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Correction de forme

Correction de fond
Version

Date

Auteur

Modifications

v 1.0
v 2.0
v 3.0
v 4.0
v 5.0

3/1/2004

D. DUMONT

Gnral

gnral

D. DUMONT

cration du document feuille de calcul courbes venti


X

D. DUMONT

11/1/2004

D. DUMONT

fan shaft power

kW

1/8/2005

D. DUMONT

rendement

rendement

Courbe de rendement du ventilateur

v 6.0

2/24/2006

D. DUMONT

rendement

rendement
Rh gaz

1) Modification zone de saisie du rendement du ven


2) Zone de saisie pour calcul Rh du gaz

v 6.1
v 6.2
v 7.0
v 7.1
v 7.2
v 8.0

3/2/2006

D. DUMONT

guide utilisation de la feuille

gnral

4/4/2006

D. DUMONT

mj formules

mj formules

6/29/2006

D. DUMONT

Modifications zones saisies

zone saisie

10/11/2006

D. DUMONT

Gnral - utilisation feuille

gnral

4/20/2007

D. DUMONT

mj formules

mj formules

11/21/2007

F. NEVES

Simplification / Ergonomie

Calcul de la puissance l'arbre du ventilateur (diam

Guide utilisation version Franaise.


modifications des cellules "O5 ; O6 ; O7 ; O8"

Addition d'une zone de saisie pour les essais indust


ajout feuille "Use of fan spreadsheet"

modifications formule calcul N2 ; cellules "G9" ; "O9

calcul des pressions dynamiques entre et sor

simplification du graphique de la courbe du ve


groupement des zones de saisie des donns

chelle automatique pour les graphiques et ad

vrification de la probabilit de pompage du v

V 8.1
V 8.2

11/22/2007

F. NEVES

Choix des units

choix des units pour la pression et dbit (fan

11/25/2007

F. NEVES

Calcul des rendements

Calcul des rendements rels (par le point d'op

1/5/2008

F. NEVES +
D. DUMONT

Insertion de cellule de saisie pour la puissance

V 8.3

Calcul des rendements

mj formules

Retour au calcul de la puissance absorb et re

chelle automatique des


graphiques et courbes

mj formules

correction mineure de la formule des cellules D

calculs et graphique
puissance

mj formules

correction des formules des cellules D170 D

V 8.4

2/28/2008

V8.4.1
V8.4.2

4/3/2008

F. NEVES

graphique rendement

mj formules

correction pour l'chelle automatique des cou

4/7/2008

D. DUMONT

courbe d'orifice quivalent

mj formules

correction rfrence pour l'chelle automatiqu

F. NEVES

ment feuille de calcul courbes ventilateur

sance l'arbre du ventilateur (diamtre ventilaleur)

ment du ventilateur

one de saisie du rendement du ventilateur : rendement fournisseur ou rendement calcul


pour calcul Rh du gaz

n version Franaise.
cellules "O5 ; O6 ; O7 ; O8"

ne de saisie pour les essais industriels : Fan Inlet & Fan Outlet.

of fan spreadsheet"

mule calcul N2 ; cellules "G9" ; "O9" ; "R9"

sions dynamiques entre et sortie ventilateur

u graphique de la courbe du ventilateur

s zones de saisie des donns

tique pour les graphiques et adaptation automatique un nombre variable de donns

a probabilit de pompage du ventilateur (design et essai)

s pour la pression et dbit (fan curve design data). Dbit: m3/s; m3/min; m3/h. Pression: mbar; mmWG; Pa

ements rels (par le point d'opration) et non plus thoriques (si le point d'opration tombe exactement sur les courbes du ventilateur)

lule de saisie pour la puissance absorbe msure

l de la puissance absorb et rendement qui existait avant la version 8.2

ure de la formule des cellules D90 D97 pour liminer un erreur que dformait la courbe en chelle automatique si on metait moins de 9 donns d'e

ormules des cellules D170 D193, C170 C193 et I90 I113. Correction des chelles automatiques du graphique de puissance
l'chelle automatique des courbes de rendement

ence pour l'chelle automatique des courbes d'orifices quivalents

es du ventilateur)

n metait moins de 9 donns d'entre pour la pression et le dbit de la courbe originale du ventilateur

0) Gnralits

0-1) To fill only the yellow cell with blue letters / and pr

0-2) press "F9" to calculate - The spreadsheet is comma

1) Design Process Data


DESIGN BASIS
Gas composition

1-1) to fill the cell "E4" ; %

% H2O

80.00

% CO dry

0.00

0.00

1-2) to fill the cell "E5" ; %

% CO2 dry

0.03

0.03

1-3) to fill the cell "E6" ; %

% O2 dry

20.93

20.93

1-4) to fill the cell "E7" ; %

%Ar dry

0.93

0.93

1-5) to fill the cell "E8" ; %

%N2 dry
Barometric Pressure
Static Pressure
Temperature
Gas Density w/o dustv(wet)
Dust concentration
Gas Density calculated with dust (wet)

%volume wet

-1.89
101,325.0
-300.0
350 C
0.936
0.00
0.4090

1-6) to fill the cell "E10" ; B


1-7) to fill the cell "E11" ; S
1-8) to fill the cell "E12" ; g

kg/Nm3

calcul automatique

g/m3

1-9) to fill the cell "E14" ; d

kg/m3

calcul automatique

Pa
Pa

Parameter of the fan

Qv =

24.5

m3/s

Rho gaz =

0.407

kg/m3

D1. Roue

2.07

fan shaft power

49.50

kW

1-10)
1-11)
1-12)
1-13)
1-14)
1-15)

0.00

calcul automatique

N1 =
Delta H =

740

tr/min

1570

Pa

to
to
to
to
to
to

fill
fill
fill
fill
fill
fill

the
the
the
the
the
the

cell
cell
cell
cell
cell
cell

"E18"
"E19"
"E20"
"E21"
"E22"
"E23"

;
;
;
;
;
;

1-16) press "F9" to calculat

2) Industrial Process Data


INDUSTRIAL BASIS - FAN INLET

INDUSTRIAL BASIS - FAN OUT

Gas composition %volume wet

% H2O

10.00

10.00

10.00

% CO dry

0.00

0.00

0.00

% CO2 dry

0.03

0.03

0.03

% O2 dry

20.93

20.93

20.93

%Ar dry

0.93

0.93

checkout

68.11

100.00

%N2 dry
Barometric Pressure
95,000.0
Static Pressure
-5,000.0
Temperature
300 C
Gas Density w/o dustv(wet)
1.248
Dust concentration
0.00

Pa
Pa
C
kg/Nm3
g/m3

0.93
95,000.0
0.0
305 C
1.248
0.00

Gas Density calculated with dust (wet)

0.5284

0.5530

kg/m3

22,000
51,971
49,666

Parameter of the fan


N1 =

300

Delta H =
Qv =
Rho gaz =
D1. Roue
fan shaft power

213.9

tr/min
Pa

16

m3/s

14.116

0.510

kg/m3

0.5407

2.07

#REF!

kW

3) Design Fan Curves : Flow / Pressure / Efficiency and Shaft Power

FAN CURVES - DESIGN DATA ENTRY


number of points: 9
Qv

Delta H

Am3/s

Pa

0
25
50
75
100
125
150
175
200

6240
6380
6500
6570
6420
6060
5520
4870
4149

3.-1) Choose the flow unit f

Shaft Power
kW

350
450
575
680
775
880
1000
1100
1200

3-2) Choose the pressure u

3-3) Fill the yellow cells wit

ith blue letters / and press the key "F9" to calculate

e spreadsheet is commanded by "F9"

1-1) to fill the cell "E4" ; % H2O volume at the sampling point

1-2) to fill the cell "E5" ; % CO dry in volume at the sampling point

1-3) to fill the cell "E6" ; % CO2 dry in volume at the sampling point

1-4) to fill the cell "E7" ; % O2 dry in volume at the sampling point

1-5) to fill the cell "E8" ; % Ar dry in volume at the sampling point : 0,93% for air

1-6) to fill the cell "E10" ; Barometric pressure


1-7) to fill the cell "E11" ; Static Pressure at the sampling point
1-8) to fill the cell "E12" ; gas temperature at the sampling point

calcul automatique

1-9) to fill the cell "E14" ; dust concentration at the sampling point

calcul automatique

1-10)
1-11)
1-12)
1-13)
1-14)
1-15)

to
to
to
to
to
to

fill
fill
fill
fill
fill
fill

the
the
the
the
the
the

cell
cell
cell
cell
cell
cell

"E18"
"E19"
"E20"
"E21"
"E22"
"E23"

;
;
;
;
;
;

design speed of the impeller


static DeltaP , design of the fan --> Design operating point
Flow rate, design of the fan --> Design operating point
Gas density. Notice, if this cell remains empty, the value of Rh in "E15" will be taken into ac
Diameter design of the impeller of the fan. If the diameter is not known, to put 1
Fan shaft power --> Design operating point

calcul automatique

1-16) press "F9" to calculate

INDUSTRIAL BASIS - FAN OUTLET


%volume wet

10.00

2-1) to fill the cell "M4" et "Q4" ; % H2O volume

0.00

2-2) to fill the cell "M5" et " Q5" ; % CO dry in vo

0.03

2-3) to fill the cell "M6" & "Q6" ; % CO2 dry in vo

20.93

2-4) to fill the cell "M7" et "Q7" ; % O2 dry in volu

0.93
68.11

checkout

2-5) to fill the cell "M8" et "Q8"; % Ar dry in volum

100.00

2-6) to fill the cell "M10" ; Barometric pressure


2-7) to fill the cell "M11" et "Q12" ; Static pressu
2-8) to fill the cell "M12" et "Q12" ; gas Temperat

kg/Nm3

calcul automatique

g/m3

2-9) to fill the cell "M14" et "Q14" ; dust concent

Pa
Pa

calcul automatique

kg/m3
Nm3/h

Gas Flow Measured

Am3/h

FAN INLET

14.4 Am3/s

Am3/h

FAN OUTLET

13.8 Am3/s

Am3/s

average Gas Flow

kg/m3

average Gas Density

2-10)
2-11)
2-12)
2-13)
2-14)
2-15)

to
to
to
to
to
to

fill
fill
fill
fill
fill
fill

the
the
the
the
the
the

cell
cell
cell
cell
cell
cell

"q17" ; Gas Flow rate Nm3/h


"M18" ; Industrial speed of th
"M19" ; Static DeltaP --> indu
"M20" ; Gas Flow Rate. Notice
"M21" ; Gas Density. Notice, i
"M23" ; Diameter of the impe

calcul automatique
calcul automatique

2-16) press "F9" to calculate

3.-1) Choose the flow unit for the curve design data entry (m3/h, m3/min or m3/s)

3-2) Choose the pressure unit for the curve design data entry (mbar, mmWG or Pa)

3-3) Fill the yellow cells with data from the original fan curves
Always start by the upper cells
In each line, the data for pressure, efficiency and shaft power must correspond to the same flow

E15" will be taken into account for the formulas of transformation.


own, to put 1

et "Q4" ; % H2O volume at the sampling point

et " Q5" ; % CO dry in volume at the sampling point

& "Q6" ; % CO2 dry in volume at the sampling point

et "Q7" ; % O2 dry in volume at the sampling point

et "Q8"; % Ar dry in volume at the sampling point : par dfaut 0,93%

" ; Barometric pressure


" et "Q12" ; Static pressure at the sampling point
" et "Q12" ; gas Temperature at the sampling point

" et "Q14" ; dust concentration at the sampling point

" ; Gas Flow rate Nm3/h


8" ; Industrial speed of the impeller
9" ; Static DeltaP --> industrial operating point
0" ; Gas Flow Rate. Notice, if this cell remains empty, the value of Gas Flow Rate in "Q20" will be taken into account for
1" ; Gas Density. Notice, if this cell remains empty, the value of Gas Flow Rate in "Q21" will be taken into account for the
3" ; Diameter of the impeller of the fan, generally the same one as the Design if any change of wheel. If the diameter is

he same flow

e taken into account for the formulas of transformation.


aken into account for the formulas of transformation.
wheel. If the diameter is not known, to put 1

TCEA PTK Fan curve v 8.4.02

Page 1

#VALUE!

Plant : LCE-Egypt
Workshop : Line1
Fan : Raw Mill fan1

Date : 17.06.09
Name : Marcial Quimco
Measurement condition : 514 tph

Time :

Comments :
DESIGN BASIS
Gas composition

% H2O
% CO dry
% CO2 dry
% O2 dry
%Ar dry
%N2 dry
Process Design Data
Barometric Pressure
Static Pressure
Temperature
Gas Density w/o dustv(wet)
Dust concentration
Gas Density with dust (wet)

INDUSTRIAL BASIS
% volume dry

%volume wet

Gas composition

0.00
0.00
0.03
20.93
0.93
78.11

0.03
20.93
0.93

101,325.0
-6,294.0
98 C
1.293

% H2O
% CO dry
% CO2 dry
% O2 dry
%Ar dry
%N2 dry
Process Measurements
Barometric Pressure
Static Pressure
Temperature
Gas Density w/o dustv(wet)
Dust concentration
Gas Density with dust (wet)
Duct internal cross section
Parameters of the fan

Pa
Pa
C
kg/Nm3
g/m3

0.8920

kg/m3

Parameters of the fan


N1 =
Pumping risk

Delta H =
Qv =
Rho gaz =
D1 Impeler =
fan shaft power =

1040
10000
238.04
0.5697
2.941
310.00

N2 =

rpm
Pa
Am3/s
kg/m3
m
kW

Pumping risk

Delta H =
Qv =
Rho gaz =
D2 Impeler =
fan shaft power =

Efficiency of the fan

Efficiency of the fan

#VALUE!

FAN INLET
% volume dry

FAN OUTLET
% volume wet

0.00
0.00
0.03
20.93
0.93
78.11

0.03
20.93
0.93

101,325.0
0.0
300 C
1.293

% volume dry

0.00
0.00
0.03
0.03
20.93
20.93
0.93
0.93
78.11
Process Measurements
101,325.0
Pa

Pa
Pa

Pa

300 C
1.293

C
kg/Nm3
g/m3

0.6162

C
kg/Nm3
g/m3

0.6162

kg/m3
m2

924
2,018.0
76.460
0.5043
2.941
#VALUE!

% volume wet

kg/m3
m2

Gas Flow and Density


460,011 measured Nm3/h

rpm
Pa
Am3/s
kg/m3
m
kW

FAN INLET 268.122 Am3/s


Average flow 268.122 Am3/s
Average density 0.616 kg/m3
FAN OUTLET 268.122 Am3/s

Dynamic Pressures
FAN INLET #DIV/0!

#VALUE!

FAN OUTLET #DIV/0!

fan test xxx - TCEA - 7 / 4 / 2008


3,500.0

3,000.0

De lta H (Pa)

2,500.0

2,000.0

1,500.0

1,000.0

500.0

0.0
0

10

20
fan curve - design

30

40

50

Gas
flow (Am
equivalent
orif3/s)
ice curve - design

60

70

80
design point

fan curve @ 847 rpm

equivalent orif ice curve @ 847 rpm

trial point @ 847 rpm

Design Point

Trial point

uncertainty

90

TCEA PTK Fan curve v 8.4.02

Page 1

fan test xxx - TCEA - 7 / 4 / 2008

Plant : TCEA
Workshop : xxx
Fan : fan test

Date : 4/7/2008
Name : toto
Measurement condition :

Time :

Comments : Simplified version using the new TCEA PTK layout


DESIGN BASIS
Gas composition

INDUSTRIAL BASIS
% volume dry

% H2O
% CO dry
% CO2 dry
% O2 dry
%Ar dry
%N2 dry
Process Design Data
Barometric Pressure
Static Pressure
Temperature
Gas Density w/o dustv(wet)
Dust concentration
Gas Density with dust (wet)

%volume wet

0.00
0.00
0.03
20.93
0.93
78.11

0.03
20.93
0.93

101,325.0
0.0
150 C
1.293

Gas composition

% H2O
% CO dry
% CO2 dry
% O2 dry
%Ar dry
%N2 dry
Process Measurements
Barometric Pressure
Static Pressure
Temperature
Gas Density w/o dustv(wet)
Dust concentration
Gas Density with dust (wet)
Duct internal cross section
Parameters of the fan

Pa
Pa
C
kg/Nm3
g/m3

0.8347

kg/m3

Parameters of the fan


N1 =

1000
3029
83.30
0.5043
1.000
310.00

#DIV/0!

Delta H =
Qv =
Rho gaz =
D1 Impeler =
fan shaft power =

N2 =

rpm
Pa
Am3/s
kg/m3
m
kW

#DIV/0!

Delta H =
Qv =
Rho gaz =
D2 Impeler =
fan shaft power =

Efficiency of the fan

Efficiency of the fan

#VALUE!

FAN INLET
% volume dry

FAN OUTLET
% volume wet

0.00
0.00
0.03
20.93
0.93
78.11

0.03
20.93
0.93

101,325.0
0.0
300 C
1.293

% volume dry

0.00
0.00
0.03
0.03
20.93
20.93
0.93
0.93
78.11
Process Measurements
101,325.0
Pa

Pa
Pa

Pa

300 C
1.293

C
kg/Nm3
g/m3

0.6162

% volume wet

C
kg/Nm3
g/m3

0.6162

kg/m3
m2

kg/m3
m2

Gas Flow and Density


847
2,018.0
76.460
0.5043
1.000
#VALUE!

rpm
Pa
Am3/s
kg/m3
m
kW

measured Nm3/h
FAN INLET 0.000 Am3/s

Average flow 0.000 Am3/s


Average density 0.616 kg/m3
FAN OUTLET 0.000 Am3/s

Dynamic Pressures
FAN INLET #DIV/0!

#VALUE!

FAN OUTLET #DIV/0!

fan test xxx - TCEA - 7 / 4 / 2008


3,500.0

3,000.0

De lta H (Pa)

2,500.0

2,000.0

1,500.0

1,000.0

500.0

0.0
0

10

20

fan curve - design

30

40

50

Gas flow (Am 3/s)


equivalent orifice curve - design

60

70

80
design point

fan curve @ 847 rpm

equivalent orifice curve @ 847 rpm

trial point @ 847 rpm

Design Point

Trial point

uncertainty

90