B Sac Exchanger (4820-A-001) Report

Table of Contents
Cover Sheet........................................................................................................................ 3
Title Page............................................................................................................................ 4
Warnings and Errors :.......................................................................................................... 5
Input Echo :......................................................................................................................... 6
XY Coordinate Calculations :............................................................................................. 13
Internal Pressure Calculations :......................................................................................... 14
Element and Detail Weights :............................................................................................ 18
Nozzle Flange MAWP :....................................................................................................... 20
Natural Frequency Calculation :........................................................................................ 21
Wind Load Calculation :..................................................................................................... 22
Earthquake Load Calculation :........................................................................................... 25
Wind/Earthquake Shear, Bending :.................................................................................... 27
Wind Deflection :............................................................................................................... 28
Longitudinal Stress Constants :......................................................................................... 29
Longitudinal Allowable Stresses :...................................................................................... 30
Longitudinal Stresses Due to . . . :..................................................................................... 31
Stress due to Combined Loads :........................................................................................ 33
Skirt Opening Stress Calcs :.............................................................................................. 36
Center of Gravity Calculation :.......................................................................................... 39
Basering Calculations :...................................................................................................... 40
Nozzle Calcs. : N2(200)..................................................................................................... 43
Nozzle Calcs. : M2(600)..................................................................................................... 48
Nozzle Calcs. : N5(50)....................................................................................................... 52
Nozzle Calcs. : M3(600)..................................................................................................... 57
Nozzle Calcs. : SG1........................................................................................................... 63
Nozzle Calcs. : SG2........................................................................................................... 67
Nozzle Calcs. : N6(50)....................................................................................................... 71
Nozzle Calcs. : N7(50)....................................................................................................... 76
Nozzle Calcs. : N1(200)..................................................................................................... 81
Nozzle Calcs. : N3(50)....................................................................................................... 87
Nozzle Calcs. : N4(50)....................................................................................................... 93
Nozzle Calcs. : M1(600)..................................................................................................... 99
Nozzle Schedule :............................................................................................................ 105
Nozzle Summary :........................................................................................................... 107
MDMT Summary :............................................................................................................ 109
Vessel Design Summary :................................................................................................ 110
Cover Page
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version
: 2015
Analysis Performed by : SKP THERMAL ENERGY SDN BHD

Job File
: D:\SKP_DOCUMENT\00001 CLIENT LIST\ESSTAR VISION\
Date of Analysis
: Mar 18,2016 6:54pm
PV Elite 2016, January 2016
Title Page
A) Design basis for the Sightglass (SG1 & SG2) with obbround shape.
a) The nozzle opening reinforcement on the vessel shall be as per UG-37 wi
h 300 mm ID.
b) The obround shape subject to internal pressure shall be calculated as p
r Figure 13-2(b)
Vessels of Obround Cross Section.
c) Bolted connection of Sightglass shall be as per Appendix-2 with the equ
valent diameter as follows:
i) 300 x 80 = 220 mm ID
ii) Sight Glass OD = 310 mm OD
iii) BCD = 271 mm
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

FileName : B_SAC EXCHANGER (4820-A-001)
Warnings and Errors :
Step: 0 6:54pm Mar 18,2016
Class From To : Basic Element Checks.

=========================================================================
=
Note 10 30 There is a high jump in the Joint Eff.
Warn. 20 30 Inconsistent external pressure definition. The given
external pressure was not the same as the internal pressure on the
previous element.
Class From To: Check of Additional Element Data
=========================================================================
=
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

Input Echo :
Step: 1 6:54pm Mar 18,2016
PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)
12.000 bar
Design Internal Temperature
50 C
Type of Hydrotest
UG-99(b)
Hydrotest Position
Vertical
Projection of Nozzle from Vessel Top
0.0000 mm.
Projection of Nozzle from Vessel Bottom
0.0000 mm.
Minimum Design Metal Temperature
0 C
Type of Construction
Welded
Special Service
None
Degree of Radiography
RT-2
Use Higher Longitudinal Stresses (Flag)
Y
Select t for Internal Pressure (Flag)
Y
Select t for External Pressure (Flag)
N
Select t for Axial Stress (Flag)
Y
Select Location for Stiff. Rings (Flag)
N
Consider Vortex Shedding
N
Perform a Corroded Hydrotest
N
Is this a Heat Exchanger
No
User Defined Hydro. Press. (Used if > 0)
0.0000 bar
User defined MAWP
0.0000 bar
User defined MAPnc
0.0000 bar
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+EW
NP+VO+OW
FS+BS+IP+OW
FS+BS+EP+OW
Wind Design Code

ASCE-7 2010
Wind Load Reduction Scale Factor
0.60000002
Basic Wind Speed
[V]
32.500 m/sec
Surface Roughness Category
C: Open Terrain
Importance Factor
1.0
Type of Surface
Moderately Smooth
Base Elevation
10000. mm.
Percent Wind for Hydrotest
33.0
Using User defined Wind Press. Vs Elev.
N
Height of Hill or Escarpment
H or Hh
0.0000 mm.
Distance Upwind of Crest
Lh
0.0000 mm.
Distance from Crest to the Vessel
x
0.0000 mm.
Type of Terrain ( Hill, Escarpment )
Flat
Damping Factor (Beta) for Wind (Ope)
0.0100
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000
Seismic Design Code
Seismic Load Reduction Scale Factor
Importance Factor
Table Value Fa
Table Value Fv
ASCE 7-2010
0.69999999
1.000
1.200
1.650

Input Echo :
Step: 1 6:54pm Mar 18,2016
Short Period Acceleration value Ss
0.310
Long Period Acceleration Value Sl
0.140
Moment Reduction Factor Tau
0.800
Force Modification Factor R
3.000
Site Class
C
Component Elevation Ratio
z/h
0.000
Amplification Factor
Ap
0.000
Force Factor
0.000
Consider Vertical Acceleration
No
Minimum Acceleration Multiplier
0.000
User Value of Sds (used if > 0 )
0.000
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year
N
Y
N
Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
No
Use Table G instead of exact equation for "A"
Yes
Shell Head Joints are Tapered
Yes
Compute "K" in corroded condition
Yes
Use Code Case 2286
No
Use the MAWP to compute the MDMT
Yes
Using Metric Material Databases, ASME II D
Yes
Complete Listing of Vessel Elements and Details:
Element From Node
10
Element To Node
20
Element Type
Skirt Sup.
Description
SKIRT
Distance "FROM" to "TO"
2222.2 mm.
Skirt Outside Diameter
2500.0 mm.
Diameter of Skirt at Base
2500.0 mm.
Skirt Thickness
15.000 mm.
Internal Corrosion Allowance
0.0000 mm.
Nominal Thickness
15.875 mm.
External Corrosion Allowance
0.0000 mm.
Design Temperature Internal Pressure
50 C
Design Temperature External Pressure
0 C
Effective Diameter Multiplier
1.2
Material Name
SA-516 70
Allowable Stress, Ambient
138.00 N./mm
Allowable Stress, Operating
138.00 N./mm
Allowable Stress, Hydrotest
234.00 N./mm
Material Density
7750.4 kg/m
P Number Thickness
32.004 mm.
Yield Stress, Operating
255.60 N./mm
UCS-66 Chart Curve Designation
B
External Pressure Chart Name
CS-2
UNS Number
K02700
Product Form
Plate
Efficiency, Longitudinal Seam
0.7
Efficiency, Head-to-Skirt or Circ. Seam
0.7
-------------------------------------------------------------------Element From Node
Element To Node
Element Type
Description
Flange Outside Diameter
Element Thickness
20
30
Flange
M2 COVER FLG
47.752 mm.
812.80 mm.
47.752 mm.
3.0000 mm.

Input Echo :
Step: 1 6:54pm Mar 18,2016
Nominal Thickness
47.752 mm.
0.0000 mm.
Design Internal Pressure
12.033 bar
75 C
Design External Pressure
0.0000 bar
0 C
1.2
Material Name
SA-105
138.00 N./mm
138.00 N./mm
225.00 N./mm
Material Density
7750.4 kg/m
P Number Thickness
32.004 mm.
231.28 N./mm
B
CS-2
UNS Number
K03504
Product Form
Forgings
Perform Flange Stress Calculation (Y/N)
N
Weight of ANSI B16.5/B16.47 Flange
0.0000 N
Class of ANSI B16.5/B16.47 Flange
150
Grade of ANSI B16.5/B16.47 Flange
GR 1.1
Element From Node
20
Detail Type
Nozzle
Detail ID
N2(200)
Dist. from "FROM" Node / Offset dist
0.0000 mm.
Nozzle Diameter
200.0 mm
Nozzle Schedule
80
Nozzle Class
150
Layout Angle
0.0
Blind Flange (Y/N)
N
Weight of Nozzle ( Used if > 0 )
1574.5 N
Grade of Attached Flange
GR 1.1
Nozzle Matl
SA-106 B
30
Element To Node
40
Element Type
Elliptical
Description
HEAD(B)
50.000 mm.
Inside Diameter
2712.0 mm.
Element Thickness
15.500 mm.
3.0000 mm.
Nominal Thickness
19.050 mm.
0.0000 mm.
12.000 bar
50 C
0.0000 bar
0 C
1.2
Material Name
SA-516 70
138.00 N./mm
138.00 N./mm
234.00 N./mm
Material Density
7750.4 kg/m
P Number Thickness
31.750 mm.
255.60 N./mm
B
CS-2
UNS Number
K02700
Product Form
Plate
1.0
Efficiency, Circumferential Seam
0.8
Elliptical Head Factor
2.0

Input Echo :
Step: 1 6:54pm Mar 18,2016
Element From Node
30
Detail Type
Liquid
Detail ID
LIQUID 10
-678.00 mm.
Height/Length of Liquid
50.000 mm.
Liquid Density
999.54 kg/m
Element From Node
30
Detail Type
Lining
Detail ID
RUBBER LINING
-678.00 mm.
Height/Length of Lining
728.00 mm.
Thickness of Lining
6.0000 mm.
Density
1099.9 kg/m
Element From Node
30
Detail Type
Nozzle
Detail ID
M2(600)
0.0000 mm.
Nozzle Diameter
609.59998 mm
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
0.0
Blind Flange (Y/N)
Y
4263.6 N
GR 1.1
Nozzle Matl
SA-516 70
40
Element To Node
50
Element Type
Cylinder
Description
SHELL
3300.0 mm.
Inside Diameter
2712.0 mm.
Element Thickness
16.000 mm.
3.0000 mm.
Nominal Thickness
16.000 mm.
0.0000 mm.
12.000 bar
50 C
0.0000 bar
0 C
1.2
Material Name
SA-516 70
1.0
0.8
Element From Node
40
Detail Type
Platform
Detail ID
SIDE PLATF
1450.0 mm.
Platform Start Angle (degrees)
-105.0
Platform End Angle (degrees)
-155.0
Platform Wind Area
21400. cm
Platform Weight
2368.7 N
Platform Railing Weight
0.1980 N/mm.
Platform Grating Weight
898.57 N/m
Platform Width
1000.0 mm.
Platform Height
1070.0 mm.
Platform Clearance or End Offset
100.00 mm.
Platform Force Coefficient
2.0
Ladder Layout Angle
0.0
Ladder Start Elevation
0.0000 mm.
Ladder End Elevation
0.0000 mm.
Unit Weight of Ladder
0.0000 N/mm.
Platform Length (top head platform)
0.0000 mm.

Input Echo :
Step: 1 6:54pm Mar 18,2016
Element From Node
40
Detail Type
Packing
Detail ID
PACKING1
80.000 mm.
Height of Packed Section
2800.0 mm.
Density
1199.9 kg/m
Percent Volume Holdup
0.0
Specific Gravity of Packing Liquid
0.0
Element From Node
40
Detail Type
Packing
Detail ID
PACKING2
2880.0 mm.
Height of Packed Section
260.00 mm.
Density
959.90 kg/m
Percent Volume Holdup
0.0
Specific Gravity of Packing Liquid
0.0
Element From Node
40
Detail Type
Liquid
Detail ID
MEDIUM
0.0000 mm.
Height/Length of Liquid
3300.0 mm.
Liquid Density
999.54 kg/m
Element From Node
40
Detail Type
Lining
Detail ID
RUBBER LINING
0.0000 mm.
3300.0 mm.
Thickness of Lining
6.0000 mm.
Density
1099.9 kg/m
Element From Node
40
Detail Type
Nozzle
Detail ID
N5(50)
3140.0 mm.
Nozzle Diameter
50.0 mm
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
90.0
Blind Flange (Y/N)
N
51.486 N
GR 1.1
Nozzle Matl
SA-106 B
Element From Node
40
Detail Type
Nozzle
Detail ID
M3(600)
880.00 mm.
Nozzle Diameter
609.59998 mm
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
180.0
Blind Flange (Y/N)
Y
4391.8 N
GR 1.1
Nozzle Matl
SA-516 70
Element From Node
40
Detail Type
Nozzle
Detail ID
SG1
400.00 mm.
Nozzle Diameter
300.0 mm
Nozzle Schedule
None
Nozzle Class
None
Layout Angle
270.0

Input Echo :
Step: 1 6:54pm Mar 18,2016
Blind Flange (Y/N)
Nozzle Matl
N
92.671 N
None
SA-516 70
Element From Node

40
Detail Type
Nozzle
Detail ID
SG2
2880.0 mm.
Nozzle Diameter
300.0 mm
Nozzle Schedule
None
Nozzle Class
None
Layout Angle
270.0
Blind Flange (Y/N)
N
92.671 N
None
Nozzle Matl
SA-516 70
Element From Node
40
Detail Type
Nozzle
Detail ID
N6(50)
300.00 mm.
Nozzle Diameter
50.0 mm
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
90.0
Blind Flange (Y/N)
N
51.486 N
None
Nozzle Matl
SA-106 B
Element From Node
40
Detail Type
Nozzle
Detail ID
N7(50)
2880.0 mm.
Nozzle Diameter
50.0 mm
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
250.0
Blind Flange (Y/N)
N
51.486 N
None
Nozzle Matl
SA-106 B
Element From Node
40
Detail Type
Weight
Detail ID
NOZZ STRAINER1
80.000 mm.
Miscellaneous Weight
6864.2 N
Offset from Element Centerline
0.0000 mm.
Element From Node
40
Detail Type
Weight
Detail ID
NOZZ STRAINER2
3220.0 mm.
Miscellaneous Weight
6864.2 N
Offset from Element Centerline
0.0000 mm.
Element To Node
Element Type
Description
Inside Diameter
Element Thickness
50
60
Elliptical
HEAD(T)
50.000 mm.
2712.0 mm.
15.500 mm.
3.0000 mm.
10

Input Echo :
Step: 1 6:54pm Mar 18,2016
Nominal Thickness
19.050 mm.
0.0000 mm.
12.000 bar
50 C
0.0000 bar
0 C
1.2
Material Name
SA-516 70
1.0
0.8
Elliptical Head Factor
2.0
Element From Node
50
Detail Type
Platform
Detail ID
TOP PLATF
1022.0 mm.
Platform Start Angle (degrees)
0.0
Platform End Angle (degrees)
0.0
Platform Wind Area
59920. cm
Platform Weight
12446. N
Platform Railing Weight
0.01340 N/mm.
Platform Grating Weight
875.62 N/m
Platform Width
2800.0 mm.
Platform Height
1070.0 mm.
Platform Clearance or End Offset
1400.0 mm.
Platform Force Coefficient
2.0
Ladder Layout Angle
0.0
Ladder Start Elevation
-1900.0 mm.
Ladder End Elevation
5300.0 mm.
Unit Weight of Ladder
0.7544 N/mm.
Platform Length (top head platform)
2800.0 mm.
Element From Node
50
Detail Type
Lining
Detail ID
RUBBER LINING
0.0000 mm.
728.00 mm.
Thickness of Lining
6.0000 mm.
Density
1099.9 kg/m
Element From Node
50
Detail Type
Nozzle
Detail ID
N1(200)
0.0000 mm.
Nozzle Diameter
200.0 mm
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
0.0
Blind Flange (Y/N)
N
1348.3 N
GR 1.1
Nozzle Matl
SA-106 B
Element From Node
50
Detail Type
Nozzle
Detail ID
N3(50)
1000.0 mm.
Nozzle Diameter
50.0 mm
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
90.0
Blind Flange (Y/N)
N
48.907 N
GR 1.1
Nozzle Matl
SA-106 B
Element From Node
Detail Type
50
Nozzle
11

Input Echo :
Step: 1 6:54pm Mar 18,2016
Detail ID
N4(50)
1000.0 mm.
Nozzle Diameter
50.0 mm
Nozzle Schedule
160
Nozzle Class
150
Layout Angle
45.0
Blind Flange (Y/N)
N
48.671 N
GR 1.1
Nozzle Matl
SA-106 B
Element From Node
50
Detail Type
Nozzle
Detail ID
M1(600)
800.00 mm.
Nozzle Diameter
609.59998 mm
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
270.0
Blind Flange (Y/N)
Y
4266.6 N
GR 1.1
Nozzle Matl
SA-516 70
12

XY Coordinate Calculations :
Step: 2 6:54pm Mar 18,2016
XY Coordinate Calculations
| |
|
|
|
|
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | mm.
| mm.
| mm. | mm.
|
-------------------------------------------------------------SKIRT|
... | 2222.25 |
... | 2222.25 |
M2 COVER F|
... | 2270.00 |
... | 47.7520 |
HEAD(B)|
... | 2320.00 |
... | 50.0000 |
SHELL|
... | 5620.00 |
... | 3300.00 |
HEAD(T)|
... | 5670.00 |
... | 50.0000 |
13

Internal Pressure Calculations :
Step: 3 6:54pm Mar 18,2016
Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr| Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | bar
| mm.
| mm. | mm.
| N./mm |
--------------------------------------------------------------------------SKIRT|
... |
15.875 |
... |
2500.0 |
... |
M2 COVER F|
12.033 |
47.752 | 3.0000 |
812.80 |
138.00 |
HEAD(B)|
12.328 |
19.050 | 3.0000 |
2712.0 |
138.00 |
SHELL|
12.323 |
16.000 | 3.0000 |
2712.0 |
138.00 |
HEAD(T)|
12.000 |
19.050 | 3.0000 |
2712.0 |
138.00 |
Element Required Thickness and MAWP :
| |
Design | M.A.W.P. |
M.A.P. | Minimum | Required |
From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | bar
| bar
| bar
| mm.
| mm.
|
---------------------------------------------------------------------------SKIRT|
... | No Calc | No Calc | 15.0000 | No Calc |
M2 COVER F| 12.0330 | 18.4484 | 19.5983 | 47.7520 | No Calc |
HEAD(B)| 12.0000 | 12.3884 | 15.7538 | 15.5000 | 15.1179 |
SHELL| 12.0000 | 12.8000 | 16.1661 | 16.0000 | 15.2033 |
HEAD(T)| 12.0000 | 12.7167 | 15.7538 | 15.5000 | 14.7949 |
Minimum
12.388
15.754
MAWP: 12.388 bar, limited by: HEAD(B).
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2015
Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 50 C
HEAD(B)
Longitudinal
Joint:
Circumferential Joint:
Material UNS Number:
Full Radiography per UW-11(a) Type 1

Spot Radiography per UW-11(a,5,b) Type 2
K02700
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (12.328*2718.0000*0.997)/(2*138.00*1.00-0.2*12.328)
= 12.1179 + 3.0000 = 15.1179 mm.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 0.328 bar
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*138.00*1.00*12.5000)/(0.997*2718.0000+0.2*12.5000)
= 12.717 - 0.328 = 12.388 bar
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*138.00*1.00*15.5000)/(1.000*2712.0000+0.2*15.5000)
= 15.754 bar
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (12.328*(0.997*2718.0000+0.2*12.5000))/(2*1.00*12.5000)
= 133.783 N./mm
Straight Flange Required Thickness:
= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (12.328*1359.0000)/(138.00*1.00-0.6*12.328)+3.000
= 15.208 mm.
Straight Flange Maximum Allowable Working Pressure:
14

Step: 3 6:54pm Mar 18,2016
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138.00 * 1.00 * 16.0500 )/(1359.0000 + 0.6 * 16.0500 )
= 16.181 - 0.328 = 15.852 bar
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 2718.000/( 2 * 681.000 ))2)/6
= 0.997066
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 3.036 %
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 15.500 , tr = 12.500 , c = 3.0000 mm. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 1.000 , Temp. Reduction = 0 C
Min Metal Temp. w/o impact per UCS-66, Curve B
Min Metal Temp. w/o impact per UG-20(f)
-15 C
-29 C
MDMT Calculations in the Head Straight Flange:

Min Metal Temp. at Required thickness (UCS 66.1)
-9 C
-21 C
-29 C
Cylindrical Shell From 40 To 50 SA-516 70 , UCS-66 Crv. B at 50 C

SHELL
Longitudinal
Joint:

K02700

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (12.323*1359.0000)/(138.00*1.00-0.6*12.323)
= 12.2033 + 3.0000 = 15.2033 mm.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138.00*1.00*13.0000)/(1359.0000+0.6*13.0000)
= 13.123 - 0.323 = 12.800 bar
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138.00*1.00*16.0000)/(1356.0000+0.6*16.0000)
= 16.166 bar
= (P*(R+0.6*t))/(E*t)
= (12.323*(1359.0000+0.6*13.0000))/(1.00*13.0000)
= 129.586 N./mm
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.587 %
Minimum Design Metal Temperature Results:
-14 C
-16 C
15

Step: 3 6:54pm Mar 18,2016
-29 C
Elliptical Head From 50 To 60 SA-516 70 , UCS-66 Crv. B at 50 C

HEAD(T)
Longitudinal
Joint:

K02700

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (12.000*2718.0000*0.997)/(2*138.00*1.00-0.2*12.000)
= 11.7949 + 3.0000 = 14.7949 mm.
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*138.00*1.00*12.5000)/(0.997*2718.0000+0.2*12.5000)
= 12.717 bar
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*138.00*1.00*15.5000)/(1.000*2712.0000+0.2*15.5000)
= 15.754 bar
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (12.000*(0.997*2718.0000+0.2*12.5000))/(2*1.00*12.5000)
= 130.220 N./mm
Straight Flange Required Thickness:
= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (12.000*1359.0000)/(138.00*1.00-0.6*12.000)+3.000
= 14.881 mm.
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138.00 * 1.00 * 16.0500 )/(1359.0000 + 0.6 * 16.0500 )
= 16.181 bar
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 2718.000/( 2 * 681.000 ))2)/6
= 0.997066
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 3.036 %
MDMT Calculations in the Knuckle Portion:
-15 C
-16 C
-29 C
MDMT Calculations in the Head Straight Flange:

-9 C
-22 C
-29 C
Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
16

Step: 3 6:54pm Mar 18,2016
Hydrostatic Test Pressure Results:
Pressure
Pressure
Pressure
Pressure
Pressure
Pressure
per
per
per
per
per
per
UG99b
= 1.3 * M.A.W.P. * Sa/S
16.105 bar
UG99b[36] = 1.3 * Design Pres * Sa/S
15.600 bar
UG99c
= 1.3 * M.A.P. - Head(Hyd)
20.085 bar
UG100
= 1.1 * M.A.W.P. * Sa/S
13.627 bar
PED
= 1.43 * MAWP
17.715 bar
App 27-4 = 1.3 * M.A.W.P. * Sa/S
16.105 bar
UG-99(b), Test Pressure Calculation:

= Test Factor * MAWP * Stress Ratio
= 1.3 * 12.388 * 1.000
= 16.105 bar
Vertical Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To
Stress Allowable
Ratio Pressure
---------------------------------------------------------------------HEAD(B)
144.5
234.0
0.618
16.50
SHELL
140.2
234.0
0.599
16.43
HEAD(T)
141.1
234.0
0.603
16.10
---------------------------------------------------------------------Stress ratios for Nozzle and Pad Materials:
Description
Pad/Nozzle Ambient
Operating
ratio
---------------------------------------------------------------------N2(200)
Nozzle 118.00
118.00
1.000
N2(200)
Pad 138.00
138.00
1.000
M2(600)
Nozzle 138.00
138.00
1.000
M2(600)
Pad 138.00
138.00
1.000
N5(50)
Nozzle 118.00
118.00
1.000
M3(600)
Nozzle 138.00
138.00
1.000
M3(600)
Pad 138.00
138.00
1.000
SG1
Nozzle 138.00
138.00
1.000
SG2
Nozzle 138.00
138.00
1.000
N6(50)
Nozzle 118.00
118.00
1.000
N7(50)
Nozzle 118.00
118.00
1.000
N1(200)
Nozzle 118.00
118.00
1.000
N3(50)
Nozzle 118.00
118.00
1.000
N4(50)
Nozzle 118.00
118.00
1.000
M1(600)
Nozzle 138.00
138.00
1.000
M1(600)
Pad 138.00
138.00
1.000
---------------------------------------------------------------------Minimum
1.000
Stress ratios for Vessel Elements:
Description
Ambient
Operating
ratio
---------------------------------------------------------------------SKIRT
138.00
138.00
1.000
M2 COVER FLG
138.00
138.00
1.000
HEAD(B)
138.00
138.00
1.000
SHELL
138.00
138.00
1.000
HEAD(T)
138.00
138.00
1.000
---------------------------------------------------------------------Minimum
1.000
Elements Suitable for Internal Pressure.
17

Element and Detail Weights :
Step: 5 6:54pm Mar 18,2016
Element and Detail Weights

| | Element | Element | Corroded | Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
| | kg.
|
m
| kg. |
m
| kg.
|
--------------------------------------------------------------------------10| 20| 2584.14 |
... | 2584.14 |
... |
... |
20| 30|
... |
... |
... |
... |
... |
30| 40| 1381.37 | 2.83134 | 1163.83 | 2.84955 |
... |
40| 50| 3507.20 | 18.6124 | 2852.73 | 18.6948 |
... |
50| 60| 1381.37 | 2.83134 | 1163.83 | 2.84955 |
... |
Total |
8854 |
24.28 |
7764 |
24.39 |
0|
Weight of Details
| | Weight of | X Offset, | Y Offset, |
From|Type|
Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg.
| mm.
| mm. |
------------------------------------------------20|Nozl| 160.568 |
... | 1047.75 | N2(200)
30|Liqd| 2861.54 |
... | -25.0000 | LIQUID 10
30|Lini| 75.2868 |
... | -314.000 | RUBBER LINING
30|Nozl| 434.795 |
... | -678.000 | M2(600)
40|Plat| 241.554 |
... | 1450.00 | SIDE PLATF
40|Pack| 19236.3 |
... | 1480.00 | PACKING1
40|Pack| 1428.99 |
... | 3010.00 | PACKING2
40|Liqd| 18886.2 |
... | 1650.00 | MEDIUM
40|Lini| 185.142 |
... | 1650.00 | RUBBER LINING
40|Nozl| 5.25045 | 1386.16 | 3140.00 | N5(50)
40|Nozl| 447.867 | 1660.80 | 880.000 | M3(600)
40|Nozl| 9.45043 | 1506.00 | 400.000 | SG1
40|Nozl| 9.45043 | 1506.00 | 2880.00 | SG2
40|Nozl| 5.25045 | 1386.16 | 300.000 | N6(50)
40|Nozl| 5.25045 | 1386.16 | 2880.00 | N7(50)
40|Wght| 700.000 |
... | 80.0000 | NOZZ STRAINER1
40|Wght| 700.000 |
... | 3220.00 | NOZZ STRAINER2
50|Plat| 1269.27 |
... | 1022.00 | TOP PLATF
50|Lini| 75.2871 |
... | 364.000 | RUBBER LINING
50|Nozl| 137.498 |
... | 1287.60 | N1(200)
50|Nozl| 4.98745 |
... | 1067.51 | N3(50)
50|Nozl| 4.96335 | 707.107 | 1067.51 | N4(50)
50|Nozl| 435.105 |
... | 1157.03 | M1(600)
Total Weight of Each Detail Type
Total Weight of Platforms
1510.8
Total Weight of Packing
20665.3
Total Weight of Liquid
21747.7
Total Weight of Lining
335.7
Total Weight of Nozzles
1660.4
Total Weight of Weights
1400.0
--------------------------------------------------------------Sum of the Detail Weights
47320.0 kg.
Weight Summation: kg.
Fabricated | Shop Test | Shipping | Erected |
Empty | Operating |
-----------------------------------------------------------------------------8854.1 | 11914.5 |
8854.1 | 11914.5 |
8854.1 | 34426.3 |
... | 24851.6 |
... | 20665.3 |
... | 21747.7 |
1660.4 |
... |
1660.4 |
... |
1510.8 |
... |
... |
... |
... |
... | 20665.3 |
... |
... |
... |
... |
1510.8 |
... |
... |
... |
... |
... |
... |
335.7 |
... |
... |
... |
... |
335.7 |
... |
... |
... |
... |
... |
... |
1660.4 |
... |
1400.0 |
... |
1400.0 |
... |
... |
... |
18

Step: 5 6:54pm Mar 18,2016
... |
... |
... |
... |
1400.0 |
... |
11914.5 | 36766.1 | 34426.3 | 34426.3 | 34426.3 |
56174.1 |
Note:
The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals
11914.5 kg.
Shop Test Wt. - Fabricated Weight + Water ( Full )
36766.1 kg.
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App.
34426.3 kg.
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc)
34426.3 kg.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.
34426.3 kg.
Operating Wt. - Empty Wt + Operating Liq. Uncorroded
56174.1 kg.
Field Test Wt. - Empty Weight + Water (Full)
41547.8 kg.
Mass of the Upper 1/3 of the Vertical Vessel
27413.2 kg.
Outside Surface Areas of Elements
| | Surface
|
From| To |
Area
|
| |
cm
|
---------------------------10| 20|
174657. |
20| 30|
5188.68 |
30| 40|
86302.2 |
40| 50|
284478. |
50| 60|
86302.2 |
Total
636927.938 cm
Element and Detail Weights

| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |
From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kg.
| kg.
| kg. | N-m
| kg.
|
--------------------------------------------------------------------------10| 20| 2584.14 | 2584.14 | 2584.14 |
... | 2584.14 |
20| 30| 160.568 | 160.568 | 160.568 |
... | 160.568 |
30| 40| 1891.45 | 4752.99 | 4790.03 |
... | 1891.45 |
40| 50| 26481.7 | 45367.9 | 28111.1 | 7790.26 | 26481.7 |
50| 60| 3308.48 | 3308.48 | 6207.06 | 34.4293 | 3308.48 |
Cumulative Vessel Weight
| | Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| |
kg.
| kg.
|
kg.
|
------------------------------------------------------10| 20|
34426.3 | 56174.1 |
41852.9 |
20| 30|
31842.2 | 53589.9 |
39268.8 |
30| 40|
31681.6 | 53429.4 |
39108.2 |
40| 50|
29790.2 | 48676.4 |
34318.2 |
50| 60|
3308.48 | 3308.48 |
6207.06 |
Note: The cumulative operating weights no liquid in the column above
are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| | Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | N-m
| N-m
| N-m |
------------------------------------------------10| 20| 7824.68 | 7824.68 | 7824.68 |
19

Step: 5 6:54pm Mar 18,2016
20|
30|
40|
50|
30|
40|
50|
60|
7824.68
7824.68
7824.68
34.4293
|
|
|
|
7824.68
7824.68
7824.68
34.4293
|
|
|
|
7824.68
7824.68
7824.68
34.4293
|
|
|
|
20

Nozzle Flange MAWP :
Step: 6 6:54pm Mar 18,2016
Nozzle Flange MAWP Results :

Nozzle
Flange Rating
Description Operating Ambient Temperature Class
Grade/Group
bar
bar
C
---------------------------------------------------------------------------N2(200)
18.4
19.6
75
150
GR 1.1
M2(600)
19.2
19.6
50
150
GR 1.1
N5(50)
19.2
19.6
50
150
GR 1.1
M3(600)
19.2
19.6
50
150
GR 1.1
N1(200)
19.2
19.6
50
150
GR 1.1
N3(50)
19.2
19.6
50
150
GR 1.1
N4(50)
19.2
19.6
50
150
GR 1.1
M1(600)
19.2
19.6
50
150
GR 1.1
---------------------------------------------------------------------------Minimum Rating
18.4
19.6 bar
(for Core Elements)
Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition
21

Natural Frequency Calculation :
Step: 7 6:54pm Mar 18,2016
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 17.4821 Hz.
The Natural Frequency for the Vessel (Ope...) is 13.8921 Hz.
The Natural Frequency for the Vessel (Filled) is 16.2320 Hz.
22

Wind Load Calculation :
Step: 8 6:54pm Mar 18,2016
Input Values:
Wind Design Code
ASCE-7 2010
Wind Load Reduction Scale Factor
0.60000002
Basic Wind Speed
[V]
32.500 m/sec
Surface Roughness Category
C: Open Terrain
Importance Factor
1.0
Type of Surface
Moderately Smooth
Base Elevation
10000. mm.
Percent Wind for Hydrotest
33.0
Using User defined Wind Press. Vs Elev.
N
Height of Hill or Escarpment
H or Hh
0.0000 mm.
Distance Upwind of Crest
Lh
0.0000 mm.
Distance from Crest to the Vessel
x
0.0000 mm.
Type of Terrain ( Hill, Escarpment )
Flat
Damping Factor (Beta) for Wind (Ope)
0.0100
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000
Wind Analysis Results
Static Gust-Effect Factor, Operating Case [G]:
= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.400*0.228*0.956)/(1+1.7*3.400*0.228)))
= min(0.85, 0.902 )
= 0.850
Natural Frequency of Vessel (Operating)
Natural Frequency of Vessel (Empty)
Natural Frequency of Vessel (Test)
Force Coefficient
Structure Height to Diameter ratio
Height to top of Structure
13.892 Hz
17.482 Hz
16.232 Hz
[Cf] 0.524
2.466
6363.502 mm.
This is classified as a rigid structure. Static analysis performed.

Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units
only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]:
Exposure Category: C from Table 26.9.1
Alpha = 9.500 : Zg = 274320.000 mm.
Effective Height [z]:
= Centroid Height + Vessel Base Elevation
= 1111.125 + 10000.000 = 11111.125 mm.
= 36.454 ft. Imperial Units
Velocity Pressure coefficient evaluated at height z [Kz]:
Because z (36.454 ft.) > 15 ft.
= 2.01 * ( z / Zg ) 2 / Alpha
= 2.01 * ( 36.454/900.000 )2/9.500
= 1.023
Type of Hill: No Hill
Wind Directionality Factor [Kd]:
= 0.95 per Table 26.6-1
As there is No Hill Present: [Kzt]:
K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]:
= ( 1 + K1 * K2 * K3 )
23

Step: 8 6:54pm Mar 18,2016
= ( 1 + 0.000 * 0.000 * 0.000 )
= 1.0000
Velocity Pressure evaluated at height z, Imperial Units [qz]:
= min( 16, 0.00256 * Kz * Kzt * Kd * V(mph) )
= min( 16, 0.00256 * 1.023 * 1.000 * 0.950 * 72.702 )
= 16.0 psf [766.064 ] N/m
Force on the first element [F]:
= qz * G * Cf * WindArea
= 16.000 * 0.850 * 0.524 * 71.760
= 511.8 lbs. [2276.6 ] N
Element
Hgt (z) K1
K2
K3
Kz
Kzt
qz
mm.
N/m
--------------------------------------------------------------------------SKIRT
11111.1 0.000 0.000 0.000 1.023 1.000
766.064
M2 COVER FLG 12246.1 0.000 0.000 0.000 1.045 1.000
766.064
HEAD(B)
12696.0 0.000 0.000 0.000 1.053 1.000
766.064
SHELL
13970.0 0.000 0.000 0.000 1.074 1.000
766.064
HEAD(T)
15937.5 0.000 0.000 0.000 1.104 1.000
766.064
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf - Correction factor for natural frequency
D - Average internal diameter of vessel mm.
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel mm.
f - Natural frequency of vibration (Hertz)
f1 - Natural frequency of bare vessel based on a unit value of (D/L)(10 4)
L - Total height of structure mm.
Lc - Total length of conical section(s) of vessel mm.
tb - Uncorroded plate thickness at bottom of vessel mm.
V30 - Design Wind Speed provided by user m/sec
Vc - Critical wind velocity m/sec
Vw - Maximum wind speed at top of structure m/sec
W - Total corroded weight of structure N
Ws - Cor. vessel weight excl. weight of parts which do not effect stiff. N
Z - Maximum amplitude of vibration at top of vessel mm.
Dl - Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp - Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:
#1 - Total Cone Length / Total Length < 0.5
0.000/5670.002 = 0.000
#2 - ( D / L ) * 104 < 8.0 (English Units)
- ( 8.64/18.60 ) * 104 = 249.545 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:
= W / ( L * Dr)
= 540159/( 5670.00 * 2718.000 )
= 0.12896E-04
Since Vp is > 0.393E-05 no further vibration analysis is required !
Platform Load Calculations
ID
Wind Area Elevation Pressure

Force
cm
mm.
N/m
N
-------------------------------------------------------------------------
Cf
24

Step: 8 6:54pm Mar 18,2016
SIDE PLATF
TOP PLATF
21400.00
59920.00
13770.00
16642.00
766.06
766.06
1639.34
4590.15
2.00
2.00
Wind Loads on Masses/Equipment/Piping

ID
Wind Area Elevation Pressure

Force
cm
mm.
N/m
N
------------------------------------------------------------------------NOZZ STRAINER
0.00 12400.00
766.06
0.00
NOZZ STRAINER
0.00 15540.00
766.06
0.00
Wind Load Calculation
| |
Wind |
Wind |
Wind |
Wind | Element |
From| To | Height | Diameter |
Area | Pressure | Wind Load |
| | mm.
| mm.
| cm | N/m |
N
|
--------------------------------------------------------------------------10| 20| 11111.1 | 3000.00 | 66667.5 | 766.064 | 1365.95 |
20| 30| 12246.1 | 975.360 | 465.754 | 766.064 | 9.54285 |
30| 40| 12696.0 | 3291.60 | 19574.3 | 766.064 | 401.058 |
40| 50| 13970.0 | 3292.80 | 108662. | 766.064 | 3195.91 |
50| 60| 15937.5 | 3291.60 | 19574.3 | 766.064 | 3276.89 |
Note:
The Wind Loads calculated and printed in the Wind Load
calculation report have been factored by the input
scalar/load reduction factor of: 0.600.
Be sure the wind speed is in accordance with the specified
wind design code.
25

Earthquake Load Calculation :
Step: 9 6:54pm Mar 18,2016
Earthquake Load Calculation

Input Values:
Seismic Design Code
ASCE 7-2010
Seismic Load Reduction Scale Factor
0.69999999
Importance Factor
1.000
Table Value Fa
1.200
Table Value Fv
1.650
Short Period Acceleration value Ss
0.310
Long Period Acceleration Value Sl
0.140
Moment Reduction Factor Tau
0.800
Force Modification Factor R
3.000
Site Class
C
Component Elevation Ratio
z/h
0.000
Amplification Factor
Ap
0.000
Force Factor
0.000
Consider Vertical Acceleration
No
Minimum Acceleration Multiplier
0.000
User Value of Sds (used if > 0 )
0.000
Seismic Analysis Results:
Sms = Fa * Ss = 1.200 * 0.310 = 0.372
Sm1 = Fv * S1 = 1.650 * 0.140 = 0.231
Sds = 2/3 * Sms = 2/3 * 0.372 = 0.248
Sd1 = 2/3 * Sm1 = 2/3 * 0.231 = 0.154
Check Approximate Fundamental Period from 12.8-7 [Ta]:
= Ct * hnx where Ct = 0.020, x = 0.75 and hn = Structural Height (ft.)
= 0.020 * ( 20.82680.75)
= 0.195 seconds
The Coefficient Cu from Table 12.8-1 is : 1.600
Fundamental Period (1/Frequency) [T]:
= ( 1/Natural Frequency ) = ( 1/13.892 )
= 0.072
Check the Value of T which is the smaller of Cu*Ta and T:
= Minimum Value of (1.600 * 0.195 , 0.072 ) per 12.8.2
= 0.072
Compute the Seismic Response Coefficient per equation 12.8-2 [Cs]:
= Sds / ( R / I )
= 0.248/( 3.00/1.00 )
= 0.083
Check the Maximum value of Cs per equation 12.8-3 [Cs]:
= Sd1 / ( T * ( R / Ie ) )
= 0.154/( 0.072 * ( 3.00/1.00 ) )
= 0.713
Check the Minimum value of Cs per equation 15.4-1 [Cs]:
= max( ( 0.044 * SDS * Ie ), 0.030 )
= max( ( 0.044 * 0.2480 * 1.00 ), 0.030 )
= 0.030
Total Base Shear [V]:
= Cs * W (Equation 12.8-1):
= 0.0827 * 550843
= 45536.344 N
Final Base Shear,
V = 31875.44 N
Distribute the Base shear force to each element according to the equations
26

Earthquake Load Calculation :
Step: 9 6:54pm Mar 18,2016
Fx = Cvx * V (eqn. 12.8-11 ) and the vertical distribution factor
Cvx = Wx*hxk/( Sum of Wi*hik ) and k is an exponent which is related
to the period of Vibration.
In this case, the value of k was 1.0000 .
Earthquake Load Calculation
| | Earthquake | Earthquake | Element | Element |
From| To |
Height |
Weight | Ope Load | Emp Load |
| | mm.
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20| 1111.12 | 25340.0 | 429.837 | 384.236 |
20| 30| 2246.13 | 1574.53 | 53.9906 | 48.2627 |
30| 40| 2295.00 | 46607.8 | 1632.96 | 580.894 |
40| 50| 3970.00 | 444877. | 26962.8 | 14068.8 |
50| 60| 5645.00 | 32443.0 | 2795.88 | 2499.26 |
Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 0.700.
27

Wind/Earthquake Shear, Bending :
Step: 10 6:54pm Mar 18,2016
The following table is for the Operating Case.

Wind/Earthquake Shear, Bending
| | Distance to| Cumulative |Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear |
Shear | Bending | Bending |
| | mm.
|
N
|
N
| N-m
| N-m
|
--------------------------------------------------------------------------10| 20| 1111.12 | 8249.36 | 31875.4 | 34617.9 | 128041. |
20| 30| 2246.13 | 6883.40 | 31445.6 | 17796.7 | 57655.0 |
30| 40| 2295.00 | 6873.86 | 31391.6 | 17468.1 | 56154.1 |
40| 50| 3970.00 | 6472.80 | 29758.7 | 17134.3 | 54624.8 |
50| 60| 5645.00 | 3276.89 | 2795.88 | 1040.77 | 887.998 |
Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 0.600; Earthquake: 0.700.
28

Wind Deflection :
Step: 11 6:54pm Mar 18,2016
Wind Deflection Calculations:

The following table is for the Operating Case.
Wind Deflection
| | Cumulative | Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection | Rotation |
| |
N
| mm.
| mm. |
|
-------------------------------------------------------------10| 20| 8249.36 | 0.0010738 | 0.0039058 |
... |
20| 30| 6883.40 | 0.0039838 | 0.0040662 |
... |
30| 40| 6873.86 | 0.0041551 | 0.0042445 |
... |
40| 50| 6472.80 | 0.011061 | 0.018917 |
... |
50| 60| 3276.89 | 0.019040 | 0.019162 |
... |
Critical Wind Velocity for Tower Vibration
| | 1st Crit. | 2nd Crit. |
From| To | Wind Speed | Wind Speed |
| | m/sec | m/sec |
------------------------------------10| 20| 207.821 | 1298.88 |
20| 30| 67.5669 | 422.293 |
30| 40| 228.022 | 1425.13 |
40| 50| 228.105 | 1425.65 |
50| 60| 228.022 | 1425.13 |
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)
Allowable deflection : 28.350 Actual Deflection : 0.019 mm.
29

Longitudinal Stress Constants :
Step: 12 6:54pm Mar 18,2016
Longitudinal Stress Constants

| | Metal Area | Metal Area |New & Cold | Corroded |
From| To | New & Cold | Corroded |Sect. Mod. | Sect. Mod. |
| | cm
| cm
| mm. | mm. |
-------------------------------------------------------------10| 20| 1171.03 | 1171.03 | 72.32E+06 | 72.32E+06 |
20| 30| 1328.15 | 1072.27 | 90.05E+06 | 72.86E+06 |
30| 40| 1328.15 | 1072.27 | 90.05E+06 | 72.86E+06 |
40| 50| 1371.24 | 1115.36 | 92.98E+06 | 75.79E+06 |
50| 60| 1328.15 | 1072.27 | 90.05E+06 | 72.86E+06 |
30

Longitudinal Allowable Stresses :
Step: 13 6:54pm Mar 18,2016
Longitudinal Allowable Stresses

| |
| Hydrotest |
| Hydrotest |
From| To | Tensile | Tensile | Compressive | Compressive |
| | N./mm | N./mm | N./mm | N./mm |
------------------------------------------------------------------10| 20|
115.920 |
196.560 | -116.147 | -116.147 |
20| 30|
132.478 |
215.996 | -107.049 | -114.256 |
30| 40|
132.478 |
224.636 | -107.049 | -114.256 |
40| 50|
132.478 |
224.636 | -108.400 | -115.252 |
50| 60|
132.478 |
224.636 | -107.049 | -114.256 |
31

Longitudinal Stresses Due to . . . Step: 14 6:54pm Mar 18,2016
Longitudinal Stress Report

Note: Longitudinal Operating and Empty Stresses are computed in the
corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Stresses Due to . . .
| | Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |
| | N./mm | N./mm | N./mm |
------------------------------------------------10| 20|
... |
... |
... |
20| 30|
... |
... |
... |
30| 40| 65.0014 |
... | 70.1339 |
40| 50| 62.4921 |
... | 67.9321 |
50| 60| 65.0014 |
... | 70.1339 |
| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To |
Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | N./mm | N./mm | N./mm | N./mm | N./mm |
--------------------------------------------------------------------------10| 20| -2.88305 | -4.70432 | -3.50499 | 0.10817 | 0.10817 |
20| 30| -2.91224 | -4.90126 | -2.35117 | 0.10735 | 0.10735 |
30| 40| -2.89756 | -2.89756 | -2.33931 | 0.10735 | 0.10735 |
40| 50| -2.61931 | -4.27988 | -2.13053 | 0.10321 | 0.10321 |
50| 60| -0.30259 | -0.30259 | -0.24429 | 0.00047236 | 0.00047236 |
| | Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | N./mm | N./mm | N./mm | N./mm | N./mm |
--------------------------------------------------------------------------10| 20| 0.10817 | 0.47855 | 1.77001 | 0.15792 |
... |
20| 30| 0.086861 | 0.24417 | 0.79102 | 0.065194 |
... |
30| 40| 0.086861 | 0.23966 | 0.77043 | 0.063990 |
... |
40| 50| 0.084131 | 0.22600 | 0.72049 | 0.060795 |
... |
50| 60| 0.00038219 | 0.014279 | 0.012183 | 0.0038126 |
... |
| | Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|
Empty |
| | N./mm | N./mm | N./mm | N./mm |
-------------------------------------------------------------10| 20|
... |
... |
... | 1.00347 |
20| 30|
... |
... |
... | 0.46553 |
30| 40|
... |
... |
... | 0.45428 |
40| 50|
... |
... |
... | 0.42560 |
50| 60|
... |
... |
... | 0.010891 |
| | Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |
| | N./mm | N./mm |
------------------------------------10| 20|
... |
... |
20| 30|
... |
... |
30| 40|
... |
... |
40| 50|
... |
... |
50| 60|
... |
... |
Long. Stresses due to User Forces and Moments
32

Longitudinal Stresses Due to . . . Step: 14 6:54pm Mar 18,2016
| |Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded | Corroded | No Corr. | No Corr. |
| | N./mm | N./mm | N./mm | N./mm |
-------------------------------------------------------------10| 20|
... |
... |
... |
... |
20| 30|
... |
... |
... |
... |
30| 40|
... |
... |
... |
... |
40| 50|
... |
... |
... |
... |
50| 60|
... |
... |
... |
... |
33

Stress due to Combined Loads :
Step: 15 6:54pm Mar 18,2016
Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key
IP = Longitudinal Stress due to Internal Pressure
EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load
From
Tensile
Node
Stress
10
30
40
50
Case 1 : NP+EW+WI+FW+BW
All. Tens.
Comp.
All. Comp. Tens. Comp.
Stress
Stress
Stress
Ratio Ratio
115.92
-3.47
116.15
0.0299
132.48
-3.24
107.05
0.0303
132.48
-2.95
108.40
0.0272
132.48
-0.32
107.05
0.0030
Analysis of Load
From
Tensile
Node
Stress
10
30
40
50
Case 2 : NP+EW+EE+FS+BS
All. Tens.
Comp.
Stress
Stress
Stress
Ratio Ratio
115.92
-3.99
116.15
0.0344
132.48
-3.46
107.05
0.0323
132.48
-3.15
108.40
0.0290
132.48
-0.31
107.05
0.0029
Analysis of Load
From
Tensile
Node
Stress
10
30
40
50
Case 3 : NP+OW+WI+FW+BW
All. Tens.
Comp.
Stress
Stress
Stress
Ratio Ratio
115.92
-5.29
116.15
0.0456
132.48
-3.24
107.05
0.0303
132.48
-4.61
108.40
0.0425
132.48
-0.32
107.05
0.0030
34

Step: 15 6:54pm Mar 18,2016
Analysis of Load
From
Tensile
Node
Stress
10
30
40
50
Case 4 : NP+OW+EQ+FS+BS
All. Tens.
Comp.
Stress
Stress
Stress
Ratio Ratio
115.92
-6.58
116.15
0.0567
132.48
-3.78
107.05
0.0353
132.48
-5.10
108.40
0.0471
132.48
-0.32
107.05
0.0029
Analysis of Load
From
Tensile
Node
Stress
10
30
40
50
Case 5 : NP+HW+HI
All. Tens.
Comp.
Stress
Stress
196.56
-3.77
224.64
-2.49
224.64
-2.28
224.64
-0.25

Stress
Ratio Ratio
116.15
0.0325
114.26
0.0218
115.25
0.0197
114.26
0.0022
Analysis of Load
From
Tensile
Node
Stress
10
30
40
50
Case 6 : NP+HW+HE
All. Tens.
Comp.
Stress
Stress
196.56
-3.61
224.64
-2.43
224.64
-2.21
224.64
-0.24

Stress
Ratio Ratio
116.15
0.0311
114.26
0.0212
115.25
0.0192
114.26
0.0021
Analysis of Load Case 7 : IP+OW+WI+FW+BW

From
Tensile All. Tens.
Comp.
Node
Stress
Stress
Stress
Stress
Ratio Ratio
10
115.92
-5.29
116.15
0.0456
30
62.45
132.48
107.05 0.4714
40
58.54
132.48
108.40 0.4419
50
64.71
132.48
107.05 0.4885
Analysis of Load Case 8 : IP+OW+EQ+FS+BS
From
Tensile All. Tens.
Comp.
Node
Stress
Stress
Stress
Stress
Ratio Ratio
10
115.92
-6.58
116.15
0.0567
30
62.98
132.48
107.05 0.4754
40
59.04
132.48
108.40 0.4456
50
64.71
132.48
107.05 0.4885
Analysis of Load
From
Tensile
Node
Stress
10
30
40
50
Case 9 : EP+OW+WI+FW+BW
All. Tens.
Comp.
Stress
Stress
Stress
Ratio Ratio
115.92
-5.29
116.15
0.0456
132.48
-3.24
107.05
0.0303
132.48
-4.61
108.40
0.0425
132.48
-0.32
107.05
0.0030
Analysis of Load
From
Tensile
Node
Stress
10
30
40
50
Case 10 : EP+OW+EQ+FS+BS
All. Tens.
Comp.
Stress
Stress
Stress
Ratio Ratio
115.92
-6.58
116.15
0.0567
132.48
-3.78
107.05
0.0353
132.48
-5.10
108.40
0.0471
132.48
-0.32
107.05
0.0029
Analysis of Load Case 11 : HP+HW+HI

From
Tensile All. Tens.
Comp.
Node
Stress
Stress
Stress
Stress
Ratio Ratio
10
196.56
-3.77
116.15
0.0325
30
67.95
224.64
114.26 0.3025
40
65.95
224.64
115.25 0.2936
50
69.89
224.64
114.26 0.3111
Analysis of Load Case 12 : HP+HW+HE
From
Tensile All. Tens.
Comp.
Node
Stress
Stress
Stress
Stress
Ratio Ratio
10
196.56
-3.61
116.15
0.0311
35

Step: 15 6:54pm Mar 18,2016
30
40
50
67.88
65.89
69.89
224.64
224.64
224.64
114.26 0.3022
115.25 0.2933
114.26 0.3111
Analysis of Load Case 13 : IP+WE+EW

From
Tensile All. Tens.
Comp.
Node
Stress
Stress
Stress
Stress
Ratio Ratio
10
115.92
-2.99
116.15
0.0258
30
62.21
132.48
107.05 0.4696
40
59.98
132.48
108.40 0.4527
50
64.70
132.48
107.05 0.4884
Analysis of Load Case 14 : IP+WF+CW
From
Tensile All. Tens.
Comp.
Node
Stress
Stress
Stress
Stress
Ratio Ratio
10
115.92
-4.70
116.15
0.0405
30
62.66
132.48
107.05 0.4730
40
59.01
132.48
108.40 0.4454
50
64.76
132.48
107.05 0.4888
Analysis of Load Case 15 : IP+VO+OW
From
Tensile All. Tens.
Comp.
Node
Stress
Stress
Stress
Stress
Ratio Ratio
10
115.92
-4.81
116.15
0.0414
30
62.21
132.48
107.05 0.4696
40
58.32
132.48
108.40 0.4402
50
64.70
132.48
107.05 0.4884
Analysis of Load Case 16 : IP+VE+EW
From
Tensile All. Tens.
Comp.
Node
Stress
Stress
Stress
10
115.92
-2.99
30
62.21
132.48
40
59.98
132.48
50
64.70
132.48
Analysis of Load
From
Tensile
Node
Stress
10
30
40
50

Stress
Ratio Ratio
116.15
0.0258
107.05 0.4696
108.40 0.4527
107.05 0.4884
Case 17 : NP+VO+OW
All. Tens.
Comp.
Stress
Stress
Stress
Ratio Ratio
115.92
-4.81
116.15
0.0414
132.48
-3.00
107.05
0.0281
132.48
-4.38
108.40
0.0404
132.48
-0.30
107.05
0.0028
Analysis of Load Case 18 : FS+BS+IP+OW

From
Tensile All. Tens.
Comp.
Node
Stress
Stress
Stress
Stress
Ratio Ratio
10
115.92
-4.81
116.15
0.0414
30
62.21
132.48
107.05 0.4696
40
58.32
132.48
108.40 0.4402
50
64.70
132.48
107.05 0.4884
Analysis of Load
From
Tensile
Node
Stress
10
30
40
50
Case 19 : FS+BS+EP+OW
All. Tens.
Comp.
Stress
Stress
Stress
Ratio Ratio
115.92
-4.81
116.15
0.0414
132.48
-3.00
107.05
0.0281
132.48
-4.38
108.40
0.0404
132.48
-0.30
107.05
0.0028
Absolute Maximum of the all of the Stress Ratio's
0.4888
Governing Element: HEAD(T)

Governing Load Case 14 : IP+WF+CW
36

Skirt Opening Stress Calcs :
Step: 16 6:54pm Mar 18,2016
Skirt Support Analysis Per EN 13445-3: 2009(E) Issue 1 (2009-07):

Item: SKIRT
Type B Skirt per EN 13445 Figure 16.12-2:
Design Pressure
P
Total vessel (empty) weight
Fg
Weight of vessel contents (liquid)
Ff
Vessel Gross Weight
Fg + Ff = F4
0.000 bar
337584.625 N
213258.172 N
550842.812 N
Skirt Mean Diameter

Dz
2485.000 mm.
Skirt Analysis Thickness (Corroded)
ez
15.000 mm.
Skirt Height
H
2222.250 mm.
Force at section 1-1
F1
550842.812 N
Moment at section 1-1
M1
57655.043 N-m
Applied Moment - Bottom of Skirt
Mb
128041.148 N-m
Weight Above the Skirt
W
550842.812 N
Access Opening: 1 Cuts through the top of the skirt.
Access Opening: 1 Cuts through the bottom of the skirt.
Access Opening: 2 Cuts through the top of the skirt.
Access Opening: 2 Cuts through the bottom of the skirt.
Note: If an opening cuts the skirt top or bottom, this is not a problem.
This becomes a 'Sentry Box' or 'Mouse Hole' type Opening.
Layout Cntr. Dist. Obround
Access No Diameter Angle From Bottom Cntr-Cntr
mm.
Deg
mm.
mm.
------------------------------------------------------1
500.0000 90.0000
0.0000 2300.0000
2
500.0000 270.0000
0.0000 2300.0000
Access Opening Frame Dimension
Access No
Width Thick
mm.
mm.
------------------------------1
0.0000
0.0000
2
0.0000
0.0000
Interference check:
Access
Access
Pitch
Ligament
mm.
mm.
--------------------------------------------1
2
3903.4292 3399.9924
1
2
3903.4292 3399.9924
INTERFERENCE CHECK: No Interference Detected between Openings
Minimum Pitch between openings is: 3903.4292 mm.
Minimum Ligament between Openings is: 3399.9924 mm.
Recommended minimum Ligament:
= 2 * Sqrt( D * t )
= 2 * Sqrt( 2485.000 * 15.000 ) = 386.135 mm.
Please evaluate the suitability of this result
Section properties at least metal area [A]:
Number of Openings At Critical Height = 2
Access No
Layout Angle 1
Layout Angle 2
Deg.
Deg.
--------------------------------------------------1
78.3924
101.6076
37

Step: 16 6:54pm Mar 18,2016
2
258.3924
281.6076
The points for integrating Ixx, Iyy is as follows:

FROM THETA1
TO THETA2
Deg
Deg
-------------------------101.608
258.392
-78.392
78.392
Height of Weakest Section
H
Rotation of Principle Axes
a
Centroid Position in X direction g
Centroid Position in Y direction h
Principle Moment of Inertia
Ixx
Principle Moment of Inertia
Iyy
Distance to Extreme Fiber
ybar
Distance to Extreme Fiber
xbar
Minimum Section Modulus
W4
Metal Area at the Cutting Plane A4
0.000 mm.
0.000 Deg.
0.000 mm.
0.000 mm.
6739214.500 cm**4
9007563.000 cm**4
1250.000 mm.
1250.000 mm.
53913760.000 mm.^3
1019.998 cm
Half Opening Width Subtended Angle at Weakest Section: [Delta]:

= Asin(Largest(Opening Width) / Dz)
= Asin(500.000/2485.000 ) = 0.2026 rad (11.6076 deg)
Note: The Largest Opening Width is Considered
Skirt Mean Radius at Section 4-4 [r]:
= Dz/2 = 2485.000/2 = 1242.5001 mm.
Opening Ratio At Weakest Section: EN 13445 Equation 16.12-76 [ratio]:
= Delta * Sqrt(r/ez)
= 0.203 * Sqrt(1242.500/15.000 ) = 1.8438
Ok as the ratio < 2 - See EN 13445 16.12.76(a).
Analysis of the Section at Weakest Section Modulus [Section 4-4]:
Skirt Corroded Thickness [ez]:
= ex(new) - ci - cext = 15.000 - 0.000 - 0.000 = 15.0000 mm.
PLEASE NOTE: There is more than one opening in the skirt
EN 13445 and AD 2000 considers only one opening per Figure 16.12-4
this skirt has 2 openings. Please check results
Note: At least one of the openings cuts the Top Of the Skirt (Ok)
Note: At least one of the openings cuts the Bottom Of the Skirt (Ok)
Find the moment acting at the Critical Height [M4]:
= (Mbottom - Mtop)*(H - CutHeight)/H + Mtop
= (128041.148 - 57655.043 )*(26667.000 - 0.000 )/26667.000 + 57655.043
= 128041.148 N-m
Compute the section modulus [Zxx and Zyy]
Zxx = Ixx/ybar = 6739215/1250.000 = 53913760 mm.
Zyy = Iyy/xbar = 9007563/1250.000 = 72060560 mm.
Z = Min(Zxx, Zyy) = Min(53913760 ,72060560 ) = 53913760 mm.
The balance of the calculations are per EN13445, and
they may be treated as academic if the designated code
is not EN 13445
Radius of Gyration of Skirt at 4-4 [rg]:
(rg is not included in the analysis of EN 13445)
= Sqrt( Min( Ixx, Iyy ) / Area(A4) )
= Sqrt( Min( 6739215 , 9007563 )/1019.998 ) )
= 812.840 mm.
Skirt Slenderness Ratio [r/L]:
= 812.840/2222.250 = 0.366
38

Step: 16 6:54pm Mar 18,2016
Location of the Skirt Centroid at critical height [e]:
ex = 0.000 : ey = 0.000
e = Sqrt(ex + ey) = Sqrt(0.000+0.000)
= 0.000 mm.
Moment Increment at Centroid [DeltaM4]:
= ( Fg + Ff ) * e = F4 * e
= ( 337584.62 + 213258.17 ) * 0.00004 = 0.022 N-m
Nomenclature per EN 13445 (not AD2000)
For the skirt at the opening/weakest part: Equations 16.12-70 & 71:
Actual Stresses:
Sm4p = ( M4 + DeltaM4 ) / W4 - F4 / A4
= (128041.148 + 0.022 )/72060560 - 550843/1019.998
= -3.62 N./mm - Equation 16.12-70
Sm4q = -( M4 + DeltaM4 ) / W4 - F4 / A4
= -(128041.148+ 0.022 )/72060560 - 550843/1019.998
= -7.18 N./mm - Equation 16.12-71
Allowable stresses at the opening/weakest part: Equations 16.12-72 & 73:
Max stress for Sm4p and Sm4q: Equations 16.12 72 & 73:
= fz = 138.00 N./mm
Skirt stress at the openings / critical section:
Sm4p
-3.62
138.00
Pass
Sm4q
-7.18
138.00
Pass
70
71
The stresses are satisfactory in the region with the opening(s).

39

Center of Gravity Calculation :
Step: 17 6:54pm Mar 18,2016
Shop/Field Installation Options :

Platform(s) installed in the Shop.
Packing is installed in the
Shop.
Lining is installed in the
Shop.
Note : The CG is computed from the first Element From Node
Center
Center
Center
Center
Center
Center
Center
of
of
of
of
of
of
of
Gravity
Gravity
Gravity
Gravity
Gravity
Gravity
Gravity
of
of
of
of
of
of
of
Platforms
6182.821 mm.
Packing
3905.800 mm.
Liquid
3743.029 mm.
Lining
3970.003 mm.
Nozzles
4071.251 mm.
Added Weights (Operating)
3970.002 mm.
Added Weights (Empty)
3970.002 mm.
Center of Gravity of Bare Shell New and Cold

Center of Gravity of Bare Shell Corroded
3135.614 mm.
3018.530 mm.
Vessel CG in the Operating Condition

3785.934 mm.
Vessel CG in the Fabricated (Shop/Empty) Condition
3818.863 mm.
Vessel CG in the Test Condition
3882.226 mm.
Rigging Analysis Results:
Total Effective Length of Vessel for this analysis
5670.00 mm.
Total vessel weight (No Liquid)
Twt
337584.62 N
Impact weight multiplication factor
Imp
1.50
Design lifting weight, DWT = Imp * Twt
506376.97 N
Elevation of the Tailing Lug (bottom)
0.00 mm.
Elevation of the Lifting Lug (top )
5500.00 mm.
Design Reaction force at the tailing lug
154779.86 N
Design Reaction force at the lifting lug
351597.09 N
CG Distance from Tailing Lug
CG Distance from the Nearer Lifting Lug
3818.86 mm.
1681.14 mm.
Critical Values:
| Max Stress| Elevation | Allowables
|
| N./mm |
mm.
|
N./mm
|
----------------------------------------------------------------Bending | -36.97 | 2260.45 |
117.96 (UG-23) |
Shear
|
-1.80 | 4960.00 |
96.60 (0.7*S) |
Forces and Moments at selected elevations (not all analysis points shown):
Distance
Bending Moment Bending Stress Shear Force Shear Stress
mm.
N-m
N./mm
N
N./mm
-----------------------------------------------------------------------------0.00
0.0
0.0
108278.8
0.9
1777.80
-238085.7
-3.3
77870.8
0.7
2250.90
-292319.9
-36.8
68851.7
1.8
2980.00
-324783.0
-3.5
-13706.4
-0.1
5620.00
14534.4
0.2
6488.6
0.0
Unity Check (Actual Stress / Allowable Stress):
Maximum Unity Check is 0.3135 at elevation 2260.4514 mm. - Must be <=1
Note: The rigging analysis is performed using a uniformly distributed load.
--- Plot data successfully generated ...----
40

Center of Gravity Calculation :
Step: 17 6:54pm Mar 18,2016
41

Basering Calculations :
Step: 18 6:54pm Mar 18,2016
Skirt Data :
Skirt Outside Diameter at Base
SOD
2500.0000 mm.
Skirt Thickness
STHK
15.0000 mm.
Skirt Internal Corrosion Allowance
SCA
0.0000 mm.
Skirt External Corrosion Allowance
0.0000 mm.
Skirt Material
SA-516 70
Basering Input:
Type of Geometry: Simple Basering No Gussets
Thickness of Basering
TBA
30.0000 mm.
Design Temperature of the Basering
37.78 C
Basering Matl
SA/EN 10028-2
Basering Operating All. Stress
BASOPE
103.00 N./mm
Basering Yield Stress
245.46 N./mm
Inside Diameter of Basering
DI
2320.0000 mm.
Outside Diameter of Basering
DOU
2800.0000 mm.
Nominal Diameter of Bolts
BND
25.4000 mm.
Bolt Corrosion Allowance
BCA
0.0000 mm.
Bolt Material
SA-193 B7
Bolt Operating Allowable Stress
SA
172.00 N./mm
Number of Bolts
RN
6
Diameter of Bolt Circle
DC
2650.0000 mm.
Are Gussets to be used ( Yes/No )
GUSYN
CA
N
0.0000 mm.
Dead Weight of Vessel

DW
337584.6 N
Operating Weight of Vessel
ROW
550842.8 N
Test Weight of Vessel
TW
407417.9 N
Earthquake Moment on Basering
EQMOM
128041.1 N-m
Wind Moment on Basering
WIMOM
34617.9 N-m
Test Moment on Basering
TM
11423.9 N-m
Percent Bolt Preload
ppl
100.0
Use AISC A5.2 Increase in Fc and Bolt Stress
Use Allowable Weld Stress per AISC J2.5
Yes
Yes
Factor for Increase of Allowables per AISC A5.2

1.3333 [Fact]
Bolt Operating Allowable Stress [Fact] SA
229.329 N./mm
All. Comp. Strength of Concrete [Fact] FC
11.032 N./mm
Note : The Concrete, Bolt and Plate Stresses have been increased
by 1/3 per AISC A5.2. [Fact = 4/3]
Results for Basering Analysis : Analyze Option
Basering Thickness Calculation method used : Simplified (Steel on Steel)
Calculation of Load per Bolt [W/Bolt],
= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3
= (( 4 * 34618/2650.000 ) - 337585 )/6
= -47558.7227 N [** No Uplift ** ]
Required Area for Each Bolt, Based on Max Load
0.0000 cm
Area Available in a Single Bolt (Corr)
3.5548 cm
Area Available in all the Bolts (Corr)
21.3290 cm
Bolt Stress Based on Simplified Analysis
0.0 N./mm
Allowable Bolt Stress
172.0 [Fact]
229.33 N./mm
Concrete Contact Area of Base Ring
CCA 19301.94 cm
Concrete Contact Section Modulus of Base Ring
0.1139E+10 mm.
Concrete Stress Computed using Maximum Skirt Stress [Sc]:
Maximum Computed Skirt Stress = 6.582 N./mm
= SkirtStress * (SkirtThickness-CA) / BasePlateWidth
42

Step: 18 6:54pm Mar 18,2016
= 6.582 * 15.000/240.000
= 0.411 , must be less than 11.032 N./mm
Allowable Concrete Stress 8.3 [Fact]
11.032 N./mm
Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:

Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (2800.000 -2500.000 )/2, Rw2 = (2470.000 -2320.000 + 2*0.000 )/2
Rw1 = 150.000 , Rw2 = 75.000 mm.
Calculation of required Basering Thickness, (Simplified) [Tb]:
Allowable Bending Stress .75 Fy [Fact] = 245.462 N./mm
= Max(Rw1,Rw2) * ( 3 * Sc / S ) + CA per Jawad & Farr Eq. 12.12
= Max(150.0000 ,75.0001 ) * ( 3 * 0.411/245.462 ) + 0.0000
= 10.6364 mm.
Basering Stress at given Thickness [Sb]
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 0.411 * ( Max[150.000 , 75.000 ]/(30.000 - 0.000 ) )
= 30.855 , must be less than 245.462 N./mm
Summary of Basering Thickness Calculations:
Required Basering Thickness (simplified)
10.6364 mm.
Actual Basering Thickness as entered by user
30.0000 mm.
Weld Size Calculations per Steel Plate Engineering Data - Vol. 2
Compute the Weld load at the Skirt/Base Junction [W]
= SkirtStress * ( SkirtThickness - CA )
= 6.582 * ( 15.000 - 0.000 )
= 98.73 N/mm.
Results for Computed Minimum Basering Weld Size [BWeld]
= W / [( 0.3 * UltStress ) * 2 * 0.707]
= 99/[( 0.3 * 360 ) * 2 * 0.707]
= 0.647 mm.
Summary of Required Weld Sizes:
Required Basering to Skirt Double Fillet Weld Size
6.3500 mm.
Tailing Lug Stress Calculation Results :

Tail Lug Type:
Tail lug yield stress
Tail lug allowable stress
Tail lug thickness
Pin hole diameter
Fillet weld size
Tail lug load
Single
Syt
245.46 N./mm
Sat
103.00 N./mm
TTL
25.0000 mm.
DPH
75.0000 mm.
WS
10.0000 mm.
TLOAD
154779 N
Decay Length Along the Skirt (e):

= 0.5 * SQRT(DS/2 * Ts)
= 0.5 * SQRT( 2500.00/2 * 15.00 )
= 68.47 mm.
Skirt Effective Length :
= e
= 68.47 mm.
Section
| CG (Y) | Width (H)| Area (A) | Moment Area |

| mm. | mm. |
cm
|
mm. |
------------------------------------------------------------------Skirt, s
|
82.50|
68.47|
10.27|
84725.86|
Bottom plate, b | 120.00| 240.00|
72.00| 863999.88|
TOTAL |
82.27| 948725.69|
43

Step: 18 6:54pm Mar 18,2016
Calculated Overall CG (Y):
= Mtotal / Atotal
= 948726/82.27
= 115.32 mm.
Calculated Moment of Inertia (I):
= (At * Yt + Topwth * TTA/12 + As * Ys +
Ts * Hs/12 + Ab * Yb + Hb * Tb/12) Mtotal/Atotal
= (0.00 * 90.00 + 0.00 * 0.00/12 + 10.27 * 82.50 +
15.00 * 68.47/12 + 72.00 * 120.00 + 240.00 * 30.00/12 ) 948726/82.27
= 3584.31 cm**4
Required Section Modulus (Zr) - per Roark's Table 17 ref 20
= TLOAD * (DI/2 + Y) * (K2 + 0.5) / (0.66 * Sy * 2 * pi)
=154779.9*(2320.00/2+115.32)*(1.0+0.5)/(0.66*245.5*2*3.142)
= 290906.44 mm.
Calculated Section Modulus (Zc):
=I/Y
= 3584.31/115.32
= 310817.81 mm.
Allowable Shear at the Pin Hole (Ssa):
= 0.4 * Syt
= 0.4 * 245.5
= 98.18 N./mm
Tail Lug Radius (R):
= (TBA + TLHGT) / 2.0
= (30.0000 + 200.0000 )/2.0
= 115.00 mm.
Calculated Shear at the Pin Hole (Ssc):
= TLOAD / ( 2 * TTL * (R - DPH / 2))
= 154779.9/(2 * 25.000 * (115.000 - 75.000/2 ))
= 39.95 N./mm
Allowable Bearing Stress at the Pin Hole (Sba):
= 0.75 * Syt
= 0.75 * 245.5
= 184.10 N./mm
Calculated Bearing Stress at the Pin Hole (Sbc):
= TLOAD / (DPH * TTL)
= 154779.9/(75.000 * 25.000 )
= 82.56 N./mm
Weld Length (LW):
= 2 * (TBA + (DOU - DS) / 2 + TLHGT)
= 2 * (30.00 + (2800.00 - 2500.00 )/2 + 200.00 )
= 736.60 mm.
Allowable Weld Stress (Swa):
= 0.49 * Sat
= 0.49 * 103.0
= 50.47 N./mm
Calculated Weld Stress (Swc):
= TLOAD / (0.707 * WS * LW)
= 154779.9/( 0.707 * 10.000 * 736.600 )
= 29.72 N./mm
Tailing Lug Results Summary:
Actual
Allowable
Section Modulus
( mm. ):
310817.81
Shear Stress
( N./mm ):
39.95
Pass/Fail
290906.44
Passed
98.18
Passed
44

Step: 18 6:54pm Mar 18,2016
Bearing Stress
Weld Stress
( N./mm ):
( N./mm ):
82.56
29.72
184.10
50.47
Passed
Passed
45

Nozzle Calcs. : N2(200)
Nozl: 13 6:54pm Mar 18,2016
INPUT VALUES, Nozzle Description: N2(200)

Pressure for Reinforcement Calculations
P
Temperature for Internal Pressure
Temp
Shell Material
SA-105
Shell Allowable Stress at Temperature
Sv
Shell Allowable Stress At Ambient
Sva
Outside Diameter of Bolted Blind Flange
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance
Distance from Head Centerline
From :
20
12.388 bar
75 C
138.00 N./mm
138.00 N./mm
D
812.80 mm.
t
47.7520 mm.
c
3.0000 mm.
co
0.0000 mm.
L1
0.0000 mm.
User Entered Minimum Design Metal Temperature
0.00 C
Type of Element Connected to the Shell : Nozzle

Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
SA-106 B
K03006
Smls. pipe
Sn
118.00 N./mm
Sna
118.00 N./mm
Diameter Basis (for tr calc only)

Layout Angle
Diameter
OD
0.00 deg
200.0000 mm.
Size and Thickness Basis

Nominal Thickness
tn
Flange Material
Flange Type
Nominal
80
SA-105
Weld Neck Flange
Corrosion Allowance
can
3.0000 mm.
Joint Efficiency of Shell Seam at Nozzle
E1
1.00
Joint Efficiency of Nozzle Neck
En
1.00
Outside Projection
ho 2000.0000 mm.
Weld leg size between Nozzle and Pad/Shell Wo
10.0000 mm.
Groove weld depth between Nozzle and Vessel Wgnv
47.7520 mm.
Inside Projection
h
0.0000 mm.
Weld leg size, Inside Element to Shell
Wi
0.0000 mm.
Pad Material
SA-516 70
Pad Allowable Stress at Temperature
Sp
138.00 N./mm
Pad Allowable Stress At Ambient
Spa
138.00 N./mm
Diameter of Pad along vessel surface
Dp 400.0000 mm.
Thickness of Pad
te
19.0500 mm.
Weld leg size between Pad and Shell
Wp
15.0000 mm.
Groove weld depth between Pad and Nozzle Wgpn
19.0500 mm.
Reinforcing Pad Width
90.4625 mm.
ASME Code Weld Type per UW-16
K
Class of attached Flange
Grade of attached Flange
150
GR 1.1
The Pressure Design option was MAWP + static head (to the nozzle).
Nozzle Sketch (may not represent actual weld type/configuration)
|
|
|
|
|
|
|
|
46

Nozl: 13 6:54pm Mar 18,2016
____________/| |
|
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\ |__|
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Partially Inserted/Set-in Nozzle, No Pad
Reinforcement CALCULATION, Description: N2(200)
ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45
Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation
219.075 mm.
12.700 mm.
Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (12.39*109.5375)/(118*1.00+0.4*12.39)
= 1.1454 mm.
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit)
Dl 438.1500 mm.
Parallel to Vessel Wall, opening length
d 219.0750 mm.
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 91.0520 mm.
Weld Strength Reduction Factor [fr1]:
= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 1.000
= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855
= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000
= min( fr2, fr4 )
= min( 0.855 , 1.000 )
= 0.855
Results of Nozzle Reinforcement Area Calculations: (cm)
AREA AVAILABLE, A1 to A5
|
MAWP| External|
Mapnc|
--------------------------------------------------------------Area Required
Ar | 49.020|
NA|
NA|
Area in Shell
A1 |
0.000|
NA|
NA|
Area in Nozzle Wall
A2 | 13.321|
NA|
NA|
Area in Inward Nozzle
A3 |
0.000|
NA|
NA|
Area in Welds A41+A42+A43 |
2.789|
NA|
NA|
Area in Element
A5 | 38.162|
NA|
NA|
TOTAL AREA AVAILABLE Atot | 54.271|
NA|
NA|
The MAWP Case Governs the Analysis.
Nozzle Angle Used in Area Calculations
90.00 Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness
Based on given Pad Thickness:
391.8359 19.0500 mm.
Based on given Pad Diameter:
419.4000 16.4288 mm.
47

Nozl: 13 6:54pm Mar 18,2016
Based on the Estimated Diameter Limit: 436.5625
15.1323 mm.
Area Required [A]:

= 0.5 * d * t + t * tn(1-fr1) per UG-39(a)(1)
= 0.5*219.0750*44.7520+44.7520*9.7000(1-1.00)
= 49.020 cm
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 219.075 ( 1.00 * 44.7520 - 1.0 * 44.752 ) - 2 * 9.700
( 1.00 * 44.7520 - 1.0 * 44.7520 ) * ( 1 - 1.000 )
= 0.000 cm
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 91.05 ) * ( 9.70 - 1.15 ) * 0.8551
= 13.321 cm
Area Available in Welds [A41 + A42 + A43]:
= (Wo - Ar Lost)*Fr3+((Wi-can/0.707) - Ar Lost)*fr2 + Trapfr4
= (1.0000 ) * 0.86 + (0.0000 ) * 0.86 + 193.3594 * 1.00
= 2.789 cm
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 419.4000 - 219.0750 ) * 19.0500 * 1.0000
= 38.162 cm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness for Internal/External pressures
ta = 4.1454 mm.
Wall Thickness per UG16(b),
tr16b = 4.5000 mm.
Wall Thickness, shell/head, internal pressure
trb1 = 47.7520 mm.
Wall Thickness
tb1 = max(trb1, tr16b) = 47.7520 mm.
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm.
Wall Thickness per table UG-45
tb3 = 10.1600 mm.
Determine Nozzle Thickness candidate [tb]:
= min[ tb3, max( tb1,tb2) ]
= min[ 10.160 , max( 47.7520 , 4.5000 ) ]
= 10.1600 mm.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 4.1454 , 10.1600 )
= 10.1600 mm.
Available Nozzle Neck Thickness = 0.875 * 12.700 = 11.113 mm. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 11.113 , tr = 1.145 , c = 3.0000 mm. , E* = 1.00
-26 C
-103 C
-29 C
MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B

-26 C
-103 C
48

Nozl: 13 6:54pm Mar 18,2016
-29 C
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

-26 C
-103 C
-29 C
MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B

---------------------------------------------------------------------Govrn. thk, tg = 19.050 , c = 3.0000 mm. , E* = 1.00
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
-9 C
-87 C
-29 C
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

-26 C
-103 C
-29 C
Governing MDMT of the Nozzle

: -103 C
Governing MDMT of the Reinforcement Pad
: -87 C
Governing MDMT of all the sub-joints of this Junction : -87 C
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
-29 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
-48 C
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)
-104 C
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :
Design Pressure/Ambient Rating = 12.39/19.60 = 0.632
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: N2(200)
Intermediate Calc. for nozzle/shell Welds Tmin
Intermediate Calc. for pad/shell Welds TminPad
9.7000 mm.
19.0000 mm.
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld
6.0000 = Min per Code 7.0700 = 0.7 * Wo mm.
Pad Weld
9.5000 = 0.5*TminPad 10.6050 = 0.7 * Wp mm.
Total Weld
12.1250 = 1.25 * Tmin 54.8220 = 0.7*WO+WGNVI , mm.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (49.0202 - 0.0000 + 2 * 9.7000 * 1.0000 *
(1.00 * 44.7520 - 44.7520 ) ) * 138
= 676409.25 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
49

Nozl: 13 6:54pm Mar 18,2016
= ( 13.3206 + 38.1619 + 2.7887 - 0.0000 * 0.86 ) * 138
= 748864.94 N
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 13.3206 + 0.0000 + 0.8551 + ( 8.6819 ) ) * 138
= 315401.78 N
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 13.3206 + 0.0000 + 2.7887 + 38.1619 + ( 8.6819 ) ) * 138
= 868662.62 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 219.0750 * 10.0000 * 0.49 * 118
= 198951. N
Shear, Pad Element Weld [Spew]:
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 400.0000 * 15.0000 * 0.49 * 138
= 637238. N
Shear, Nozzle Wall [Snw]:
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 109.5375 ) * ( 12.7000 - 3.0000 ) * 0.7 * 118
= 275689. N
Tension, Pad Groove Weld [Tpgw]:
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 219.0750 * 19.0500 * 0.74 * 138
= 669382. N
Tension, Shell Groove Weld [Tngw]:
= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 219.0750 * ( 47.7520 - 3.0000 ) * 0.74 * 138
= 1572502. N
Strength of Failure Paths:
PATH11
PATH22
=(
PATH33
=(
= ( SPEW + SNW ) = ( 637238 + 275689 ) = 912927 N

= ( Sonw + Tpgw + Tngw + Sinw )
198951 + 669382 + 1572502 + 0 ) = 2440834 N
= ( Spew + Tngw + Sinw )
637238 + 1572502 + 0 ) = 2209740 N
Summary of Failure Path Calculations:

Path 1-1 = 912927 N , must exceed W = 676409 N or W1 = 748864 N
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case
18.448 bar
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 2047.8027 mm.
50

Nozzle Calcs. : M2(600)
Nozl: 14 6:54pm Mar 18,2016
INPUT VALUES, Nozzle Description: M2(600)

P
Temp
From :
30
12.717 bar
50 C
Shell Material
SA-516 70
Sv
138.00 N./mm
Sva
138.00 N./mm
Inside Diameter of Elliptical Head
Aspect Ratio of Elliptical Head
D
Ar
2712.00 mm.
2.00
t
15.5000 mm.
c
3.0000 mm.
co
0.0000 mm.
L1
0.0000 mm.
0.00 C

Material
Material UNS Number
Layout Angle
Diameter
Actual Thickness
Flange Material
Flange Type
SA-516 70
K02700
Plate
Sn
138.00 N./mm
Sna
138.00 N./mm
OD
0.00 deg
609.6000 mm.
tn
Actual
15.8750 mm.
SA-105
Weld Neck Flange
Corrosion Allowance
can
3.0000 mm.
E1
1.00
En
1.00
Outside Projection
ho 250.0000 mm.
9.0000 mm.
15.0000 mm.
Inside Projection
h
0.0000 mm.
Wi
0.0000 mm.
Pad Material
SA-516 70
Sp
138.00 N./mm
Spa
138.00 N./mm
Dp 950.0001 mm.
Thickness of Pad
te
15.8750 mm.
Wp
12.0000 mm.
15.8750 mm.
170.2000 mm.
D
This is a Manway or Access Opening.
150
GR 1.1
| |
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51

Nozl: 14 6:54pm Mar 18,2016
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__________/| |
____/|__________\| |
|
\ | |
|
\| |
|________________\|__|
Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: M2(600)
609.600 mm.
15.875 mm.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]
= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (12.72*0.898*2718.0000)/(2 *138.00*1.00-0.2*12.72)
= 11.2594 mm.
= (12.72*304.8000)/(138*1.00+0.4*12.72)
= 2.7989 mm.
Dl 1167.7001 mm.
d 583.8500 mm.
= min( 1, Sn/Sv )
= min( 1, 138.0/138.0 )
= 1.000
= min( 1, Sn/Sv )
= min( 1, 138.0/138.0 )
= 1.000
= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000
= min( fr2, fr4 )
= min( 1.000 , 1.000 )
= 1.000
|
MAWP| External|
Mapnc|
--------------------------------------------------------------Area Required
Ar | 65.738|
NA|
NA|
Area in Shell
A1 |
7.243|
NA|
NA|
Area in Nozzle Wall
A2 |
6.298|
NA|
NA|
A3 |
0.000|
NA|
NA|
2.250|
NA|
NA|
Area in Element
A5 | 54.039|
NA|
NA|
NA|
NA|
52

Nozl: 14 6:54pm Mar 18,2016
90.00 Degs.

924.2250 15.8750 mm.
950.0001 14.6729 mm.
Based on Shell or Nozzle Thickness:
931.8369 15.5000 mm.
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (583.8500*11.2594*1.0+2*12.8750*11.2594*1.0*(1-1.00))
= 65.738 cm
= 583.850 ( 1.00 * 12.5000 - 1.0 * 11.259 ) - 2 * 12.875
( 1.00 * 12.5000 - 1.0 * 11.2594 ) * ( 1 - 1.000 )
= 7.243 cm
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 31.25 ) * ( 12.88 - 2.80 ) * 1.0000
= 6.298 cm
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 9.0000 *1.00 + (0.0000 ) *1.00 + 12.0000 * 1.00
= 2.250 cm
= ( 950.0001 - 609.6000 ) * 15.8750 * 1.0000
= 54.039 cm
-14 C
-92 C
-29 C

-14 C
-92 C
-29 C

----------------------------------------------------------------------
-14 C
-92 C
-29 C
53

Nozl: 14 6:54pm Mar 18,2016
-15 C
-21 C
-29 C

-15 C
-21 C
-29 C

: -29 C
: -29 C
-29 C
-48 C
-104 C
Weld Size Calculations, Description: M2(600)
12.8750 mm.
15.8750 mm.

Nozzle Weld
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm.
Pad Weld
7.9375 = 0.5*TminPad 8.4840 = 0.7 * Wp mm.
12.388 bar
The Drop for this Nozzle is : 19.0087 mm.
Percent Elongation Calculations:
54

Nozl: 15 6:54pm Mar 18,2016

P
Temp
From :
40
12.404 bar
50 C
Shell Material
SA-516 70
Sv
138.00 N./mm
Sva
138.00 N./mm
Inside Diameter of Cylindrical Shell
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance
D
t
c
co
Distance from Bottom/Left Tangent
2712.00 mm.
16.0000 mm.
3.0000 mm.
0.0000 mm.
3237.7520 mm.
0.00 C

Material
Material UNS Number
Layout Angle
Diameter
Nominal Thickness
Flange Material
Flange Type
SA-106 B
K03006
Smls. pipe
Sn
118.00 N./mm
Sna
118.00 N./mm
OD
90.00 deg
50.0000 mm.
tn
Nominal
160
SA-105
Weld Neck Flange
Corrosion Allowance
can
3.0000 mm.
E1
1.00
En
1.00
Outside Projection
ho 175.0000 mm.
6.0000 mm.
13.7100 mm.
Inside Projection
h
0.0000 mm.
Wi
0.0000 mm.
D
150
GR 1.1
| |
| |
| |
| |
____________/| |
|
\ | |
|
\| |
|____________\|__|
Insert/Set-in Nozzle No Pad, no Inside projection
55

Nozl: 15 6:54pm Mar 18,2016
60.325 mm.
8.738 mm.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (12.40*1359.0000)/(138*1.00-0.6*12.40)
= 12.2835 mm.
= (12.40*30.1625)/(118*1.00+0.4*12.40)
= 0.3158 mm.
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N5(50).
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
ta = 3.3158 mm.
tr16b = 4.5000 mm.
trb1 = 15.2835 mm.
Wall Thickness
tb1 = max(trb1, tr16b) = 15.2835 mm.
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm.
tb3 = 6.4200 mm.
= min[ 6.420 , max( 15.2835 , 4.5000 ) ]
= 6.4200 mm.
= max( ta, tb )
= max( 3.3158 , 6.4200 )
= 6.4200 mm.
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
47.2, Allowable : 118.0 N./mm Passed
Expansion :
Occasional :
Shear
:
21.0, Allowable :
82.6 N./mm Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
-29 C
-104 C

----------------------------------------------------------------------
56

Nozl: 15 6:54pm Mar 18,2016
-29 C
-104 C

-29 C
-48 C
-104 C
5.7376 mm.

Nozzle Weld
4.0163 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm.
12.800 bar
Input Echo, WRC107/537 Item
Diameter Basis for Vessel
Cylindrical or Spherical Vessel
Vessel Diameter
Vessel Thickness
Design Temperature
Vessel Material
Vessel Cold S.I. Allowable
Vessel Hot S.I. Allowable
Attachment Type
Diameter Basis for Nozzle
Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable
Include Pressure Thrust
1,
Description: N5(50)
Vbasis
ID
Cylsph
Cylindrical
Cas
3.0000 mm.
Dv 2712.000 mm.
Tv
16.000 mm.
50.00 C
SA-516 70
Smc
138.00 N./mm
Smh
138.00 N./mm
Type
Round
Nbasis
OD
Can
3.0000 mm.
Dn
60.325 mm.
Tn
8.738 mm.
SA-106 B
SNmc
118.00 N./mm
SNmh
118.00 N./mm
Dp
12.404 bar
No
External Forces and Moments in WRC 107/537 Convention:

Radial Load
(SUS)
P
1040.0 N
Longitudinal Shear
(SUS)
Vl
1040.0 N
Circumferential Shear (SUS)
Vc
1040.0 N
Circumferential Moment (SUS)
Mc
380.0 N-m
57

Nozl: 15 6:54pm Mar 18,2016
Longitudinal Moment
(SUS)
Torsional Moment
(SUS)
Use Interactive Control
WRC107 Version
Ml
Mt
380.0 N-m
380.0 N-m
No
Version March 1979
Include Pressure Stress Indices per Div. 2

Compute Pressure Stress per WRC-368
No
No
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107 Stress Calculation for SUStained loads:
Radial Load
P
1040.0 N
Circumferential Shear
VC
1040.0 N
Longitudinal Shear
VL
1040.0 N
Circumferential Moment
MC
380.0 N-m
Longitudinal Moment
ML
380.0 N-m
Torsional Moment
MT
380.0 N-m
Dimensionless Parameters used : Gamma = 105.04
Dimensionless Loads for Cylindrical Shells at Attachment Junction:
------------------------------------------------------------------Curves read for 1979
Beta Figure Value Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.019 4C
20.230 (A,B)
N(PHI) / ( P/Rm )
0.019 3C
23.495 (C,D)
M(PHI) / ( P )
0.019 2C1 !
0.191 (A,B)
M(PHI) / ( P )
0.019 1C !
0.196 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.019 3A
0.763 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.019 1A !
0.100 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.019 3B
3.276 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.019 1B !
0.061 (A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/ ( P/Rm )
0.019 3C
23.495 (A,B)
/ ( P/Rm )
0.019 4C
20.230 (C,D)
/(P)
0.019 1C1 !
0.238 (A,B)
/(P)
0.019 2C !
0.190 (C,D)
/ ( MC/(Rm**2 * Beta) ) 0.019 4A
0.761 (A,B,C,D)
/ ( MC/(Rm * Beta) ) 0.019 2A !
0.061 (A,B,C,D)
/ ( ML/(Rm**2 * Beta) ) 0.019 4B
0.839 (A,B,C,D)
/ ( ML/(Rm * Beta) ) 0.019 2B !
0.097 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction
|
|
Stress Values at
( N./mm)
|
|
Type of
|
|
Stress
Load| Au
Al
Bu
Bl
Cu
Cl
Du
Dl |
------------------------------------------------------------------------Circ. Memb. P | -1.2 -1.2 -1.2 -1.2 -1.4 -1.4 -1.4 -1.4|
Circ. Bend. P | -7.0 7.0 -7.0 7.0 -7.2 7.2 -7.2 7.2|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -0.6 -0.6 0.6 0.6|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -51.2 51.2 51.2 -51.2|
Circ. Memb. ML | -2.7 -2.7 2.7 2.7 0.0 0.0 0.0 0.0|
Circ. Bend. ML | -31.0 31.0 31.0 -31.0 0.0 0.0 0.0 0.0|
|
|
58

Nozl: 15 6:54pm Mar 18,2016
Tot. Circ. Str.| -41.9 34.2 25.5 -22.5 -60.4 56.4 43.2 -44.7|
------------------------------------------------------------------------Long. Memb. P | -1.4 -1.4 -1.4 -1.4 -1.2 -1.2 -1.2 -1.2|
Long. Bend. P | -8.8 8.8 -8.8 8.8 -7.0 7.0 -7.0 7.0|
Long. Memb. MC | 0.0 0.0 0.0 0.0 -0.6 -0.6 0.6 0.6|
Long. Bend. MC | 0.0 0.0 0.0 0.0 -31.2 31.2 31.2 -31.2|
Long. Memb. ML | -0.7 -0.7 0.7 0.7 0.0 0.0 0.0 0.0|
Long. Bend. ML | -49.6 49.6 49.6 -49.6 0.0 0.0 0.0 0.0|
|
|
Tot. Long. Str.| -60.4 56.3 40.1 -41.5 -40.0 36.4 23.6 -24.8|
------------------------------------------------------------------------Shear VC | 0.8 0.8 -0.8 -0.8 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -0.8 -0.8 0.8 0.8|
Shear MT | 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1|
|
|
Tot. Shear| 6.0 6.0 4.3 4.3 4.3 4.3 6.0 6.0|
------------------------------------------------------------------------Str. Int. | 62.2 57.8 41.3 42.4 61.3 57.3 44.9 46.3|
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction
Type of
Stress Values at
|
Stress Int.
(N./mm )
|
Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl |
------------------------------------------------------------------------Circ. Pm (SUS) 129.1 130.3 129.1 130.3 129.1 130.3 129.1 130.3|
Circ. Pl (SUS)
-3.8 -3.8 1.5 1.5 -2.0 -2.0 -0.8 -0.8|
Circ. Q (SUS) -38.1 38.1 24.0 -24.0 -58.4 58.4 43.9 -43.9|
------------------------------------------------------------------------Long. Pm (SUS)
64.5 64.5 64.5 64.5 64.5 64.5 64.5 64.5|
Long. Pl (SUS)
-2.1 -2.1 -0.7 -0.7 -1.8 -1.8 -0.6 -0.6|
Long. Q (SUS) -58.4 58.4 40.8 -40.8 -38.2 38.2 24.2 -24.2|
------------------------------------------------------------------------Shear Pm (SUS)
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS)
0.8 0.8 -0.8 -0.8 -0.8 -0.8 0.8 0.8|
Shear Q (SUS)
5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1|
Pm (SUS)
129.1 130.3 129.1 130.3 129.1 130.3 129.1 130.3|
------------------------------------------------------------------------Pm+Pl (SUS)
125.2 126.5 130.6 131.8 127.1 128.3 128.3 129.6|
------------------------------------------------------------------------Pm+Pl+Q (Total) 87.6 165.3 154.9 108.0 69.0 187.0 172.7 86.4|
Stress Summation Comparison:
Type of
|
Max. S.I.
S.I. Allowable
|
Result
|
Stress Int. |
N./mm
|
|
------------------------------------------------------------------------Pm (SUS)
|
130.31
138.00
|
Passed
|
Pm+Pl (SUS) |
131.79
207.00
|
Passed
|
Pm+Pl+Q (TOTAL)|
186.97
413.99
|
Passed
59

Nozl: 16 6:54pm Mar 18,2016

P
Temp
From :
40
12.626 bar
50 C
Shell Material
SA-516 70
Sv
138.00 N./mm
Sva
138.00 N./mm
D
t
c
co
2712.00 mm.
16.0000 mm.
3.0000 mm.
0.0000 mm.
977.7522 mm.
0.00 C

Material
Material UNS Number
Layout Angle
Diameter
Actual Thickness
Flange Material
Flange Type
SA-516 70
K02700
Plate
Sn
138.00 N./mm
Sna
138.00 N./mm
OD
180.00 deg
609.6000 mm.
tn
Actual
15.8750 mm.
SA-105
Weld Neck Flange
Corrosion Allowance
can
3.0000 mm.
E1
1.00
En
1.00
Outside Projection
ho 194.5480 mm.
9.0000 mm.
13.7100 mm.
Inside Projection
h
0.0000 mm.
Wi
0.0000 mm.
Pad Material
SA-516 70
Sp
138.00 N./mm
Spa
138.00 N./mm
Dp 1100.0000 mm.
Thickness of Pad
te
15.8750 mm.
Wp
15.0000 mm.
15.8750 mm.
245.2000 mm.
D
150
GR 1.1
| |
| |
| |
60

Nozl: 16 6:54pm Mar 18,2016
| |
__________/| |
____/|__________\| |
|
\ | |
|
\| |
|________________\|__|
609.600 mm.
15.875 mm.

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (12.63*1359.0000)/(138*1.00-0.6*12.63)
= 12.5041 mm.
= (12.63*304.8000)/(138*1.00+0.4*12.63)
= 2.7789 mm.
-14 C
-92 C
-29 C

-14 C
-92 C
-29 C

-14 C
-92 C
-29 C

---------------------------------------------------------------------Govrn. thk, tg = 15.875 , c = 3.0000 mm. , E* = 1.00
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
-14 C
-16 C
-29 C

----------------------------------------------------------------------
61

Nozl: 16 6:54pm Mar 18,2016
-14 C
-92 C
-29 C

: -92 C
: -29 C
-29 C
-48 C
-104 C
Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:
= thickness - corrosion allowance
= 15.875 - 3.000
= 12.875 mm.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 2712.000/2 + 3.000
= 1359.000 mm.
Effective Length of Vessel Wall [LR]:
Note : Pad Thk >= 0.5T and Pad Width >= 8(Shell Thk + Pad Thk)
= 8( t + te )
= 8( 13.000 + 15.875 )
= 231.000 mm.
Thickness Limit Candidate [LH1]:
= t + 0.78 * sqrt( Rn * tn )
= 13.000 + 0.78 * sqrt( 291.925 * 12.875 )
= 60.819 mm.
= Lpr1 + T
= 194.548 + 13.000
= 207.548 mm.
= 8( t + te )
= 8( 13.000 + 15.875 )
= 231.000 mm.
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min[ LH1, LH2, LH3 ]
= min[ 60.819 , 207.548 , 231.000 )
= 60.819 mm.
Effective Vessel Thickness [teff]:
= t + te
= 13.000 + 15.875
= 28.875 mm.
Determine Parameter [Lamda]:
= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
62

Nozl: 16 6:54pm Mar 18,2016
= min( 10, (583.85 + 12.875 )/( sqrt((2718.00 + 28.875 ) * 28.875 )) )
= 2.119
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR * max( Lamda/4, 1 )
= 13.000 * 231.000 * max( 2.119/4, 1 )
= 30.030 cm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 12.875 * 60.819
= 7.830 cm
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg412
= 0.5 * 9.0002
= 0.405 cm
Area Contributed by the Reinforcing Pad [A5]:
= min( W * te , LR * te )
= min( 245.200 * 15.875 , 231.000 * 15.875 )
= 36.671 cm
The total area contributed by A1 through A5 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 30.030+1.000(7.830+0.000)+0.405+0.000+0.000+1.000(36.671)
= 74.937 cm
Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
= 1.5 * 137.997 * 1.000
= 207.0 N./mm
Determine Force acting on the Nozzle [fN]:
= P * Rn( LH - t )
= 12.626 * 291.925 ( 60.819 - 13.000 )
= 17625.9 N
Determine Force acting on the Shell [fS]:
= P * Reff( LR + tn )
= 12.626 * 1359.000 ( 231.000 + 12.875 )
= 418468.7 N
Discontinuity Force from Internal Pressure [fY]:
= P * Reff * Rnc
= 12.626 * 1359.000 * 291.925
= 500918.4 N
Area Resisting Internal Pressure [Ap]:
= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 291.925 ( 60.819 - 13.000 ) + 1359.000 ( 231.000 + 12.875 + 291.925 )
= 7421.1 cm
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 206.996/( 2 * 7421.119/74.937 - 1359.000/28.875 )
= 13.7 bar
= S[t/Reff]
= 137.997 [13.000/1359.000 ]
= 13.2 bar
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 13.706 , 13.199 )
63

Nozl: 16 6:54pm Mar 18,2016
= 13.199 bar
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 17625.904 + 418468.656 + 500918 )/74.937
= 125.051 N./mm
General Primary Membrane Stress [SigmaCirc]:
= P * Reff / teff
= 12.626 * 1359.000/28.875
= 59.4 N./mm
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 125.051 - 59.431 , 59.431 )
= 190.7 N./mm
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress Sallow
207.00 N./mm
Local Primary Membrane Stress
PL
190.67 N./mm
Maximum Allowable Working Pressure
Pmax
13.20 bar
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:
= ( Rnc + tn ) / Rnc
= ( 291.925 + 12.875 )/291.925
= 1.044 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 291.925 + 12.875 )
= 478.779 mm.
Weld Length of Pad to Shell Weld [LtauP]:
= pi/2 * ( Rn + tn + W )
= pi/2 * ( 291.925 + 12.875 + 245.200 )
= 863.938 mm.
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 6.364, 10.606, 0.000, mm.
Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(500918*1.04,1.5*138.0(7.830+0.000),pi/4*12.6*291.93^2*1.04^2)
= 92128.930 N
Discontinuity Force [fws]:
= fwelds * t * S/( t * S + te * Sp )
= 92128.9*13.00*138/(13.000*138+15.875*138)
= 41477.957 N
Discontinuity Force [fwp]:
= fwelds * te * Sp / ( t * S + te * Sp )
= 92128.9*15.88*138/(13.000*138+15.875*138)
= 50650.965 N
Shear Stress [tau1]:
= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 41477.957/( 478.779 * ( 0.6 * 13.000 + 0.49 * 0.000 ) )
= 11.108 N./mm
= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 50650.965/( 478.779 * ( 0.6 * 15.875 + 0.49 * 6.364 ) )
= 8.368 N./mm
64

Nozl: 16 6:54pm Mar 18,2016
= fwp / ( Ltau * ( 0.49 * L42T ) )
= 50650.965/( 863.938 * ( 0.49 * 10.606 ) )
= 11.282 N./mm
Maximum Shear Stress in the Welds:
= max( tau1, tau2, tau3 )
= max( 11.108 , 8.368 , 11.282 )
= 11.3 must be less than or equal to 138.0 N./mm
12.8750 mm.
13.0000 mm.

Nozzle Weld
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm.
Pad Weld
6.5000 = 0.5*TminPad 10.6050 = 0.7 * Wp mm.
12.800 bar
65

Nozzle Calcs. : SG1
Nozl: 17 6:54pm Mar 18,2016
INPUT VALUES, Studding Outlet Description: SG1

P
Temp
From :
12.673 bar
50 C
Shell Material
SA-516 70
Sv
138.00 N./mm
Sva
138.00 N./mm
D
t
c
co
2712.00 mm.
16.0000 mm.
3.0000 mm.
0.0000 mm.
497.7519 mm.
0.00 C
Type of Element Connected to the Shell : Studding Outlet

Material
Material UNS Number
Layout Angle
Diameter
SA-516 70
K02700
Plate
Sn
138.00 N./mm
Sna
138.00 N./mm
ID
270.00 deg
300.0000 mm.

Radial Thickness of Studding Outlet
Actual
45.0000 mm.
Corrosion Allowance
can
3.0000 mm.
E1
1.00
En
1.00
Outside Projection
ho
25.0000 mm.
20.0000 mm.
13.7100 mm.
Inside Projection
h
0.0000 mm.
Wi
0.0000 mm.
D
Studding Outlet Sketch
_ _________
|||
|
| |_|
|
/|
|
___________/ |
|
|____________\|_____________|
Studding Outlet (/Set-in)
Reinforcement CALCULATION, Description: SG1
Actual Inside Diameter Used in Calculation
300.000 mm.
45.000 mm.
40
66

Nozzle Calcs. : SG1
Nozl: 17 6:54pm Mar 18,2016
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (12.67*1359.0000)/(138*1.00-0.6*12.67)
= 12.5509 mm.
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (12.67*153.00)/(138*1.00-0.6*12.67)
= 1.4130 mm.
-14 C
-16 C
-29 C

= 45.000 - 3.000
= 42.000 mm.
= 2712.000/2 + 3.000
= 1359.000 mm.
=8*t
= 8 * 13.000
= 104.000 mm.
= t + 0.78 * sqrt( Rn * tn )
= 13.000 + 0.78 * sqrt( 153.000 * 42.000 )
= 75.527 mm.
= Lpr1 + T
= 25.000 + 13.000
= 38.000 mm.
= 8( t + te )
= 8( 13.000 + 0.000 )
= 104.000 mm.
= min[ 75.527 , 38.000 , 104.000 )
= 38.000 mm.
=t
= 13.000 mm.
= min( 10, (306.00 + 42.000 )/( sqrt((2718.00 + 13.000 ) * 13.000 )) )
67

Nozzle Calcs. : SG1
Nozl: 17 6:54pm Mar 18,2016
= 1.847
= t * LR * max( Lamda/4, 1 )
= 13.000 * 104.000 * max( 1.847/4, 1 )
= 13.520 cm
= tn * LH
= 42.000 * 38.000
= 15.960 cm
= 0.5 * Leg412
= 0.5 * 20.0002
= 2.000 cm
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 13.520+1.000(15.960+0.000)+2.000+0.000+0.000
= 31.480 cm
= 1.5 * S * E
= 1.5 * 137.997 * 1.000
= 207.0 N./mm
= P * Rn( LH - t )
= 12.673 * 153.000 ( 38.000 - 13.000 )
= 4847.6 N
= 12.673 * 1359.000 ( 104.000 + 42.000 )
= 251457.0 N
= P * Reff * Rnc
= 12.673 * 1359.000 * 153.000
= 263513.2 N
= 153.000 ( 38.000 - 13.000 ) + 1359.000 ( 104.000 + 42.000 + 153.000 )
= 4101.7 cm
= 206.996/( 2 * 4101.660/31.480 - 1359.000/13.000 )
= 13.3 bar
= S[t/Reff]
= 137.997 [13.000/1359.000 ]
= 13.2 bar
= min( 13.263 , 13.199 )
= 13.199 bar
= ( fN + fS + fY ) / AT
= ( 4847.557 + 251457.047 + 263513.188 )/31.480
= 165.140 N./mm
68

Nozzle Calcs. : SG1
Nozl: 17 6:54pm Mar 18,2016
= P * Reff / teff
= 12.673 * 1359.000/13.000
= 132.5 N./mm
= max( 2 * 165.140 - 132.497 , 132.497 )
= 197.8 N./mm
207.00 N./mm
PL
197.78 N./mm
Pmax
13.20 bar
= ( 153.000 + 42.000 )/153.000
= pi/2 * ( Rn + tn )
= pi/2 * ( 153.000 + 42.000 )
= 306.305 mm.
= 14.142, 0.000, 0.000, mm.
= min(263513*1.27,1.5*138.0(15.960+0.000),pi/4*12.7*153.00^2*1.27^2)
= 37848.672 N
Weld Stress Value [tau]:
= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 37848.672/(306.305 (0.49*14.142 + 0.6*13.000 + 0.49*0.000 ) )
= 8.390 < or = to 137.997 Weld Size is OK
Weld Size Calculations, Description: SG1
13.0000 mm.

Nozzle Weld
6.0000 = Min per Code14.1400 = 0.7 * Wo mm.
12.800 bar
Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
69

Nozzle Calcs. : SG2
Nozl: 18 6:54pm Mar 18,2016
INPUT VALUES, Studding Outlet Description: SG2

P
Temp
From :
12.430 bar
50 C
Shell Material
SA-516 70
Sv
138.00 N./mm
Sva
138.00 N./mm
D
t
c
co
2712.00 mm.
16.0000 mm.
3.0000 mm.
0.0000 mm.
2977.7522 mm.
0.00 C
Type of Element Connected to the Shell : Studding Outlet

Material
Material UNS Number
Layout Angle
Diameter
SA-516 70
K02700
Plate
Sn
138.00 N./mm
Sna
138.00 N./mm
ID
270.00 deg
300.0000 mm.

Radial Thickness of Studding Outlet
Actual
45.0000 mm.
Corrosion Allowance
can
3.0000 mm.
E1
1.00
En
1.00
Outside Projection
ho
25.0000 mm.
20.0000 mm.
13.7100 mm.
Inside Projection
h
0.0000 mm.
Wi
0.0000 mm.
D
Studding Outlet Sketch
_ _________
|||
|
| |_|
|
/|
|
___________/ |
|
|____________\|_____________|
Studding Outlet (/Set-in)
Reinforcement CALCULATION, Description: SG2
Actual Inside Diameter Used in Calculation
300.000 mm.
45.000 mm.
40
70

Nozzle Calcs. : SG2
Nozl: 18 6:54pm Mar 18,2016
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (12.43*1359.0000)/(138*1.00-0.6*12.43)
= 12.3089 mm.
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (12.43*153.00)/(138*1.00-0.6*12.43)
= 1.3858 mm.
-14 C
-17 C
-29 C

= 45.000 - 3.000
= 42.000 mm.
= 2712.000/2 + 3.000
= 1359.000 mm.
=8*t
= 8 * 13.000
= 104.000 mm.
= t + 0.78 * sqrt( Rn * tn )
= 13.000 + 0.78 * sqrt( 153.000 * 42.000 )
= 75.527 mm.
= Lpr1 + T
= 25.000 + 13.000
= 38.000 mm.
= 8( t + te )
= 8( 13.000 + 0.000 )
= 104.000 mm.
= min[ 75.527 , 38.000 , 104.000 )
= 38.000 mm.
=t
= 13.000 mm.
= min( 10, (306.00 + 42.000 )/( sqrt((2718.00 + 13.000 ) * 13.000 )) )
71

Nozzle Calcs. : SG2
Nozl: 18 6:54pm Mar 18,2016
= 1.847
= t * LR * max( Lamda/4, 1 )
= 13.000 * 104.000 * max( 1.847/4, 1 )
= 13.520 cm
= tn * LH
= 42.000 * 38.000
= 15.960 cm
= 0.5 * Leg412
= 0.5 * 20.0002
= 2.000 cm
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 13.520+1.000(15.960+0.000)+2.000+0.000+0.000
= 31.480 cm
= 1.5 * S * E
= 1.5 * 137.997 * 1.000
= 207.0 N./mm
= P * Rn( LH - t )
= 12.430 * 153.000 ( 38.000 - 13.000 )
= 4754.6 N
= 12.430 * 1359.000 ( 104.000 + 42.000 )
= 246633.9 N
= P * Reff * Rnc
= 12.430 * 1359.000 * 153.000
= 258458.8 N
= 153.000 ( 38.000 - 13.000 ) + 1359.000 ( 104.000 + 42.000 + 153.000 )
= 4101.7 cm
= 206.996/( 2 * 4101.660/31.480 - 1359.000/13.000 )
= 13.3 bar
= S[t/Reff]
= 137.997 [13.000/1359.000 ]
= 13.2 bar
= min( 13.263 , 13.199 )
= 13.199 bar
= ( fN + fS + fY ) / AT
= ( 4754.578 + 246633.922 + 258458.844 )/31.480
= 161.973 N./mm
72

Nozzle Calcs. : SG2
Nozl: 18 6:54pm Mar 18,2016
= P * Reff / teff
= 12.430 * 1359.000/13.000
= 130.0 N./mm
= max( 2 * 161.973 - 129.955 , 129.955 )
= 194.0 N./mm
207.00 N./mm
PL
193.99 N./mm
Pmax
13.20 bar
= ( 153.000 + 42.000 )/153.000
= pi/2 * ( Rn + tn )
= pi/2 * ( 153.000 + 42.000 )
= 306.305 mm.
= 14.142, 0.000, 0.000, mm.
= min(258459*1.27,1.5*138.0(15.960+0.000),pi/4*12.4*153.00^2*1.27^2)
= 37122.703 N
Weld Stress Value [tau]:
= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 37122.703/(306.305 (0.49*14.142 + 0.6*13.000 + 0.49*0.000 ) )
= 8.229 < or = to 137.997 Weld Size is OK
Weld Size Calculations, Description: SG2
13.0000 mm.

Nozzle Weld
6.0000 = Min per Code14.1400 = 0.7 * Wo mm.
12.800 bar
Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
73

Nozl: 19 6:54pm Mar 18,2016

P
Temp
From :
40
12.682 bar
50 C
Shell Material
SA-516 70
Sv
138.00 N./mm
Sva
138.00 N./mm
D
t
c
co
2712.00 mm.
16.0000 mm.
3.0000 mm.
0.0000 mm.
397.7522 mm.
0.00 C

Material
Material UNS Number
Layout Angle
Diameter
Nominal Thickness
Flange Material
Flange Type
SA-106 B
K03006
Smls. pipe
Sn
118.00 N./mm
Sna
118.00 N./mm
OD
90.00 deg
50.0000 mm.
tn
Nominal
160
SA-105
Weld Neck Flange
Corrosion Allowance
can
3.0000 mm.
E1
1.00
En
1.00
Outside Projection
ho 175.0000 mm.
6.0000 mm.
13.7100 mm.
Inside Projection
h
0.0000 mm.
Wi
0.0000 mm.
D
| |
| |
| |
| |
____________/| |
|
\ | |
|
\| |
|____________\|__|
74

Nozl: 19 6:54pm Mar 18,2016
60.325 mm.
8.738 mm.

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (12.68*1359.0000)/(138*1.00-0.6*12.68)
= 12.5607 mm.
= (12.68*30.1625)/(118*1.00+0.4*12.68)
= 0.3228 mm.
Note:
ta = 3.3228 mm.
tr16b = 4.5000 mm.
trb1 = 15.5607 mm.
Wall Thickness
tb1 = max(trb1, tr16b) = 15.5607 mm.
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm.
tb3 = 6.4200 mm.
= min[ 6.420 , max( 15.5607 , 4.5000 ) ]
= 6.4200 mm.
= max( ta, tb )
= max( 3.3228 , 6.4200 )
= 6.4200 mm.
Sustained :
Expansion :
Occasional :
Shear
:
21.0, Allowable :
82.6 N./mm Passed
-29 C
-104 C

75

Nozl: 19 6:54pm Mar 18,2016
-29 C
-104 C

5.7376 mm.

Nozzle Weld
4.0163 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm.
12.800 bar
Vessel Diameter
Vessel Thickness
Design Temperature
Vessel Material
Attachment Type
Nozzle Diameter
Nozzle Thickness
Nozzle Material
1,
Description: N6(50)
Vbasis
ID
Cylsph
Cylindrical
Cas
3.0000 mm.
Dv 2712.000 mm.
Tv
16.000 mm.
50.00 C
SA-516 70
Smc
138.00 N./mm
Smh
138.00 N./mm
Type
Round
Nbasis
OD
Can
3.0000 mm.
Dn
60.325 mm.
Tn
8.738 mm.
SA-106 B
SNmc
118.00 N./mm
SNmh
118.00 N./mm
Dp
12.682 bar
No

Radial Load
(SUS)
P
1040.0 N
Longitudinal Shear
(SUS)
Vl
1040.0 N
Vc
1040.0 N
Mc
380.0 N-m
Longitudinal Moment
(SUS)
Ml
380.0 N-m
Torsional Moment
(SUS)
Mt
380.0 N-m
WRC107 Version
No
Version March 1979

No
No
Note:
76

Nozl: 19 6:54pm Mar 18,2016
Radial Load
P
1040.0 N
VC
1040.0 N
Longitudinal Shear
VL
1040.0 N
MC
380.0 N-m
Longitudinal Moment
ML
380.0 N-m
Torsional Moment
MT
380.0 N-m
------------------------------------------------------------------Curves read for 1979
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.019 4C
20.230 (A,B)
N(PHI) / ( P/Rm )
0.019 3C
23.495 (C,D)
M(PHI) / ( P )
0.019 2C1 !
0.191 (A,B)
M(PHI) / ( P )
0.019 1C !
0.196 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.019 3A
0.763 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.019 1A !
0.100 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.019 3B
3.276 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.019 1B !
0.061 (A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/ ( P/Rm )
0.019 3C
23.495 (A,B)
/ ( P/Rm )
0.019 4C
20.230 (C,D)
/(P)
0.019 1C1 !
0.238 (A,B)
/(P)
0.019 2C !
0.190 (C,D)
/ ( MC/(Rm**2 * Beta) ) 0.019 4A
0.761 (A,B,C,D)
/ ( MC/(Rm * Beta) ) 0.019 2A !
0.061 (A,B,C,D)
/ ( ML/(Rm**2 * Beta) ) 0.019 4B
0.839 (A,B,C,D)
/ ( ML/(Rm * Beta) ) 0.019 2B !
0.097 (A,B,C,D)
|
|
Stress Values at
( N./mm)
|
|
Type of
|
|
Stress
Load| Au
Al
Bu
Bl
Cu
Cl
Du
Dl |
------------------------------------------------------------------------Circ. Memb. P | -1.2 -1.2 -1.2 -1.2 -1.4 -1.4 -1.4 -1.4|
Circ. Bend. P | -7.0 7.0 -7.0 7.0 -7.2 7.2 -7.2 7.2|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -0.6 -0.6 0.6 0.6|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -51.2 51.2 51.2 -51.2|
Circ. Memb. ML | -2.7 -2.7 2.7 2.7 0.0 0.0 0.0 0.0|
Circ. Bend. ML | -31.0 31.0 31.0 -31.0 0.0 0.0 0.0 0.0|
|
|
Tot. Circ. Str.| -41.9 34.2 25.5 -22.5 -60.4 56.4 43.2 -44.7|
------------------------------------------------------------------------Long. Memb. P | -1.4 -1.4 -1.4 -1.4 -1.2 -1.2 -1.2 -1.2|
Long. Bend. P | -8.8 8.8 -8.8 8.8 -7.0 7.0 -7.0 7.0|
Long. Memb. MC | 0.0 0.0 0.0 0.0 -0.6 -0.6 0.6 0.6|
Long. Bend. MC | 0.0 0.0 0.0 0.0 -31.2 31.2 31.2 -31.2|
Long. Memb. ML | -0.7 -0.7 0.7 0.7 0.0 0.0 0.0 0.0|
Long. Bend. ML | -49.6 49.6 49.6 -49.6 0.0 0.0 0.0 0.0|
|
|
Tot. Long. Str.| -60.4 56.3 40.1 -41.5 -40.0 36.4 23.6 -24.8|
------------------------------------------------------------------------Shear VC | 0.8 0.8 -0.8 -0.8 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -0.8 -0.8 0.8 0.8|
Shear MT | 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1|
|
|
77

Nozl: 19 6:54pm Mar 18,2016
Tot. Shear| 6.0 6.0 4.3 4.3 4.3 4.3 6.0 6.0|
------------------------------------------------------------------------Str. Int. | 62.2 57.8 41.3 42.4 61.3 57.3 44.9 46.3|
Type of
Stress Values at
|
Stress Int.
(N./mm )
|
Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl |
------------------------------------------------------------------------Circ. Pm (SUS) 132.0 133.2 132.0 133.2 132.0 133.2 132.0 133.2|
Circ. Pl (SUS)
-3.8 -3.8 1.5 1.5 -2.0 -2.0 -0.8 -0.8|
Circ. Q (SUS) -38.1 38.1 24.0 -24.0 -58.4 58.4 43.9 -43.9|
------------------------------------------------------------------------Long. Pm (SUS)
66.0 66.0 66.0 66.0 66.0 66.0 66.0 66.0|
Long. Pl (SUS)
-2.1 -2.1 -0.7 -0.7 -1.8 -1.8 -0.6 -0.6|
Long. Q (SUS) -58.4 58.4 40.8 -40.8 -38.2 38.2 24.2 -24.2|
------------------------------------------------------------------------Shear Pm (SUS)
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS)
0.8 0.8 -0.8 -0.8 -0.8 -0.8 0.8 0.8|
Shear Q (SUS)
5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1|
Pm (SUS)
132.0 133.2 132.0 133.2 132.0 133.2 132.0 133.2|
------------------------------------------------------------------------Pm+Pl (SUS)
128.1 129.4 133.4 134.7 130.0 131.3 131.2 132.5|
------------------------------------------------------------------------Pm+Pl+Q (Total) 90.5 168.2 157.8 110.9 71.9 189.9 175.6 89.3|
Type of
|
Max. S.I.
S.I. Allowable
|
Result
|
Stress Int. |
N./mm
|
|
------------------------------------------------------------------------Pm (SUS)
|
133.24
138.00
|
Passed
|
Pm+Pl (SUS) |
134.72
207.00
|
Passed
|
Pm+Pl+Q (TOTAL)|
189.89
413.99
|
Passed
78

Nozl: 20 6:54pm Mar 18,2016

P
Temp
From :
40
12.430 bar
50 C
Shell Material
SA-516 70
Sv
138.00 N./mm
Sva
138.00 N./mm
D
t
c
co
2712.00 mm.
16.0000 mm.
3.0000 mm.
0.0000 mm.
2977.7522 mm.
0.00 C

Material
Material UNS Number
Layout Angle
Diameter
Nominal Thickness
Flange Material
Flange Type
SA-106 B
K03006
Smls. pipe
Sn
118.00 N./mm
Sna
118.00 N./mm
OD
250.00 deg
50.0000 mm.
tn
Nominal
160
SA-105
Weld Neck Flange
Corrosion Allowance
can
3.0000 mm.
E1
1.00
En
1.00
Outside Projection
ho 175.0000 mm.
6.0000 mm.
13.7100 mm.
Inside Projection
h
0.0000 mm.
Wi
0.0000 mm.
D
User Defined Nozzle/Shell Centerline Angle
65.0000 deg.
| |
| |
| |
| |
____________/| |
|
\ | |
|
\| |
|____________\|__|
79

Nozl: 20 6:54pm Mar 18,2016
60.325 mm.
8.738 mm.

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (12.43*1359.0000)/(138*1.00-0.6*12.43)
= 12.3089 mm.
= (12.43*30.1625)/(118*1.00+0.4*12.43)
= 0.3164 mm.
Note:
ta = 3.3164 mm.
tr16b = 4.5000 mm.
trb1 = 15.3089 mm.
Wall Thickness
tb1 = max(trb1, tr16b) = 15.3089 mm.
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm.
tb3 = 6.4200 mm.
= min[ 6.420 , max( 15.3089 , 4.5000 ) ]
= 6.4200 mm.
= max( ta, tb )
= max( 3.3164 , 6.4200 )
= 6.4200 mm.
Sustained :
Expansion :
Occasional :
Shear
:
21.0, Allowable :
82.6 N./mm Passed
-29 C
-104 C

80

Nozl: 20 6:54pm Mar 18,2016
-29 C
-104 C

5.7376 mm.

Nozzle Weld
4.0163 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm.
12.800 bar
Warning:
The equations for nozzle local stress analysis pertain to radial nozzles only
and this nozzle is not specified as radial. Please check the specific
analysis code for all assumptions and limitations.
Vessel Diameter
Vessel Thickness
Design Temperature
Vessel Material
Attachment Type
Nozzle Diameter
Nozzle Thickness
Nozzle Material
1,
Description: N7(50)
Vbasis
ID
Cylsph
Cylindrical
Cas
3.0000 mm.
Dv 2712.000 mm.
Tv
16.000 mm.
50.00 C
SA-516 70
Smc
138.00 N./mm
Smh
138.00 N./mm
Type
Round
Nbasis
OD
Can
3.0000 mm.
Dn
60.325 mm.
Tn
8.738 mm.
SA-106 B
SNmc
118.00 N./mm
SNmh
118.00 N./mm
Dp
12.430 bar
No

Radial Load
(SUS)
P
1040.0 N
Longitudinal Shear
(SUS)
Vl
1040.0 N
Vc
1040.0 N
Mc
380.0 N-m
Longitudinal Moment
(SUS)
Ml
380.0 N-m
Torsional Moment
(SUS)
Mt
380.0 N-m
WRC107 Version
No
Version March 1979

No
No
81

Nozl: 20 6:54pm Mar 18,2016
Note:
Radial Load
P
1040.0 N
VC
1040.0 N
Longitudinal Shear
VL
1040.0 N
MC
380.0 N-m
Longitudinal Moment
ML
380.0 N-m
Torsional Moment
MT
380.0 N-m
------------------------------------------------------------------Curves read for 1979
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.019 4C
20.230 (A,B)
N(PHI) / ( P/Rm )
0.019 3C
23.495 (C,D)
M(PHI) / ( P )
0.019 2C1 !
0.191 (A,B)
M(PHI) / ( P )
0.019 1C !
0.196 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.019 3A
0.763 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.019 1A !
0.100 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.019 3B
3.276 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.019 1B !
0.061 (A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/ ( P/Rm )
0.019 3C
23.495 (A,B)
/ ( P/Rm )
0.019 4C
20.230 (C,D)
/(P)
0.019 1C1 !
0.238 (A,B)
/(P)
0.019 2C !
0.190 (C,D)
/ ( MC/(Rm**2 * Beta) ) 0.019 4A
0.761 (A,B,C,D)
/ ( MC/(Rm * Beta) ) 0.019 2A !
0.061 (A,B,C,D)
/ ( ML/(Rm**2 * Beta) ) 0.019 4B
0.839 (A,B,C,D)
/ ( ML/(Rm * Beta) ) 0.019 2B !
0.097 (A,B,C,D)
|
|
Stress Values at
( N./mm)
|
|
Type of
|
|
Stress
Load| Au
Al
Bu
Bl
Cu
Cl
Du
Dl |
------------------------------------------------------------------------Circ. Memb. P | -1.2 -1.2 -1.2 -1.2 -1.4 -1.4 -1.4 -1.4|
Circ. Bend. P | -7.0 7.0 -7.0 7.0 -7.2 7.2 -7.2 7.2|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -0.6 -0.6 0.6 0.6|
Circ. Memb. MC | 0.0 0.0 0.0 0.0 -51.2 51.2 51.2 -51.2|
Circ. Memb. ML | -2.7 -2.7 2.7 2.7 0.0 0.0 0.0 0.0|
Circ. Bend. ML | -31.0 31.0 31.0 -31.0 0.0 0.0 0.0 0.0|
|
|
Tot. Circ. Str.| -41.9 34.2 25.5 -22.5 -60.4 56.4 43.2 -44.7|
------------------------------------------------------------------------Long. Memb. P | -1.4 -1.4 -1.4 -1.4 -1.2 -1.2 -1.2 -1.2|
Long. Bend. P | -8.8 8.8 -8.8 8.8 -7.0 7.0 -7.0 7.0|
Long. Memb. MC | 0.0 0.0 0.0 0.0 -0.6 -0.6 0.6 0.6|
Long. Bend. MC | 0.0 0.0 0.0 0.0 -31.2 31.2 31.2 -31.2|
Long. Memb. ML | -0.7 -0.7 0.7 0.7 0.0 0.0 0.0 0.0|
Long. Bend. ML | -49.6 49.6 49.6 -49.6 0.0 0.0 0.0 0.0|
|
|
82

Nozl: 20 6:54pm Mar 18,2016
Tot. Long. Str.| -60.4 56.3 40.1 -41.5 -40.0 36.4 23.6 -24.8|
------------------------------------------------------------------------Shear VC | 0.8 0.8 -0.8 -0.8 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -0.8 -0.8 0.8 0.8|
Shear MT | 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1|
|
|
Tot. Shear| 6.0 6.0 4.3 4.3 4.3 4.3 6.0 6.0|
------------------------------------------------------------------------Str. Int. | 62.2 57.8 41.3 42.4 61.3 57.3 44.9 46.3|
Type of
Stress Values at
|
Stress Int.
(N./mm )
|
Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl |
------------------------------------------------------------------------Circ. Pm (SUS) 129.3 130.6 129.3 130.6 129.3 130.6 129.3 130.6|
Circ. Pl (SUS)
-3.8 -3.8 1.5 1.5 -2.0 -2.0 -0.8 -0.8|
Circ. Q (SUS) -38.1 38.1 24.0 -24.0 -58.4 58.4 43.9 -43.9|
------------------------------------------------------------------------Long. Pm (SUS)
64.7 64.7 64.7 64.7 64.7 64.7 64.7 64.7|
Long. Pl (SUS)
-2.1 -2.1 -0.7 -0.7 -1.8 -1.8 -0.6 -0.6|
Long. Q (SUS) -58.4 58.4 40.8 -40.8 -38.2 38.2 24.2 -24.2|
------------------------------------------------------------------------Shear Pm (SUS)
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS)
0.8 0.8 -0.8 -0.8 -0.8 -0.8 0.8 0.8|
Shear Q (SUS)
5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1|
Pm (SUS)
129.3 130.6 129.3 130.6 129.3 130.6 129.3 130.6|
------------------------------------------------------------------------Pm+Pl (SUS)
125.5 126.7 130.8 132.1 127.4 128.6 128.6 129.8|
------------------------------------------------------------------------Pm+Pl+Q (Total) 87.9 165.6 155.2 108.3 69.3 187.2 172.9 86.6|
Type of
|
Max. S.I.
S.I. Allowable
|
Result
|
Stress Int. |
N./mm
|
|
------------------------------------------------------------------------Pm (SUS)
|
130.58
138.00
|
Passed
|
Pm+Pl (SUS) |
132.06
207.00
|
Passed
|
Pm+Pl+Q (TOTAL)|
187.24
413.99
|
Passed
83

Nozl: 21 6:54pm Mar 18,2016

P
Temp
From :
50
12.388 bar
50 C
Shell Material
SA-516 70
Sv
138.00 N./mm
Sva
138.00 N./mm
D
Ar
2712.00 mm.
2.00
t
15.5000 mm.
c
3.0000 mm.
co
0.0000 mm.
L1
0.0000 mm.
0.00 C

Material
Material UNS Number
SA-106 B
K03006
Smls. pipe
Sn
118.00 N./mm
Sna
118.00 N./mm

Layout Angle
Diameter
OD
0.00 deg
200.0000 mm.

Nominal Thickness
tn
Flange Material
Flange Type
Nominal
160
SA-105
Weld Neck Flange
Corrosion Allowance
can
3.0000 mm.
E1
1.00
En
1.00
Outside Projection
ho 163.5520 mm.
9.0000 mm.
15.0000 mm.
Inside Projection
h 900.0000 mm.
Wi
16.0000 mm.
D
150
GR 1.1
| |
| |
| |
| |
____________/| |
|
\ | |
|
\| |
|____________\| |
\| |
|__|
Insert/Set-in Nozzle No Pad, with Inside projection
84

Nozl: 21 6:54pm Mar 18,2016
219.075 mm.
23.012 mm.

= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (12.39*0.898*2718.0000)/(2 *138.00*1.00-0.2*12.39)
= 10.9684 mm.
= (12.39*109.5375)/(118*1.00+0.4*12.39)
= 1.1454 mm.
Dl 358.1004 mm.
d 179.0502 mm.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 31.2500 mm.
Normal to Vessel Wall, Inward
31.2500 mm.
= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855
= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855
= min( fr2, fr4 )
= min( 0.855 , 1.000 )
= 0.855
|
MAWP| External|
Mapnc|
--------------------------------------------------------------Area Required
Ar | 20.275|
NA|
NA|
Area in Shell
A1 |
2.654|
NA|
NA|
Area in Nozzle Wall
A2 | 10.083|
NA|
NA|
A3 |
9.092|
NA|
NA|
1.875|
NA|
NA|
Area in Element
A5 |
0.000|
NA|
NA|
NA|
NA|
90.00 Degs.
The area available without a pad is Sufficient.

Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (179.0502*10.9684*1.0+2*20.0124*10.9684*1.0*(1-0.86))
= 20.275 cm
85

Nozl: 21 6:54pm Mar 18,2016
= 179.050 ( 1.00 * 12.5000 - 1.0 * 10.968 ) - 2 * 20.012
( 1.00 * 12.5000 - 1.0 * 10.9684 ) * ( 1 - 0.855 )
= 2.654 cm
Area Available in Nozzle Projecting Outward [A2]:
= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 31.25 ) * ( 20.01 - 1.15 ) * 0.8551
= 10.083 cm
Area Available in Inward Nozzle [A3]:
= 2 * ti * min( h, Tl, 2.5 * ti) * fr2
= 2 * 17.0124 * ( 31.2500 ) * 0.8551
= 9.092 cm
Area Available in Inward Weld + Outward Weld [A41 + A43]:
= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 9.0000 * 0.8551 + ( 11.7573 ) * 0.8551
= 1.875 cm
ta = 4.1454 mm.
tr16b = 4.5000 mm.
trb1 = 15.1770 mm.
Wall Thickness
tb1 = max(trb1, tr16b) = 15.1770 mm.
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm.
tb3 = 10.1600 mm.
= min[ 10.160 , max( 15.1770 , 4.5000 ) ]
= 10.1600 mm.
= max( ta, tb )
= max( 4.1454 , 10.1600 )
= 10.1600 mm.
Sustained :
Expansion :
Occasional :
Shear
:
7.5, Allowable :
82.6 N./mm Passed
-7 C
-85 C
-29 C

-15 C
-22 C
-29 C
86

Nozl: 21 6:54pm Mar 18,2016
-29 C
-48 C
-104 C
Intermediate Calc. for Inward Weld
TminIns
16.0500 mm.
16.0500 mm.

Nozzle Weld
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm.
Inward Weld
6.0000 = Min per Code 8.3120 = 0.7 * Wi-Can mm.
12.717 bar
Vessel Diameter
Vessel Thickness
Design Temperature
Vessel Material
1,
Description: N1(200)
Vbasis
ID
Cylsph
Spherical
Cas
3.0000 mm.
Dv 4881.600 mm.
Tv
15.500 mm.
50.00 C
SA-516 70
Smc
138.00 N./mm
Smh
138.00 N./mm
Attachment Type
Type
Round
WRC107 Attachment Classification
Holsol
Hollow
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nbasis
OD
Can
3.0000 mm.
Dn
219.075 mm.
Tn
23.012 mm.
SA-106 B
SNmc
118.00 N./mm
SNmh
118.00 N./mm
Dp
12.388 bar
No

Radial Load
(SUS)
P
5480.0 N
Longitudinal Shear
(SUS)
(Vl) V1
5480.0 N
(Vc) V2
5480.0 N
(Mc) M1
6180.0 N-m
Longitudinal Moment
(SUS)
(Ml) M2
6180.0 N-m
Torsional Moment
(SUS)
Mt
6180.0 N-m
87

Nozl: 21 6:54pm Mar 18,2016
WRC107 Version
No
Version March 1979

No
No
Note:
Radial Load
P
5480.0 N
(VC) V2
5480.0 N
Longitudinal Shear
(VL) V1
5480.0 N
(MC) M1
6180.0 N-m
Longitudinal Moment
(ML) M2
6180.0 N-m
Torsional Moment
MT
6180.0 N-m
Dimensionless Param: U = 0.63 TAU = 5.00 ( 4.97) RHO = 0.62
Dimensionless Loads for Spherical Shells at Attachment Junction:
-----------------------------------------------------------Curves read for 1979
Figure
Value Location
-----------------------------------------------------------N(x) * T / P
SP 1 0.06217 (A,B,C,D)
M(x)
/P
SP 1 0.07247 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC SM 1 0.08876 (A,B,C,D)
M(x)
* SQRT(Rm * T ) / MC SM 1 0.16623 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML SM 1 0.08876 (A,B,C,D)
M(x)
* SQRT(Rm * T ) / ML SM 1 0.16623 (A,B,C,D)
N(y) *
M(y)
N(y) *
M(y)
N(y) *
M(y)
T/P
SP 1
/P
SP 1
T * SQRT(Rm * T ) / MC
* SQRT(Rm * T ) / MC
T * SQRT(Rm * T ) / ML
* SQRT(Rm * T ) / ML
0.10680 (A,B,C,D)
0.02328 (A,B,C,D)
SM 1 0.09534 (A,B,C,D)
SM 1 0.06291 (A,B,C,D)
SM 1 0.09534 (A,B,C,D)
SM 1 0.06291 (A,B,C,D)

|
|
Stress Values at
( N./mm)
|
|
Type of
|
|
Stress
Load| Au
Al
Bu
Bl
Cu
Cl
Du
Dl |
------------------------------------------------------------------------Rad. Memb. P | -2.2 -2.2 -2.2 -2.2 -2.2 -2.2 -2.2 -2.2|
Rad. Bend. P | -15.3 15.3 -15.3 15.3 -15.3 15.3 -15.3 15.3|
Rad. Memb. MC | 0.0 0.0 0.0 0.0 -20.1 -20.1 20.1 20.1|
Rad. Memb. MC | 0.0 0.0 0.0 0.0 -225.3 225.3 225.3 -225.3|
Rad. Memb. ML | -20.1 -20.1 20.1 20.1 0.0 0.0 0.0 0.0|
Rad. Bend. ML | -225.3 225.3 225.3 -225.3 0.0 0.0 0.0 0.0|
|
|
Tot. Rad. Str.| -262.8 218.4 228.0 -192.2 -262.8 218.4 228.0 -192.2|
------------------------------------------------------------------------Tang. Memb. P | -3.7 -3.7 -3.7 -3.7 -3.7 -3.7 -3.7 -3.7|
Tang. Bend. P | -4.9 4.9 -4.9 4.9 -4.9 4.9 -4.9 4.9|
Tang. Memb. MC | 0.0 0.0 0.0 0.0 -21.5 -21.5 21.5 21.5|
Tang. Bend. MC | 0.0 0.0 0.0 0.0 -85.3 85.3 85.3 -85.3|
Tang. Memb. ML | -21.5 -21.5 21.5 21.5 0.0 0.0 0.0 0.0|
Tang. Bend. ML | -85.3 85.3 85.3 -85.3 0.0 0.0 0.0 0.0|
|
|
Tot. Tang. Str.| -115.5 64.9 98.2 -62.6 -115.5 64.9 98.2 -62.6|
-------------------------------------------------------------------------
88

Nozl: 21 6:54pm Mar 18,2016
Shear VC | 1.3 1.3 -1.3 -1.3 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -1.3 -1.3 1.3 1.3|
Shear MT | 6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6|
|
|
Tot. Shear| 7.8 7.8 5.3 5.3 5.3 5.3 7.8 7.8|
------------------------------------------------------------------------Str. Int. | 263.2 218.8 228.2 192.4 263.0 218.5 228.4 192.7|
Type of
Stress Values at
|
Stress Int.
(N./mm )
|
Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl |
------------------------------------------------------------------------Rad. Pm (SUS) 121.1 121.1 121.1 121.1 121.1 121.1 121.1 121.1|
Rad. Pl (SUS) -22.2 -22.2 17.9 17.9 -22.2 -22.2 17.9 17.9|
Rad. Q (SUS) -240.6 240.6 210.1 -210.1 -240.6 240.6 210.1 -210.1|
------------------------------------------------------------------------Long. Pm (SUS) 121.1 121.1 121.1 121.1 121.1 121.1 121.1 121.1|
Long. Pl (SUS) -25.3 -25.3 17.8 17.8 -25.3 -25.3 17.8 17.8|
Long. Q (SUS) -90.2 90.2 80.4 -80.4 -90.2 90.2 80.4 -80.4|
------------------------------------------------------------------------Shear Pm (SUS)
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS)
1.3 1.3 -1.3 -1.3 -1.3 -1.3 1.3 1.3|
Shear Q (SUS)
6.6 6.6 6.6 6.6 6.6 6.6 6.6 6.6|
Pm (SUS)
121.1 121.1 121.1 121.1 121.1 121.1 121.1 121.1|
------------------------------------------------------------------------Pm+Pl (SUS)
99.3 99.3 140.2 140.2 99.3 99.3 140.2 140.2|
------------------------------------------------------------------------Pm+Pl+Q (Total) 148.2 339.9 349.3 130.1 147.7 339.7 349.6 130.6|
Type of
|
Max. S.I.
S.I. Allowable
|
Result
|
Stress Int. |
N./mm
|
|
------------------------------------------------------------------------Pm (SUS)
|
121.12
138.00
|
Passed
|
Pm+Pl (SUS) |
140.23
207.00
|
Passed
|
Pm+Pl+Q (TOTAL)|
349.55
413.99
|
Passed
89

Nozl: 22 6:54pm Mar 18,2016

P
Temp
From :
50
12.388 bar
50 C
Shell Material
SA-516 70
Sv
138.00 N./mm
Sva
138.00 N./mm
D
Ar
2712.00 mm.
2.00
t
15.5000 mm.
c
3.0000 mm.
co
0.0000 mm.
L1 1000.0000 mm.
0.00 C

Material
Material UNS Number
Layout Angle
Diameter
Nominal Thickness
Flange Material
Flange Type
SA-106 B
K03006
Smls. pipe
Sn
118.00 N./mm
Sna
118.00 N./mm
OD
90.00 deg
50.0000 mm.
tn
Nominal
160
SA-105
Weld Neck Flange
Corrosion Allowance
can
3.0000 mm.
E1
1.00
En
1.00
Outside Projection
ho 151.0370 mm.
6.0000 mm.
15.0000 mm.
Inside Projection
h
0.0000 mm.
Wi
0.0000 mm.
D
150
GR 1.1
| |
| |
| |
| |
____________/| |
|
\ | |
|
\| |
|____________\|__|
Note : Checking Nozzle in the Meridional direction.
90

Nozl: 22 6:54pm Mar 18,2016
60.325 mm.
8.738 mm.

= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (12.39*0.898*2718.0000)/(2 *138.00*1.00-0.2*12.39)
= 10.9684 mm.
= (12.39*30.1625)/(118*1.00+0.4*12.39)
= 0.3154 mm.
Dl 111.1817 mm.
d 55.5909 mm.
Note:
-29 C
-104 C

-29 C
-104 C

-29 C
-48 C
-104 C
91

Nozl: 22 6:54pm Mar 18,2016
5.7376 mm.

Nozzle Weld
4.0163 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm.
12.717 bar
Note : Checking Nozzle in the Latitudinal direction.
60.325 mm.
8.738 mm.

= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (12.39*0.898*2718.0000)/(2 *138.00*1.00-0.2*12.39)
= 10.9684 mm.
= (12.39*30.1625)/(118*1.00+0.4*12.39)
= 0.3154 mm.
Dl 97.6996 mm.
d 48.8498 mm.
Note:
ta = 3.3154 mm.
tr16b = 4.5000 mm.
trb1 = 15.1770 mm.
Wall Thickness
tb1 = max(trb1, tr16b) = 15.1770 mm.
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm.
tb3 = 6.4200 mm.
= min[ 6.420 , max( 15.1770 , 4.5000 ) ]
= 6.4200 mm.
= max( ta, tb )
= max( 3.3154 , 6.4200 )
= 6.4200 mm.
92

Nozl: 22 6:54pm Mar 18,2016
Sustained :
Expansion :
Occasional :
Shear
:
21.0, Allowable :
82.6 N./mm Passed
5.7376 mm.

Nozzle Weld
4.0163 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm.
12.717 bar
Warning:
Vessel Diameter
Vessel Thickness
Design Temperature
Vessel Material
1,
Description: N3(50)
Vbasis
ID
Cylsph
Spherical
Cas
3.0000 mm.
Dv 4881.600 mm.
Tv
15.500 mm.
50.00 C
SA-516 70
Smc
138.00 N./mm
Smh
138.00 N./mm
Attachment Type
Type
Round
Holsol
Hollow
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nbasis
OD
Can
3.0000 mm.
Dn
60.325 mm.
Tn
8.738 mm.
SA-106 B
SNmc
118.00 N./mm
SNmh
118.00 N./mm
Dp
12.388 bar
No

Radial Load
(SUS)
P
1040.0 N
Longitudinal Shear
(SUS)
(Vl) V1
1040.0 N
(Vc) V2
1040.0 N
(Mc) M1
380.0 N-m
Longitudinal Moment
(SUS)
(Ml) M2
380.0 N-m
Torsional Moment
(SUS)
Mt
380.0 N-m
WRC107 Version
No
Version March 1979
93

Nozl: 22 6:54pm Mar 18,2016
No
No
Note:
Radial Load
P
1040.0 N
(VC) V2
1040.0 N
Longitudinal Shear
(VL) V1
1040.0 N
(MC) M1
380.0 N-m
Longitudinal Moment
(ML) M2
380.0 N-m
Torsional Moment
MT
380.0 N-m
-----------------------------------------------------------Curves read for 1979
Figure
Value Location
-----------------------------------------------------------N(x) * T / P
SP 3 0.14490 (A,B,C,D)
M(x)
/P
SP 3 0.11219 (A,B,C,D)
M(x)
M(x)
N(y) *
M(y)
N(y) *
M(y)
N(y) *
M(y)
T/P
SP 3
/P
SP 3
0.23294 (A,B,C,D)
0.13004 (A,B,C,D)
SM 3 0.08927 (A,B,C,D)
SM 3 0.71403 (A,B,C,D)
SM 3 0.08927 (A,B,C,D)
SM 3 0.71403 (A,B,C,D)

|
|
Stress Values at
( N./mm)
|
|
Type of
|
|
Stress
Load| Au
Al
Bu
Bl
Cu
Cl
Du
Dl |
------------------------------------------------------------------------Rad. Memb. P | -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0|
Rad. Bend. P | -4.5 4.5 -4.5 4.5 -4.5 4.5 -4.5 4.5|
Rad. Memb. MC | 0.0 0.0 0.0 0.0 -6.2 -6.2 6.2 6.2|
Rad. Memb. MC | 0.0 0.0 0.0 0.0 -32.4 32.4 32.4 -32.4|
Rad. Memb. ML | -6.2 -6.2 6.2 6.2 0.0 0.0 0.0 0.0|
Rad. Bend. ML | -32.4 32.4 32.4 -32.4 0.0 0.0 0.0 0.0|
|
|
Tot. Rad. Str.| -44.0 29.7 33.1 -22.7 -44.0 29.7 33.1 -22.7|
------------------------------------------------------------------------Tang. Memb. P | -1.6 -1.6 -1.6 -1.6 -1.6 -1.6 -1.6 -1.6|
Tang. Bend. P | -5.2 5.2 -5.2 5.2 -5.2 5.2 -5.2 5.2|
Tang. Memb. MC | 0.0 0.0 0.0 0.0 -1.2 -1.2 1.2 1.2|
Tang. Bend. MC | 0.0 0.0 0.0 0.0 -59.5 59.5 59.5 -59.5|
Tang. Memb. ML | -1.2 -1.2 1.2 1.2 0.0 0.0 0.0 0.0|
Tang. Bend. ML | -59.5 59.5 59.5 -59.5 0.0 0.0 0.0 0.0|
|
|
Tot. Tang. Str.| -67.5 61.9 54.0 -54.6 -67.5 61.9 54.0 -54.6|
------------------------------------------------------------------------Shear VC | 0.9 0.9 -0.9 -0.9 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -0.9 -0.9 0.9 0.9|
Shear MT | 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3|
94

Nozl: 22 6:54pm Mar 18,2016
|
|
Tot. Shear| 6.2 6.2 4.4 4.4 4.4 4.4 6.2 6.2|
------------------------------------------------------------------------Str. Int. | 69.0 63.1 54.9 55.2 68.3 62.5 55.7 55.8|
Type of
Stress Values at
|
Stress Int.
(N./mm )
|
Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl |
------------------------------------------------------------------------Rad. Pm (SUS) 121.1 121.1 121.1 121.1 121.1 121.1 121.1 121.1|
Rad. Pl (SUS)
-7.2 -7.2 5.2 5.2 -7.2 -7.2 5.2 5.2|
Rad. Q (SUS) -36.9 36.9 27.9 -27.9 -36.9 36.9 27.9 -27.9|
------------------------------------------------------------------------Long. Pm (SUS) 121.1 121.1 121.1 121.1 121.1 121.1 121.1 121.1|
Long. Pl (SUS)
-2.8 -2.8 -0.3 -0.3 -2.8 -2.8 -0.3 -0.3|
Long. Q (SUS) -64.7 64.7 54.3 -54.3 -64.7 64.7 54.3 -54.3|
------------------------------------------------------------------------Shear Pm (SUS)
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS)
0.9 0.9 -0.9 -0.9 -0.9 -0.9 0.9 0.9|
Shear Q (SUS)
5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3|
Pm (SUS)
121.1 121.1 121.1 121.1 121.1 121.1 121.1 121.1|
------------------------------------------------------------------------Pm+Pl (SUS)
118.5 118.5 126.5 126.5 118.5 118.5 126.5 126.5|
------------------------------------------------------------------------Pm+Pl+Q (Total) 78.6 184.2 176.0 99.1 77.9 183.6 176.8 99.6|
Type of
|
Max. S.I.
S.I. Allowable
|
Result
|
Stress Int. |
N./mm
|
|
------------------------------------------------------------------------Pm (SUS)
|
121.12
138.00
|
Passed
|
Pm+Pl (SUS) |
126.48
207.00
|
Passed
|
Pm+Pl+Q (TOTAL)|
184.19
413.99
|
Passed
95

Nozl: 23 6:54pm Mar 18,2016

P
Temp
From :
50
12.388 bar
50 C
Shell Material
SA-516 70
Sv
138.00 N./mm
Sva
138.00 N./mm
D
Ar
2712.00 mm.
2.00
t
15.5000 mm.
c
3.0000 mm.
co
0.0000 mm.
L1 1000.0000 mm.
0.00 C

Material
Material UNS Number
Layout Angle
Diameter
Nominal Thickness
Flange Material
Flange Type
SA-106 B
K03006
Smls. pipe
Sn
118.00 N./mm
Sna
118.00 N./mm
OD
45.00 deg
50.0000 mm.
tn
Nominal
160
SA-105
Weld Neck Flange
Corrosion Allowance
can
3.0000 mm.
E1
1.00
En
1.00
Outside Projection
ho 148.8410 mm.
6.0000 mm.
15.0000 mm.
Inside Projection
h
0.0000 mm.
Wi
0.0000 mm.
D
150
GR 1.1
| |
| |
| |
| |
____________/| |
|
\ | |
|
\| |
|____________\|__|
96

Nozl: 23 6:54pm Mar 18,2016
60.325 mm.
8.738 mm.

= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (12.39*0.898*2718.0000)/(2 *138.00*1.00-0.2*12.39)
= 10.9684 mm.
= (12.39*30.1625)/(118*1.00+0.4*12.39)
= 0.3154 mm.
Dl 111.1817 mm.
d 55.5909 mm.
Note:
-29 C
-104 C

-29 C
-104 C

-29 C
-48 C
-104 C
97

Nozl: 23 6:54pm Mar 18,2016
5.7376 mm.

Nozzle Weld
4.0163 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm.
12.717 bar
60.325 mm.
8.738 mm.

= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (12.39*0.898*2718.0000)/(2 *138.00*1.00-0.2*12.39)
= 10.9684 mm.
= (12.39*30.1625)/(118*1.00+0.4*12.39)
= 0.3154 mm.
Dl 97.6996 mm.
d 48.8498 mm.
Note:
ta = 3.3154 mm.
tr16b = 4.5000 mm.
trb1 = 15.1770 mm.
Wall Thickness
tb1 = max(trb1, tr16b) = 15.1770 mm.
Wall Thickness
tb2 = max(trb2, tr16b) = 4.5000 mm.
tb3 = 6.4200 mm.
= min[ 6.420 , max( 15.1770 , 4.5000 ) ]
= 6.4200 mm.
= max( ta, tb )
= max( 3.3154 , 6.4200 )
= 6.4200 mm.
98

Nozl: 23 6:54pm Mar 18,2016
Sustained :
Expansion :
Occasional :
Shear
:
21.0, Allowable :
82.6 N./mm Passed
5.7376 mm.

Nozzle Weld
4.0163 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm.
12.717 bar
Warning:
Vessel Diameter
Vessel Thickness
Design Temperature
Vessel Material
1,
Description: N4(50)
Vbasis
ID
Cylsph
Spherical
Cas
3.0000 mm.
Dv 4881.600 mm.
Tv
15.500 mm.
50.00 C
SA-516 70
Smc
138.00 N./mm
Smh
138.00 N./mm
Attachment Type
Type
Round
Holsol
Hollow
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nbasis
OD
Can
3.0000 mm.
Dn
60.325 mm.
Tn
8.738 mm.
SA-106 B
SNmc
118.00 N./mm
SNmh
118.00 N./mm
Dp
12.388 bar
No

Radial Load
(SUS)
P
1040.0 N
Longitudinal Shear
(SUS)
(Vl) V1
1040.0 N
(Vc) V2
1040.0 N
(Mc) M1
380.0 N-m
Longitudinal Moment
(SUS)
(Ml) M2
380.0 N-m
Torsional Moment
(SUS)
Mt
380.0 N-m
WRC107 Version
No
Version March 1979
99

Nozl: 23 6:54pm Mar 18,2016
No
No
Note:
Radial Load
P
1040.0 N
(VC) V2
1040.0 N
Longitudinal Shear
(VL) V1
1040.0 N
(MC) M1
380.0 N-m
Longitudinal Moment
(ML) M2
380.0 N-m
Torsional Moment
MT
380.0 N-m
-----------------------------------------------------------Curves read for 1979
Figure
Value Location
-----------------------------------------------------------N(x) * T / P
SP 3 0.14490 (A,B,C,D)
M(x)
/P
SP 3 0.11219 (A,B,C,D)
M(x)
M(x)
N(y) *
M(y)
N(y) *
M(y)
N(y) *
M(y)
T/P
SP 3
/P
SP 3
0.23294 (A,B,C,D)
0.13004 (A,B,C,D)
SM 3 0.08927 (A,B,C,D)
SM 3 0.71403 (A,B,C,D)
SM 3 0.08927 (A,B,C,D)
SM 3 0.71403 (A,B,C,D)

|
|
Stress Values at
( N./mm)
|
|
Type of
|
|
Stress
Load| Au
Al
Bu
Bl
Cu
Cl
Du
Dl |
------------------------------------------------------------------------Rad. Memb. P | -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0 -1.0|
Rad. Bend. P | -4.5 4.5 -4.5 4.5 -4.5 4.5 -4.5 4.5|
Rad. Memb. MC | 0.0 0.0 0.0 0.0 -6.2 -6.2 6.2 6.2|
Rad. Memb. MC | 0.0 0.0 0.0 0.0 -32.4 32.4 32.4 -32.4|
Rad. Memb. ML | -6.2 -6.2 6.2 6.2 0.0 0.0 0.0 0.0|
Rad. Bend. ML | -32.4 32.4 32.4 -32.4 0.0 0.0 0.0 0.0|
|
|
Tot. Rad. Str.| -44.0 29.7 33.1 -22.7 -44.0 29.7 33.1 -22.7|
------------------------------------------------------------------------Tang. Memb. P | -1.6 -1.6 -1.6 -1.6 -1.6 -1.6 -1.6 -1.6|
Tang. Bend. P | -5.2 5.2 -5.2 5.2 -5.2 5.2 -5.2 5.2|
Tang. Memb. MC | 0.0 0.0 0.0 0.0 -1.2 -1.2 1.2 1.2|
Tang. Bend. MC | 0.0 0.0 0.0 0.0 -59.5 59.5 59.5 -59.5|
Tang. Memb. ML | -1.2 -1.2 1.2 1.2 0.0 0.0 0.0 0.0|
Tang. Bend. ML | -59.5 59.5 59.5 -59.5 0.0 0.0 0.0 0.0|
|
|
Tot. Tang. Str.| -67.5 61.9 54.0 -54.6 -67.5 61.9 54.0 -54.6|
------------------------------------------------------------------------Shear VC | 0.9 0.9 -0.9 -0.9 0.0 0.0 0.0 0.0|
Shear VL | 0.0 0.0 0.0 0.0 -0.9 -0.9 0.9 0.9|
Shear MT | 5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3|
100

Nozl: 23 6:54pm Mar 18,2016
|
|
Tot. Shear| 6.2 6.2 4.4 4.4 4.4 4.4 6.2 6.2|
------------------------------------------------------------------------Str. Int. | 69.0 63.1 54.9 55.2 68.3 62.5 55.7 55.8|
Type of
Stress Values at
|
Stress Int.
(N./mm )
|
Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl |
------------------------------------------------------------------------Rad. Pm (SUS) 121.1 121.1 121.1 121.1 121.1 121.1 121.1 121.1|
Rad. Pl (SUS)
-7.2 -7.2 5.2 5.2 -7.2 -7.2 5.2 5.2|
Rad. Q (SUS) -36.9 36.9 27.9 -27.9 -36.9 36.9 27.9 -27.9|
------------------------------------------------------------------------Long. Pm (SUS) 121.1 121.1 121.1 121.1 121.1 121.1 121.1 121.1|
Long. Pl (SUS)
-2.8 -2.8 -0.3 -0.3 -2.8 -2.8 -0.3 -0.3|
Long. Q (SUS) -64.7 64.7 54.3 -54.3 -64.7 64.7 54.3 -54.3|
------------------------------------------------------------------------Shear Pm (SUS)
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0|
Shear Pl (SUS)
0.9 0.9 -0.9 -0.9 -0.9 -0.9 0.9 0.9|
Shear Q (SUS)
5.3 5.3 5.3 5.3 5.3 5.3 5.3 5.3|
Pm (SUS)
121.1 121.1 121.1 121.1 121.1 121.1 121.1 121.1|
------------------------------------------------------------------------Pm+Pl (SUS)
118.5 118.5 126.5 126.5 118.5 118.5 126.5 126.5|
------------------------------------------------------------------------Pm+Pl+Q (Total) 78.6 184.2 176.0 99.1 77.9 183.6 176.8 99.6|
Type of
|
Max. S.I.
S.I. Allowable
|
Result
|
Stress Int. |
N./mm
|
|
------------------------------------------------------------------------Pm (SUS)
|
121.12
138.00
|
Passed
|
Pm+Pl (SUS) |
126.48
207.00
|
Passed
|
Pm+Pl+Q (TOTAL)|
184.19
413.99
|
Passed
101

Nozl: 24 6:54pm Mar 18,2016

P
Temp
From :
50
12.388 bar
50 C
Shell Material
SA-516 70
Sv
138.00 N./mm
Sva
138.00 N./mm
D
Ar
2712.00 mm.
2.00
t
15.5000 mm.
c
3.0000 mm.
co
0.0000 mm.
L1
800.0000 mm.
0.00 C

Material
Material UNS Number
Layout Angle
Diameter
Actual Thickness
Flange Material
Flange Type
SA-516 70
K02700
Plate
Sn
138.00 N./mm
Sna
138.00 N./mm
OD
270.00 deg
609.6000 mm.
tn
Actual
15.8750 mm.
SA-105
Weld Neck Flange
Corrosion Allowance
can
3.0000 mm.
E1
1.00
En
1.00
Outside Projection
ho 184.2070 mm.
9.0000 mm.
15.0000 mm.
Inside Projection
h
0.0000 mm.
Wi
0.0000 mm.
Pad Material
SA-516 70
Sp
138.00 N./mm
Spa
138.00 N./mm
Dp 1050.0000 mm.
Thickness of Pad
te
15.8750 mm.
Wp
15.0000 mm.
15.8750 mm.
220.2000 mm.
D
150
GR 1.1
| |
| |
102

Nozl: 24 6:54pm Mar 18,2016
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\| |
|________________\|__|
609.600 mm.
15.875 mm.

= (P*D*K)/(2*Sv*E-0.2*P) Appendix 1-4(c)
= (12.39*2718.0000*0.997)/( 2*138.00*1.00-0.2*12.39)
= 12.1770 mm.
= (12.39*304.8000)/(138*1.00+0.4*12.39)
= 2.7269 mm.
Dl 1259.7100 mm.
d 629.8550 mm.
= min( 1, Sn/Sv )
= min( 1, 138.0/138.0 )
= 1.000
= min( 1, Sn/Sv )
= min( 1, 138.0/138.0 )
= 1.000
= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000
= min( fr2, fr4 )
= min( 1.000 , 1.000 )
= 1.000
|
MAWP| External|
Mapnc|
--------------------------------------------------------------Area Required
Ar | 76.697|
NA|
NA|
Area in Shell
A1 |
2.035|
NA|
NA|
Area in Nozzle Wall
A2 |
6.467|
NA|
NA|
A3 |
0.000|
NA|
NA|
3.060|
NA|
NA|
Area in Element
A5 | 69.914|
NA|
NA|
NA|
NA|
103

Nozl: 24 6:54pm Mar 18,2016
67.97 Degs.

1019.9000 15.8750 mm.
1050.0000 14.7900 mm.
1077.8606 15.5000 mm.
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (629.8550*12.1770*1.0+2*12.8750*12.1770*1.0*(1-1.00))
= 76.697 cm
= 629.855 ( 1.00 * 12.5000 - 1.0 * 12.177 ) - 2 * 12.875
( 1.00 * 12.5000 - 1.0 * 12.1770 ) * ( 1 - 1.000 )
= 2.035 cm
= ( 2 * Tlwp ) * ( tn - trn ) * fr2/sin( alpha3 )
= ( 2 * 31.25 ) * ( 12.88 - 2.73 ) * 1.0000/sin( 78.7 )
= 6.467 cm
Note: See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.
= 9.0000 *1.00 + (0.0000 ) *1.00 + 15.0000 * 1.00
= 3.060 cm
= ( 1098.0341 - 657.6340 ) * 15.8750 * 1.0000
= 69.914 cm
-14 C
-92 C
-29 C

-14 C
-92 C
-29 C

-14 C
-92 C
104

Nozl: 24 6:54pm Mar 18,2016
-29 C

-15 C
-16 C
-29 C

-15 C
-16 C
-29 C

: -29 C
: -29 C
-29 C
-48 C
-104 C
12.8750 mm.
15.8750 mm.

Nozzle Weld
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm.
Pad Weld
7.9375 = 0.5*TminPad 10.6050 = 0.7 * Wp mm.
12.717 bar
609.600 mm.
15.875 mm.

= (P*D*K)/(2*Sv*E-0.2*P) Appendix 1-4(c)
= (12.39*2718.0000*0.997)/( 2*138.00*1.00-0.2*12.39)
= 12.1770 mm.
105

Nozl: 24 6:54pm Mar 18,2016
= (12.39*304.8000)/(138*1.00+0.4*12.39)
= 2.7269 mm.
Dl 1167.7001 mm.
d 583.8500 mm.
|
MAWP| External|
Mapnc|
--------------------------------------------------------------Area Required
Ar | 71.095|
NA|
NA|
Area in Shell
A1 |
1.886|
NA|
NA|
Area in Nozzle Wall
A2 |
6.343|
NA|
NA|
A3 |
0.000|
NA|
NA|
3.060|
NA|
NA|
Area in Element
A5 | 69.914|
NA|
NA|
NA|
NA|
90.00 Degs.

986.3345 15.8750 mm.
1050.0000 13.5801 mm.
995.4490 15.5000 mm.
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (583.8500*12.1770*1.0+2*12.8750*12.1770*1.0*(1-1.00))
= 71.095 cm
= 583.850 ( 1.00 * 12.5000 - 1.0 * 12.177 ) - 2 * 12.875
( 1.00 * 12.5000 - 1.0 * 12.1770 ) * ( 1 - 1.000 )
= 1.886 cm
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 31.25 ) * ( 12.88 - 2.73 ) * 1.0000
= 6.343 cm
= 9.0000 *1.00 + (0.0000 ) *1.00 + 15.0000 * 1.00
= 3.060 cm
= ( 1050.0000 - 609.6000 ) * 15.8750 * 1.0000
= 69.914 cm
12.8750 mm.
15.8750 mm.
106

Nozl: 24 6:54pm Mar 18,2016
Nozzle Weld
Pad Weld

6.0000 = Min per Code 6.3630 = 0.7 * Wo mm.
7.9375 = 0.5*TminPad 10.6050 = 0.7 * Wp mm.

12.717 bar
107

Nozzle Schedule :
Step: 31 6:54pm Mar 18,2016
Nozzle Schedule:
Nominal Flange
Noz. Wall
Re-Pad
Cut
Size Sch/Type
O/Dia Thk
ODia Thick Length
mm Cls
mm
mm.
mm. mm.
mm.
-----------------------------------------------------------------------------N5(50)
50
160 WNF 60.325 8.738
191
N6(50)
50
160 WNF 60.325 8.738
191
N7(50)
50
160 WNF 60.325 8.738
191
N3(50)
50
160 WNF 60.325 8.738
181
N4(50)
50
160 WNF 60.325 8.738
179
N2(200)
200
80 WNF 219.075 12.700 400.00 19.05 2047
N1(200)
200
160 WNF 219.075 23.012
1079
SG1
300
- StudOt390.000 45.000
55
SG2
300
- StudOt390.000 45.000
55
M2(600)
609
150 WNF 609.600 15.875 950.00 15.88
284
M3(600)
609
150 WNF 609.600 15.875 1100.00 15.88
245
M1(600)
609
150 WNF 609.600 15.875 1050.00 15.88
329
Description
General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle
Material
Weld
Weld
Weld Weld
Weld
mm. mm.
mm.
mm.
mm.
-----------------------------------------------------------------------------N5(50)
SA-106 B
13.710 6.000
N6(50)
SA-106 B
13.710 6.000
N7(50)
SA-106 B
13.710 6.000
N3(50)
SA-106 B
15.000 6.000
N4(50)
SA-106 B
15.000 6.000
N2(200) SA-106 B
47.752 10.000 15.000 19.050
N1(200) SA-106 B
15.000 9.000
16.000
SG1
SA-516 70
13.710 20.000
SG2
SA-516 70
13.710 20.000
M2(600) SA-516 70
15.000 9.000 12.000 15.875
M3(600) SA-516 70
13.710 9.000 15.000 15.875
M1(600) SA-516 70
15.000 9.000 15.000 15.875
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance Layout
Projection
Installed In
From Datum Angle
Outside Inside
Component
mm.
deg.
mm.
mm.
---------------------------------------------------------------------------N5(50)
5460.002
90.00 175.00
0.00
SHELL
N6(50)
2620.002
90.00 175.00
0.00
SHELL
N7(50)
5200.002
250.00 175.00
0.00
SHELL
N3(50)
90.00 151.04
0.00
HEAD(T)
N4(50)
45.00 148.84
0.00
HEAD(T)
N2(200)
0.00 2000.00
0.00
M2 COVER FLG
N1(200)
0.00 163.55
900.00
HEAD(T)
SG1
2720.002
270.00
25.00
0.00
SHELL
SG2
5200.002
270.00
25.00
0.00
SHELL
Nozzle
108

Nozzle Schedule :
Step: 31 6:54pm Mar 18,2016
M2(600)
M3(600)
M1(600)
0.00 250.00
0.00
HEAD(B)
3200.002
180.00 194.55
0.00
SHELL
270.00 184.21
0.00
HEAD(T)
109

Nozzle Summary :
Step: 32 6:54pm Mar 18,2016
Nozzle Calculation Summary:

Description
MAWP
Ext
MAPNC UG45 [tr] Weld Areas or
bar
bar
Path Stresses
--------------------------------------------------------------------------N2(200)
18.45
...
... OK 10.16
OK Passed
M2(600)
12.39
...
... ...
OK Passed
N5(50)
12.80
...
... OK 6.42
OK NoCalc[*]
M3(600)
12.80
...
... ...
OK Passed
SG1
12.80
...
... ...
OK Passed
SG2
12.80
...
... ...
OK Passed
N6(50)
12.80
...
... OK 6.42
OK NoCalc[*]
N7(50)
12.80
...
... OK 6.42
OK NoCalc[*]
N1(200)
12.72
...
... OK 10.16
OK Passed
N3(50)
12.72
...
... OK 6.42
OK NoCalc[*]
N3(50)
12.72
...
... OK 6.42
OK NoCalc[*]
N4(50)
12.72
...
... OK 6.42
OK NoCalc[*]
N4(50)
12.72
...
... OK 6.42
OK NoCalc[*]
M1(600)
12.72
...
... ...
OK Passed
M1(600)
12.72
...
... ...
OK Passed
--------------------------------------------------------------------------Min. - Nozzles
12.39 M2(600)
Min. Shell&Flgs
12.39 30 40
15.75
Computed Vessel M.A.W.P.
12.39 bar
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description Y Coordinate, Layout Angle, Dia. Limit
20 N2(200)
0.000
0.000
438.150
30 M2(600)
0.000
0.000
1167.700
40 N5(50)
3237.752
90.000
97.700
40 M3(600)
977.752
180.000
1167.700
40 SG1
497.752
270.000
612.000
40 SG2
2977.752
270.000
612.000
40 N6(50)
397.752
90.000
97.700
40 N7(50)
2977.752
250.000
107.800
50 N1(200)
0.000
0.000
358.100
50 N3(50)
0.000
90.000
97.700
50 N4(50)
0.000
45.000
97.700
50 M1(600)
0.000
270.000
1167.700
The nozzle spacing is computed by the following:
= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !
Checking Multiple Nozzles on Flat Head per ASME Sec. VIII Div. 1 UG-39
Comparing Nozzles on Element: M2 COVER FLG
Note: No Nozzle pairs found on this element.
UG-39 Nozzle Diameter and Distance to Edge Checks :
Nozzle
| Nozzle | Head Dia. | Distance | Nozzle |
Description | dia. |
/2
| from Edge | dia./4 |
| mm. |
mm.
| mm.
| mm. |
110

Nozzle Summary :
Step: 32 6:54pm Mar 18,2016
------------------------------------------------------------------N2(200)
| 199.67 |
409.40 |
296.86 |
49.919 |
No Multiple Nozzle spacing violations have been detected !

111

MDMT Summary :
Step: 33 6:54pm Mar 18,2016
Minimum Design Metal Temperature Results Summary :

Curve Basic Reduced UG-20(f) Thickness
Gov
E*
Description
MDMT
MDMT
MDMT
ratio
Thk
Notes
C
C
C
mm.
---------------------------------------------------------------------------HEAD(B)
[10] B
-15
-15
-29
1.000 15.500 1.000
HEAD(B)
[7] B
-9
-21
-29
0.785 19.050 1.000
SHELL
[8] B
-14
-16
-29
0.968 16.000 1.000
HEAD(T)
[10] B
-15
-16
-29
0.974 15.500 1.000
HEAD(T)
[7] B
-9
-22
-29
0.764 19.050 1.000
N2(200)
[1] B
-9
-87
-29
0.081 19.050 1.000
Nozzle Flg [4]
-29
-104
0.141
M2(600)
[1] B
-15
-29
-29
0.901 15.500 1.000
Nozzle Flg [4]
-29
-104
0.217
N5(50)
[1] B
-29
-104
0.068 7.645 1.000
Nozzle Flg [4]
-29
-104
0.068
M3(600)
[1] B
-14
-29
-29
0.962 15.875 1.000
Nozzle Flg [4]
-29
-104
0.216
SG1
[1] B
-14
-29
-29
0.965 16.000 1.000
SG2
[1] B
-14
-29
-29
0.947 16.000 1.000
N6(50)
[1] B
-29
-104
0.069 7.645 1.000
N7(50)
[1] B
-29
-104
0.068 7.645 1.000
N1(200)
[1] B
-15
-29
-29
0.877 15.500 1.000
Nozzle Flg [4]
-29
-104
0.067
N3(50)
[1] B
-29
-104
0.068 7.645 1.000
Nozzle Flg [4]
-29
-104
0.068
N4(50)
[1] B
-29
-104
0.068 7.645 1.000
Nozzle Flg [4]
-29
-104
0.068
M1(600)
[1] B
-15
-29
-29
0.974 15.500 1.000
Nozzle Flg [4]
-29
-104
0.212
---------------------------------------------------------------------------Required Minimum Design Metal Temperature
0 C
Warmest Computed Minimum Design Metal Temperature
-29 C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
UG-84(b)(2) was not considered.
UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
112

Vessel Design Summary :
Step: 34 6:54pm Mar 18,2016
ASME Code, Section VIII, Division 1, 2015
Diameter Spec : 2712.000 mm. ID
Vessel Design Length, Tangent to Tangent
Distance of Bottom Tangent above Grade
Distance of Base above Grade
Specified Datum Line Distance
Skirt Material
Shell Material
Nozzle Material
Nozzle Material
Re-Pad Material
3447.75 mm.
12222.25 mm.
10000.00 mm.
0.00 mm.
SA-516 70
SA-516 70
SA-106 B
SA-516 70
SA-516 70
Internal Design Temperature

Internal Design Pressure
50 C
12.000 bar
External Design Temperature

Hydrostatic Test Pressure
0 C
12.388 bar
16.105 bar
Required Minimum Design Metal Temperature

0 C
Warmest Computed Minimum Design Metal Temperature
-29 C
Wind Design Code
Earthquake Design Code
ASCE-2010
ASCE 7-2010
Element Pressures and MAWP: bar

Element Desc
| Design Pres. | External | M.A.W.P | Corrosion |
| + Stat. head | Pressure |
| Allowance |
----------------------------------------------------------------------M2 COVER FLG
| 12.033|
0.000| 18.448|
3.0000|
HEAD(B)
| 12.328|
0.000| 12.388|
3.0000|
SHELL
| 12.323|
0.000| 12.800|
3.0000|
HEAD(T)
| 12.000|
0.000| 12.717|
3.0000|
Liquid Level: 3350.00 mm. Dens.: 999.542 kg/m
Sp. Gr.: 1.000
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type
mm.
mm.
mm.
Int.
Ext. Long Circ
----------------------------------------------------------------------Skirt
2222.2
2222.2
15.9
No Calc No Calc 0.70 0.70
Body Flg 2270.0
47.8
47.8
No Calc 44.8 1.00 0.80
Ellipse 2320.0
50.0
19.0
15.1
4.5 1.00 0.80
Cylinder 5620.0
3300.0
16.0
15.2 No Calc 1.00 0.80
Ellipse 5670.0
50.0
19.0
14.8
4.5 1.00 0.80
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Wind/Earthquake Shear, Bending
| | Distance to| Cumulative |Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear |
Shear | Bending | Bending |
| | mm.
|
N
|
N
| N-m
| N-m
|
--------------------------------------------------------------------------10| 20| 1111.12 | 8249.36 | 31875.4 | 34617.9 | 128041. |
20| 30| 2246.13 | 6883.40 | 31445.6 | 17796.7 | 57655.0 |
30| 40| 2295.00 | 6873.86 | 31391.6 | 17468.1 | 56154.1 |
40| 50| 3970.00 | 6472.80 | 29758.7 | 17134.3 | 54624.8 |
50| 60| 5645.00 | 3276.89 | 2795.88 | 1040.77 | 887.998 |
Abs Max of the all of the Stress Ratio's : 0.4888
Basering Data : Simple Basering No Gussets
113

Vessel Design Summary :
Step: 34 6:54pm Mar 18,2016
Thickness of Basering
Inside Diameter of Basering
Outside Diameter of Basering
Nominal Diameter of Bolts
Diameter of Bolt Circle
Number of Bolts
30.0000 mm.
2320.0000 mm.
2800.0000 mm.
25.4000 mm.
2650.0000 mm.
6
Basering Sketch
----->| |<----- 15.0000 mm.
2500.00 mm. ----------->|
_
2470.00 mm. --------->| |
||
||
||
||
||
||
||
||
______| |__ _ ________ _
2320.00 mm. --->|___________|_|________| _ 30.0000 mm.
2650.00 mm. ---------------->|
|
2800.00 mm. -------------------------->|
Basering Cross Section View
Support Loads for Foundation Design:
Total Wind Shear on Support
Total Earthquake Shear on Support
Wind Moment on Support
Earthquake Moment on Support
8249. N
31875. N
34618. N-m
128041. N-m
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated - Bare W/O Removable Internals
Shop Test - Fabricated + Water ( Full )
Shipping - Fab. + Rem. Intls.+ Shipping App.
Erected - Fab. + Rem. Intls.+ Insul. (etc)
Empty
- Fab. + Intls. + Details + Wghts.
Operating - Empty + Operating Liquid (No CA)
Field Test - Empty Weight + Water (Full)
11914.5 kg.
36766.1 kg.
34426.3 kg.
34426.3 kg.
34426.3 kg.
56174.1 kg.
41547.8 kg.
114

B Sac Exchanger (4820-A-001) Report

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Table of Contents

Analysis Performed by : SKP THERMAL ENERGY SDN BHD

: D:\SKP_DOCUMENT\00001 CLIENT LIST\ESSTAR VISION\

: Mar 18,2016 6:54pm

PV Elite 2016, January 2016

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

Class From To : Basic Element Checks.

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

PV Elite Vessel Analysis Program: Input Data

Wind Design Code

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

Current w/Addenda or Code Year

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

Element From Node

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

Element Thickness, Pressure, Diameter and Allowable Stress :

Full Radiography per UW-11(a) Type 1

Required Thickness due to Internal Pressure [tr]:

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

MDMT Calculations in the Head Straight Flange:

Cylindrical Shell From 40 To 50 SA-516 70 , UCS-66 Crv. B at 50 C

Full Radiography per UW-11(a) Type 1

Required Thickness due to Internal Pressure [tr]:

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

Elliptical Head From 50 To 60 SA-516 70 , UCS-66 Crv. B at 50 C

Full Radiography per UW-11(a) Type 1

Required Thickness due to Internal Pressure [tr]:

MDMT Calculations in the Head Straight Flange:

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

UG-99(b), Test Pressure Calculation:

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

Element and Detail Weights

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

Element and Detail Weights

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

Nozzle Flange MAWP Results :

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

This is classified as a rigid structure. Static analysis performed.

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

Wind Area Elevation Pressure

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

Wind Loads on Masses/Equipment/Piping

Wind Area Elevation Pressure

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

Earthquake Load Calculation

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

The following table is for the Operating Case.

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

Wind Deflection Calculations:

PV Elite 2016 Licensee: SKP THERMAL ENERGY SDN BHD

Longitudinal Stress Constants