GR00004900 22a PDF

22A-1
GROUP 22A
MANUAL
TRANSMISSION
CONTENTS
GENERAL INFORMATION . . . . . . . .
22A-2
TRANSMISSION CONTROL . . . . . . .
22A-5
REMOVAL AND INSTALLATION . . . . . . . .
22A-5
SERVICE SPECIFICATION . . . . . . . .
22A-2
SHIFT LEVER ASSEMBLY . . . . . . . .
22A-7
LUBRICANT. . . . . . . . . . . . . . . . . . . .
22A-2
DISASSEMBLY AND REASSEMBLY . . . . .
22A-7
SPECIAL TOOLS. . . . . . . . . . . . . . . .
22A-3
TRANSMISSION ASSEMBLY . . . . . .
22A-8
REMOVAL AND INSTALLATION <F5M41>
22A-8
TRANSMISSION ASSEMBLY REMOVAL

AND INSTALLATION <F5M42> . . . . . . . . .
22A-13
ON-VEHICLE SERVICE. . . . . . . . . . .
22A-4
TRANSMISSION OIL LEVEL CHECK . . . .
22A-4
TRANSMISSION OIL REPLACEMENT . . .
22A-4
MANUAL TRANSMISSION
22A-2
GENERAL INFORMATION
GENERAL INFORMATION
M1221000100655
The manual transmission come in two models, namely, F5M41 and F5M42.
Item
Specification
Transmission model
F5M41-1-V7B3
F5M41-1-R7B6
F5M42-2-R7B4
Engine model
4G13
4G18
4G63
Transmission type
5-speed, floor-shift
Transmissiom gear ratio
1st
3.583
3.583
3.583
2nd
1.947
1.947
1.947
3rd
1.343
1.343
1.379
4th
0.976
0.976
1.030
5th
0.804
0.804
0.820
Reverse
3.416
3.416
3.363
Final reduction ratio (Differential gear ratio) 4.333
4.052
4.058
Speedometer gear ratio
30/36
SERVICE SPECIFICATION
M1221000300091
Item
Standard value
Protruding length of stabilizer bar mounting bolt mm
22 1.5
LUBRICANT
M1221000400184
Item
Specified lubricant
Transmission model
Quantity L
Transmission oil
Gear oil SAE 75W-85W or 75W-90

conforming to API GL-4
F5M41
2.1
F5M42
2.2
MANUAL TRANSMISSION
22A-3
SPECIAL TOOLS
SPECIAL TOOLS
M1221000600650
Tool
Number
Name
Use
MB991453
Engine hanger
assembly
MB991454
Engine hanger
balancer
When the engine hanger is used:

Supporting the engine assembly
during removal and installation of the
transmission assembly
NOTE: Special tool MB991454 is a
part of engine hanger attachment set
MB991453.
MB991527
Engine hanger
MB991895
Engine hanger
B991453
B991454
B991527
MB991895
MB991928
A: MB991929
B: MB991930
E C: MB991931
D: MB991932
E: MB991933
F: MB991934
Slide bracket (HI)
F
A
D
B
Engine hanger
A: Joint (50) 2
B: Joint (90) 2
C: Joint (140) 2
D: Foot (standard) 4
E: Foot (short) 2
F: Chain and hook
assembly
C
B991928
MB991897
Ball joint remover
Knuckle and tie rod end ball joint

disconnection
NOTE: Steering linkage puller
(MB990635 or MB991113)is also
used to disconnect knuckle and tie
rod end ball joint.
MB990241
A: MB990242
B: MB990244
Axle shaft puller

A: Puller shaft
B: Puller bar
Removal of the drive shaft
AC106827
A
B
MB990241AB
MANUAL TRANSMISSION
22A-4
ON-VEHICLE SERVICE
Tool
Number
Name
Use
MB991460
Plug
Prevention of transmission fluid drain

and of entry of foreign objects
MB990767
End yoke holder
Fixing of the hub
A: MB991017
B: MB990998
C: MB991000
A, B: Front hub
remover and
installer
C: Spacer
Removal of the hub

Provisional holding of the wheel
bearing
Measurement of hub starting
torque
Measurement of wheel bearing
axial play
NOTE: MB991000, which belongs
to MB990998, should be used as
a spacer.
B990767
B
C
AC100320AB
ON-VEHICLE SERVICE
TRANSMISSION OIL LEVEL CHECK
TRANSMISSION OIL REPLACEMENT
M1221000900457
M1221001000383
Filler plug
Filler plug hole
Transmission oil
Filler plug
AC210553 AB
1. Remove the filler plug.

2. Check that the oil level is up to the lower edge of
the filler plug hole.
3. Check that the oil is not noticeably dirty.
4. Tighten the filler plug to the specified torque.
Tightening torque: 32 2 Nm
Drain plug
AC203434AC
1. Remove the filler plug.

2. Remove the drain plug and drain the oil.
3. Tighten the drain plug to the specified torque.
4. Fill with gear oil API classification GL-4 SAE
75W-85W or 75W-90 until the level comes to the
lower portion of filler plug hole.
Quantity: 2.1 L <F5M41>
Quantity: 2.2 L <F5M42>
5. Tighten the filler plug to the specified torque.
MANUAL TRANSMISSION
22A-5
TRANSMISSION CONTROL
REMOVAL AND INSTALLATION
M1221003800556
! WARNING
Be careful not to subject the SRS-ECU to any shocks during removal and installation of the
shift cable and select cable assembly.
Pre-removal and Post-installation Operation
Air Cleaner Assembly Removal and Installation (Refer to
GROUP 15, Air Cleaner P.15-2).
Battery and Battery Tray Removal and Installation.
7
12 2 Nm
1
8
10 N
9
7
4
11
2
12 2 Nm
12
AC304524AB
1.
2.
3.
4.
>>B<< 5.
6.
7.
<<A>> >>A<< 8.
<<A>> >>A<< 9.
Gearshift cable and select cable

assembly removal steps
Gearshift lever knob
Front floor console (Refer to
GROUP 52A P.52A-7).
Sleeve
Snap pin
Select cable connection (Gearshift
lever side)
Gearshift cable clip
Gearshift cable connection
(Gearshift lever side)
SRS-ECU (Refer to GROUP 52B
P.52B-206).
Snap pin
Select cable connection
(Transmission side)
(Transmission side)
Gearshift cable and select cable

assembly removal steps
>>A<< 10. Gearshift link clip
11. Gearshift cable and select cable
assembly
Gearshift lever assembly
removal steps
1. Gearshift lever knob
Front floor console (Refer to

GROUP 52A P.52A-7).
2. Sleeve
3. Snap pin
4. Select cable connection (Gearshift
lever side)
>>B<< 5. Gearshift cable clip
6. Gearshift cable connection
(Gearshift lever side)
12. Gearshift lever assembly
MANUAL TRANSMISSION
22A-6
REMOVAL SERVICE POINTS
CAUTION
<<A>> SELECT CABLE CONNECTION

(TRANSMISSION SIDE)/GEAR SHIFT CABLE
CONNECTION (TRANSMISSION
SIDE)/GEARSHIFT LINK CLIP REMOVAL
New gearshift
link clip
Gearshift cable,
Select cable
Claws
Cable bracket
Shift cable, Select cable

Gearshift link clip
AC210556 AB
Push up the claws of the gearshift link clip using a

screwdriver, etc., and then remove the gearshift link
clip from the bracket together with the cables.
INSTALLATION SERVICE POINTS

>>A<< GEARSHIFT CABLE AND SELECT CABLE
ASSEMBLY/GEARSHIFT CABLE CONNECTION
(TRANSMISSION SIDE)/SELECT CABLE
CONECTION (TRANSMISSION SIDE)/GEARSHIFT
LINK CLIP INSTALLATION
Select lever
AC210558 AB
Insert thoroughly the gearshift link clip, shift

cable and select cable until they click in place.
3. After installing the new gearshift link clip to the
cable bracket of the transmission, install the shift
cable and select cable to the cable bracket.
NOTE: The clip is reversible.
4. Move the shift lever to all positions and check that
the operation is smooth.
>>B<< GEAR SHIFT CABLE CLIP INSTALLATION
Neutral position
AC210557AB
1. Set the transmission side shift lever and the

passenger compartment side shift lever to the
neutral position.
2. Install the painted part of the shift cable end
(transmission side) and painted part of the select
cable (transmission side) facing the snap pin.
9.5 mm
5 - 8 mm
AC210559AB
1. Make sure that there is no excessive play at the

shift cable end gearshift cable clip. If there is
excessive play or the gearshift cable clip is
disengaged from the shift cable end, check the
clip opening gap. If the gap is more than 9.5 mm,
squeeze the gearshift cable clip until the relaxed
gap reaches 5 to 8 mm.
MANUAL TRANSMISSION
22A-7
SHIFT LEVER ASSEMBLY
2. Engage the gearshift cable clip with the shift cable

hook securely, and push the gearshift cable clip
with your thumbs until it clicks in place.
3. Install the shift cable to the shift lever.
AC210560 AB
SHIFT LEVER ASSEMBLY

DISASSEMBLY AND REASSEMBLY
M1221004000188
7
8
9
14 2 Nm
3
3
1
6
12
2
4
10 1 Nm
11
10
1.
2.
3.
4.
5.
6.
7.
Disassembly steps
Gearshift link bolt
Gearshift select lever
Gearshift link bushing
Gearshift lever spring
Gearshift link collar
Bolt
Gearshift lever retainer
AC203438 AC
Disassembly steps (Continued)

8. Gearshift lever
9. Gearshift link bushing
10. Gearshift lever bracket distance
piece
11. Gearshift link bushing
12. Gearshift lever bracket
MANUAL TRANSMISSION
22A-8
TRANSMISSION ASSEMBLY
REMOVAL AND INSTALLATION <F5M41>
M1221002700255
CAUTION
*: Indicates parts which should be temporarily tightened, and then fully tightened after installing the
engine into the vehicle.
Pre-removal Operation
Under Cover Removal
Transmission Oil Draining (Refer to P.22A-4.)
Battery and Battery Tray Removal
Air Cleaner Assembly Removal (Refer to GROUP 15, Air
Cleaner P.15-2.)
Front Exhaust Pipe Removal (Refer to GROUP 15,
Exhaust Pipe and Main Muffler P.15-11.)
Post-installation Operation
Front Exhaust Pipe Installation (Refer to GROUP 15,
Air Cleaner Assembly Installation (Refer to GROUP 15,
Air Cleaner P.15-2.)
Battery and Battery Tray Installation
Transmission Oil Filling (Refer to P.22A-4.)
Under Cover Installation
18 3 Nm
18 3 Nm
18 3 Nm
5
48 5 Nm
10
4
2
3
8
30 3 Nm
AC304230AB
1.
2.
3.
4.
5.
6.
Removal steps
Transmission harness clamp
Back-up lamp switch connector
Vehicle speed sensor connector
Snap pin
Select cable connection
<Transmission side>
<Transmission side>
<<A>>
<<B>>
Removal steps (Continued)

7. Cable bracket and cable assembly
<Transmission side>
8. Starter motor connecting bolts
9. Clutch release cylinder and clutch
oil pipe
10. Transmission assembly upper part
coupling bolts
MANUAL TRANSMISSION
22A-9
47 7 Nm*
80 7 Nm*
28
69 10 Nm
48 5 Nm
30
32
31
29
30
24 N
23
25
48 6 Nm
33
11
12
26
9.0 1.0 Nm
N 22
14
25 5 Nm
19
N 13
245 29 Nm
23 4 Nm
21
18 N
106 10 Nm
52 7 Nm*
15 N
17
27
20
16
69 10 Nm
69 10 Nm
<<C>> >>E<<
>>E<<
>>D<<
<<D>>
<<E>> >>C<<
<<E>> >>C<<
Removal steps
11. Wheel speed sensor cable
connection <Vehicles with ABS>
12. Brake hose clamp
13. Drive shaft nut
14. Washer
15. Self-locking nut (stabilizer bar
connection)
16. Stabilizer bar connection
17. Lower arm connecting bolt
18. Self-locking nut (tie rod end
connection)
19. Tie rod end connection
20. Lower arm connection
21. Drive shaft <L.H.>
22. Circlip
23. Drive shaft <R.H.>
24. Circlip
>>B<< 25.
26.
27.
28.
<<F>>
29.
>>A<< 30.
31.
<<G>>
32.
33.
AC304295 AB

Transmission stay
Bell housing cover
Rear roll stopper connecting bolt
(Refer to GROUP 32, Engine roll
stopper P.32-7.)
Centremember assembly
Rear roll mount bracket
Transmission mount assembly
Transmission mount stopper
Transmission mount bracket
Engine assembly support
Support the transmission with a
transmission jack
Transmission assembly lower part
coupling bolts
Transmission assembly
MANUAL TRANSMISSION
22A-10

<<A>> STARTER MOTOR CONNECTING BOLTS
REMOVAL
Remove the starter motor with the starter motor
harness still connected, and secure it inside the
engine compartment away from the engine.
<<B>> TRANSMISSION ASSEMBLY UPPER
PARTS COUPLING BOLTS REMOVAL
Do not fully unscrew the bolts from the engine and
transmission assembly. Only loosen the bolts.
1. Install special tool ball joint remover (MB991897)

as shown in the figure.
Bolt
Parallel
Knob
Bad
<<C>> DRIVE SHAFT NUT REMOVAL

!
CAUTION
Do not apply pressure to the wheel bearing by

the vehicle weight to avoid possible damage
when the drive shaft nut is loosened.
Good
AC106821AB
2. Turn the bolt and knob as necessary to make the

jaws of special tool parallel, tighten the bolt by
hand and confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make
sure the knob is in the position shown in the
figure.
3. Tighten the bolt with a wrench to disconnect the
tie rod end.
<<E>> DRIVE SHAFT REMOVAL
MB990767
AC102462 AC
Use special tool end yoke holder (MB990767) to fix

the hub and remove the drive shaft nut.
MB990767
<<D>> SELF-LOCKING NUT (TIE ROD END

CONNECTION) REMOVAL
!
MB990241
AC100128 AE
CAUTION
Do not remove the nut from ball joint. Loosen

it and use special tool to avoid possible
damage to ball joint threads.
Hang special tool with cord to prevent it from
falling.
1. Use the following special tools to push out the

drive shaft from the hub.
Axle shaft puller (MB990241)
End yoke holder (MB990767)
Cord
Drive shaft
MB991897
Nut
Bolt
Ball joint
AC102551AC
AC208247AD
2. Remove the drive shaft from the hub by pulling

the bottom of the brake disc towards you.
MANUAL TRANSMISSION
22A-11
!
CAUTION
Do not pull on the drive shaft; doing so will

damage the TJ; be sure to use the pry bar.
When pulling the drive shaft out from the
transmission, be careful that the spline part of
the drive shaft does not damage the oil seal.
<<F>> TRANSMISSION MOUNT ASSEMBLY

REMOVAL
While supporting the engine and transmission
assembly with a garage jack, remove the
transmission mount assembly.
<<G>> ENGINE ASSEMBLY SUPPORTING
1. Support the engine and transmission assembly
with a garage jack and remove the transmission
mounting body side bracket, then install the
engine hanger (special tool MB991895 or
MB991928).
Transmission
TJ assembly
Pry bar
AC100141 AG
3. Insert a pry bar between the transmission case

and the drive shaft, and then pry and remove the
drive shaft from the transmission.
MB991895
AC104015 AE
MB991460
AC102554 AC
4. Use special tool plug (MB991460) to prevent the

entry of foreign material into the transmission
case.
!
2. <Engine hanger (special tool MB991895) is used>

(1) Set special tool MB991895 to the strut
mounting nuts and the radiator support upper
insulator mounting bolts, which are located in
the engine compartment, as shown.
NOTE: Adjust the engine hanger balance by
sliding the front side foot of the engine hanger
(special tool MB991895).
MB991895
CAUTION
MB991000
MB991454
MB991017
MB991527
AC104013AF
AC102555 AC

when the drive shaft is removed. If, however,
vehicle weight must be applied to the bearing in
moving the vehicle, temporarily secure the wheel
bearing by using the following special tools.
Spacer (MB991000)
Front hub remover and installer (MB991017)
(2) Set the chains of engine hanger (special tool

MB991527) and engine hanger balancer
(special tool MB991454), support the engine
and transmission assembly and remove the
garage jack, and unscrew the transmission
assembly upper part coupling bolts that were
priorly loosened.
MANUAL TRANSMISSION
22A-12
(1) Assemble the engine hanger (special tool

MB991928). Set following parts to the base
hanger.
Slide bracket (HI)
Foot (standard) (MB991932)
Joint (90) (MB991930)

>>A<< TRANSMISSION MOUNT STOPPER
INSTALLATION
Engine side
Arrow
MB991930
Transmission
mount stopper
Transmission
mount bracket
AC210408 AB
MB991932
MB991932
AC207704 AD
(2) Set the engine hanger (special tool

MB991928) to the strut mounting nuts and the
radiator support upper insulator mounting
bolts, which are located in the engine
compartment, as shown.
sliding the slide bracket (HI).
Install the transmission mount stopper so that the

arrow points as shown in the illustration.
>>B<< TRANSMISSION STAY INSTALLATION
Install the transmission stay as below.
1. Tighten the engine-side bolts to the specified
torque.
2. Tighten the transmission-side bolts to the
specified torque.
>>C<< DRIVE SHAFT ASSEMBLY INSTALLATION
!
MB991928
MB991454
MB991527
AC207703 AC

priorly loosened.
CAUTION
When installing the drive shaft, be careful that

the spline part of the drive shaft does not
damage the oil seal.
>>D<< SELF-LOCKING NUT (STABILIZER BAR
CONNECTION) INSTALLATION
A
AC210393 AC
Install the stabilizer rubber and collar as shown in the

figure, and tighten the self-locking nut so that the
protruding length of the stabilizer bar mounting bolt
protruding part meets its standard value (A).
Standard value (A): 22 1.5 mm
MANUAL TRANSMISSION
22A-13
>>E<< WASHER/DRIVE SHAFT NUT

INSTALLATION
1. Be sure to install the drive shaft washer in the

specified direction.
!
CAUTION
Before securely tightening the drive shaft nuts,

make sure there is no load on the wheel
bearings. Otherwise the wheel bearing will be
damaged.
2. Using special tool end yoke holder (MB990767),
tighten the drive shaft nut to the specified torque.
Washer
MB990767
TRANSMISSION ASSEMBLY REMOVAL

AND INSTALLATION <F5M42>
AC102465AD
M1221002700266
CAUTION
*: Indicates parts which should be temporarily tightened, and then fully tightened after installing the
engine into the vehicle.
Pre-removal Operation
Under Cover Removal
Transmission Oil Draining (Refer to P.22A-4.)
Battery and Battery Tray Removal
Air Cleaner Assembly Removal (Refer to GROUP 15, Air
Cleaner P.15-2.)
Front Exhaust Pipe Removal (Refer to GROUP 15,
Post-installation Operation
Front Exhaust Pipe Installation (Refer to GROUP 15,
Air Cleaner Assembly Installation (Refer to GROUP 15,
Air Cleaner P.15-2.)
Battery and Battery Tray Installation
Transmission Oil Filling (Refer to P.22A-4.)
Under Cover Installation
18 3 Nm
N7
10
18 3 Nm
8
18 3 Nm
7N
1
5
2
6
3
AC304410 AB
1.
2.
Removal steps
Transmission harness clamp
Back-up lamp switch connector
3.

Vehicle speed sensor connector
MANUAL TRANSMISSION
22A-14
Clutch release cylinder and clutch
oil pipe
5. Vapour hose connection
6. Canister
7. Snap pin
8. Select cable connection
<Transmission side>
9. Gearshift cable connection
<Transmission side>
10. Cable bracket and cable assembly
<Transmission side>
Starter motor assembly (Refer to

GROUP 16 P.16-22.)
4.
47 7 Nm*
11
82 7 Nm*
48 5 Nm
48 5 Nm
30
31
30
29
11
32
25 5 Nm
24
12
13
33
28
N 25
22
26
15
23 N
26 5 Nm
9.0 1.0 Nm
25 5 Nm
N 14
20
19 N
69 10 Nm
245 29 Nm
108 10 Nm
52 7 Nm*
16 N
18
17
21
27
69 10 Nm
69 10 Nm
<<A>>
11.
12.
13.
<<B>> >>D<< 14.
Removal steps
Transmission assembly upper part
coupling bolts
Wheel speed sensor cable
connection <Vehicles with ABS>
Brake hose clamp
Drive shaft nut
AC304423
AC304873 AB
>>D<< 15. Washer

>>C<< 16. Self-locking nut (stabilizer bar
<<C>>
connection)
17. Stabilizer bar connection
18. Lower arm connecting bolt
19. Self-locking nut (tie rod end
connection)
MANUAL TRANSMISSION
20.
21.
<<D>> >>B<< 22.
23.
<<D>> >>B<< 24.
25.
26.
27.
28.
<<E>>
29.
>>A<< 30.
31.
<<F>>
32.
33.

Tie rod end connection
Lower arm connection
Drive shaft <L.H.>
Circlip
Drive shaft <R.H.>
Circlip
Bell housing cover
Rear roll stopper connecting bolt
(Refer to GROUP 32, Engine roll
stopper P.32-7.)
Centremember assembly
Rear roll mount bracket
Transmission mount assembly
Transmission mount stopper
Transmission mount bracket
Engine assembly support
Support the transmission with a
transmission jack
Transmission assembly lower part
coupling bolts
Transmission assembly
22A-15
MANUAL TRANSMISSION
22A-16

<<A>> TRANSMISSION ASSEMBLY UPPER
PARTS COUPLING BOLTS REMOVAL
Do not fully unscrew the bolts from the engine and
transmission assembly. Only loosen the bolts.
<<B>> DRIVE SHAFT NUT REMOVAL
!
Bolt
Parallel
Knob
Good
CAUTION

when the drive shaft nut is loosened.
Bad
AC106821AB
2. Turn the bolt and knob as necessary to make the

jaws of special tool parallel, tighten the bolt by
hand and confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make
sure the knob is in the position shown in the
figure.
3. Tighten the bolt with a wrench to disconnect the
tie rod end.
MB990767
AC102462 AC
<<D>> DRIVE SHAFT REMOVAL
Use special tool end yoke holder (MB990767) to fix

the hub and remove the drive shaft nut.
<<C>> SELF-LOCKING NUT (TIE ROD END
CONNECTION) REMOVAL
!
MB990767
CAUTION
Do not remove the nut from ball joint. Loosen

it and use special tool to avoid possible
damage to ball joint threads.
Hang special tool with cord to prevent it from
falling.
Cord
MB990241
AC100128 AE
1. Use the following special tools to push out the

drive shaft from the hub.
Axle shaft puller (MB990241)
End yoke holder (MB990767)
MB991897
Nut
Bolt
Ball joint
Drive shaft
AC208247AD
1. Install special tool ball joint remover (MB991897)

as shown in the figure.
AC102551AC
2. Remove the drive shaft from the hub by pulling

the bottom of the brake disc towards you.
MANUAL TRANSMISSION
22A-17
!
CAUTION
Do not pull on the drive shaft; doing so will

damage the TJ; be sure to use the pry bar.
When pulling the drive shaft out from the
transmission, be careful that the spline part of
the drive shaft does not damage the oil seal.
<<E>> TRANSMISSION MOUNT ASSEMBLY

REMOVAL
While supporting the engine and transmission
assembly with a garage jack, remove the
transmission mount assembly.
<<F>> ENGINE ASSEMBLY SUPPORTING
1. Support the engine and transmission assembly
with a garage jack and remove the transmission
mounting body side bracket, then install the
engine hanger (special tool MB991895 or
MB991928).
Transmission
TJ assembly
Pry bar
AC100141 AG
3. Insert a pry bar between the transmission case

and the drive shaft, and then pry and remove the
drive shaft from the transmission.
MB991895
AC104015 AE
MB991460
AC102554 AC
4. Use special tool plug (MB991460) to prevent the

entry of foreign material into the transmission
case.
!

(1) Set special tool MB991895 to the strut
mounting nuts and the radiator support upper
insulator mounting bolts, which are located in
the engine compartment, as shown.
sliding the front side foot of the engine hanger
(special tool MB991895).
MB991895
CAUTION
MB991000
MB991454
MB991017
MB991527
AC104013AF
AC102555 AC

when the drive shaft is removed. If, however,
vehicle weight must be applied to the bearing in
moving the vehicle, temporarily secure the wheel
bearing by using the following special tools.
Spacer (MB991000)
Front hub remover and installer (MB991017)

priorly loosened.
(1) Assemble the engine hanger (special tool
MB991928). Set following parts to the base
hanger.
MANUAL TRANSMISSION
22A-18
Slide bracket (HI)

Foot (standard) (MB991932)
Joint (90) (MB991930)
Install the transmission mount stopper so that the

arrow points as shown in the illustration.
>>B<< DRIVE SHAFT ASSEMBLY INSTALLATION
MB991930
CAUTION
When installing the drive shaft, be careful that

the spline part of the drive shaft does not
damage the oil seal.
>>C<< SELF-LOCKING NUT (STABILIZER BAR
CONNECTION) INSTALLATION
MB991932
MB991932
AC207704 AD
(2) Set the engine hanger (special tool

MB991928) to the strut mounting nuts and the
radiator support upper insulator mounting
bolts, which are located in the engine
compartment, as shown.
sliding the slide bracket (HI).
AC210393 AC
Install the stabilizer rubber and collar as shown in the

figure, and tighten the self-locking nut so that the
protruding length of the stabilizer bar mounting bolt
protruding part meets its standard value (A).
Standard value (A): 22 1.5 mm
MB991928
MB991454
>>D<< WASHER/DRIVE SHAFT NUT

INSTALLATION
MB991527
AC207703 AC

priorly loosened.
Washer
MB990767

>>A<< TRANSMISSION MOUNT STOPPER
INSTALLATION
Engine side
Arrow
Transmission
mount stopper
Transmission
mount bracket
AC210408 AB
AC102465AD
1. Be sure to install the drive shaft washer in the

specified direction.
!
CAUTION
Before securely tightening the drive shaft nuts,

make sure there is no load on the wheel
bearings. Otherwise the wheel bearing will be
damaged.
2. Using special tool end yoke holder (MB990767),
tighten the drive shaft nut to the specified torque.

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22A-1

REMOVAL AND INSTALLATION . . . . . . . .

DISASSEMBLY AND REASSEMBLY . . . . .

REMOVAL AND INSTALLATION <F5M41>

TRANSMISSION ASSEMBLY REMOVAL

TRANSMISSION OIL LEVEL CHECK . . . .

TRANSMISSION OIL REPLACEMENT . . .

Transmissiom gear ratio

Final reduction ratio (Differential gear ratio) 4.333

Speedometer gear ratio

Protruding length of stabilizer bar mounting bolt mm

Gear oil SAE 75W-85W or 75W-90

When the engine hanger is used:

Slide bracket (HI)

Ball joint remover

Knuckle and tie rod end ball joint

Axle shaft puller

Removal of the drive shaft

Prevention of transmission fluid drain

End yoke holder

Fixing of the hub

Removal of the hub

TRANSMISSION OIL REPLACEMENT

1. Remove the filler plug.

1. Remove the filler plug.

Gearshift cable and select cable

Gearshift cable and select cable

Front floor console (Refer to

REMOVAL SERVICE POINTS

<<A>> SELECT CABLE CONNECTION

Shift cable, Select cable

Push up the claws of the gearshift link clip using a

INSTALLATION SERVICE POINTS

Insert thoroughly the gearshift link clip, shift

1. Set the transmission side shift lever and the

1. Make sure that there is no excessive play at the

SHIFT LEVER ASSEMBLY

2. Engage the gearshift cable clip with the shift cable

SHIFT LEVER ASSEMBLY

Disassembly steps (Continued)

Removal steps (Continued)

Removal steps (Continued)

REMOVAL SERVICE POINTS

1. Install special tool ball joint remover (MB991897)

<<C>> DRIVE SHAFT NUT REMOVAL

Do not apply pressure to the wheel bearing by

2. Turn the bolt and knob as necessary to make the

Use special tool end yoke holder (MB990767) to fix

<<D>> SELF-LOCKING NUT (TIE ROD END

Do not remove the nut from ball joint. Loosen

1. Use the following special tools to push out the

2. Remove the drive shaft from the hub by pulling

Do not pull on the drive shaft; doing so will

<<F>> TRANSMISSION MOUNT ASSEMBLY

3. Insert a pry bar between the transmission case

4. Use special tool plug (MB991460) to prevent the

2. <Engine hanger (special tool MB991895) is used>

Do not apply pressure to the wheel bearing by

(2) Set the chains of engine hanger (special tool

(1) Assemble the engine hanger (special tool

INSTALLATION SERVICE POINTS

(2) Set the engine hanger (special tool

Install the transmission mount stopper so that the