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Hypertherm, Inc.
Hanover, NH USA
www.hypertherm.com
WARNING
ELECTRIC SHOCK CAN KILL
Introduction
Purpose
The encoder model used on the Command THC X-Y lifter has been changed. This document describes the steps
necessary for replacing the encoder. The new encoder is standard on lifters beginning with serial number 1000. If
the new encoder is being installed on a lifter with a serial number of 1000 or greater the supplied bracket will not be
needed.
Description
Encoder
Bracket
Tool: Terminal Insertion/Extraction
Hex Head Screw: 4-40 x 1/4"
Pan Head Screw: 4-40 x 3/16"
Qty
1
1
1
2
2
1
0
Set Screws
2
0
Note: Use Insertion/Extraction tool provided in kit for all wire connections. For detailed instructions on using the tool
refer to manufacturer instructions at the end of this document.
2 Carefully remove wires from positions 1, 2, 3, 14, 20, 21, 22 and 33. Shown in gray below. The terminals
on the wire ends need to be removed without damaging the connector so the terminals for the new encoder
can be inserted.
JUMPERS (2)
LIMIT
SWITCH
23
24
25
ID
JUMPER
8
26
27
10
11
28
29
WHITE
BLACK
BROWN
12
30
31
14
32
15
33
16
34
17
35
18
36
19
37
BRAKE
BLUE
GREEN
WHITE
BROWN
RED
BLACK
LIMIT
SWITCH
13
WHITE
22
BROWN
21
BLUE
20
BLACK
BLUE
1
BRAKE
ENCODER
3
0
24
7
25
26
ID
JUMPER
10
27
28
BRAKE
11
29
12
30
13
31
14
32
15
33
16
34
17
35
18
36
19
37
BRAKE
23
BLACK
22
BROWN
21
BLUE
20
BROWN
BLUE
BLACK
LOWER
LIMIT
SWITCH
4
0
BLACK
WHT
YELLOW
BROWN
RED
GREEN
HOME
LIMIT
SWITCH
ENCODER
2 Install new encoder using the screws (2) provided (P/N 075438). See figure below (shown with bracket).
5
0
3 Tighten encoder set-screws (2) using a .05" allen wrench. Secure encoder and motor wires as shown.
4 Reconnect lifter to system.
Tie-wraps
Set Screws
6
0