Académique Documents
Professionnel Documents
Culture Documents
CODE: 00ZARF16//A1E
DIGITAL COPIER/PRINTER/
MULTIFUNCTIONAL SYSTEM OPTION
FINISHER/PUNCH MODULE
AR-F15
AR-F16
AR-PN4
MODEL
AR-F15
AR-F16
AR-PN4
CONTENTS
CHAPTER 1 GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
CHAPTER 2 FINISHER UNIT BASIC OPERATION . . . . . . . . . . . . . . . . . . . . . 2-1
CHAPTER 3 SADDLE STITCH UNIT BASIC OPERATION . . . . . . . . . . . . . . . 3-1
CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION . . . . . . . . . . . . 4-1
CHAPTER 5 MECHANICAL CONSTRUCTION. . . . . . . . . . . . . . . . . . . . . . . . . 5-1
CHAPTER 6 MAINTENANCE AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . 6-1
CHAPTER 7 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
NOTE: This manual is based on the AR-F11/F12/PN3 manuals.
The sections marked with F15/F16 or PN4 are different sections from the
AR-F11/F12/PN3 manuals.
Parts marked with are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
INTRODUCTION
This Service Manual contains basic data and figures for the Finisher (AR-F15)/Saddle
Finisher (AR-F16) needed to service the machine in the field.
This manual comprises the following chapters:
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Chapter 5
Chapter 6
Chapter 7
Descriptions regarding installation are not mentioned in this Service Manual as the
Finisher (AR-F15)/Saddle Finisher (AR-F16)s packing boxes contain Installation Procedures.
The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form
of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this
Service Manual and all relevant Service Information bulletins, and be able to identify and
isolate faults in the machine.
CONTENTS
CHAPTER 1 GENERAL DESCRIPTION
I.
II.
FEATURES ..................................1-1
SPECIFICATIONS ....................... 1-2
A. Finisher specifications
(AR-F15/F16) ........................... 1-2
B. Punch unit specifications
(AR-PN4) ..................................1-8
C. Engine specification
(AR-F15/F16/PN4) .................. 1-9
D. Cross Section ......................... 1-11
III. Using the Machine ..................... 1-15
A. Removing Paper Jams from the
Finisher Unit ........................... 1-15
B. Supplying the Finisher Unit with
Staples ...................................1-16
C. Removing Staple Jams from the
Finisher Unit ........................... 1-18
ii
E.
F.
G.
H.
iii
PERIODICALLY REPLACED
PARTS ......................................... 6-1
A. Finisher Unit ............................. 6-1
B. Saddle Stitch Unit .................... 6-1
C. Puncher Unit (option) ............... 6-1
II.
CONSUMABLES AND
DURABLES ................................. 6-2
A. Finisher Unit ............................. 6-2
III.PERIODICAL SERVICING ............. 6-2
CHAPTER 7 TROUBLESHOOTING
I.
iv
APPENDIX
A. FINISHER UNIT GENERAL
TIMING CHART .......................... A-1
B. SADDLE STITCH UNIT
GENERAL TIMING CHART ........ A-2
C. PUNCHER UNIT (option)
GENERAL TIMING CHART ........ A-3
D. SIGNAL AND
ABBREVIATIONS ....................... A-4
E. ACTUAL WIRING CHART .......... A-6
F. SOLVENTS AND OILS ............. A-11
CHAPTER 1
GENERAL DESCRIPTION
I. FEATURES ..................................1-1
II. SPECIFICATIONS ....................... 1-2
A. Finisher specifications
(AR-F15/F16) ............................. 1-2
B. Punch unit specifications
(AR-PN4) ...................................1-8
C. Engine specification
(AR-F15/F16/PN4) .................... 1-9
D. Cross Section .......................... 1-11
III. Using the Machine ..................... 1-15
A. Removing Paper Jams from the
Finisher Unit............................. 1-15
B. Supplying the Finisher Unit with
Staples ..................................... 1-16
C. Removing Staple Jams from the
Finisher Unit............................. 1-18
I. FEATURES
1.
2.
3.
4.
5.
6.
7.
8.
F15/F16
PN4
Finisher
Punch unit
F15/F16
MODEL
AR-F15
AR-F16
AR-PN4A
AR-PN4B
AR-PN4C
AR-PN4D
NOTE
Saddle stitch finisher
2 holes (6.5)
2 holes/3 holes automatic selection(8.0)
4 holes (6.5) (80mm pitch)
4 holes (6.5) (70, 21mm pitch)
Staple cartridge
x3
Staple cartridge
x3
5000 x 3
SF-SC11
20
2000 x 3
AR-SC3
40
Europe
North America
France
Sweden
1-1
II. SPECIFICATIONS
A.
1.
Paper weight
Paper transport
reference
Mode type
Offset paper size
Offset volume
Stacking performance
Matching
Output paper capacity
1-2
Floor installation
Upper/Lower tray: Ascent/descent type offset tray
55 to 70 sheet/minute
Upper/Lower Tray
Ascent/descent type offset tray
AB series
A4, B5, A5R, 16K, A3, B4, A4R, B5R, 8K, 16KR
Inch series
8.5 x 11, 5.5 x 8.5R, 11 x 17, 8.5 x 14, 8.5 x 13,
8.5 x 11R, 7.25 x 10.5R
Plain paper: 60 to 105 g/m2
Thick paper: 106 to 256 g/m2
Center reference
Non-staple, staple
A3, A4, A4R, B4, B5, 8K, 16K, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11, 8.5 x 11R
30mm
Non-offset
In horizontal direction: max. 30mm
In vertical direction: max. 50mm
(In the non-staple mode on the offset tray)
Offset
In horizontal direction:
15mm or less for a same set,
15mm or more between different sets
Max. deviation width 2.5mm
<Tray1 / Tray2>
Non-staple:
2000 sheets (250mm 7mm)
A4, B5, A5R, 16K, 8.5 x 11, 5.5 x 8.5R: 80g/m2
1000 sheets (140mm 7mm)
A3, B4, A4R, B5R, 8K, 16KR, 11 x 17, 8.5 x 14, 8.5 x 13,
8.5 x 11R, 7.25 x 10.5R: 80g/m2
Stacking limit:
Tray1: Stack capacity from Tray1 & Tray2 = less than 2000 sheets
Tray2: Stack capacity from Tray2 = less than 2000 sheets
Staple:
110mm 7mm or 750 sheets or 100 sets
A4, B5, 8.5 x 11, 16K (S size)
74mm 7mm or 500 sheets or 100 sets
A3, B4, A4R, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11R, 8K (L size)
Paper detection
Reliability
Life
Dimensions
Occupied dimensions
Weight
Power source
Power consumption
A3, B4, A4, A4R, B5, 8K, 16K, 11 x 17, 8.5 x 14,
8.5 x 13, 8.5 x 11, 8.5 x 11R
A3, B4, A4, B5, 8K, 16K, 11 x 17, 8.5 x 11
A4R, 8.5 x 14, 8.5 x 13, 8.5 x 11R
A3, B4, A4R, A4, B5, 8K, 16K, 11 x 17, 8.5 x 14,
8.5 x 13, 8.5 x 11, 8.5 x 11R
Stapling capacity
S size: 50 sheets
L size: 30 sheets
Mixed stapling: 30 sheets
Max.: 2 sheets of 256g/ m paper + 48 sheets of 80g/ m paper
Staple load system
Staple cartridge (5,000 staples)
Staple empty detection Available
Manual stapling
Not available
1-3
(Stapling position)
Staple in the front
Paper transport
direction
Paper width
4.4 2.5 mm
(30)
4.4 2.5 mm
5.0 2.5 mm
A4 Long
LG Long, LT Long
A
204.0
210.0
Paper width
A
4.0 2.5 mm
(30)
A3 Long, A4 Short
B4 Long, B5 Short
LD Long, LT Short
A
291.0
251.0
273.5
Paper width
A
Two-point staple
A3 / A4
B4 / B5
LD / LT
A4R
LT-R / LG
8K / 16K
1-4
A
83 4
63 4
74 4
62.5 4
62.5 4
(6.0 2.5mm)
5.0 4 mm
B
203 4
183 4
194 4
138.5 4
144.5 4
Paper width
B
Paper transport
direction
Paper weight
Paper transport
reference
Mode type
Offset paper size
Offset volume
Stacking performance
Matching
Output paper capacity
Floor installation
Upper/Lower tray: Ascent/descent type offset tray
55 to 70 sheets/minute
Upper/Middle Tray
Ascent/descent type offset tray
Lower Tray
Book tray for saddle stitch
AB series
A4, B5, A5R, 16K, A3, B4, A4R, B5R, 8K, 16KR
Inch series
8.5 x 11, 5.5 x 8.5R, 11 x 17, 8.5 x 14, 8.5 x 13,
8.5 x 11R, 7.25 x 10.5R
Plain paper: 60 to 105 g/m2
Thick paper: 106 to 256 g/m2
Center reference
Non-staple, staple
A3, A4, A4R, B4, B5, 8K, 16K, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11, 8.5 x 11R
30mm
Non-offset
In horizontal direction: max. 30mm
In vertical direction: max. 50mm
(In the non-staple mode on the offset tray)
Offset
In horizontal direction:
15mm or less for a same set,
15mm or more between different sets
Max. deviation width 2.5mm
<Tray1 / Tray2>
Non-staple:
2000 sheets (250mm 7mm)
A4, B5, A5R, 16K, 8.5 x 11, 5.5 x 8.5R: 80g/m2
1000 sheets (140mm 7mm)
A3, B4, A4R, B5R, 8K, 16KR, 11 x 17, 8.5 x 14, 8.5 x 13,
8.5 x 11R, 7.25 x 10.5R: 80g/m2
Stacking limit:
Tray1: Stack capacity from Tray1 & Tray2 = less than 2000 sheets
Tray2: Stack capacity from Tray2 = less than 2000 sheets
Staple:
110mm 7mm or 750 sheets or 100 sets
A4, B5, 8.5 x 11, 16K
74mm 7mm or 500 sheets or 100 sets
A3, B4, A4R, 11 x 17, 8.5 x 14, 8.5 x 13, 8.5 x 11R, 8K
1-5
Paper detection
Reliability
Life
Dimensions
Occupied dimensions
Weight
Power source
Power consumption
One-point staple in the A3, B4, A4, A4R, B5, 8K, 16K, 11 x 17, 8.5 x 14,
front (Slant staple)
8.5 x 13, 8.5 x 11, 8.5 x 11R
One-point staple at the A3, B4, A4, B5, 8K, 16K, 11 x 17, 8.5 x 11
back (Slant staple)
One-point staple at the A4R, 8.5x14, 8.5x13, 8.5x11R
back
Two-point staple
Number of sheets
stapled
A3, B4, A4R, A4, B5, 8K, 16K, 11 x 17, 8.5 x 14,
8.5 x 13, 8.5 x 11, 8.5 x 11R
S size: 50 sheets
L size: 30 sheets
Mixed stapling: 30 sheets
Max.: 2 sheets of 256g/ m paper + 48 sheets of 80g/ m paper
Not available
1-6
Number of sheets
stapled
Number of sets loaded
Staple load type
Staple empty detection
Paper empty detection
Binding position
A3 long
83.0
203.0
B4 long
63.0
183.0
A4 long
39.5
159.5
LD long
74.0
194.0
LT long
42.0
162.0
1-7
B.
Hole position
A: 80 1mm
B: 12 3mm
Hole size
6.5mm
A
B
3-hole
A: 108 1mm
B: 12 3mm
8.0mm
A: 80 1mm
B: 12 3mm
6.5mm
A: 70 1mm
B: 12 3mm
C: 21 1mm
6.5mm
4-hole
A A A
B
4-hole
(Broad space)
A
C
B
1-8
Staple position
Paper exit direction
Back side of the paper
(Media supported)
Tray #
Tray 1
Tray 2
Tray 3
Mode
Face-down
Non-staple mode
Offset mode
Size
All supported sizes
Weight
60 to 256 g/m
60 to 256 g/m
60 to 256 g/m
60 to 256 g/m
60 to 90 g/m
90 to 256 g/m *2
1-9
(Combination of functions)
Offset
Staple
Punch
Saddle stitch
Offset
Staple
Punch
Saddle stitch
Capacity
50 sheets
30 sheets
Tray 1
Tray 2
1-10
D.
1.
Cross Section
Finisher Unit
[1]
[16]
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
Tray 1/2
Shutter
Delivery roller
Swing guide
Feed roller 2
Height sensor
Wrap flapper
Buffer roller
Buffer inlet flapper
[7]
[17]
[10]
[11]
[12]
[13]
[14]
[15]
[16]
[17]
[15]
Figure 1-204
1-11
2.
[6]
[7]
[8]
[5]
[9]
[4]
[10]
[3]
[11]
[2]
[12]
[1]
[1]
[2]
[3]
[4]
[5]
[6]
Guide plate
Paper folding roller
Delivery guide plate
Holding roller
Stitch (front, rear)
Inlet roller
[7]
[8]
[9]
[10]
[11]
[12]
No.1 flapper
No. 2 flapper
Stitch mount
Paper pushing plate
Crescent roller
Paper positioning plate
Figure 1-205
1-12
3.
[1]
[2]
[3]
[5]
[6]
[4]
[7]
[8]
[9]
[1]
[2]
[3]
[4]
[5]
Punch motor
Cam
Hole puncher (Punch blade)
Die
Photosensor PCB
[6]
[7]
[8]
[9]
LED PCB
Horizontal registration motor
Scrap full detector PCB unit
Punched scrap container
Figure 1-206
1-13
4.
[3]
[2]
[4]
[5]
[6]
[10]
[7]
[9]
[8]
[1]
[2]
[3]
[4]
[5]
Tray
Pickup roller
Feed roller
Transport roller 1
Transport roller 2
[6]
[7]
[8]
[9]
[10]
Transport roller 3
Transport roller 4
Transport roller 5
Transport roller 6
Reverse roller
Figure 1-207
1-14
Figure 1-303
4) Lift the buffer roller cover, and remove the
jam.
Figure 1-301
2) Remove any jam visible from the outside.
Figure 1-304
5) Lift the buffer roller, and remove the jam.
Figure 1-302
Figure 1-305
1-15
B.
Figure 1-306
7) Connect the finisher to the host machine.
Figure 1-308
2) Shift down the blue lever.
Figure 1-307
8)
Figure 1-309
3) When the staple cartridge has slightly slid
out, hold and pull it out.
Figure 1-310
1-16
Figure 1-311
5) Set a new staple case.
6) Pull the length of tape (used to hold the staples in place) straight out.
Figure 1-313
7) Push in the stapler unit until the blue lever
returns to its original position.
Figure 1-312
Reference:
You may set no more than one staple cartridge at
a time.
Make sure that the new cartridge is one
specifically designed for the finisher unit.
Figure 1-314
8) Check to make sure that the stapler has been
locked in place, and close the front cover.
Figure 1-315
1-17
C.
Figure 1-319
5) Shift down the tab on the staple cartridge.
Figure 1-316
2) Open the front cover.
Figure 1-320
6) Remove all staples that have slid out of the
staple case.
Figure 1-317
3) Shift down the blue lever.
Figure 1-321
Figure 1-318
1-18
D.
Figure 1-322
Reference
When the cover has been closed, the stapler unit
will automatically execute idle punching several
times to advance the staples.
Figure 1-323
2) Open the front lower cover.
Figure 1-324
1-19
Figure 1-328
Figure 1-325
4) Turn the knob on the right side while pushing
it in.
Figure 1-329
Figure 1-326
5) Remove the jam.
Figure 1-327
1-20
8)
E.
Figure 1-332
4) Hold the empty cartridge on its sides, and
remove it.
Figure 1-330
2) Slide out the stitch unit.
Figure 1-333
5) Set a new cartridge.
Figure 1-331
Figure 1-334
Reference
You must always replace both cartridges at the
same time.
1-21
F.
Figure 1-335
7) Push in the stitch unit, and close the front
cover.
Figure 1-337
2) Slide out the stitch unit.
Figure 1-336
Figure 1-338
3) Pull the stapler of the stitch unit to the front
once, and then shift it up.
Figure 1-339
1-22
Figure 1-340
Figure 1-343
Figure 1-341
6) Remove the staple jam, and return the tab B
to its original position.
Figure 1-344
9) Push the stitch unit back to its original position, and close the front lower cover.
Figure 1-342
Figure 1-345
Reference
Whenever you have removed a staple jam, be sure
to execute staple edging.
1-23
G.
Figure 1-349
5) Remove any jam visible from the outside.
Figure 1-346
2) Align the triangle mark on the knob within
the range marked by .
Figure 1-350
6) Open the upper cover, and check the inside of
the finisher.
Figure 1-347
3) Close the front cover of the puncher unit.
Figure 1-351
7) Lift the buffer roller cover, and remove the
jam.
Figure 1-348
Figure 1-352
1-24
Figure 1-353
9) Connect the finisher to the host machine.
Figure 1-354
10) Operate as instructed on the display.
1-25
H.
Figure 1-358
Figure 1-355
2) Slide out the punched scrap container.
Figure 1-356
3) Discard the punched scrap.
Figure 1-357
1-26
Timing
When the appropriate indication is made on
the host machines display.
Caution:
The finisher unit and the saddle stitch unit use different cartridge types. Be sure that the appropriate
type is used for each.
Table 1-401
1-27
CHAPTER 2
FINISHER UNIT BASIC OPERATION
1. This chapter discusses the purpose and role of each of the finishers functions, and the principles of operation used for the finisher mechanical and electrical systems. It also explains the
symbol in drawings indicates transmistiming at which these systems are operated. The
together with the signal name indicates
sion of mechanical drive, and signals marked by
the flow of electrical signals.
2. In descriptions of digital circuits on the finisher, 1 indicates a high signal voltage level, while
0 indicates a low signal voltage level. Voltage values differ according to circuit.
A microprocessor is used on the finisher. A description of microprocessor operation is omitted
in this chapter as it is practically impossible to check internal operation of the microprocessor.
Descriptions in this chapter also assume that PCBs will not be repaired at user sites. For this
reason, descriptions of circuits on PCBs is limited to block diagrams. Two types of block diagrams are provided for separate functions: diagrams indicating details from sensors up to input
sections of major PCBs, and diagrams indicating details from the output sections of major
PCBs up the loads.
I.
E.
F.
G.
H.
I.
BASIC OPERATION
A.
Outline
The finisher is designed to deliver copies arriving from its host machine, and its modes of
delivery include simple stacking, job offset (Note), and staple.
All operations involved in these modes are controlled by the finisher controller PCB, according
to the appropriate commands from the host machine.
In the case of the Saddle Finisher, copies from the host machine may be routed to the saddle
stitch unit.
Control system
Figure 2-101
Note:
The term job offset refers to shifting each sorting job, separating a single
stack into several stacks.
2-1
B.
The finishers sequence of operation is controlled by the finisher controller PCB. The finisher
controller PCB is a 16-bit microprocessor (CPU), and is used for communication with the host
machine (serial) in addition to controlling the finishers sequence of operations.
The finisher controller PCB responds to the various commands coming from the host machine
through a serial communications line to drive solenoids, motors, and other loads. In addition, it
communicates the finishers various states (information on sensors and switches) to the host machine through a serial communications circuit.
In the case of the Saddle Finisher, the finisher controller PCB not only communicates with the
saddle stitch controller PCB but also communicates the saddle stitch units various states (information on sensors and switches) to the host machine.
The ICs used on the finisher controller PCB are designed for the following:
IC1 (CPU)
Controls sequence of operations.
IC2 (EP-ROM)
Backs up adjustment values.
IC3
Contains sequence programs.
IC6/IC7 (RAM)
Backs up initial setting data.
IC4 (communications IC)
Communicates with the host machine and the saddle stitch unit.
IC9 (regulator IC)
Generates PWM.
Figure 2-102 shows the flow of signals between the finisher and the options controller.
2-2
Saddle stitch
controller PCB
(Saddle Finisher)
Host machine
(DC controller PCB CPU)
Finisher controller
PCB communication
Motor
IC1
CPU
Solenoid
IC2
EEP-ROM
Switch
IC4
IC
Sensor
IC3
EP-ROM
IC6/IC7
RAM
IC9
Regulator IC
Host machine
(DC controller PCB CPU)
Finisher controller
PCB communication
Motor
IC1
CPU
Solenoid
IC2
EEP-ROM
Switch
IC4
IC
Sensor
IC3
EP-ROM
IC6/IC7
RAM
IC9
Regulator IC
Figure 2-102
2-3
C.
1.
Figure 2-103
2-4
2.
Figure 2-104
2-5
3.
Figure 2-105
2-6
4.
Figure 2-106
2-7
5.
Figure 2-107
2-8
6.
According to rotation
direction/speed, changes
between + and - in sequence.
Staple motor
According to rotation
direction/speed, changes
between + and -.
-1
-2
-2
According to rotation
direction/speed, changes
between + and -.
According to rotation
direction/speed, changes
between + and -.
According to rotation
direction/speed, changes
between + and - in sequence.
Figure 2-108
2-9
Outline
The finisher is designed to operate according to the commands from its host machine to deliver
arriving copies to trays in the appropriate mode: simple stacking, job offset, stapling.
See Figure 2-201 for a diagram of the three modes of delivery (four for the Saddle Finisher).
Method of delivery
Normal
delivery
Simple stacking
Job offset
Staple
Front diagonal
Rear 1-point
Rear diagonal
2-point
Figure 2-201
Figure 2-202
2-10
1.
a.
Normal Delivery
Simple Stacking
The finisher delivers copies directly to the tray.
Tray
Tray
Copies
Copies
Delivery roller
Feed roller 1
Feed roller 2
Figure 2-203
2-11
b.
Job Offset
The finisher forwards all copies of each sort job to the stapling tray. The first sort job on the
stapling tray is delivered with a shift to the front of about 30 mm, and the second sort job is delivered without being shifted. Whether the first copy or the last copy of a sort job should be shifted is
determined by the host machine.
Tray
Figure 2-204
Swing guide
Stopper
Stapling tray
Delivery roller
Feed roller 1
Figure 2-205
Results of Delivering 4 Sets
Copies handled
by job offset
Direction of delivery
Figure 2-206
2-12
c.
Stapling
The finisher stacks copies arriving from its host machine on the stapling tray. Then, it staples
and delivers the copies to the appropriate tray.
Tray
Copies
Staple
Swing guide
Stapling
tray
Delivery roller
Stopper
Feed roller 1
Figure 2-207
Paper width/2
Front diagonal stapling
2-point stapling
Figure 2-208
2-13
2.
To saddle stitch
Figure 2-209
2-14
B.
The finisher has three different paper paths for delivery, each selected to suit paper size and
delivery mode.
1.
Straight Path
When stacking copies shown in Table 2-201, the copies pass under the buffer roller.
Copy size
Typical copy examples
The paper length is less than 182mm, or the paper width is less than
182mm, or the paper length is 251mm or more.
F15/F16
A3, A3-wide, B4, A4-R, B5-R, A5-R, LD, LG, LT-R, ST-R, Postcard, thick paper
Table 2-201
Delivery roller
Buffer roller
Figure 2-210
2.
The paper length is 182mm or more, and the paper width is 182mm or
more, and the paper length is 250mm or less.
A4, B5, LT (excluding thick paper)
Table 2-202
Buffer roller
Feed roller 2
Delivery roller
Figure 2-211
2-15
F15/F16
3.
Table 2-203
The following shows paper delivery operation in the case of three originals in the staple mode.
1) The first copy is moved in the direction of the buffer roller.
Buffer roller
First copy
Figure 2-212
2) The first copy wraps around the buffer roller and, at the same time, the second copy arrives
from the host machine.
First copy
Figure 2-213
2-16
Second copy
3) The second copy is laid over the first copy and, at the same time, the third copy arrives from the
host machine.
Third copy
Figure 2-214
4) The first, second and third copies are simultaneously pulled into the stapling tray.
Second copy
Third copy
First copy
Figure 2-215
Cauiton:
The third copy as explained here is moved through buffer paper path 1. This fact is omitted from the
discussion to avoid interrupting the sequence of operations.
2-17
C.
1.
Outline
The finisher moves copies arriving from the host machine to the delivery tray, stapling tray, or
the saddle stitch unit (Saddle Finisher) according to the mode of delivery. On the stapling tray, the
copies are subjected to job offset or stapling as instructed by the host machine.
The first feed motor (M1), second feed motor (M8) and inlet feed motor (M9) are stepping
motors, and delivery motor (M2) is a DC motor. These motors are controlled by the microprocessor
(CPU) on the finisher controller PCB, and rotate either clockwise or counterclockwise.
The paper paths are equipped with the following four sensors for detection of paper (arrival,
passage):
Inlet sensor (PI1)
Delivery sensor (PI3)
Stapling tray sensor (PI4)
Buffer path paper sensor (PI14)
In addition, each delivery tray is equipped with a sensor designed to detect the presence/absence of paper on it.
No.1 tray paper sensor (PI11)
No.2 tray paper sensor (PI12)
If a copy fails to reach or move past each sensor within a specific period of time, the finisher
controller PCB identifies the condition as a jam, and stops the ongoing operation, and at the same
time, informs the host machine of the condition. When all doors are closed after the paper jam is
removed, the buffer path inlet paper sensor (PI17) checks whether or not copies are being detected
in addition to the above four sensors (inlet sensor, delivery sensor, stapling tray sensor and buffer
path paper sensor). If the sensors detect a copy, the finisher unit judges that paper jams have not
completely been removed, and sends the paper jam removal signal to the host machine again.
2-18
SL6
SL5
M5
M8
M1
PI20
M7
PI10
M2
PI19
M9
PI9
SL3
SL2
SL1
SL7
M6
M3
M4
PI24
M10
PI23
Figure 2-216
2-19
2-20
PI4
PI12
Figure 2-217
PI3
PI17
PI11
PI14
PI1
D.
Job Offset
1.
Outline
In the job offset mode, sort jobs and entire copy groups are shifted to the front for delivery to
the tray, and other copies are delivered to the tray without a shift.
The copies are shifted by the alignment plate. The alignment plate is checked by the alignment
plate home position sensor (PI6) to find out whether it is at the home position.
The finisher controller PCB drives the alignment motor (M3) at power-on to return the alignment plate to its home position.
The finisher controller PCB stops the delivery motor (M2) when the trailing edge of the copy
has moved past the feed roller 2. Then, the finisher controller PCB rotates the delivery motor counterclockwise, and drives the swing motor (M7). As a result, the drive of the delivery motor is transmitted to the swing guide to move up the guide. When the swing guide open sensor (PI18) detects
the swing guide, the delivery motor stops, and the swing guide is held at the up position.
When the swing guide has moved up, the feed belts attached to the feed roller 2 move the copy
to the stapling tray. The presence of paper on the stapling tray is monitored by the stapling tray
sensor (PI4). (The first sheet is fed to the stapling tray while the swing guide is moving up.)
The finisher controller PCB drives the alignment motor (M3) in advance, and keeps the alignment plate in wait at a point 10 mm behind the trailing edge of a sheet. Whenever one sheet is
moved to the stapling tray, each sheet is aligned, and when the 3rd or last sheet in a sort job/group
is fed to the stapling tray, the escape solenoid (SL6) moves the guide plate away and under the
stapling tray. From then on, the alignment motor shifts the sheets to the front by 30 mm.
When the copy has been shifted, the finisher controller PCB rotates the alignment motor counterclockwise to move the alignment plate to a point 10 mm behind the trailing edge of the sheet.
This alignment operation is repeated until alignment of the 3rd or last sheet in a sort job is completed. At this time, the swing guide is moved down and is closed, and the delivery motor rotates
clockwise to deliver the sheet.
2-21
F15/F16
F15/F16
Alignment plate
Guide plate
Alignment plate
home position sensor (PI6)
Alignment motor (M3)
Paper
Escape solenoid
(SL6)
Figure 2-218
Sequence of Operation (job offset)
Start signal
Host machine delivery signal
Figure 2-219
2-22
2.
1) The swing guide moves up and, at the same time, the feed belts move the sheet to the stapling
tray.
Swing guide
Offset sheet
Feed roller 2
Knurled belts
Tray 1/2
Delivery
roller
Stapling tray
Stopper
Figure 2-220
2) The alignment plate shifts the sheet to the front.
Alignment plate
Existing stack
Offset sheet
Figure 2-221
3) The swing guide moves down and, at the same time, the delivery roller delivers the sheet.
Offset sheet
Swing guide
Feed roller 2
Knurled belts
Tray 1/2
Delivery
roller
Stapling tray
Stopper
Figure 2-222
2-23
E.
Staple Operation
1.
Outline
The stapler unit staples a stack of as many sheets as specified.
The stapling position differs according to the selected staple mode and paper size.
The stapler unit is checked by the stapler shift home position sensor (PI7) to find out whether it
is at the home position.
When starting operation after power-on, the finisher controller PCB drives the stapler shift
motor (M4) to return the stapler unit to the home position. If the stapler is already at the home
position, it is kept as it is in wait.
Stapler shift
motor (M4)
Sheets
Stapler
Figure 2-223
2-24
Paper width/2
2-point stapling
Figure 2-224
2-25
2.
First Sheet
The finisher controller PCB stops the delivery motor (M2) as soon as the trailing edge of the
first sheet has moved past the feed roller 2. Then, it rotates the delivery motor clockwise to switch
the gear drive to the swing motor (M7), causing the swing guide to move up. When the swing guide
open sensor (PI18) finds the swing guide at the up position, the swing motor stops, maintaining the
swing guide at the up position.
When the swing guide has moved up, the knurled belts of the feed roller 2 move the sheet to the
stapling tray. (The first sheet is fed to the stapling tray while the swing guide is moving up.) The
presence of paper on the stapling tray is detected by the stapling tray sensor (PI4).
The finisher controller PCB drives the alignment motor (M3) when the stapling tray paper
sensor has detected paper to put sheets in order. The alignment plate is kept in wait in advance at a
point 10 mm behind the trailing edge of the paper.
The swing guide is kept in wait at the up position until the last sheet is output onto the stapling
tray.
Swing guide
First sheet
Feed roller 2
Knurled belts
Tray 1/2
Delivery roller
Stapling tray
Stapler
Figure 2-225
2-26
Swing guide
Swing guide open
sensor (PI18)
Swing guide closed
detecting switch 1,2
(MS2/MS6)
Delivery roller
Swing motor
clock sensor
(PI20)
Delivery motor
clock sensor
(PI10)
Figure 2-226
2-27
3.
Second and
subsequent
sheets
Feed roller 2
Knurled belts
SL7
Tray 1/2
Delivery
roller
Stapling tray
Figure 2-227
2-28
Stapler
Knurled belts
Escape direction
Belt escape
solenoid (SL7)
Figure 2-228
Paddles
Paddles
Paddle
solenoid (SL5)
Second and
subsequent sheets
First sheet
Stapler
M8
Stopper
Figure 2-229
2-29
4.
Last Sheet
When the last sheet has been put in order, the finisher controller PCB turns on the alignment
motor (M3) to move the alignment plate to the alignment position (to butt the plate against the
stack). Then, the finisher controller PCB rotates the swing motor (M7) counterclockwise to move
down the swing guide.
The finisher controller PCB moves the stapler according to the staple mode for stapling.
From then on, it rotates the delivery motor (M2) clockwise to deliver the stack to the tray.
Swing guide
Sheets
Feed roller 2
Knurled belts
Tray 1/2
Delivery
roller
Stapling tray
Stapler
Figure 2-230
2-30
Swing guide
Delivery roller
Figure 2-231
2-31
F.
Stapler Unit
Stapling is executed by the staple motor (M6). A single rotation of the cam by the motor results
in one stapling operation.
The cam is checked by the staple home position sensor (PI22) to find out whether it is at the
home position.
The stapler motor is controlled by the microprocessor (IC1) on the finisher controller so that it
is rotated clockwise or counterclockwise.
When the stapling home position sensor is off, the finisher controller PCB rotates the stapler
motor clockwise until the sensor turns on so as to return the stapling cam to its initial state.
The presence/absence of the staple cartridge is detected by the staple switch (MS8). The presence/absence of staples inside the staple cartridge is detected by the staple detecting switch (MS9).
The staple edge sensor (PI21) is used to find out whether a staple has been edged out to the end of
the cartridge.
The finisher controller PCB does not drive the staple motor (M6) unless the swing guide closed
detecting switch 2 (MS6) is on (i.e., the swing guide is closed). This is to protect against injuries
that could occur when a finger is stuck inside the stapler.
2-32
Stapling home
position detection signal
Figure 2-232
M6
Figure 2-233
2-33
Start signal
Host machine delivery signal
Inlet sensor (PI1)
First sheet
Stacking
Second sheet
Stapling
Delivery
Figure 2-234
2-34
5.
Stopper
Stopper
Guide plate
Stapler
Figure 2-235
2-35
b.
Wait position
Guide plate
Figure 2-236
c.
Stopper
Guide plate
Figure 2-237
2-36
d.
2-Point Stapling
The stapler is kept in wait at the center of the paper. Stapling occurs at two points, first at the
rear and then at the front.
Stopper
Stapling position
Wait position
Stapler
Stopper
Guide plate
Figure 2-238
2-37
G.
Tray Operation
The finisher has two delivery trays-upper tray 1 and lower tray 2. The upper and lower trays
move up and down independently.
Tray 1 is moved up and down by the tray 1 lift motor (M5), and tray 2 by the tray 2 lift motor
(M10).
The tray 1 position is detected by counting the clock pulses of tray 1 lift motor clock sensors 1
and 2 (PI9 and PI19) in relation to the tray 1 home position sensor (P18). The tray 2 position is
detected by counting the clock pulses of tray 2 lift motor clock sensors 1 and 2 (PI23 and PI24) in
relation to the tray 2 home position sensor (PI25).
When the tray is already at the home position, it is moved away from the home position once,
then returned to that position.
When both tray 1 and tray 2 are at the home position, the above operation is performed for tray
1 and tray 2 in this order.
The finisher controller PCB moves up and down the tray selected by the host machine so that it
is positioned at the delivery slot.
The upper limit of the tray is detected by the tray coming close detecting switch (MS9). The
finisher controller PCB stops the drive (up) of the tray 1 lift motor (M5) as soon as the tray upper
limit detecting switch turns on.
The height of the stack on the tray is identified by the height sensor (PS1), which measures its
distance from the top of the stack. The tray is moved down when the distance between the top of the
stack and the delivery assembly drops to a specific measurement.
The finisher controller PCB cuts off the +24V power of the tray 1 lift motor (M5) as soon as the
safety zone switch (MS3) turns on while the shutter and the swing guide are open, stopping the
operation of the finisher.
2-38
Tray 1 lift
motor
One way
gear
Tray 1 lift
motor clock
sensor / and 2
Rack
Tray 2 lift
motor
One way
gear
Tray 2 lift motor
clock sensor / and 2
Figure 2-239
2-39
H.
1.
Outline
The number of sheets delivered to the tray and the number of sets (number of stapling operations) are stored in memory by the finisher controller PCB. The height of the stack is checked by the
height sensor (PS1). See Table 2-204 for the maximum loading capacity of each tray.
The finisher controller PCB stops operation when the conditions in Table 2-204 occur, informing the host machine that the tray is full.
Non-staple sort
Stacking
mode
F15/F16
Height
Small-size
Large-size
Staple sort
Mixed sizes
Small-size
110 mm high
(750 sheets/
100 sets)
Large-size
Mixed sizes
74 mm high 22 mm high
(500 sheets/ (500 sheets/
100 sets)
100 sets)
Notes: 1. The capacity for the non-staple sort mode is approximate and computed based on 80 g/m2 paper.
2. Alignment for stacks containing 750 sheets or more is not guaranteed.
3. Stacking height precision is 7 mm.
Table 2-204
F15/F16
Caution:
1. The term small-size stands for A4, LT, B5 and 16K.
2. The term large-size stands for A3, A4-R, B4, LG, LD, LT-R, Foolscap and 8K.
2-40
Figure 2-240
2-41
I.
Shutter Operation
When the tray 1 passes the delivery slot, the finisher controller PCB closes the shutter mounted
on the delivery slot before moving the tray, preventing the existing stack on the tray by the delivery
slot and intrusion of the hands.
The shutter moves up (to close) when the second feed motor (M8) rotates counterclockwise,
and is held in position when the motor stops. When the second feed motor rotates counterclockwise
once again, it moves down (to open) to enable delivery.
When the shutter is held at the up position, claws slide out of the swing guide to engage the
back of the shutter. This way, the existing slack and the swing guide engage while the tray is moved,
preventing the guide from opening. The claws slide in when the shutter is moved down to release
the engagement.
The upward movement of the shutter is monitored by the shutter closed detecting switch (MS4),
and the downward movement is monitored by the shutter open sensor (PI5).
See the following diagrams for how these operations take place.
1) The second feed motor rotates counterclockwise to move the shutter up.
M8
Figure 2-241
2-42
2)
The tray 1,2 lift motor rotates, and the new tray moves to the stacking lower limit. The distance
of movement is detected by the tray 1 lift motor clock sensor 1/2 (PI9/19) or tray 2 lift motor
clock sensor 1/2 (PI22/PI24).
M10
Figure 2-242
3) The second feed motor rotates counterclockwise, and the shutter moves down.
M8
Figure 2-243
2-43
4) The tray lift motor rotates, and the tray moves to suit the height of the stack. The appropriate
height in relation to the existing stack is checked by the height sensor (PS1).
M10
Figure 2-244
Claw
Shutter
Claw
Shutter closed
detecting
switch (MS4)
Shutter open
sensor (PI5)
M8
One-way cam
Figure 2-245
2-44
Shutter
closed
Tray moved
Shutter
opened
Figure 2-246
2-45
J.
1.
Outline
This machine is provided with a buffer paper path for continuously receiving paper from the
host machine during stapling and job offset operation on the stapling tray. A maximum of three
copies (three originals or more in the staple mode) are wrapped around the buffer roller. During this
time, job offset and stapling are performed on the stapling tray.
The following shows operation on the buffer paper path.
First sheet
SL2
OFF
1) When the first sheet arrives, the buffer inlet solenoid (SL2) remains off. The first sheet enters
the buffer path.
Figure 2-247
2) When the leading edge of the sheet has moved past the buffer path inlet paper sensor (PI17), the
buffer outlet solenoid (SL3) turns on so as to cause the sheet to wrap around the buffer roller.
Buffer outlet
solenoid
Buffer path inlet paper
sensor (PI17)
ON
SL3
Figure 2-248
2-46
3) When the leading edge of the sheet has moved past the buffer path paper sensor (PI14), the
buffer roller stops and waits for the second sheet.
First sheet
Second sheet
Buffer path paper
sensor (PI14)
Figure 2-249
4) When the second sheet arrives and its leading edge reaches the inlet sensor (PI1), the buffer
roller starts to operate once again.
First sheet
Second sheet
Inlet sensor (PI1)
Figure 2-250
2-47
5) The buffer roller continues to rotate, and the second sheet overlaps the first sheet.
Second sheet
First sheet
Figure 2-251
6) When the trailing edge of the second sheet has moved past the buffer path paper sensor (PI14),
the buffer roller stops and waits for the third sheet.
Second sheet
First sheet
Third sheet
Buffer path paper
sensor (PI14)
Figure 2-252
2-48
7) When the third sheet arrives and its leading edge reaches the inlet sensor (PI1), the buffer roller
starts to operate once again.
Second sheet
First sheet
Third sheet
Inlet sensor (PI1)
Figure 2-253
8) When the leading edge of the third sheet reaches the inlet sensor (PI1), the buffer outlet solenoid (SL3) turns off so that the path is directed in the direction of delivery. (The actual switchover will occur after the trailing edge of the first sheet has moved past the flapper.)
Second sheet
First sheet
Buffer outlet
solenoid
SL3
OFF
Third sheet
Inlet sensor (PI1)
Figure 2-254
2-49
9) The buffer roller continues to rotate, the third sheet overlaps the first and second sheets, and the
three sheets are fed together towards the delivery roller.
Figure 2-255
2-50
K. Detecting Jams
The following sensors are used to detect the presence/absence of paper and to make sure that
sheets are moved properly:
Inlet sensor (PI1)
Delivery sensor (PI3)
Stapling tray sensor (PI4)
Buffer path paper sensor (PI14)
A jam is identified with reference to the presence/absence of paper at each specific sensor at the
times programmed in the memory of the microprocessor (CPU) on the finisher controller PCB.
When the CPU identifies a jam, it suspends the finishers delivery operation and informs the
host machine DC controller of the presence of a jam. After the paper jam is removed, the buffer path
inlet paper sensor (PI17) checks whether or not copies are being detected in addition to the above
four sensors (inlet sensor, delivery sensor, stapling tray sensor and buffer path paper sensor). If the
sensors detect a copy when all doors are closed, the finisher unit judges that paper jams have not
completely been removed, and sends the paper jam removal signal to the host machine again.
The tray 1 paper sensor (PI11) and tray 2 paper sensor (PI12) are not used to detect jams.
PI3
PI14
PI1
PI4
Figure 2-256
No.
Sensor names
PI1
Inlet sensor
PI3
Delivery sensor
PI4
PI14
Table 2-205
2-51
1.
Equivalent of 400 mm
Equivalent of 400 mm
Jam check
Jam check
Normal
Jam
Figure 2-257
2.
Equivalent of size x 2
Equivalent of size x 2
Jam check
Jam check
Normal
Jam
Figure 2-258
3.
F15/F16
Equivalent of 550 mm
Equivalent of 550 mm
Jam check
Jam check
Normal
Figure 2-259
2-52
Jam
4.
F15/F16
Equivalent of size x 2
Equivalent of size x 2
Jam check
Buffer path paper
sensor (PI14)
Jam check
Normal
Jam
Figure 2-260
5.
a.
F15/F16
Equivalent of 363 mm
F15/F16
Jam check
Inlet sensor (PI1)
Equivalent of 363 mm
Jam check
Normal
Jam
Figure 2-261
2-53
b.
F15/F16
Buffer Path
The delivery sensor does not detect paper when an equivalent of 652 mm has been fed after the
inlet sensor turned on.
Equivalent of 652 mm
F15/F16
Equivalent of 652 mm
Jam check
Inlet sensor (PI1)
Jam check
Normal
Jam
Figure 2-262
6.
Equivalent of size x 2
Equivalent of size x 2
Jam check
Delivery sensor (PI3)
Jam check
Normal
Figure 2-263
2-54
Jam
7.
on.
1 sec
1 sec
Jam check
Stapling tray
sensor (PI4)
Delivery motor (M2)
Jam check
Normal
Stapling tray
sensor (PI4)
Jam
Figure 2-264
F15/F16
8.
Staple Jam
When the staple motor (M6) is rotating clockwise, the staple home position sensor (PI22) does
not turn on within 0.5 sec. after it has turned off. However, the sensor turns on within 0.5 sec. after
the motor has been rotated counterclockwise.
9.
Power-On Jam
One of the inlet sensor (PI1), delivery sensor (PI3), buffer path paper sensor (PI4) or buffer path
inlet paper sensor (PI17) detects paper at power-on.
10. Door Open Jam
One of the joint sensor (PI15), door open sensor (PI16) or door switches (MS1) detects the
cover open during operation (including front door switch (MS2P) when the optional puncher unit is
mounted).
11. Punch Jam
The punch home sensor (PI3P) does not turn on again within 200 msec after turning off.
2-55
Outline
The finisher controller PCB is supplied with 24 VDC power when the host machine is turned
on. Power is also supplied from the finisher controller PCB to the saddle stitch controller PCB. In
addition, power is also supplied to the punch driver PCB when the optional puncher unit is mounted.
Some of the 24 VDC power used to drive motors is cut off when the door switch (MS1) is open.
The power to the saddle stitch controller PCB, however, will not be cut off.
Figure 2-301 is a block diagram showing the power supply system.
F15/F16
Power source
Figure 2-301
2.
Protection Functions
The 24 VDC power line used to drive motors and solenoids is equipped with a circuit breaker
(CB1) for protection against overcurrent. The 24 V line used to drive the first feed motor (M1),
alignment motor (M3), and stapler shift motor (M4) are equipped with a fuse, which is designed to
blow when an overcurrent occurs.
2-56
2-57
CHAPTER 3
SADDLE STITCH UNIT
BASIC OPERATION
1. This chapter discusses the purpose and role of each of the saddle stitch functions, and the
principles of operation used for the stitch mechanical and electrical systems. It also explains
the timing at which these systems are operated.
The
by
2. In descriptions of digital circuits on the stitch, 1 indicates a high signal voltage level, while
0 indicates a low signal voltage level. Voltage values differ according to circuit.
A microprocessor is used on the stitch. A description of microprocessor operation is omitted in
this chapter as it is practically impossible to check internal operation of the microprocessor.
Descriptions in this chapter also assume that PCBs will not be repaired at user sites. For this
reason, descriptions of circuits on PCBs is limited to block diagrams. Two types of block diagrams are provided for separate functions: diagrams indicating details from sensors up to input
sections of major PCBs, and diagrams indicating details from the output sections of major
PCBs up the loads.
I.
I.
A.
BASIC OPERATION
Outline
The unit stitches (2 points) a stack of sheets delivered by the finisher unit and folds it in two
for delivery. All these operations are controlled by the saddle stitch controller PCB in response to
commands from the host machine via the finisher unit.
Control system
Figure 3-101
3-1
B.
Electrical Circuitry
The sequence of operations used for the saddle stitch is controlled by the saddle stitch controller PCB. The saddle stitch controller PCB has a microprocessor. This microprocessor is used to
control the sequence of operations and to handle serial communications with the finisher controller
PCB, driving solenoids and motors in response to the various commands from the finisher controller PCB.
The saddle stitch controller PCB is also used to communicate the state of various sensors and
switches to the finisher controller PCB in serial.
The functions of the major ICs mounted on the saddle stitch controller PCB are as follows:
Q1
Controls the sequence of operations.
Q2
Contains the sequence program.
Q3
Controls the sequence of operations.
Q4
Handles IPC communications.
Electrical circuitry block diagram
Sensors
Switches
Saddle stitch
controller PCB
Motors
Q1 CPU
Solenoids
Q2
ROM
Q3
RAM
Q4
Communications IC
Finisher controller
PCB
Figure 3-102
3-2
Host machine
C.
1.
PI1S
J107-1
-2
-3
J11-15
-14
-13
+5V
LUNGECLK
PI2S
J104-3
-1
-2
J11-10
-12
-11
+5V
FDR
PI3S
J103-3
-1
-2
J11-7
-9
-8
+5V
EJCVR
PI4S
J102-1
-2
-3
J11-6
-5
-4
+5V
FLDCLK
PI5S
J101-3
-1
-2
J11-1
-3
-2
+5V
JOGHP
PI6S
J100-3
-1
-2
PI7S
J106-3
-1
-2
Delivery cover
sensor
Paper folding
motor clock
sensor
Alignment
plate home
position sensor
Tray paper
sensor
Paper
positioning
plate home
position sensor
J303-1
-3
-2
J203-3
-1
-2
J309-1
-3
-2
-1
-3
-2
J209-3
-1
-2
-3 -4
-1 -6
-2 -5
-1
-3
-2
J302
J202A
J202
Front door
open/closed
sensor
J502
J402A
J402
Paper pushing
plate motor
clock sensor
-3
-1
-2
J6-7
+5V
-9
TRYPAR
-8
-6
-4
-5
J6-4 +5V
-6
PAPPOS
-5
Figure 3-103
3-3
2.
PI11S
PI12S
Crescent roller
phase sensor
Guide home
position sensor
PI13S
J525-3
-1
-2
J10-6 +5V
-8 INLTCVR
-7
-2
-4
-3
-3
-1
-2
-2
-4
-3
-3 J9-1 +5V
-1 -3 DELV
-2 -2
J126-3
-1
-2
J9-4 +5V
-6 FDRLHP
-5
J127-3
-1
-2
J9-7 +5V
-9 GIDHP
-8
J128-3
-1
-2
J9-10 +5V
-12 LUNGEHP When the paper pushing plate
is at home position, 1.
-11
PI15S
J129-3
-1
-2
J9-13 +5V
-15 LUNGETOP When the paper pushing plate
is at the leading edge, 1.
-14
PI16S
J131-3
-1
-2
J13-1 +5V
-3 STPLHP*
-2
J13-4 +5V
-6 VPJM
-5
Paper pushing
plate top position
sensor
Stitch unit IN
sensor
PI17S
Vertical path
paper sensor
PI21S
J132-3
-1
-2
-1
-3
-2
-4
-2
-3
J130-3
-2
-1
J18-1 +5V
-3 PAFLDHP* When the paper folding roller
is at home position, 0.
-2
Figure 3-104
3-4
J6-1 +5V
-3 PPOSPAR
-2
PI14S
Paper pushing
plate home
position sensor
Paper folding
home position
sensor
-3
-1
-2
J124-3
-1
-2
J308
J308A
J208
Delivery sensor
-1
-3
-2
J225
J225
J125
PI9S
J105-3
-1
-2
J425
J425
J325
PI8S
Paper positioning
plate paper sensor
J301
J301A
J201
3.
PI19S
-1
-2
-3
-4
-5
J304
J304A
J204
J10-1
-2
-3
-4
-5
+5V
1STPA
2NDPA
3RDPA
PI20S
-3
-7
-6
-1
-2
J316-5
-3
-7
-6
-1
-2
-5
-7
-6
MS4S
-5
J121
Staple
sensor (rear)
MS5S
J306
Stitch home
position
sensor (rear)
J120
MS6S
J315-5
J305
Staple
sensor (front)
MS7S
J8-3
-1
-2 HKEMP1
-7
-6
J8-10
J4-1
-2
-2
closed, 1.
J110-3
J4-3
-2
-4
MS2S
FDROPN
MS3S
J111-2
-1
-3
-2
J305
J205
+24V
J109-3
MS1S
STCHHP2*
-8
HKEMP2
-9
STCHHP1*
JD2
JD1
Stitch home
position
sensor (front)
-1
J4-5
-2
-6
+24U
DELVMS
Figure 3-105
3-5
4.
-2
J118
-1
-2
J15-1
-1
-2
-2
J15-3
-1
-4
-2
J15-5
-2
J117
-1
Feed motor
M1S
-2
-6 RLNIPSL*
J5-1 A
-1
-4
-2
-3
-2 A*
-2
-3 B
-1
-4 B*
-3
J115A
SL4S
J116
-1
-4
J4-8
M2S
-1
-7
J119-5
J12-1
Guide motor
-2
-2 B*
-3 A*
-4 B
-1
-5 A
-4
M3S
-3
J114-5
-4
M4S
-3
-2
-1
Alignment motor
J113-5
M5S
-7 B*
-8 A*
-9 B
-10 A
-1
-5 A
Figure 3-106
3-6
J7-1
-2
-3
+24V
J7-6
-2 B*
-3 A*
-4 B
-4
5.
Figure 3-107
3-7
Outline
The stitch unit aligns the sheets coming from the finisher unit and stitches the resulting stack
for delivery to the delivery tray according to the commands coming from the finisher controller
PCB.
The machines operation consists of the following:
1. Receive sheets.
2. Aligns the sheets
3. Stitches the stack.
4. Feeds the stack.
5. Folds and delivers the stack.
1) Receive sheets
5) Folds and
delivers the stack
Figure 3-201
3-8
1.
Receiving Sheets
The stitch unit receives sheets from the finisher unit and outputs them inside the vertical path in
vertical orientation.
The vertical path, while sheets are being output, is configured by two paper deflecting plates.
The position of the sheets being output is set by the paper positioning plate so that the center of
the stack matches the stapling/folding position.
Sheets coming later are output closer to the delivery slot, and the volume of paper that may be
output is as follows:
15 sheets (maximum of 14 sheets of 80 g/m2 + 1 sheet of 256 g/m2)
Direction of
delivery
Second sheet
First sheet
Figure 3-202
3-9
2.
Alignment plate
Alignment plate
Figure 3-203
3-10
3.
Stitching
When all sheets have been output, the two stitchers stitch the stack. The stitchers are positioned
so that they face the center of a stack.
The two stitchers are not operated simultaneously so as to prevent the paper from wrinkling
between two staples and to limit the load on the power supply.
If only one sheet of paper arrives from the host machine, stitching does not take place and the
sequence goes to the next operation (stack feeding).
Stitcher
Staple
Figure 3-204
3-11
4.
Figure 3-205
3-12
5.
Paper folding
roller
Delivery roller
Figure 3-206
3-13
Outline
The paper output mechanism serves to keep a stack of sheets coming from the finisher in place
for the next steps (stapling, folding).
The paper inlet is equipped with the No.1 flapper and the No.2 flapper, which operate to configure the paper path to suit the size of paper. The paper positioning plate is kept in wait at a
predetermined location to suit the size of paper. The paper positioning plate is driven by the paper
positioning plate motor (M4S), and the position of the plate is identified in reference to the number
of motor pulses coming from the paper positioning plate home position sensor (PI7S). A sheet
moved by the inlet roller is handled by the feed rollers and the crescent roller and held in a predetermined position. The feed plate serve to move sheets by coming into contact with or moving away
from sheets as needed.
The alignment plates put the stack into order each time a sheet is output. The alignment plates
are driven by the alignment motor (M5S), whose position is identified in reference to the number of
motor pulses coming from the alignment plate home position sensor (PI5S).
To prevent interference between paper and the paper folding rollers when the paper is being
output, the folding rollers are designed to be covered by a guide plate. The guide plate moves down
before paper is folded so as to expose the paper folding rollers.
The inlet is equipped with the No.1, No.2 and No.3 paper sensors (PI18S, PI19S, PI20S) each
suited to a specific paper size, and the paper positioning plate is equipped with a paper positioning
plate paper sensor (PI8S).
3-14
M6S/
M7S
M1S
M3S
SL2S
M4S
SL1S
M5S
SL4S
M8S
PI1S
M2S
PI4S
Figure 3-301
3-15
Figure 3-302
3-16
B.
1.
Outline
The two flappers mounted at the paper inlet are operated to configure the feed path according to
the size of paper. The flappers are used to enable the following:
1. To detect the passage of the trailing edge of the paper being moved by an appropriate sensor.
2. To prevent the following sheet from butting against the top of the existing stack,
Table 3-301 shows the relationship between sensors and paper sizes.
Sensor
A3/LD
B4
A4-R/LT-R
Used
Used
Used
Not used
Used
Used
Not used
Not used
Used
Table 3-301
Each flapper is driven by its own solenoid.
Table 3-302 shows the relationship between solenoids and paper sizes.
Solenoid
A3/LD
B4
A4-R/LT-R
OFF
ON
ON
OFF
OFF
ON
Table 3-302
3-17
2.
PI18S
PI19S
PI20S
Entry of First sheet
Figure 3-303
3-18
3.
Passage of paper
ON
Passage of paper
OFF
SL2S
No.3 paper sensor Non-passage of paper
PI20S
PI18S
PI19S
Top edge
PI20S
PI18S
PI19S
PI20S
Entry of First sheet
Figure 3-304
3-19
4.
Passage of paper
SL1S
ON
Passage of paper
ON
SL2S
Passage of paper
No.3 paper sensor
PI20S
PI18S
PI19S
PI20S
Top edge
PI18S
PI19S
PI20S
Entry of First sheet
Figure 3-305
3-20
C.
When the leading edge of a sheet has moved past the inlet flapper, the intermediate feed roller
and the crescent roller start to move the sheet forward.
The intermediate feed roller is normally not in contact with the path bed. When the leading
edge of a sheet reaches the intermediate feed roller contact section, the feed plate contact solenoid
(SL4S) causes the roller to come into contact with the path bed so as to move the sheet. The contact
is broken as soon as the leading edge of the sheet reaches the paper positioning plate. This series of
operations is executed each time a sheet arrives.
When the leading edge of the first sheet reaches the paper positioning plate, the paper positioning plate paper sensor (PI8S) turns ON. The arrival of the second and subsequent sheets will not be
checked since the first sheet will still be over the sensor.
The crescent roller keeps rotating while sheets are being output, butting the leading edge of
each sheet against the paper positioning plate, and ultimately, keeping the leading edge of the stack
in order.
The alignment plate motor (M5S) drives the alignment plates for each sheet so as to put both
left and right edges of the sheet in order.
1) The solenoid turns ON while paper is being moved so that the feed plate comes into contact.
Intermediate feed roller
Feed motor
M1S
ON
SL4S
Feed plate contact
solenoid
Figure 3-306
3-21
2) The solenoid turn OFF when the paper butts against the paper positioning plate. The feed motor
continues to rotate.
M1S
OFF
SL4S
Figure 3-307
3) The solenoid turns ON when the next sheet arrives, and the feed plate comes into contact.
M1S
ON
SL4S
Figure 3-308
3-22
D.
The alignment motor (M5S) drives the alignment plates each time a sheet is output, putting
both left and right edges of the sheet in order. The alignment plate motor is a 4-phase stepping
motor. The position of the alignment plate is identified in reference to the number of motor pulses
from the alignment plate home position sensor (PI5S).
The following briefly describes what takes place when the saddle stitching mechanism operates on two sheets.
1) When the first sheet has been output, the alignment plates butt against the left and right edges
of the stack (first alignment). The alignment plates leave the home position in advance and
remain in wait at points 10 mm from the edges of the stack.
Sheets
Alignment
plate
Paper positioning
plate
Alignment
plate
Alignment plate
home position sensor
(PI5S)
Figure 3-309
2) The alignment plates move away from the edges of the stack over a short distance and then butt
against the edges once again (Second alignment).
Figure 3-310
3-23
3) The alignment plates escape to points 10 mm from the edge of the stack.
Figure 3-311
4) When the following stack arrives, steps 1 through 3 above are repeated.
5) The alignment plates butt against the stack once again, during which stitching takes place.
Figure 3-312
6) The alignment plates escape to points 10 mm from the edges of the stack, after which folding
and delivery take place.
Figure 3-313
7) When the first sheet of the following stack reaches the No.1 paper sensor, the guide moves to a
point 10 mm from the edge of the stack to be ready for the next alignment operation.
Figure 3-314
3-24
In case of 2 sheets:
Entry of Entry of 1st sheet of follow1st sheet 2nd sheet
ing stack entry
[1]
: Alignment
: Escape
[1]: Move to wait position
[2]: Stapling period
[3]: Paper folding/delivery period
[4]: Move to following stack size wait position
Figure 3-315
Alignment plate
Alignment motor
M5S
Alignment plate
Stack
Alignment plate
home position
sensor (PI5S)
Paper positioning plate
Figure 3-316
3-25
E.
1.
Outline
If alignment was executed with the crescent roller in contact with the stack of sheets, the resulting friction against the roller causes the stack to move inappropriately (Figure 3-317). To prevent
this problem, the phase of the roller is identified and used to determine the timing of alignment.
The phase of the crescent roller is identified by the crescent roller phase sensor (PI12S). The
flag for the crescent roller phase sensor is mounted to the crescent roller shaft. The flag will leave
the sensor while the roller shaft rotates, turning the sensor ON or OFF, enabling the assumption that
the crescent roller is positioned at the opposite side of the stack (Figure 3-319). The alignment
plates are operated to correspond with this change in the state of the sensor.
Crescent roller
phase sensor (PI12S)
Alignment plates
Flag
Crescent roller
M1S
Feed motor
Stack
Figure 3-317
3-26
Crescent roller
phase sensor(PI12S)
Sensor flag
Crescent roller
Figure 3-318
Alignment operation is
started when the flag has
covered the sensor and
the crescent roller is
away from the stack.
Figure 3-319
First sheet
Second sheet
Feed motor
stops
Alignment operation
Feed motor (M1S)
Figure 3-320
3-27
Outline
The stitching system stitches the center of an output stack with staples.
To enable stitching at two locations on a stack, two stitcher units (front, rear) are used. Each
stitcher unit is equipped with a stitcher motor (M7S, M6S) for drive, a stitcher home position
sensor (MS7S, MS5S) for detection of position and a staple sensor (MS6S, MS4S) for detection of
the presence/absence of staples.
The stitcher base is designed so that it may be drawn out to the front from the saddle stitcher for
replacement of the staple cartridge or removal of a staple jam. The stitcher unit in sensor (PI16S) is
used to make sure that the stitcher base is properly fitted to the saddle stitch unit.
Safety switches are not mounted for the saddle stitch unit (front, rear), as the location does not
allow access by the user.
Stitcher (rear)
Stitcher (front)
Stack
Figure 3-401
3-28
2.
Figure 3-402
Stitcher home position sensor
(front) (MS7S)
Stitcher motor (front) (MS7)
Stitcher home position
sensor (rear) (MS5S)
Stitcher motor (rear) (M6S)
No.1 paper sensor (PI18S)
Alignment motor (M5S)
Alignment
Escape
Figure 3-403
3-29
Cam
Mount
Figure 3-404
3-30
V.
FOLDING/DELIVERY SYSTEM
1.
Outline
The paper folding mechanism consists of a guide plate, paper folding rollers, paper pushing
plate, and paper positioning plate.
The guide plate is used to cover the folding rollers while sheets are output so as to prevent
sheets from coming into contact with the folding rollers during output. Before the stack is folded,
the guide plate moves down to enable the folding rollers to operate.
The folding rollers are driven by the paper folding motor (M2S), and the drive of the motor is
monitored by the paper folding motor clock sensor (PI4S). The mechanism is also equipped with a
paper folding home position sensor (PI21S) for detecting the position of the paper folding rollers.
The paper pushing plate is driven by the paper pushing plate motor (M8S), and the drive of the
paper pushing plate motor is monitored by the paper pushing plate motor clock sensor (PI1S). The
paper pushing plate home position sensor (PI14S) and the paper pushing plate top position sensor
(PI15S) are used to detect the position of the paper pushing plate.
After being folded into two by the paper folding rollers, a stack is moved ahead by the delivery
roller for delivery. The delivery roller is driven by the paper folding motor. The delivery sensor
(PI11S) is mounted to the delivery assembly to detect delivery of paper. The tray paper sensor
(PI6S) is used to detect the presence/absence of paper on the tray, but does not detect jams. The
vertical path paper sensor (PI17S) serves to detect the presence of paper after jam removal.
3-31
2.
Equivalent of specific
number of pulses
Guide motor
Guide home position
sensor (PI13S)
Figure 3-501
3-32
3.
Folding a Stack
A stack is folded by the action of the paper folding rollers and the paper pushing plate.
The paper pushing plate pushes against the center of a stack toward the roller contact section.
The paper pushing plate starts at its home position and waits at the leading edge position until the
stack has been drawn to the paper folding roller and is gripped for a length of 10 mm. When the
paper folding roller has gripped the stack for a length of about 10 mm, the paper pushing plate
motor starts to rotate once again, and the paper pushing plate returns to its home position. The stack
gripped in this way by the paper folding roller is drawn further by the paper folding roller and then
is moved by the delivery roller to the paper tray.
Half of the peripheral area of the paper folding rollers excluding the center part is punched out.
This punched out area only feeds the paper as the paper feeding roller (lower) contacts the paper
feeding roller (upper) only at the center of the roller to prevent the paper from wrinkling. As the
paper feeding roller (lower) contacts the paper feeding roller (upper) at their entire surfaces on the
remaining half of the peripheral area, paper folding starts from this half of the peripheral area, and
paper is fed while it is being folded. The stop position of the paper folding rollers is in this half of
the peripheral area.
The paper folding start and stop positions on the paper folding rollers is controlled according to
the motor clock signals from the paper folding home position sensor (PI21S).
Paper folding
roller (upper)
Sensor flag
Paper folding home
position sensor (PI21S)
Paper folding
roller (lower)
M8S
M2S Paper pushing plate motor
Stack of sheets
Figure 3-502
3-33
Sensor flag
Paper folding home
position sensor (PI21S)
M8S
M2S
Figure 3-503
[Paper folding start position]
Stack of sheets
Delivery outlet
Sensor flag
Paper folding home
position sensor (PI21S)
Paper folding/feeding is performed.
Paper feeding is performed.
Figure 3-504
3-34
Delivery outlet
Sensor flag
Paper folding home
position sensor (PI21S)
Paper folding/feeding is performed.
Paper feeding is performed.
Figure 3-505
: Motor CCW
Figure 3-506
3-35
4.
M2S
M8S
Paper folding motor
Paper folding roller
Figure 3-507
2) The paper folding rollers grip the stack for a length of about 20 mm.
20 m
(approm
x.)
M2S
Paper folding motor
Figure 3-508
3-36
3) The paper folding rollers rotate in reverse, pushing back the stack for a length of about 20 mm
(reverse feeding).
20 m
(appr m
ox.)
M2S
Paper folding motor
Figure 3-509
4) The paper folding rollers rotate again, feeding out the stack. The paper pushing plate returns to
its home position.
M2S
M8S
Figure 3-510
Gripping of paper stack
Equivalent of 20 mm
: Motor CCW
Figure 3-511
3-37
PI18S
PI19S
PI20S
PI8S
Figure 3-601
No.
Sensor
PI8S
PI11S
Delivery sensor
PI14S
PI15S
PI17S
PI18S
PI19S
PI20S
Table 3-601
3-38
2.
No.1 paper
(PI18S)
sensor
No.1 paper
sensor (PI18S)
Feed motor
Feed motor
Jam
Load stops
Figure 3-602
3.
A3/LD Stack
Normal
Jam
Load stops
Figure 3-603
3-39
b.
B4 Stack
Normal
Jam
Normal
Jam
Feed motor
Feed motor
Load stops
T: feeding of (paper length x 1.5) mm
Figure 3-604
c.
A4-R/LT-R Stack
Normal
Jam
Normal
Jam
Normal
Jam
Feed motor
Feed motor
Load stops
Figure 3-605
3-40
4.
a.
Normal
Delivery sensor
Delivery sensor
Jam
Load stops
T: Equivalent of 180 mm
T: Equivalent of 180 mm
Figure 3-606
5.
a.
Normal
Delivery sensor
Delivery sensor
T: Feeding of
Paper length
-130
+ 50 mm
T: Feeding of
Paper length
Jam
-130
+ 50 mm
Figure 3-607
3-41
b.
By delivery sensor
The delivery sensor (PI11S) does not turn OFF within a specific period of time (feeding) after
it has turned ON.
Normal
Delivery sensor
T: Feeding of
Paper length
Jam
Delivery sensor
1.5 mm
T: Feeding of
Load stops
Paper length
1.5 mm
Figure 3-608
6.
Power-ON Jam
Any of the No.1 paper sensor (PI18S), No.2 paper sensor (PI19S), No.3 paper sensor (PI20S),
Vertical path paper sensor (PI17S) or delivery sensor (PI11S) on the paper sensor PCB detects
paper at power-ON.
7.
Saddle Feeding Delay Jam (by the paper sensor for the paper positioning plate)
The paper sensor for the paper positioning plate is not turned ON at the start of the push (folding) operation.
Reference:
When all doors are closed after the user has removed the jam, the saddle stitch unit checks whether the
vertical path paper sensor (PI17S) has detected the presence of paper. If the sensor has detected paper,
the unit will identify the condition as being faulty jam removal and send the jam signal to the host
machine once again.
3-42
VII.POWER SUPPLY
1.
Outline
When the host machine power switch is turned ON, 24V and 5V power lines are supplied by
the finisher controller PCB.
The 24V power is used to drive solenoids. The 24V power from the finisher controller PCB to
solenoids does not pass through any protective mechanisms (microswitches, or the like).
The 24V power to motors, on the other hand, will not be supplied if any of the three door
switches is open.
The 5V power is used to drive sensors and ICs.
Inlet door
switch
F15/F16
J19-1
Front door
switch
Delivery
door switch
J1-1
Motor systems
Circuit
breaker
Solenoids
Finisher
controller
PCB
Saddle stitch
controller PCB
J3-2
J2-5
24V
Power source
24V
5V
Sensors
Logic
Figure 3-701
2.
Protective Mechanisms
The 24 VDC power supply used for motors and solenoids is equipped with a circuit breaker
(CB1). The 24V power supply used to drive the feed motor (M1S), alignment motor (M5S), and the
paper positioning plate motor (M4S) is equipped with a fuse designed to blow when an overcurrent
flows.
3-43
CHAPTER 4
PUNCHER UNIT (OPTION)
BASIC OPERATION
1. This chapter discusses the purpose and role of each of the puncher units functions, and the
principles of operation used for the puncher unit mechanical and electrical systems. It also
explains the timing at which these systems are operated.
The
by
2. In descriptions of digital circuits on the puncher unit, 1 indicates a high signal voltage level,
while 0 indicates a low signal voltage level. Voltage values differ according to circuit.
Descriptions in this chapter also assume that PCBs will not be repaired at user sites. For this
reason, descriptions of circuits on PCBs is limited to block diagrams. Two types of block diagrams are provided for separate functions: diagrams indicating details from sensors up to input
sections of major PCBs, and diagrams indicating details from the output sections of major
PCBs up the loads.
I.
I. BASIC OPERATION
A.
Outline
The puncher unit (option) is attached on the feed path between the host machine and the finisher.
The puncher unit does not have a paper feed mechanism. Paper from the host machine is fed by
feed drive from the finisher via the puncher unit. When the trailing edge of the paper from the host
machine reaches the puncher unit, the paper stops temporarily, and the punch shaft is rotated to punch
the trailing edge of the paper. This operation is controlled by the finisher controller PCB, and each of
the parts on the finisher is driven by the punch driver PCB.
Punch
drive
system
Horizontal
registration
drive
system
Figure 4-101
4-1
B.
1.
Horizontal
registration home
position sensor
PI2P
Punch motor
clock sensor
PI3P
Punch home
position sensor
J102-3
-2
-1
J1A-1
+5V
-2
-3 SREGHP
J105-1
-2
-3
J1B-6
+5V
-5
-4 PUNCHCLK
J104-2
-3
-1
J1B-2
+5V
-3
-1 PUNCHHP*
+24V
J5-1
-2
Front door
switch
N.O.
UDROPN
Always 1.
FDROPN
J5-3
MS2P
-4
Photosensor PCB
+5V
+5V
PTR1
PTR2
PTR3
PTR4
PTR5
J11-2
-3
-4
-5
-6
-7
J115-2
-3
-4
-5
-6
-7
J7-12
-11
-10
-9
-8
-7
-1
-1
-13
Figure 4-102
4-2
SREG1*
SREG2*
SREG3*
SREG4*
PAEND*
2.
J10-6
-5
-4
-3
-2
-6
-5
-4
-3
-2
J116-6
-5
-4
-3
-2
J7-1
-2
-3
-4
-5
-1
-1
-1
-6
LEDON5
LEDON4
LEDON3
LEDON2
LEDON1
+5V
J112-3
J1B-8
-4
PTR6
LEDON*
-2
-1
Punch motor
J113-1
J114-1
J2-1
According to direction of
motor rotation, changes
between + and -.
M1P
-2
-2
-2
-1
J101-4
J1A-7
-2
-3
-8
-3
-2
-9
-4
-1
-10
Horizontal registration
motor
M2P
B*
A*
B
Figure 4-103
4-3
3.
J3A-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
J21B-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
J3B-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
+24V
J23-4
-3
-2
-1
J4-4
-3
-2
-1
Figure 4-104
4-4
+5V
Outline
The puncher unit is located on the feed path between the host machine and the finisher, and
successively punches holes when the paper stops temporarily. When the trailing edge of the paper
reaches the puncher unit, the inlet roller of the finisher unit temporarily stops the paper and holes are
punched on the trailing edge of the paper.
The puncher unit consists of a die and hole puncher (punch blade).
The hole puncher is driven by the punch motor (M1P). The hole puncher is attached to the
eccentric cam of the punch shaft, and rotary action of the punch shaft is converted to reciprocal
motion to perform punching.
Punch motor (M1P) is a DC motor. The home position of the punch shaft is detected by punch
home position sensor (PI3P). To stop the DC punch motor accurately at its home position, the punch
motor clock sensor (PI2P) counts a predetermined number of clock pulses to stop the punch motor. A
single punch operation is performed by rotating the punch shaft 180 from its home position.
Five light sensors (photosensor PCB) are located at the upper side of the inlet paper feed path of
the puncher unit and a set of five LEDs (LED PCB) are located at the lower side. These sensors and
LEDs function as five sensors. The frontmost sensor (LED5, PTR5) are the trailing edge sensor and
are used for detecting the trailing edge of the paper. The remaining sensors (LED1 to LED4, PTR1 to
PTR4) are horizontal registration sensors, and are used for detecting the inner position of the paper
for determining the hole punching position.
The punch motor, puncher unit and above sensors comprise the punch slide unit. This unit moves
backwards and forwards according to the size of the paper. Backward and forward movement is
driven by the horizontal registration motor (M2P). The home position of the punch slide unit is
detected by the horizontal registration home position sensor (PI1P). The horizontal registration motor
(M2P) is a 2-phase stepping motor.
The punch motor and horizontal registration motor is driven by the punch driver PCB according
to control signals from the finisher controller PCB.
Punch scraps caused by punching are stored in the punched scrap container. Scrap full detection
is performed by a reflective sensor (LED6 and PTR6 on the scrap full detector PCB unit).
4-5
5
4
2
Figure 4-201
4-6
3
PTR1
3
LED1
B.
PUNCH OPERATION
The hole puncher is driven by the punch motor (M1P). The hole puncher home position is detected by the punch home position sensor (PI3P).
In all, there are four types of puncher units depending on the destination: 2-hole type (Puncher
unit AR-PN3B), 2-/3-hole Dual Use (Puncher unit AR-PN3A), and two 4-hole types (Puncher unit
AR-PN3C and Puncher unit AR-PN3D). With the 2-hole and 4-hole types, the hole puncher is
moved reciprocally and punching is performed by the punch shaft rotating 180 from its home position. With the 2-/3-hole dual use type, too, the hole puncher is moved reciprocally and punching is
performed by the punch shaft rotating 180 from its home position. However, half of the peripheral
area of the punch shaft can be used as a 2-hole type while the other half can be as a 3-hole type.
Whether the punch shaft is used as a 2-hole punch or a 3-hole punch depends on the instructions from
the host machine.
1.
2-/4-hole Type
At the home position, the punch home position sensor is ON. Punching of the first sheet ends
when the punch shaft has rotated in the forward direction 180, and the state of the punch home
position sensor has changed from OFF to ON. Punching of the second sheet ends when the punch
shaft has rotated in the reverse direction 180, and the state of the punch home position sensor has
changed from OFF to ON.
The following illustrates punching when two sheets are punched.
1) A hole is punched in the trailing edge of the first sheet.
Sensor flag
Punch home
position sensor
(PI3P)
Punch shaft
Eccentric
cam
Die
Hole
puncher
Sheet
Die
[punch shaft stopped/
home position]
Punched scrap
[punch shaft rotated 90
in the forward direction /
hole punched]
Figure 4-202
4-7
Figure 4-203
4-8
2.
Eccentric
cam
Hole
puncher
Die
Sheet
Die
[punch shaft stopped/
home position]
Punched scrap
[punch shaft is rotated 90
in the forward direction/
hole punched]
Figure 4-204
When two holes are punched, the 3-hole puncher is fed reciprocally in the escape direction (hole
puncher rise direction) as shown below.
Figure 4-205
4-9
Figure 4-206
When two holes are punched, the 3-hole puncher is fed reciprocally in the escape direction (hole
puncher rise direction) as shown below.
Figure 4-207
4-10
C.
Horizontal registration drive of the punch slide unit is performed by the horizontal registration
motor (M2P). The home position of the punch slide unit is detected by the horizontal registration
home position sensor (PI1P). The punch slide unit detects the trailing edge of the paper by the trailing
edge sensor (LED5, PTR5) and horizontal registration sensors (LED1 to 4, SREG1 to 4) and is
moved to the trailing edge position matched to the paper size.
The following shows horizontal registration operation.
1) When the leading edge of the paper from the host machine is detected by the trailing edge sensor
(LED5, PTR5) on the puncher unit, the horizontal registration motor (M2P) starts to move the
punch slide unit towards the front.
Sheet
Figure 4-208
4-11
2) After the horizontal registration sensors (LED1 to 4, PTR1 to 4) detect the edge of the paper at its
inner side in keeping with the paper size signals arriving from the host machine, the horizontal
registration motor (M2P) drives the punch slide unit to a predetermined position further towards
the front, and stops the unit at this position.
Figure 4-209
3) When the trailing edge sensor (LED5, PTR5) detects the trailing edge of the paper, drive of the
inlet feed motor (M9) and first feed motor (M1) on the finisher is stopped to stop paper feed.
Next, the punch motor (M1P) is driven to punch holes in the paper.
Punch
Figure 4-210
4-12
4) When punching ends, drive of the inlet feed motor (M9) and first feed motor (M1) on the finisher
is started, the horizontal registration motor (M2P) is operated in the reverse direction, and the
punch slide unit is returned to its home position where it comes to a stop.
5) Even if paper to be punched continues to arrive, the punch slide unit returns to its home position
for each arriving sheet, and steps 1 to 4 are repeated.
: Motor CCW
Figure 4-211
4-13
Outline
24V power and 5V power are supplied from the finisher controller PCB when the power switch
on the host machine is turned ON.
24V power is used for driving motors, while 5V power is used for driving sensors and the ICs on
the punch driver PCB.
24V power to the motors is not supplied when either of the two door switches on the puncher
unit is open.
Front door
switch
(MS2P)
J23-4
J4-4
24V
Finisher
controller
PCB
24V
Motor system
J23-2
Sensors
J4-2
5V
5V
Logic
Figure 4-301
2.
Protection Function
The 24V power supplies for the punch motor (M1P) and horizontal registration motor (M2P) are
equipped with a fuse designed to blow when an overcurrent flows.
4-14
4-15
CHAPTER 5
MECHANICAL CONSTRUCTION
This chapter describes the mechanical features and operations, and disassembly and assembly
procedures.
Be sure to observe the following points when disassembling and assembling the machine:
1.
Before performing disassembly and assembly, be sure to unplug the power plug for safetys
sake.
2. Assemble parts by following the disassembly procedure in reverse unless otherwise mentioned.
3. Assemble screws, etc., making sure that their type (length and diameter) and location of use are
correct.
4. In principle, do not operate the machine with any parts removed.
I.
I.
FINISHER UNIT
A.
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
Upper door
End cap
Front door
Front lower door
Tray 1
Tray 2
Grate-shaped upper guide (6)
Grate-shaped lower guide (6)
Saddle delivery tray
Sub-support upper cover (2)
Sub-support lower cover (2)
Rear cover (3)
Rear lower cover (4)
Figures in parentheses ( ) indicate the
number of mounting screws.
[7]
[2]
F15/F16
[1]
[5]
[3]
[8]
[6]
[4]
[9]
Figure 5-101
F15/F16
[12]
[10]
[13]
[11]
Figure 5-102
5-1
1.
[5]
[4]
[1]
[3]
[2]
Figure 5-103
F15/F16
[1]
[2]
[3]
Figure 5-104
5-2
3.
[1]
[2]
Figure 5-105
[1]
[2]
[3]
Figure 5-106
5-3
[1]
[2]
Figure 5-107
6. Removing the Tray 1 Unit
1) Open the upper cover and remove the end
caps [1].
2) Remove the prop upper cover [2] and the
prop lower cover [3].
[1]
F15/F16
[2]
[3]
Figure 5-108
3) Remove the harness [1] from the bracket
[2].
4) Disconnect the three connectors [3]. Remove the screw [4], and remove the bracket.
5) Lift the tray 1 unit to remove.
[3]
[2]
[4]
[1]
Figure 5-109
5-4
[3]
[1]
[2]
Figure 5-110
8. Removing the Tray 1/2 Lift Motor
1) Remove the tray 1/2.
2) Remove two screws [1], and two lift blocks
[2].
3) Remove the five screws [3], and remove the
tray from the tray unit.
[2]
[2]
[1]
[3]
[3]
Figure 5-111
4) Release the two harness stops [1].
Remove the four screws [2], and remove
the tray frame [3]. Release the claws [4] to
remove.
[2]
[3]
[2]
[1]
[4]
[4]
Figure 5-112
5-5
[2]
[1]
Figure 5-113
6) Pull out the motor slightly, and remove the
parallel pin [1] and the motor.
[1]
Figure 5-114
9.
1)
2)
3)
4)
[5]
[2]
[1]
[3]
[3]
[4]
[6]
Figure 5-115
5-6
[2]
[1]
[3]
[2]
[4]
[5]
[6]
Figure 5-116
4) Free the harness [9] from the harness stop
[8].
5) Disconnect the two connectors [10], and remove the grate-shaped lower guide [7].
[10]
[8]
[9]
[7]
Figure 5-117
5-7
[4]
[2]
[3]
[1]
Figure 5-118
F15/F16
[3]
[1]
[2]
Figure 5-119
5-8
B.
FEEDING SYSTEM
[4]
[1]
Figure 5-120
6) Remove the three screws [5], and slide out
the swing unit [6] towards you.
[6]
[5]
[5]
[5]
Figure 5-121
7) Remove the claws of the two knurled belt
holders (front [7a], rear [7b]) and remove
the swing unit.
[7a]
Figure 5-122a
5-9
[7b]
Figure 5-122b
2. Removing the Feed Drive Unit
1) Remove the finisher controller PCB (see IC-1).
2) Remove the ground lead [1] and the three
screws [2], and pull down PCB base [3] towards you.
[3]
[2]
[2]
[1]
Figure 5-123
3) Remove the harness leads [5] from the two
edge saddles [4], and remove the PCB base.
[5]
[4]
[4]
Figure 5-124
5-10
[6]
[7]
[6]
[6]
Figure 5-125
Caution:
Before re-attaching the removed feed drive
unit back on the finisher unit, loosen the move
gear stop screw [8] to relieve the tension, and
then fasten the screw after attaching the feed
drive unit.
The move gear attachment must be adjusted
also when removing and attaching the swing
unit.
If you forget to fasten the screw, the gear teeth
may disengage, resulting in defective feed.
[8]
Figure 5-126
3.
[1]
[3]
[2]
Figure 5-127
5-11
[6]
[4]
[5]
Figure 5-128
4. Removing the Stapler
1) Open the front cover, and move the stapler
assembly to the front.
2) Remove the screw [1], and slide out the stapler assembly [2].
[2]
[1]
Figure 5-129
3) Disconnect the connector [4] of the stapler
assembly [3].
[4]
[3]
Figure 5-130
5-12
4) Remove the two screws [6] from the stapler cover [5], and remove the stapler.
[6]
[5]
Figure 5-131
C.
PCBs
[2]
1.
[3]
[2]
[2]
[1]
Figure 5-132
5-13
1.
[3]
[2]
[1]
Figure 5-201
[1]
[1]
[2]
Figure 5-202
5-14
[4]
[1]
[5]
[4]
[2]
[3]
[4]
Figure 5-203
4.
[1]
[2]
Figure 5-204
2) Remove the door shaft [3] in the direction
of the arrow, and slide out towards the front
of the saddle delivery tray assembly [4].
[4]
[3]
Figure 5-205
5-15
[5]
[6]
[7]
[8]
Figure 5-206
5.
[2]
[1]
[3]
[1]
Figure 5-207
[1]
[2]
[1]
Figure 5-208
5-16
B.
SADDLE UNIT
[1]
[2]
Figure 5-209
[4]
[3]
Figure 5-210
5-17
[5]
Figure 5-211
[6]
[6]
[7]
Figure 5-212
Caution:
When removing the saddle unit from the
finisher unit body, prevent the timing belt [8]
from catching on the communications cable
bracket [9].
[8]
[9]
Figure 5-213
5-18
2.
1)
2)
3)
4)
5)
[1]
Figure 5-214
[4]
[2]
[3]
[2]
Figure 5-215
5-19
[5]
Figure 5-216
[6]
Figure 5-217
5-20
[9]
[7]
[8]
Figure 5-218
9) Remove the two C-rings [10], and remove
the two gears [11] at the front.
[11]
[10]
Figure 5-219
5-21
[12]
Figure 5-220
[16]
[14]
[15]
[13]
Figure 5-221
3. Installing the Paper Folding Roller
1) Attach the gear [2] so that the grooved section [1] on the gear is facing the grooved
section [1] on the paper folding roller to
align the phases.
[2]
[1]
Figure 5-222
5-22
[2] [1]
[3]
Figure 5-223
3) Pull out the stitcher mount unit [4] to the
front.
[4]
Figure 5-224
5.
1)
2)
3)
4)
[1]
[2]
Figure 5-225
5-23
[3]
Figure 5-226
7) If you must adjust the front stitcher, remove
the center guide plate [5] and front guide
plate [4] (one screw each). If you must adjust the rear stitcher, remove the center
guide plate [5] and the rear guide plate [6]
(one screw each).
[6]
[5]
[4]
Figure 5-227
[9]
[8]
[7]
Figure 5-228
5-24
[9]
[10]
Figure 5-229
10) Shift down the stitcher, and turn the stitcher
gear so that the boss on the tool [11] and
the recess of the mount match. Then, tighten
the screws [12] on the mount to fix the two
in place.
[11]
[12]
Figure 5-230
6.
[2]
[3]
[6]
[1]
[5]
[4]
Figure 5-231
5-25
7.
[1]
[2]
Figure 5-232
4) After detaching the front shaft of the No.1
paper deflecting plate [3] from the front side
plate, remove the No.1 paper deflecting
plate.
[3]
Figure 5-233
5-26
C.
PCBs
[1]
[2] [3]
[2] [2]
[1]
1.
[1]
[2]
[1]
Figure 5-234
5-27
D.
Accessory
1.
Support tray
Install the support tray (accessory) to the
saddle delivery tray when the paper stacking on
the saddle delivery tray is significantly deteriorated, causing paper to drop, etc.
* 2 screws are needed to install the support tray.
* Refer to the pats list for the parts numbers and
so on.
1) Take off the saddle delivery tray (see II-A4).
2) Install the support tray [2] to the saddle delivery tray [1] with 2 screws.
[2]
[3]
[1]
Figure 5-235
3) Install the saddle delivery tray.
Figure 5-236
5-28
PN4
[1]
[2]
Figure 5-301
PN4
Figure 5-302
5-29
B.
[1]
[3]
[2]
Figure 5-304
5-30
2.
[2]
[1]
[3]
Figure 5-305
3.
[2]
[1]
Figure 5-306
5-31
4) Turn the gear [4] in the direction of the arrow, and move the punch unit section [5] to
the front side.
[5]
[4]
Figure 5-307
[6]
[8]
[6]
[7]
[6]
Figure 5-308
5-32
[11]
[10]
[9]
Figure 5-309
[13]
[12]
Figure 5-310
5-33
[15]
[15]
[14]
[16]
[17]
Figure 5-311
10) Lift up the front side of the punch unit section [18] first, then move in the direction of
the arrow to remove the punch unit section
[18].
[18]
Figure 5-312
11) Disconnect the connector [19] on the LED
PCB.
[19]
Figure 5-313
5-34
[20]
Caution:
The slide shaft support [20] is not attached to
punch unit sections that are currently set as
consumable parts.
When replacing the punch unit section, be sure
to attach the slide shaft support that was in
use beforehand.
If you forget to attach the slide shaft support,
the machine may malfunction.
[22]
[21]
Figure 5-314
5-35
4.
[1]
Caution:
When removing the punch unit, the punch unit
section sometimes opens.
If necessary, perform work with the punch unit
section in an open state.
[2]
[2]
Figure 5-315
[4]
[4]
[5]
[3]
[5]
[3]
[6]
[5]
Figure 5-316
5-36
8) Turn the gear [7] in the direction of the arrow, and move the punch unit section [8] to
the front side.
[8]
[7]
Figure 5-317
[9]
[11]
[9]
[10]
[12]
[9]
Figure 5-318
5-37
[13]
Figure 5-319
[14]
Figure 5-320
[15]
[17]
[16]
Figure 5-321
5-38
[18]
[18]
[19]
[18]
Figure 5-322
14) Disconnect the connector [20] of the horizontal registration and the connector [21]
of the horizontal registration home position
sensor, and remove the pun.
[20]
[21]
Figure 5-323
5-39
5.
[1]
[2]
1) Fasten the punch unit harnesses at the positions where the two tie wraps [1] of the
punch unit harnesses are outside the two
respective harness fasteners [2].
[1]
[2]
Figure 5-324
PI2P
PI3P
[1]
M1P
Photosensor PCB
LED PCB
PI1P
M2P
[1]
Punch
driver PCB
MS2P
Figure 5-325
5-40
C.
PCBs
[2]
[1]
Figure 5-326
[4]
[3]
[2]
[1]
Figure 5-327
5-41
3.
[3]
[2]
[1]
Figure 5-328
4. Removing the Punch Driver PCB
1) Remove the puncher unit from the finisher.
2) Remove the four screws [1], disconnect four
connectors [2], and remove the punch driver
PCB [3].
[3]
[1]
[2]
[1]
[1]
[2]
Figure 5-329
5-42
5-43
CHAPTER 6
MAINTENANCE AND INSPECTION
I.
PERIODICALLY REPLACED
PARTS ......................................... 6-1
A. Finisher Unit............................... 6-1
B. Saddle Stitch Unit ...................... 6-1
C. Puncher Unit (option) ................. 6-1
II.
CONSUMABLES AND
DURABLES ................................. 6-2
A. Finisher Unit ............................... 6-2
III. PERIODICAL SERVICING .......... 6-2
I.
A.
B.
C.
6-1
A.
Finisher Unit
No.
Name
Qty
Estimated Life
Remarks
Stapler
500,000 operations
5,000 operations/cartridge
Feed belt
1,000,000 copies
Paddle
1,000,000 copies
Paddle unit
Paddle rubber only
Interval
Work
Cleaning
Feed belt
Paddle
Transmission sensor
(Puncher Unit)
(option)
6-2
Remarks
Use moist cloth
6-3
CHAPTER 7
TROUBLESHOOTING
I.
CHAPTER 7 TROUBLESHOOTING
I. ADJUSTMENTS
A.
1.
2.
ON
Figure 7-102
1
Figure 7-101
2) Place a paper on the tray.
3) Press SW1 on the finisher controller PCB.
This causes the finisher to execute automatic adjustment, in which the tray unit will
shift.
At the end of adjustment, trays will return
to their home positions.
During adjustment, LED1 flashes. At the
end of adjustment, LED1 turns and remains
ON.
If automatic adjustment fails, the mechanism stops while the tray in question is being adjusted (at the same time, LED1 turns
OFF).
4) Shift all bits on SW3 to OFF, and turn OFF
the host machine once.
7-1
CHAPTER 7 TROUBLESHOOTING
Alignment plate
Shift by SW2
Shift by SW1
A4/LT paper
Stopper
Stopper
Alignment Stapler
plate
Guide plate
Figure 7-103
6) Press SW1 and SW2 simultaneously to
store the adjustment value (this will lower
the swinging guide).
7) Shift all bits of SW3 to OFF, and install the
rear cover of the finisher unit.
Adjusting the Staple Position (stapler movement range)
Adjust as follows if you have replaced the
finisher controller PCB. Performing the steps
will affect all paper sizes and all stapling positions.
1) Remove the rear cover from the finisher
unit.
2) Set SW3 on the finisher controller PCB as
indicated.
Stopper
3.
ON
Guide plate
Figure 7-105
2
Figure 7-104
7-2
Stopper
CHAPTER 7 TROUBLESHOOTING
2912mm (A4)/
2732mm (LT)
Staple
4.
Second sheet
Paper delivery
direction
Third sheet
Paper
Shift by SW2
Shift by SW1
Feeding direction
Winding
amount
First sheet
Figure 7-106
7) Press SW1 and SW2 simultaneously.
This will open the swing guide, and cause
the feed belt to rotate. Placement of one sheet
of A4/LT paper will cause the finisher to
start stapling.
8) Check the stapling position. If good, set all
bits of SW3 to OFF. If re-adjustments are
necessary, go back to Step 6.
Caution:
The settings held by the finisher controller
PCB are changed as soon as SW1 or SW2
is pressed. As such, to recover the previous
settings after the press, you must press the
other of the two switches as many times
as you pressed previously.
Figure 7-107
1) Set SW3 on the finisher controller PCB as
indicated.
ON
Figure 7-108
2) Turn the host machine OFF then back ON
again.
3) Set the mode setting on the host machine to
"1" and the number of originals (A4 or LT)
to "3" in the staple mode.
4) Press the copy start key.
Copying starts, three sheets for the first copy
are output as a stack on the staple tray, and
copying stops with the copies held at the
delivery roller.
5) Remove the stack of sheets from the finisher delivery taking care to prevent the offset of the output sheets from changing.
7-3
CHAPTER 7 TROUBLESHOOTING
Figure 7-111
Paper delivery
direction
Third sheet
Second sheet
First sheet
Figure 7-109
7) If the amount is within the standard, turn
the host machine OFF, and then set all bits
of SW3 to OFF. If the amount is outside
the standard, perform the following.
8) Turn the host machine OFF, and set SW3
on the finisher controller PCB as indicated.
If EEPROM (Q2) on the finisher controller PCB has been replaced, proceed to step
10).
ON
Paper
delivery
direction
Third sheet
Second sheet
First sheet
Movement of
Movement of
direction of
direction of
1st sheet by SW2 1st sheet by SW1
Figure 7-112
1
Figure 7-110
9) Turn the host machine ON, and then press
SW2 on the finisher controller LCB.
The current setting values are displayed at
LED1.
Adjustment value 0 Lights for 1 second
(once)
Adjustment value +N Blinks (lights for 0.2
second) for N times.
Adjustment value -N Lights for 1 second
(once), and blinks
(lights for 0.2 second)
for N times.
F15/F16
Table 7-101
7-4
F15/F16
CHAPTER 7 TROUBLESHOOTING
B.
Mark
1.
A3/LD paper
Insert direction
ON
Figure 7-114
2
Sheets Mark
Figure 7-115
6) Close the inlet door while holding it down
with your hand.
7) Press SW2 on the saddle stitch controller
PCB.
The saddle stitch unit will stitch the
sheets, and fold and deliver the stack automatically.
7-5
CHAPTER 7 TROUBLESHOOTING
8) Measure the distance (L) between the stitching position and the folding position. Then,
perform positive width adjustment or
negative width adjustment to suit the relationship between the stitching position and
the folding position.
If the stitching position is below the folding
position, perform positive width adjustment.
If the stitching position is above the folding
position, perform negative width adjustment.
Mark
Positive Width Adjustment
Folding position
Stitching position
Unit: mm
Example: If L is 1 mm, provide +1 mm.
bit 6
bit 7
bit 8
Settings
(in units of 0.5 mm)
OFF
ON
ON
+3
OFF
ON
OFF
+2
OFF
OFF
ON
+1
OFF
OFF
OFF
ON
OFF
ON
ON
ON
OFF
ON
ON
ON
Mark
Negative Width Adjustment
bit 6
bit 7
bit 8
ON
OFF
OFF
Table 7-102
10) Set bits 1 through 4 on DIPSW1 to OFF.
Stitching position
Folding position
Unit: mm
Example: If L is 0.5 mm, provide -0.5 mm.
Figure 7-116
7-6
2.
CHAPTER 7 TROUBLESHOOTING
C.
1.
DIPSW3 bit
settings
bit 7
bit 8
2-hole
(AR-PN3B)
OFF
OFF
SW1
2-/3-hole
(AR-PN3A)
OFF
OFF
SW2
4-hole
(AR-PN3C)
ON
OFF
SW1
4-hole
(AR-PN3D)
ON
ON
SW1
Figure 7-117
Table 7-103
Push
switch
Figure 7-119
Figure 7-118
3) Set bits 7 and 8 on DIPSW3 on the finisher
controller PCB to match the number of
punch holes of the attached puncher unit
according to Table 8-103.
7-7
CHAPTER 7 TROUBLESHOOTING
Number of
lit LEDs
Lit 1X
Lit 2X
Sensor dirty
Lit 3X
Table 7-104
4) Set all bits of DIPSW3 to OFF.
7-8
CHAPTER 7 TROUBLESHOOTING
Finisher Unit
7-9
CHAPTER 7 TROUBLESHOOTING
1.
Sensors
PI9
PI19
PI23
PI24
PI18
PI17
PS1
PI10
PI14
PI3
PI16
PI20
PI6
PI4
PI11
PI8
PI1
PI12
PI5
PI21
PI22
PI7
PI25
Figure 7-201
7-10
PI15
CHAPTER 7 TROUBLESHOOTING
Name
Photointerrupter
Height sensor
Notation
Function
PI1
PI3
PI4
PI5
PI6
PI7
PI8
PI10
PI11
PI12
PI14
PI15
PI16
PI17
PI18
PI9
PI19
PI20
PI21
PI22
PI23
PI24
PI25
PS1
Table 7-201
7-11
CHAPTER 7 TROUBLESHOOTING
2.
Microswitches
MS9
MS2
MS6
MS3
MS1
MS4
MS7
MS8
Figure 7-202
Name
Microswitches
Notation
Function
MS1
Detects the state (open) of the front door and the upper door
MS2
MS3
MS4
MS6
MS7
MS8
MS9
Table 7-202
7-12
CHAPTER 7 TROUBLESHOOTING
3.
Motors
M5
M10
M7
M2
M8
M1
M9
M3
M4
M6
Figure 7-203
Name
Motor
Notation
M1
M2
M3
M4
M5
M6
M7
M8
M9
M10
Function
First Feed motor
Delivery motor
Alignment motor
Stapler shift motor
Tray 1 lift motor
Staple motor
Swing motor
Second feed motor
Inlet feed motor
Tray 2 lift motor
Table 7-203
7-13
CHAPTER 7 TROUBLESHOOTING
4.
Solenoids
SL2
SL5
SL3
SL1
SL7
SL6
Figure 7-204
Name
Solenoid
Notation
Function
SL1
Flapper solenoid
SL2
SL3
SL5
Paddle solenoid
SL6
Escape solenoid
SL7
Table 7-204
7-14
CHAPTER 7 TROUBLESHOOTING
5.
PCBs
[4]
[4]
[1]
[3]
[4]
[2]
Figure 7-205
Reference
Name
[1]
[2]
Relay PCB 4
[3]
Relay PCB 3
[4]
Sensor PCB
Table 7-205
7-15
CHAPTER 7 TROUBLESHOOTING
B.
1.
PI18S
PI19S
PI20S
PI16S
PI9S
PI21S
PI14S
PI2S
PI11S
PI17S
PI6S
PI13S
PI5S
PI8S
PI3S
PI7S
PI4S
PI1S
Figure 7-206
7-16
PI15S
PI12S
CHAPTER 7 TROUBLESHOOTING
Name
Photointerrupter
Notation
Function
PI1S
PI2S
PI3S
PI4S
PI5S
PI6S
PI7S
PI8S
PI9S
PI11S
PI12S
PI13S
PI14S
PI15S
PI16S
PI17S
PI18S
PI19S
PI20S
PI21S
Table 7-206
7-17
CHAPTER 7 TROUBLESHOOTING
2.
Microswitches
MS1S
MS4,5S
MS6,7S
MS2S
MS3S
Figure 7-207
Name
Microswitches
Notation
MS1S
MS2S
MS3S
MS4S
MS5S
MS6S
MS7S
Function
Detects the state (open) of the inlet door
Detects the state (open) of the front door
Detects the state (open) of the delivery door
Detects the presence of staples (rear)
Detects stitching home position (rear)
Detects the presence of staples (front)
Detects stitching home position (front)
Table 7-207
7-18
CHAPTER 7 TROUBLESHOOTING
3.
Motors
M6S
M7S
M4S
M3S
M1S
M5S
M2S
M8S
Figure 7-208
Name
Motor
Notation
Function
M1S
Feed motor
M2S
M3S
Guide motor
M4S
M5S
Alignment motor
M6S
M7S
M8S
Table 7-208
7-19
CHAPTER 7 TROUBLESHOOTING
4.
Solenoids
SL1S
SL2S
SL4S
Figure 7-209
Name
Solenoid
Notation
Function
SL1S
SL2S
SL4S
Table 7-209
7-20
CHAPTER 7 TROUBLESHOOTING
5.
PCBs
[2]
[1]
Figure 7-210
Reference
Name
[1]
[2]
Table 7-210
7-21
CHAPTER 7 TROUBLESHOOTING
C.
1.
Pl2P
Pl3P
PI1P
Figure 7-211
Name
Photointerrupter
Notation
Function
PI1P
PI2P
PI3P
Table 7-211
7-22
CHAPTER 7 TROUBLESHOOTING
2.
Microswitches
MS2P
Figure 7-212
Name
Microswitch
Notation
MS2P
Function
Front door open detection
Table 7-212
7-23
CHAPTER 7 TROUBLESHOOTING
3.
Motors
M1P
M2P
Figure 7-213
Name
Motor
Notation
Function
M1P
Punch motor
M2P
Table 7-213
7-24
CHAPTER 7 TROUBLESHOOTING
4.
PCBs
[1]
[3]
[2]
[4]
Figure 7-214
Reference
Name
[1]
[2]
Photosensor PCB
[3]
LED PCB
[4]
Table 7-214
7-25
CHAPTER 7 TROUBLESHOOTING
D.
This section discusses the LED s and check pins used in the machine that are needed in the
field.
Caution:
The VRs and check pins not discussed in this section are for factory use only. Making adjustments
and checks using these will require special tools and instruments and adjustments must be to
high accuracy. Do not touch them in the field.
1.
12
8 1
J3
1
10
B J12
10
B
J14
7
J2
12
J6
11
B
J9
11
10
1
J11
J16
7
1
SW1 SW2
J24
8
1
J17
14
11
SW3
B J21
1
J10
14
6
1
LED2
4
J23
1
J7
LED1
7
1
J5
J8
1
15
11
J1
J19
1 2
Figure 7-215
Switch
Function
SW1
Adjust the height sensor/alignment plate position/stapling position and move the
trays up, etc.
SW2
Adjust the alignment plate position/staple position and move the trays down, etc.
SW3
Adjust the height sensor/alignment plate position and stapling position, etc.
Table 7-215
7-26
CHAPTER 7 TROUBLESHOOTING
2.
J18
1
J11
J13
3 1
J2
7
SW2
1
10
1
J10
J7
8
1
1
10
J9
J4
15
1
CB1
1
J6
J1
J8
1
14
J15
1
J5
1
J12
1
Figure 7-216
Switch
Function
DIPSW1 (bits 1-2) Starts correction of discrepancy between stitching position and folding position.
DIPSW1 (bits 6-8) Stores corrected settings for stapling position and folding position.
SW2
Table 7-216
7-27
CHAPTER 7 TROUBLESHOOTING
III. TROUBLESHOOTING
A.
1.
Finisher Unit
Fault in communication with host machine
Cause
Step
Finisher controller
PCB, Host machine DC
controller PCB
Yes
End.
Wiring
No
Correct it.
Finisher controller
PCB, Host machine DC
controller PCB
Yes
End.
No
Malfunction of the
host machine.
2.
Checks
Action
Yes/No
Step
Checks
Action
Yes/No
Finisher controller
PCB, Saddle stitch
controller PCB
Yes
End.
Wiring
No
Correct it.
Power supply
No
Yes
7-28
CHAPTER 7 TROUBLESHOOTING
3.
Step
Yes
End.
Wiring
No
Power supply
No
Yes
Action
4.
Checks
Action
Yes/No
Step
Checks
Yes/No
Connector
Yes
Connect the
connector.
Power supply
No
Yes
No
Wiring
7-29
CHAPTER 7 TROUBLESHOOTING
5.
Step
Checks
Action
Yes/No
Adjustment
Yes
End.
Wiring
No
Power supply
No
Yes
6.
Step
Finisher controller
PCB, punch drive PCB
Yes
End.
Yes
End.
7.
Checks
Yes/No
Action
Checks
Yes/No
Deliver roller
No
Correct mechanical
operation.
No
No
Yes
Cause
7-30
Action
CHAPTER 7 TROUBLESHOOTING
8.
Step
Checks
Yes/No
Action
No
Wiring
No
Alignment plate
Yes
Remove the
mechanical obstacle.
Yes
End.
No
9.
Step
Checks
Action
Yes/No
Wiring
No
Stapler
Yes
End.
No
7-31
CHAPTER 7 TROUBLESHOOTING
Step
Checks
Yes/No
No
Wiring
No
Yes
Remove the
mechanical obstacles.
Yes
End
No
Action
Step
Checks
Yes/No
Action
Swinging mechanism
No
No
Replace the
microswitch.
No
Yes
7-32
CHAPTER 7 TROUBLESHOOTING
Step
Checks
Yes/No
Action
Swinging mechanism
No
No
No
Yes
Step
Checks
Yes/No
Action
No
No
Correct mechanical
operation.
No
No
Correct mechanical
operation.
Yes
7-33
CHAPTER 7 TROUBLESHOOTING
Step
Checks
Yes/No
Action
No
No
Yes
Action
Checks
Yes/No
No
No
Correct the
mechanism.
No
Wiring
No
Yes
Yes/No
Action
Cause
Step
Checks
No
Correct the
mechanism.
No
Wiring
No
Yes
7-34
CHAPTER 7 TROUBLESHOOTING
Step
___
2
Finisher controller PCB
Tray 1 lift mechanism
Checks
Does the tray 1 move up/
down?
Action
No
Go to step 2.
Yes
Go to step 4.
Yes
Go to step 3.
No
Yes
No
No
Yes
Yes/No
Step
___
2
Finisher controller PCB
Tray 2 lift mechanism
Checks
Does the tray 2 move up/
down?
Action
No
Go to step 2.
Yes
Go to step 4.
Yes
Go to step 3.
No
Yes
No
No
Yes
Yes/No
7-35
CHAPTER 7 TROUBLESHOOTING
Step
Checks
Yes/No
No
Shutter mechanism
No
Engage them
correctly.
No
Correct mechanism
from the shutter upper/
lower bar to the gear of
the feed roller 2.
No
Yes
Action
Checks
Yes/No
No
Shutter mechanism
No
Engage them
correctly.
No
Correct the
mechanism from the
shutter upper/lower
bar to the gear of the
feed roller 2.
No
Yes
Cause
7-36
Action
CHAPTER 7 TROUBLESHOOTING
Step
Checks
Yes/No
Action
No
No
Correct mechanical
operation.
No
No
Correct the
mechanism.
Yes
7-37
CHAPTER 7 TROUBLESHOOTING
B.
1.
Step
Checks
Yes/No
No
Yes
No
Check the
positioning plate
drive mechanism. If a
fault is found, correct
it. Otherwise, go to
step 3.
Yes
End.
No
Yes/No
Action
3
Saddle stitch controller
PCB
2.
Action
Step
Checks
No
No
Yes
No
Yes
End.
No
4
Saddle stitch controller
PCB
7-38
CHAPTER 7 TROUBLESHOOTING
3.
Checks
Yes/No
No
Yes
No
Yes
End.
No
Action
Cause
4.
Action
Checks
Yes/No
No
Yes
No
Yes
End.
Cause
Alignment motor
(M5S)
3
Saddle stitch controller
PCB
7-39
CHAPTER 7 TROUBLESHOOTING
5.
Faulty stitcher
Step
Checks
Yes/No
Action
Stitcher (installation)
No
No
Yes
No
Cause
6.
Step
Checks
Action
Yes/No
No
No
Yes
No
Yes
End.
No
4
Saddle stitch controller
PCB
7-40
CHAPTER 7 TROUBLESHOOTING
7.
Yes/No
Action
Cause
Step
No
Yes
No
Yes
End.
No
Yes/No
Action
3
Saddle stitch controller
PCB
8.
Step
Checks
No
Yes
No
Yes
End.
No
7-41
CHAPTER 7 TROUBLESHOOTING
9.
Checks
Yes/No
No
Connect the
connectors.
Wiring
Yes
Power supply
No
Ground
No
Cause
Action
Checks
Yes/No
No
Connect the
connectors.
Wiring
Yes
Power supply
No
Ground
No
Cause
7-42
Action
CHAPTER 7 TROUBLESHOOTING
Step
Checks
Yes/No
Action
No
Connect the
connectors.
Wiring
Yes
Power supply
No
Ground
No
Step
Checks
Yes/No
Switch actuator
No
Correct the
mechanism.
No
Yes
No
Yes
Action
7-43
CHAPTER 7 TROUBLESHOOTING
Step
Checks
Yes/No
Switch actuator
No
Correct the
mechanism.
No
Yes
No
Yes/No
Action
Cause
Step
Checks
Switch actuator
No
Correct the
mechanism.
No
Yes
No
7-44
CHAPTER 7 TROUBLESHOOTING
C.
1.
Step
Checks
Action
Yes/No
No
No
Wiring
No
Punch mechanism
Yes
No
No
Yes
End.
2.
Step
Checks
Action
Yes/No
Horizontal registration
home position sensor
(PI1P)
No
Wiring
No
Horizontal registration
mechanism
Yes
No
No
Yes
End.
Horizontal registration
motor (M2P)
Punch driver PCB
7-45
APPENDIX
Operation
16
12
: Motor CW rotation
APPENDIX
A-1
A-2
17
20
21
22
23
28
19
16
14
12
10
Operation
Initialize
Delivery signal
Stitching
Stack
feeding
Folding,/delivery
: Motor CW rotation
APPENDIX
Operation
Trailing edge detection sensor
(LED5, PTR5)
Horizontal registration sensor
(LED 1 to 4, PTR 1 to 4)
Punch home position sensor
(PI3P)
Horizontal registration home
position sensor (PI1P)
Horizontal registration motor
(M2P)
18
15
: Motor CW rotation
APPENDIX
A-3
APPENDIX
Finisher unit
BESCPSL
BUFENTR
BUFPASS
CRTSET
DELCLK
DROPN
DRSW
ENTSL
ESCPSL
EXITSL
FLPSL
FSTTRAY
HOOKEMP
HOOKTOP
JOGHP
JOINT
PDEL
PDLSL
PENT
SFTCLK1
SFTCLK2
SHUTCLD
SNDTRAY
STOPN
STPCON
STPDRHP
STPHP
STPTY
SWGCLK
SWGGCLD
SWGOPN
TRAYSAF
TRYHP1, TRYHP2
TRYLMT
A-4
APPENDIX
FDR
FDRLHP
FDROPN
FLDCLK
FLPSL1
FSPSL2
GIDHP
HKEMP1
HKEMP2
INLTCVR
INLTCVRMS
JOGHP
LUNGECLK
LUNGEHP
LUNGETOP
PAFLDHP
PAPPOS
PPOSPAR
RLNIPSL
STCHHP1
STCHHP2
STPLHP
TRYPAR
VPJM
A-5
The cable is
[Q599 FG3-1373 SADDLE MAIN BUNDLE WIRE]
unless otherwise specified.
The cable color is purple unless otherwise specified.
PF4123K***, PF4123Q***
A-6
PI 12S Semi-circular
roller phase detection
PI 14S
Paper pressing plate
home position detection
PI 15S
Paper pressing plate
lead edge detection
PI 21S
Third paper detection
PI 20S
Second paper detection
PI 19S
First paper detection
PI 9S
Entry port cover
open detection
PI 8S
Paper positioning
plate paper detection
PI 7S
Paper positioning home
position detection
PI 6S
Tray paper detection
PI 11S
Paper exit
detection
PI 5S
Alignment plate
home position
detection
PI 4S
Paper folding
motor clock
detection
PI 1S
Paper pressing
plate motor clock detection
PI 2S
Front door open
detection
PI 3S
Paper exit cover
open detection
MS 3S
Paper exit cover
open detection
MS 2S
Front door
open detection
MS 1S
Entry port door
close detection
M8S
Paper pressing
plate motor
M2S
Paper folding
motor
APPENDIX
FINISHER (1/2)
Rear stitch
motor
Front stitch
motor
MS 4S
Staple drive HP detection
MS 5S
Cartridge detection
M 6S
Rear stitch motor
MS 6S
Staple drive HP detection
MS 7S
Cartridge detection
M 7S
Front stitch motor
M 5S
Alignment motor
M 4S
Paper positioning
motor
M 3S
Guide motor
M 1S
Transport motor
SL 4S
Transport plate
contact solenoid
SL 2S
Second polarizing
plate solenoid
SL 1S
First polarizing plate
solenoid
PI 18S
Paper holding home
position detection
PI 16S
Saddle staple unit connection detection
PI 17S
Vertical path paper detection
APPENDIX
A-7
APPENDIX
FINISHER (2/2)
PF4123K***, PF4123Q***
The cable is
[K533 4G1-2237 ASM-MAIN]
unless otherwise specified.
The cable with saddle is
[K534 4GI-2236 ASM-MAIN(SAD)]
unless otherwise specified.
MS 3
Safety area detection
PI 25
Tray 2 home position
sensor
PI 8
Tray 1 home position
sensor
Q582
4F1-2104
TRAY SENSOR
RELAY HARNESS
PI 9
Tray 1 lift motor
clock detection 1
PI 19
Tray 1 lift motor
clock detection 2
PI 11
Tray 1 paper
detection
M5
Tray 1 lift motor
Q583
4F1-2105
TRAY NEAR
CONNECT SW
HARNESS
Q582
4F1-2104
TRAY SENSOR
RELAY HARNESS
MS 9
Tray approach
detection
PI 12
Tray 2 paper
detection
PI 23
Tray 2 lift motor
clock detection 2
PI 24
Tray 2 lift motor
clock detection 2
ML0
Tray 2 lift motor
Q529
FF3-4080
SHUTTER OPEN/CLOSE
DETECTION BUNDLE
WIRE
MS4
Shutter open/close
detection
PI5
hutter open
detection
Q528
FF3-4074
FRONT DOOR
OPEN/CLOSE SW
CABLE
Q525 (1/2)
FF3-4072
FRONT DOOR
RELAY CABLE
MS 1
Front door, upper
door open detection
PI 16
Door open detection
PS
Tray paper stack
height detection
SL 1
Flapper solenoid
Q520
FF3-4131
GUIDANCE
EVACUATION CABLE
SL 2
Buffer entry port
solenoid
SL 7
Belt siding solenoid
Q519
FF3-4021
GUIDANCE
CABLE
MS 2
Oscillation guide
close detection 1
MS 6
Oscillation guide
close detection 2
SL 6
Siding solenoid
PI 10 Paper exit
motor clock detection
PI 6 Alignment
guide home position
sensor
Q581
FF3-4018
GUIDANCE MAIN
BUNDLE WIRE
PI 4 Staple tray
paper detection
M3
Alignment motor
PI 20
Oscillation guide
clock detection
SL 5
Paddle solenoid
Q518
FF3-4020
GUIDANCE OPEN
DETECTION
CABLE
PI 18
Oscillation guide
open detection
M7
Oscillation motor
Q587
FF3-4019
GUIDANCE MAIN
5 BUNDLES WIRE
M2
Paper exit motor
PI 3
Paper exit paper
detection
EARTH CABLE
A-8
APPENDIX
Q584
4F1-21D6
TRANSPORT
MOTOR BUNDLE WIRE
Q58B
FF3-4022
BUFFER UNIT
BANDLE WIRE
Q502
FF3-4069
STAPLE HP CABLE
Q503
FF3-4077
SHIFT MOTOR
RELAY BUNDLE
WIRE
Q504 F
F3-4078
STAPLE CABLE
Q500
FF3-4071
SADDLE RELAY
BUNDLE WIRE
A-9
A-10
P500
4G1-2191
PUNCH RELAY HARNESS
YA1032P***
The cable color is yellow unless otherwise specified.
P501
4G1-2196
PUNCH UNIT BUNDLE WIRE
LED PWB
PI 3P
Punch home position detection
M 2P
Horizontal resist motor
PI 1P
Horizontal resist home position detection
M 1P
Punch motor
MS 2P
Entry port door detection
APPENDIX
APPENDIX
Name
Cleaner
Lubricant
Description
Cleaning:
e.g., glass,
plastic,
rubber parts,
external
covers
Drive, friction
parts, lead cam
Composition
Hydrocarbon
(fluorine family)
Alcohol
Surface activating
agent
Water
Silicone oil
Remarks
Do not bring near fire.
Procure locally.
Isopropyl alcohol may be
substituted.
A-11
Memo
Memo
LEAD-FREE SOLDER
The PWBs of this model employs lead-free solder. The LF marks indicated on the PWBs and the Service Manual mean Lead-Free solder.
The alphabet following the LF mark shows the kind of lead-free solder.
Example:
<Solder composition code of lead-free solder>
Lead-Free
5mm
Solder composition
code (Refer to the
table at the right.)
Solder composition
Sn-Ag-Cu
Sn-Ag-Bi
Sn-Ag-Bi-Cu
Sn-Zn-Bi
Sn-In-Ag-Bi
Sn-Cu-Ni
Sn-Ag-Sb
Bi-Sn-Ag-P
Bi-Sn-Ag
CIRCUIT DIAGRAM
CODE: 00ZARF16/C1//
DIGITAL COPIER/PRINTER/
MULTIFUNCTIONAL SYSTEM OPTION
FINISHER/PUNCH UNIT
AR-F15
AR-F16
AR-PN4
MODEL
AR-F15
AR-F16
AR-PN4
CONTENTS
[1] ACTUAL WIRING CHART . . . . . . . . 1-1
[2] CIRCUIT DIAGRAM . . . . . . . . . . . . . 2-1
Parts marked with are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
The cable is
[Q599 FG3-1373 SADDLE MAIN BUNDLE WIRE]
unless otherwise specified.
The cable color is purple unless otherwise specified.
PF4123K***, PF4123Q***
PI 12S Semi-circular
roller phase detection
PI 14S
Paper pressing plate
home position detection
PI 15S
Paper pressing plate
lead edge detection
PI 21S
Third paper detection
PI 20S
Second paper detection
PI 19S
First paper detection
PI 9S
Entry port cover
open detection
PI 8S
Paper positioning
plate paper detection
PI 7S
Paper positioning home
position detection
PI 6S
Tray paper detection
PI 11S
Paper exit
detection
PI 5S
Alignment plate
home position
detection
PI 4S
Paper folding
motor clock
detection
PI 1S
Paper pressing
plate motor clock detection
PI 2S
Front door open
detection
PI 3S
Paper exit cover
open detection
MS 3S
Paper exit cover
open detection
MS 2S
Front door
open detection
MS 1S
Entry port door
close detection
M8S
Paper pressing
plate motor
M2S
Paper folding
motor
1. FINISHER (1/2)
Front stitch
motor
MS 4S
Staple drive HP detection
MS 5S
Cartridge detection
M 6S
Rear stitch motor
MS 6S
Staple drive HP detection
MS 7S
Cartridge detection
M 7S
Front stitch motor
M 5S
Alignment motor
M 4S
Paper positioning
motor
M 3S
Guide motor
M 1S
Transport motor
SL 4S
Transport plate
contact solenoid
SL 2S
Second polarizing
plate solenoid
SL 1S
First polarizing plate
solenoid
PI 18S
Paper holding home
position detection
PI 16S
Saddle staple unit connection detection
PI 17S
Vertical path paper detection
FINISHER (2/2)
PF4123K***, PF4123Q***
The cable is
[K533 4G1-2237 ASM-MAIN]
unless otherwise specified.
The cable with saddle is
[K534 4GI-2236 ASM-MAIN(SAD)]
unless otherwise specified.
MS 3
Safety area detection
PI 25
Tray 2 home position
sensor
PI 8
Tray 1 home position
sensor
Q582
4F1-2104
TRAY SENSOR
RELAY HARNESS
PI 9
Tray 1 lift motor
clock detection 1
PI 19
Tray 1 lift motor
clock detection 2
PI 11
Tray 1 paper
detection
M5
Tray 1 lift motor
Q583
4F1-2105
TRAY NEAR
CONNECT SW
HARNESS
Q582
4F1-2104
TRAY SENSOR
RELAY HARNESS
MS 9
Tray approach
detection
PI 12
Tray 2 paper
detection
PI 23
Tray 2 lift motor
clock detection 2
PI 24
Tray 2 lift motor
clock detection 2
ML0
Tray 2 lift motor
Q529
FF3-4080
SHUTTER OPEN/CLOSE
DETECTION BUNDLE
WIRE
MS4
Shutter open/close
detection
PI5
hutter open
detection
Q528
FF3-4074
FRONT DOOR
OPEN/CLOSE SW
CABLE
Q525 (1/2)
FF3-4072
FRONT DOOR
RELAY CABLE
MS 1
Front door, upper
door open detection
PI 16
Door open detection
PS
Tray paper stack
height detection
SL 1
Flapper solenoid
Q520
FF3-4131
GUIDANCE
EVACUATION CABLE
SL 2
Buffer entry port
solenoid
SL 7
Belt siding solenoid
Q519
FF3-4021
GUIDANCE
CABLE
MS 2
Oscillation guide
close detection 1
MS 6
Oscillation guide
close detection 2
SL 6
Siding solenoid
PI 10 Paper exit
motor clock detection
PI 6 Alignment
guide home position
sensor
Q581
FF3-4018
GUIDANCE MAIN
BUNDLE WIRE
PI 4 Staple tray
paper detection
M3
Alignment motor
PI 20
Oscillation guide
clock detection
SL 5
Paddle solenoid
Q518
FF3-4020
GUIDANCE OPEN
DETECTION
CABLE
PI 18
Oscillation guide
open detection
M7
Oscillation motor
Q587
FF3-4019
GUIDANCE MAIN
5 BUNDLES WIRE
M2
Paper exit motor
PI 3
Paper exit paper
detection
EARTH CABLE
Q584
4F1-21D6
TRANSPORT
MOTOR BUNDLE WIRE
Q58B
FF3-4022
BUFFER UNIT
BANDLE WIRE
Q502
FF3-4069
STAPLE HP CABLE
Q503
FF3-4077
SHIFT MOTOR
RELAY BUNDLE
WIRE
Q504 F
F3-4078
STAPLE CABLE
Q500
FF3-4071
SADDLE RELAY
BUNDLE WIRE
P500
4G1-2191
PUNCH RELAY HARNESS
YA1032P***
The cable color is yellow unless otherwise specified.
P501
4G1-2196
PUNCH UNIT BUNDLE WIRE
LED PWB
PI 3P
Punch home position detection
M 2P
Horizontal resist motor
PI 1P
Horizontal resist home position detection
M 1P
Punch motor
MS 2P
Entry port door detection
[A506]
[A506]
[A505]
[A505]
[A506]
[A506]
[A506]
[A506]
[A504]
[A506]
[A503]
STPLM[3:0]
[A501]
[A503]
STPLHPS[1:0]
[A505]
GAIDOM[2:0]
[A504]
JOGM[2:0]
5VB
L2
[A506]
[A506]
BK2125HM601
TUKICW
BUS1B2
BUS1B1
BUS1B0
BUS1A0
BUS1A1
BUS1A2
BUS1A3
BUS1A4
BUS1A5
BUS1A6
STPLHPS1
STPLHPS0
SENS4_1
SENS4_0
JOGM2
GAIDOM2
GAIDOM1
GAIDOM0
TUKICCW
ORIPWM0
JOGM1
JOGM0
TRAY_SENS0
[A504]
SLOUT[1:0]
STPLM3
STPLM2
STPLM1
STPLM0
GAID_HP0
HANGETSU_S
HANS0
PUSHSW0
SUHP0
RESET
PPHP0
SENS4_3
+5V
C3
9 PB7
8 PB6
7 PB5
6 PB4
5 PB3
4 PB2
3 PB1
VCC1
2 PB0
1U,16V
28 D1
27 D0
[A502]
26 VSS2
25 P95
24 P94
23 P93
22 P92
21 P91
20 P90
19 RES0
18 PC7
17 PC6
16 PC5
15 PC4
14 PC3
13 PC2
12 PC1
11 PC0
10 VSS1
DICF-32CS-E
[A507]
PAPER_S
16
15
14
13
12
11
10
17
18
19
20
21
22
23
24
25
26
27
28
BUS1A1
BUS1A0
BUS1A20
BUS1A10
BUS1B3
BUS1B4
BUS1B5
BUS1B6
BUS1B2
BUS1B1
BUS1A2
BUS1A11
BUS1B7
BUS1A3
BUS1A9
BUS1B0
BUS1A4
BUS1A8
BUS1A17
BUS1A5
BUS1A13
BUS1A6
[A502]
5VB
Q3
LC3564BM-70
13 I/O3
14 GND
11 I/O1
12 I/O2
2
0.1U,50V
HD6413003TF10
Q1
7 A3
8 A2
5 A5
6 A4
3 A7
4 A6
9 A1
10 A0
PA7 112
29 D2
BUS1A7
BUS1A14
PA6 111
30 D3
29
PA5 110
31 D4
ORIDIR0
BUS1A7
BUS1A12
PA4 109
32 D5
ORIDIR1
BUS1A12
30
31
SLOUT0
FEEDM0
PA3 108
33 D6
FEEDM2
PA2 107
34 D7
SLOUT1
+5V
PA1 106
35 VSS3
1U,16V
BUS1B0
TUKIPWM
PA0 105
36 D8
TRAYHP
P84 104
37 D9
BUS1B1
BUS1A15
PAPERPOSM0
P83 103
38 D10
BUS1B2
BUS1A16
JOG_HP
BUS1B3
FEEDM1
C1
PAPERPOSM1
1 NC
2 A12
24
I/O4 15
I/O6 17
I/O5 16
I/O8 19
I/O7 18
A10 21
CS1 20
A11 23
OE 22
A9
CS2 26
A8 25
VCC 28
WE 27
BUS1B3
BUS1B4
BUS1B5
BUS1B6
BUS1B7
BUS1A18
BUS1A10
BUS1A20
BUS1A11
BUS1A9
BUS1A8
BUS1A21
C162
A22 97
44 VCC2
32
A21 96
45 A0
BUS1A0
+5V
39 D11
1U,16V
A20 95
46 A1
BUS1A1
SENS5_1
P82 102
40 D12
BUS1B4
C2
AVSS 94
47 A2
BUS1A2
BUS1A3
ORI_CLK
P80 100
41 D13
BUS1B5
L6
P77 93
48 A3
VSS6 99
42 D14
BUS1B6
P76 92
49 A4
BUS1A4
TUKI_CLK0
P81 101
BK2125HM601
P75 91
50 A5
BUS1A5
SLOUT2
BUS1A6
SOLTMR0
P74 90
51 A6
PAPERPOSM2
A23 98
43 D15
BUS1B7
P73 89
52 A7
BUS1A7
C10
RESET
AVCC 84
82
81
80
79
78
77
MD1
MD0
LWR
HWR
RD
AS
C6
69
68
67
66
65
64
63
62
61
60
59
58
57
CLK
P62
P61
P60
A19
A18
A17
A16
A15
A14
A13
A12
A11
STBY 70
BUS1A11
BUS1A12
BUS1A13
BUS1A14
BUS1A15
BUS1A16
[A506]
24VDOWN0
10
Q7
[A505]
[A505]
HC00
Q7
HC00
Q7
BUS1A17
BUS1A18
BUS1A19
15P,50V
15P,50V
HC00
ORITOP0
EJCT_SENS0
1000P,50V
C8
71 HC-49U/S 9.950000MHZ
BUS1A20
BUS1A21
100,1/10W
RES
C7
72
X1
100,1/10W
R449
R450
0.1U,50V
C5
[A503]
[A503]
[A506]
[A506]
[A507]
[A505]
[A506]
+5V
+5V
[A504]
[A505]
NMI
VSS5 73
EXTAL 74
XTAL 75
VCC3 76
83
MD2
5VB
HARI_KEN0
HARI_KEN1
NUKE2_0
NUKE4_0
NUKE1_0
NUKE3_0
NUKE5_0
NUKE6_0
[A501]
PST591DMT
VCC 3
2 M-RST
GND 4
Q5
4.7K,1/10W
R3
1 VOUT
BUS1B[7:0]
P72 88
53 VSS4
Q2
BUS1A8
2
1
+5C
P71 87
54 A8
C11
BK2125HM601
2
P70 86
55 A9
BUS1A9
L4
VREF 85
56 A10
BUS1A10
2
1
0.1U,50V
TRAY_M0
TRAY_M1
BUS1C1
BUS1C0
DQ4 62
30P,50V
R22
HC14
6
Q4
M38881M2-010GP
R24
4.7K,1/10W
1U,16V
C9
D1
+5U
R25
R21
Q23
1K,1/10W
2SC3735
CSALA12M2T55
1SS270A
100P,50V
C17
1K,1/10W
X2
C16
30P,50V
1K,1/10W
Q15
18 P12
17 CLK
16 CTS1
15 CTS2
14 CTS3 10K,1/10W
13 TXD1
12 RXD1
11 TXD2
10 RXD2
9 TXD3
8 RXD3
7 INTR
6 BM
5 S
4 R
3 W
2 DQ0
1 DQ1
C15
1000P,50V
C14
R477
TRAY_M2
LED3
BUS1C1
BUS1C0
10K,1/10W
R4
10K,1/10W
R448
BUS1A19
BUS1A20
BUS1A21
BUS1B0
BUS1B1
BUS1B2
BUS1B3
BUS1B4
BUS1B5
BUS1B6
BUS1B7
BUS1A[21:0]
+5C
DQ5 61
22 P10
2
1
2
1
DQ6 60
23 XIN
DQ2 64
19 CNVSS
BUS1A0
26 P07
TRAY_P_S3
0.1U,50V
2
1
2
1
BUS1A1
27 P06
TRAY_P_S2
DQ3 63
20 RST
DQ7 59
24 XOUT
2
1
21 INT
LED1
BUS1A2
A0 57
1
2
VCC 58
25 VSS
BUS1A3
A1 56
BUS1A4
A2 55
28 P05
BUS1A5
A3 54
29 P04
BUS1A6
A4 53
30 P03
PULLOUTS4_3
A5 52
31 P02
A6 51
32 P01
PULLOUTS4_1
50
+5U
P00 33
PB7 34
PB6 35
PB5 36
PB4 37
PB3 38
PB2 39
PB1 40
PB0 41
PA7 42
PA6 43
PA5 44
PA4 45
PA3 46
PA2 47
PA1 48
PA0 49
A7
HOOKS1
HOOKS0
+5U
470,1/10W
J2P
J2P
J6P
J6P
J6P
J6P
COVER0
[A506]
J17
J17
J2
1
J2
4
J2
J2
[A506]
DIPSW[7:0]
[A505]
[A502]
DOORSW[2:0]
[A505]
1/8
[A503]
HOOKS[1:0]
ORI_HP
10K,1/10W
R23
ORI_NUKE
DIPSW7
DIPSW6
DIPSW5
DIPSW4
DIPSW3
DIPSW2
DIPSW1
DIPSW0
DOORSW2
DOORSENS1
DOORSENS0
DOORSW1
DOORSW0
BUS1A7
R20
PULLOUTS4_0
2
1
1
2
PULLOUTS4_2
2
SS DC CONTROLLER (SH4K)
1. AR-F15
BUS1C[1:0]
J10P
J4
J4
J10P
J10P
J4
EJCT_COVER
J10P
J4
FRONT_DOOR
J10P
J4
IRIGUCHI_COVER
33U,50V
Q7
C72
GND
VCC
HC14
Q15
[A503]
24S0
TBC6011-21-0941
14
14
CB1
+5V
0.1U,50V
C65
GND
VCC
0.1U,50V
+24U
C26
C21
470U,35V
J10P
J2P
J1
J4
J2P
J1
Q8
C66
GND
VCC
HC02
HZS16-2
ZD4
HZS16-2
ZD3
HZS16-2
ZD2
0.1U,50V
C71
GND
VCC
HC14
Q16
0.1U,50V
14
14
RN1402
100P,50V
C25
RN1402
Q27
100P,50V
C23
RN1402
Q26
100P,50V
14
C74
GND
VCC
HC14
Q17
+5V
C67
0.1U,50V
Q118
C122
GND
VCC
HC02
Q11
0.1U,50V
+24V
+5V
+5V
14
PA7
DOORSW2
10K,1/10W
R47
PA3
DOORSW1
10K,1/10W
R45
PA2
DOORSW0
10K,1/10W
R358
14
0.1U,50V
C120
GND
VCC
HC14
Q117
0.1U,50V
C69
GND
VCC
HC74
Q12
14
2
1
HC00
2
1
2
1
C70
GND
VCC
HC08
Q13
7
14
14
DOORSW[2:0]
R62
R64
10K,1/10W
4.7K,1/10W
R63
10K,1/10W
P45[CCW]
ORIDIR1
PB2
ORIPWM0
P44[CW]
ORIDIR0
0.1U,50V
C148
GND
VCC
HC14
Q168
0.1U,50V
2
1
2
1
2
1
CLR
13
HC14
12
10
HC74
Q12
Q117
D5
1SS270A
PR
4
1
R61
HC14
Q117
L8
10K,1/10W
11
11
HC14
13
D6
HC14
Q168
1SS270A
10
12
Q32
11
Q9
RN1402
UPC358G2
1 1
Q8
HC02
1SS270A
D7
ICP5
ICP-N70
1
13
HC08
12
Q13
11
Q7
HC00
Q168
13
12
BK2125HM601
1K,1/10W
+5V
2
1
R60
2
1
0.1U,50V
+5V
C27
15K,1/4W
R50
R58
56K,1/10W
+24R
12
11
R51
Q8
HC02
Q28
13
Q31
2SJ175
UPC358G2
Q9
C158
0.01U,50V
2SK2415
6.8K,1/4W
R56
RN1402
Q33
10K,1/10W
R57
2
10K,1/10W
R52
15K,1/4W
R53
0.01U,50V
2SJ175
Q29
C157
2SK2415
Q30
6.8K,1/4W
0.1,2W
SS DC CONTROLLER (SH4K)
C28
R359
R46
R48
4.7K,1/4W
4.7K,1/4W
4.7K,1/4W
0.1U,50V
2
1
2
1
2
1
2
1
2
1
1
2
2
1
R55
C29
1000P,50V
ETH3
J10P
J10P
J4
J4
7
8
ORI MTR
2/8
STPLM[3:0]
P43
P42
P41
P40
C156
+5V
HARI_KEN1
12K,1/10W
R473
12K,1/10W
R474
0.01U,50V
STPLM3
R472
+5V
R471
10K,1/10W
HC14
Q168
R490
HC14
CP3
10K,1/10W
Q168
HC14
Q168
10K,1/10W
R491
2200P,50V
C115
TICPIN-1/NOTMNT
0.01U,50V
C153
CP4
C113
2200P,50V
R489
R488
HC14
10K,1/10W
Q168
R335
HC02
Q11
HC02
Q11
3.3K,1/10W
12
11
HC02
HC02
Q11
R329
3.3K,1/10W
Q11
TICPIN-1/NOTMNT
10K,1/10W
12K,1/10W
12K,1/10W
AN1
STPLM2
+5V
C152
0.01U,50V
STPLM1
AN0
+5V
C149
0.01U,50V
HARI_KEN0
STPLM0
R70
R81
R65
10
13
R330
RN1402
0.01U,50V
2
+5V
Q45
RN1402
R331
Q40
100,1/10W
10K,1/10W
R339
2200P,50V
C116
10K,1/10W
R337
2SK2229
Q42
2SJ378
24S0
[A502]
10K,1/10W
R333
2200P,50V
C114
R93
Q36
2SK2229
10K,1/10W
Q34
2SJ378
1K,1/4W
R77
1K,1/4W
R500
2.4K,1/4W
R96
0.1U,50V
C126
C154
2.4K,1/4W
1
R80
2.4K,1/4W
R92
0.01U,50V
RN1402
Q108
UPC358G2
C140
330K,1/10W
1
Q44
100,1/10W
R336
C139
R76
C150
2.4K,1/4W
Q39
Q108
R499
100,1/10W
0.01U,50V
UPC358G2
+5V
R497
100,1/10W
330K,1/10W
R498
Q38
RN1402
0.01U,50V
24S0
[A502]
ICP-S2.3
ICP8
2
1
SS DC CONTROLLER (SH4K)
10K,1/10W
10K,1/10W
R86
check
10K,1/10W
2
4
check
2
1
2
1
2
2SK2229
Q43
2SJ378
Q41
1K,1/4W
R94
0.01U,50V
ICP-S2.3
ICP9
2SK2229
Q37
3
2SJ378
Q35
1K,1/4W
R78
C151
0.01U,50V
R332
R338
1
2
1
8
2
1
2
1
1
1
2
2
1
2
1
2
0.1,1W
2
1
0.1,1W
J14P
J14P
J14P
J8
J8
J8
J8
STPL MT1
J14P
ETH4
J8
J8
11
J8
12
C155
J14P
J14P
J14P
J8
13
STPL MT2
J14P
14
HOOKS[1:0]
STPLHPS[1:0]
PC2
HOOKS1
PA1[IPC]
STPLHPS1
PC3
HOOKS0
PA0[IPC]
STPLHPS0
Q17
HC14
Q17
HC14
C39
C41
1000P,50V
10K,1/10W
R108
1000P,50V
C40
1000P,50V
10K,1/10W
R102
1000P,50V
C38
1
2
2
1
2
1
2
1
2
1
D11
D15
D10
D14
R98
10K,1/10W
R107
10K,1/10W
R104
10K,1/10W
R101
10K,1/10W
1SS270A
1SS270A
1
2
1
2
1SS270A
1
2
1SS270A
+5U
+5U
1
2
+5U
1
2
+5U
4.7K,1/10W
4.7K,1/10W
4.7K,1/10W
R97
R100
R103
R106
2
4.7K,1/10W
10
J8
J14P
J8
J8
2
J8
J8
J8
HOOK SENSE1
J14P
J14P
STAPLE H.P1
J14P
HOOK SENSE2
J14P
J14P
STAPLE H.P2
3/8
JOGM[2:0]
PB1
PB7
PB0
PA3
PA5
PA4
R433
JOGM1
JOGM2
JOGM0
FEEDM2
FEEDM1
FEEDM0
C137
R308
270,0.125W
56K,1/10W
+5V
PH
I1
VCC
GND2
GND1
VMM1
TEA3718SDP
I0
VR
GND3
GND4
VMM2
R303
1,1W
2.4K,1/10W
R306
R304
2.4K,1/10W
10
11
12
13
14
15
16
10K,1/10W
R432
R301
+5V
330P,50V
C103
47K,1/10W
2200P,50V
C102
1,1W
R305
2200P,50V
C101
MA
RN2402
0.1U,50V
10K,1/10W
0.51,1/2W
R430
R434
1K,1/10W
820P,50V
15
13
11
2
820P,50V
OUTB
REFB
TDB
RSB
RSA
INA
REFA
OUTA
PH
I1
VCC
GND2
GND1
VMM1
MB
TDA
INB
GNDB
OUTB
VS
OUTA
14
12
10
E
MA
I0
VR
GND3
GND4
VMM2
+5V
TEA3718SDP
GNDA
SMA7022MU
Q101
MB
10K,1/10W
820P,50V
C138
R436
Q102
+5V
10K,1/10W
R431
2
1
R302
47K,1/10W
C135
56K,1/10W
Q154
C104
10
11
12
13
14
15
16
0.1U,50V
2
1
J10P
J10P
J10P
J10P
J7
J7
J7
J7
J7
JOG MTR
J10P
491001
ICP2
FEED MOTOR
J4P
J4P
J4P
J4P
0.1U,50V
A*
J5
J5
J5
J5
C131
B*
2
1
ICP1
PA1
PA0
B*
A*
491001
22U,50V
SOLTMR0
PAPERPOSM1
PAPERPOSM2
P55
HC14
R317
RN2402
Q104
11
+5V
R119
Q15
270,0.125W
SLOUT2
RESET
[A502]
SOLPWM0
PAPERPOSM0
+24V
2
1
+5V
C133
10K,1/10W
Q155
330P,50V
2
1
R427
C134
2
1
2
1
C132
1K,1/10W
820P,50V
2
1
2
1
0.51,1/2W
R437
+5V
10
11
12
D
K
CLR
PR
10
1
R312
HC74
Q12
2.4K,1/10W
R315
1,1W
R313
P47
P46
+5V
R310
330P,50V
C107
R120
15
13
11
OUTB
REFB
TDB
RSB
RSA
INA
REFA
OUTA
R476
+24V
INB
GNDB
OUTB
VS
OUTA
GNDA
TDA
14
12
10
100,1/10W
R475
100,1/10W
SMA7022MU
Q103
HC08
Q13
HC08
Q13
100,1/10W
47K,1/10W
2200P,50V
C106
1,1W
R314
R501
SLOUT1
SLOUT0
100,1/10W/NOTMNT
C105
HC08
Q13
2200P,50V
10
SLOUT[1:0]
2.4K,1/10W
13
R307
R309
R435
3.3K,1/10W
27,1/10W
2
1
2
1
C136
1
2
2
1
R311
Q170
2SK2463
Q48
2SK2463
2SK2463
+5V
Q47
491002
ICP7
2
ICP3
J7
J8P
J10P
J10P
J10P
10
J7
J7
J7
J7
J8P
J8P
J15
J15
J15
J15
J15
A7
A*
B*
J15
8
J15
+24U
J8P
J8P
J8P
4/8
J15
PICK_UP_SL
N.C
J10P
FLAP SL2
J8P
J8P
FLAP SL1
N.C
491001
1
AK04
2
1
C108
SS DC CONTROLLER (SH4K)
47K,1/10W
2
1
2
1
2
1
330P,50V
D17
D18
D19
AK04
S5688B
2
1
2
10K,1/10W
R316
R318
2
1
27,1/10W
3.3K,1/10W
2
1
2
1
2
1
2
1
2
1
2
1
2
1
R428
R429
HANGETSU_S
PB5
PB6
GAIDOM1
GAIDOM2
GAIDOM0
ORITOP0
PB4
GAIDOM[2:0]
P82
SENS5_1
[A507]
GAID_HP1
P95
GAID_HP0
P94
270,0.125W
R326
RN2402
+5V
C50
1000P,50V
C51
1000P,50V
R321
1,1W
2.4K,1/10W
R324
R322
2.4K,1/10W
C79
1000P,50V
13
Q17
C49
1000P,50V
C54
1K,1/10W
R153
HC14
Q16
HC14
Q16
HC14
Q16
1000P,50V
HC14
Q106
12
RN1402
Q58
D36
+5U
+5U
R151
+5U
+5U
330P,50V
C112
47K,1/10W
R320
+5V
15
13
11
10K,1/10W
R209
10K,1/10W
R210
10K,1/10W
R135
+5U
10K,1/10W
R130
Q105
OUTB
REFB
TDB
RSB
RSA
INA
REFA
OUTA
+5U
R408
+5U
TDA
INB
GNDB
OUTB
VS
OUTA
14
12
10
+5V
220,1/4W
R150
RN2402
Q151
J15P
J15P
J15P
J9
J9
J9
J9
J9
14
15
J12
J5P
J5P
J5P
J5P
J12
J12
J12
J12
GAIDO MTR
J5P
491001
J9
J9
12
13
J9
11
10
J9
J9
J9
J9
J9
ICP4
J15P
J15P
J15P
TUKI_TOP_S
J9
J9
TUKI H.P
J15P
J15P
J15P
GAIDO H.P
J15P
J15P
J15P
J15P
J15P
J15P
EJCT SENS
HANGETSU_SENS
R208
220,1/4W
+5U
220,1/4W
R139
10K,1/10W
GNDA
SMA7022MU
R128
220,1/4W
R134
10K,1/10W
4.7K,1/10W
NUKE6_0
R129
220,1/4W
R411
10K,1/10W
R140
+5U
NUKE3_0
PULLOUTS4_1
10K,1/10W
R141
R152
2200P,50V
R136
10K,1/10W
1K,1/10W
C111
1,1W
R323
R131
10K,1/10W
1K,1/10W
C110
D35
2200P,50V
1SS270A
2
1
2
1
2
1
EJCT_SENS0
R325
R327
2
1
2
1
2
1
+5U
R319
+5U
47K,1/10W
C109
A*
B*
+24V
TUKI_CLK0
PA5[IPC]
DOORSENS1
PA4[IPC]
DOORSENS0
P80
ORI_CLK
P83
JOG_HP
HC14
1
Q15
C53
R161
1000P,50V
R166
1000P,50V
1K,1/10W
R365
1000P,50V
C57
10K,1/10W
C56
10K,1/10W
C55
1K,1/10W
R156
1000P,50V
D42
C125
1000P,50V
R160
R165
10K,1/10W
+5U
1K,1/10W
R366
R164
10K,1/10W
10K,1/10W
+5U
10K,1/10W
R155
+5U
R410
+5U
4.7K,1/10W
R413
+5U
4.7K,1/10W
R412
+5U
4.7K,1/10W
4.7K,1/10W
R367
PULLOUTS4_3
PULLOUTS4_2
4.7K,1/10W
R154
+5U
PULLOUTS4_0
1K,1/10W
R159
1SS270A
D37
10K,1/10W
10K,1/10W
R147
1
+5U
R146
2
1
330P,50V
1
2
2
1
2
1
2
1
2
1
1SS270A
1
2
1
2
D39
1
D38
D40
1SS270A
1
2
D41
2
1SS270A
1
2
1SS270A
1SS270A
2
1
2
1
SS DC CONTROLLER (SH4K)
3.3K,1/10W
27,1/10W
2
1
1SS270A
2
1
2
1
2
1
2
2
1
2
2
1
1
1
3
+5U
+5U
+5U
Q150
RN2402
J11
J11
J11
1
2
J11
J11
6
J11
5
J11
J11
J11
8
J15P
J15P
J15P
12
11
10
J15P
J15P
J15P
15
14
13
J11
J11
J11
J11
J11
J11
FRONT_DOOR
J15P
J15P
J15P
5/8
EJCT_COVER
J15P
J15P
J15P
ORI CLK
J15P
J15P
J15P
JOG H.P
+5U
220,1/4W
R163
RN2402
Q153
220,1/4W
R158
+5U
Q152
220,1/4W
R145
RN2402
PC1
PC0
PUSHSW0
DIPSW[7:0]
HANS0
SUHP0
PA6[IPC]
COVER0
SENS4_1
SENS4_0
12
10
Q16
Q16
1000P,50V
C130
10K,1/10W
R424
1000P,50V
C129
10K,1/10W
R405
1000P,50V
DIPSW7
DIPSW6
DIPSW5
DIPSW4
DIPSW3
DIPSW2
DIPSW1
C62
10K,1/10W
R191
C61
1000P,50V
13
DIPSW0
HC14
C60
1000P,50V
11
Q16
HC14
C59
1000P,50V
D52
D118
D120
D51
1SS270A
D117
R180
R185
R189
+5U
R404
10K,1/10W
+5U
10K,1/10W
R423
10K,1/10W
+5U
+5U
+5U
R402
+5U
+5V
220,1/4W
R421
220,1/4W
R403
J10
J10
J10
J10
J10
J10
J10
J10
J13
J13
J13
J7P
J7P
J7P
J7P
16
15
14
13
12
11
10
ADE08C
SW1
J13
J13
6
7
J13
J13
PASS SENS
J7P
J7P
J7P
J8P
J8P
J8P
IRIGUCHI_COVER
J8P
J8P
3rd_P_SENS
J8P
2nd_P_SENS
J8P
J8P
1st_P_SENS
JPM1030-0301
SW2
10K,1/10W
220,1/4W
R188
10K,1/10W
R187
NUKE5_0
R422
+5U
10K,1/10W
R420
10K,1/10W
R190
+5U
R184
NUKE4_0
10K,1/10W
+5U
R179
10K,1/10W
10K,1/10W
R174
10K,1/10W
10K,1/10W
10K,1/10W
1SS270A
1SS270A
D119
4.7K,1/10W
R5
10K,1/10W
4.7K,1/10W
R6
1SS270A
1SS270A
R175
2
1
2
1
2
1
2
1
HC14
1SS270A
2
1
4.7K,1/10W
R7
2
1
2
1
2
1
4.7K,1/10W
R8
SENS4_3
2
1
4.7K,1/10W
R9
PC6
2
1
+5U
2
1
4.7K,1/10W
R398
2
1
4.7K,1/10W
R399
TRAY_SENS0
PPHP0
PC4
PAPER_S
HC14
HC14
1000P,50V
C48
C64
1000P,50V
Q17
C58
1000P,50V
11
Q17
HC14
24VDOWN0
10
Q17
2
1
2
1000P,50V
C12
+5V
R14
10K,1/10W
R200
RN1402
Q59
10K,1/10W
R126
2
+5U
R199
+5U
ZD1
HZS16-2
1K,1/10W
+24R
R168
R123
2
J9P
J9P
J9P
J6
J6
J9P
J9P
J9P
J6
J6
J6
J6
6
TRAY_P_SENS
J9P
J9P
J9P
J6
J6
3
J6
2
PAPER SENS
220,1/4W
R198
220,1/4W
220,1/4W
10K,1/10W
R124
R125
+5U
+5U
+5U
10K,1/10W
NUKE2_0
10K,1/10W
10K,1/10W
R170
10K,1/10W
R169
+5U
2
1
2
1
4.7K,1/10W
R400
2
1
2
1
2
1
SS DC CONTROLLER (SH4K)
2
1
4.7K,1/10W
R401
2
1
2
1
6/8
R357
10K,1/10W
LED1
LED3
ORI_HP
PB3[CCW]
TUKICCW
GAID_HP1
PA2
TUKIPWM
PA7[CW]
1000P,50V
C161
10K,1/10W
R495
R354
SEL2110RTP1
LED1
1SS270A
D109
HC14
Q117
10K,1/10W
R355
1SS270A
D22
10K,1/10W
4.7K,1/10W
R356
R494
R353
1K,1/10W
R32
10K,1/10W
HC14
Q117
1K,1/10W
+5U
Q8
HC14
RN2402
Q162
10K,1/10W
R493
1SS270A
ORI_NUKE
D107
Q117
1SS270A
D108
HC02
+5V
C117
R343
+5U
R496
+5U
4.7K,1/10W
UPC358G2
Q109
15K,1/4W
+5U
10
220,1/4W
R492
RN2402
+24R
RN1402
Q112
470,1/10W/NOTMNT
Q171
R426
HC02
Q8
+24U
+5V
0.1U,50V
C119
2
R349
R344
J3P
J3P
J3P
J3P
J3P
J3P
R351
15K,1/4W
J16
J16
J16
J18
J18
J18
10K,1/10W
R348
R346
10K,1/10W
UPC358G2
ORI_HP
Q115
2SJ175
2SK2415
Q109
C160
0.01U,50V
Q113
6.8K,1/4W
1
2
Q111
56K,1/10W
ICP-N70
R347
RN1402
0.1U,50V
R345
2SJ175
Q114
0.01U,50V
C159
2SK2415
Q116
6.8K,1/4W
0.1,2W
C118
J4
10
TRAY_P_S3
R452
RN2402
Q163
12
R502
+5V
HC14
HC14
Q15
HC14
Q15
+5V
10K,1/10W
Q15
10K,1/10W
R503
+5V
270,0.125W/NOTMNT
TRAY_M2
TRAY_M0
TRAY_M1
J4
TRAY_P_S2
TRAYHP
ETH5
J10P
J10P
TUKI MTR
C63
C147
1000P,50V/NOTMNT
1000P,50V/NOTMNT
C146
1,1W/NOTMNT
C142
R466
+5U
Q164
OUTB
REFB
TDB
RSB
RSA
INA
REFA
OUTA
+5U
10K,1/10W
R462
+5U
R455
+5V
+5U
10K,1/10W
R460
+5U
10K,1/10W
R467
J14P
J14P
J14P
J14P
J14P
14
13
12
A*
B*
7/8
J14
J14
J14
J14
J14P
J14
J14
11
J14
J14
J14
10
TRAY_P_S3
J14P
J14P
J14P
J14
J14
J14
J14
J14
TRAY_P_S2
220,1/4W/NOTMNT
R463
TRAYHP
J14P
J14P
J14P
J14P
J14P
TRAY_MT
ETH1
+24U
491001/NOTMNT
220,1/4W/NOTMNT
220,1/4W
R373
10K,1/10W
R374
14
12
10
R464
10K,1/10W
R194
+5U
INB
GNDB
OUTB
VS
OUTA
GNDA
TDA
SMA7022MU/NOTMNT
NUKE1_0
15
13
11
10K,1/10W
10K,1/10W
R195
330P,50V/NOTMNT
C141
2200P,50V/NOTMNT
2.4K,1/10W/NOTMNT
C143
2200P,50V/NOTMNT
1,1W/NOTMNT
R457
R456
R458
R454
+5V
47K,1/10W/NOTMNT
2.4K,1/10W/NOTMNT
R459
1000P,50V/NOTMNT
13
ICP10
1000P,50V
HC14
2
1
1
2
2
1
2
1
1
2
1
TUKICW
2
1
2
1
R453
R451
3.3K,1/10W/NOTMNT
2
1
27,1/10W/NOTMNT
2
1
47K,1/10W/NOTMNT
Q117
2
1
2
1
2
2
1
2
1
2
1
330P,50V/NOTMNT
C144
C145
2
1
SS DC CONTROLLER (SH4K)
2
1
2
1
4
2
8
1
4
2
8
1
1
1
2
2
2
1
ICP6
10U,50V/NOTMNT
C22
2K,1/10W
R35
R34
2
1
2
1
2
1
J6P
R36
2
1
51K,1/10W
R38
3.83K,1/10W
2
1
3.83K,1/10W
2K,1/10W
R37
R39
J2
2.2,1/2W
2200P,50V
2
1
7.5K,1/10W
R33
+5V
R40
1.5K,1/4W
R207
1.5K,1/4W
R41
[A504]
SOLPWM0
10K,1/10W
1K,1/10W
R44
E2 10
E1 9
13
14
15
7 GND
8 C1
OCON
ROUT
VCC 12
C2 11
TCON
FB
ININ1 ININ2
N.IN1 N.IN2
16
5 CT
6 RT
Q6
UPC494C
R42
2
1
2
1
J6P
D3
2
2SJ378
Q25
1
L1
2
TICPIN-1
CP1
R-12A083FG
1SS270A
D4
J2
+24R
AK04
2
1
1
2
check
R43
2
TICPIN-1/NOTMNT
CP2
0.56,1 W
check
2
1
SS DC CONTROLLER (SH4K)
3
470U,35V
C20
330,1/4W
470U,35V
C19
+5V
ETH2
JNT1
+5U
8/8
[A505]
[A505]
PG3/_CS1
PG4/_CS0
BUF_PS0
ENTRANS_S0
[A509]
[A507]
34 P66/_CS6/_IRQ2
+5V
38 P64/_IRQ0
37 P65/_IRQ1
36 VSS7
35 VSS6
33 P67/_CS7/_IRQ3
ENTM0
32 PA7/A23/_IRQ7
31 PA6/A22/_IRQ6
30 PA5/A21/_IRQ5
29 PA4/A20/_IRQ4
28 VSS5
27 PA3/A19
26 PA2/A18
25 PA1/A17
24 PA0/A16
23 PB7/A15
22 PB6/A14
21 PB5/A13
20 PB4/A12
19 VSS4
18 PB3/A11
17 PB2/A10
16 PB1/A9
15 PB0/A8
14 PC7/A7
13 PC6/A6
12 PC5/A5
11 PC4/A4
10 VSS3
9 PC3/A3
8 PC2/A2
7 PC1/A1
6 PC0/A0
5 VCC1
4 VSS2
3 VSS1
FEEDM_STEP0
SWINGM_CK0
EJECTM_CK0
FEED2M_STEP0
R398
[A508]
[A507]
[A509]
[A509]
[A508]
ADDRESS19
ADDRESS18
ADDRESS17
ADDRESS16
ADDRESS15
ADDRESS14
ADDRESS13
ADDRESS12
ADDRESS11
ADDRESS10
ADDRESS9
ADDRESS8
ADDRESS7
ADDRESS6
ADDRESS5
ADDRESS4
ADDRESS3
ADDRESS2
ADDRESS1
ADDRESS0
+5V
[A501]
EEPROM0
C1
SHIFTCK1
10K,1/16W
SHIFTCK0
FEED2M3
[A506]
HD6432655A00F
IC1
PREGS5
2
1
1U,16V
C3
101
102
+5V
PF4/_HWR 92
PF5/_RD 91
DUST0
24VS0
P21/PO1/TIOCB3 78
P20/PO0/TIOCA3 79
WDTOVF 80
RES 81
NMI 82
STBY 83
VCC4 84
XTAL 85
P62/_DREQ1 70
+5V
VSS10 65
P60/_DREQ0/_CS4 66
VSS11 67
VSS12 68
P61/_TEND0/_CS5 69
[A502]
DATA[15:0]
HIGHT0
HIGHT1
[A502]
ADDRESS[25:0]
[A507]
[A507]
[A509]
STPL_TRAY0
PUNCH_CLK0
FEEDM0
FEEDM1
S00
[A512]
G2A
G1
HC138
IC16
18 P12
17 CLK
16 CTS1
15 CTS2
14 CTS3
13 TXD1
12 RXD1
11 TXD2
HC14
+5V
9 TXD3
8 RXD3
7 INTR
6 BM
5 S
4 R
3 W
2 DQ0
1 DQ1
10 RXD2
IC30
1000P,50V
[A505]
C5
[A503]
[A503]
[A503]
[A503]
[A505]
EEPROM[3:1]
ADDRESS17
ADDRESS19
ADDRESS22
ADDRESS21
ADDRESS20
IC36
SHIFTM2_1
SHIFTM2_0
IPC_TXD
IPC_RXD
SAD_TXD
R17
10K,1/16W
SAD_RXD
+5V
ADDRESS20
ADDRESS23
ADDRESS24
DATA8
DATA9
[A507]
[A508]
ADDRESS18
ENTM[3:0]
[A507]
[A504]
PWMG_SIN
P63/_TEND1 71
[A504]
PWMG_SCLK
P27/PO7/TIOCB5/TMO1 72
[A512]
P26/PO6/TIOCA5/TMO0 73
[A512]
PREGM0
[A512]
PUNCHM_PWM0
PREGM1
[A506]
SWINGM_PWM0
P25/PO5/TIOCB4/TMCI1 74
[A506]
EJECTM_PWM0
P24/PO4/TIOCA4/TMRI1 75
P23/PO3/TIOCD3/TMCI0 76
[A505]
ADDRESS23
ADDRESS24
ADDRESS25
EEPROM1
EEPROM2
EEPROM3
ENTM0
ENTM1
ENTM2
ENTM3
[A512]
[A509]
[A512]
[A506]
SHIFTM_PWM0
EXTAL0
[A504]
EXTAL 86
VSS13 87
FAI_OUT
[A504]
R358 100,1/16W
R359 100,1/16W
R360 100,1/16W
PF7/FAI 88
VCC5 89
PF6/_AS 90
PF3/_LWR 93
PF2/_WAIT/_BREQO 94
PF1/_BACK 95
PF0/_BREQ 96
P50/TXD2 97
P51/RXD2 98
VSS14 99
P52/SCK2
VSS15 100
P53/_ADTRG
JOGM[1:0]
PREGS[5:0]
P22/PO2/TIOCC3/TMRI0 77
PREGS4
[A509]
VCC2
RA1
FEED2M2
EJECT_S0
DATA0
39
100,0.0625
PE0/D0
[A510]
MD2 125
PE1/D1
C2
BUF_EP0
0.1U,50V
128
PG2/_CS2
[A508]
PG1/_CS3 127
PG0/_CAS/_OE 126
PE2/D2
40
41
DATA1
DATA2
42
MD1 124
PE3/D3
DATA3
43
MD0 123
VSS8
44
RA2
P10/PO8/TIOCA0/_DACK0 122
45
DATA4
100,0.0625
FEED2M1
P11/PO9/TIOCB0/_DACK1 121
PE4/D4
FEED2M0
P12/PO10/TIOCC0/TCLKA 120
PE5/D5
46
DATA5
STPLMM1
P14/PO12/TIOCA1 118
PD1/D9
P13/PO11/TIOCD0/TCLKB 119
PE6/D6
47
PE7/D7
48
STPLMM0
P15/PO13/TIOCB1/TCLKC 117
PD0/D8
49
0.1U,50V
FEED2M[3:0]
100,0.0625
50
DATA8
DATA6
JOGM1
P16/PO14/TIOCA2 116
PD2/D10
DATA9
RA3
DATA7
JOGM0
P17/PO15/TIOCB2/TCLKD 115
PD3/D11
51
DATA10
DATA11
52
VSS16 114
VSS9
53
RA4
AVSS 113
PD4/D12
54
2
DATA12
PREGS3
P47/AN7/DA1 112
PD5/D13
55
DATA13
4
DATA14
PREGS2
P46/AN6/DA0 111
PD6/D14
56
6
DATA15
PREGS1
P45/AN5 110
PD7/D15
57
8
P44/AN4 109
PREGS0
P43/AN3 108
VCC3
58
100,0.0625
P42/AN2 107
P30/TXD0
59
[A503]
TXD
P41/AN1 106
P31/TXD1
[A503]
60
[A503]
DSR
P32/RXD0
61
RXD
62
12
Y4
Y3
15
Y0
G2B
14
Y1
13
11
Y5
Y2
10
Y6
Y7
IC4
M38881M2-010GP
X2
CNVSS
19
VREF 104
P33/RXD1
RST
20
P40/AN0 105
P34/SCK0
63
2
1
INT
21
C6
P10
30P,50V
1
2
XIN
22
DATA10
DQ2 64
DATA11
DQ3 63
DATA12
DQ4 62
DATA13
DQ5 61
DATA14
DQ6 60
DATA15
DQ7 59
ADDRESS0
A0 57
ADDRESS1
ADDRESS3
R2
10K,1/16W
R3
10K,1/16W
Q9
CSA12.2MTZ12.288MHZ
P07
26
A1 56
P06
27
TRAYS1
AVCC 103
P35/SCK1
64
[A503]
DTR
EEPROM1
23
C7
XOUT
24
2
1
A4 53
P03
30
ADDRESS2
A2 55
P05
28
TRAYS0
A3 54
P04
29
VCC 58
VSS
25
30P,50V
A5 52
P02
31
ADDRESS4
A6 51
P01
32
ADDRESS5
EEPROM3
ADDRESS6
EEPROM2
STPLMM[1:0]
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
PA1
PA2
PA3
PA4
PA5
PA6
PA7
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
P00
ADDRESS7
3 DI
4 DO
4
[A509]
[A509]
[A510]
R1
IC2S
DICF-8CS-E
STPLHP0
VCC 3
VCC 8
NC 7
TEST 6
GND 5
+5V
PST591DMT
GND 4
2 M-RST
IC8
1 VOUT
[A503]
S_RESET
RESET0
FAN_ALM
TRAYS[1:0]
[A504]
10K,1/16W
S-93C46ADP
1 CS
2 SK
3
[A510]
[A502]
IC2
0.1U,50V
C8
STPL_READY0
[A510]
HOOK0
CARTRIDGE0
[A510]
[A510]
PWMG_CSB
STPL_CON0
[A504]
PWMG_WRB
LAMP0
PWMG_OCB
[A509]
[A504]
LAMP1
[A509]
[A504]
FAN_ON
[A509]
1U,16V
C4
+5V
1/12
+5V
RT1N141C
50
A7
PA0
EEPROM0
[A501]
2
1
1
2
2
C10
0.1U,50V
C9
2
1
0.1U,50V
DC CONTROLLER (SH4K)
2. AR-F16
[A509]
DIP_SW[7:0]
[A509]
PUSH_SW[1:0]
[A503]
IPC_CONT
DATA[15:0]
0.1U,50V
C173
20
19
18
17
16
15
14
13
12
11
10
[A509]
+5V
A5 26
A4 25
A3 24
A2 23
A1 22
A0 21
15 D4
16 D3
17 D2
18 D1
19 D0
20 OE
[A501]
[A509]
[A509]
[A507]
[A506]
JOG_HP0
TRAY_HP0
SHATER_S0
SWING_S0
SAD_CONNECT0
[A503]
[A507]
[A507]
[A507]
STPLMM_HP0
JOINT0
UPPERC_S0
[A512]
EEPDI0
PUSH_SW0
PUSH_SW1
PUNCH_U4
+5V
PUNCH_U3
PUNCH_U2
PUNCH_U1
PUNCH_U0
ADDRESS3
ADDRESS2
ADDRESS1
ADDRESS0
ADDRESS24
ADDRESS23
ADDRESS22
M27C4002-80XF1
A7 28
A6 27
GND2 30
A8 29
13 D6
14 D5
11 GND1
12 D7
A10 32
A9 31
A12 34
A11 33
7 D11
8 D10
9 D9
10 D8
A14 36
A13 35
5 D13
6 D12
[A512]
PUNCH_U[4:0]
RESET0
ADDRESS23
DATA8
DATA9
DATA10
DATA11
DATA12
DATA13
DATA14
DATA15
DATA0
DATA1
DATA2
DATA3
DATA4
DATA5
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
DATA2
DATA1
DATA0
+5V
ADDRESS1
ADDRESS2
ADDRESS3
ADDRESS4
ADDRESS5
ADDRESS6
[A505]
IC62C256-45U
13 I/O2
14 VSS
11 I/O0
12 I/O1
9 A1
10 A0
7 A3
8 A2
5 A5
6 A4
I/O4 16
I/O3 15
I/O6 18
I/O5 17
CS 20
I/O7 19
OE 22
A10 21
A9 24
A11 23
A13 26
A8 25
VCC 28
WE 27
[A509]
C174
DATA9
DATA10
DATA9
DATA8
ADDRESS1
ADDRESS2
ADDRESS3
ADDRESS4
ADDRESS5
ADDRESS6
ADDRESS7
ADDRESS8
ADDRESS13
ADDRESS15
P60 64
25 P17
24 P16
23 P15
22 P14
21 P13
20 P12
19 P11
18 P10
17 P07
16 P06
15 P05
14 P04
+5V
P46 51
P47 52
P50 53
P51 54
P52 55
P53 56
P54 57
P55 58
P56 59
P57 60
GND5 61
GND6 62
VDD3 63
12 GND2
UPD65625GC-052-7EA
P61 65
13 VDD1
P62 66
P63 67
P64 68
P65 69
P66 70
P67 71
P70 72
P71 73
P72 74
P73 75
11 GND1
IC5
DATA3
DATA4
DATA5
DATA6
DATA7
ADDRESS21
ADDRESS11
ADDRESS23
ADDRESS12
ADDRESS10
ADDRESS9
ADDRESS14
ADDRESS25
+5V
0.1U,50V
10 P03
9 P02
8 P01
7 P00
6 A3
5 A2
4 A1
3 A0/HWRB
2 WRB
1 RDB
RA17
ADDRESS1
ADDRESS2
ADDRESS3
ADDRESS4
ADDRESS5
ADDRESS6
ADDRESS7
ADDRESS8
ADDRESS9
ADDRESS10
ADDRESS11
ADDRESS12
ADDRESS13
ADDRESS14
ADDRESS15
ADDRESS16
ADDRESS7
26 P20
DIP_SW0
DATA6
ADDRESS17
27 P21
DIP_SW1
38
28 P22
DIP_SW2
A16 38
A15 37
DIP_SW3
3 D15
4 D14
29 P23
DIP_SW4
DATA7
3 A7
4 A6
30 P24
ADDRESS8
ADDRESS13
31 P25
DIP_SW5
ADDRESS18
32 P26
DIP_SW6
39
C11
CSB 100
DIP_SW7
40
1U,16V
RESETB 99
DBS 98
33 P27
VCC 40
A17 39
OPEN6
P83/D11 93
P82/D10 92
34 P30
1 VPP
2 CE
SHIFTCK2_1
35 P31
SHIFTCK2_0
P81/D9 91
P80/D8 90
36 P32
IC6
37 P33
ADDRESS19
6
5
1 A14
2 A12
DATA15
ADDRESS15
DATA13
DICF-40CS-E
DATA11
2
1
IC3S
IC3
SOLOUT2
SOLOUT0
+5V
38 GND3
ADDRESS[25:0]
SOLOUT1
IC7
I/O3
I/O4
I/O5
I/O6
I/O7
CS
A10
OE
A11
A9
A8
A13
WE
VCC
15
16
17
18
19
20
21
22
23
24
25
26
27
28
SOLOUT[7:0]
C14
[A504]
[A511]
EJECTM_W0
EJECTM_W1
PUNCHM0
PUNCHM1
SWINGM_W0
SWINGM_W1
OPEN[4:0]
[A511]
STPLM_W1
[A506]
[A506]
[A512]
[A512]
[A506]
[A506]
[A510]
[A512]
STPLM_W0
[A508]
PREG_I0
STEPMOFF0
[A508]
ENTM_I1
[A508]
[A508]
[A507]
[A507]
0.1U,50V
ENTM_I0
FEED2M_I1
FEED2M_I0
FEEDM_I1
FEEDM_I0
[A512]
[A512]
EEPCS0
EEPDO0
[A512]
EEPSK0
[A505]
[A507]
[A505]
SHIFTM_1
[A510]
SHIFTM_0
HIGHT_ON0
[A506]
[A506]
DATA11
DATA12
DATA13
DATA14
DATA15
ADDRESS21
ADDRESS11
ADDRESS23
ADDRESS12
ADDRESS10
ADDRESS9
ADDRESS14
ADDRESS24
STPLMM_I0
JOGM_I0
IC62C256-45U
13 I/O2
14 VSS
11 I/O0
12 I/O1
9 A1
10 A0
7 A3
8 A2
5 A5
6 A4
3 A7
4 A6
1 A14
2 A12
C13
+5V
C15
1U,16V
0.1U,50V
TRAY_HP2
GND8 89
GND7 88
OPEN4
39 GND4
SOLOUT7
2
1
DC CONTROLLER (SH4K)
P87/D15 97
P86/D14 96
8
10K,0.0625
P85/D13 95
P84/D12 94
DATA8
D1 81
D0 80
45 P40
DATA14
D7 87
D6 86
40 VDD2
C12
46 P41
1U,16V
SOLOUT6
47 P42
DATA12
D5 85
D4 84
41 P34
2
1
SOLOUT5
P77 79
P76 78
48 P43
SOLOUT4
49 P44
DATA10
D3 83
D2 82
42 P35
OPEN3
43 P36
R352
OPEN2
10K,1/16W
OPEN1
R351
OPEN0
+5V
C175
2
SOLOUT3
P75 77
P74 76
50 P45
44 P37
10K,1/16W
0.1U,50V
2/12
IPC_RXD
[A501]
S_RESET
[CPU 63p]
DTR
[CPU 59p]
TXD
[CPU 60p]
DSR
[IPC 13p]
IPC_TXD
IPC_CONT
[A502]
[CPU 61p]
RXD
[IPC 12p]
[A509]
10K,1/16W
R407
10K,1/16W
R406
HC14
13
IC21
HC14
HC14
12
HC14
IC40
IC40
HC14
10
+5U
IC40
IC21
11
10K,1/16W
R4
RT1P141C
IC40
HC14
Q57
IC40
C18
100P,50V
R6
RT1N141C
Q10
R52
1K,1/16W
R41
1K,1/16W
1K,1/16W
C34
100P,50V
HC14
IC40
HC14
+5U
D1
1
2
+5U
R7
1SS270A
R49
2SC3735
Q1
2SC3735
Q3
1K,1/16W
1
1K,1/16W
+5U
RXD
S_RESET
DTR
TXD
DSR
56,1/16W
R405
56,1/16W
R404
1K,1/16W
R9
+5U
R20
1K,1/16W
1
+5U
1K,1/16W
R21
1K,1/16W
R18
R19
4.7K,1/16W
4.7K,1/16W
R22
100P,50V
C35
1
2
+5U
D20
1SS270A
2
1
2
1
11
10
J11P
J11P
J11P
J11P
J11P
J11P
J11P
J11P
J11P
J2
J2
J2
J2
J2
J2
J2
J2
J2
PPC I/F
[IC5 36p]
SAD_CONNECT0
[IPC 11p]
SAD_TXD
[IPC 10p]
SAD_RXD
10K,1/16W
R408
HC14
6
1K,1/16W
R10
IC21
2
2
1K,1/16W
R13
D2
2
1SS270A
R14
4.7K,1/16W
100P,50V
C17
+5U
1
2
1
2
1
2
2SC3735
Q2
R12
R15
+5U
470,1/10W
+5U
+5U
R16
+24R
10K,1/16W
4.7K,1/16W
1K,1/16W
R11
2
1
1
2
2
1
DC CONTROLLER (SH4K)
2
1
2
1
1SS270A
D19
D3
D18
1
2
1
2
1
2
1SS270A
1SS270A
1
2
1
J8P
J8P
J8P
J8P
J8P
J8P
J8P
J8P
J3
J3
J3
J3
J3
J3
J3
J3
SADDLE I/F
3/11
J11P
J11P
J11P
J11P
J11P
J2P
J2P
J2P
J11P
J11P
J11P
J11P
J7
J7
J7
J7P
J7P
J7P
SHATTER_OPEN_SW
J5
J5
SWING_GUIDE_SW2
J5
J5
+24VSTPL
+24VMOVE
SWING_GUIDE_SW1
J5
J5
J5
AREA_SW
J5
J5
DOOR_SW
J1
J1
J19
J2P
C19
10U,50V
C31
3.3,0.5W
R377
10U,50V
C188
3.3,0.5W
R374
560U,35V
J19
CB1
R375
22K,1/16W
R379
4.7K,1/16W
1
R380
22K,1/16W
R45
4.7K,1/16W
R378
22K,1/16W
R43
4.7K,1/16W
1
R376
4.7K,1/16W
1
ETH2
TBC6011-21-0941
ZD1
C29
C30
C32
ZD3
C33
HZS16-2
100P,50V
HZS16-2
ZD4
100P,50V
HZS16-2
ZD2
100P,50V
HZS16-2
100P,50V
+24V
Q5
RT1N141C
Q8
RT1N141C
Q7
RT1N141C
Q6
RT1N141C
+5V
+5V
+5V
+5V
2K,1/10W
51K,1/10W
R28
[IC5 43p]
OPEN1
10K,1/16W
R47
[IC5 44p]
OPEN0
10K,1/16W
R46
[IC5 41p]
OPEN3
10K,1/16W
R44
[IC5 42p]
OPEN2
10K,1/16W
R42
C21
3.83K,1/10W
1
2K,1/10W
1
2
3.83K,1/10W
2
1
2
1
2
R27
1
R26
2200P,50V
J11P
7.5K,1/10W
R29
2
1
E2 10
E1 9
7 GND
8 C1
OPEN1
OPEN0
OPEN3
[IC5 37p]
OPEN4
TICPIN-1
10U,50V
C36
3.3,0.5W
R381
12
11
R30
820,1W
R31
10
[A502]
OPEN[4:0]
HC02
IC22
HC02
13
+5V
330,1/4W
2
1
10K,1/16W
IC22
CP10
C2 11
UPC494C
VCC 12
6 RT
OCON 13
5 CT
ROUT 14
4 TCON
ININ2 15
2 ININ1
3 FB
N.IN2 16
1 N.IN1
IC9
2SJ527(L)
2
HC02
IC22
3
HC02
IC22
C22
ETH1
JNT1
+5V
+5V
+5U
PWMG_SCLK
[CPU 73p]
SHIFT_BREAK
[A505]
PWMG_SIN
[CPU 72p]
PWMG_OCB
[IC5 36p]
PWMG_WRB
[IPC 35p]
RESET0
[A501]
PWMG_CSB
0.56,1W
1
2
[IPC 34p]
KE1-8012/NOTMNT
L1
+24VSHIFT
[A505]
JP105
R33
ELC-12E001/FH3-0613
CP1
TICPIN-1
ICP-N25
ICP11
4.7K,1/16W
R48
ICP-N70
ICP12
D4
2
1SS270A
Q4
470U,35V
C20
R32
D5
AK06
2.2,1W
1
2
J2
J11P
2
1
2
1
check
2
1
R24
R25
470U,35V
R401
2
1
2
1
2
1
2
2
1
+24U
R400
R23
10K,1/16W
GND
OCB
C28
C25
[A501]
XIN
XOUT
PWM4
PWM3
PWM2
PWM1
VCC
680P,50V
4.7U,50V
EXTAL0
C26
M66242FP
SCLK
SIN
WRB
RB
CSB
IC38
2
1
+24R
10K,1/16W
2
1
0.1U,50V
8
10
11
12
13
14
+5V
C23
C24
C27
0.1U,50V
C171
100,1/16W
2.2K,1/16W
R37
22P,50V
R34
15P,50V
15P,50V
1
100,1/16W
R371
+5V
FS741BZB
4 LF
[A501]
[A506]
FAI_OUT
[A507]
[A505]
PWM3
VSS 5
PWM2
SHIFTM2_PWM0
S08
IC17
VDD 8
3 REF_OFF MODOUT/RS1 6
2 XOUT REFOUT/RS0 7
1 XIN
IC10
+5V
4/12
2
1
J2
10K,1/16W
2
1
R382
2K,1/16W
check
R399
1
2
1
2
1
2
10K,1/16W
1
2
1
X1
2
1
R35
R38
2
1
10,1/16W
2K,1/16W
R39
DC CONTROLLER (SH4K)
10K,1/16W
1
2
R383
2
1
AT-51 16MHZ
10K,1/16W
R36
SHIFTM_PWM0
[IPC 18p]
SHIFTM2_1
[IPC 17p]
SHIFTM2_0
[A504]
SHIFT_BREAK
[A504]
SHIFTM2_PWM0
[IC5 93p]
OPEN6
[IC5 67p]
SHIFTM_1
[IC5 68p]
SHIFTM_0
[A504]
SHIFT_BREAK
[CPU 79p]
10K,1/16W
R50
10K,1/16W
R53
R54
10K,1/16W
+5V
R348
10K,1/16W
C172
+5V
100P,50V
10K,1/16W
R51
R59
10K,1/16W
10K,1/16W
R60
Q65
RT1N141C
13
12
10
HC00
IC23
HC00
IC23
HZS16-2
ZD7
HC00
IC23
HC00
IC23
11
R385
C189
12
11
HC02
IC24
HC02
IC24
10U,50V
4.7K,1/16W
R386
HC02
IC24
3.3,0.5W
HC02
IC24
J5
11
J11P
10
J11P
J5
13
10
Q11
RT1N141C
Q18
RT1N141C
Q17
Q21
2.4K,1/4W
R64
1
2SK2925(L)
AK06
2
D24
2SJ529(L)
1K,1/10W
R63
0.01U,50V
C39
R61
R58
2.4K,1/4W
2.4K,1/4W
2
Q15
AK06
2
2SK2925(L)
D22
Q13
2SJ529(L)
RT1N141C
Q12
1K,1/10W
R55
0.01U,50V
C37
Q19
[A504]
+24VSHIFT
22K,1/16W
RT1N141C
R384
2.4K,1/4W
1
R57
[A504]
R62
2SK2925(L)
Q22
AK06
2
D25
2SJ529(L)
Q20
0.01U,50V
C40
2SK2925(L)
Q16
2SJ529(L)
1K,1/10W
AK06
2
D23
Q14
1K,1/10W
R56
0.01U,50V
C38
J7P
J7P
J7
J7
4
3
SHIFT MTR1
J7
J7
2
J7P
1
J7P
SHIFT MTR2
C41
16
[IC5 91p]
SHIFTCK2_0
[IC5 92p]
SHIFTCK2_1
[CPU 128p]
SHIFTCK0
[CPU 1p]
C56
14
12
10
14
HC14
11
13
IC25
HC14
IC25
HC14
IC25
HC14
IC25
14
1000P,50V
C67
1000P,50V
C65
1000P,50V
C63
1000P,50V
C61
10K,1/16W
R77
1
10K,1/16W
R73
1
10K,1/16W
R69
10K,1/16W
R65
0.1U,50V
0.1U,50V
S00
GND
VCC
IC36
+5U
+5U
+5U
+5U
14
C16
C53
14
0.1U,50V
HC08
GND
VCC
1000P,50V
C68
22K,1/16W
R79
1000P,50V
C66
22K,1/16W
R75
1000P,50V
C64
22K,1/16W
R71
1000P,50V
C62
22K,1/16W
R67
C47
14
0.1U,50V
HC02
GND
VCC
IC22
IC28
0.1U,50V
HC14
GND
VCC
IC40
C52
14
0.1U,50V
HC02
GND
VCC
C46
14
0.1U,50V
HC14
GND
VCC
IC21
IC27
C59
C51
14
0.1U,50V
HC02
GND
VCC
IC26
C45
16
0.1U,50V
HC4040
GND
VCC
IC20
C58
HC08
GND
VCC
IC33
C50
14
0.1U,50V
HC14
GND
VCC
C43
14
0.1U,50V
HC74
GND
VCC
IC18
IC25
0.1U,50V
HC02
GND
VCC
IC32
C49
14
C57
C42
0.1U,50V
S08
GND
VCC
IC17
0.1U,50V
HC02
GND
VCC
IC24
0.1U,50V
HC14
GND
VCC
IC31
SHIFTCK1
+5V
+5V
0.1U,50V
HC138
GND
VCC
2
1
IC16
2
1
2
1
2
1
+5V
2
1
+5V
TRAY_SW
1
2
2
1
2
1
2
1
C54
14
R68
R72
R76
R80
1
220,1/4W
+5U
220,1/4W
+5U
220,1/4W
+5U
220,1/4W
+5U
0.1U,50V
HC32
GND
VCC
C48
14
0.1U,50V
HC00
GND
VCC
IC23
IC29
+24VSHIFT
2
1
2
1
C55
14
0.1U,50V
HC14
GND
VCC
IC30
A9
WJ24P
A7
WJ24P
A8
WJ24P
A12
WJ24P
A10
WJ24P
A11
WJ24P
B1
WJ24P
B2
WJ24P
B3
WJ24P
B6
WJ24P
B4
WJ24P
B5
WJ24P
SHIFT CLK2_1
SHIFT CLK2_2
SHIFT CLK1
SHIFT CLK2
2
1
2
1
2
1
2
1
2
1
2
1
5/12
J14
J14
J14
J14
J14
J14
J14
J14
J14
J14
J14
J14
DC CONTROLLER (SH4K)
C176
C178
2
1
2200P,50V/NOTMNT
2200P,50V/NOTMNT
1
2
1
1
2
1
C177
C179
2200P,50V/NOTMNT
2200P,50V/NOTMNT
2
1
2
1
2
1
2
2
1
2
1
2
1
2
1
2
1
[IC5 25p]
SWING_S0
SWINGM_W0
SWINGM_W1
[CPU 77p]
SWINGM_PWM0
EJECTM_W0
[IC5 50p CCW]
EJECTM_W1
[IC5 49p CW]
[CPU 78p]
EJECTM_PWM0
EJECT_S0
[CPU 127p]
R85
R91
R92
10K,1/16W
+5V
10K,1/16W
+5V
10K,1/16W
+5V
10K,1/16W
R84
+5V
10
R86
HC14
IC21
HC02
IC27
HC02
11
IC27
10K,1/16W
+5V
HC02
IC26
HC02
IC26
R93
10K,1/16W
+5V
12
11
HC02
IC27
HC02
IC26
HC02
C75
HC02
IC27
12
11
C69
13
13
1000P,50V
10K,1/16W
IC26
1000P,50V
10
10
HC14
R81
10K,1/16W
Q27
Q31
Q33
+5U
D28
+24V
+5U
1000P,50V
Q32
AK06
2SJ527(L)
220,1/4W
R101
1
2
2SK2796(L)
Q34
C76
22K,1/16W
R100
1
0.01U,50V
C74
2SK2796(L)
Q28
1K,1/10W
D29
1
2.4K,1/4W
2SJ527(L)
Q26
AK06
R95
ICP-N50
D27
+5U
1
0.01U,50V
1K,1/10W
ICP4
R97
+24V
C72
R88
1
ICP-N50
ICP3
2.4K,1/4W
R90
1
0.01U,50V
2SJ527(L)
AK06
C73
R94
D26
1K,1/10W
RT1N141C
R98
1
AK06
2SK2796(L)
Q30
RT1N141C
Q29
2.4K,1/4W
1
Q25
1K,1/10W
C70
4.7K,1/16W
R83
1000P,50V
1
0.01U,50V
2SJ527(L)
RT1N141C
R96
2
1
C71
R87
2SK2796(L)
Q24
RT1N141C
Q23
2.4K,1/4W
1
R82
10K,1/16W
R89
IC31
2
1
+5U
4
J10P
5
J10P
6
J10P
7
J10P
10
J10P
8
J10P
9
J10P
J11
J11
J11
J11
J11
SWING_MT
J11
J11
EJECT_MT
J11
J11
2
J10P
3
J10P
J11
1
J10P
EJECT SENS
[A504]
PWM3
[A501]
JOGM[1:0]
TICPIN-1
CP2
[IC5 71p]
10K,1/16W
R387
[A502]
SOLOUT[7:0]
13
12
HC32
IC29
[CPU 116p]
JOGM1
11
Q35
RT1P141C
JOGM_I0
[A510]
STEPMR0
[CPU 115p]
JOGM0
SOLOUT5
33,1/16W
R104
270,1/4W
[IC5 78p]
+5V
2
1
1
2
R102
check
3.3K,1/16W
SOLOUT1
[IC5 72p]
SOLOUT7
[IC5 73p]
SOLOUT0
[IC5 75p]
SOLOUT2
[IC5 76p]
SOLOUT3
R108
1
13
12
10
10
R113
HC08
IC28
HC08
IC28
HC08
IC28
HC08
IC28
+5V
47K,1/16W
R115
470,1/10W
1
R119
470,1/10W
1
R118
470,1/10W
1
R117
470,1/10W
1
R116
R114
2SK3065
Q41
2SK3065
Q40
2SK3065
Q39
2SK3065
Q38
2SK3065
Q37
10K,1/16W
15 OUTB
13 REFB
11 TDB
9 RSB
7 RSA
5 INA
3 REFA
Q36
IC11
SMA7029M
1 OUTA
2SD1509
470,1/10W
1
+5V
11
330P,50V
3.3K,1/16W
HC08
C78
C79
2200P,50V
IC33
1,1W
R107
R120
1,1W
1
R106
1
C77
2200P,50V
10K,1/16W
1
2
2.4K,1/16W
[IC5 79p]
SOLOUT6
R105
2.4K,1/16W
1
2
[IC5 77p]
SOLOUT4
R103
1
DC CONTROLLER (SH4K)
1
2
2
1
1
2
1
2200P,50V/NOTMNT
2
1
2
1
2
1
R109
1
2
1
1
2
1
2
1
2
1
1
1
2200P,50V/NOTMNT
2200P,50V/NOTMNT
2
1
2
2
1
2
C180
C182
1
2
2
1
2
1
C181
C183
1
2200P,50V/NOTMNT
TDA 2
+5V
ICP6
A8
WJ20P
A7
WJ20P
FLAP SL
A11
WJ22P
A10
WJ22P
NC
7
J9P
BUFFER OUT SL
B10
WJ20P
B9
WJ20P
AK06
NC
NC
9
J9P
A10
WJ20P
A9
WJ20P
B8
WJ20P
B7
WJ20P
J9
J9
J9
J9
J9
J9
J9
J9
J24
J12
J12
J12
J12
J24
J24
J12
J12
J12
J12
J9
J9
ESCAPE SL
B2
WJ22P
B1
WJ22P
PADDLE_SL
+24V
B11
WJ22P
B9
WJ22P
B10
WJ22P
B6
WJ22P
B7
WJ22P
B8
WJ22P
BUFFER INT SL
6/12
JOG MOTOR
ICP-N25
ICP5
8
J9P
D11
AK06
D10
AK06
D9
AK06
D8
AK06
D7
S5688B
D6
+24V
ICP-N38
330P,50V
RB_SL
INB 14
GNDB 12
VS 8
OUTB 10
OUTA 6
GNDA 4
2
1
2
1
1
2
1
1
2
1
2
1
2
1
47K,1/16W
C80
R110
1
1
2
1
2
1
2
2
1
1
1
1
2
CP5
FEEDM1
[CPU 71p]
TICPIN-1
FEEDM_I1
[IC5 59p]
FEEDM_I0
[IC5 60p]
STEPMR0
[A510]
Q66
+5V
R129
HC74
11
12
Q9
Q8
Q7
Q6
Q5
Q4
Q3
Q2
Q1
Q0
+5V
Q11
Q10
HC4040
MR
CP
IC20
RT1P141C
Q43
HC14
IC21
11
10
33,1/16W
1K,1/16W
R124
HC32
IC29
CP4
RT1P141C
TICPIN-1
[CPU 70p]
FEEDM0
HIGHT1
[CPU 64p]
HIGHT_ON0
[IC5 69p]
PWM2
[A504]
check
check
R127
CLR
PR
2.4K,1/16W
R133
1
2.4K,1/16W
1
2
C191
4.7K,1/16W
2
1
R402
1000P,50V
C85
R131
C86
330P,50V
C87
1000P,50V
0.68,1W
R132
C84
+5V
[CPU 33p]
FEEDM_STEP0
1000P,50V
+5V
0.68,1W
1
2
C81
1000P,50V
R121
1K,1/16W
2
1
D12
+5U
SMA7029M
IC12
15 OUTB
13 REFB
11 TDB
9 RSB
7 RSA
5 INA
3 REFA
C82
Q42
INB 14
GNDB 12
OUTB 10
VS 8
OUTA 6
GNDA 4
+5V
RT1N141C
1K,1/16W
R122
1
10U,50V
TDA 2
4.7K,1/16W
R125
HC32
IC29
1SS270A
D13
1SS270A
1 OUTA
1000P,50V/NOTMNT
1
10K,1/16W
R389
R130
IC18
15
14
12
13
10
HC32
IC29
1
2
CP3
R390
R128
HIGHT0
[CPU 62p]
1K,1/10W
270,1/4W
10
13
2
1
+5U
+5U
2
1
2
+24V
TICPIN-1
4.7K,1/16W
2
1
330P,50V
2
1
R134
1
2
2
1
1
47K,1/16W
check
R135
2
1
6
J6P
5
J6P
1
J6P
2
J6P
3
J6P
4
J6P
4
J4P
J10
J10
J10
J10
J10
J10
J6
J6
J6
2
J4P
3
J4P
J6
1
J4P
FEED MOTOR 1
ICP-N50
ICP7
1000P,50V
C83
4.7K,1/16W
R126
10K,1/16W
R123
[IC5 24p]
SHATER_S0
[IC5 35p]
UPPERC_S0
[IC5 21p]
STPLMM_HP0
[IC5 34p]
JOINT0
[CPU 38p]
ENTRANS_S0
HC14
R159
1
C100
R171
1
1000P,50V
C108
10K,1/16W
R175
1
1000P,50V
C106
1000P,50V
C104
1000P,50V
10K,1/16W
C98
1000P,50V
10K,1/16W
IC25
HC14
IC25
2
2
1
2
1
2
1
R155
1
R160
1
R167
1
10K,1/16W
10K,1/16W
+5U
+5U
+5U
10K,1/16W
R176
10K,1/16W
R172
1
10K,1/16W
+5U
1
2
+5U
1
2
1
DC CONTROLLER (SH4K)
R169
22K,1/16W
R161
22K,1/16W
R157
22K,1/16W
22K,1/16W
R173
22K,1/16W
R177
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
47K,1/16W
C88
R158
1
R162
1
R170
1
A3
WJ20P
A1
WJ20P
A2
WJ20P
A6
WJ20P
A4
WJ20P
A5
WJ20P
B3
WJ20P
B1
WJ20P
B2
WJ20P
R178 2
220,1/4W
B6
WJ20P
B4
WJ20P
B5
WJ20P
SHATTER_OPEN_SENS
1000P,50V
C109
+5U
220,1/4W
R174
1
1000P,50V
C107
+5U
UPPER_COVER_SENS
220,1/4W
1000P,50V
C105
+5U
1000P,50V
NC
NC
9
J11P
10
J11P
11
J11P
7
J11P
8
J11P
220,1/4W
C101
+5U
JOINT_SENS
220,1/4W
1000P,50V
C99
+5U
ENTRANCE_SENS
J12
J12
J12
J12
J12
J12
J12
J12
J12
J12
J12
J12
J17
J17
J17
J17
J17
7/12
[A501]
ENTM[3:0]
[A501]
FEED2M[3:0]
[CPU 101p]
[CPU 102p]
[CPU 98p]
[CPU 97p]
[CPU 121p]
[CPU 122p]
[CPU 120p]
[CPU 119p]
ENTM2
ENTM3
ENTM1
[IC5 55p]
TICPIN-1
ENTM_I1
[A502]
CP7
ENTM_I0
[A502]
STEPMR0
[A510]
ENTM0
[A501]
TICPIN-1
CP6
[IC5 57p]
FEED2M_I1
[IC5 58p]
FEED2M_I0
STEPMR0
[A510]
[A501]
[IC5 56p]
ENTM0
FEED2M2
FEED2M3
FEED2M1
FEED2M0
RT1P141C
RT1P141C
Q46
[CPU 34p]
D
K
+5V
Q45
+5V
IC18
RT1P141C
Q44
R138
+5V
+5V
1
10K,1/16W
R391
33,1/16W
CLR
PR
HC74
RT1P141C
Q67
[CPU 30p]
4
1
FEED2M_STEP0
1
2
check
check
270,1/4W
RA5
RA5
RA5
RA5
33,1/16W
R148
330,1/4W
R392
1
1
2
R145
1
1
2
R136
1
1
2
R146
1
1K,1/10W
1K,1/10W
2
1
R137
1
2
R147
1
4.7K,1/16W
3
4.7K,1/16W
10K,0.0625
10K,0.0625
2.4K,1/16W
R152
1
2.4K,1/16W
1
2
R149
10K,0.0625
10K,0.0625
2.4K,1/16W
R142
2.4K,1/16W
1
2
R139
C93
C94
330P,50V
C95
1000P,50V
+5V
0.68,1W
R151
0.68,1W
1
2
C91
330P,50V
1000P,50V
R150
C90
1000P,50V
+5V
0.68,1W
R141
0.68,1W
1
2
R140
1000P,50V
C89
2
1
2
+5V
+5V
15 OUTB
13 REFB
11 TDB
9 RSB
7 RSA
5 INA
3 REFA
1 OUTA
SMA7029M
IC14
15 OUTB
13 REFB
11 TDB
9 RSB
7 RSA
5 INA
3 REFA
1 OUTA
SMA7029M
IC13
INB 14
GNDB 12
VS 8
OUTB 10
OUTA 6
GNDA 4
TDA 2
INB 14
GNDB 12
OUTB 10
VS 8
OUTA 6
GNDA 4
TDA 2
+5V
+5V
+24V
DC CONTROLLER (SH4K)
2
1
47K,1/16W
47K,1/16W
R144
1
R143
1
2
1
1
2
1
2
1
330P,50V
330P,50V
2
1
R154
1
2
1
47K,1/16W
C92
47K,1/16W
C96
+24V
5
J11P
6
J11P
1
J11P
2
J11P
3
J11P
4
J11P
J17
J17
J17
J17
J17
J17
10U,50V/NOTMNT
C97
J16
J16
J16
J16
J16
J16
J16
ICP-N50
ICP9
5
J7P
6
J7P
7
J7P
1
J7P
2
J7P
3
J7P
4
J7P
FEED MOTOR2
ICP-N50
ICP8
2
1
1
2
1
R153
1
2
1
8/12
[IC5 18p]
[IC5 19p]
[A502]
DIP_SW6
DIP_SW5
DIP_SW4
DIP_SW3
DIP_SW2
DIP_SW1
DIP_SW0
[IC5 32p]
[IC5 31p]
[IC5 30p]
[IC5 29p]
[IC5 28p]
[IC5 27p]
[IC5 26p]
PUSH_SW1
DIP_SW7
HC14
R188
RA7
100P,50V
C120
1000P,50V
C119
1000P,50V
C118
1000P,50V
C116
1000P,50V
R192
C114
10K,1/16W
10K,0.0625
IC30
HC14
10K,1/16W
R183
10K,1/16W
R179
10K,1/16W
IC30
PUSH_SW0
TRAYS1
TRAYS0
[IC5 33p]
DIP_SW[7:0]
[A502]
PUSH_SW[1:0]
[CPU 106p]
24VS0
[CPU 37p]
BUF_PS0
[CPU 126p]
BUF_EP0
[IC5 90p]
TRAY_HP2
[IC5 23p]
TRAY_HP0
[IPC 27p]
[IPC 28p]
R189
R193
10K,1/16W
10K,1/16W
10K,1/16W
R204
1
+5U
+5U
+5U
+5U
+5U
+5U
+5V
R211
22K,1/16W
R206
22K,1/16W
R202
1000P,50V
C117
22K,1/16W
R194
1000P,50V
C115
22K,1/16W
R190
1000P,50V
C113
22K,1/16W
R185
1000P,50V
C111
22K,1/16W
R181
10K,0.0625
RA6
+5V
10K,1/16W
1SS270A
D14
10K,1/16W
R184
10K,1/16W
R200
1000P,50V
C112
1000P,50V
C110
10K,1/16W
R180
[A501]
TRAYS[1:0]
R208
SW2
+5V
B3F-1000
10
R182
1
SW3
20
19
18
17
16
15
14
13
12
11
220,1/4W
R207
1
220,1/4W
R203
1
220,1/4W
R195
1
220,1/4W
R191
1
220,1/4W
R186
1
WJ24P
WJ24P
WJ24P
J14
J14
A6
J14
A5
A4
J14
J14
B9
J14
B8
B7
WJ24P
WJ24P
WJ24P
J14
J14
A3
J14
A2
A1
B12
B11
B10
J24
J24
J24
2
3
J24
J24
5
6
R210
+24U
J24
2.4K,1/16W
J9P
J9P
J9P
BUF_P_SENS
J9P
J9P
J9P
1K,1/16W
R66
[A503]
IPC_CONT
10K,1/16W
R209
[A502]
J14
J14
J14
BUF_ENT_SENS
WJ24P
WJ24P
WJ24P
WJ24P
WJ24P
WJ24P
220,1/4W
ADE10C
10K,1/16W
R212
+5V
SW1
+5U
+5U
+5U
+5U
+5U
+5U
1K,1/16W
1
2
B3F-1000
2
1
1
2
1
10
HC14
11
IC30
HC14
IC30
[IPC 26p]
FAN_ALM
[IPC 39p]
FAN_ON
[IPC 37p]
LAMP0
[IPC 38p]
LAMP1
SWINGM_CK0
[CPU 32p]
[CPU 31p]
EJECTM_CK0
[IC5 22p]
JOG_HP0
[CPU 66p]
STPL_TRAY0
1000P,50V
C190
10K,1/16W
1
R394
10K,1/16W
R224
10K,1/16W
R221
HC14
C123
1000P,50V
C125
1000P,50V
13
13
C127
10K,1/16W
1
2
R395
1000P,50V
C129
1000P,50V
CP8
IC21
HC14
TICPIN-1
12
12
IC30
2
1
2
1
2
1
2
1
2
1
2
1
check
+5V
R217
LED1
10K,1/16W
+5U
+5U
+5U
C128
AK06
D30
R227
RN2424
R220
+5U
+5U
1000P,50V
C126
220,1/4W
+5U
1000P,50V
3.3K,1/16W
R228
R216
1
J9
J9
J9
J9
J9
J9
WJ22P
A9
WJ22P
A8
WJ22P
A7
B3
J3P
J3P
J3P
FAN
WJ22P
B5
WJ22P
B4
WJ22P
J20
J20
J20
+5V
J9
J9
J9
J9
J9
J9
EJECT_CLK
A6
WJ22P
A4
WJ22P
A5
WJ22P
A3
WJ22P
A1
WJ22P
A2
WJ22P
SWINGM_CLK
220,1/4W
+5U
C124
3.3K,1/16W
Q69
+24V
1000P,50V
C130
22K,1/16W
R226
1000P,50V
+5U
R393
4.7K,1/16W
1
SEL2110RTP1
R396
SEL2110RTP1
LED2
10K,1/16W
R225
10K,1/16W
R222
10K,1/16W
Q68
RT1N141C
10K,1/16W
R213
2
1
DC CONTROLLER (SH4K)
2
1
2
1
R215
R219
R223
2
1
2
1
2
10K,1/16W
22K,1/16W
4.7K,1/16W
2
1
2
1
2
1
2
1
2
1
2
1
2
1
1
2
1
2
1
2
1
1
2
1
2
9/12
[A506][A507]
[A508]
STEPMR0
[IC5 53p]
STEPMOFF0
[IC5 70p]
STPLMM_I0
[A501]
STPLMM[1:0]
[IPC 30p]
HOOK0
[IPC 32p]
CARTRIDGE0
[IPC 29p]
STPLHP0
[IPC 33p]
STPL_CON0
HC14
R238
C132
C134
R230
R241
Q47
CP9
+5V
10K,1/16W
R239
10K,1/16W
R235
10K,1/16W
R233
10K,1/16W
10K,1/16W
RT1P141C
TICPIN-1
1000P,50V
C135
1000P,50V
1000P,50V
C133
1000P,50V
RT1P141C
Q48
[CPU 118p]
STPLMM1
+5V
[CPU 117p]
C131
1000P,50V
10K,1/16W
R232
10K,1/16W
STPLMM0
IC31
HC14
IC31
R229
10K,1/16W
STPL_READY0
33,1/16W
R261
270,1/4W
+5U
+5U
+5U
+5U
+5U
3.3K,1/16W
+5U
J15P
R372
100,1/16W
R373
C141
J8
J8
J8
J8
J8
J8
J8
330P,50V
+5V
IC15
15 OUTB
13 REFB
11 TDB
9 RSB
7 RSA
5 INA
3 REFA
1 OUTA
SMA7029M
HOOK SENSE
NO CARTRIDGE
STAPLE H.P
CONNECT
READY
C142
C143
2200P,50V
1,1W
2200P,50V
12
11
10
R264
2.4K,1/16W
1
2
R265
1,1W
R263
2.4K,1/16W
R262
100,1/16W
J15P
J15P
J15P
4.7K,1/16W
R243
J15P
4.7K,1/16W
R240
J15P
J15P
10K,1/16W
R237
1K,1/16W
R234
10K,1/16W
R231
47K,1/16W
[IPC 31p]
2
1
INB 14
GNDB 12
OUTB 10
VS 8
OUTA 6
TDA 2
GNDA 4
+5V
2
1
check
R259
330P,50V
10U,50V/NOTMNT
C145
+24VMOVE
1
2
DC CONTROLLER (SH4K)
2
1
2
1
47K,1/16W
C144
R267
2
1
2
1
R266
2
1
R260
ICP10
J8
2
J15P
1
J15P
J8
J8
J8
J8
5
J15P
4
J15P
3
J15P
ICP-N25
IC31
HC14
10/12
+5V
R270
3.3K,1/16W
1
2
R273
0.01U,50V
C147
10K,1/16W
1
2
R272
0.01U,50V
C146
10K,1/16W
1
2
HC08
HC02
Q51
+5V
HC08
IC33
13
12
RT1P141C
IC32
HC08
IC33
4
IC33
HC02
RT1P141C
IC32
2
IC5 52p]
[CCW]
STPLM_W0
3.3K,1/16W
1
2
STPLM_W1
[IC5 51p]
[CW]
R268
R271
+5V
10K,1/16W
10K,1/16W
1
2
11
D33
12
11
HC02
HC02
13
10
R284
1
2
33K,1/16W
2
1SS270A
D34
RT1N141C
IC32
IC34
BA10358F
IC32
Q52
R285
100K,1/16W
1SS270A
1
Q50
RT1N141C
2
1
2
Q49
+5V
2.4K,1/4W
R276
2.4K,1/4W
R277
R269
C148
+5V
33K,1/16W
2
1000P,50V
C150
1SS270A
D17
0.1U,50V
C149
2
1
R281
1
Q55
+24VSTPL
R279
10K,1/16W
R280
10K,1/16W
BA10358F
IC34
3
D31
2SK2925(L)
68K,1/16W
+24U
AK06
2SJ529(L)
Q53
1K,1/10W
R274
C151
0.01U,50V
R397
R282
DC CONTROLLER (SH4K)
R275
1
3
2SK2925(L)
AK06
2SJ529(L)
Q56
D32
Q54
0.01U,50V
C152
1K,1/10W
0.1,2W
2
2
1
R278
2
2
2
1
1
2
2
1
1
2200P,50V/NOTMNT
C185
2200P,50V/NOTMNT
C184
0.01U,50V
22K,1/16W
13
J15P
14
J15P
15
J15P
J8
J8
J8
STPL MTR
11/12
[A501]
R316
10K,1/16W
[IC5 64p]
EEPDO0
[IC5 66p]
[CPU 105p]
DUST0
[IC5 20p]
EEPDI0
C165
R325
R324
1000P,50V
10K,1/16W
[IC5 53p]
STEPMOFF0
[CPU 75p]
PREGM1
R323
[IC5 54p]
PREG_I0
[CPU 74p]
PREGM0
R314
10K,1/16W
R330
22K,1/16W
+5U
+5U
+5U
+5U
R322
+5U
R328
+5U
22K,1/16W
+5U
B5R
A4R
B4
A4
R_EDGE
B1
22K,1/16W
R326
22K,1/16W
J21
J21
J21
J21
A5
WJ28P
A6
WJ28P
A7
WJ28P
A8
WJ28P
J21
J21
J21
J21
J21
J21
A11
WJ28P
J21
J21
A10
WJ28P
A12
WJ28P
J21
[IC5 14p]
[IC5 7p]
[IC5 10p]
[IC5 9p]
[IC5 8p]
A9
WJ28P
[A502]
PUNCH_U[4:0]
J21
J21
J21
J21
J21
WJ28P
B6
WJ28P
B5
WJ28P
B4
WJ28P
B3
WJ28P
B2
WJ28P
A1
WJ28P
A2
WJ28P
A3
WJ28P
A4
WJ28P
R327
22K,1/16W
R320
EDGE_LED
22K,1/16W
R318
22K,1/16W
R315
22K,1/16W
R312
22K,1/16W
R309
22K,1/16W
22K,1/16W
R331
22K,1/16W
RA10
22K,0.0625
4.7K,1/16W
R319
10K,1/16W
R317
10K,1/16W
470,1/10W
R311
10K,1/16W
470,1/10W
R308
10K,1/16W
470,1/10W
R305
10K,1/16W
R321
1K,0.0625
RA9
1K,0.0625
RA8
C164
1000P,50V
[IC5 48p]
[IC5 65p]
C163
1000P,50V
PUNCHM0
EEPSK0
C162
1000P,50V
[CPU 76p]
EEPCS0
C161
1000P,50V
[IC5 47p]
R329
10K,1/16W
R313
10K,1/16W
R310
C160
1000P,50V
PUNCHM_PWM0
PREGS5
[CPU 112p]
10K,1/16W
R307
10K,1/16W
R304
PUNCHM1
PREGS4
[CPU 111p]
PREGS3
PREGS2
[CPU 109p]
[CPU 110p]
PREGS1
PREGS0
[CPU 108p]
[CPU 107p]
R306
2
1
+5U
4
3
2
1
2
1
2
1
2
1
2
6
5
2
1
PUNCH_U4
PUNCH_U0
[CPU 69p]
PUNCH_CLK0
PUNCH_U3
PUNCH_U2
PUNCH_U1
12
10
HC14
10K,1/16W
R344
6
8
5
7
1K,0.0625
2
3
R338
10K,1/16W
RA11
13
IC31
HC14
11
IC31
C168
C170
R332
10K,1/16W
R345
10K,1/16W
R339
10K,1/16W
R335
10K,1/16W
RA12
10K,0.0625
1000P,50V
1000P,50V
1000P,50V
C167
1000P,50V
C166
2
1
2
1
2
1
2
1
PREGS[5:0]
2
1
+5U
2
1
4
3
2
1
6
5
+5U
2
+5U
1
2
+5U
1
2
+5U
1
2
1
2
1
8
7
DC CONTROLLER (SH4K)
2
1
2
1
+24VMOVE
+5V
PUNCH_U_COVER
PUNCH_U_UMU
PUNCH_CLK
4.7K,1/16W
R346
PUNCH_F_COVER
4.7K,1/16W
R340
P_HP
NC
NC
NC
NC
REG_HP
22K,1/16W
R337
22K,1/16W
R334
J4P
J4P
J4P
J4P
J23
J23
J23
3
J23
2
J21
J21
J21
J21
J21
J21
J21
J21
J21
J21
B12
WJ28P
B13
WJ28P
B14
WJ28P
A13
WJ28P
A14
WJ28P
B11
WJ28P
B10
WJ28P
B9
WJ28P
B8
WJ28P
B7
WJ28P
12/12
J3
J3
J3
J3
J3
J3
J3
J3
J3
J3
J4
J4
J4
WJ28P
B6
WJ28P
B3
WJ28P
B2
WJ28P
B1
+5V
+5V
C17
1K,1/10W
R30
1
1000P,50V
WJ28P
B9
WJ28P
B10
WJ28P
B11
WJ28P
B12
WJ28P
B13
WJ28P
B14
J4P
J4P
J4P
BA10358F
10K,1/10W
+24V
10K,1/10W
R44
+5V
R43
+5V
ETH1
10K,1/10W
Q11
100U,16V
C7
R39
100U,35V
C6
C9
HC02
VCC
GND
Q7
+5V
+5V
D1
J4P
1K,1/10W
R56
1K,1/10W
R55
1K,1/10W
R54
1K,1/10W
R53
1K,1/10W
R52
14
100P,50V
C15
DTC114EKA
Q15
100P,50V
C14
DTC114EKA
Q14
J4
1SS270A
Q17
0.1U,50V
C10
R41
150,1/4W
R50
150,1/4W
R49
150,1/4W
R48
150,1/4W
R47
150,1/4W
R46
R42
Q11
BA10358F
4.7K,1/4W
4.7K,1/4W
HZS18-2
ZD2
HZS18-2
ZD1
Q21
2SA1015Y
Q20
2SA1015Y
Q19
2SA1015Y
2SA1015Y
Q18
2SA1015Y
2
1
+24V
1
2
1
2
1
2
1
2
1
2
+24V
+24V
+24U
10U,50V
C16
+5V
+5V
0.1U,50V
2
1
J7
J7
J7
J7
J7
11
J13P
10
J13P
9
J13P
8
J13P
7
J13P
J4P
J4P
J4P
J4P
J13P
J13P
J13P
J13P
J13P
J13P
J5
J5
J5
J5
J7
J7
J7
J7
J7
J7
J7
12
J13P
J7
13
J13P
FRONT_COVER_SW
UPPER_COVER_SW
LED_PCB
PHOTO_SENS_PCB
J3
J3
J3
J3
J3
J3
J3
B7
WJ28P
A1
WJ28P
A2
WJ28P
A3
WJ28P
B4
WJ28P
B8
WJ28P
B5
WJ28P
R40
10K,1/10W
+5V
1K,1/10W
R57
3
2SA1015Y
Q16
R45
1
150,1/4W
1
2
P_DRIVER_PCB (SH4K)
+5V
+5V
+5V
R34
+5V
+5V
220,1/4W
R33
220,1/4W
J1
J1
B11
WJ22P
B10
WJ22P
B9
WJ22P
B8
WJ22P
B7
WJ22P
J1
J1
J1
J1
J1
DUST_SENS_PCB
J1
J1
B5
WJ22P
B6
WJ22P
J1
B4
WJ22P
PUNCH_CLK_SENS
J1
J1
B2
WJ22P
B3
WJ22P
J1
B1
WJ22P
PUNCH_H/P_SENS
J1
A6
WJ22P
J1
A5
WJ22P
A4
WJ22P
DUSTBOX_SENS
J1
A3
WJ22P
J1
A2
WJ22P
A1
WJ22P
REG_H/P_SENS
1/2
3. AR-PN4
A14
A11
WJ28P
A6
WJ28P
A5
WJ28P
A7
WJ28P
A4
WJ28P
J3
J3
J3
J3
J3
A10
WJ28P
J3
J3
A8
WJ28P
A9
WJ28P
WJ28P
A12
WJ28P
A13
WJ28P
J3
J3
J3
J3
+5V
22K,1/10W
R16
+5V
R15
22K,1/10W
2
22K,1/10W
22K,1/10W
R13
R58
1
R59
1
R60
1
R61
R7
470,1/10W
R9
470,1/10W
R8
470,1/10W
R11
R14
+5V
12
HC02
Q7
HC02
Q7
11
470,1/10W
470,1/10W
470,1/10W
470,1/10W
R12
HC02
DTC114EKA
S-93C46ADP
4 DO
3 DI
2 SK
1 CS
DICF-8CS-E
HC02
Q7
8
Q7
DTC114EKA
Q12S
Q12
13
Q6
GND 5
NC1 6
NC2 7
VCC 8
Q5
10
+5V
R2
TEA3718SDP
I0 9
C 10
7 I1
GND3 12
VR 11
GND4 13
5 GND2
6 VCC
VMM2 14
4 GND1
MA 15
2 T
3 VMM1
E 16
8 PH
R1
2
5.6K,1/10W
1 MB
Q8
15K,1/10W
2
R5
1K,1/10W
2
R102
1K,1/10W
2
R101
15K,1/10W
1
2
0.1U,50V
Q4
2SK2415
2SJ175
Q2
Q3
R23
2SK2415
2SJ175
Q1
+24U
ICP2
ICP-N70
1
2
2
1
2
1
2
1
820P,50V
C101
R22
C18
0.68,1/2W
+5V
C102
2
5.6K,1/10W
R4
0.1U,50V
820P,50V
10K,1/10W
1
10K,1/10W
1
10K,1/10W
1
10K,1/10W
1
56K,1/10W
1
2
R25
2
1
C19
2
1
Q22
C 10
I0 9
TEA3718SDP
8 PH
VR 11
GND3 12
7 I1
GND4 13
5 GND2
6 VCC
VMM2 14
4 GND1
E 16
MA 15
J2
J2
3 VMM1
2 T
1 MB
J2P
J2P
PUNCH_MOTOR
+5V
0.1U,50V
2
1
1K,1/10W
820P,50V
2
1
C5
2
1
P_DRIVER_PCB (SH4K)
2
22K,1/10W
R35
1
2
10K,1/10W
2
10K,1/10W
R37
R36
R10
R38
R20
C4
2
1
2
1
56K,1/10W
1
2
R21
2
1
2
1
C3
2
1
2
1
1K,1/10W
820P,50V
0.1U,50V
C1
+24U
ICP1
22U,50V
2
1
2
2
1
C2
1
1
ICP-N25
0.68,1/2W
R19
C11
0.1U,50V
J1
J1
J1
J1
A8
WJ22P
A9
WJ22P
A10
WJ22P
A11
WJ22P
J1
A7
WJ22P
PUNCH_REG_MOTOR
2/2
Memo
LEAD-FREE SOLDER
The PWBs of this model employs lead-free solder. The LF marks indicated on the PWBs and the Service Manual mean Lead-Free solder.
The alphabet following the LF mark shows the kind of lead-free solder.
Example:
<Solder composition code of lead-free solder>
Lead-Free
5mm
Solder composition
code (Refer to the
table at the right.)
Solder composition
Sn-Ag-Cu
Sn-Ag-Bi
Sn-Ag-Bi-Cu
Sn-Zn-Bi
Sn-In-Ag-Bi
Sn-Cu-Ni
Sn-Ag-Sb
Bi-Sn-Ag-P
Bi-Sn-Ag
!"#$%&'()*+
,-(./012
345
5mm
b
z
i
n
s
p
6789:;<=
>
?@
:
AB>
89 C1DE)FGHIJGK;L,M ?D @
:
VARNING
Explosionsfara vid felaktigt batteribyte.
Anvnd samma batterityp eller en ekvivalent
typ som rekommenderas av apparattillverkaren.
Kassera anvnt batteri enligt fabrikantens
instruktion.
(German)
Achtung
Explosionsgefahr bei Verwendung inkorrekter Batterien.
Als Ersatzbatterien drfen nur Batterien vom gleichen Typ oder
vom Hersteller empfohlene Batterien verwendet werden.
Entsorgung der gebrauchten Batterien nur nach den vom
Hersteller angegebenen Anweisungen.
Trademark acknowledgements
Microsoft Windows operating system is a trademark or copyright of Microsoft
Corporation in the U.S.A. and other countries.
Windows 95, Windows 98, Windows Me, Windows NT 4.0, Windows 2000,
and Windows XP are trademarks or copyrights of Microsoft Corporation in the
U.S.A. and other countries.
IBM and PC/AT are trademarks of International Business Machines Corporation.
Acrobat Reader Copyright 1987- 2002 Adobe Systems Incorporated. All rights
reserved. Adobe, the Adobe logo, Acrobat, and the Acrobat logo are trademarks of
Adobe Systems Incorporated.
All other trademarks and copyrights are the property of their respective owners.
SHARP CORPORATION
Digital Document System Group
Products Quality Assurance Department
Yamatokoriyama, Nara 639-1186, Japan
2003 November Printed in Japan