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SULFRICO MEJILLONES
SULFRICO-MEJILLONES
Sergio Rojas
50%
50%
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Mejillones
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Ruta B272
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R u ta
P roy ectos
c
i
Planta
Pl
t de
d cido
id sulfrico
lf i
a partir
ti de
d
azufre slido a ser descargado en
Puerto de Mejillones.
Incluido Noracid
Chuquicamata
Altonorte
10%
9%
26%
Haldeman
22%
12%
20%
P i t
Paipote
8%
18%
9%
5%
18%
16%
7%
8%
Molymet
Chagres
4%
Ventanas
Caletones
1% 3%
1% 3%
Noracid
Potrerillos
AGREGAR VIDEO 3D
Principales Proveedores de
T
Tecnologa
l
Turbogenerador
T b
d - Siemens
Si
Caldera - Alstom
Principales Proveedores de
T
Tecnologa
l
Q
Quemador
d
Saacke
d
de
azufre
f
Principales Proveedores de
T
Tecnologa
l
IIntercambiadores
t
bi d
d Calor
de
C l
GEA/ Alfa Laval
Sistema
Foxboro
de
Control
Control-
Eli
Eliminadores
i d
d Neblina
de
N bli
Begg Cousland
Principales Proveedores de
T
Tecnologa
l
Filtro
Filt de
d azufref
A filt
Amafilter
Revestimiento
Steuler
anticido
Catalizador BASF
Minera Escondida
Minera El Tesoro
CM Zaldvar
El Abra
la operacin y produccin el
Estado
stado de Avance
a ce de
del Montaje
o taje
Combustin
C
b ti d
de A
Azufre
f y
Generacin de Vapor
C
Conversin
i d
de SO2
rea de Produccin
de cido Sulfrico
Estanque de Agua de
Ali
Alimentacin
t i a C
Caldera
ld
Vista General de la Planta
Agenda
g
Process Flow Diagram
Consumption and Production Figures
Plant Areas
10/26/2010
Sulphur Filtration
and melting
Drying and
Absorption
Sulphur
Combustion
Converter Area
10/26/2010
10/26/2010
Consumption
p
and Production Figures
g
Amount
Power Supply
3.750 kW
Sulphur
28.1 t/h
LP St
LP-Steam
6 t/h
Process Water
16 m/h
Boiler Feed Water 105 t/h
Cooling Water (Closed loop)
Loop I
1.500 m/h
Loop II
4.600 m/h
Conditions
sat.,8
t 8b
bar (g)
( )
20C
105C
2070 tpd
99.5 t/h
Cooling Water
Loop I
Loop II
1.500 m/h
4.600 m/h
85C
50C
10/26/2010
Clean Plant
2.5 % humidity
F S-melting
For
S
lti unitit
For process use
55C
38C
Sulphuric Acid
HP-steam
Remarks
Sulphur
p
Melting
g and Filtration
Features
Above ground S-melter
Capacity: 49 t/h (design 2.5 %
humidity in sulphur brills)
Heating Coils removable
Easy access for maintenance and
cleaning of tank
Integrated pre-coating
compartment
Sulphur filter and storage
Main leaf-type filter: Filtration Capacity: 49 t/h
(filt ti cycle:
(filtration
l 15 h
h; filt
filter area: 84 m)
)
Additional polishing filter
Capacity sulphur storage tank: 1.685 t (2,5 days of
production
6
10/26/2010
Sulphur
p
Melting
g and Filtration
Sulphur Melter and heating coils (schematic)
Sulphur Leaf Filter (schematic)
10/26/2010
Sulphur
p
Combustion
Features
Sulphur
S l h (28.2
(28 2 t/h) will
ill b
be b
burned
d att
11.5 vol.-% SO2
Combustion
C b ti carried
i d outt by
b one LURO2
burner of latest generation
10/26/2010
Sulphur
p
Combustion LURO2 burner
Features
Automatic Greasing System
10/26/2010
Sulphur
p
Combustion LURO2 burner
Burner arrangment for
Maaden (5,000 tpd)
10
10/26/2010
Sulphur
p
Combustion LURO2 burner
11
10/26/2010
Sulphur
p
Combustion LURO2 burner
12
10/26/2010
Converter Area
Features:
10/26/2010
Converter Area
Features
14
10/26/2010
Drying
y g and Absorption
p
Section
Features:
10/26/2010
Additional Aspects
Main blower
Atmosphere
Air
(1)
Sulphur
Furnace
(3)
WHB
Stack
DT
Product acid
(2)
Superheater Economizer
Superheater
p
Converter
Hex III
IAT
FAT
RH
Temperature Level
Use (Sulphur)
(1) S + O2 SO2
-297 J/mol
1.000 - 1.600C
HP
-99 J/mol
400 - 640 C
HP
-137 J/mol
70 - 100C
160 230C
16
10/26/2010
Additional Aspects
p
Options
Cooling Concept:
Sea-water cooling
180 m
m/h
/h
20C
Sea
Water
1.500
1
500 m/h
/h
85C ->55C
Industrial water
Cooling tower
Air Coolers
Process, boiler feed water preparation
Acid
Cooling
Air
Cooler I
T/G-Set
Air
Cooler II
Aspects to consider:
Local regulations, e.g. delta T
(seawater): 4 K; no plumes
No space requirements
Plant should be independed
17
10/26/2010
Demin.
Unit
4.600 m/h
50C -> 38C
Industrial water
18
10/26/2010