Sr No.

Roll No.

110 B

2
3
4
5

155 C
60 A
155 C
110 A

125 G

7
8
9
10
11
12
13
14
15
16
17
18
19

Roll Preparation
Start
Finish
PT

Bath No.

Count

Nickel Plating Stage 1

Start
Finish
PT

Idle Time

7:15 AM
7:20 AM

7:30 AM
7:34 AM

15.00
14.00

4
1

806
505

7:31 AM
7:35 AM

8:14 AM
8:04 AM

43.00
29.00

1.00
1.00

110 A
165 SV2
125 F
125 G
60 A
165 SV2
155 C
125 G
125 F
65
155 C
60 A
125 G

7:50 AM
7:52 AM
8:16 AM
8:16 AM
8:34 AM
8:56 AM
9:06 AM
9:14 AM
9:26 AM
9:50 AM
9:59 AM
10:03 AM
10:22 AM

8:07 AM
8:09 AM
8:48 AM
8:27 AM
8:37 AM
9:04 AM
9:10 AM
9:19 AM
9:30 AM
9:57 AM
10:03 AM
10:05 AM
10:24 AM

17.00
17.00
32.00
11.00
3.00
8.00
4.00
5.00
4.00
7.00
4.00
2.00
2.00

2
3
3
4
1
4
3
4
4
3
2
1
4

522
330
330
330
1225
330
522
330
330
806
522
1225
330

8:08 AM
8:14 AM
8:49 AM
8:28 AM
8:39 AM
9:05 AM
9:11 AM
9:20 AM
9:31 AM
9:58 AM
10:04 AM
10:07 AM
10:25 AM

8:40 AM
8:37 AM
9:09 AM
8:48 AM
9:43 AM
9:25 AM
9:42 AM
9:42 AM
9:54 AM
10:43 AM
10:34 AM
11:13 AM
10:45 AM

32.00
23.00
20.00
20.00
64.00
20.00
31.00
22.00
23.00
45.00
30.00
66.00
20.00

1.00
5.00
1.00
1.00
2.00
1.00
1.00
1.00
1.00
1.00
1.00
2.00
1.00

20

165 SV2

10:28 AM

10:36 AM

8.00

522

10:38 AM 11:08 AM

30.00

2.00

21

125 F

10:52 AM

10:56 AM

4.00

330

10:58 AM 11:18 AM

20.00

2.00

4 Mtr Mapping Report

30.09.2014

22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

125 G
65
60 A
125 F
125 G
65
155 C
60 A
125 F
125 G
155 C
165 SV2
65
125 F
60 A
65
125 G
155 C
125 F

11:07 AM
11:06 AM
11:22 AM
11:35 AM
12:00 PM
12:20 PM
12:22 PM
12:30 PM
12:45 PM
1:05 PM
1:15 PM
1:26 PM
1:30 PM
1:45 PM
2:00 PM
2:31 PM
1:54 PM
2:08 PM
2:19 PM

11:12 AM
11:09 AM
11:25 AM
11:55 AM
12:07 PM
12:27 PM
12:30 PM
12:42 PM
12:50 PM
1:18 PM
1:20 PM
1:29 PM
1:34 PM
1:48 PM
2:04 PM
2:32 PM
1:58 PM
2:09 PM
2:22 PM

5.00
3.00
3.00
20.00
7.00
7.00
8.00
12.00
5.00
13.00
5.00
3.00
4.00
3.00
4.00
1.00
4.00
1.00
3.00

2
4
3
1
2
4
1
3
2
4
1
2
3
4
2
1
1
4
3

522
806
806
505
522
806
505
806
522
330
505
522
806
330
1270
1225
505
330
330

4 Mtr Mapping Report

30.09.2014

11:13 AM 11:43 AM
11:10 AM 11:55 AM
11:30 AM 12:15 PM
11:56 AM 12:25 PM
12:08 PM 12:41 PM
12:28 PM 1:10 PM
12:35 PM 1:05 PM
12:43 PM 1:28 PM
12:52 PM 1:22 PM
1:19 PM
1:40 PM
1:22 PM
1:52 PM
1:30 PM
2:01 PM
1:34 PM
2:19 PM
1:49 PM
2:09 PM
2:06 PM
3:14 PM
2:33 PM
3:39 PM
1:59 PM
2:29 PM
2:10 PM
2:30 PM
2:24 PM
2:44 PM

30.00
45.00
45.00
29.00
33.00
42.00
30.00
45.00
30.00
21.00
30.00
31.00
45.00
20.00
68.00
66.00
30.00
20.00
20.00

1.00
1.00
5.00
1.00
1.00
1.00
5.00
1.00
2.00
1.00
2.00
1.00
0.00
1.00
2.00
1.00
1.00
1.00
2.00

Roll Cooling
Start
Finish

PT

Idle Time

Screen Extraction
Start
Finish
PT

7:08 AM

7:10 AM

2.00

7:11 AM

7:44 AM

33.00

7:05
8:15
8:22
7:32

7:13
8:20
8:30
7:40

8.00
5.00
8.00
8.00

7:13
8:21
8:31
7:45

7:19
8:32
8:37
7:49

6.00
11.00
6.00
4.00

AM
AM
AM
AM

AM
AM
AM
AM

7:45 AM

7:52 AM

7.00

9:06 AM
8:40 AM
9:13 AM
9:03 AM
9:46 AM
9:26 AM
9:43 AM
9:54 AM
10:20 AM
10:53 AM
10:36 AM
11:14 AM
10:55 AM

9:15 AM
8:46 AM
9:15 AM
9:06 AM
9:49 AM
9:27 AM
9:48 AM
9:58 AM
10:25 AM
10:55 AM
10:38 AM
11:17 AM
10:58 AM

9.00
6.00
2.00
3.00
3.00
1.00
5.00
4.00
5.00
2.00
2.00
3.00
3.00

11:11 AM 11:14 AM
11:19 AM 11:23 AM

1.00
18.00

AM
AM
AM
AM

AM
AM
AM
AM

7:53 AM

8:13 AM

20.00

26.00
3.00
4.00
15.00
3.00
1.00
1.00
12.00
26.00
10.00
2.00
1.00
10.00

9:16 AM
8:49 AM
9:15 AM
9:07 AM
9:49 AM
9:27 AM
9:49 AM
9:59 AM
10:25 AM
10:55 AM
10:39 AM
11:17 AM
10:58 AM

8:55 AM
9:24 AM
9:13 AM
10:01 AM
10:15 AM
9:57 AM
10:20 AM
10:29 AM
11:05 AM
10:44 AM
11:21 AM
11:06 AM

6.00
9.00
6.00
12.00
48.00
8.00
21.00
4.00
10.00
5.00
4.00
8.00

3.00

3.00

11:15 AM

1:25 PM

130.00

4.00

1.00

11:24 AM

11:29 AM

5.00

4 Mtr Mapping Report

30.09.2014

Remarks

Idle Time

Screen
no.

Screen extraction procedure

were done on thumb 2 and
then removed from thumb 1

1.00

A-4

0.00
1.00
1.00
5.00

A-1
A-6
A-5
A-3

1.00

A-2

3.00
0.00
1.00
0.00
0.00
1.00
1.00
0.00
0.00
1.00
0.00
0.00

A-7
A-9
A-8
A-11
A-13
A-10
A-12
A-15
A-16
A-14
A-18
A-17

1.00

A-29

Bath were Empty, Screen

was waiting to be extracted
due to Lack of thumb stand

Awaited for extraction, C-13

was continue so roll was put
aside

1.00

Scree
3

11:46 AM
11:56 AM
12:17 PM
12:32 PM
12:45 PM
1:20 PM
1:07 PM
1:31 PM
1:30 PM
1:44 PM
1:58 PM
2:03 PM
2:22 PM
2:10 PM

11:52 AM
12:04 PM
12:20 PM
12:40 PM
12:46 PM
1:21 PM
1:09 PM
1:39 PM
1:35 PM
1:47 PM
2:00 PM
2:06 PM
2:26 PM
2:15 PM

6.00
8.00
3.00
8.00
1.00
1.00
2.00
8.00
5.00
3.00
2.00
3.00
4.00
5.00

3.00
1.00
2.00
7.00
4.00
10.00
2.00
3.00
8.00
4.00
6.00
2.00
3.00
1.00

11:52 AM
12:05 PM
12:25 PM
12:42 PM
12:50 PM
1:23 PM
1:10 PM
1:40 PM
1:35 PM
1:47 PM
2:00 PM
2:11 PM
2:26 PM
2:16 PM

12:00 PM
12:20 PM
12:29 PM
12:45 PM
12:55 PM
1:30 PM
1:15 PM
1:47 PM
1:44 PM
1:53 PM
2:08 PM
2:40 PM
2:30 PM
2:19 PM

8.00
15.00
4.00
3.00
5.00
7.00
5.00
7.00
9.00
6.00
8.00
29.00
4.00
3.00

0.00
1.00
5.00
2.00
4.00
2.00
1.00
1.00
0.00
0.00
0.00
5.00
0.00
1.00

A-20
A-21
A-23
A-19
A-24
A-26
A-25
A-28
A-27
A-30
A-31
A-34
A-32
A-33

2:30 PM
2:43 PM

2:33 PM
2:48 PM

3.00
5.00

1.00
13.00

2:33 PM

2:35 PM

2.00

0.00

A-22

4 Mtr Mapping Report

30.09.2014

Nickel Plating Stage2

Start
Finish
PT

Bath No.

Count

1200

7:49 AM

6
11
9
5

1060
735
1165
1080

7:43
8:42
8:48
8:14

1070

8:24 AM

Idle Time

9:00 AM

71.00

5.00

8:45 AM
9:23 AM
10:01 AM
9:12 AM

62.00
41.00
73.00
58.00

24.00
10.00
11.00
25.00

9:26 AM

62.00

11.00

13
7
5
11
13
6
8
5
10
7
11
9

Teared after 1st strike

1270
9:03 AM 10:10 AM
1110
9:36 AM 10:41 AM
1065
9:23 AM 10:21 AM
770
10:11 AM 10:54 AM
1270
10:18 AM 11:26 AM
1070
10:09 AM 11:12 AM
1162
10:27 AM 11:35 AM
1060
10:31 AM 11:30 AM
774
11:08 AM 11:52 AM
1130
10:51 AM 11:57 AM
770
11:28 AM 12:11 PM
1140
11:14 AM 12:27 PM

67.00
65.00
58.00
43.00
68.00
63.00
68.00
59.00
44.00
66.00
43.00
73.00

8.00
12.00
10.00
10.00
3.00
12.00
7.00
2.00
3.00
7.00
7.00
8.00

13

1290

67.00

13.00

AM
AM
AM
AM

1:38 PM

2:45 PM

Screen damaged due to weight pipe collapsed

4 Mtr Mapping Report
30.09.2014

6
5
11
9
7
6
8
11
5
10
7
13
6
9

1090
705
775
1140
1130
690
1162
775
1080
1186
1126
1280
690
1112

12:14 PM
12:31 PM
12:35 PM
1:10 PM
1:00 PM
1:36 PM
1:25 PM
1:57 PM
1:53 PM
2:03 PM
2:16 PM
2:53 PM
2:37 PM
2:25 PM

1136

2:39 PM

1:18
1:11
1:19
2:07
2:05
2:19
2:32
2:40
2:57
3:07
3:22
3:56
3:19
3:36

PM
PM
PM
PM
PM
PM
PM
PM
PM
PM
PM
PM
PM
PM

64.00
40.00
44.00
57.00
65.00
43.00
67.00
43.00
64.00
64.00
66.00
63.00
42.00
71.00

14.00
11.00
6.00
25.00
5.00
6.00
10.00
10.00
9.00
10.00
8.00
13.00
7.00
6.00

3:46 PM

67.00

4.00

4 Mtr Mapping Report

30.09.2014

Sr no.
1
2
3

Remarks
Multi function on single thumb ( Roll preparation, Screen extraction Procedure)
fixed rolls were being used
Improper Roll end strip for weight pipe

Resulted into
Excess and repeated movement of crane, roll and worker
Some time bath were empty
Damage to weight pipe