Académique Documents
Professionnel Documents
Culture Documents
HYDRAULIC
EXCAVATOR
PC800
-8
PC800LC -8
PC800SE -8
PC850
-8
PC850SE -8
SERIAL NUMBERS
PC800- 50001
PC800LC- 50001
PC800SE- 50001
PC850- 10001
PC850SE- 10001
and up
CONTENTS
Specifications......................................................................................................................
1
Precautions for Field Assembly ..........................................................................................
2
Disposal of Removed Parts ................................................................................................
3
Assembling Procedures, Applicable Equipment and Schedule ..........................................
4
Kit Layout Diagram ............................................................................................................. 5
Transportation.....................................................................................................................
6
List of Tools for Field Assembling....................................................................................... 12
Tightening Torque............................................................................................................... 13
Coating Materials................................................................................................................ 17
A. Assembly of Chassis ......................................................................................................
A- 1. Installation of Left and Right Track Frames ...........................................................
A- 2. Installation of Travel Pipe ......................................................................................
A- 3. Installation of Top Guard .......................................................................................
A- 4. Installation of Radiator Cover ................................................................................
A- 5. Installation of Rearview Mirror ...............................................................................
A- 6. Installation of Left Side Step ..................................................................................
A- 7. Installation of Handrail ...........................................................................................
A- 8. Installation of Handrail (With top guard) ................................................................
A- 9. Installation of Muffler Tail Tube..............................................................................
A-10. Sticking Sheet to Counterweight ...........................................................................
A-11. Installation of Counterweight .................................................................................
A-12. Installation of KOMTRAX Antenna (if equipped) ...................................................
A-13. Installation of Step Light ........................................................................................
A-14. Air Bleeding of Travel Motor ..................................................................................
A-15. Installation of Travel Piping Cover.........................................................................
A-16. Testing Track Shoe Tension..................................................................................
A-17. Check Fuel, Coolant and Oil Levels ......................................................................
A-18. Parts to be Touched up after Field Assembly........................................................
19
20
24
27
28
29
33
34
35
37
38
39
40
41
43
44
46
49
51
53
54
55
57
58
59
60
61
62
63
64
65
67
68
69
70
71
72
73
74
75
76
77
78
79
80
82
83
84
85
86
87
88
89
90
91
93
94
95
96
97
98
99
104
105
106
107
110
111
113
114
115
116
118
119
121
123
SPECIFICATIONS
Machine model
Weight of machine
Bucket capacity
Engine model
kg
3
PC800-8
PC800LC-8
PC800SE-8
PC850-8
PC850SE-8
75,000
77,200
76,000
79,500
79,100
3.1
3.1
4.0
3.4
4.3
SAA6D140E-5
Flywheel horsepower
kW/rpm {HP/rpm}
363/1,800 {486/1,800}
mm
840
km/h
2.8/4.2
Swing speed
rpm
6.8
PC800-8
aThe figures in (
aThe figures in (
PC850-8
Worker
Air compressor
Crane
Assembly unit
Days
45t
Start of assembling
Leader + 3 mechanics
45t
(Two)
Base machine
t Counterweight
y Platform group
Inspection of oil
level and coolant level
r Upper structure
Completion of body
assembling
25t
Completion of general
assembling
ASSEMBLING PROCEDURES,
APPLICABLE EQUIPMENT AND SCHEDULE
4 Divisions
Bucket
Tools, facility
Arm cylinder
Arm link
Boom
Boom
cylinder
45t crane
Revolving
frame
Counterweight
Crawler frame
Crawler frame
Foreword
Left deck
45t crane
TRANSPORTATION
Packing Style for Transportation
These machines can be divided into three or four kits for transportation. Please ask us or our service shop for
transportation.
t 4-kit Transportation
Full width
(mm)
3,219
Door hinge
3,204
3,262
3,287
Handrail
3,220
Overall width
(mm)
Equipped
with cab
Not equipped
with cab
H1: 2,840
H2: 2,840
3,204
3,220
3,262
3,219
e
Weight (kg)
* Revolving frame
*3,195
3,287
25,620
25,080
Equipped
with cab
Not equipped
with cab
H1: 2,910
H2: 2,840
Overall width
(mm)
Weight (kg)
* Revolving frame
3,204
3,220
3,262
3,219
3,287
*3,195
25,770
25,180
Undercarriage
Unit: mm
Model
PC800, 800SE
PC850, 850SE-8
Quantity
Weight (kg)
): PC800LC-8
PC800LC-8
2
21,600
(10,800 2)
23,600
(11,800 2)
Work equipment
(1) Boom
Model
PC800-8
PC800LC-8
PC800SE-8
PC850-8
PC850SE-8
A (mm)
8,505
7,405
8,345
7,405
B (mm)
2,705
2,560
2,695
2,560
C (mm)
4,387
4,104
4,295
4,104
D (mm)
1,218
1,098
1,210
1,098
Overall
width (mm)
1,500
1,500
1,500
1,500
Weight
(kg)
7,510
6,950
7,770
6,950
Model
PC800-8
PC800LC-8
PC800SE-8
PC850-8
PC850SE-8
A (mm)
5,105
4,075
4,800
4,075
B (mm)
1,324
1,696
1,410
1,696
C (mm)
2,459
2,237
2,478
2,237
D (mm)
577
709
648
709
Overall
width (mm)
749
753
749
753
Weight
(kg)
3,970
4,880
4,485
4,880
Model
PC800-8
PC800LC-8
PC800SE-8
PC850-8
PC850SE-8
A (mm)
2,365
2,200
2,390
2,200
B (mm)
1,850
1,950
1,880
1,950
C (mm)
1,052
889
1,118
889
D (mm)
646
714
599
714
Overall
width (mm)
1,845
2,105
1,870
2,255
Weight
(kg)
2,960
3,420
3,840
4,245
(2) Arm
(3) Bucket
Weight: 1,550 kg
(775 kg 2 pcs)
Model
PC800-8
PC800LC-8
PC800SE-8
PC850-8
PC850SE-8
Quantity
A (mm)
3,500
2,590
B (mm)
1,885
1,391
Weight
(kg)
870
986 (493 2)
Others
(1) Counterweight
Unit: mm
Model
PC800-8
PC800SE-8
PC850-8
PC850SE-8
PC800LC-8
(If equipped)
A (mm)
451
451
451
B (mm)
1,689
1,689
1,689
C (mm)
684
684
684
Weight
(kg)
9,800
11,850
9,800, 11,850
(13,600)
10
Weight: 120 kg 2
11
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Tool names
Engine compressor
Crane truck
Grease pump
Stepladder
Impact wrench
Tool
No.
1
Equipment
4-time wrench
Socket for 4-time wrench
Torque wrench
Standard tool
Sledge hammer
Bar
Hydraulic jack
25
Specifications
Min. 0.7 MPa, 15m3/min
45 ton
25 ton
Air type
5 -stepped- 1500 mm
KW10P (for M10)
KW12PI (For M12)
KW20P (For M16)
KW45FS (Spline)
Spline 65 mm
50 m
4413 Nm {450 kgm}
T38.1 65 mm
T38.1 55 mm
T38.1 50 mm
25.4, 19
T25.4 50 mm
T25.4 55 mm
412 Nm {42 kgm} T25.4 mm
834 Nm {85 kgm} T25.4 mm
4118 Nm {420 kgm} T38.1 mm
Socket, spanner, wrench
10 P
1m
490 kN {50 ton} (stroke 170)
196 kN {20 ton}
Large, small
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
Wooden block
Wire rope sling
300 400 mm
10 3000 mm
20 5000 mm
25 5000 mm
30 5000 mm
SD30
SC18
50 mm wide 3000 mm
50 500 mm
14.7 29.4 kN {1.5 3 ton}
M16
M12
Brake cleaner
EO-10
G2-LI
Natural yellow
Black gray
Bundle
Oil and
grease
Lifting tool
26
Shackle
Synthetic fiber sling
Pin
Lever block
Eyebolt
Detergent liquid
Hydraulic oil
Grease
Repair paint
Waste cloth
12
Qty.
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2 set
1
2
2
Remarks
1st day
2nd day
Work equipment lubrication
For counterweight
For counterweight
For impact wrench
For counterweight
For counterweight
For track frame
For track frame
TIGHTENING TORQUE
1. Tightening torque for bolts
Tightening torque for bolts is indicated in the text as shown below. Tighten each bolt to the specified
torque.
Part No. of bolt
TTTTT-TTTTT
ThreadEEEEE-EEEEE
size (Diameter, pitch, length)
Bolt specification
Tool (Socket)
Tightening torque
Nm {QQQ kgm}
If tightening torque for a bolt is not specified in the text, tighten it according to Table 1.
Remarks
1. The thread diameter is the nominal diameter. For example, 16 mm is expressed as M16 and 26
mm is expressed as M20.
The pitch in Table 1 is the distance that the bolt advances every turn in the axial direction (Unit:
mm).
2. The bolt length is dimension c in Fig. 1.
3. The applicable socket size is expressed as 24 mm, 30 mm, etc. Since 24 mm, 30 mm, etc. correspond to dimension b in Fig. 1, an applicable socket can be selected from Table 1, too.
4. Tightening torque is expressed as QQQ www or QQQ RR. If the target tightening torque
is set, expression of QQQ RR is applied.
Fig. 1
a
b
c
d
13
Unit : Nm
Unit : {kgm}
61
10
11.8 14.7
{1.2 1.5}
8 1.25
13
27 34
{2.8 3.5}
10 1.5
17
59 74
{6 7.5}
12 1.75
19
98 123
{10 12.5}
14 2
22
153 190
{15.5 19.5}
16 2
24
235 285
{23.5 29.5}
18 2.5
27
320 400
{33 41}
20 2.5
30
455 565
{46.5 58}
22 2.5
32
610 765
{62.5 78}
24 3
36
785 980
{80 100}
27 3
41
1150 1440
{118 147}
30 3
46
1520 1910
{155 195}
33 3
50
1960 2450
{200 250}
36 3
55
2450 3040
{250 310}
39 3
60
2890 3630
{295 370}
14
2.1 If the male screw is made of mild steel or cast iron, apply Table 2.
Table 2
Unit: Nm {kgm}
Material of female thread
Steel
Cast iron
Light alloy
1/8
3.9 6.9
{0.4 0.7}
2.9 5.9
{0.3 0.6}
2.0 3.9
{0.2 0.4}
1/4
5.9 11.8
{0.6 1.2}
4.9 9.8
{0.5 1.0}
3.9 7.8
{0.4 0.8}
3/8
16.7 26.5
{1.7 2.7}
13.7 21.6
{1.4 2.2}
9.8 16.7
{1.0 1.7}
1/2
32.3 52.9
{3.3 5.4}
26.5 43.1
{2.7 4.4}
19.6 32.3
{2.0 3.3}
3/4
51.0 85.3
{5.2 8.7}
42.1 70.6
{4.3 7.2}
31.4 52.9
{3.2 5.4}
86.2 173.5
{8.8 17.7}
72.5 146.0
{7.4 14.9}
54.9 111.7
{5.6 11.4}
2.2 If the male screw is made of refined steel (heat-treated hard steel), apply Table 3.
Table 3
Unit: Nm {kgm}
Material of female thread
Steel
Cast iron
Light alloy
1/8
16.7 29.4
{1.7 3.0}
9.8 19.6
{1.0 2.0}
6.9 14.7
{0.7 1.5}
1/4
19.6 44.1
{2.0 4.5}
16.7 37.2
{1.7 3.8}
12.7 28.4
{1.3 2.9}
3/8
44.1 93.1
{4.5 9.5}
37.2 77.4
{3.8 7.9}
27.4 58.8
{2.8 6.0}
1/2
98.0 188.2
{10.0 19.2}
83.3 157.8
{8.5 16.1}
60.8 115.6
{6.2 11.8}
3/4
170.5 316.5
{17.4 32.3}
141.1 247.0
{14.4 25.2}
105.8 186.2
{10.8 19.0}
367.5 612.5
{37.5 62.5}
309.7 514.5
{31.6 52.5}
235.2 392.0
{24.0 40.0}
15
Table 4
Tightening torque (Nm {kgm})
Outside diameter
of hose
(mm)
Width across
flatse.
(mm)
Range
Target
Approx. 6
19
35 63 {3.5 6.5}
44 {4.5}
22
54 93 {5.5 9.5}
74 {7.5}
24
59 98 {6.0 10.0}
78 {8.0}
Approx. 13
27
103 {10.5}
Approx. 16
32
157 {16.0}
Approx. 20
36
216 {22.0}
Approx. 10
Table 5
Unit: mm
Thread diameter
M42
65
M45
70
M48
75
M52
80
M56
85
M60
90
M64
95
16
COATING MATERIALS
a The recommended coating materials such as adhesives, gasket sealants and greases used for disassembly
and assembly are listed below.
a For coating materials not listed below, use the equivalent of products shown in this list.
Category
Komatsu code
Part No.
Q'ty
Container
LT-1A
790-129-9030
150 g
Tube
Used to prevent rubber gaskets, rubber cushions, and cock plug from
coming out.
LT-1B
790-129-9050
20 g
(2 pcs.)
Polyethylene
container
LT-2
09940-00030
50 g
Polyethylene
container
LT-3
790-129-9060
(Set of adhesive
and hardening
agent)
Adhesive:
1 kg
Hardening
agent:
500 g
Can
LT-4
790-129-9040
250 g
Polyethylene
container
Holtz
MH 705
790-126-9120
75 g
Tube
50 g
Polyethylene
container
Adhesives
Three bond
1735
790-129-9140
Aron-alpha
201
790-129-9130
2g
Polyethylene
container
Loctite
648-50
79A-129-9110
50 cc
Polyethylene
container
LG-1
790-129-9010
200 g
Tube
Used as adhesive or sealant for gaskets and packing of power train case,
etc.
LG-5
790-129-9080
1 kg
Can
Tube
LG-6
790-129-9020
200 g
Gasket
sealant
LG-7
790-129-9070
1 kg
Tube
Three bond
1211
790-129-9090
100 g
Tube
Tube
Three bond
1207B
419-15-18131
100 g
17
Molybdenum
disulphide
lubricant
Grease
Primer
Adhesive
Caulking
material
Komatsu code
Part No.
Q'ty
Container
LM-G
09940-00051
60 g
Can
Tube
LM-P
09940-00040
G2-LI
SYG2-400LI
SYG2-350LI
SYG2-400LI-A
SYG2-160LI
SYGA-160CNLI
G2-CA
SYG2-400CA
SYG2-350CA
SYG2-400CA-A
SYG2-160CA
SYGA-160CNCA
Molybdenum
disulphide
grease
LM-G (G2-M)
SYG2-400M
SYG2-400M-A
SYGA-16CNM
Hyper White
Grease G2-T
G0-T (*)
*: For use in cold
district
SYG2-400T-A
SYG2-16CNT
SYG0-400T-A (*)
SYG0-16CNT (*)
Biogrease G2B
G2-BT (*)
*: For high
temperature
and large load
SYG2-400B
SYGA-16CNB
SYG2-400BT (*)
SYGA-16CNBT (*)
200 g
Various
Various
Various
400 g
16 kg
400 g
16 kg
20 ml
Glass
container
SUNSTAR
GLASS PRIMER
580 SUPER
20 ml
Glass
container
SUNSTAR
PENGUINE
SEAL 580
SUPER "S" or
"W"
320 ml
Polyethylene
container
Sika Japan,
Sikaflex 256HV
20Y-54-39850
310 ml
Polyethylene
container
SUNSTAR
PENGUINE
SEAL No. 2505
417-926-3920
320 ml
Polyethylene
container
SEKISUI
SILICONE
SEALANT
20Y-54-55130
333 ml
Polyethylene
container
18
Seizure resistance and heat resistance higher than molybdenum diBellows type
sulfide grease
Can
Since this grease is white, it does
not stand out against machine
body.
SUNSTAR
PAINT PRIMER
580 SUPER
417-926-3910
Category
A. ASSEMBLY OF CHASSIS
Remarks
1. In the "drawings" in this manual, parts and places are indicated by 1, 2, 3 ---,
but indicated by (1), (2), (3) --- in the tables and texts.
Example:
(1)
(2)
(3)
(4)
(5)
(6)
2.
Plate
Collar
Washer
Bolt
Bolt
Washer
In some places of this manual, the words of front, rear, right hand and left hand
of machine are used. Those words indicate the directions seen from the operator's seat with the sprocket at the rear as shown below, unless otherwise specified.
Front
Front
Operators
Left
hand seat
Right hand
Left hand
Right hand
Operator's seat
Rear
Sprocket
Sprocket
Rear
19
Assembly procedure
A-1
Sling the revolving frame assembly with 2 cranes. Start the engine and return the center frame assembly slowly by 90,
which has been turned by 90 for transportation, and then position the revolving frame assembly onto the track frame.
Wooden block
Use a shackle for
secure connection.
Precautions
Stopper
Necessary tools
Name
Necessary equipment
Qty
4
4 ton shackle
Others
20
Name
45 ton crane
Qty
2
Assembly procedure
A-1
Lower the Upper Structure by two cranes and install it on the Track Frames as shown.
No.
1
2
3
4
5
6
7
8
Precautions
Necessary tools
Name
Qty
1
21
Qty
8
8
8
2
8
8
32
32
Necessary equipment
4 time wrench
Others
Loose-supply items
209-09-11310
209-30-61120
209-09-51110
209-30-71121
01643-33690
209-30-11330
209-09-51110
209-30-61120
Name
45 ton crane
Qty
2
Assembly procedure
A-1
Secure two points of the center frame of the track by placing a hydraulic jack and a 300 400 mm wooden block at
each point. Make sure that these points do not interfere with the upper structure rotation.
Lift the Track Frame Assembly and install it on the Center Frame.
Precautions
Necessary tools
Name
Necessary equipment
Qty
Others
22
Name
45 ton crane
Qty
1
Assembly procedure
A-1
Thickness of 100 mm
Wooden block
a When tightening bolts, raise the track with a hydraulic jack as shown above so as to get sufficient space for tightening.
Precautions
Name
Necessary equipment
Qty
4 time wrench
Others
Necessary tools
23
Name
Qty
Assembly procedure
A-2
Fig. 1
L.H. R.H.
Fig. 2
Precautions
Name
Qty
2
KW12P impact
L150 extension
M17 socket
24
Qty
2
2
2
1
1
No.
6
Loose-supply items
07000-13032
Qty
4
Necessary equipment
Others
Necessary tools
No.
1
2
3
4
5
Name
Qty
Assembly procedure
A-2
L.H. R.H.
Fig. 3
Precautions
Necessary tools
Others
Name
25
No.
1
2
3
4
5
Qty
2
2
2
1
1
No.
6
Loose-supply items
07000-13032
Qty
4
Necessary equipment
Qty
Name
Qty
Assembly procedure
A-2
(1) Arrange the pilot hoses (4) (L.H.), (5) (R.H.) for selecting machine speed and the drain hoses (3) (Figs 1,2 and 3)
(2) Arrange the main hoses (1) and (2) on the travel motor side (Figs 1,2 and 3). Use new O-rings (6) out of the loose-supply
items and use split flange, bolt and washer out of the travel motor parts.
Machine front
Precautions
Necessary tools
Others
Name
26
No.
1
2
3
4
5
Qty
2
2
2
1
1
No.
6
Loose-supply items
07000-13032
Qty
4
Necessary equipment
Qty
Name
Qty
Assembly procedure
A-3
.
No.
1
2
3
4
5
6
7
8
9
10
11
Precautions
Necessary tools
Name
Others
27
Loose-supply items
209-954-4211
195-Z11-2970
01011-81220
01643-31232
130-43-64260
01024-81280
01024-81295
01024-01220
20Y-954-4220
20Y-954-4240
20Y-954-4230
Qty
1
6
2
4
6
2
2
2
2
2
2
Necessary equipment
Qty
Name
Qty
Assembly procedure
A-4
Set the radiator covers (1) and (2) on the body and fix them using the bolts and the washers (3) (6).
No.
1
T 2
w 3
4
A 5
6
Precautions
Necessary tools
Name
Others
28
Loose-supply items
209-54-41500
01010-81245
01010-81275
01010-81290
01010-81235
01643-31232
Qty
1
3
2
4
9
17
Necessary equipment
Qty
Name
Qty
Assembly procedure
A-5
220
Install parts (1) (5) to the handrail at the front of the machine right side.
No.
1
2
3
4
5
Precautions
Necessary tools
Name
Others
29
Loose-supply items
421-54-25610
209-53-11450
20Y-54-61630
01252-71030
04025-00632
Qty
1
1
1
2
1
Necessary equipment
Qty
Name
Qty
Assembly procedure
A-5
Pass pin (5) through the hole in ball busing (A), hold the mirror with the holder of mirror (1), then secure in position and
check that the mirror does not move.
Precautions
Necessary tools
Name
Others
30
Necessary equipment
Qty
Name
Qty
Assembly procedure
A-5
No.
1
2
3
4
5
Precautions
Necessary tools
Name
Others
31
Loose-supply items
20Y-54-28911
209-53-13630
01024-D1235
20Y-54-35430
01252-71025
Qty
1
1
2
1
2
Necessary equipment
Qty
Name
Qty
Assembly procedure
A-5
Washer
No.
1
2
3
4
5
6
Precautions
Necessary tools
Name
Others
32
Loose-supply items
20Y-54-28911
209-53-13691
20Y-54-35430
01252-71025
01024-D1245
208-01-11270
Qty
1
1
1
2
1
1
Necessary equipment
Qty
Name
Qty
Assembly procedure
A-6
No.
1
2
3
4
5
6
7
Precautions
Name
Qty
1
L150 extension
M19 socket
33
Qty
1
1
5
1
19
15
15
Necessary equipment
KW12P impact
Others
Necessary tools
Loose-supply items
209-54-43950
209-54-43940
209-53-13761
209-53-13620
01024-81245
01010-81230
175-54-34170
Name
Qty
Assembly procedure
Installation of Handrail
A-7
(1) Install step (1) on the left side cover with bolts (2).
(2) Install handrails (3) and (4) with bolts (2).
No.
1
2
3
4
Precautions
Necessary tools
Name
Qty
1
L150 extension
M19 socket
Others
Qty
2
14
1
1
Necessary equipment
KW12P impact
34
Loose-supply items
209-54-63481
01014-81230
209-54-77581
209-54-77571
Name
Qty
Assembly procedure
A-8
No.
1
2
3
Precautions
Necessary tools
Name
Qty
1
M19 socket
35
Loose-supply items
209-53-13640
01024-D1260
195-33-11220
Qty
1
2
2
Necessary equipment
KW12P impact
Others
Name
Qty
Assembly procedure
A-8
Install handrail (1) with bolts (2), (4) and pipes (3), (5).
No.
1
2
3
4
5
Precautions
Necessary tools
Name
Qty
1
M19 socket
36
Loose-supply items
209-53-13640
01024-D1260
20Y-954-4240
01024-D1275
20Y-954-4230
Qty
1
1
1
1
1
Necessary equipment
KW12P impact
Others
Name
Qty
Assembly procedure
A-9
(1) Fix the muffler tail tube (1) to the top of the hood by using the bolts (3) and the washer (4).
(2) Fix a rain cap (2) to the muffler tail tube.
Rain cap
(Decide the direction so that exhaust
is emitted backward)
Muffler tail tube
No.
1
2
3
4
Precautions
Necessary tools
Name
Qty
1
M19 socket
Others
Qty
1
1
4
4
Necessary equipment
KW12P impact
37
Loose-supply items
209-01-77241
6164-12-5900
01010-81230
175-54-34170
Name
Qty
Assembly procedure
A-10
Stick sheets to the surfaces of the counterweight in front of the machine as shown below.
Counterweight
a Note that steps (2) and (3) should be installed after the counterweight is mounted.
No.
1
2
3
Precautions
Necessary tools
Name
Others
38
Loose-supply items
209-46-41230
209-54-42190
01024-81220
Qty
1
1
4
Necessary equipment
Qty
Name
Qty
Assembly procedure
Installation of Counterweight
A-11
Counterweight : 9,740 kg
No.
2
3
Precautions
Necessary tools
Name
Qty
1
38sq. 65 mm socket
KW45FS impact
M65SP socket
39
Qty
6
6
Necessary equipment
Others
Loose-supply items
209-46-41550
209-46-11210
Name
45 t crane
Qty
1
Assembly procedure
A-12
Antenna
Bolt
No.
1
2
3
Precautions
Necessary tools
Others
Name
40
Plate
Loose-supply items
8A13-10-1310
01024-D1225
20Y-53-15140
Qty
1
1
1
Necessary equipment
Qty
Name
Qty
Assembly procedure
A-13
No.
1
2
Precautions
Necessary tools
Others
Name
41
Loose-supply items
209-53-14430
01024-D1020
Qty
1
1
Necessary equipment
Qty
Name
Qty
Assembly procedure
A-13
No.
1
2
3
4
Precautions
Necessary tools
Others
Name
42
Loose-supply items
209-53-14430
01024-D1020
209-53-14421
01024-D1220
Qty
1
1
1
1
Necessary equipment
Qty
Name
Qty
Assembly procedure
A-14
1. Start and rotate engine at the low idle.
2. Loosen air bleeding plug (1) one turn (both right and left ones).
a Do not loosen air bleeding plug (1) more than one turn.
3. Repeat forward and backward travel operations four to five times.
4. Tighten air bleeding plug (1) when air bleeding plug (1) discharges oil without white bubble.
Precautions
Necessary tools
Name
Others
43
Necessary equipment
Qty
1
Name
Oil pan plate
Qty
1
Assembly procedure
A-15
No.
1
2
3
4
5
6
7
8
9
10
11
12
Precautions
Necessary tools
Name
Qty
1
KW10P impact
KW20P impact
M19 socket
M24 socket
Others
Qty
1
10
10
1
7
2
11
1
1
1
2
1
Necessary equipment
M16 Eyebolt
44
Loose-supply items
209-30-41310
01010-81645
01643-31645
209-30-41350
01010-81230
01010-81245
175-54-34170
01010-81640
21T-54-16150
209-30-41370
01010-81240
209-30-41330
Name
25 ton crane
Qty
1
Assembly procedure
A-15
No.
1
2
3
4
5
6
7
8
9
10
11
12
Precautions
Necessary tools
Name
Qty
1
KW10P impact
KW20P impact
M19 socket
M24 socket
Others
Qty
1
10
10
1
7
2
11
1
1
1
2
1
Necessary equipment
M16 Eyebolt
45
Loose-supply items
209-30-41320
01010-81645
01643-31645
209-30-41360
01010-81230
01010-81245
175-54-34170
01010-81640
21T-54-16150
209-30-41380
01010-81240
209-30-41330
Name
25 ton crane
Qty
1
Assembly procedure
A-16
Precautions
Necessary tools
Others
Name
46
Necessary equipment
Qty
Name
Qty
Assembly procedure
A-16
Precautions
Necessary tools
Others
Name
47
Necessary equipment
Qty
Name
Qty
Assembly procedure
A-16
Warning
Precautions
Necessary tools
Others
Name
48
Necessary equipment
Qty
Name
Qty
Assembly procedure
A-17
a For details of notes (Note.1,2,3,4) in the table, see the Operation and Maintenance Manual.
For details, refer to an Operation and Maintenance Manual about Recommended Komatsu fluids again.
49
Assembly procedure
A-17
For coolant ratio to water, investigate past minimum temperature and decide it according to the following Mixing Proportion
Table. In this case, regard temperatures about 10C lower than the actual temperatures as the minimum temperature in the
table.
-10
-15
-20
-25
-30
-35
-40
14
-4
-13
-22
-31
-40
liters
31.2
37.4
42.6
47.8
52.0
56.2
60.3
US gal
8.24
9.88
11.25
12.63
13.74
12.13
15.93
liters
72.8
66.6
61.4
56.2
52.0
47.8
43.7
US gal
19.23
17.60
16.22
14.85
13.74
12.63
11.55
30
36
41
46
50
54
58
Proportion by volume
k Warning
Precautions
Necessary tools
Name
Others
50
Necessary equipment
Qty
Name
Qty
Assembly procedure
A-18
Precautions
Necessary tools
Others
Name
51
Necessary equipment
Qty
Name
Qty
53
Assembly procedure
B-1
(1) Remove the stopper fixed to the boom and the arm cylinder foot pin.
4 Arm cylinder foot pin: 24 kg 2
(2) For PC800 only, set the O-ring (07000-12130, 2 pcs.) to the arm cylinder foot.
(3) Lift the arm cylinder and fit it to the hole positions on the arm side.
PC800 only
No.
1
2
Precautions
Necessary tools
Name
Qty
2
M24 socket
Others
Qty
4
7
Necessary equipment
50 mm wide, 3000 mm
Synthetic fiber sling
54
Loose-supply items
07000-12130
207-70-11360
Name
25 ton crane
Qty
1
Assembly procedure
B-2
(1) Remove the oil stopper plug from the arm cylinder pipe, replace the O-rings (07000-13048, 4 pcs. for PC850, 07000-13038,
4 pcs.) at the hose connection with new ones and connect the arm cylinder hoses (07098-01414, 1 pc. 07098-01417,
1 pc. and 209-62-41910, 1 pc. 209-62-41920, 1 pc. and 07099-01214, 2 pcs. for PC850) there.
a Use split flange and bolt out of the oil stopper parts.
No.
1
2
3
4
5
No.
6
7
8
9
10
Precautions
Name
Qty
1
L150 extension
M19 socket
M22 socket
55
Qty
4
4
1
1
2
Qty
8
16
16
8
16
Remarks
L: 1350
Remarks
Necessary equipment
KW12P impact
Others
Necessary tools
Loose-supply items
07000-13048
07000-13038
07098-01414
209-62-41920
07099-01214
Housing fixing items
07371-51470
01010-81455
01643-31445
07371-51260
01024-81245
Name
Qty
Assembly procedure
B-2
(1) Remove the oil stopper plug from the arm cylinder pipe, and replace four O-rings (1) at the hose end with new ones (PC850:
Part No. 07000-13048). Then, connect the arm cylinder hoses (11) and (12) (PC850: 07098-01417 1, 209-62-41910 1).
a Use the oil stopper parts for split flange, bolts, and the like.
No.
1
11
12
No.
6
7
8
Precautions
Name
Qty
1
L150 extension
M22 socket
56
Qty
4
1
1
Qty
8
16
16
Remarks
L: 1650
Remarks
Necessary equipment
KW12P impact
Others
Necessary tools
Loose-supply items
07000-13048
07098-01417
209-62-41910
Housing fixing items
07371-51470
01010-81455
01643-31445
Name
Qty
Assembly procedure
B-3
(1) Lift the boom cylinder with the crane and bring it to the body pin hole.
(2) Set the O-ring (07000-12130, 4 pcs, for the left and right cylinders) out of the loose-supply items on the boom cylinder foot
and push pins in it.
2 Inside of pin hole: Lithium grease
(3) Check the clearance (outside the machine) between the cylinder pin and the body, decide the size and quantity of shim so
that the clearance becomes below 1 mm and insert them there. Adjust the left and right cylinders with shims (outside the
machine).
(4) Sandwich the boom cylinder stand (wooden block) between the cylinder and the revolving frame.
(Height should be 40 to 50 mm, and width should be equal to or less than 90 mm)
(5) Push the boom foot pins in the holes completely and fit the lockplates there.
O-ring
Wooden block
No.
1
2
3
Precautions
Name
Qty
2
M24 socket
57
Qty
4
4
4
Necessary equipment
50 mm wide, 3000 mm
Synthetic fiber sling
Others
Necessary tools
Loose-supply items
07000-12130
209-72-51240
209-72-51230
Name
Qty
Assembly procedure
B-4
Precautions
Necessary tools
Others
Name
58
Necessary equipment
Qty
Name
Qty
Assembly procedure
B-5
(1) Remove the blind plug from the boom cylinder tube.
(2) Arrange the boom cylinder hose (1) (07099-01216, 4 pcs.) to the normal circuit as shown below. Replace the O-ring (2)
(07000-13038, 8 pcs.) at the hose connection with the new one out of the loose-supply items.
a Bleed air from the boom cylinder. For details, see Procedure B-17 "Air Bleeding from Hydraulic Cylinder".
No.
1
2
Precautions
Name
Qty
1
L150 extension
M19 socket
59
Qty
4
8
Necessary equipment
KW12P Impact
Others
Necessary tools
Loose-supply items
07099-01216
07000-13038
Name
Oil pan (small)
Qty
1
Assembly procedure
B-6
No.
1
Precautions
Necessary tools
Name
Qty
Hammer
Template
Others
60
Qty
4
Necessary equipment
Loose-supply items
209-72-11261
Name
Qty
Assembly procedure
B-7
(1) Lift the boom assembly with the crane and bring it to the body pin hole.
4 Boom assembly: 7,900 kg (PC800, PC800LC)
8,100 kg (PC850)
7,300 kg (PC800SE, PC850SE)
(3) Insert the boom foot pins fully on both the left and right sides and fit lockplates there.
3 Tightening torque of the plate fixing bolt:
245 309 Nm {25 31 kgm}
2 Inside of pin hole: Lithium grease
No.
1
2
3
Precautions
Name
Qty
2
KW20P impact
M24 socket
61
Qty
4
4
2
Necessary equipment
Others
a Since four seals (209-72-11261) have been fitted to the boom foot as shown below, use care
not to break them when inserting pins.
Necessary tools
Loose-supply items
209-72-11261
209-70-71650
209-70-71640
Name
25 ton crane
Qty
1
Assembly procedure
B-8
(1) Remove oil stopper plug from hose and oil stopper plug from boom tube.
(2) Connect on-boom arm cylinder, bucket cylinder hose (2) with regular circuits as shown below.
No.
1
No.
2
3
4
5
Precautions
Name
Qty
1
L150 Extension
M22 Socket
62
Qty
4
Qty
4
8
16
16
Necessary equipment
KW12P Impact
Others
Necessary tools
Name
Qty
Assembly procedure
B-9
No.
1
2
3
4
5
6
7
Precautions
Name
Qty
1
M19 Socket
M17 Socket
L150 Extension
63
Qty
1
1
2
1
1
1
1
Remarks
Necessary equipment
KW12P Impact
Others
Necessary tools
Loose-supply items
02896-11009
02896-11012
07094-30315
07095-00314
07095-00317
01010-81265
01643-31232
Name
Qty
Assembly procedure
B-10
(1) Remove the stopper fixed to the boom and the boom cylinder top pin (1).
4 Boom cylinder to pin: 33kg
(5) Set the cylinder top pin to both the left and right cylinders in the same way.
(6) Fit the stopper to the boom.
3 Tightening torque of the plate fixing bolt: 245 309 Nm {25 31.5 kgm}
Precautions
Name
Necessary equipment
Qty
50 mm wide, 3000 mm
Synthetic fiber sling
M24 socket
Large hammer
Others
Necessary tools
64
Name
25 ton crane
Qty
1
Assembly procedure
B-11
(1) Remove the stopper of the boom top pin fixed to the boom and pull out the top pin.
4 Boom top pin: 110 kg
No.
1
Precautions
Name
Qty
1
Necessary equipment
Qty
Name
Qty
25 ton crane
SD30 shackle
Five-stage step
KW20P impact
M24 socket
Others
Necessary tools
Loose-supply items
209-70-71641
65
Assembly procedure
B-11
(5) Start the engine, idle it and extend the arm cylinder rod slowly to adjust the pin hole position. At the time, lift the arm cylinder
with the crane for positioning during operation of the arm cylinder.
a Assembly should be made so that the lubrication hole faces upward.
(6) Push the arm cylinder top pin in the pin hole.
2 Inside of pin hole: Lithium grease
Precautions
Name
Necessary equipment
Qty
Name
Qty
25 ton crane
SD30 shackle
Five-stage step
KW20P impact
M24 socket
Others
Necessary tools
66
Assembly procedure
B-12
No.
Loose-supply items
Qty
1
2
07000-13038
07098-21219
4
2
1
2
Precautions
Name
4
2
Necessary equipment
Qty
Name
Qty
KW12P Impact
Five-stage step
L150 Extension
M19 Socket
Others
Necessary tools
07000-13038
07098-21221
67
Assembly procedure
B-13
No.
Precautions
Name
Qty
1
KW20P impact
M36 socket
68
Qty
2
2
2
2
9
1
Necessary equipment
Others
Necessary tools
Loose-supply items
208-70-33181
209-72-11220
21N-70-13150
209-939-5441
209-939-5431
209-939-5410
Name
25 ton crane
Qty
1
Assembly procedure
B-14
No.
Precautions
Necessary tools
Others
Name
69
Loose-supply items
07020-00000
Qty
2
Necessary equipment
Qty
Name
Qty
Assembly procedure
B-15
No.
1
2
3
4
Precautions
Necessary tools
Name
Qty
1
M19 socket
Others
Qty
2
2
4
2
Necessary equipment
KW12P impact
70
Loose-supply items
21T-06-32810
20Y-06-21551
01024-81230
08193-20012
Name
Qty
Assembly procedure
B-16
Precautions
Necessary tools
Others
Name
71
Necessary equipment
Qty
Name
Qty
Assembly procedure
B-17
Precautions
Necessary tools
Others
Name
72
Necessary equipment
Qty
Name
Qty
73
74
Use forcing screws (24 mm, P = 3.0, full thread bolt, stem length 80 mm and above)
to pull out the pins.
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
Assembly procedure
D-1
Install rubber cushion (1), spacer (2), bolt (3) and washer (4).
No.
1
2
3
4
Precautions
Necessary tools
Name
Qty
1
M19 socket
Others
Qty
2
6
6
6
Necessary equipment
98
Loose-supply items
209-46-74150
205-03-71330
01010-81260
427-06-13240
Name
Qty
Assembly procedure
D-2
Before installing the counterweight normally, adjust the shims to prevent the counterweight bolt holes from moving to the
right or left by method I or II.
Method I. When actually placing and setting the counterweight on the revolving frame and adjusting the shims
1) Sling counterweight assembly (1) and install it to the machine.
2) Check that bolts (2) (6 pieces) can be installed.
(Tighten the bolts with the fingers. You do not need to tighten them securely at this time.)
No.
2
3
Precautions
Necessary tools
Name
Qty
2
SD30 shackle
Others
Qty
6
6
Necessary equipment
99
Loose-supply items
209-46-41550
209-46-11210
Name
45 t crane
Qty
1
Assembly procedure
D-2
3) Decide the thickness of shims (2), (3) and (4) at the 4 places so that the clearance between the revolving frame
and plate (1) will be 2 0.5 mm.
4) Remove the counterweight mounting bolts and lift the counterweight assembly down from the revolving frame.
5) Install plate (1) and shims (2), (3) and (4) decided by step 3) above to the counterweight with bolts and washers
(5) (or (6)).
If the thickness of shims (2), (3) and (4) decided by step 3) is less than 5 mm, use bolts (5). If the former is 5 mm
or larger, use bolts (6).
Clearance: 2 0.5 mm
Necessary tools
Name
Qty
1
M19 socket
Others
Qty
4
12
4
8
8
8
Necessary equipment
100
Loose-supply items
209-46-42431
209-46-42440
209-46-42450
209-46-42460
01024-81235
01024-81240
Name
Qty
Assembly procedure
D-2
Method II. When adjusting the shims without placing the counterweight on the revolving frame.
a If a crane is not available, adjust the shims for the counterweight according to the following procedure.
1) Measure distances A (LH) and A (RH) between the center of the counterweight mounting hole of the revolving
frame and outside end of the revolving frame top plate.
Precautions
Necessary tools
Others
Name
101
Necessary equipment
Qty
Name
Qty
Assembly procedure
D-2
2) Measure distances B (LH) and B (RH) between the center of the counterweight hole and end of plate (1).
Precautions
Necessary tools
Others
Name
102
Necessary equipment
Qty
Name
Qty
Assembly procedure
D-2
3) Decide the thickness of shims (2), (3) and (4) at the 4 places so that B (LH) A (LH) and B (RH) A (RH) will be
2 0.5 mm respectively.
4) Install plate (1) and shims (2), (3) and (4) decided by step 3) above to the counterweight with bolts and washers
(5) (or (6)).
If the thickness of shims (2), (3) and (4) decided by step 3) is less than 5 mm, use bolts (5). If the former is 5 mm
or larger, use bolts (6).
Clearance: 2 0.5 mm
No.
1
2
3
4
5
6
Precautions
Necessary tools
Name
Qty
1
M19 socket
Others
Qty
4
12
4
8
8
8
Necessary equipment
103
Loose-supply items
209-46-42431
209-46-42440
209-46-42450
209-46-42460
01024-81235
01024-81240
Name
Qty
Assembly procedure
Greasing
D-3
Precautions
Necessary tools
Name
Qty
1
Others
Grease pump
Necessary equipment
104
Name
Qty
Assembly procedure
D-4
No.
2
3
Precautions
Necessary tools
Name
Qty
3
85 kg torque wrench
T 25 socket, 55 mm
width across flats
KW45F impact wrench
Others
Qty
6
6
Necessary equipment
105
Loose-supply items
01011-83625
01643-33690
Name
25 t crane
Qty
1
Assembly procedure
Installation of Covers
D-5
Install bracket (1), covers (2) and (3), and bolts and washers (4), (5) and (6).
No.
1
2
3
4
5
6
Precautions
Necessary tools
Name
Qty
1
M19 socket
Others
Qty
1
1
1
2
4
8
Necessary equipment
106
Loose-supply items
209-46-42380
209-46-42421
209-46-42521
01024-81225
01024-81225
01024-81225
Name
Qty
Assembly procedure
D-6
1) Remove the oil plugs of the cylinder and those of the hoses and connect the hoses.
When connecting the hoses, take care of their colors.
2) Install clamps (1), cushions (2), and bolts and washers (3).
White (Yellow)
Blue
Green
Yellow
White
Brown
Red
No.
1
2
3
Precautions
Name
Qty
1
M19 socket
107
Qty
4
2
2
Necessary equipment
Others
Necessary tools
Loose-supply items
07094-10417
07095-00420
01024-81265
Name
Qty
Assembly procedure
D-6
3) Install clamps (1), cushions (2), and bolts and washers (3).
Red
Brown
No.
1
2
3
Precautions
Necessary tools
Name
Qty
1
M19 socket
Others
Qty
4
2
2
Necessary equipment
108
Loose-supply items
07094-10417
07095-00420
01024-81265
Name
Qty
Assembly procedure
D-6
4) Install clamps (1), (4) and (7), cushions (2), (5) and (8), and bolts and washers (3), (6) and (9).
Blue
Green
No.
1
2
3
4
5
6
7
8
9
Precautions
Necessary tools
Name
Qty
1
M19 socket
M17 socket
Others
Qty
2
2
1
2
2
1
1
1
1
Necessary equipment
109
Loose-supply items
07094-30417
07095-00420
01024-81265
07094-30417
07095-00420
01024-81265
04434-52711
07095-00420
01024-81020
Name
Qty
Assembly procedure
D-7
a After assembling the piping, bleed air from the counterweight remover circuit.
(1) Run the engine at low idle.
(2) Extend and retract each cylinder 4 5 times, stopping it at about 100 mm before each stroke end.
(3) While running the engine at low idle, extend each cylinder from 100 mm before each stroke end to the stroke end very
slowly (taking at least 10 seconds) and then keep the remover control lever at the stroke end for 4 minutes.
a At the first operation, the remover link does not move for more than 10 seconds since much air is in the circuit. Do
not move the lever to the stroke end, however.
a The air in the cylinder is bled by operations (1) to (3).
a If each cylinder is moved to the stroke end from the first operation, the air in the cylinder may damage the piston
packing, etc.
Precautions
Necessary tools
Others
Name
110
Necessary equipment
Qty
Name
Qty
Assembly procedure
D-8
1) Set the pin holes of the link to those of the counterweight by operating the counterweight remover and then install
counterweight pins (1) and lock plates (2) with bolts (3), washers (4) and nuts (5).
No.
1
2
3
4
5
Precautions
Necessary tools
Name
Qty
1
M19 socket
Others
Qty
2
2
2
4
4
Necessary equipment
111
Loose-supply items
21M-46-24360
21M-46-24570
01011-81250
01643-31232
01580-11210
Name
Qty
Assembly procedure
D-8
2) Place the counterweight on the revolving frame by operating the counterweight remover.
3) Install bolts (1) (6 pieces) and spacers (2) (6 pieces).
a If a large torque wrench is not available, tighten the bolts by the following angle tightening method.
(1) Tighten the bolts to 1,471 Nm {150 kgm} first.
(2) Tighten the bolts by 90 5.
Name
Qty
1
T 38 socket,
65 mm width across flats
112
Qty
6
6
Necessary equipment
Others
Necessary tools
Loose-supply items
209-46-41550
209-46-11210
Name
Qty
Assembly procedure
Installation of Accessories
D-9
After tightening counterweight mounting bolts, install cover (1), step (2), grips (3), bolts (4), washers (5), and bolts and
washers (6) and (7).
No.
1
2
3
4
5
6
7
Note)Install the 3 parts of (1), (2) and (3) at last since they can interfere
with the counterweight remover when the latter is operated.
Precautions
Necessary tools
Name
Qty
1
M19 socket
Others
Qty
1
1
2
2
2
4
4
Necessary equipment
113
Loose-supply items
209-46-42411
209-54-42191
209-54-43610
01010-81225
175-54-34170
01024-81220
01024-81240
Name
Qty
Assembly procedure
Check of Operation
D-10
Precautions
Necessary tools
Others
Name
114
Necessary equipment
Qty
Name
Qty
115
M-1
Precautions
Necessary tools
Others
Name
116
Necessary equipment
Qty
Name
Qty
M-1
Precautions
Necessary tools
Others
Name
117
Necessary equipment
Qty
Name
Qty
M-2
No.
1
2
Precautions
Necessary tools
Name
Others
118
Loose-supply items
209-60-77551
21T-60-13730
Qty
2
2
Necessary equipment
Qty
Name
Qty
M-3
Precautions
Necessary tools
Name
Others
119
Necessary equipment
Qty
Name
Qty
M-3
Confirmation
After flushing, replace the standard element with
flushing element referring to step M-4.
While doing above, check the collected dusts in
the flushing element if they are not unusual.
If uncertain, contact your distributor.
Precautions
Necessary tools
Name
Others
(4)
120
Necessary equipment
Qty
Name
Qty
M-4
Precautions
Necessary tools
Others
Name
121
Necessary equipment
Qty
Name
Qty
M-4
Precautions
Necessary tools
Name
Others
122
Necessary equipment
Qty
Name
Qty
M-5
Turn the starting switch ON, operate on the multi-monitor panel in the following procedure, and make sure that no error codes
have been generated.
123
M-5
124
After completion of assembling a machine, make inspections according to these check sheets for assuring machine performance.
After checking, send these check sheets to the Osaka plant.
2/13
Coupling
case oil
EO10W30-DH
See operation
EO15W40-DH
and maintenance
manual for details. TO10
TO30
TO30
TO30
TO30
TO10
3/13
4/13
Revision
Category
5/13
Check item
1. Car radio
2. Lower wiper switch (fixed front window cab specs, if equipped)
3. Revolving warning lamp switch (if equipped)
4. Large capacity air conditioner blower switch (if equipped)
5. Air conditioner control switch
6. Lock lever
7. LH work equipment control lever
8. Travel pedal
9. Travel lever
Local
After
assembly hours of
time
operation
Judgement standard
Revision
Category
6/13
Check item
Operation of working mode selector switch
Local
After
assembly hours of
time
operation
Judgement standard
P lights up: Heavy-duty operations
E lights up: Fuel-efficient operations
Monitor display changes in synchronous with the
switch operation.
Engine switches to or from the full operation
ON lights up:
Able to swing 180 while loading
OFF:
Normal work (able to swing 90 while loading)
Each time the switch is pressed, the monitor display changes so that ON or OFF state can be
selected.
ON position (actuated):
The swing lock is always applied, and the
upper structure will not swing even if the swing
is operated. In this condition, the swing lock
monitor lights up.
OFF position (cancelled):
Swing operation is possible. In this condition,
the swing lock monitor goes off.
Revision
Category
7/13
Check item
Operation of room lamp switch
Local
After
assembly hours of
time
operation
Judgement standard
ON position: Room lamp lights up
OFF position: Room lamp lights off
Even if the starting switch key is at the OFF position, the room lamp will light up when the switch is
pressed.
Operation of emergency pump drive switch
When the monitor display shows E02 (TVC valve system error),
move the switch "up" to make it possible to carry out work
When the monitor display shows E03 (Swing brake system error),
move the switch "up" to cancel the brake, and it becomes possible to
actuate the swing. However, the swing brake remains released.
8/13
6.8 +0.6
- 0.2 rpm
9/13
RAISE:
coupling case
coupling case
10/13
11/13
12/13
P
1980
F pump
R pump
Control valve main
F pump
set pressure (increase)
31.4
320
31.4
320
27.9
285
+5
3.33 +0.49
34.0 0
0
(At engine high idle, neutral)
mA
mA
mA
At neutral
250 20 mA
mA
Engine
high idle
At neutral
Min.2.5 V
Engine
high idle
13/13
After completion of assembling a machine, make inspections according to these check sheets for assuring machine performance.
After checking, send these check sheets to the Osaka plant.
2/13
Coupling
case oil
EO10W30-DH
See operation
EO15W40-DH
and maintenance
manual for details. TO10
TO30
TO30
TO30
TO30
TO10
3/13
4/13
Revision
Category
5/13
Check item
1. Car radio
2. Lower wiper switch (fixed front window cab specs, if equipped)
3. Revolving warning lamp switch (if equipped)
4. Large capacity air conditioner blower switch (if equipped)
5. Air conditioner control switch
6. Lock lever
7. LH work equipment control lever
8. Travel pedal
9. Travel lever
Local
After
assembly hours of
time
operation
Judgement standard
Revision
Category
6/13
Check item
Operation of working mode selector switch
Local
After
assembly hours of
time
operation
Judgement standard
P lights up: Heavy-duty operations
E lights up: Fuel-efficient operations
Monitor display changes in synchronous with the
switch operation.
Engine switches to or from the full operation
ON lights up:
Able to swing 180 while loading
OFF:
Normal work (able to swing 90 while loading)
Each time the switch is pressed, the monitor display changes so that ON or OFF state can be
selected.
ON position (actuated):
The swing lock is always applied, and the
upper structure will not swing even if the swing
is operated. In this condition, the swing lock
monitor lights up.
OFF position (cancelled):
Swing operation is possible. In this condition,
the swing lock monitor goes off.
Revision
Category
7/13
Check item
Operation of room lamp switch
Local
After
assembly hours of
time
operation
Judgement standard
ON position: Room lamp lights up
OFF position: Room lamp lights off
Even if the starting switch key is at the OFF position, the room lamp will light up when the switch is
pressed.
Operation of emergency pump drive switch
When the monitor display shows E02 (TVC valve system error),
move the switch "up" to make it possible to carry out work
When the monitor display shows E03 (Swing brake system error),
move the switch "up" to cancel the brake, and it becomes possible to
actuate the swing. However, the swing brake remains released.
8/13
6.8 +0.6
- 0.2 rpm
9/13
5.7
5.0
4.3
2.5
4.3
4.0
1.6
1.7
Max. 3 sec.
Max. 3 sec.
Max. 3 sec.
coupling case
coupling case
10/13
11/13
12/13
F pump
R pump
Control valve main
set pressure (increase)
F pump
31.4
320
R pump
31.4
320
27.9
285
+5
3.33+0.49
34.0 0
0
(At engine high idle, neutral)
mA
mA
At neutral
275 80 mA
mA
mA
At neutral
Min.2.5 V
13/13