Gantry Girder Design

Project Name :

Design By

Project Number:

2X15 MT
Ist Crane

2nd Crane

Crane Capacity
Span of Gantry Girder
Self Wt. of Trolley
Self Wt. of crane girder
Minimum hook approach
Wheel Centres
Span of Crane
Self wt. of rail section
Yield Stress of Steel
Min. distance between wheels of adjacent cranes
No. of Wheel on one Girder

KN
m
KN
KN
m
m
m
N/m
Mpa
m
Nos.

150
8
38
154
1.5
3.8
21
300
250
1.85
2

150

Self Wt. Of Gantry Girder

Kg/m

153.07

Cheched By

3.8
38
154
1.5
3.8

235.85

X
2
Gantry Wt.
Kg/m

153.07

IMPACT FACTORS:
Horizontal Impact
Vertical Impact
Longitudinal Impact

10
25
5

%
%
%

Check

0.81

Lateral Restraint
Lateral Restraint
C/C distance between Lateral Restraint Member

Section Properties
I section properties -Built-up
top flange width
top flange thickness
web thickness
webdepth
bottom flange width
bootom thickness
Total Depth

NO
8000

4.0
X=
X=
Max. Moment Mz=
Max. Shear Vz =
Factored Lateral load on wheel-1=
Factored Lateral load on wheel-2=
Factored Lateral load on wheel-3=
Factored Lateral load on wheel-4=
Max. Moment due to serge load My=
Max. Shear force due to serge load Vy=

Elastic Properties of the combined section

mm
250
12
8
900
250
12
924

D/T of web

mm

Ra=
417.16
386.20

112.5

A1
ytop
ixx
ztop
zbot
yfront
iyy
zyy
rxx
ryy

13200
462
1733688000
37525714.28571
37525714.28571
125
31288400
2503072
362.4086091693
48.6860691916

mm2
mm
mm4
cm3
cm3
mm
mm4
cm3
cm
cm

Total Area
Distance of NA from top

Iy for combined Section

Iy for tension flange
Iy for compression flange
For top flange alone

Section classification
Cap Channel (ISMC)

ISMC400
Area
Thickness of flange
Thickness of web
Width of flange

D
A
tf
tw

400
6380
16.5
9

mm
mm
mm
mm

Yield Stress Ratio

b/t of flange of I-section
b/t of flange of channel
d/t of web of I-section

B
Izz
Iyy
Cy
Wt

100
152070000
5050000
24.2
49.4

mm
mm4
mm4

Section Type

kg/m

LOAD AND BENDING MOMENT CALCULATION

LOAD
1. Vertical Loading
Max.static wheel load due to wt. of crane
Max. static wheel load due to crane load
Total Load due to the wt. of crane+crane load
Design Load (allow for impact)
Factored wheel load on each wheel (Wc)
2. Lateral (Horizontal) Serge Load
Lateral Load / Wheel
Factored lateral load / wheel
3. Longitudinal (Horizontal) braking load
Horizontal force along rail
Factored Load Pg

Check for Buckling Resistance

kN
kN
kN
kN

38.50
87.29
125.79
157.23

38.50
87.29
125.79
157.23

kN

235.85

235.85

kN
kN

4.7
7.05

4.7
7.05

kN
kN

7.86
11.79

7.86
11.79

Maximum Bending Moment

1. Vertical maximum bending Moment
BM due to wheel load
Self wt. of gantry girder
Total Dead Load
Factored Dead Load
BM due to dead load
2. Horizontal Bending Moment
Moment due to serge load
3. Bending moment due to drag
Reaction due to drag force
Total Design Bending Moment

Maximum ultimate reaction

Check for Buckling Resistance

For top flange only

579.47
1.50
3.90
5.85
46.81

kN-m
kN/m
kN
kN
kN-m

My

17.32

kN-m

M3
Mz

0.663
2.02
628.30

kN-m
KN-m

Check for Biaxial Bending (Mz/Mdz+My/Mdy)

Check for Shear Capacity

Shear Capacity
Shear Check1
0.6*max. Shear
Shear Check2

Check for Web Buckling

web slenderness
Stress Reduction Factor
386.20
23.41
409.61

kN
kN
kN

Vy
Rz

13.17
410.27

kN
kN

dp
Zb
Zt

398.8
5445756.25
566651.25

Vz

Buckling resistance
Maximum wheel load
Check for buckling resistance

Check for Deflection at Working Load

Calculation of plastic modulus

Plastic section modulus below equal area axis
Plastic section modulus above equal area axis

Non-dimensional slenderness ratio

Along the z-direction

Check for Biaxial Bending

Shear Force
1. Vertical Shear Force
Shear force due to wheel load
Shear force due to dead load
Maximum ultimate shear force
2. Lateral Shear force due to surge load

Clause 8.2.2.1 IS800:2007

mm
mm
mm

1. Vertical Deflection
combined Izz
Vertical Deflection
allowed deflection
Deflection Check

Zpz
Zpy

For top flange only

6012407.5
1123325.25

Check for Moment Capacity

Mdz1
Mdz2
Mdz
Mdy1
Mdy2
Mdy
Combined local capacity check

1165.88
971.57
971.57
255.30
228.68
228.68
0.72

mm
mm

2. Lateral Deflection
Only compound top flange
Lateral Deflection
allowed deflection
Deflection Check

Checks
1. Check for Moment Capacity
2. Check for Buckling Resistance
3. Check for Biaxial Bending
4. Check for shear capacity-1
5. Check for Shear capacity-2
6. Check for Web Buckling
7. Check for vertical deflection
8. Check for Lateral Deflection

SK

Date

5/16/2016

Rev

1.85

235.85

3.8

235.85

235.85

4.0
3.5
3.8
579.47
386.20
7.05
7.05
7.05
7.05
17.32
13.17

m (for Max. S.F.)

KN-m
KN
KN
KN
KN
KN
KN-m
KN

section
A
y
h1
h2
Iz
Zz
Iyy
Itf
Icf
Zy

Rb =
526.24
557.19

m (for Max. B.M.)

19580 mm2
607.6 mm
145.59 mm
301.2 mm
2597372335.64 mm4
4274901.2 mm3
183358400 mm4
15625000 mm4
167695000 mm4
838475 mm3

at X= 3.5
at X= 3.8

1.00

b/t
b/t
d/t

10.08
5.52
112.50

COMPACT
PLASTIC
SEMI-COMPACT
SEMI-COMPACT

b
h
KL
tf
ry
C1
Mcr
LTZ
LTZ
XLTZ
fbd
Mdz
Mz/Mdz

Mdy
Mdz

0.71
933
mm
8000
mm
21
mm
96.77
mm
1.132
3315453897.38
0.57
0.70
0.90
204.96
N/mm
876.17133376
0.72

190.6

kN-m

876.17
0.8080

Vz

b1
n1

fcd

409.61 kN
971.098 kN
0.42
582.66
0.70

150.000
mm
480.00
mm
268.75
0.43
Table 8 of IS800:2007
96.82
Mpa
487.963636364 kN
235.85
kN
0.48

ad
a
Izz

L/750

3075
2597372335.64 mm4
6.78
mm
10.7
mm
0.64

L/400

0.72
0.72
0.81
0.42
0.70
0.48
0.64
0.14

167695000 mm4
2.77
mm
20.0
mm
0.14

O.K
O.K
O.K
O.K
O.K
O.K
O.K
O.K