Simulation of 628

Rear Header Assembly

Date: Tuesday, 8 March, 2016
Designer: Solidworks
Study name: FEA
Analysis type: Static

Table of Contents
Description ............................................ 1
Assumptions .......................................... 2
Model Information ................................... 2
Study Properties ..................................... 6
Units ................................................... 6
Material Properties .................................. 7
Loads and Fixtures................................... 8
Connector Definitions ............................... 9

Description
Stress analysis of nozzle under internal design pressure and
external nozzle load and moments

Contact Information ............................... 10

Mesh information .................................. 12
Sensor Details ...................................... 13
Resultant Forces ................................... 14
Beams ................................................ 14
Study Results ....................................... 15
Conclusion .......................................... 18

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

Assumptions

Model Information

Model name: 628 Rear Header Assembly

Current Configuration: Default

Solid Bodies
Document Name and
Reference

Treated As

Analyzed with SOLIDWORKS Simulation

Volumetric Properties

Document Path/Date
Modified

Simulation of 628 Rear Header Assembly

Boss-Extrude1

Solid Body

Mass:42.2766 kg
Volume:0.00537795 m^3
Density:7861.1 kg/m^3
Weight:414.311 N

C:\Users\iskandar\Desktop
\New folder (8)\628 Rear
Header\628 Flange ASME
B16.5 DN250 C300
WN.RF.SLDPRT
Mar 07 17:33:11 2016

Boss-Extrude1

Solid Body

Mass:42.2766 kg
Volume:0.00537795 m^3
Density:7861.1 kg/m^3
Weight:414.311 N

C:\Users\iskandar\Desktop
\New folder (8)\628 Rear
Header\628 Flange ASME
B16.5 DN250 C300
WN.RF.SLDPRT
Mar 07 17:33:11 2016

Boss-Extrude1

Solid Body

Mass:42.2766 kg
Volume:0.00537795 m^3
Density:7861.1 kg/m^3
Weight:414.311 N

C:\Users\iskandar\Desktop
\New folder (8)\628 Rear
Header\628 Flange ASME
B16.5 DN250 C300
WN.RF.SLDPRT
Mar 07 17:33:11 2016

Fillet1

Solid Body

Mass:655.866 kg
Volume:0.0834319 m^3
Density:7861.1 kg/m^3
Weight:6427.49 N

C:\Users\iskandar\Desktop
\New folder (8)\628 Rear
Header\628 Header
Box.SLDPRT
Mar 07 17:33:11 2016

Mass:31.9737 kg
Volume:0.00406733 m^3
Density:7861.1 kg/m^3
Weight:313.342 N

C:\Users\iskandar\Desktop
\New folder (8)\628 Rear
Header\628 Header
Box.SLDPRT
Mar 07 17:33:11 2016

LPattern1[1]

Solid Body

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

LPattern1[2]

Solid Body

Mass:31.9737 kg
Volume:0.00406733 m^3
Density:7861.1 kg/m^3
Weight:313.342 N

C:\Users\iskandar\Desktop
\New folder (8)\628 Rear
Header\628 Header
Box.SLDPRT
Mar 07 17:33:11 2016

Mass:31.9737 kg
Volume:0.00406733 m^3
Density:7861.1 kg/m^3
Weight:313.342 N

C:\Users\iskandar\Desktop
\New folder (8)\628 Rear
Header\628 Header
Box.SLDPRT
Mar 07 17:33:11 2016

Mass:5.72848 kg
Volume:0.000728712 m^3
Density:7861.1 kg/m^3
Weight:56.1391 N

C:\Users\iskandar\Desktop
\New folder (8)\628 Rear
Header\628 Reducer
Assumption 1.SLDPRT
Mar 07 17:33:11 2016

Mass:38.78 kg
Volume:0.00493315 m^3
Density:7861.1 kg/m^3
Weight:380.044 N

C:\Users\iskandar\Desktop
\New folder (8)\628 Rear
Header\628 Reducer
Assumption 1.SLDPRT
Mar 07 17:33:11 2016

Mass:5.72848 kg
Volume:0.000728712 m^3
Density:7861.1 kg/m^3
Weight:56.1391 N

C:\Users\iskandar\Desktop
\New folder (8)\628 Rear
Header\628 Reducer
Assumption 1.SLDPRT
Mar 07 17:33:11 2016

Boss-Extrude4

Solid Body

Extrude-Thin1

Solid Body

Shell3

Solid Body

Extrude-Thin1

Solid Body

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

Shell3

Solid Body

Mass:38.78 kg
Volume:0.00493315 m^3
Density:7861.1 kg/m^3
Weight:380.044 N

C:\Users\iskandar\Desktop
\New folder (8)\628 Rear
Header\628 Reducer
Assumption 1.SLDPRT
Mar 07 17:33:11 2016

Mass:5.72848 kg
Volume:0.000728712 m^3
Density:7861.1 kg/m^3
Weight:56.1391 N

C:\Users\iskandar\Desktop
\New folder (8)\628 Rear
Header\628 Reducer
Assumption 1.SLDPRT
Mar 07 17:33:11 2016

Mass:38.78 kg
Volume:0.00493315 m^3
Density:7861.1 kg/m^3
Weight:380.044 N

C:\Users\iskandar\Desktop
\New folder (8)\628 Rear
Header\628 Reducer
Assumption 1.SLDPRT
Mar 07 17:33:11 2016

Extrude-Thin1

Solid Body

Shell3

Solid Body

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

Study Properties
Study name

FEA

Analysis type

Static

Mesh type

Solid Mesh

Thermal Effect:

On

Thermal option

Include temperature loads

Zero strain temperature

298 Kelvin

Include fluid pressure effects from SOLIDWORKS

Flow Simulation
Solver type

Off

Inplane Effect:

Off

Soft Spring:

Off

Inertial Relief:

Off

Incompatible bonding options

Automatic

Large displacement

Off

Compute free body forces

On

Friction

Off

Use Adaptive Method:

Off

Result folder

SOLIDWORKS document
(C:\Users\iskandar\Desktop\SKP Thermal\results)

Automatic

Units
Unit system:

SI (MKS)

Length/Displacement

mm

Temperature

Kelvin

Angular velocity

Rad/sec

Pressure/Stress

N/m^2

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

Material Properties
Model Reference

Properties
Name:
Model type:
Default failure
criterion:
Yield strength:
Tensile strength:
Elastic modulus:
Poisson's ratio:
Mass density:
Shear modulus:

Components

SA 182 F11 CL 2 at
485degC
Linear Elastic Isotropic
Max von Mises Stress
9.09e+007 N/m^2
3.824e+008 N/m^2
2e+011 N/m^2
0.29
7861.1 kg/m^3
3.189e+008 N/m^2

SolidBody 1(BossExtrude1)(628 Flange ASME

B16.5 DN250 C300 WN.RF-1),
SolidBody 1(BossExtrude1)(628 Flange ASME
B16.5 DN250 C300 WN.RF-2),
SolidBody 1(BossExtrude1)(628 Flange ASME
B16.5 DN250 C300 WN.RF-3),
SolidBody 3(Shell3)(628
Reducer Assumption 1-1),
SolidBody 3(Shell3)(628
Reducer Assumption 1-2),
SolidBody 3(Shell3)(628
Reducer Assumption 1-3)

Curve Data:N/A
Name:
Model type:
Default failure
criterion:
Yield strength:
Tensile strength:
Elastic modulus:
Poisson's ratio:
Mass density:
Shear modulus:

SA 516 Gr70 at
485degC
Linear Elastic Isotropic
Max von Mises Stress
1.65e+008 N/m^2
3.58e+008 N/m^2
2e+011 N/m^2
0.29
7861.1 kg/m^3
3.189e+008 N/m^2

SolidBody 1(Fillet1)(628
Header Box-2),
SolidBody
2(LPattern1[1])(628 Header
Box-2),
SolidBody
3(LPattern1[2])(628 Header
Box-2),
SolidBody 4(BossExtrude4)(628 Header Box-2)

Curve Data:N/A
Name:
Model type:
Default failure
criterion:
Yield strength:
Tensile strength:
Elastic modulus:
Poisson's ratio:
Mass density:
Shear modulus:

SA 387 Gr11 CL1 at

485degC
Linear Elastic Isotropic
Max von Mises Stress
1.65e+008 N/m^2
3.9e+008 N/m^2
2e+011 N/m^2
0.29
7861.1 kg/m^3
3.189e+008 N/m^2

SolidBody 1(ExtrudeThin1)(628 Reducer

Assumption 1-1),
SolidBody 1(ExtrudeThin1)(628 Reducer
Assumption 1-2),
SolidBody 1(ExtrudeThin1)(628 Reducer
Assumption 1-3)

Curve Data:N/A

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

Loads and Fixtures

Fixture name

Fixture Image

Fixture Details
Entities:
Type:

1 face(s)
Fixed Geometry

Fixed-1

Resultant Forces
Components
Reaction force(N)
Reaction Moment(N.m)

Load name

X
-14698.7
0

Load Image

Y
-267689
0

Z
-14735.2
0

Load Details
Entities:
Type:
Coordinate System:
Force Values:
Moment Values:

Remote Load
(Direct
transfer)-1

Reference coordinates:
Components transferred:

Entities:
Type:
Coordinate System:
Force Values:
Moment Values:

Remote Load
(Direct
transfer)-2

Reference coordinates:
Components transferred:

Analyzed with SOLIDWORKS Simulation

Resultant
268497
0

1 face(s)
Load (Direct transfer)
Coordinate System1
500, 500, 500 kgf
50000, 50000, 50000
kgf.cm
0 0 0 mm
Force and Moment

1 face(s)
Load (Direct transfer)
Coordinate System1
500, 500, 500 kgf
50000, 50000, 50000
kgf.cm
0 0 0 mm
Force and Moment

Simulation of 628 Rear Header Assembly

Entities:
Type:
Coordinate System:
Force Values:
Moment Values:

Remote Load
(Direct
transfer)-3

Reference coordinates:
Components transferred:

1 face(s)
Load (Direct transfer)
Coordinate System1
500, 500, 500 kgf
50000, 50000, 50000
kgf.cm
0 0 0 mm
Force and Moment

Pressure-1

Entities:
Type:
Value:
Units:
Phase Angle:
Units:

9 face(s)
Normal to selected face
1.86
N/mm^2 (MPa)
0
deg

Pressure-2

Entities:
Type:
Value:
Units:
Phase Angle:
Units:

24 face(s)
Normal to selected face
1.86
N/mm^2 (MPa)
0
deg

Connector Definitions
No Data

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

Contact Information
Contact

Contact Image

Contact Properties
Type: Bonded contact
pair
Entites: 4 face(s)

Contact Set-1

Type: Bonded contact

pair
Entites: 2 face(s)

Contact Set-2

Type: Bonded contact

pair
Entites: 2 face(s)

Contact Set-3

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

10

Type: Bonded contact

pair
Entites: 2 face(s)

Contact Set-4

Type: Bonded
Components: 1 component(s)
Options: Incompatible
mesh
Global Contact

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

11

Mesh information
Mesh type

Solid Mesh

Mesher Used:

Standard mesh

Automatic Transition:

Off

Include Mesh Auto Loops:

Off

Jacobian points

4 Points

Element Size

35.2732 mm

Tolerance

1.76366 mm

Mesh Quality

High

Remesh failed parts with incompatible mesh

Off

Mesh information - Details

Total Nodes

274013

Total Elements

147118

Maximum Aspect Ratio

18.686

% of elements with Aspect Ratio < 3

88.9

% of elements with Aspect Ratio > 10

0.0224

% of distorted elements(Jacobian)

Time to complete mesh(hh;mm;ss):

00:01:10

Computer name:

ISKANDAR

Mesh Control Information:

Mesh Control Name

Mesh Control Image

Mesh Control Details

Entities:
Units:
Size:
Ratio:

3 component(s)
mm
17.6363
1.5

Control-1

Mesh Quality Plots

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

12

Name
Mesh Quality1

Type

Min

Max

Aspect Ratio

1.02334
Element: 24652

18.6863
Element: 99153

628 Rear Header Assembly-FEA-Mesh Quality-Mesh Quality1

Sensor Details
No Data

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

13

Resultant Forces
Reaction forces
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Model

-14698.7

-267689

-14735.2

268497

Reaction Moments
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Model

N.m

Beams
No Data

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

14

Study Results
Name

Type

Min

Max

Overall Stress

VON: von Mises Stress

0.0651762 N/mm^2 (MPa)

Node: 232508

94.1384 N/mm^2 (MPa)

Node: 260186

628 Rear Header Assembly-FEA-Stress-Overall Stress

Name

Type

Min

Max

Flange and Nozzle Stress

VON: von Mises Stress

0.0651762 N/mm^2 (MPa)

Node: 232508

94.1384 N/mm^2 (MPa)

Node: 260186

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

15

628 Rear Header Assembly-FEA-Stress-Flange and Nozzle Stress

Name

Type

Min

Max

Flange Stress

VON: von Mises Stress

0.0651762 N/mm^2 (MPa)

Node: 232508

94.1384 N/mm^2 (MPa)

Node: 260186

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

16

628 Rear Header Assembly-FEA-Stress-Flange Stress

Name

Type

Min

Max

Nozzle Neck Stress

VON: von Mises Stress

0.0651762 N/mm^2 (MPa)

Node: 232508

94.1384 N/mm^2 (MPa)

Node: 260186

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

17

628 Rear Header Assembly-FEA-Stress-Nozzle Neck Stress

Conclusion
Since the stress level is below the yield strength of the material, the design is acceptable under the
calculated scenario.

Analyzed with SOLIDWORKS Simulation

Simulation of 628 Rear Header Assembly

18