14.05.

2001 22:52 Uhr

Seite 1

Technologie

Technologie

Drries
Droop + Rein
Scharmann

Drries
Droop + Rein
Scharmann
Headquarters:
DS Technologie
Werkzeugmaschinenbau GmbH
Hugo-Junkers-Strae 12-32
D-41236 Mnchengladbach-Rheydt
Tel. +49/2166 / 454-0
Fax +49/2166 / 454-300
www.ds-technologie.de
information@ds-technologie.de

Products:
Drries
Vertical Turning Machines
Vertical Machining Centers
Droop + Rein
Portal Machining Centers
High Speed Machining Centers
Scharmann
Machining Centers
Boring Mills
DS Aircraft
Machining Centers
Service

Sites, Subsidiaries
and Service Centers:
DS Technologie
Werkzeugmaschinenbau GmbH
Product line Droop + Rein
Hofkamp 2
D-33719 Bielefeld
Tel. +49/521/ 5804-0
Fax +49/521/178006
DS Technologie Service Center GmbH
Mittelhuser Str. 76-79
D-99089 Erfurt
Tel. +49/ 3 61 / 740890
Fax +49/3 61 / 73 2119
DS Technologie
Service Center Sd
Berglesweg 9
D-86420 Diedorf
Tel. +49/ 8238 / 6 0720
Fax +49/ 8238 / 6 0722

Scharmann

ALPHA
The modular machining
center

DST Beijing Office

Bozhi Dasha 412
Dong San Huan Bei Lu 28
100026 Beijing
PR China
Tel. +86/10 / 65941188
Fax +86/10 / 65852290
Cincinnati DST L.L.C.
4701 Marburg Avenue, Suite 404
Cincinnati, Ohio 45209
USA
Tel. +1/ 513 / 841-7900
Fax +1/ 513 / 841-7999
DS Technology (UK) Ltd.
43/45 Phoenix Park
Avenue Close, Nechells
Birmingham B7 4NU
United Kingdom
Tel. +44/121 / 3593637
Fax +44/121 / 3591868
Berthiez SAS
5, rue Barrouin
F-42029 St. Etienne Cdex1
France
Tel. +33/4 / 77923992
Fax +33/4 / 77923993

5.2001 - 2500 E

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S ch a r m a n n A L P H A
a t re n d s e t t i n g m a c h i n e c o n c e p t
For many decades Scharmann is

This lengthy experience leads to a

The reduced masses provides the new

an international leader when it comes

complete new machine concept with a

ALPHA with an impressive dynamic

to powerful and highly accurate

trend setting design of a new program

performance. Rapid traverse of up to

machining centers.

line.

50 m/min and acceleration rates of

the
next
dimension

up to 5 m/s2 emphasize the potential

With the new ALPHA line Scharmann

As machine masses were reduced so

for outstanding performance.

emphasizes its competence and tech-

the stiffness was increased.

Many details highlights the innovation

nological leadership in a impressive

When using the well proven double

of the new machine generation.

way.

column or box-in-box design a in-

Special emphasis was put on the

crease in stiffness is only possible by

flexible use of the machine. The

increasing the material mass.

modular adaptable concept allows

The new column with its slant bed

for conventional 5 sided machining,

concept is able to combine even more

5 axis simultaneous machining as

advantages, e.g. the location of the

well as high speed machining.

axis drives which now work directly on

The new chip disposal concept with

the center of gravity of the main

generous chip guide chutes provide

machine components and the small

ideal chip transport without tempera-

distance between the Z-axis guideways

ture passage into the machine base.

and the work spindle.

new column / slant bed concept

for highest stiffness

Highlights
optimum drive location

rapid traverse 50 m/min

acceleration 5 m/s 2

new linear guide ways

shorter installation and

commissioning times

modular technology concept

wet / dry machining
through new chip disposal
concept
maintenance friendly
through good accessibility
main machine components
from spheriodal cast iron

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Horizontal
spindle
The ALPHA in its basic version is
equipped with a fixed, extended work
spindle with 6000 RPM (optionally
10000 rpm) driven by a 2 step gear
box.
These speed ranges already
cover most cutting tasks.

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Motor spindle
A variety of motor spindles with varying
characteristics are available depending
on the application.

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TDM Head
Complete machining with the TurningDrilling-Milling-Head
The combination of different machine
applications in one solution. Well proven
head technology with axis traverse in
the slide.
Internal coolant supply for turning tools.
Reduction of set-up and storage time
plus simultaneous increase of machining
accuracies.
Drilling and milling operation with slide
in center position as with a compact
conventional machining center.
This solution provides a positive advantage for the machining of pumps, fittings
and valves and rock drill bits to name a
few.

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10

Live spindle
Single point cutting and milling of
deeper areas.
Drilling and tapping with different
lengths with short tools instead of
long expensive tools.
Especially used in the gear box manufacturing, parts for excavating machines,
presses and in general engineering.

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12

Planscheibe ???
Extends the work volume of the TDM
Head with higher torque for the machine
of larger diameters.
The integrated facing head with movable
spindle provides the cutting technologies
turning, milling and drilling for complete
machining.

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14

HV Head
The HV head offers the full advantages
for five sided machining. Drilling and
milling operations can be performed on
the stationary work piece.
With the rotating machine table
(500 RPM) turning operations are also
possible.
A traditional area of use for this technology is the machining of turbo chargers
and pumps/compressor housings.

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16

17

18

Tilt spindle

The guiding
system

Chip disposal concept

Extension of the machine flexibility

Linear guideways with well

The new chip disposal concept for the

to simultaneous 5 axis machining.

proven measuring system

ALPHA line gives the user the possibility

X-, Y-, Z-axis as longitudinal axis in

for the X-, Y-, Z-axis

to choose between wet and dry machi-

connection with the rotational axis A

(tilt spindle) and B (table rotation).

ning.
- few structural parts
- low maintenance

This machine concept enables the

- high stiffness

machine to produce inclined surface

- central lubrication

Maschinenstnder

With the standard version for wet machining the chip flow is secured through

areas, plus bores and holes.

generous chip guide chutes and a chip

conveyor.
Z-Fhrung

This concept offers advantages through

the reduced number of set-ups.

Antrieb nahe
Masseschwerpunkt

With the version for the wet and dry

machining a second chip conveyor is

Areas of use are e.g. machining of

integrated in the machine. The machine

impellers or turbine parts as well as

X-axis bed is enclosed with 45 inclined

typical applications in the aircraft

telescopic covers, that ensures the chips

industry.

are guided to the conveyor at each

side of the covers ensuring the best chip
disposal is guaranteed..

Z-Fhrung

Wet machining

Dry machining

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21

The tool supply

Technical data
Unit

800 S

1000 S

1000 M

1250 M

Pallet size

mm x mm

800 x 800 (1000)

1000 x 1000 (1250)

1000 x 1000 (1250)

1250 x 1250 (1600)

Pallet load

kg

2500

5000

5000

7500

1600 (2000)

2000 (2500)

Description
From the standard chain magazine
to rack magazine
State of the art tool logistics make it

X-axis

mm

1300

1600 (2000)

possible to reduce unproductive auxiliary

Y-axis

mm

1000 (1250)

1250 (1550)

1600 (2000)

1600 (2000)

times. Tools have to be supplied abso-

Z-axis

mm

1300

1300 (1600)

1300 (1600) (2000)

1300 (1600) (2000)

lutely reliably and in sufficient numbers.

Swing

2100 (2500)

Based on these requirements we are

Rapid traverse

able to offer the right magazine solution.

Acceleration

mm

1400

1700 (2000)

1700 (2000)

m/min

50

50

30

30

m/s2

2 (5)

2 (5)

2 (4)

1 (3)

kN

15 (20)

15 (20)

20 (25)

20 (25)

10 (8)

10 (8)

10 (8)

10 (8)

Ps

5 (4)

5 (4)

5 (4)

5 (4)

1/min

Standard chain magazine with either

Horizontal spindle 10000 RPM 1/min

40, 60, 80 or 100 tool pockets makes it

Motor spindle

possible to supply tools parallel to the

TDM head

machining process.

Live spindle

Feed force
Accuracy

Horizontal spindle 6000 RPM

Facing head

Rack magazine WERO with

150 or 188 tools
The special advantages of the WERO are:
- Tool exchange during internal sorting
- Smallest footprint
- Highest tool quantity
- Use of tools up to 700 mm long
and 400 mm in diameter
- Fast exchange of single tools or set
of tools through loading door with
12 load pockets
- Mechanical interlock with highest
level of security

HV head

Tilt spindle

14.05.2001 22:52 Uhr

Seite 1

Technologie

Technologie

Drries
Droop + Rein
Scharmann

Drries
Droop + Rein
Scharmann
Headquarters:
DS Technologie
Werkzeugmaschinenbau GmbH
Hugo-Junkers-Strae 12-32
D-41236 Mnchengladbach-Rheydt
Tel. +49/2166 / 454-0
Fax +49/2166 / 454-300
www.ds-technologie.de
information@ds-technologie.de

Products:
Drries
Vertical Turning Machines
Vertical Machining Centers
Droop + Rein
Portal Machining Centers
High Speed Machining Centers
Scharmann
Machining Centers
Boring Mills
DS Aircraft
Machining Centers
Service

Sites, Subsidiaries
and Service Centers:
DS Technologie
Werkzeugmaschinenbau GmbH
Product line Droop + Rein
Hofkamp 2
D-33719 Bielefeld
Tel. +49/521/ 5804-0
Fax +49/521/178006
DS Technologie Service Center GmbH
Mittelhuser Str. 76-79
D-99089 Erfurt
Tel. +49/ 3 61 / 740890
Fax +49/3 61 / 73 2119
DS Technologie
Service Center Sd
Berglesweg 9
D-86420 Diedorf
Tel. +49/ 8238 / 6 0720
Fax +49/ 8238 / 6 0722

Scharmann

ALPHA
The modular machining
center

DST Beijing Office

Bozhi Dasha 412
Dong San Huan Bei Lu 28
100026 Beijing
PR China
Tel. +86/10 / 65941188
Fax +86/10 / 65852290
Cincinnati DST L.L.C.
4701 Marburg Avenue, Suite 404
Cincinnati, Ohio 45209
USA
Tel. +1/ 513 / 841-7900
Fax +1/ 513 / 841-7999
DS Technology (UK) Ltd.
43/45 Phoenix Park
Avenue Close, Nechells
Birmingham B7 4NU
United Kingdom
Tel. +44/121 / 3593637
Fax +44/121 / 3591868
Berthiez SAS
5, rue Barrouin
F-42029 St. Etienne Cdex1
France
Tel. +33/4 / 77923992
Fax +33/4 / 77923993

5.2001 - 2500 E

Qx 01/123 prosp_alphaE