


BUILDINGS :
-prefabricated structures
-plane structures
-reticular space structures
-domes

Trelement
Trelement building system
(Germany)

50

Prefabricated clubclub-house
(France)
France)
ALUMINIUM PREFABRICATED STRUCTURES

Prefabricated rural building


(Italy)
ALUMINIUM PREFABRICATED STRUCTURES

ALUMINIUM PREFABRICATED STRUCTURES

Prefabricated - aluminium house (Tokyo, 2000)

ALUMINIUM PREFABRICATED STRUCTURES

ALUMINIUM PREFABRICATED STRUCTURES

Provisional Exhibition Hall (Udine, Italy,2002)


Italy,2002)

ALUMINIUM PREFABRICATED STRUCTURES (EDENBLUE SYSTEM)

Provisional Exhibition Hall


(London, England,
England, 2002)

ALUMINIUM PREFABRICATED STRUCTURES (EDENBLUE SYSTEM)

ALUMINIUM PREFABRICATED STRUCTURES (EDENBLUE SYSTEM)

ALUMINIUM PREFABRICATED STRUCTURES (EDENBLUE SYSTEM)

ALUMINIUM PLANE STRUCTURES

ALUMINIUMALUMINIUM-TIMBER STRUCTURE FOR INTERNAL MEZANINE

ALUMINIUM PLANE STRUCTURES

Rolling mill roof


(Krenzlingen,
Krenzlingen, CH )

ALUMINIUM PLANE STRUCTURES

Hangar
(Hatfield, England)

ALUMINIUM PLANE STRUCTURES

Sporthall
(Gand, Belgium)

ALUMINIUM PLANE STRUCTURES

Warehouse
(Antwerp, Belgium)

ALUMINIUM PLANE STRUCTURES

ALUMINIUM PLANE STRUCTURES

Melsbroek airport
(Brussels, Belgium)

ALUMINIUM PLANE STRUCTURES

Lecheria la Gran Via inSincelejo City (Colombia)

Roof of the tribune of the football stadium in Guayaquil (Equador)


(Equador)

ALUMINIUM PLANE STRUCTURES

ALUMINIUM PLANE STRUCTURES

Urban Ricreation Center


CenterCompensar
Compensar (CUR)
in Bogot
Bogot (Colombia)

SwimmingSwimming-pool roof in Bogot


Bogot (Colombia)

ALUMINIUM PLANE STRUCTURES

ALUMINIUM PLANE STRUCTURES

Aluminium Center in Utrecht(Holland)

Universidad del Norte


in Barranquilla
(Colombia)

The Aluminium Forest


Forest:
368 tubolar columns

ALUMINIUM PLANE STRUCTURES

Aluminium Center
Micha de Haas

in Utrecht(Holland)

2.36 m

Number of nodes 13 724


Number of bolts 550 000
Number of bars 56 820 (total length 300 km)

ALUMINIUM RETICULAR SPACE STRUCTURES

14 m

Weigth 16 kg/mq

Erection phases of the Interamerican Exhibition Center


of San Paulo (Brazil
,1969)
(Brazil,1969)

Mash 60x60 ;erection


;erection time 27 hours

Covered area 67 600 mq

THE INTERAMERICAN EXHIBITION CENTRE ( SAN PAOLO, BRASIL)

THE INTERAMERICAN EXHIBITION CENTRE OF


SAN PAOLO (BRASIL)

The International Congress center of Rio de Janeiro (Brazil)

THE INTERAMERICAN EXHIBITION CENTRE OF


SAN PAOLO (BRASIL)

Industrial buildings (Brazil)

ALUMINIUM RETICULAR SPACE STRUCTURES

Guaymaral Country Club


Bogot
Bogot (Colombia)

Library Luis Angelo Arango


Arango
Bogot
Bogot (Colombia)

ALUMINIUM RETICULAR SPACE STRUCTURES

ALUMINIUM RETICULAR SPACE STRUCTURES

Hatogrande Country Club


Bogot
Bogot (Colombia)

Mall in Bogot
Bogot
(Colombia)

ALUMINIUM RETICULAR SPACE STRUCTURES

ALUMINIUM RETICULAR SPACE STRUCTURES

Traffic Office
in Zapaquir
Zapaquir
(Colombia)

Swimming pool
in Zerrezuela
(Colombia)

ALUMINIUM RETICULAR SPACE STRUCTURES

ALUMINIUM RETICULAR SPACE STRUCTURES

Colegio Agustiniano
in Bogot
Bogot (Colombia)
Centro Comercial Salitre Plaza
Plazain Bogot
Bogot

ALUMINIUM RETICULAR SPACE STRUCTURES

ALUMINIUM RETICULAR SPACE STRUCTURES

Empresas Publicas de Medellin

Building in Cali (Colombia)

ALUMINIUM RETICULAR SPACE STRUCTURES

ALUMINIUM RETICULAR SPACE STRUCTURES

THE PALASPORT OF QUITO (EQUADOR)

The Memorial Pyramid


in La Baie (Quebec, Canada)

ALUMINIUM RETICULAR SPACE STRUCTURES

Shanghai Pudong Natatorium

THE MEMORIAL OF
LA BAY (QUEBEC)

A 42,000 sq. ft. double layer grid vault roof

Shanghai Opera House

ALUMINIUM RETICULAR SPACE STRUCTURES


IN ITALY

Conference Centre, Glasgow

Incenerator,
Incenerator, London

Lords cricket ground, London Millenion Stadium, Walles

The structure of the Congress Center of Alghero

A proposal for the roof of the Olimpic Stadium in Rome (1990)

THE GEOGEO-SYSTEM (ITALY)

FULL SCALE TEST

MERCATI TRAIANEI
TRAIANEI MUSEUM (ROME)

MERCATI TRAIANEI
TRAIANEI MUSEUM (ROME)

Before restoration

After restoration

MERCATI TRAIANEI
TRAIANEI MUSEUM (ROME)
MERCATI TRAIANEI
TRAIANEI MUSEUM (ROME)

Plane reticular space structure

MERCATI TRAIANEI
TRAIANEI MUSEUM (ROME)

Reticular geodetic dome

Reticular cylindrical vaults

MERCATI TRAIANEI
TRAIANEI MUSEUM (ROME)

Reticular geodetic dome

MERCATI TRAIANEI
TRAIANEI MUSEUM (ROME)

ALUMINIUM DOMES

ThreeThree-directional
reticulated arches

ALUMINIUM DOMES

ALUMINIUM DOMES

Diameter 61 m

Diameter 110 m
Weigth 24 kg/mq
kg/mq

Dome of Discovery built in


London for the Festival of
Britain (1951)

ALUMINIUM DOMES

The geodetic dome of Guayaquil (Equador)

The Palasport of Paris (1959)

ALUMINIUM DOMES

Scientific Station at the South Pole

ALUMINIUM DOMES

ALUMINIUM DOMES

Industrial plants

The Conservatex system (USA):


erection phases

ALUMINIUM DOMES

Epcot Center (Florida)

The TEMTEM-COR system (USA)

ALUMINIUM DOMES

Baylor University Ferrell Events Center (Waco, Texas)

The TEMTEM-COR system (USA)

The Conservatex system


(USA): applications

housing

ALUMINIUM DOMES

Bell County Arena (Temple, Texas)

The TEMTEM-COR system (USA)

ALUMINIUM DOMES

University of Connecticut

The TEMTEM-COR system (USA)

ALUMINIUM DOMES

Spruce Goose Dome:


Dome: erection phases

The Spruce Goose


Goose is the world
worlds largest clearclear-span aluminium
dome 415 feet in diameter (Long Beach, California)

ALUMINIUM GEODETIC DOMES FOR COAL STORAGE

The Spruce Goose Dome


Dome (Long Beach,California)

ALUMINIUM GEODETIC DOMES FOR COAL STORAGE

ALUMINIUM GEODETIC DOMES FOR COAL STORAGE

The TEMTEM-COR
COR dome in Taiwan

ENEL - CIVITAVECCHIA

The collapse of the Geometrica dome in Taiwan

The Geometrica
Geometrica dome in Taiwan

ALUMINIUM SPECIAL STRUCTURES

Motorway signs
Electrical towers
Lighting towers
Antenna towers
Hydraulic struct.
Off-shore struct.
Helydecks

ALUMINIUM SPECIAL STRUCTURES

Electrical transmission towers and typical extruded crosscross-sections

ALUMINIUM SPECIAL STRUCTURES

Motorway sign supports

ALUMINIUM SPECIAL STRUCTURES

Lighting towers

ALUMINIUM SPECIAL STRUCTURES

Aluminium towers in Naples (Italy)


Italy)

100 years aluminium price


THE TOWER FOR
PARABOLIC ANTENNAS
OF THE ELECTRICAL
DEPARTMENT IN NAPLES

The Enel Tower:


fabrication phases
The Enel Tower: fabrication phases

The Enel Tower:


Tower:
fabrication phases

ENEL aluminium tower in Naples : erection phases

INFORMATION TOWER
TIME EVULUTION
EVULUTION TOWER

MEMORY
MEMORY TOWER

The Enel Tower : details

THE TOWERS OF TECCHIO


TECCHIOs SQUARE IN NAPLES

ALUMINIUM HYDRAULIC STRUCTURES

Reservoir: erection phases

Pipeline

The Information
Information Tower (Naples)

ALUMINIUM HYDRAULIC STRUCTURES

ALUMINIUM HYDRAULIC STRUCTURES

Sewage plant (Po Sangone,


Sangone, Turin)
Turin)

ALUMINIUM OFFOFF-SHORE STRUCTURES

bridges

ALUMINIUM OFFOFF-SHORE STRUCTURES

Helideck

Phases of fabrication

Helidecks

Helidecks

ALUMINIUM MOTORWAY BRIDGES

Motorway bridges
Composite bridges
Moving bridges
Foot bridges
Military bridges
Marina bridges
Floating bridges
Bridge refurbishment
Structural restoration

ALUMINIUM BRIDGES

Arvida bridge in Quebe (Canada , 1950 L = 150 m)

Motorway bridge (France)

Motorway bridge (The Netherlands)

Moving Bridge at the Aberdeen Harbour

Motorway bridges

Composite aluminium concrete bridges : sections, test and theory

Moving bridges over the Gta channel (Sweden)

Bascule bridge (1967):


the first road bridge in aluminium
; 4m wide and 8,1 m span.

HandHand-pushed bridge
Continuous bridge with swing span

Moving foot bridges

Foot bridges

Moving foot bridge in Oldersum (Germany)

Foot bridge in HemHem-Lenglet (France)

Foot bridges

Amsterdam (NL)

Villepinte (F)

The Gold Creek Footbridge -Valdez, Alaska (USA)

Foot bridges

Foot bridge in Jonqui


Jonquire (Quebec, Canada)

A cablecable-stayed foot bridge,


designed for the City of Science
in Naples (Italy)

Foot bridges

ALUMINIUM BRIDGES

Military bridges

A cablecable-stayed foot bridge,


designed for the City of Science in Naples (Italy)

U.K. bridges

Swedish military bridge Kb 71

German military bridge (Dornier): erection phases

old cross-section

Joint

new cross-section
FSW

Friction Stir
Welding, FSW

FSW

Backing
bar

MIG

FSW

MIG

FSW

MIG
FSW

Tool
shoulder
Welding pin with
special profile

friction stir weld

Weld

Length 20 m with a theoretical span of 19 m


Bridge depth is 0,71 m

Marina applications

Marina applications

Marina
applications

Marina applications

Floating road in Holland (2003)

Floating bridge with aluminium deck


Sweden ( 1989 )

The new Waterway

DECK REPARATION
Paving

250 mm

6 mm Acrydur,
Acrydur, or

Weight

Grooves and tongues (no welds)

50 mm

40 mm poured asphalt
Aluminium deck : 50 - 70 kg/m2

Span 1,0 m

: 600 - 700 kg/m2

Concrete deck

Large deck profiles


100 mm

300 mm

Span 2,8 m

Extruded decks

DECK REPARATION

Old bridge cut in parts


and lifted away

100 kN

0
?

-1

Deflection [mm]

-2

?
?

-3
Test

-4
?

-5

?
?

-7

Theory

-6
c

Test on extruded decks

Deck

Modell

New bridge with aluminium deck

Deck reparation

STRUCTURAL RESTORATION OF
SUSPENSION BRIDGES BY MEANS OF
ALUMINIUM ALLOYS
before

Substitution of r.c. deck


with aluminium deck

after

THE MONTEMERLE BRIDGE

L= 80 + 80 m
THE MONTEMERLE BRIDGE ON THE SOANE
RIVER (FRANCE)

ON THE SOANE RIVER


(FRANCE)

THE TREVOUX BRIDGE ON THE SAONE RIVER


(FRANCE)

THE MONTEMERLE BRIDGE ON THE SOANE RIVER


(FRANCE)

THE TREVOUX BRIDGE ON THE SAONE


RIVER (FRANCE)

L= 80 + 80 m

L= 80 + 80 m

THE TREVOUX BRIDGE ON THE SAONE


RIVER (FRANCE)

THE GROSL
GROSLE BRIDGE ON THE RNE
RIVER (FRANCE)

THE TREVOUX BRIDGE ON THE SAONE


RIVER (FRANCE)

L= 175 m

THE GROSL
GROSLE BRIDGE ON THE
RNE RIVER (FRANCE)

THE GROSL
GROSLE BRIDGE ON THE RNE
RIVER (FRANCE)

THE GROSL
GROSLE BRIDGE ON THE RNE
RIVER (FRANCE)

STRUCTURAL RESTORATION OF THE


REAL FERDINANDO
FERDINANDO BRIDGE :
the first iron suspension bridge in Italy

THE REAL FERDINANDO


FERDINANDO BRIDGE
ON THE GARIGLIANO RIVER (ITALY)

THE REAL FERDINANDO


FERDINANDO BRIDGE
ON THE GARIGLIANO RIVER (ITALY)

Designer : Luigi Giura

Design data (geometry


(geometry))
The Maria Cristina
Cristina Bridge
on the Calore river (1835)

The Real Ferdinando Bridge


on the Garigliano river (1832)

THE REAL FERDINANDO


FERDINANDO BRIDGE
ON THE GARIGLIANO RIVER (ITALY)

Design data (loads


(loads and stresses)
stresses)

THE REAL FERDINANDO


FERDINANDO BRIDGE
ON THE GARIGLIANO RIVER (ITALY)

Erection data (1828 1832)

Dead load : 260 kg/mq


Live load : 240 kg/mq
Maximum axial force in chains : 500 t
Maximum stress in iron chains : 15 kg/mmq
kg/mmq
Strength of stone : 600 kg/cmq
kg/cmq

THE REAL FERDINANDO


FERDINANDO BRIDGE
ON THE GARIGLIANO RIVER (ITALY)

L = 85 m
Distance between suspension chains 5,83 m
Vertical ties every 1.37 m
Two longitudinal iron beams with rectangular crosscrosssection
Transversal wooden beams every 1,73 m
Two couples of piers made of calcar stone
Chain ancorage at 24 m from piers and 6 m depth
Chains made of pinned iron plated elements

Work period : four years


Iron : 70 000 kg
Cost : 75 000 ducats
Loading test : 2 groups of lancers
16 artillery carriages
Proof engineer : king Ferdinand II (!)

Before 1944

Special device
for connecting
the chains to the piers

THE
THEREAL FERDINANDO
FERDINANDO BRIDGE
ON THE GARIGLIANO RIVER (ITALY)

THE REAL FERDINANDO


FERDINANDO BRIDGE

THE REAL FERDINANDO


FERDINANDO BRIDGE

The piers

1944 - 1990

The top of
the pier

The chain

THE REAL FERDINANDO


FERDINANDO BRIDGE

THE REAL FERDINANDO


FERDINANDO BRIDGE

The design

of restoration

The sphinx

THE REAL FERDINANDO


FERDINANDO BRIDGE

THE REAL FERDINANDO


FERDINANDO BRIDGE

Basis criteria for the structural restoration design

Results of the numerical analysis

The structural scheme gives a good performance under


uniformelly distributed vertical loads only
Due to the mechanism
mechanism feature of the structural
scheme , it is too flexible under non symmetrical
loading conditions
The lack of bracing systems makes it unable to resist
horizontal actions (wind , earthquake)
earthquake) without large
deflections
The design live load (240 kg/mq) is too low even for
pedestrian use

Conservation of the original shape :


consolidation of piers ;
keep the same shape of chains (two groups per sides)
sides) ;
keep the same spanning among the vertical ties ,
corresponding to the mash of the rails ;
keep the same structural scheme of the deck.

Increase the flexural stiffness both vertical and horizontal:


horizontal:

main longitudinal Vierendeel beams , whose mash corresponds


to the vertical ties ;
rigid transversal beams ;
horizontal cross bracings with a mash of 5.83x(3x1,37) m.

Use of modern technologies and materials :

high strength steel for cables ;


use of aluminium alloys instead of steel for deck.

THE NEW REAL FERDINANDO


FERDINANDO BRIDGE

THE NEW REAL FERDINANDO


FERDINANDO BRIDGE

The structures of the deck

THE NEW REAL FERDINANDO


FERDINANDO BRIDGE

Lateral supports
and horizontal bracings

THE NEW REAL FERDINANDO


FERDINANDO BRIDGE

NON STRUCTURAL APPLICATIONS:


FACADES AND ENVELOPS

1998 : the first aluminium bridge in Italy

ARCHITECTURAL
COMPETITION

Sustainable Mediterranean
architecture
with aluminium facades

SELFRIDGES MALL IN BIRMINGHAM (Jan Kaplicky)


Kaplicky) :
Envelop made of 15 000 aluminium disquettes

ARCHITECTURAL

ARCHITECTURAL

COMPETITION

COMPETITION

before

after

THANK YOU
VERY MUCH FOR
YOUR KIND
ATTENTION

The winner
The Touring Hotel
( Italy )

STRENGTH AND STABILITY (PART 1.1)


T. Hglund
Torsten Hglund HB

EUROCODES

Design values of loads and resistances

EUROCODES

Design of aluminium members

Background and Applications

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

Brussels, 18-20 February 2008 Dissemination of information workshop

Design values of loads are given in Eurocode 0 and 1.


Eurodode 9 gives the design values of resistance at the ultimate limit state, e.g.

M Rd =

Design of aluminium members


according to EN 1999-1-1
Torsten Hglund
Royal Institute of Technology
Stockholm

M Rk

Wel f o

(class 3 cross section)

M1

M Rd

design value of bending moment resistance

M Rk

characteristic value of bending moment resistance

f o = Rp0.2
M1 = 1,1

characteristic value of 0,2 % proof strength

Wel

section modulus

partial factor for general yielding

For class 4 cross sections (slender sections, sections with large width/thickness
ratio) Wel is replaced by Weff for the effective cross section. However, if the
deflection at the serviceability limit state is decisive then a simplified method may
be used; see page 17.

EUROCODES

EUROCODES

Design values of loads and resistances

Background and Applications

Material properties

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

Brussels, 18-20 February 2008 Dissemination of information workshop

In a section with reduced strength due to welding (heat affected zone, HAZ)

M Rd =

Wel u,haz f u

(in a section with HAZ across the section)

M2

M Rd

design value of bending moment resistance

fu

characteristic value of ultimate strength

M2 = 1,25 partial factor for failure


u, haz

reduction factor for the ultimate strength in HAZ

Part of Table 3.2 b.

EUROCODES
Background and Applications

EUROCODES

Design of aluminium profiles

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

Cross section class 3, 2 and 1

Brussels, 18-20 February 2008 Dissemination of information workshop

If for the most slender part of the cross section


is < 3 and > 2 where 2 is roughly 4,5 (16),
then the cross section belong to class 3, non
slender section. Then buckling will occur for a
stress equal to or somewhat larger than fo and
some part of the cross section closer to the
neutral axis (webs) may be larger than
according to the theory of elasticity (linear stress
distribution).

Local buckling behaviour / cross section class 4


Except for massive sections and very stocky sections local
buckling will occure in compressed parts at failure. However,
the behaviour is different depending on the slenderness = b/t
where b is the width and t is the thickness of the cross section
part.
If > 3 where 3 is roughly 6 for an outstand part and 22 for
an internal part, then local buckling will occure before the
compressive stress reach the 0,2 % proof stress fo. Such a
section part is called slender and the cross section is
referred to as Class 4 cross section.

f0,2

Collapse load

(4)

>

<

<

<

<

If for the most slender part is less than 2


then also parts of the cross section close to
the neutral axis will reach fo (class 2).
(2)

Buckling load

For very slender sections there is a


post-buckling strength allowed for
by using an effective cross section.

(3)

f0,2

If max < 1 = 3 (11) then rotation capacity is


large enough for redistribution of bending
moment using plastic global analysis (class 1).
(1)

f0,2

EUROCODES

EUROCODES

Local buckling - slenderness limits

Background and Applications

The above given limits 3 , 2 and 1 are valid for material


buckling class A and fo = 250 N/mm2. For buckling class
B and welded sections the limits are smaller.
Buckling
class

A, without weld
A, with weld
B, without weld
B, med weld

3/

Outstand part
1/
2/

3/

11
9
13
10

22
18
18
15

3
2,5
3,5
3

6
5
5
4

16
13
16,5
13,5

Brussels, 18-20 February 2008 Dissemination of information workshop

(Buckling class is
defined later)

Internal part
2/

1/

= 250/f o

Internal / outstand cross section part

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

4,5
4
4,5
3,5

For outstand cross section parts, b is the width of the flat part outside the fillet. For internal parts b is the flat part between the fillets,
except for cold-formed sections and rounded outside corners.

For the web of a beam in bending = 0,4bw/tw


bf
outstand

internal

bw

tf

Example 1: Give cross section class

tw

mm
bf = 70
tf = 14
bw = 90
tw = 4

EUROCODES

Cross section class

Loading

Axial compression

web

Bending

flange
flange

web

EUROCODES

Stress gradient

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

N Rd = Af o / M1

For class 4 cross section the cross section resistance is

N Rd = Aeff f o / M1 where Aeff = area of effective cross section

= (250 /f o ) ( z1 / z 2 )

This effective cross section is build up of section with effective


thickness teff for the cross section parts that belong to class 4.

teff = c t

bw

tf

Example 2: Give cross section class

EUROCODES
Background and Applications

Loading

Bending

Axial compression

Internal part
C1
C2

Outstand part
C1
C2

A, without weld
A, with weld
B, without weld
B, with weld

32
29
29
25

10
9
9
8

where Wpl = plastic section modulus Wpl = A z

12

The effective cross section is different for axial force and bending moment.
No effective cross section is needed for the combined loading axial force and
bending moment. The combination is solved using interaction formulae.

bf

tf

For class 3 cross section the resistance is somewhere between


Mpl and Mel where

t e,f
tw

Wel = I / e

The actual resistance if found by interpolation

3
3 2

However, in most cases Mel could be used as a conservative approximation


For class 4 cross section the resistance is
where W eff = section modulus for effective cross section

24
20
20
16

Brussels, 18-20 February 2008 Dissemination of information workshop

For class 1 cross section the resistance may be somewhat larger


but Mpl is a good approximation.

M Rd,4 = Weff f o / M1

220
198
198
150

Effective cross section

Background and Applications

11

For bending moment the formulae for the resistance is depending on


cross section class. For class 2 cross section the resistance is given by

M Rd,3 = M el + ( M pl M el )

C1
C2

( / ) ( / ) 2

Buckling
class

EUROCODES

Bending moment resistance

M el = Wel f o / M1 with W el = elastic section modulus

where c = reduction factor for local buckling c =

Cross section class

Brussels, 18-20 February 2008 Dissemination of information workshop

M Rd,2 = M pl = Wpl f o / M1

where M1 = 1,1 = partial factor for material

z2

If the part is less highly stressed than the most severely stressed
fibres in the section, a modified expression may be used for

mm
bf = 140
tf = 10
bw = 180
tw = 6

10

For axial compression the cross section resistance (no flexural


buckling) is the same for cross section class 1, 2 and 3

For cross section parts with stress gradient ( = 2/1) then


= bw/tw where
= 0,70 + 0,30
if 1 > > -1
= 0,80/(1- )
if < -1

internal

Axial force cross section resistance

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

bw

t e,f
bc
y

t e,w

te,f

te,w
y

tw

tw
t e,f
tf

Effective section
for axial compression

Effective section
for y- axis bending

Effective section
for z- axis bending

EUROCODES

EUROCODES

Effective cross section for axial force

Background and Applications

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

13

Local buckling may only occur on the compression side. For a member in
bending, even if the cross section is symmetric, the effective section is
asymmetric

If the cross section is symmetric, then the


effective cross section is also symmetric.

The neutral axis of the effective cross section is shifted closer to the tension side
and the compressed part of the cross section is increased

If the cross section is asymmetric, then


there might be a shift in the neutral axis.
For axially compressed extruded profiles
this shift is ignored i.e. the axial force is
taken as acting in the centre of the
effective cross section. For cold-formed
sections the shift should be allowed for by
adding a bending moment MEd = NEdeN
where eN is the shift in neutral axis for
gross and effective cross section.

In principle an iteration procedure should be used, however, only two steps are
necessary
In principle only the flat parts
between fillets need to be reduced,
however, for simplicity, the whole
flange or web may be reduced.

E.g. for an I-section the first step is


to calculate the effective thickness of
the compression flange and calculate
the neutral axis for that section. The
second step is to calculate the
effective thickness of the web based
on this neutral axis. This is then the
effective cross section.

EUROCODES

Effective cross section for bending moment

Background and Applications

14

To find the effective cross section for bending moment is sometimes a tricky task
and is not presented here in detail. Just a few comments:

The effective cross section is based on


the effective thickness of the cross
section parts.

EUROCODES

Effective cross section for bending moment

Brussels, 18-20 February 2008 Dissemination of information workshop

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

15

Summary for members in bending

Brussels, 18-20 February 2008 Dissemination of information workshop

16

bw

tf

From above we know the cross section class


mm
bf = 70
tf = 14
bw = 90
tw = 4

Compression, web c =

c =

Bending

C1
C2

( / ) ( / ) 2

web

C1 = 32,

32
220

= 0,988
22,5 22,52

flange

web

flange

C 2 = 220 = 90 / 4 = 22,5
= 1, 3 = 22

c is very close to one.


Use gross cross section

3 = 6, 2 = 4,5

M Rd,2 = Wpl f o / M1
M Rd,3 = M el + ( M pl M el )
M Rd,4 = Weff f o / M1

EUROCODES

Axial compression

Compression and
= 70 / 14 = 5
bending, flange
Which formula
to be used?

Cross section class

Loading

Web slenderness

3
3 2

EUROCODES

Serviceability limit state

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

Background and Applications

17

Buckling class

Brussels, 18-20 February 2008 Dissemination of information workshop

The relatively low elastic modulus of aluminium (compared to steel) means


that the deflection at the serviceability limit state is often decisive. Then
conservative design at the ultimate limit state can often be accepted.

Small residual stresses in extruded profiles mean that the buckling


curves are not depending on the shape of the cross section (as for steel)

For class 1, 2 and 3 cross section the resistance according to the theory of
elasticity could be used e.g.

Material buckling class A or B depends on the - diagram for small


strains (proportional limit - 0,2-proof stress ratio, fp/fo)

M Rd =

Wel fo

M1

corresponding to the horisontal line marked steel on the previous slide. For
class 4 cross section the resistance could be given by

W f
M Rd = c el o

M1

where c is the reduction factor for local buckling for the cross section part
with the largest value of / 3. This might be rather conservative but no
effective cross section need to be found.

Buckling curve depends on material and longitudinal welding

Buckling class is given in Table 3.2 a and b

18

EUROCODES

EUROCODES

Effective width - effective thickness

Background and Applications

Why effective thickness?

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

19

Brussels, 18-20 February 2008 Dissemination of information workshop

20

You only need to reduce the thickness, not


to define start and stop of effective widths.

Simple calculations
Easier to allow for
combination of local
buckling and HAZ

Within the HAZs the lesser of the reduction


for local buckling and HAZ softening is used.

Easy to combine with shear


lag where effective width
is used
beff

beff
CL

The effects of plate buckling on shear lag


may be taken into account by first reducing
the flange width to an effective width, then
reducing the thickness to an effective
thickness for local buckling basing the
slenderness on the effective width for
shear lag. (National choice)
3

EUROCODES

b0

EUROCODES

Heat Affected Zone, HAZ

Background and Applications

b0

Width of heat affected zone

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

21

Brussels, 18-20 February 2008 Dissemination of information workshop

22

bhaz mm

T1 < 60oC

Reduction factor
40

o,haz for 0,2 % proof strength and


o,haz for ultimate strength

TIG, t<6

30

Alloy

6082

7020

Sheet, strip and plate, t < 5

Temper

0,2 % p.
strength

Ultimate
strength

T4

0,91

0,78

T5

0,54

0,69

T6

0,50

0,64

5754

T6

0,71

0,80

6082

o,haz

bhaz

20

Example: Extruded profile, t < 5

Alloy

u,haz

3005

Temper

0,2 % p.
strength

Ultimate
strength

H14

0,37

0,64

H16

0,30

0,56

H14

0,53

0,63

T6

0,48

0,60

o,haz

MIG

10
0

u,haz

10

15

20

25

t mm
When 60 oC < T1 < 120oC
multiply with
1 + (T1 - 60) / 120
1 + (T1 - 60) / 80

6xxx alloy
7xxx alloy

T1 = interpass cooling temperature when multipass


welds are laid

EUROCODES
Background and Applications

EUROCODES

Longitudinally welded section

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

23

2z + t w

b
b haz

o,haztf

tf

For a longitudinally welded section the loss of strength


in the heat affected zone HAZ should be allowed for.
The cross section classification is made as for extruded
sections, except that the limits 1, 2 and 3 are
somewhat smaller.

t haz = o,haz t

where o,haz is the reduction factor for the 0,2 %


proof stress.
If the cross section belong to class 4 the effective
thickness is the lesser of c t and o,haz t within bhaz and
c t besides HAZ.
Question 1: If a welded section is symmetric and
belong to class 3 is then the reduced cross section
due to HAZ asymmetric?
Question 2: If a welded section is symmetric and belong
to class 4 is then the reduced cross section usually
asymmetric?

t eff = c tf

b haz

min(o,haztw; ctw)

min(o,haztf; ctf)

bc

For the resistance a reduced thickness is used


within the widths bhaz of the HAZs

c tw
tw

Bending moment
Qu.

yes

1
2

no

Member with transverse welds or welded attachments

Brussels, 18-20 February 2008 Dissemination of information workshop

For a member with a transverse cross weld the


resistance is the lesser of
a) The strength in the sections beside the weld and
the HAZ
b) The strength in the HAZ
c) The strength of the weld
The strength of the sections besides the welds
and the HAZs is based on the 0,2 % proof strength
fo whereas the strength in the HAZs is the ultimate
strength u,hazfu and in the weld fw, but with larger
partial factors M2 = Mw = 1,25.
So ,for a member in tension the resistance is
the lesser of
a)

N o,Rd = f o A / M1

b)

N u,Rd = u,haz f u A / M2

c)

N w,Rd = f w Aw / Mw

24

EUROCODES
Background and Applications

EUROCODES

Member with transverse welds or welded attachments

Brussels, 18-20 February 2008 Dissemination of information workshop

Member with holes

Background and Applications

25

Brussels, 18-20 February 2008 Dissemination of information workshop

Question 1: Which is the lesser of the strength in


HAZ and the weld for a tension member in EN-AW
6082-T6 with a but weld with Aw = A made of filler
metal 5356 (M2 = Mw)

b)
c)

EUROCODES

b)

Background and Applications

Flexural, torsion-flexural and lateral-torsional buckling


27

(Flexural) buckling

Axial force

Torsional buckling
S
G N

Bending moment

N u,Rd = 0,9 f u Anet / M2

Note 0,9

EUROCODES

Flexural buckling

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

28

N cr =

1. Critical load according to classic theory

The net area Anet shall be taken as the gross area less
appropriate deductions for holes, see figure.

Formula c) is not applicable

Brussels, 18-20 February 2008 Dissemination of information workshop

s1

For a member in tension the resistance is the lesser of


a) N o,Rd = f o A / M1

N o,Rd = f o A / M1
N u,Rd = u,haz f u A / M2
N w,Rd = f w Aw / Mw

b1
b
3

Question 2: What is the difference for a member


with an attachment?
a)

Anet = min:
line 1
t (b - 2d)
line 2
t (b - 4d + 2s2/(4p))
t (b1 + 20,65s1 4d + 2s2/(4p)) line 3

u,haz f u = f u,haz = 185 N / mm 2

Table 3.2b

f w = 210 N / mm 2

Table 8.8

26

For a member with (bolt) holes the resistance is the lesser of


a) The strength in the sections beside the holes
b) The strength in the section with the holes

Torsional-flexural buckling

My

2. Yield load

Ny =

3. Slenderness parameter

4. Buckling class and reduction factor


from formulae or diagram

Mz

Flexural buckling

0,9

1Class
2

A
Class B

0,8

Axial force and


bending
moment

0,7

Mz
My N

Ny
N cr

N b,Rd = N y / M1

6. Resistance
My

2
lcr
Aeff f o

= 1 for members without welds

5. Factor to allow for longitudinally or


transverse welds

Lateral-torsional buckling

2 EI

0,6

My

0,5

Lateral-torsional buckling

0,4
0,3

S
G

0,2

N
My

0,1
0

EUROCODES
Background and Applications

EUROCODES

Flexural buckling, members with longitudinal welds

Brussels, 18-20 February 2008 Dissemination of information workshop

Background and Applications

29

For members with longitudinal welds

0,5

= 1 1 A1 10 0,05 + 0,1 A1 1,3(1 )


A
A

where A1 = A Ahaz (1 o,haz )

Buckling class B

= 1 + 0,04(4 )

( 0, 5 )

1, 4(1 )

0,22

if

0,2

if

> 0,2

2,0

Members with transverse welds at the ends

If the welds are at the ends then = 1 in the


formula for flexural buckling (1). However, then
a check is also needed of the section
resistance at the ends where = o.(2)

Ahaz = area of HAZ

1,5

Brussels, 18-20 February 2008 Dissemination of information workshop

For members with cross welds the factor is


depending on where the weld is placed along
the member.

Buckling class A

=1

1,0

Utilization grade

30

N b,Rd is the lesser of 1 and 2


(1) N b,Rd = N y / M1 and
(2) N Rd = o N y / M1 where

o =

u,haz f u / M2
f o / M1

EUROCODES

EUROCODES

Transverse welds at any section

Background and Applications

31

N b,Rd is the lesser of 1 and 3

If the weld is at a distance xs from one end


then the resistance at that section is found
for = x (3). Furthermore the resistance for
the member without weld should also be
checked. (1)

(1) N b,Rd = N y / M1 and


(3) N b,Rd = x N y / M1

If the weld is at the centre of the member


then x = o.

x =

Torsional and torsional-flexural buckling

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

+ (1 ) sin(xs / lcr )

Brussels, 18-20 February 2008 Dissemination of information workshop

2) For sections such as angles, tees and cruciforms, composed entirely


of radiating outstands, local and torsional buckling are closely related.
When determining Aeff allowance should be made, where appropriate,
for the presence of HAZ material but no reduction should be made for
local buckling i.e. c = 1.
1
Formulae for critical load
Ncr are given in Annex I
of Eurocode 9 part 1-1.

Utilization grade

32

(1) For sections containing reinforced outstands such that mode 1 would
be critical in terms of local buckling, the member should be regarded as
"general" and Aeff determined allowing for either
or both local buckling and HAZ material.

0,9

1
2

0,8
0,7
0,6
0,5
0,4
0,3

Note that at the weld haz is based on

EUROCODES

haz = o

(6.68a)

0,2
0,1
0

33

The buckling length should be taken as lcr = kL. The figure gives guidance for k.

1,5

1,0

2,0

Lateral-torsional buckling of beams

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

0,5

T
1 Cross section composed of radiating outstands,
2 General cross section

EUROCODES

Buckling length factor k

Background and Applications

Aeff f o
N cr

Brussels, 18-20 February 2008 Dissemination of information workshop

34

Critical moment

M cr =

My

Fz

2 EK w

EI y GK v +

L
L2

My

Slenderness parameter

LT =

Background and Applications

a) Bending takes place about the minor principal axis


b) Hollow sections with h/b < 2
c) Rotation is prevented
d) The compression flange is fully restrained against lateral
movement throughout its length
e) The slenderness parameter LT between points of effective
lateral restraint is less than 0,4.

0,9
0,7
0,6
0,4
0,3

M b,LT = LTWel,y f o / M 1

0,2
0,1
0

EUROCODES

a)

h/b<2
b)

c)

d)

e)

0,5

1,0

1,5

2,0

LT

Bending and axial compression

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

36

1 Classification of cross-sections for members with combined bending and axial


forces is made for the loading components separately. No classification is made
for the combined state of stress.
2 A cross-section can belong to different classes for axial force, major axis bending
and minor axis bending. The combined state of stress is accounted for in the
interaction expressions. These interaction expressions can be used for all classes
of cross-section. The influence of local buckling and yielding on the resistance for
combined loading is accounted for by the resistances in the denominators and the
exponents, which are functions of the slenderness of the cross-section.
3 Section check is included in the check of flexural and lateral-torsional buckling

major axis (y-axis) bending:

LT < 0,4

1 Class 1 and 2 cross sections


2 Class 3 and 4 cross sections

b
h

1
2

0,8

0,5

35

Lateral-torsional buckling need not be checked in any of the following


circumstances

LT

Resistance

Lateral-torsional buckling need not be checked

Brussels, 18-20 February 2008 Dissemination of information workshop

M cr

Reduction factor LT

End conditions
1. Held in position and restrained in rotation at both ends
2. Held in position at both ends and restrained in rotation at one end
3. Held in position at both ends, but not restrained in rotation
4. Held in position at one end, and restrained in rotation at both ends
5. Held in position and restrained in rotation at one end, and partially
restrained in rotation but not held in position at the other end
6. Held in position and restrained in rotation at one end, but not held in
position or restrained at the other end

EUROCODES

Wel,y f o

N Ed

x N Rd
y

yc

M y,Ed

0 M y,Rd

minor axis (z-axis) bending:

1,00

c M z,Ed
N Ed

0 M z,Rd
z x N Rd

zc

1,00

All exponents may conservatively be given the value 0,8. Alternative expressions
depend on shape factors y or z and reduction factors y or z.

EUROCODES

EUROCODES

Comparison with Eurocode 3 for steel

Background and Applications

37

1,0

Brussels, 18-20 February 2008 Dissemination of information workshop

38

1,0

y = 0

N Ed
N Rd

y = 0

NEd
NRd

Ec 3
Ec 9
y =1,0

y = 0,62

0,5

Ec 3
Ec 9

y =1,0

y = 0,62

Klass 3

Klass 2

0,5

y = 1,23

Design section

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

y = 1,23

0,5

M y,Ed
M y,Rd

N.v = second order


bending moment

1,0

Cross section class 3

0,5

1,0

M y,Ed
M y,Rd

Cross section class 2


Basic case

Major axis bending, constant bending moment

EUROCODES

EUROCODES

Different end moments or transverse loads

Background and Applications

N Ed

x N Rd
y

yc

M y,Ed

0 M y,Rd

39

M1,Ed
My,Rd

is found for

yc

NEd

M2,Ed
My,Rd

NEd
NRd

M y ,Ed
0 M y,Rd

but x 0

Ny

N cr
N Ed

x N Rd

yc
M y,Ed
+
1,00
0 M y,Rd

0 = 1

x =

+ (1 ) sin

x
lcr

x.haz =

haz

wy =

Wpl, y
Wel, y

N Ed
N cr,y

1,5

Lateral-torsional buckling

Background and Applications

o
for = haz
+ (1 ) sin(xs / lcr )

f /
o = u,haz u M2
f o / M1

Cmy = 0, 79 + 0, 21 + 0, 36( 0, 33)

Brussels, 18-20 February 2008 Dissemination of information workshop

42

Check for flexural buckling and

2. Check in the section with the weld

haz = o

C my

1 y N Ed C yy

N cr, y

Cross section class 1 and 2

M1

EUROCODES
41

k yy =

1,6 2
C yy = 1 + wy 1 2
Cmy y 1 + y

wy

For members with transverse (local) weld two checks should be made
1. As if there were no weld

C my
N
1 y Ed
N cr, y

For example for M1

Brussels, 18-20 February 2008 Dissemination of information workshop

M y, Ed
M y,Rk / M1

Cross section class 3 and 4

Member with transverse weld

Background and Applications

k yy =

+ k yy

x ( M Ed,1 M Ed,2 ) N Rd
1
cos

=
M Rd
N Ed (1/ 1)
lc

EUROCODES

N Ed

NRd

In principal all sections along the member


need to be checked. However

40

y N Rk / M1

NEd
M
max
+ Ed
xNRd My,Rd

interaction formula

N Ed
max
y x N Rd

NEd
NRd

Brussels, 18-20 February 2008 Dissemination of information workshop

In Eurocode 3 (steel) the method with equivalent constant bending moment is


used. Then for different bending moment distribution different coefficient are
needed. One example is given below.

1,00

1
K
+
B
0 = 1
1
x =
x
+ (1 ) sin
lcr
1
varies according to a sine curve
x and so also the first term K in the

Equivalent moment

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

Max(e + v) occur at the


end if M1 is large and/or
the slenderness of the
member is small

Max(e + v) occur in the


span if N is large and/or
the slenderness of the
member is large

M2 < M1

N Ed

z x N Rd

c M z,Ed zc
c
M y,Ed
+

+
1,00

M
M

0 z,Rd
LT xLT y,Rd

As for flexural buckling all exponents may conservatively be given the value
0,8. Alternative expressions depend on shape factors y or z and reduction
factors y or z.
The shape factors are:
For class (1 and) 2 cross sections

= Wpl/Wel

For class 3 cross sections

= between Wpl/Wel and 1

For class 4 cross sections

= Weff/Wel

EUROCODES

EUROCODES

Lateral-torsional buckling

Background and Applications

Design of frames

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

43

If there are no lateral bending moment Mz,Ed = 0 then

Brussels, 18-20 February 2008 Dissemination of information workshop

44

Three methods are possible:

My

c = 0 where

0 = 1 or z2 but 1 0 1,56

x,LT =

x
lcr

EUROCODES

lcr
(b)

(c)

o
LT + (1 LT ) sin

MII

MII

b) Equivalent sway
imperfection method

(d)

My

+
(e)

A-A
(g)

(f)

c) Alternative method

x
lcr

=
N Rk

EUROCODES

The equivalent column method

Background and Applications

member and/or of the moment distribution along the member. If


there are no cross welds and constant moment then both are = 1
else

(a)

x and x,LT are coefficients which allow for HAZ across the

z + (1 z ) sin

Lcr

0 = 1 or z2 y2 but 1 0 2

MI

HEd
I0

c = 0,8 or 0 z where

x =

qEd

a) Equivalent buckling
length method

Lcr

M y , Ed

+
LT x, LT M y,Rd

N Ed

z x N Rd

45

N Rk

The equivalent sway method

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

N Rk
N cr

Brussels, 18-20 February 2008 Dissemination of information workshop

46

A
MII

MI

HEd

Lcr

(d)

(e)

A-A
(g)

(f)

I0
I

lcr

qEd

L cr

MII

(d) System, load and initial sway imperfection


(a)

(b)

(c)

(a) System and load


(b) Equivalent column length
(c) First order bending moment

EUROCODES

(e) Initial local bow imperfection and buckling length for flexural buckling

The second order bending moment is


allowed for by the critical buckling length.

(g) Initial local bow and buckling length for lateral-torsional buckling

EUROCODES

Equivalent horizontal forces

Background and Applications

(f) Second order moment including moment from sway imperfection

47

Brussels, 18-20 February 2008 Dissemination of information workshop

Initial sway

The effect of initial sway imperfection and bow imperfection may be replaced
by systems of equivalent horizontal forces introduced for each columns.

0 =
NEd

NEd

NEd

Initial sway imperfection

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

NEd

NEd

4NEde0d
L

1
200

48

= 0 h m
h =

2
h

but

2
h 1,0
3

m = 0,51 +

h = height in m meters
m = number of column in a row including only those columns which carry a vertical
load NEd > 50 % of the average value for the columns

8NEde0d
L2

e0,d

F1

NEd

F3

4NEde0d
L

NEd
NEd

NEd

F4

NEd

F5

Initial bow imperfection

Initial sway imperfection

qeqv L
8

= N Ed e0,d gives qeqv =

F2

F1
F2
F3
F4
F5

8 N Ed e0, d
L2

Equivalent horizontal forces

EUROCODES

EUROCODES

Alternative method

Background and Applications

Elastic or plastic global analysis

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

49

Brussels, 18-20 February 2008 Dissemination of information workshop

50

Elastic global analysis may be used in all cases.


Plastic global analysis

1. Plastic global analysis may be used only where the structure has sufficient
rotation capacity at the actual location of the plastic hinge, whether this is in the
members or in the joints. Where a plastic hinge occurs in a member, the member
cross sections should be double symmetric or single symmetric with a plane of
symmetry in the same plane as the rotation of the plastic hinge and it should
satisfy the requirements for cross section class 1.

N Rk

N cr

In principle

N Rk
N cr

2. Where a plastic hinge occurs in a joint the joint should either have sufficient
strength to ensure the hinge remains in the member or should be able to sustain
the plastic resistance for a sufficient rotation.

e0,d

3. Only certain alloys have the required ductility to allow sufficient rotation capacity.
4. Plastic global analysis should not be used for beams with transverse welds on
the tension side of the member at the plastic hinge locations.
5. For plastic global analysis of beams recommendations are given in Annex H.
6. Plastic global analysis should only be used where the stability of members can
be assured.

EUROCODES

EUROCODES

Torsion

Background and Applications

How to avoid torsion?

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

51

Brussels, 18-20 February 2008 Dissemination of information workshop

52

Aluminium profiles are often asymmetric resulting in torsion. Example:


Shear centre
S.C
.

Cv =
1000

The beam is twisted around


the shear centre
The deflection due to twisting
may be larger than the
deflection due to bending

1. Divide the load in the direction of


the principal axes
2. Calculate the deflection in those
directions
3. Calculate the vertical deflection

c.

Fz

a. Add stiffeners
b. Change cross section so that the load
acts through the shear centre

EUROCODES

St Venants torsion resistance

Background and Applications

Cv = torsion
stiffness (relative)

c. Use hollow sections

The load also deflects laterally, in this case to the left because the
lateral deflection due to twist is larger than due to bending.

EUROCODES

Cv =
3.5

Warping torsion resistance

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

53

For members subjected to torsion for which distortional deformations and warping
torsion may be disregarded (St Venants torsion) the design value of the torsional
moment at each cross-section shall satisfy

TEd TRd where TRd = WT,pl f o /( 3 M1 )

Brussels, 18-20 February 2008 Dissemination of information workshop

54

For members subjected to torsion for which distortional deformations may be


disregarded but not warping torsion (Vlasov torsion) the total torsional moment at
any cross-section should be considered as the sum of two internal effects:
The following stresses due to torsion should be taken into account:
- the shear stresses t,Ed due to St. Venant torsion moment Tt,Ed

- the direct stresses w,Ed due to the bimoment BEd and shear stresses w,Ed due
to warping torsion moment Tw,Ed.

V
b1

t1

Check the von Mises yield criterion

t2
t2

b2

V
St Venants torsion

Fillets increase torsion


stiffness and strength
considerably; see Annex J

Warping torsion

x,Ed



Ed

+ z,Ed x,Ed z,Ed + 3


C
f /

f /

f /


o M1
o M1
o M1 f o / M1 f o / M1
where C = 1,2
If the resultant force is acting through the shear centre there is no torsional moment
due to that loading.
Formulae for the shear centre for some frequent cross-sections. see Annex J

EUROCODES

EUROCODES

Other structures covered in part 1-1

Background and Applications

Plate girders

Background and Applications

55

Brussels, 18-20 February 2008 Dissemination of information workshop

56

Bending

tf,ef

References

bc

bc = bw /2

h0

BS 8118 [4]
Hglund [2, 8]

L/2

hw
bw

h0

NEd

hf

tf

Brussels, 18-20 February 2008 Dissemination of information workshop

a
E

L/2

e0

Shear

NEd

Ach

Ach

(a)

Vw

Built-up columns with lacings and


battening [Eurocode 3]

Background and Applications

57

[1] Eurocode 9, EN 1999-1-1. Eurocode 9: Design of Aluminium Structures Part


1-1: General rules. CEN (European Committee for Standardization) 2007.
[2] Hglund, T., Design of members. TALAT CD-ROM lecture 2301, (Training in
Aluminium Application Technologies), European Aluminium Association.
http://www.eaa.net/eaa/education/TALAT/general/cdrom.htm

Others [6]

(c)

Hglund [5]
Benson [6a]
Ullman [12]

Corrugated web

EUROCODES

Main references

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

Vf

+ tension field

Lagerkvist [6j]
Tryland [6l]

Patch loading

Un-stiffened and stiffened plates


under in-plane loadings [2]

EUROCODES

Vf
(b)

Rotated stress field

Hglund [5]

tw

Vw

Ach

bf t
f

MEd
Sd

z
Ach

[6] References on Shear Buckling and Patch Loading

Brussels, 18-20 February 2008 Dissemination of information workshop

58

[a] Benson, P.G.(1992). Shear buckling and overall web buckling of welded aluminium girders. Royal Institute of
Technology, Division of Steel Structures, Stockholm, PhD thesis
[b] Brown, K.E.P.(1990). The post-buckling and collapse behaviour of aluminium girders. University of Wales
College of Cardiff, PhD thesis.
[c] Burt, C.A.(1987). The ultimate strength of aluminium plate girders. University of Wales College of Cardiff, PhD.
[d] Edlund, S., Jansson, R. and Hglund, T.(2001). Shear buckling of Welded Aluminium Girders. 9th Nordic Steel
Construction Conference, Helsinki.

[3] Mazzolani (ed), Valtinat, Hglund, Soetens, Atzori, Langseth, Aluminium


Structural Design. CISM Courses and Lectures No. 443,
SpringerWienNewYork 2003

[e] Evans, H.R. and Lee, A.Y.N.(1984). An appraisal, by comparison with experimental data, of new design
procedures for aluminium plate girders. Proc. Inst. Civ. Eng. Structures & Buildings, Feb. 1984.

[4] BS 8118 Structural use of aluminium, Part 1. Code of practice for design
Part 2. Specification for material, workmanship and protection 1991

[g] Evans, H.R. and Burt, C.(1990). Ultimate load determination for welded aluminium plate girders. Aluminium
Structures: advances, design and construction. Elsevier Applied Science, London and New York.

[f] Evans, H.R. and Hamoodi, M.J. (1987). The collapse of welded aluminium plate girders - an experimental study.
Thin-Walled Structures 5.

[5] Hglund, T., Shear Buckling resistance of Steel and Aluminium Plate Girders.
Thin-Walled Structures Vol. 29, Nos. 1-4, pp. 13-30, 1997

[h] Hglund, T.(1972). Design of thin plate I girders in shear and bending with special reference to web buckling.
Royal Inst of Technology, Dept. of Building Statics and Structural Engineering, Stockholm.
[i] Hglund, T.(1995). Shear buckling of Steel and Aluminium Plate Girders. Royal Inst of Technology, Dept. of
Structural Engineering, Technical Report 1995:4, Stockholm
[j] Lagerqvist, O. (1994). Patch loading. Resistance of Steel Girders Subjected to Concentrated Forces. Ph.D. thesis,
Lule University of Technology, Division of Steel Structures, Lule, Sweden.
[k] Rockey, K.C. and Evans, H.R.(1970). An experimental study of the ultimate load capacity of welded aluminium
plate girders loaded in shear. Research Report, University of Wales College of Cardiff.
[l] Tryland, T. (1999). Aluminium and Steel Beams under Concentrated Loading. Dr.Ing. Thesis. Norwegian
University of Science and Technology, Trondheim, Norway.

EUROCODES
Background and Applications

EUROCODES

References on beam columns

Brussels, 18-20 February 2008 Dissemination of information workshop

Background and Applications

59

[7] Hglund, T., Approximativ metod fr dimensionering av bjd och tryckt stng.
Royal Inst. of Technology, Division of Building Statics and Structural
Engineering, Bulletin 77, Stockholm 1968
[8] Hglund, T., Dimensionering av stlkonstruktioner. Extract from the handbook
Bygg, Chapter K18. The Swedish Institute of Steel Construction, Stockholm
1994
English Translation in: Hglund, T., Steel structures, Design according to the
Swedish Regulations for Steel Structures, BSK. Dept. of Steel Structures,
Royal Inst. of Technology, Stockholm 1988
[9] Edlund, S., Buckling of T-section Beam-Columns in Aluminium with or without
Transverse Welds. Royal Inst. of Technology, Department of Structural
Engineering, Stockholm 2000

References on local and overall buckling

Brussels, 18-20 February 2008 Dissemination of information workshop

[10] Langseth, M. and Hopperstad, O.S., Local buckling of square thin-walled


aluminium extrusions. Thin-walled Structures, 27, pp. 117-126, 1996
[11] Hopperstad, O.S., Langseth, M. and Tryland, T., Ultimate strength of
aluminium alloy outstands in compression: experiments and simplified
analysis. Thin-walled Structures, 34, pp. 279-294, 1999
[12] Ullman, R., Shear Buckling of Aluminium Girders with Corrugated webs.
Royal Inst. of Technology, Department of Structural Engineering, ISRN
KTH/BKN/B-67-SE, Stockholm 2002

60

EUROCODES
Background and Applications

Eurocode 9, strength and stability

Brussels, 18-20 February 2008 Dissemination of information workshop

Thank you for your attention !

61

CONNECTIONS(PART 1.1)
F. Soetens
TNO

EUROCODES
Background and Applications

Connections (Part 1.1)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

Connections (Part 1.1)

Connections (Part 1.1)

Brussels, 18-20 February 2008 Dissemination of information workshop

Contents

Eurocode 9: Design of aluminium structures

1. Introduction
2. Joining Technology
3.

Design of Joints

Prof.ir.F.Soetens

4.

Welds
Bolts, rivets
Adhesives
Hybrid connections

Final remarks

Eindhoven University of Technology, Eindhoven,


TNO Built Environment and Geosciences, Delft,
The Netherlands

EUROCODES
Background and Applications

Introduction

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

Importance of Joining
Technology

Primary structures

Available joining techniques


Design of connections

Joining is a key technology in aluminium structural engineering

Background and Applications

Introduction

Solid state welding


Joints with cast parts
Snap joints, rolled joints etc.

Joints in Thin-walled Structures

Brussels, 18-20 February 2008 Dissemination of information workshop

Welded connections
Bolted connections
Riveted connections
Adhesive joints

Special joints

To arrive at optimum performance at low costs.

EUROCODES

Types of joints

Design of aluminium structures requires knowledge of:

Introduction

Brussels, 18-20 February 2008 Dissemination of information workshop

Thread forming and self-drilling screws


Blind rivets
Cartridge fired pin
Spot welding

EUROCODES
Background and Applications

Introduction

Brussels, 18-20 February 2008 Dissemination of information workshop

Advantage of welded connection

Requirements of joints

Saving work and material


Absence of drilling
Tight joints
No crevice corrosion
Joint preparation by extrusion

Structural requirements

Strength
Stiffness
Deformation capacity

Non-structural requirements

Economic aspects
Durability
Tightness
Aesthetics

EUROCODES
Background and Applications

Introduction

Brussels, 18-20 February 2008 Dissemination of information workshop

Background and Applications

Principles of design

Brussels, 18-20 February 2008 Dissemination of information workshop

Strength:

Joining technology

Prevention of brittle fracture


Redistribution of stresses

EUROCODES
Background and Applications

Welding

Influence on entire structure


Influence on force distribution
in connections
Distribution of loads

Deformation capacity:

Background and Applications

Analytical determination
Determination by tests

Stiffness:

Brussels, 18-20 February 2008 Dissemination of information workshop

Strength, stiffness and


deformation capacity

EUROCODES

Introduction

EUROCODES
7

Joining technology

Brussels, 18-20 February 2008 Dissemination of information workshop

10

Principle of TIG welding

Gas welding
Metal arc welding
TIG
MIG
Electric resistance welding

Spot welding
Seam welding

Solid state welding

Ultrasonic welding
Electron beam welding
Friction welding

EUROCODES
Background and Applications

Joining technology

Brussels, 18-20 February 2008 Dissemination of information workshop

Principle of MIG welding

EUROCODES
Background and Applications

11

Joining technology

Brussels, 18-20 February 2008 Dissemination of information workshop

Friction stir welding

12

EUROCODES
Background and Applications

Joining technology

Brussels, 18-20 February 2008 Dissemination of information workshop

Background and Applications

Screws, bolts and rivets

Aluminium

Steel

Thread inserts

Joining technology

EUROCODES
13

Brussels, 18-20 February 2008 Dissemination of information workshop

14

Thread inserts

Ensat

EUROCODES
Background and Applications

Joining technology

Brussels, 18-20 February 2008 Dissemination of information workshop

Heli-coil

Joining technology

EUROCODES
Background and Applications

15

Solid Rivets

Brussels, 18-20 February 2008 Dissemination of information workshop

16

Special joints
Profile to profile joints

Groove and tongue

EUROCODES
Background and Applications

Joining technology

Brussels, 18-20 February 2008 Dissemination of information workshop

Advantages

Fast, automatic

Small distortion

Excellent weld strength

Limitations

Only lap joints

Max. 3.2 mm thickness

Access to both sides required

Expensive equipment

Joining technology

EUROCODES
Background and Applications

17

Resistance spot welding

Hooked connection

Brussels, 18-20 February 2008 Dissemination of information workshop

18

Thread forming and selfdrilling


screws

Thread forming
screw

Self drilling and


thread forming

Self drilling and


thread forming

Joining technology

EUROCODES
Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

19

Adhesive bonding
Advantages

Microstructure unaffected

Joining of different materials

Joining of very thin parts

High fatigue strength

Good vibration damping

Joining technology

Brussels, 18-20 February 2008 Dissemination of information workshop

20

Structure of adhesive joint


1. Strength parent material
2. Adhesive strength oxide

Disadvantages

Low strength

Pretreatment of surfaces

Ageing

Tolerance of process parameters

layer

3. Strength oxide layer


4. Adhesive strength between
oxide layer and interface

5. Adhesive strength between


interface and adhesive

6. Cohesion strength of
adhesive

Joining technology

EUROCODES
Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

21

Failure of adhesive joints

Adhesion failure

Cohesion failure

EUROCODES
Background and Applications

Joining technology

Brussels, 18-20 February 2008 Dissemination of information workshop

22

Properties of adhesives
Adhesive base

Temperature Range C

One-component epoxy

110-130

Two-component epoxy

60-90

Phenolic adhesive

80-120

Methylacrylate

80-100

Polyurethane

80-100

Polyamide

120-140

Silicone

180-190

Mixed failure

Joining technology

Brussels, 18-20 February 2008 Dissemination of information workshop

Design of adhesive metal joints

EUROCODES
Background and Applications

23

Design of joints

Brussels, 18-20 February 2008 Dissemination of information workshop

Welded connections

Design of welded joints

Design guidance applicable for

Strength of the welds


Strength of the HAZ

Welding process MIG or TIG (up to t = 6 mm)


Approved welder and welding procedure
Prescribed combinations of parent and filler metal
Statically loaded structures

Above conditions not fulfilled

Primary structures testing


Secondary structures or non loaded members Mw = 1,6

24

EUROCODES
Background and Applications

Design of joints

Background and Applications

25

Heat-treatable alloys
Condition T4 or higher
(6xxx and 7xxx series)

HAZ softening

Non-heat treatable alloys


in work-hardened cond.
(3xxx and 5xxx series)

TIG welding more


severe than MIG
welding

Brussels, 18-20 February 2008 Dissemination of information workshop

Background and Applications

1,0

1,0

T5

0,65

0,60

T6

0,65

0,50

T4

0,90

0,70

T6

0,80

0,60

H22

0,86

0,86

H24

0,80

0,80

H14, H16, H18

0,60

0,60

7xxx

Design of joints

Design of joints

EUROCODES
Background and Applications

27

Extent of HAZ (bHAZ)

HAZ (TIG)

Condition
T4

3xxx

Brussels, 18-20 February 2008 Dissemination of information workshop

HAZ (MIG)

Alloy series
6xxx

5xxx

EUROCODES

26

HAZ softening factor HAZ

Heat-affected zone (HAZ)

Design of joints

EUROCODES

Brussels, 18-20 February 2008 Dissemination of information workshop

Brussels, 18-20 February 2008 Dissemination of information workshop

28

Characteristic strength weld


metal (fw)

Lower than parent metal strength


Depending on filler metal used (appropriate 5xxx or 4xxx
series)

Characteristic strength values weld metal fw [N/mm2]


bHAZ (mm)

MIG

TIG

0 < t 6 mm

20

30

6 < t 12 mm

30

12 < t 25 mm

35

t > 25 mm

40

EUROCODES
Background and Applications

Parent metal

Design of joints

Brussels, 18-20 February 2008 Dissemination of information workshop

Filler
metal 3003
H12

5083
O

5454
H24

6060
T5

6005
T6

6061
T6

6082
T6

7020
T6

5356

240

220

160

160

190

210

260

4043

95

150

150

170

190

210

EUROCODES
Background and Applications

29

Design of joints

Brussels, 18-20 February 2008 Dissemination of information workshop

Design of butt welds

Design stresses

Strength members full penetration butt welds

Throat thickness equal to thickness t

Effective length equals total weld length when run-on and runoff plates are used

30

fw

Normal stress, perpendicular


to weld axis

Shear stress

0,6

Normal + shear stress

Mw
fw

Mw

2 + 3 2

fw

Mw

Design of joints

EUROCODES
Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

Background and Applications

Design of fillet welds

Brussels, 18-20 February 2008 Dissemination of information workshop

32

Effective throat thickness

Strength of fillet welds

Design of joints

EUROCODES
31

Throat section
Forces acting on throat section

Throat section

Effective throat thickness a


Effective length
Longitudinal fillet weld
Length > 100 a
Non uniform stresses

Reduction of
weld length
With positive root penetration:
a = 1,2 a or a + 2 mm or a = a + apen (verified by testing)

Design of joints

EUROCODES
Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

Design of joints

EUROCODES
Background and Applications

33

Forces acting on a fillet weld

Brussels, 18-20 February 2008 Dissemination of information workshop

34

Design strength fillet weld

Stresses comparison stress c:

C = 2 + 3( 2 +

Throat section

Design stresses:

fw

Mw

Stresses , and , acting on the throat section of a fillet weld

Design of joints

EUROCODES
Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

Design strength HAZ

Tensile force perpendicular to failure plane

HAZ butt welds

fa,HAZ

Mw
fa,HAZ t e
Mw t

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

(Partial penetration butt welds)

te = effective throat thickness


fa,HAZ = Characteristic strength HAZ

36

HAZ fillet welds

(Full penetration butt welds)

Design of joints

EUROCODES
35

fa,HAZ

Mw

fa,HAZ te g1
Mw t t

(Toe of the weld, full cross-section)


(At the fusion boundary)

g1

For shear forces and combined tensile / shear forces similar rules
apply

Design of joints

EUROCODES
Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

Design of joints

EUROCODES
Background and Applications

37

Design of connections with


combined welds

Brussels, 18-20 February 2008 Dissemination of information workshop

38

Bolted and riveted connections


Positioning of holes

Two approaches
Direction of
load transfer

1. Welds designed for stresses in parent metal of the different


parts of the joint Linear Elastic Approach
2.

Loads acting on joint are distributed to the welds that are most
suited to carry them Plastic Approach

End distance e1: min. 1,2 d


Edge distance e2: max. 4 t + 40 mm corrosion environment
12 t + 150 mm no corrosion
Spacing p1: min. 2,2 d
Spacing p2: min. 2,4 d

Design of joints

EUROCODES
Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

max. 14 t or 200 mm

Design of joints

EUROCODES
Background and Applications

39

Brussels, 18-20 February 2008 Dissemination of information workshop

40

Categories of bolted connections

Design resistance of bolts

Shear connections
Category A: Bearing type

Fv ,Rd =

Shear resistance
Bearing resistance

Category B: Slip-resistant at serviceability limit state

Fv ,Rd =

Add. check at ult. limit state: shear and bearing

Category C: Slip-resistant at ultimate limit state

Add. check: shear and bearing

Tension resistance

Category E: Preloaded high strength bolts

Design of joints

EUROCODES
Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

Distribution of forces between


fasteners

Mb

0,5fub A

Mb

Strength grades lower than 10.9


Strength grade 10.9, stainless steel bolts,
aluminium bolts

2,5fu dt

Mb

smallest of:

0,9fub As

Mb

EUROCODES
Background and Applications

41

e1 p1
1 f
;
; ub or 1,0
3d0 3d0 4 fu

Tension resistance

Ft ,Rd =

Tension resistance

0,6fub A

Bearing resistance

Fb,Rd =

Tension connections
Category D: non-preloaded bolts

Shear resistance per shear plane:

Design of joints

Brussels, 18-20 February 2008 Dissemination of information workshop

Deductions for fastener holes

For compression members: no deductions for fastener holes

42

Design of joints

EUROCODES
Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

Background and Applications

High strength bolts in slipresistant connections


Preloaded bolts
Surface treatments

Design of joints

EUROCODES
43

Brussels, 18-20 February 2008 Dissemination of information workshop

44

Design of adhesive lap joints

force transfer by friction


between clamped surfaces
friction grip or
slip-resistant connections

Design slip resistance:


Fs,Rd =

nm

Ms

Fp,cd

Fp,cd = 0,7fub As

n = number of friction surfaces


m = factor; m = 1,0 for nominal clearance holes
= slip factor; = 0,27 up to 0,40 t
Ms = 1,25 for ultimate limit state
1,10 for serviceability limit state

Controlled tightening

EUROCODES
Background and Applications

Design of joints

Brussels, 18-20 February 2008 Dissemination of information workshop

Design of joints

EUROCODES
Background and Applications

45

Strength of adhesive joints

Brussels, 18-20 February 2008 Dissemination of information workshop

46

Adhesive bonded joints

Design guidance applicable for:

Shear forces
Appropriate adhesives
Specified surface preparation

Structural application: characteristic shear strength values fvADH:

Adhesive types

fvADH [N/mm2]

1-component epoxy

35

2-component epoxy

25

Higher values are allowed


when demonstrated by
tests

2-component acrylic 20

EUROCODES
Background and Applications

Design of joints

Brussels, 18-20 February 2008 Dissemination of information workshop

Design shear stress: =

EUROCODES
Background and Applications

47

fv , ADH

M ,adh

where:

M ,adh = 3,0

Final remarks

Brussels, 18-20 February 2008 Dissemination of information workshop

Hybrid connections

Final remarks

Different fasteners combined such as bolts and welds

Research resulted in up-to-date design rules

Unequal stiffness of different fasteners:

Design rules available for structural connections


- welds

Only higher stiffness fastener is acting


Only design strength of stiffest fastener is taken into account

- bolts and rivets

- adhesives
When fasteners act at the same time: design strengths may be
summarised

EC9 important design tool for aluminium structures

48

COLD-FORMED STRUCTURES (PART 1.4)


R. Landolfo
University of Naples "Federico II"

EUROCODES
Background and Applications

EUROCODES

Cold-Formed Structures (Part 1.4)

Brussels, 18-20 February 2008 Dissemination of information workshop

Cold-Formed Structures (Part 1.4)

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

BACKGROUND
The European code for the design of aluminium structures, Eurocode
9, provides in Part 1.1 (EN 1999-1-1) general rules for structures.
In addition, Part 1.4 (EN 1993-1-4) provides supplementary rules for
CF sheeting

Cold-Formed (CF) Structures


Eurocode 9 - Part 1.4
Prof. Raffaele Landolfo
University of Naples Federico II

EUROCODES
Background and Applications

EUROCODES

Cold-Formed Structures (Part 1.4)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODE 9 PART 1.4: CONTENT

Cold-Formed Structures (Part 1.4)

Background and Applications

EN 1999-1-4
2006 November

Brussels, 18-20 February 2008 Dissemination of information workshop

BACKGROUND
BASIC TYPES OF THIN-WALLED ELEMENTS

1 INTRODUCTION

The following basic types of thin-walled elements are


identified in the classification process:

2 BASIS OF DESIGN
3 MATERIALS

flat outstand element;


flat internal element;
curved internal element.

4 DURABILITY
5 STRUCTURAL ANALYSIS
6 ULTIMATE LIMIT STATES
7 SERVICEABILITY LIMIT STATES

These elements can be:

8 JOINT WITH MECHANICAL FASTENERS


9 DESIGN ASSISTED BY TESTING
ANNEX A TESTING PROCEDURES

- unreinforced, or
- reinforced

ANNEX B DURABILITY OF FASTENERS

by longitudinal stiffening ribs or edge lips or bulbs

EUROCODES
Background and Applications

EUROCODES

Cold-Formed Structures (Part 1.4)

Brussels, 18-20 February 2008 Dissemination of information workshop

BACKGROUND

Brussels, 18-20 February 2008 Dissemination of information workshop

BACKGROUND
SLENDERNESS OF UNREINFORCED FLAT ELEMENTS

BASIC TYPES OF THIN-WALLED ELEMENTS


Unreinforced elements

Cold-Formed Structures (Part 1.4)

Background and Applications

Reinforced elements
Eurocode 9 relates the classification of elements in a cross-section
to the value of the slenderness parameter , which is defined
according to the type of elements as a function of the b/t ratio.
In the case of plane unreinforced elements, is related to the
stress gradient:
= g b/t
where:
b
d
t
g

outstand element
internal element

is
is
is
is

or

the
the
the
the

= g d/t

width of an element;
depth of a web element;
element thickness;
stress gradient coefficient, given by the expressions

EUROCODES

EUROCODES

Cold-Formed Structures (Part 1.4)

Background and Applications

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

BACKGROUND

Cold-Formed Structures (Part 1.4)

Brussels, 18-20 February 2008 Dissemination of information workshop

BACKGROUND

SLENDERNESS OF UNREINFORCED FLAT ELEMENTS

SLENDERNESS OF UNREINFORCED FLAT ELEMENTS


Relationship defining the stress gradient coefficient (g):

Eurocode 9 relates the classification of elements in a cross-section


to the value of the slenderness parameter , which is defined
according to the type of elements as a function of the b/t ratio.
In the case of plane unreinforced elements, is related to the
stress gradient:
= g b/t
where:
b
d
t
g

is
is
is
is

Where is the ratio of the stresses at the edges of the plate under
consideration related to the maximum compressive stress.

= g d/t

or

the
the
the
the

g = 0.70 + 0.30
g = 0.80 / (1 + )

width of an element;
depth of a web element;
element thickness;
stress gradient coefficient, given by the expressions

stress gradient
coefficient
vs.
coefficient

EUROCODES
Background and Applications

EUROCODES

Cold-Formed Structures (Part 1.4)

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

BACKGROUND

Cold-Formed Structures (Part 1.4)

Brussels, 18-20 February 2008 Dissemination of information workshop

10

BACKGROUND

SLENDERNESS OF UNREINFORCED FLAT ELEMENTS


In the case of plane stiffened elements, more complex formulations
are provided in order to take into account three possible buckling
modes:
a)
mode 1: the stiffened element buckles as a unit, so that the
stiffener buckles with the same curvature as the element;
b)
mode 2: the sub-elements and the stiffener buckle as
individual elements with the junction between them remaining
straight;
c)
mode 3: this is a combination of modes 1 and 2, in which both
sub-elements and whole element buckle.

Local buckling

Elements in beams

Element classification
as a function of:
- value
- Member type
-beam
-strut

class 1

1 < 2

class 2

2 < 3

class 3

2 < 3

class 3

3 <

class 4

3 <

class 4

EUROCODES
Background and Applications

class 1 or 2

f0: 0.2% proof strength in MPa

Coupled Local and Distortional buckling

EUROCODES

Cold-Formed Structures (Part 1.4)

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

11

BACKGROUND
Element classification
as a function of:
- value
- Member type
-beam
-strut

Limit parameters 1, 2
and 3 as function of:
- Element type
-Outstand
-Internal
- Alloy type
-Buckling class
(Class A, Class B)
-Welded
-Unwelded

= 250 / f 0
Distortional buckling

Elements in struts

Cold-Formed Structures (Part 1.4)

Brussels, 18-20 February 2008 Dissemination of information workshop

12

SECTION PROPERTIES
Elements in beams

Elements in struts

class 1

1 < 2

class 2

2 < 3

class 3

2 < 3

class 3

3 <

class 4

3 <

class 4

class 1 or 2

INFLUENCE OF ROUNDED CORNERS


As in the Eurocode 3, also Eurocode 9 Part 1.4 takes into account
the presence of rounded corners by referring to the notational flat
width bp of each plane element, measured from the midpoints of
adjacent corner elements.

Limit parameters 1, 2
and 3 as function of:
- Element type
-Outstand
-Internal
- Alloy type
-Buckling class
(Class A, Class B)
-Welded
-Unwelded

= 250 / f 0

f0: 0.2% proof strength in MPa

Notional widths of plane cross section parts bp allowing for corner radii

EUROCODES
Background and Applications

EUROCODES

Cold-Formed Structures (Part 1.4)

Brussels, 18-20 February 2008 Dissemination of information workshop

Cold-Formed Structures (Part 1.4)

Background and Applications

13

Brussels, 18-20 February 2008 Dissemination of information workshop

SECTION PROPERTIES

14

SECTION PROPERTIES

INFLUENCE OF ROUNDED CORNERS

INFLUENCE OF ROUNDED CORNERS


According to the code provisions, the influence of rounded corners
with internal radius
r 10 t
And
r 0.15 bp
on section properties might be neglected, and the cross-section might
be assumed to consist of plane elements with sharp corners

Notional widths of plane


cross section parts bp
allowing for corner radii
Approximate allowance for rounded corners

EUROCODES
Background and Applications

EUROCODES

Cold-Formed Structures (Part 1.4)

Brussels, 18-20 February 2008 Dissemination of information workshop

Cold-Formed Structures (Part 1.4)

Background and Applications

15

Brussels, 18-20 February 2008 Dissemination of information workshop

16

SECTION PROPERTIES

SECTION PROPERTIES

INFLUENCE OF ROUNDED CORNERS

GEOMETRICAL PROPORTIONS

According to the code provisions, the influence of rounded corners


with internal radius
r 10 t
And
r 0.15 bp
on section properties might be neglected, and the cross-section might
be assumed to consist of plane elements with sharp corners

The provisions of Eurocode 9 Part 1.4 may be applied only to crosssections within the range of width-to-thickness ratios for which
sufficient experience and verification by testing is available:
b/t 300 for compressed flanges
b/t E/f0 for webs
Cross-sections with larger width-to-thickness ratios may also be
used, provided that their resistance at ultimate limit states and
their behaviour at serviceability limit states are verified by
testing

Approximate allowance for rounded corners

EUROCODES
Background and Applications

EUROCODES

Cold-Formed Structures (Part 1.4)

Brussels, 18-20 February 2008 Dissemination of information workshop

Cold-Formed Structures (Part 1.4)

Background and Applications

17

Brussels, 18-20 February 2008 Dissemination of information workshop

18

LOCAL AND DISTORTIONAL BUCKLING

LOCAL AND DISTORTIONAL BUCKLING

GENERAL

GENERAL
The most suitable expression for evaluating the local buckling
coefficient which reduces the thickness (or, equivalently, the
strength) of an aluminium compressed plate, is given by following
relationship:

The effect of local buckling on each compression element of the


cross-section shall be conventionally accounted by replacing the nonuniform distribution of stress, occurring in the post-buckling range,
with a uniform distribution of the maximum stress (max) acting on a
reduced portion of the element, having the same width (b) but a
reduced thickness (effective thickness, teff).

= 1.0 if

= 1
p

2
1
p

p lim

if p lim

where p is the normalised plate slenderness:


Actual normal stress distribution

Effective width

Reduced stress Effective thickness

p =

lim

f 0.2 b p
=
cr
t

12 (1 2 ) f 0.2
2 E k

1.052

bp
t

f 0 .2
E k

which takes into account stress distribution and boundary conditions


by means of the buckling factor k
and:
are numerical coefficients
1 and 2
is the limit value of the normalised slenderness which
corresponds to =1

EUROCODES
Background and Applications

EUROCODES

Cold-Formed Structures (Part 1.4)

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

19

Cold-Formed Structures (Part 1.4)

Brussels, 18-20 February 2008 Dissemination of information workshop

LOCAL AND DISTORTIONAL BUCKLING

20

LOCAL AND DISTORTIONAL BUCKLING

GENERAL
Parameters 1, 2 andlim
-Heat treated
-Not heat treated
-Welded

-Unwelded

are given as function of Alloy type

LOCAL AND DISTORTIONAL BUCKLING - EUROCODE 9 PART 1.1


Part 1.1 of Eurocode 9 uses the above-mentioned approach for class 4
compression elements.
For sake of simplicity, it modifies the formulations by explicitly
introducing the =b/t ratio and rounding the subsequent coefficients
so as to obtain integers.

A heat-treated,
B heat-treated, welded ; non heat-trated,
0.8

C non heat-treated,

Part 1.1 of Eurocode 9 prescribes to use the same formulations also


for stiffened elements and to apply the factor to the area of the
stiffener as well as to the basic plate thickness.

0.6

0.4

Landolfo and
Mazzolanis
buckling curves

lim

1.00

0.22

0.673

0.88

0.22

0.440

0.76

0.19

0.380

curve

0.2

LOCAL AND DISTORTIONAL BUCKLING - EUROCODE 9 PART 1.4

0
0

0.5

1.5

2.5

Part 1.4 of Eurocode 9 gives a more specific and detailed approach


for CF thin-walled aluminium sheeting, although it is easily
extensible to aluminium CF.
p

SHELL STRUCTURES (PART 1.5)


A. Mandara
University of Naples "Federico II"

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

Aluminium shells applications

EN 1999 - Eurocode 9: Design of aluminium


structures Part 1.5 - Shell structures
A. Mandara
Department of Civil Engineering
Second University of Naples School of Engineering
Real Casa dellAnnunziata Via Roma, 29, Aversa (CE)

Eurocodes - Background and Applications


Dissemination of information for training workshop
Brussels 18-20 February 2008

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

The EN1999-1-5
Annexes
The EN1999-1-5
General part

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

Shell configurations allowed for in EN1999-1-5


The prEN1993-1-6

r1

x, u

r2

, v

Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

Types of shell analysis in EN1999-1-5

EUROCODES
Background and Applications

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

10

Parametric analysis:
Shell geometrical data and material
features

Background activity - Main investigated aspects

shell plastic buckling

Specific issues for aluminium alloy shells in EN1999-1-5

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

imperfection sensitivity analysis of aluminium cylinders;


set-up of buckling curves for aluminium shells;
definition of imperfection classes for plastic buckling;
interaction between load cases;
introduction of additional shell configurations;

stiffened shells
imperfection sensitivity analysis of stiffened cylinders;
validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;

effect of welding effect (HAZ zones)


imperfection sensitivity analysis of welded cylinders;
definition of simplified design procedures;

EUROCODES
Background and Applications

The ABAQUS model

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

11

12

Buckling response of axially loaded cylinders


Carichi Assiali [KN]

Imperfection model

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

6000

R/t = 200
f 02 = 200 N/mmq
Tipo Incastrato
Imperfezione Asimmetrica

Pcr,th = 5293.38 KN
5000

4000
W0/t =0.01

3000

2000

1000
W0/t =3
ABAQUS
0
0

10

12

Carichi Assiali [KN]

Abbassam enti Assiali [m m ]

6000

R/t = 200
f 02 = 200 N/mmq
Tipo Incastrato
Imperfezione Assial-Simmetrica

Pcr,th = 5293.38 KN
5000

W0/t =0.01
4000

3000

2000

w = w0e

k1 x ( x xo )2

( x xo ) k1 y ( y yo )2
( y yo )

e
cosk2 x
cos k2 y
L
R

1000

W0/t =3

ABAQUS
0
0

10

20

30

40

50

60

70

80

Abbassam enti Assiali [m m ]

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Background and Applications

13

Brussels, 18-20 February 2008 Dissemination of information workshop

1,4

Cylinders under axial load


Imperfection Sensitivity Curves

Pu /Pcr,th

Diagramma Carichi-Spostamenti Radiali


0.07

1,2

Pcr,th = 0.058 N/m m q

0.06

14

Imperfection sensitivity curves (axially loaded cylinders)

Deflected shapes at buckling (cylinders under uniform


external pressure)
Carichi Superficiali [N/mmq]

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

EUROCODES

Brussels, 18-20 February 2008 Dissemination of information workshop

CLASS A

0.05

CLASS B

CLASS C

0.04

1,0

0.03
ABAQUS
0.02

R/t = 200
L/R=2
f 02 = 100 N/mmq
W 0 = 0.1 mm
Tipo Appoggiato

0.01

0,8

0
0

10

15

20

25

30

35

40

Spoatam enti Radiali [m m ]

0,6

Carichi Superficiali [N/mmq]

Diagramma Carichi-Spostamenti Radiali


0.07

Pcr,th = 0.058 N/m m q

0.06

0,4

R/t = 200 R = 1000 mm t = 5 mm


2
f02 = 200 N/mm
P cr,th = 5293.38 KN

0.05

0.04

0,2

0.03
ABAQUS

cr,th = 168.49 N/mm 2

0.02

R/t = 100
L/R=2
f 02 = 100 N/mmq
W 0 = 0,75 mm
Tipo Appoggiato

0.01

10

20

30

40

50

60

0,0

Spoatam enti Radiali [m m ]

EUROCODES
Background and Applications

W0/t

0,0

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

0,2

EUROCODES
Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

15

0,4

0,6

0,8

1,0

1,2

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

16

Imperfection sensitivity curves (cylinders under torsion)

Imperfection sensitivity curves (cylinders under external pressure)


1,0

1,0

Cylinders under external pressure


Imperfection sensitivity curve

Pu /Pcr,th

0,8

Pu /Pcr,th
0,8

n=8
L = 1000 mm R= 1000 mm t= 10 mm
R/t = 100
L/R=1
f02 = 100 N/mm2 n = 9

n=9

0,6

0,6

Pcr,th = 0.620 N/mm2

Class A

0,4

Class B

Class B

R/t = 200 L/R = 2


f02=200 N/mm2

Cylinders under torsion


Imperfection sensitivity curve

0,2

t = 5 mm

cr,th = 49.358 N/mm

W0/t

Pcr,th = 0.610 N/mm2

Class C

Longitudinal Imperfection
Helical Imperfection

0,4

Class C

L = 1000 mm R= 1000 mm t= 10 mm
R/t = 100
L/R=1
n=8
f02 = 100 N/mm2

0,2

Class A

W0/t

0,0

0,0
0,0

0,2

EUROCODES
Background and Applications

0,4

0,6

0,8

1,0

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

0,0

0,2

EUROCODES
Background and Applications

17

0,4

0,6

0,8

1,0

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

18

Semi-probabilistic interpretation of buckling data


(axially loaded cylinders) - Weibulls law

Semi-probabilistic interpretation of buckling data


(axially loaded cylinders) - Weibulls law
1.00

1.00

P(x)

P(x) = 1 e(x)

0.80

0.60

f02 = 200 N/mm

0.20

0.00
0.00

p (x) =

0.20

dP

A
f02 = 200 N/mm2

0.60

Class A
Class B
Class C
Weibull Curve A
Weibull Curve B
Weibull Curve C
5% Percentile Value

0.40

0.20

x
0.40

(x )
dx

0.80

Class A
Class B
Class C
Weibull Curve A
Weibull Curve B
Weibull Curve C
5% Percentile Value

0.40

Cylinders under axial load


Weak hardening alloys
- R/t = 200-

P(x)

Cylinders under axial load


Weak hardening alloys

- R/t = 100-

0.60

1 /

(1

0.80
/ 1

(x

1.00
/

)1 /

x
0.00
0.00

p (x) =

0.20

dP

0.40

(x )
dx

0.60

1 /

(1

0.80
/ 1

(x

1.00
/

)1 /

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

EUROCODES
Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

19

Brussels, 18-20 February 2008 Dissemination of information workshop

shell plastic buckling

20

Shell buckling EC3 formulation

Background activity - Main investigated aspects

= 1 0

imperfection sensitivity analysis of aluminium cylinders;


set-up of buckling curves for aluminium shells;
definition of imperfection classes for plastic buckling;
interaction between load cases;
introduction of additional shell configurations;

0
= 1
p 0

0 < p

p
2

stiffened shells
imperfection sensitivity analysis of stiffened cylinders;
validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;

effect of welding effect (HAZ zones)

Background and Applications

xRc

p =

imperfection sensitivity analysis of welded cylinders;


definition of simplified design procedures;

EUROCODES

f yk

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

EUROCODES
Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

21

Brussels, 18-20 February 2008 Dissemination of information workshop

Shell buckling fabrication tolerance classes in EC3

22

Expressions of buckling factors according to EC3

A xial (meridional) load


inward
wox

wox

t
gx

U 0 m ax

gx

o m ax
gx

EUROCODES
Background and Applications

= 4

w o U 0 m ax

t
t

Dimple tolerance parameter

Rt

Gauge length

gx

Fabrication
tolerance
Description
quality
class
Class A
Excellent
Class B
High
Class C
Normal

Background and Applications

0.80
0.60

Minimum Value
Medium Value
Maximum Value
5%Percentile Value
Experimental Value

Axial (meridional) load


x

Q
40
25
16

x =

0.62

1 + 1.91 1 / Q r / t

1.44

or
0,75
0,65
0,50

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)
24

Cylinders under external pressure


Strong hardening alloys
Quality class A
EC3 Curve

0.8

L/R=2 R/T=200
L/R=2 R/T=100
L/R=2 R/T=50
L/R=1 R/T=200
L/R=1 R/T=100
L/R=1 R/T=50

Modified
EC3 Curve

0.6
0.4

Cylinders under axial load


Weak hardening alloys
Quality Class C

0.00
0.00

1.0

0.40
0.20

Excellent
High
Normal

External pressure () and


torsion (shear)
( )

Comparison of EC3 buckling curves with simulation data


1.2

1.00

1.00

Brussels, 18-20 February 2008 Dissemination of information workshop

Comparison of EC3 buckling curves with simulation data

EC3 Curve

0.60

1.00

EUROCODES
23

0.60

Class A
Class B
Class C

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

1.20

Fabrication
tolerance
Description
quality
class

gx

w0

0.20

External pressure
and torsion (shear)
0.40

L/R=4 R/T=200
L/R=4 R/T=100
L/R=4 R/T=50

Modified
EC3 Curve

0.2

0.0

0.50

1.00

1.50

2.00

0.0

1.0

2.0

3.0

4.0

5.0

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

25

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

Comparison of EC3 buckling curves with simulation data


1.2

x =

L/R=2 R/T=200 Imp. 1

Cylinders under torsion


Weak hardening alloys
Quality class C

1.0

L/R=2 R/T=200 Imp. 2

perf =

L/R=2 R/T=100 Imp. 1

0.8

L/R=2 R/T=50 Imp. 1

Alloy

f yk

xRc

+ 2 2

Axial (meridional) load


0
0
0.2
0.35
0.1
0.2

L/R=2 R/T=50 Imp. 2

Weak hardening alloys


Strong hardening alloys

L/R=4 R/T=200 Imp. 2

0.4

perf

= 0 . 5 [1 + 0 ( 0 ) + 2 ]

L/R=2 R/T=100 Imp. 2

0.6

26

Shell buckling - proposal for pr1999-1-5

External pressure
0
0
0.3
0.55
0.2
0.7

Shear (torsion)
0
0
0.5
0.3
0.4
0.4

L/R=4 R/T=100 Imp. 2


L/R=4 R/T=50 Imp. 2

0.2

EC3 Curve

0.0
0.0

0.5

EUROCODES
Background and Applications

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

5.0

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

Fabrication
tolerance
D escription
quality
class
Class A
Excellent
C lass B
H igh
Class C
N orm al

EUROCODES
Background and Applications

27

1.20

Minimum Value

1 + 1 . 91 1 / Q r / t

1 .44

or

0,75
1
0,65 , =
1 + 0, 2 1 ref 0 / 2ref
0,50

)(

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)
28

Cylinders under external pressure


Weak hardening alloys
Quality class A

1.00

Medium Value
Maximum Value

0.80

x =

0 . 62

Buckling curves - proposal for EC9

1.20
1.00

40
25
16

External pressure ( ) and torsion ( )


ref

Brussels, 18-20 February 2008 Dissemination of information workshop

Buckling curves - proposal for EC9

A xial (m eridional) load


Q

0.80

5% Percentile Value

0.60

0.60

L/R=2 R/T=200
L/R=2 R/T=100
L/R=2 R/T=50
L/R=1 R/T=200
L/R=1 R/T=100
L/R=1 R/T=50
L/R=4 R/T=200
L/R=4 R/T=100
L/R=4 R/T=50

0.40

0.40
Cylinders under axial load
Weak hardening alloys
Quality Class A

0.20

0.20

0.00
0.00

EUROCODES
Background and Applications

0.50

1.00

1.50

2.00

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

0.00
0.00

EUROCODES
Background and Applications

29

1.00
0.80
0.60

4.00

5.00

6.00

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

shell plastic buckling

L/R=2 R/T=200
L/R=2 R/T=200
L/R=2 R/T=100
L/R=2 R/T=100
L/R=2 R/T=50
L/R=2 R/T=50
L/R=4 R/T=200
L/R=4 R/T=100
L/R=4 R/T=50

imperfection sensitivity analysis of aluminium cylinders;


set-up of buckling curves for aluminium shells;
definition of imperfection classes for plastic buckling;
interaction between load cases;
introduction of additional shell configurations;

stiffened shells
imperfection sensitivity analysis of stiffened cylinders;
validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;

0.40
0.20

0.00
0.00

3.00

Background activity - Main investigated aspects

1.20
Cylinders under torsion
Weak hardening alloys
Quality class B

2.00

Brussels, 18-20 February 2008 Dissemination of information workshop

Buckling curves - proposal for EC9

1.00

1.00

2.00

3.00

4.00

5.00

effect of welding effect (HAZ zones)


imperfection sensitivity analysis of welded cylinders;
definition of simplified design procedures;

30

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

EUROCODES
Background and Applications

Brussels, 18-20 February 2008 Dissemination of information workshop

31

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

Exploitation of plastic buckling features


(axially loaded cylinders)

32

Exploitation of plastic buckling features


(axially loaded cylinders)
1,2

1,2
Pu /Pcr,th

Pu /Pcr,th
A

1,0

1,0

Imperfection 1

Imperfection 1
0,8

0,8
2
0,6
0,4

cr,th = 197.40 N/mm


0,2

0,0

0,4

cr,th = 85.76 N/mm

0,2

clamped ends
hinged ends

w0*/t

w0/t

4
2

w0/t

0,0

w0*/t

0,2

EUROCODES
Background and Applications

0,4

0,6

0,8

1,0

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

0,2

Background and Applications

33

0,4

0,6

0,8

1,0

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

34

Exploitation of plastic buckling features (axially


loaded cylinders) Imperfection limit w0*/t
0.10

0.30
w0*/t

0,0

EUROCODES

Exploitation of plastic buckling features (axially


loaded cylinders) Imperfection limit w0*/t
0.27

R/t = 200
f 0.2 = 100 N/mm2
P cr,th = 2694.32 kN

clamped ends
hinged ends

0,0

2
0,6

R/t = 50
f 0.2 = 200 N/mm2
P cr,th = 24806.01 kN

w0*/t

HINGED ENDS

CLAMPED ENDS

0.08

0.24
0.21
0.18

f 0.2 = 100 N/mm

0.15
0.12

f 0.2 = 200 N/mm

0.06

f 0.2 = 200 N/mm

f 0.2 = 100 N/mm

0.04

0.09

0.02

0.06
0.03

f 0.2 = 300 N/mm

f 0.2 = 300 N/mm

0.00

0.00
0

EUROCODES
Background and Applications

50

100

150

200

250

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Description

Class A-plus

Excellent

Background and Applications

Class A
Class B
Class C

Very high
High
Normal

Fabrication tolerance
quality class
Class A-plus
Class A
Class B
Class C

Q
Description Clamped Hinged
ends
ends
Excellent
60
50
Very high
40
High
25
Normal
16

150

200

250

300

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

1.20

Hinged ends
1
t
R
+ 0.02
5

f 0.2 R
t
0,006
0,01
0,016

36

Minimum Value
Medium Value
Maximum Value
5% Percentile Value

EC3

1.00
0.80
0.60

Proposed
EC9 Curve

Hinged ends

0.40

x
x =

100

Exploitation of plastic buckling features (axially


loaded cylinders) - Class A-plus buckling curves

Value of U0,.max (f0.2 in N/mm2)


Clamped ends
1
t
R
+ 0.01
2.25

f 0.2
R
t

50

EUROCODES
35

Exploitation of plastic buckling features (axially loaded cylinders)


Definition of quality Class A-plus in prEN-1999-1-5
Fabrication tolerance
quality class

300

Brussels, 18-20 February 2008 Dissemination of information workshop

R/t

R/t

1
1.44

1 0.6 E

x ,0 )
1 + 2.60
Q f 0,2 ( x

0.20
0.00
0.00

Cylinders under axial load


Strong hardening alloys
Quality Class A-plus

0.50

1.00

1.50

2.00

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

37

38

Shell buckling summary of EC9 formulation

Unstiffened shells

Shell buckling summary of


EC9 formulation

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

Load cases
axial compression
external pressure
torsion
Stiffened shells
Axial (meridional)
load
x,0
x
0.2
0.35
0.1
0.2

Material buckling class


A (Weak hardening alloys)
B (Strong hardening alloys)

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

39

External pressure

Shear (torsion)

,0
0.3
0.2

,0
0.5
0.4

0.55
0.7

0.3
0.4

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

Shell buckling fabrication tolerance classes according to EC9

40

Background activity - Main investigated aspects

shell plastic buckling

Class 4
Class 3
Class 2
Class 1

imperfection sensitivity analysis of aluminium cylinders;


set-up of buckling curves for aluminium shells;
definition of imperfection classes for plastic buckling;
interaction between load cases;
introduction of additional shell configurations;

stiffened shells
Fabrication
tolerance
quality
class
Class 1
Class 2
Class 3
Class 4

Axial (meridional) load

16
25
40
50-60

Background and Applications

ref

EUROCODES

External pressure () and torsion ()

x =

0.62

1 + 1.91 1 / Q r / t

1.44

0,50
0,65
0,75
-

imperfection sensitivity analysis of stiffened cylinders;


validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;

or
, =

1 + 0, 2 1 ref

effect of welding effect (HAZ zones)

) ( 0 ) / 2ref

imperfection sensitivity analysis of welded cylinders;


definition of simplified design procedures;

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

Interaction between load cases

interaction between load cases


axial compression external pressure
axial compression torsion
external pressure torsion

validation of EN1993-1-6 procedures


proposal for an alternative formulation

EUROCODES
Background and Applications

41

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

Interaction between load cases


ENV1993-1-6 formulation

42

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

43

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

44

Interaction between load case


ENV 1993-1-6 Interaction domains

Interaction between load case


ENV 1993-1-6 Interaction domains

Axial compression and External pressure

Axial compression and Torsion

cr/u

Pcr/Pu

cr/u

cr/u

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

45

Interaction between load case


ENV 1993-1-6 Interaction domains

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

46

Interaction between load cases


prEN1993-1-6 formulation and proposal for prEN1999-1-5

External pressure and Torsion

cr/u

Pcr/Pu
prEN1993-1-6

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

47

prEN1999-1-5

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

48

Interaction between load cases


EN 1999-1-5 Interaction domains

Interaction between load cases


EN 1999-1-5 Interaction domains

Axial compression and External pressure

Axial compression and Torsion

Pcr/Pu
EC3
Class A

cr/u
EC3

Class B

Class A

Class C

Class B

Class A

Class C

Class B

Class A

Class C

Class B

Proposal Class A

Class C

Proposal Class B

Proposal Class A

Proposal Class C

Proposal Class B
Proposal Class C

cr/u

cr/u

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

49

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

Interaction between load cases


EN 1999-1-5 Interaction domains

50

Interaction buckling check according to EC9

External pressure and Torsion

cr/u
EC3
Class A
Class B
Class C
Proposal Class A
Proposal Class B
Proposal Class C

Pcr/Pu

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

51

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

Stiffener
section

shell plastic buckling

52

Parametric analysis Stiffened shells

Background activity - Main investigated aspects

imperfection sensitivity analysis of aluminium cylinders;


set-up of buckling curves for aluminium shells;
definition of imperfection classes for plastic buckling;
interaction between load cases;
introduction of additional shell configurations;

Shell
geometry

Circular
R/t=50

Square

Stiffener
size

[mm]

[mm]

[mm]

[mm]

radius

10

25

50

side

10

25

50

5x20

10x20

25x20

50x20

5x10

10x10

25x10

50x10

5x5

10x5

25x5

50x5

R/t=100
Rectangular

sides

R/t=200

stiffened shells
imperfection sensitivity analysis of stiffened cylinders;
validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;

effect of welding effect (HAZ zones)


imperfection sensitivity analysis of welded cylinders;
definition of simplified design procedures;

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

53

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

54

Stiffened shells Proposal for EN19991-5

Background activity - Main investigated aspects

Axial load

shell plastic buckling

imperfection sensitivity analysis of aluminium cylinders;


set-up of buckling curves for aluminium shells;
definition of imperfection classes for plastic buckling;
interaction between load cases;
introduction of additional shell configurations;

stiffened shells
imperfection sensitivity analysis of stiffened cylinders;
validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;

effect of welding effect (HAZ zones)


imperfection sensitivity analysis of welded cylinders;
definition of simplified design procedures;

n xRc

External pressure

EA s
A
1.2
1
1+
A + 2
= x
5 EA 2 C d s 1 A3
1+
C d s

p nRc =

with x = 0.80

A2
1
A1 +

A3
rj2

with = 0.50

A 1 = j 4 4 C 44 + 2 2 (C 45 + C 66 ) + C 55 + C 22 + 2j 2 C 25
A 2 = 2 (C 12 + C 33 )(C 22 + j C 25 )(C 12 + j C 14 )
2

( 2 C 11 + C 33 )(C 22 + j 2 C 25 ) 2 2 (C 22 + C 25 + 2 C 33 )(C 12 + j 2 2 C 14 ) 2
A 3 = ( 2 C11 + C 33 )(C 22 + C 25 + 2 C 33 ) 2 (C 12 + C 33 ) 2

where

C 11 = C + EA s /d s

C 22 = C + EA r /d r
C 33 = C

C 12 = C C

C 25 = e r EA r /(rd r )

C 14 = e s EA s /(rd s )

C 44 = D + EI s d s /r
C 45 = D D /r
=

r
jl i

C 55 = [D + EI r d r ]/r 2

C 66 = D + 0,5(GI ts /d s + GI tr /d r /r 2

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

55

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

Stiffened shells Proposal for EN19991-5

56

Stiffened shells Proposal for prEN19991-5

Equivalent orthotropic properties of corrugated sheeting (from prEN1999-1-6)

2t 3
C = E t x = E 2
3d

2d2

C = E t y = E t 1 +
4l 2

G t
C = G t xy =

2d2
1 +

4l 2

3
Et
1
D = E I x =
12 1 - 2
2d2
1 +
4l 2

D = E I y = 0,13Etd 2

D = G I xy =

EUROCODES
Background and Applications

G t3
12

2d2
1 +
4l 2

Axial load
1,2

Strong hardening alloys


Quality class A

1,0
L/R=2; R/t=50

0,8
L/R=2; R/t=100

0,6

Q* = 1.3Q

x = perf
0,4

perf =

L/R=2; R/t=200

Q* = Q

+ 2 2

= 0.5[1 + 0 ( 0 ) + 2 ]

0,2

0,0
0,0

0,2

0,4

0,6

0,8

1,0

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

57

Brussels, 18-20 February 2008 Dissemination of information workshop

58

Stiffened shells EC9 formulation

External pressure

General buckling curve formulation

1,2

x = perf
perf =

perf =

= 0.5[1 + 0 ( 0 ) + 2 ]

0,8

x =

Strong hardening alloys


Quality class C
2

1,4

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Stiffened shells Proposal for prEN19991-5

1,0

1,2

x = n0, xRk / nxRc

L/R=2; R/t=50

0,6

L/R=2; R/t=100

0,4

L/R=2; R/t=200

perf

+ 2 2

= 0 . 5 [1 + 0 ( 0 ) + 2 ]

0,2

0,0
0,0

0,5

1,0

1,5

2,0

2,5

3,0

3,5

4,0

4,5

5,0

= p0,nRk / pnRc

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

Background activity - Main investigated aspects

shell plastic buckling

imperfection sensitivity analysis of aluminium cylinders;


set-up of buckling curves for aluminium shells;
definition of imperfection classes for plastic buckling;
interaction between load cases;
introduction of additional shell configurations;

stiffened shells
imperfection sensitivity analysis of stiffened cylinders;
validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;

EUROCODES
Background and Applications

59

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

60

Effect of welding (HAZ zones):


definition of simplified design procedures

Rolling

Welding

MIG
0 < t 6mm
6 < t 12mm
12 < t 25mm
t > 25mm

effect of welding effect (HAZ zones)


imperfection sensitivity analysis of welded cylinders;
definition of simplified design procedures;

0 < t 6mm

bhaz = 20 mm
bhaz = 30 mm
bhaz = 35 mm
bhaz = 40 mm

TIG
bhaz = 30 mm

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

61

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

Effect of welding Parametric analysis

62

Effect of welding Imperfection sensitivity curves, axial compression


1,4

Pu /Pcr,th

Class 3

Class 2

Class 1

1,2

Unwelded

1,0

= 0.86

0,8

Welded

0,6

= 0.72

0,4

= 0.80

= 0.72

= 0.71

= 0.67

2
R/t = 50; f 0.2 = 200 N/mm ; o,haz=0,53

0,2

w0/t
0,0
0,0

EUROCODES
Background and Applications

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

Brussels, 18-20 February 2008 Dissemination of information workshop

EUROCODES
Background and Applications

63

Class 2

Unwelded
= 0.76

0,8

= 0.68
= 0.56

0,6

= 0.67

Welded

0,4

= 0.61

0,2
w0/t

EUROCODES
Background and Applications

0,3

0,4

0,5

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

i ,w = o + (1 o )

i i ,0
i ,w i ,0

65

i,w
1,0

o,haz

0 = (0,haz)
i,0 = i,0 (i,w,0)
0

i,0

i,w

imperfection sensitivity analysis of aluminium cylinders;


set-up of buckling curves for aluminium shells;
definition of imperfection classes for plastic buckling;
interaction between load cases;
introduction of additional shell configurations;

imperfection sensitivity analysis of welded cylinders;


definition of simplified design procedures;

0,6

Brussels, 18-20 February 2008 Dissemination of information workshop

Effect of welding according to EC9

EN 1999 - Eurocode 9: Design of aluminium structures


Part 1.5 - Shell structures (A. Mandara)

effect of welding effect (HAZ zones)

0,0
0,2

0,6

imperfection sensitivity analysis of stiffened cylinders;


validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;

R/t = 100; f 0.2 = 200 N/mm ; 0,haz = 0,53

0,1

0,5

stiffened shells

= 0.54
2

0,0

0,4

shell plastic buckling

Class 1

1,2
1,0

0,3

Background activity - Main investigated aspects

1,4
Class 3

0,2

Brussels, 18-20 February 2008 Dissemination of information workshop

Effect of welding Imperfection sensitivity curves, axial compression


Pu /Pcr,th

0,1

i,w,0

64

Vous aimerez peut-être aussi