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TOOL
OPERATING
MANUAL
168-7720 Ultrasonic Wear Indicator III Group
SMCS: 0787
NEHS0730-02
November 2005
Table of Contents
Carrier Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Three-Piece Rims . . . . . . . . . . . . . . . . . . . . . . 24
Track Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Competitive Parts . . . . . . . . . . . . . . . . . . . . . . . 25
Measuring the Thickness of Parts Other than
Undercarriage . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Transferring the Memory Values to or From a
Computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Settings Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Turnoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Serial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Beeper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Ultrasonic Velocity Adjustment . . . . . . . . . . . . . . 30
Checking the Ultrasonic Velocity . . . . . . . . . . . 30
Changing the Ultrasonic Velocity . . . . . . . . . . . 30
Battery Level Monitor . . . . . . . . . . . . . . . . . . . . . 31
Low Battery Indication . . . . . . . . . . . . . . . . . . . . 31
Return to Last Menu Screen . . . . . . . . . . . . . . . . 31
Factory Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Viewing the Software Version Screen . . . . . . . . . 31
Checking the Operation of the Indicator III . . . . 32
Alternate Method. . . . . . . . . . . . . . . . . . . . . . . . 32
Adjusting the Displays Contrast . . . . . . . . . . . . . 32
Adjusting the Gain. . . . . . . . . . . . . . . . . . . . . . . 33
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Undercarriage Measurement Display Map. . . . . 34
LOC(ation) Display Map . . . . . . . . . . . . . . . . . . . 35
9U-7981 Couplant Material Safety Data Sheet . . 37
Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Other Uses for the Indicator III . . . . . . . . . . . . . . . 3
Benefits of the Ultrasonic Wear Indicator III . . . . . 3
Features of the Indicator III . . . . . . . . . . . . . . . . . 3
General Measurement Benefits. . . . . . . . . . . . . . 4
Undercarriage Measurement Benefits . . . . . . . . 4
168-7720 Ultrasonic Wear Indicator III Group . . . 5
Storage of Conventional Tools . . . . . . . . . . . . . . 5
Optional Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
168-7720 Ultrasonic Wear Indicator III Group
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
168-7722 Ultrasonic Probe Specifications . . . . . . 7
156-1077 Power Inverter Specifications . . . . . . . . 8
Connections to the 168-7721 Indicator III . . . . . . 8
168-7721 Indicator III Description . . . . . . . . . . . . 9
Abbreviations and Descriptions . . . . . . . . . . . . . 9
Description of Displays and Keys. . . . . . . . . . . . 9
Charging the Internal NiCad (rechargeable)
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Replacing the Internal Rechargeable
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Connecting to DC Power. . . . . . . . . . . . . . . . . . 14
Care and Cleaning of 168-7721 Indicator III . . . 15
Removing the 9U-7981 Couplant Residue . . . . 15
Cleaning the Case and Front Panel Key Pad . . 15
Care of Connectors . . . . . . . . . . . . . . . . . . . . . . 15
Operating Instructions for 168-7721
Indicator III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Turn the Indicator III ON . . . . . . . . . . . . . . . . . . 16
Calibrating the Indicator III and Probe . . . . . . . 16
Undercarriage Measurement Procedure . . . . . 18
Clearing the Memory. . . . . . . . . . . . . . . . . . . . . 18
Using the LOC(ation) Mode of Operation . . . . . 18
List of Undercarriage Storage LOC(ation)
Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Entering Information into the Indicator III . . . . . 20
Changing Displays with Words . . . . . . . . . . . . . 20
Measuring Track Sag . . . . . . . . . . . . . . . . . . . . 21
Taking Ultrasonic Measurements . . . . . . . . . . . 21
Saving Measured Values in Memory. . . . . . . . . 21
Tool Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Measurement Operating Tips . . . . . . . . . . . . . . 22
Undercarriage Measurement Techniques. . . . . . 23
Track Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Track Shoes. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Track Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Introduction
Undercarriage Measurement
Benefits
Chart B.
Storage Locations
Chart A.
168-7721 Ultrasonic Wear Indicator III
Item
Part No.
168-7721
168-7722
PEKP9400
5P-3277
Ultrasonic Probe
(Declaration of Conformity not shown)
8H-8580
5P-8616
5P-8617
6V-9410
5P-3920
9U-7981
Couplant
6V-7145
Carrying Case
4C-4772
Foam Insert
4C-3024
NEHS0730
Description
Description
NEEG2835
Part No.
Item
Optional Items
NOTICE
DO NOT attempt to recharge alkaline batteries
using the 4C-3024 Battery Charger.
Attempting to charge an alkaline battery can
result in damage to the 168-7721 Ultrasonic
Wear Indicator III.
Place a piece of tape over the charge connector,
to prevent charging, when using alkaline
batteries.
Illustration 4. Optional Items For 168-7721.
Chart C.
Optional Items
Item
Part No.
Description
4C-5488
4C-5489
4C-5897
1U-7445
1U-9533
156-1077
Power Inverter: For powering the 1687721 from 12VDC and includes battery
cables and a cigarette lighter.
9U-6175
4C-5490
Storage Temperature:
Without Batteries Installed . . . . . . . . -40C to 60C
(-40F to 140F)
With Alkaline Batteries Installed . . . -40C to 50C
(less than 6 months)
(-40F to 125F)
Memory Size:
Flash Memory . . . . . . . . . . . . . . . . . . 32,768 Bytes
Random Access Memory (RAM) . . . . . 1024 Bytes
Electrically Erasable Memory . . . . . . 49,830 Bytes
RS232 Specifications . . . . 1200, 9600 (default), or
19,200 Baud rate
NOTICE
External Dimensions:
6V-7145 Carrying Case . . . . 432 x 390 x 114 mm
(17 x 15.4 x 4.5 in)
Weight:
168-7720 Group . . . . . . . . . . . . . . . . 3 kg (6.75 lb)
168-7721 Indicator III . . . . . . . . . . . 0.9 kg (2.0 lb)
168-7722 Probe . . . . . . . . . . . . . . 0.113 kg (.25 lb)
Measuring Resolution:
Low Resolution (default) . . . . . 0.1 mm or (.01 in)
High Resolution . . . . . . . . . . 0.01 mm or (.001 in)
Measurement Accuracy:
Low Resolution (default) . . . . 0.1 mm or (0.01 in)
High Resolution . . . . . . . . 0.076 mm or (.003 in)
Operating Temperature . . . . . . . . . . -18C to 60C
(OF to 140F)
Chart D.
Connectors For 168-7721 Indicator III
Item
Part No.
9U-7981
Couplant
Stored in pump-type dispenser. A small
amount of couplant must be applied to
the sensing end of the 168-7722
Ultrasonic Probe, before measuring, to
couple ultrasonic sound into the material
being measured.
4C-5490
Holder
Used to hold the 9U-7981 Couplant
Dispenser
RS232
Probe
Description
4. CHARGE:
Identifies the connector, located on top panel,
for the 4C-3024 Battery Charger.
5. PROBE:
Identifies the connector, located on the top
panel, for the 168-7722 or 4C-5485 Ultrasonic
Probe.
6. LOCATION & LOC:
Location, referred to as LOC(ation) in this
manual. Refers to undercarriage data locations.
1. MACH:
Machine, referred to as MACH(ine) in this
manual.
2. 6.3 mm (.25 in):
Describes the metal calibration disks thickness
measured in millimeters and inches during
probe calibration (metal calibration disk is
located on top panel).
3. RS232:
Identifies connector located on top panel which
provides the RS232 signal connection, for the
optional cables, for transferring data to a
personal computer. Refer to Optional Items
(in this manual) for each cables specific
function, software program requirements, and
use with the 168-7721 Indicator III.
11. SAVE/SET:
This key will provide one of two functions:
SAVE:
Press to store the MEASURED VALUE in the
MEMORY VALUE location. After the value is
saved, the display will automatically advance
to the next LOCATION.
SET:
Press and release the blue SHIFT key and then
the SET key to enter the Setting Menu.
Perform the same keystrokes to exit the
Settings Menu.
12. MM/IN:
Changes the display values from MM
(millimeter) to IN (inch) and will work only when
a value is on the display. Also used to show
ultrasonic velocity. Refer to Ultrasonic Velocity
in this manual.
16. LOC/MACH:
Changes from the MACH(ine) mode to the
LOC(ation) mode of operation. In the
MACH(ine) mode, the LOCATION display will
show the letters MACH.
14. ON/OFF:
Turns Indicator III ON or OFF.
10
RIGHT ARROW:
Used to move the flashing cursor to the right
one character for each key press.
11
NOTICE
DO NOT attempt to recharge alkaline batteries
using the 4C-3024 Battery Charger.
Procedure
13
Connecting to DC Power
1. The optional 156-1077 Power Inverter (12 VDC)
may be used to connect the 168-7721 Indicator
to an external DC power source.
2. Plug the power plug of the 4C-3024 Battery
Charger into one of the two outlets on the
156-1077 Power Inverter. Refer to Illustration
8 and 14.
3. When using the battery from a machine or
engine as the power source, power the emission
analyzer by connecting the power cable clip
with the black colored handle to the machine or
engines frame or to the battery's negative
terminal. Connect the power cable clip with the
red colored handle to the battery's positive
terminal.
Illustration 14. 156-1077 Power Inverter.
(1) Power inverter. (2) Cigarette lighter adapter.
(3) Manual. (4) Battery power clips attached to cable.
(5) Installed fuse. (6) Extra fuses. (7) Two outlets that
accept the power cable's plug supplied with the
emission analyzer. (8) ON/OFF switch.
NOTICE
The 156-1077 Power Inverter requires a 12 VDC
input. Make sure not to exceed this specification
or the power inverter's fuse may blow resulting
in possible damage to the power inverter. Also,
reverse polarity could damage the power
inverter, but will most likely blow the 35 Ampere
fuse. Refer to item 5, illustration 9.
4. The 168-7721 Indicator can also be powered by
a vehicle's 12 VDC cigarette lighter. Remove
the cable with the power clips from the power
inverter. The power inverter can now be
plugged into a cigarette lighter on a vehicle.
Refer to Illustration 14.
14
NOTICE
Do not use aromatic hydrocarbons or
chlorinated solvents for cleaning. These
chemicals will react with the plastics used in the
case and cause damage.
Care of Connectors
15
CATERPILLAR
INC.
COPR.
1989-1999
Copyright Display.
MACH (CLEAR)
15
MACH
D8N
9TC1840
16
15
0.25
MACH (CLEAR)
(PROBE)
PROBE CAL Key Pressed.
Illustration 16. Ultrasonic Wear Indicator III And Probe
Being Calibrated.
15
MACH (CLEAR)
0.24 IN
Calibration Complete.
15
MACH (CLEAR)
0.24 IN
Probe On Calibration Disk NOT In Calibration.
NOTE: The thickness value and its units
(i.e. 0.25 IN) flash while the probe is coupled and
the beeping sound occurs at the same rate.
17
Undercarriage Measurement
Procedure
CLR MACH 2
CLR ALL MACH
CLR MACH 2
Display while one machine is being cleared.
MACH (CLEAR)
18
Display
MODEL
SERIAL NUMBER
DATE MM/DD/YYYY
DATE DD/MM/YYYY
HOURS
HRS. / WEEK
MILES
KM
MILES/WEEK
KM/WEEK
JOB SITE
IMPACK COND
7
8
9
10
ABRASIVE COND
11
MOISTURE COND
11
PACKING COND
13
BUSHING ALLOW
14
15
16
17
L
L
L
L
18
19
L BUSHING EXT
BUSHING TOOL
20
21
L SHOE
SHOE TOOL
22
F IDLER DEPTH
23
F IDLER SONIC
24
25
26
27
28
29
R IDLER DEPTH
R IDLER SONIC
L CAR. ROLL 1
L CAR. ROLL 2
L CAR. ROLL 3
CAR ROLL TOOL
30
31
32
33
34
L
L
L
L
L
TRACK SAG
DRY JOINTS
LINK
BUSH INT
ROLLER
ROLLER
ROLLER
ROLLER
ROLLER
1
2
3
4
5
Loc.
Notes
The machine model number
The machine serial number
The date by month, day, year
The date by day, month, year
The service hour meter reading
on the machine
The number of hours the
machine has worked per week
The reading on the machines
odometer in miles or kilometers
The distance the machine has
traveled per week
The location of the machine
The underfoot conditions Impact, use SET DIGIT:
MODERATE, HIGH, LOW
The underfoot conditions Abrasive, use SET DIGIT:
MODERATE, HIGH, LOW
The underfoot conditionsMoisture, use SET DIGIT:
MODERATE, HIGH. LOW
The underfoot Conditions
Packing, use SET DIGIT:
MODERATE, HIGH. LOW
Bushing allowable wear, use SET
DIGIT: GREATER, LESSER
Left track sag - use SET DIGIT
Left dry joints - use SET DIGIT
Left link measurement
Left bushing internal wear - use
SET DIGIT
Left bushing external wear
Measuring tool used on bushings
(EXT). SET DIGIT: ULTRASONIC,
CALIPER, DEPTH GAUGE
Left shoe measurement
Measurement tool used on
shoes, SET DIGIT:
ULTRASONIC, DEPTH GAUGE
Front idler depth gauge
measurement - use SET DIGIT
Front idler ultrasonic
measurement - use SET DIGIT
Rear idler depth gauge meas.
Rear idler ultrasonic measurement
Left carrier roller number 1
Left carrier roller number 2
Left carrier roller number 3
Measuring tool used on carrier
rollers. SET DIGIT:
ULTRASONIC, CALIPER
Left track roller number 1
Left track roller number 2
Left track roller number 3
Left track roller number 4
Left track roller number 5
Display
35
36
37
38
39
40
L ROLLER 6
L ROLLER 7
L ROLLER 8
L ROLLER 9
L ROLLER 10
ROLLER TOOL
41
42
43
44
45
L SPROCKET
R TRACK SAG
R DRY JOINTS
A LINK
A BUSHING INT
46
47
48
A BUSHING EXT
R SHOE
F IDLER DEPTH
49
F IDLER SONIC
50
R IDLER DEPTH
51
R IDLER SONIC
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
A CAR. ROLL 1
R CAR. ROLL 2
A CAR. ROLL 3
A ROLLER 1
R ROLLER 2
R ROLLER 3
R ROLLER 4
R ROLLER 5
A ROLLER 6
R ROLLER 7
R ROLLER 8
R ROLLER 9
R ROLLER 10
R SPROCKET
NOTES LINE 1
NOTES LINE 2
NOTES LINE 3
NOTES LINE 4
SPARE #1
SPARE #2
Notes
Left track roller number 6
Left track roller number 7
Left track roller number 8
Left track roller number 9
Left track roller number 10
Measuring tool used on track
rollers. SET DIGIT:
ULTRASONIC, CALIPER, DEPTH
GAUGE
Left sprocket - use SET DIGIT
Right track sag - use SET DIGIT
Right dry joints - use SET DIGIT
Right link measurement
Right bushing internal wear use SET DIGIT
Right bushing external wear
Right shoe measurement
Front idler depth gauge
measurement - use SET DIGIT
Front idler ultrasonic
measurement
Rear idler depth gauge
measurement - use SET DIGIT
Rear idler ultrasonic
measurement
Right carrier roller number 1
Right carrier roller number 2
Right carrier roller number 3
Right track roller number 1
Right track roller number 2
Right track roller number 3
Right track roller number 4
Right track roller number 5
Right track roller number 6
Right track roller number 7
Right track roller number 8
Right track roller number 9
Right track roller number 10
Right sprocket - use SET DIGIT
16 characters - use SET DIGIT
16 characters - use SET DIGIT
16 characters - use SET DIGIT
16 characters - use SET DIGIT
For extra measurement
For extra measurement
19
MODEL
---------
DATE
MODEL
D8N
HOURS
HRS. PER WEEK
MILES or KM
MILES PER WEEK or KM PER WEEK
IMPACT COND
2 MODERATE
IMPACT COND
2
HIGH
IMPACT COND
2
LOW
Tool Displays
1
1
BUSHING TOOL
ULTRASONIC
1
2
BUSHING TOOL
CALIPER
1
3
BUSHING TOOL
DEPTH GAUGE
22
Undercarriage Measurement
Techniques
Track Links
Track Shoes
Track Bushing
Illustration 20.
Idler
Illustration 23.
Illustration 21.
Carrier Roller
24
Track Roller
Illustration 25.
Competitive Parts
Do not measure competitive undercarriages with
the Indicator III. The internal dimensions of these
parts will likely be different than on the Cat
designed parts, resulting in incorrect percent worn
readings.
25
Settings Menu
The Settings Menu is a special menu to change
specific functions for the wear indicator. Enter the
Settings Menu by pressing and releasing the blue
SHIFT key and then pressing the SAVE/SET key.
The Settings Menu flow chart is shown as
illustration 26. The Settings Menu contains these
functions in this order: Resolution, Turnoff, Velocity,
Serial, Beeper, Language, Distance, and Date.
Resolution is the first function displayed when
entering the Settings Menu. Press the up down
arrow to scroll forward through the Settings Menu
or up arrow to scroll backwards through the
Settings Menu. Illustration 27 shows the different
settings that can be selected with each function in
the Settings Menu.
Resolution
Turnoff
This function allows for longer battery life by
automatically turning the Indicator III OFF if it has
not been used for five minutes. Normal operation
of the key pad ON/OFF switch is not affected.
1. MANUAL - Indicator III only turns OFF by using
the "ON/OFF" key switch.
Velocity
Allows the ultrasonic velocity to be viewed on the
display and changed using the front panel key
pad.
1. OFF - Velocity adjust disabled (default position).
2. ON - Velocity adjust enabled.
26
Serial
Language
1. 1200.
5. SPANISH.
Distance
Beeper
2. KM - Kilometers.
Date
This function allows date configuration to be
selected:
1. ON (default position).
2. OFF.
27
RESOLUTION
0.0MM
[0.00IN]
DATE
MM/DD/YYYY
ARROW
KEYS
ARROW
KEYS
DISTANCE
MILES
ARROW
KEYS
LANGUAGE
ENGLISH
ARROW
KEYS
TURNOFF
AUTO
BEEPER
ON
ARROW
KEYS
VELOCITY
OFF
ARROW
KEYS
ARROW
KEYS
SERIAL
9600
0730-35
28
DEFAULT
DATE
MM/DD/YYYY
DEFAULT
VALUE KEY
DISTANCE
MILES
VALUE KEY
DATE
DD/MM/YYYY
DEFAULT
RESOLUTION
0.0MM
[0.00IN]
DISTANCE
KM
DEFAULT
VALUE KEY
TURNOFF
AUTO
VALUE KEY
RESOLUTION
0.00MM
[0.000IN]
DEFAULT
VELOCITY
OFF
TURNOFF
MANUAL
DEFAULT
VALUE KEY
BEEPER
ON
VALUE KEY
VELOCITY
ON
DEFAULT
BEEPER
OFF
VALUE KEY
SERIAL
9600
VALUE KEY
SERIAL
19200
DEFAULT
LANGUAGE
ENGLISH
SERIAL
1200
VALUE KEY
LANGUAGE
VALUE KEY
VALUE KEY
VALUE KEY
LANGUAGE
FRENCH
LANGUAGE
SPANISH
VALUE KEY
VALUE KEY
LANGUAGE
GERMAN
VALUE KEY
LANGUAGE
PORTUGUESE
0730-36
29
Ultrasonic Velocity
Adjustment
Chart E.
Material
Velocity
EC
MM/
SEC)
(IN/
Probe CAL1
Measured Value
Aluminum
6.09 (.240)
Cast Iron
4.57 (.180)
Copper
4.57 (.180)
Glass
5.33 (.210)
Mild Steel
5.84 (.230)
Plastic (Plexiglass)
2.67 (.105)
Stainless Steel
5.84 (.230)
Tin
3.30 (.130)
Undercarriage Steel
5.87 (.231)
1This
1
MACH (CLEAR)
VEL=5.87
MM/USEC
1
MACH (CLEAR)
VEL=.231
IN/USEC
Example of Screen Display with VEL in IN/SEC.
30
Factory Reset
BATTERY POWER
70 PERCENT
SOFTWARE
3.1
VERSION
Alternate Method
An alternate method is to measure a known
thickness of undercarriage steel.
1. Check the display of the undercarriage storage
locations for one machine. During this test, use
all front panel keys to be sure they operate
correctly.
32
Troubleshooting
33
KEYS
HOLD
PUSH
PUSH
LOC
MACH
ON
OFF
ON
OFF
SOFTWARE VERSION
3.1
MACHine
DISPLAYS
(CLEAR)
LOCation
DISPLAYS
MACH
(CLEAR)
ON
OFF
FACTORY RESET
TYPICAL
DISPLAYS
VALUE
KEY
MODEL
ARROW
KEYS
ARROW
KEYS
CLR
CLR
MACH
CATERPILLAR INC.
COPR.
1989-1999
LOC/MACH
KEY
MACH
MODEL
RED
SHIFT "D" KEY
1
SERIAL NUMBER
MODEL
D
"9" KEY
MACH
(CLEAR)
MACH
(CLEAR)
MACH
1
DATE
MM/DD/YYYY
01 / 01 / 1999
MODEL
D
HOURS
MODEL
D9
HRS. / WEEK
(CLEAR)
MILES
MILES / WEEK
SAVE
KEY
MODEL
D9
1
JOB SITE
63
MACH
(CLEAR)
64
MACH
(CLEAR)
IMPACT COND
2
MODERATE
ABRASIVE COND
2
MODERATE
VALUE
KEY
ARROW
KEYS
1
3
IMPACT COND
HIGH
IMPACT COND
LOW
MOISTURE COND
2
MODERATE
TO PACKING COND
DISPLAY
0730-30
34
PACKING COND
2 MODERATE
ARROW KEYS
ARROW KEYS
R IDLER SONIC
0.00
0.00IN
TRACK SAG
0.00IN
L CAR. ROLL 1
0.00
0.00IN
L DRY JOINTS
L CAR. ROLL 2
0.00
0.00IN
L CAR. ROLL 3
0.00
0.00IN
BUSHING ALLOW
2
GREATER
L
0.00
R IDLER DEPTH
0.00
0.00IN
1
0.00
L LINK
0.00IN
1
L BUSHING INT
0.00
0.00IN
1 L BUSHING EXT
0.00
0.00IN
1
1
BUSHING TOOL
ULTRASONIC
VALUE
KEY
1
2
BUSHING TOOL
CALIPER
0.00
L ROLLER 1
0.00IN
0.00
L ROLLER 2
0.00IN
0.00
L ROLLER 3
0.00IN
0.00
L ROLLER 4
0.00IN
0.00
L ROLLER 5
0.00IN
0.00
L ROLLER 6
0.00IN
VALUE KEY
1
0.00
L SHOE
0.00IN
ARROW
KEYS
1
3
BUSHING TOOL
DEPTH GAUGE
1
1
SHOE TOOL
ULTRASONIC
F IDLER DEPTH
0.00
0.00IN
F IDLER SONIC
0.00
0.00IN
0730-31
TO L ROLLER 7
DISPLAY
35
L ROLLER 7
0.00IN
0.00
ARROW KEYS
F IDLER DEPTH
0.00
0.00IN
ARROW KEYS
1
0.00
R ROLLER 6
0.00IN
ARROW KEYS
F IDLER SONIC
0.00
0.00IN
R IDLER DEPTH
0.00
0.00IN
R IDLER SONIC
0.00
0.00IN
R CAR. ROLL 1
0.00
0.00IN
SPROCKET
R CAR. ROLL 2
0.00
0.00IN
1 R TRACK SAG
0.00
0.00IN
R CAR. ROLL 3
0.00
0.00IN
1
NOTES LINE 1
1
0.00
R ROLLER 1
0.00IN
1
NOTES LINE 2
0.00
R ROLLER 2
0.00IN
1
NOTES LINE 3
0.00
R ROLLER 3
0.00IN
1
NOTES LINE 4
R ROLLER 4
0.00IN
0.00
R ROLLER 5
0.00IN
0.00
L ROLLER 8
0.00IN
0.00
L ROLLER 9
0.00IN
0.00
L ROLLER 10
0.00IN
0.00
1
1
ROLLER TOOL
ULTRASONIC
R DRY JOINTS
21
R LINK
0.00IN
1 R BUSHING INT
0.00
0.00IN
1 R BUSHING EXT
0.00
0.00IN
1
0.00
0.00
R SHOE
0.00IN
0.00
R ROLLER 7
0.00IN
0.00
R ROLLER 8
0.00IN
0.00
R ROLLER 9
0.00IN
R ROLLER 10
0.00
0.00IN
SPROCKET
0.00
SPARE #1
0.00IN
0.00
SPARE #1
0.00IN
END
BACK TO START
MODEL DISPLAY
0730-32
36
Inhalation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . no
Effects of Overexposure:
Health . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Flammability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Reactivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0
None
Inhalation . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stable
Conditions to Avoid . . . . . . . . . . . . . . . . . . . . . none
Incompatibility (Materials to Avoid) . . . none known
Hazardous Polymerization . . . . . . . . . will not occur
Hazardous Decomposition or Byproducts . . . none
known
37
Service
If the Ultrasonic Wear Indicator III does not operate
correctly, recharge or replace the internal NiCad
batteries with new ones and check the operation.
If it still does not operate, refer to the
Troubleshooting section in this manual. If the
Indicator III is found to be faulty, contact Dealer
Service Tools for information on how to obtain the
needed repair service.
Dealer Service Tools provides the instrument's user
with a warranty of one year from purchase date. If
the reason for failure is determined to be abuse,
the warranty is declared void. Any out-of-warranty
repairs will be charged to the owner.
For any product support questions with your
instrument, contact Dealer Service Tools at:
501 S. W. Jefferson
Peoria, IL U.S.A. 61630-2125
U.S.A.: 1-800-542-8665
Illinois: 1-800-541-8665
Canada: 1-800-523-8665
World: 1-309-675-6277
Fax: 1-309-494-1355
dealerservicetool_hotline@cat.com
If the instrument, or any part of it needs repair, then
contact and send it to:
ATS (Advanced Technology Services)
8201 North University Avenue
Peoria, Illinois USA 61615
Phone: (800) 328-7287 (Inside USA)
(309) 693-4000
Fax:
(309) 693-4170
E-mail repair@advancedtech.com"
38
NOTES
39
2005 Caterpillar
All Rights Reserved
NEHS0730-02
Printed in U.S.A.