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C32-20' PM1000
DUAL VOLTAGE
DUAL FREQUENCY
SOUND ATTENUATED
POWER MODULE
50/60 Hz Image shown may not
reflect actual package
FEATURES
Factory designed, certified prototype tested with CATERPILLAR COOLING SYSTEM
torsional analysis. Production tested and delivered Sized compatible to rating with energy efficient
in a package that is ready to be connected to your fan and core.
fuel and power lines. Electric Power Design Pro
computer sizing available. Supported 100% by CATERPILLAR GENERATOR
your Caterpillar dealer with warranty on parts and PARALLELING CONTROL
labor. Extended warranty available in some areas.
Single unit and/or utility paralleling components.
The generator set is designed and manufactured
Circuit breakers, bus bars, and connection panel
in an ISO 9001:2000 compliant facility. Generator
ready to connect.
set and components meet or exceed the following
specifications: AS1359, AS2789, ABGSM TM3,
BS4999, DIN6271, DIN6280, EGSA101P, JEM1359, EXCLUSIVE CATERPILLAR DIGITAL VOLTAGE
IEC 34/1, ISO3046/1, ISO8528, NEMA MG1-22 REGULATOR (CDVR)
Three-phase sensing and adjustable volts-per-
hertz regulation give precise control, excellent
CATERPILLAR SR4B GENERATOR
block loading, and constant voltage in the
Two bearing, wye-connected, static regulated, normal operating range.
brushless permanent magnet excited generator
designed to match the performance and output
characteristics of the Caterpillar diesel engine ENVIRONMENTALLY FRIENDLY
that drives it. 110% full spill containment of all onboard fluids.
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SPECIFICATIONS
TECHNICAL DATA
C32-20' PM1000
Power Rating Prime
50 Hz ekW (kVA) 728 (910)
60 Hz ekW (kVA) 910 (1,137)
Engine and Container Information
Engine model C32
Container size m (ft) 6 (20)
Container dimensions mm (in) Length – 6096 (240)
mm (in) Width – 2438 (96)
mm (in) Height – 2596 (102)
Fuel Capacity L (gal) 1893 (500)
Operation at 75% Load Factor hours 8 (approx.)
Approximate Weight –
with Generator Set and Paralleling Control Dry/Wet
Including container kg (lb) 12 020 (26,500)/13 290 (29,300)
With optional undercarriage kg (lb) 14 741 (32,500)/16 011 (35,300)
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STANDARD CONTROLS
6 m (20 ft) CONTAINER
400V/50 Hz – 480V/60 Hz
Caterpillar utility paralleling controls are intended 3) After all plant load is returned to the utility,
for automatic or manual paralleling with a utility the customer run request is removed
power source as a load management system, from the Power Module Generator plant.
with provisions for standby operation feeding an 4) The generator mains are opened, and the
isolated load network. Load management operation Power Module Generators will run for the
involves microprocessor-based automatic loading programmed cooldown time and then stop.
controls with soft loading, base load, Import/Export 5. The system is now in Automatic Standby
control and soft unloading. For Standby operation, Utility Mode (Normal).
the generator operates as an isochronous machine 3. Multi-Unit Island Generator Demand Priority
isolated from the utility supply. The controls Control (Emergency Gen Demand)
allow for automatic operation, initiated locally
or remotely by the customer’s SCADA system. The System Controls will include a Generator
Detailed modes of operation are listed below. Demand Priority Control function to automatically
match the on-line Power Module Generator
capacity to the loads in order to avoid unnecessary
SINGLE UNIT ISLAND AND MULTI-UNIT operation of all the Power Module Generators
ISLAND OPERATION
when the plant loads are low.
1. Utility Standby Mode (Normal)
a. The utility is providing power for the The following controls will be provided for each
plant loads. Power Module Generator.
b. The Power Module Generator mains a. User-settable Generator Priority Selector
are open. b. Status indicator for the Generator Priority
c. The automation is standing by to act selected
in response to a utility failure. c. Status indicator for Power Module Generator
2. Emergency Mode (Emergency) on-line or off-line.
a. Utility Failure (Enter Emergency) d. Generator Demand Priority Control Switch
1) The customer protective relaying senses (On/Off)
a utility abnormal condition. e. User-settable Generator Remove Level
2) A run request is sent to the Power (% as a function of single generator capacity)
Module Generator plant. f. User-settable Generator Remove Time Delay
3) The first Power Module Generator up to g. User-settable Generator Add Level (% as
voltage and frequency is closed to the bus. a function of single generator capacity)
4) In Multi-Unit Island Mode, the remaining h. User-settable Generator Add Time Delay
Power Module Generators are synchronized
Upon entrance into Emergency Mode, all
and paralleled to the bus as they come up
to voltage and frequency. This function is generators will be started and paralleled to
performed via the MODBUS Plus data link the bus. After the Remove Time Delay, Power
connected between the Power Modules. Module Generators will be removed from the
5) Plant load is transferred to the Power bus as a function of the generator percentage
Modules, which will share load equally loading. Generators will be removed from
via MODBUS Plus data link. the bus in descending priority order.
6) The system is now in Emergency Mode. Should the generator percentage loading increase
b. Utility Restoration Mode (Emergency Exit/ to the user-selected Generator Add Level after the
Return to Normal) user-selected Generator Add Time Delay, the next
1) The customer protective relaying senses priority generator will be started, synchronized and
the utility conditions are within acceptable paralleled to the bus. Should the Power Module
functional limits. Generator plant ever reach 100% loading, the next
2) Following the return to normal time delay, priority generator will be started and added to the
the plant load is transferred to the utility. bus, bypassing the Generator Add Time Delay.
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• Reverse compatibility module provided for of EMCP 3.3 faults, CDVR or ADEM A3 and A4
interface to legacy designed Power Module will be provided via MODBUS RTU interface
paralleling control. Includes PLC, load share to EMCP 3.3.
and voltage droop. 50/60 Hz selectable.
Incoming Utility Breaker Status Circuit Generator/Intertie Protective Relaying including:
Circuit to accept customers contact from remote • Device 27/59 – Under/Over Voltage
utility disconnect device. Customer to provide • Device 81O/U – Under/Over Frequency
a normally open form ‘a’ contact to indicate • Device 40 – Loss of Excitation
when the local load network is connected to • Device 32 – Reverse Power
the utility grid. • Device 25 – Synchronizing Check
Utility Transfer Trip Circuit • Device 15 – Auto Synchronizer
Circuit accepts input (normally open dry contact) • Device 65 – Governor Load Sharing, Soft
from customer’s system protective relay(s) or other Loading Control
controlling device. Operation of contacts causes • Device 90 – VAR/PF and Cross Current
tripping of the generator circuit breaker via the Compensation Controller
generator (software) 86 lock-out function and Two form C run contacts included for motor starters.
places the engine in cooldown mode. Circuit is AC distribution cabinet – includes circuit breakers,
disabled when operating in single unit or multiple and/or motor starters for battery charger, fuel
unit island. transfer pump, AC lighting, generator space heater,
convenience receptacles and jacket water heaters
GENERATOR PARALLELING CONTROLS
OPERATOR INTERFACE PROGRAMMING AND DIAGNOSTICS
Graphical mimic one line diagram that shows Includes field programmable set points for engine
generator with its respective circuit breaker in a control and monitoring variables and self-diagnosis
one-line representation of the system. The graphics of the EMCP 3.3 system component and wiring
utilize black and white indicators and bar graphs failures.
while actively displaying the following information:
• Utility CB Open/Closed. Input contacts ALARM MODULE
provided by others. Flashing LED warnings for
• Utility ekW 4-12-20mA signal required and • low coolant temperature
provided by customer that is scalable to the
• high coolant temperature (pre-alarm)
utility contribution.
• low oil pressure (pre-alarm)
• Generator CB Open/Closed/Tripped
• engine control switch not in automatic
• Generator Volts/Amps/ekW/Frequency
• low DC voltage
• Engine Stopped/Running/Cooldown/Pre-Alarm/
Shutdown Includes an alarm horn and acknowledge
• Engine ECS Position Stop/Auto/Run pushbutton.
• Utility Output ekW
• System Summary Alarm ENGINE CONTROL SWITCH
Keypad selectable, three (3) positions:
Event logging is also included with up to Stop, Auto, Run
500 stored events.
• Stop for engine shutdown and resetting faults
GENERATOR METERING AND PROTECTION • Auto for local or remote automatic operation,
when initiated by switch operation or contact
Generator metering that will graphically display closure
3Ø Voltage, 3Ø Current, Frequency, Power • Run for local starting and manual paralleling.
Factor, ekW, kVAR and a Synchroscope Display
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