Académique Documents
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GROUP 34
REAR SUSPENSION
CONTENTS
GENERAL INFORMATION . . . . . . . .
34
SERVICE SPECIFICATIONS. . . . . . .
34
LUBRICANT. . . . . . . . . . . . . . . . . . . .
34
SPECIAL TOOLS. . . . . . . . . . . . . . . .
34
ON-VEHICLE SERVICE. . . . . . . . . . .
REAR WHEEL ALIGNMENT CHECK AND
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . .
34
34
34
34
34
34
34
34
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
34
34
34
34
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
34
34
34
34
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
34
34
STABILIZER BAR. . . . . . . . . . . . . . . .
34
34
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
34
34
REAR SUSPENSION
34-2
GENERAL INFORMATION
GENERAL INFORMATION
M1341000100353
CONSTRUCTION DIAGRAM
<Comfort>
Shock absorber
Upper arm assembly
<Sedan>
Rear shock
absorber damper
Coil spring
Stabilizer bar
<Wagon>
Rear shock
absorber damper
Trailing arm
Rear shock
absorber cover
Control link
<Sport>
Shock absorber
Upper arm assembly
Coil spring
Stabilizer bar
Rear shock
absorber damper
Trailing arm
Control link
AC304025 AB
REAR SUSPENSION
34-3
SERVICE SPECIFICATIONS
SPECIFICATION
COIL SPRING
Item
Sedan
Wagon
Comfort
Sport
Comfort
Sport
Wire diameter mm
10
10
10
10
Average diameter mm
78 90
78 90
78 90
78 90
Free length mm
359
331
377
368
SERVICE SPECIFICATIONS
M1341000300409
Item
Standard value
040 30
Toe-in
32
008 05
Thrust angle
000 009
0.5 3.0
0.5 3.0
0.5 3.0
68
0.5 1.5
LUBRICANT
M1341000400172
Item
Specified lubricant
Quantity
As required
REAR SUSPENSION
34-4
SPECIAL TOOLS
SPECIAL TOOLS
M1341000600392
Tool
Number
Name
Use
MB991014
Wheel alignment
measurement <vehicles
with aluminium wheels>
MB990326
Preload socket
MB991447
MB991448
MB991449
MB990957
A: MB990969
B: MB990971
MB990996
MB991004
MB990326
B
A
MB990957
B990996
REAR SUSPENSION
34-5
ON-VEHICLE SERVICE
Tool
Number
Name
Use
MB990947
MB991816
MB990890
A: MB991237
B: MB991239
A: Spring compressor
body
B: Arm set
MB990947
MB990890
A
B
MB991237
ON-VEHICLE SERVICE
REAR WHEEL ALIGNMENT CHECK AND
ADJUSTMENT
M1341011000372
CAUTION
AC001079 AG
REAR SUSPENSION
34-6
ON-VEHICLE SERVICE
CAUTION
AC006159 AC
CAUTION
Control link
Control link
mounting nut
Control link
AC006145 AD
Front of
vehicle
AC304398 AB
REAR SUSPENSION
34-7
ON-VEHICLE SERVICE
AC304398 AC
AC304398 AD
REAR SUSPENSION
34-8
CAUTION
: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the earth in an unladen condition.
Post-installation Operation
Rear Wheel Alignment Check and Adjustment (Refer to
334).
<Comfort>
120 10 Nm*
<Sport>
2
3
<Sport>
120 10 Nm*
120 10 Nm*
120 10 Nm*
90 10 Nm*
1
<Comfort>
95 15 Nm*
95 15 Nm*
4
AC304154 AB
<<A> <
>
>>B< 1.
>
<<B>
<
>>B<
2.
<
>>A<
3.
>
<<B>
4.
>
<<A>
5.
6.
AC304404 AB
REAR SUSPENSION
34-9
Identification colour
Upper arm
assembly
Control link
Trailing arm
Piece of wood
AC107126 AB
AC300343 AC
INSPECTION
M1341004900157
AC103744 AC
Hole
AC107127AD
Trailing arm
AC304674 AB
34-10
REAR SUSPENSION
CONTROL LINK, UPPER ARM AND LOWER ARM
MB990326
CAUTION
AC304399 AB
Driving Out
MB991447
Lower arm
MB991449
MB991448
AC006168 AC
Press-Fitting
MB991447
1.5 mm
Lower arm
MB991449
MB991448
AC006169 AC
REAR SUSPENSION
CONTROL LINK, UPPER ARM AND LOWER ARM
Lower arm
MB990969
MB990971
AC102522 AC
34-11
REAR SUSPENSION
34-12
CAUTION
: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the earth in the unladen condition.
Pre-removal Operation
Brake Fluid Draining
Rear Hub Assembly Removal (Refer to GROUP 27A,
Rear Axle Hub Assembly 327).
Post-installation Operation
Rear Hub Assembly Installation (Refer to GROUP 27A,
Rear Axle Hub Assembly 327).
Brake Fluid Supplying and Bleeding (Refer to GROUP
35A, On-vehicle Service Bleeding 335A).
Rear Wheel Alignment Check and Adjustment (Refer to
334).
Parking Brake Lever Stroke Adjustment (Refer to GROUP
36, On-vehicle Service Parking Brake Lever Stroke
Check and Adjustment 336).
AC101449
AC301223
120 10 Nm*
15 2 Nm
90 10 Nm*
11
3
7
10
120 10 Nm*
6
5
9
63 7 Nm
95 15 Nm*
AC304155 AB
<<A>>
1.
2.
3.
4.
Removal steps
Lifting point
Rear ABS Sensor (Refer to
GROUP 35B, ABS Sensor
335B).
Parking brake cable
Brake hose and trailing arm
connection
Rear parking brake assembly
>>A<< 5.
6.
7.
8.
REAR SUSPENSION
34-13
<<B>>
INSPECTION
M1341002300182
Driving out
MB990947
Trailing arm
MB990890
AC006171 AC
Trailing arm
MB991816
AC006172 AE
Piece of wood
AC107126 AB
AC103744 AC
AC006173AB
REAR SUSPENSION
34-14
Press-fitting
MB990947
MB990890
16.2 0.5 mm
Trailing arm
MB991816
AC006172 AF
CAUTION
*:
Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the earth in the unladen condition.
Pre-removal and Post-installation Operation
Centre Luggage Floor Lid <Wagon> Removal and
Installation
Centre Luggage Floor Box <Wagon> Removal and
Installation
3
44 5 Nm
4
95 15 Nm*
95 15 Nm*
AC304794 AB
REAR SUSPENSION
34-15
<
>>B<
1.
>
<<A>
2.
3.
4.
<
>>A<
5.
Removal steps
Stabilizer link connection
Lower arm bolt
Coil spring nut
Coil spring bolt
Shock absorber assembly
AC103744 AC
Piece of wood
AC107126 AB
Rear of
the vehicle
Spring seat
stepped section
AC304795 AB
INSPECTION
M1341002600150
REAR SUSPENSION
34-16
Sedan,
Wagon
(sport)
25 5 Nm
Wagon
(comfort)
1
2
11
3
8
12
6
7
13
10
AC304156 AB
Disassembly steps
>>C<< 10.
>>B<< 11.
>>A<< 12.
<<B>>
13.
(self-locking nut)
Rear suspension coil spring washer
Rear suspension coil spring bushing
Rear suspension coil spring collar
Rear shock absorber insulator
Rear suspension coil spring bushing
Rear suspension spring damper plate
Rear shock absorber damper
Rear shock absorber cover <Wagon
(comfort)>
Rear suspension spring upper pad
Rear suspension coil spring
Rear suspension spring lower pad
Rear suspension shock absorber
CAUTION
MB991237
MB991239
AC001070 AB
REAR SUSPENSION
34-17
Stepped section
Spring seat
Piston rod
AC304800 AB
AC102268AC
CAUTION
MB991237
MB991239
AC001070 AB
AC102270 AC
Less than 10 mm
Stepped section
AC304800AC
34-18
REAR SUSPENSION
SHOCK ABSORBER ASSEMBLY
AC304801AC
Lower bushing
inner pipe
AC304802 AB
CAUTION
REAR SUSPENSION
34-19
STABILIZER BAR
STABILIZER BAR
REMOVAL AND INSTALLATION
M1341003000258
Post-installation Operation
Press the dust cover with your finger to check that there
are no cracks or damage in the dust cover.
12 2 Nm
4
5
6
39 5 Nm
25 4 Nm
3
2
AC107102
Specified grease:
Multipurpose grease SAE J310,
NLGI No.2 or equivalent
2
N
>>B<< 1.
2.
3.
>>A<< 4.
>>A<< 5.
>>A<< 6.
7.
AC304232 AB
Removal steps
Self-locking nut
Stabilizer rubber
Stabilizer link
Fixture
Bushing
Stabilizer bar
Stabilizer bracket
Approximately
9.5 mm
AC103744 AC
INSPECTION
Bushing (LH)
Identification colour
Fixture (LH)
AC102279AC
M1341001400294
REAR SUSPENSION
34-20
STABILIZER BAR
Clip ring
AC006188AB